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Correia Et Al - 2001 - Advanced 3D Emission Tomography Flame Temperature
Correia Et Al - 2001 - Advanced 3D Emission Tomography Flame Temperature
To cite this article: D.P. CORREIA , P. FERRÃO & A. CALDEIRA-PIRES (2001) Advanced 3D Emission Tomography Flame
Temperature Sensor, Combustion Science and Technology, 163:1, 1-24, DOI: 10.1080/00102200108952149
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An optical diagnostic technique for measuring 3D temperature distributions in a flame, making use of
new emission tomography reconstruction algorithms, is presented. The new approach aims to over-
come the limitations of previous applications of emission tomography to flames, which did not con-
sider radiation absorption inside the flame, mainly because reconstruction algorithms used did not
allow for the inclusion of an absorption correction term, and this constituted a major limitation to the
accuracy of the technique. In this paper an experimental set-up, together with dedicated tomographic
reconstruction algorithms that include a flame radiation absorption model, is developed and tested in
non-premixed laboratorial flames. The results indicate that it is possible to reconstruct the 3D-tem-
perature fields of either axissyrnrnetric or non-axissymrnetric flames, with uncertainties below ±IO%,
provided that soot is available.
INTRODUCTION
The progress of combustion science has been associated with the availability of
relevant experimental data, including the distribution of scalar properties in
tlames. In the past, probe techniques were used for time resolved point measure-
ments, and during the last decade, different non-intrusive laser diagnostics have
progressively been used for the same purpose, as discussed by Ferrao and Heitor
(1998-1) and (1998-2).
The experimental characterisation of a tlame scalar field making use of point
measurement techniques constitutes a time consuming process and this consti-
tutes a serious limitation for tlame diagnostics and control in industrial combus-
tion systems, which adequate 2D/3D techniques can overcome.
* ferrao@dem.isLutl.pt
2 D.P. CORREIA et a/.
Flame
(Object)
Data In~~_r::tion~
(op/
FIGURE I Schematic view of the radiation path associated with flame image collection and tomo-
graphic reconstruction
The Radon Transform, R[FJ, Radon (1917), provides the mathematical basis that
allows the reconstruction of an original property distribution, F, based on a set of
I:
one or more projections, represented by the function P in the following equation.
(2)
For the specific case of an axissymmetric object, F(x, y) = F(r) and
P(P,¢) = P(P), and therefore the Radon integral equation can be developed into
the Abel integral equation:
F(r)=_~jOOUP(p) 1 dp (4)
'If r- up ,jp2 - r 2
The inverse of Abel's transform is the basic reconstruction formula for axis-
symmetric objects and various methods for implementing numerical solutions
for this equation are suggested in the literature. A review of these solutions is
presented by Tourin (1966).
The main problem associated with these methods consists on the fact that the
inclusion of a radiation extinction correction term is not possible, due to the
non-linearity of the absorption exponential term (Equation I). Here, this limita-
tion has been overcome by using a numerical interpretation of the reconstruction
procedure, degenerating on a method similar to an Algebraic Reconstruction
Technique (ART), described by Hounsfield (1972) or Gordon et al. (1970). This
method has the additional advantage of minimizing the errors associated to the
inversion of Abel's transform along the axis of symmetry.
6 D.P. CORREIA et al.
collection system, Pj' are a function of the local intensities in the flame, F j , and
the area coefficients, A jj , Also, as quantified in Equation 1, the exponential decay
of radiation intensity is a function of an attenuation length in each layer of the
flame, Lij' and of a local absorption coefficient, Kj , as illustrated in Figure 2.
The use of the method for the general flame represented in Figure 2, results in
the following expressions that quantify the intensity that reaches projection ele-
ments R, R-l and R-2:
PR == FRAR,R
P n- 1 == FRAR.R-lexp(-KR-1LR-l,R-l - KRLR,R-Jl+
FR-1AR-1,R-l exp( -KRLR,R-l)+
FnAR,R-l (5)
PR- 2 == F RA R,R_2 ex P( -KR- 1L R- 1,R-2 - K R- 2L R- 2,R-2
- KR- 1L R- 1,R-2 - K RL R,R-2)+
FR-IAR-l,R-2exp(-](R-2LR-2,R-2 - KR- 1L R- 1,R-2
- K RL n,R-2)+
FR-2AR-2,R-2exp(-](R-ILR-l,R-2 - KRL R,R-2))+
FR-IAR-l,R-2exp( -KRLR,R-2)+
F RAR,R-2
Solving these equations for F, and reorgamsmg the terms, the following
expression is obtained (in tensor notation) for the reconstruction of confined
symmetrical combustion systems:
F i ==
l'i-FRARi- i:
]=i+1
Fj.4ji eXP (- i:
k=j+l
KkLb- 'f:
k=l+l
KkLb) _'I;'
}=.+1
Fj.AjieXP ( - t
k-)+l
KkLb)
(6)
The algorithm evaluates the local intensities, F j , starting from the maximum
radial co-ordinate (R) and moving towards the central co-ordinates of the flame.
An initial filtering of the high frequencies on the average flames images, prior to
TOMOGRAPHY FLAME TEMPERATURE SENSOR 7
,
J
I '
i
1
'
I
; t ; , J
,, , ,
:KR _Z ,' K R _1: K R
, I
:
,
-', .--
F1GURE 2 Schematicrepresentation of flamediscretisation for unconfined axissymmetric algorithms
Pj - L AijF;(r)]
F(r+l)
t
= F(r) + A A..tJ
t • ~
i.
42 . (8)
[ ~~ 1)
P, - L A;jFi r)
represents the error between the correct projection value Pj
normalisation factor, and the correction (the term between square brackets) is
backdistributed to the image samples F, along the ray according to the weighing
coefficients, Aij. A relaxation factor, A., can be varied between steps and may be
chosen in the range 0.0 to 2.0, in order to improve convergence.
Improved reconstructed images can be obtained by combining correction terms
from all rays within a particular projection before the image function is updated.
TOMOGRAPHY FLAME TEMPERATURE SENSOR 9
The approach, initially derived by Andersen and Kak (1984), is referred to as the
simultaneous algebraic reconstruction technique, SART, and leads to an
update-correction strategy defined as:
LAij~j
F(r+l)
1
= F(r) + A--"j=---;--
1 L:A 1
ii
j
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(9)
The averaging implied by the summation with respect to the ray index j contrib-
utes for suppressing noise. An iteration of the algebraic reconstruction is completed
when all ray-sum equations in the system have been used exactly once.
The process of converting tomographic algorithms for non-axissymmetric sys-
tems to include self-absorption requires the evaluation of a set of multiplicative
coefficients, L jj . These correspond to the lengths of the optic paths covered by
the radiation between the spatial grid element i and the jth detector element of the
projection. L jj is evaluated on the pre-processing stages and are included in the
exponential attenuation expression of the new algorithm. Formally, these expo-
nential correction terms are similar to A ij . in Equation 9, as they constitute corre-
lation terms between the grid co-ordinates and the projections detector elements.
Thus, these absorption compensation terms are included in the tomographic
reconstruction algorithm, as follows:
LBij~j
p(r+l) = p(r) + A--'J:::::::,-----_
, r
i:».
'""' '
where (10)
ALGORITHM EVALUATION
et at (1980).
Testing procedure involved generating a digital projection from a given mathe-
matical function, and then reconstructing the original function using the tomo-
graphic reconstruction algorithms. Sample results for a tested function using the
optimised algorithm are presented in Figures 4, where the domain of the test
function is [-I, I] and results are presented on a [0, I] scale due to object axissym-
metry.
The reconstructed functions of Figure 3. (iii) have demonstrated the ability of
the optimised algorithm to reproduce the original functions based on their projec-
tions.
·!:·::M·!::~·!:::VSA
~ 0.000 0.5 1~ aa 0.5 1~ 0.000 0.5 1
radial distance(mm) abscissa(nun) radial distance(mm)
Original Function Projection Reconstructed Function
(~ (it) (iii)
FIGURE 3 Tomographic reconstruction algorithm tests. (i) Stepwise linear test function, (ii) its pro-
jections and (iii) the reconstructed function
cient and for lower values of the radial co-ordinate. The absorption coefficient
used on the reconstruction process was set to ±30% of the value of the original
absorption coefficient and the results emphasise the fact that overestimating the
value of Ka /-.. results in errors of a higher order if compared to those that occur
when smaller values are applied (Figure 4a)). Values of K(original) below 0.5
cm-I produce errors below 5%, for all of the tested conditions. Also, as is illus-
trated in Figure 4b), it is noticeable that the errors decrease for higher values of
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For the purpose of evaluating the quality of the results provided by tomographic
reconstruction of the flame images, the approach followed was to characterise a
laboratorial flame temperature based on the soot emission spectra. As mentioned
by Tien and Lee (1982), soot is the main responsible for the radiative heat trans-
fer in industrial flames. The same authors state that soot particulates, usually
ranging from a few hundred angstroms to a few microns in size, emit continuum
radiation in the visible and infrared, being the main contributor to the luminosity
of these flames. For this reason, and since one of the main objectives of the
present work consists on developing a diagnostic technique that can also be
applied to full-scale industrial furnaces, it seems of great practical interest to
characterise the local emission and temperature of soot particles in the flame.
In the next sub-sections, the laboratorial rig, its operating conditions, the soot
spectra model and the colour-pyrometry technique used are described and the
results obtained are compared with probe measurements.
12 D.P. CORREIA et "I,
5
4
3 ...._-----,---
2
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1
o
o 0.25 0.5 0.75 1
KaA(original) (cm')
-+--30%-0- +30%
a)
c::
'8 2 ,------------,
&1.5 I.-~---------
ll~~
r:O
g
0.25 0.5
--I
0.75 '
rI rl'l»X
~ -+--30%-0- +30%
b)
FIGURE 4 Ratio ~etween reconstructed and original f,~mction values for different values of KQA..used
on. t~e reconstru.c~lOn proce~s. Kat.. (reconstructionj f l.~ . Ka,..:...(Orijinal) and Ka). (rcconsuuctionj f 0.7 Ka)..
(original)- a) Constant r/rmax - 0.5, b) Constant K a ). (original)- 0.75
TOMOGRAPHY FLAME TEMPERATURE SENSOR 13
a)
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b)
c)
FIGURE 5 a) Instantaneous flame image, b) time-averaged image, integrated along line-of sight
(16 seconds e 400 images) for 800 om and c) space resolved, time-averaged image, after tomo-
graphicreconstruction
14 D.P. CORREIA et al.
Experimental apparatus
The main components of the experimental rig can be divided in three main
groups: combustion system, data acquisition system and processing hardware.
The combustion system includes three burners mounted on a horizontal plat-
form. Two fuels, propane and hydrogen, can be admitted to the burners, in
co-axial flows. A single burner is used for the axissymmetric flame tests and test-
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Operating conditions
Formation of soot particles occurs during the reaction process due to the incom-
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plete combustion of fuel. The distribution of the soot absorption coefficient, Ka )",
can be modelled according to the general expression for the spectral extinction
coefficient for a polydisperse cloud (Tien and Lee (1982)), by:
367l'nk I;
(12)
K e >. = (n 2 _ k2 + 2)2 + 4n 2k2 A
In Equation 12, nand k are the wavelength dependent real and imaginary parts
of the complex refractive index of soot. The use of Equations II or 12 also
requires a priori knowledge of the distribution of the soot concentration, i;
However, in radiative heat transfer calculations for soot, a useful expression
which does not include the complications of wavelength dependent refractive
indices, was proposed by several authors, namely Hottel and Broughton (1932),
Siddall and McGrath (1963) and, finally, Koylu and Faeth (1994), equation 13.
The dependence of the extinction coefficient with the wavelength for luminous
flames, is of the form:
tc.. 1
--(X- (13)
I; A"
A reasonably large set of values for the constant 0. are suggested in literature
and Koylu and Faeth (1994) obtained a value of 0.83 (±0.08), by performing a
least squares fit on extinction measurements in the wavelength range from
0.514-5.2 11m.
16 D.P. CORREIA et at.
The evaluation of local flame temperatures from the soot emission spectra was
achieved by applying a colour-pyrometry technique to the tomographically
reconstructed soot local emitted radiation field.
COlour-Pyrometry
Planck's radiation law. For a radiating body, the monochromatic spectral radiance
is obtained by multiplying the spectral emissivity, c,"A(n, (by Kirchoffs law,
equal to u"A(T» by the blackbody spectral radiance, as stated in Equation 14:
(14)
(16)
Axissymmetric Flame
downstream the burners tip Time-averaged images of 1500 frames (l12000s shut-
ter speed) were obtained for two wavelengths (800 and 900 nm). Calibration was
performed using a reference radiance source (blackbody furnace). Sample flame
images, from instantaneous image to time-averaged and tomographically recon-
structed local emitted radiation, are presented in Figure 5.
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1000
•
400 + - - - - - , - - - - - - , - - - - - - - - - - , - - - - , - - - - - - - ,
o 0.05 0.1 0.15 0.2 0.25
rID
• Thennocouples. - •• KoSCO - 0.0 ._-- KoSCO - 0.8
KaBCO - 0.9 - a - - KoSCO - 1.0
FIGURE 6 Flame temperature distribution for the 40D profile. for different values of the monochro-
matic absorption coefficient used on the reconstruction process. The Ka'A values are for 800 nm in
cm- 1
The greyscale levels corresponding to each picture element (pixel) are a func-
tion of the radiation emitted along the optical path, taking into consideration the
radiation absorbed along the same optical path, according to the model presented
on previous sections. It is clear that although the instantaneous flame exhibits a
turbulent behaviour, the time-averaged images have shown to be axissymmettic.
As discussed before, time-averaged images were used on the tomographic
reconstruction applying the algorithm including absorption correction. In the
reconstruction process, the scattering effects were not considered, as suggested
by Koylu and Faeth (1994), which state that for near-infrared measurements in
propane flames the effect of soot aggregate scattering could be assumed negligi-
18 D.P. CORREIA e1 al.
ble when compared to absorption (Ks1lKa"A < 0.1). Also, the condition for the
application of the Beer-Lambert law (Equation I), mentioned by Bohren and
Huffman (1983), is verified, as the optical thickness (KeL "" Ka-L) is smaller
than I.
Absorption was quantified considering a non-zero value for K a in Equation 13.
The distribution of K" inside the flame was measured through an emis-
sion/absorption technique, for different axial flame locations, and a constant
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characteristic value of Ka was set for the reconstruction of each flame profile.
The characteristic values of Ka used on the reconstruction of the 400, 500 and
600 profiles correspond to the maximum values obtained for each flame profile
from the emission/absorption measurements, respectively, 0.8, 1.1 and 1.6 m-I.
This is because mathematical simulation tests showed that the use of the maxi-
mum value provided the best fitting between the reconstructed and the original
functions.
As illustrated in Figure 6, neglecting absorption (K" "" 0) would lead to large
errors on the temperature measurements obtained from tomographic reconstruc-
tion and pyrometry, when compared to results for the thermocouple measure-
ments by Caldeira-Pires and Heitor (1998).
A set of 3D-temperature measurements based on the combined use of tomogra-
phy reconstruction techniques and the colour-pyrometry algorithm (Equation 16)
are illustrated on Figure 7, together with data obtained from the experiments
obtained by Caldeira-Pires and Heitor (1998). for three axial flame locations.
c:::J~H50
_ 1350
_ 1250
40D
_ 1150
_ 1050
_ 950
o
'-~
20 40 r (nun)
.l.-.
o 1-----1------------../ -
_-
'5O
:!i:650
'50
- Tomography/Pirometry 0 Thennocouples
FtGURE 7 Comparison of results for the temperature field obtained with the temperature tomo-
graphic sensor (line) andthermocouplemeasurements by Caldeira-Pires and Heitor (data points). The
image presents the flame temperature map as obtained by the sensor (OC)
The results presented show the adequacy of the approach adopted on the new
technique. In fact, the temperature profiles obtained with the tomography/pyrom-
etry technique present a good agreement with data obtained using fine wire ther-
TOMOGRAPHY FLAME TEMPERATURE SENSOR 19
mocouples and, in general, the deviations are within a 10% range. However,
uncertainties are noticeable for regions where soot concentrations are very low,
and visible radiation in mostly due to the influence of flame radical emissions.
Non-Axissymmetric Flame
four positions around the flame using four different orientations, but keeping the
distances from the cameras to the central flame axis and to the horizontal plat-
form. Sample images, obtained for downstream locations between 20 and 60
burner diameters approximately and for angles a of 0, 30, 60 and 90° are pre-
sented in Figure 8.
CONCLUDING REMARKS
40 0
a)
1500
G
e..-
1250
~
E 1000
! 750
500 •
·20 ·10 o 10 20
xlD
b)
FIGURE 9 Temperature profiles for the 60D profile of the non-axissyrnmetric flame. a) 3D view of
the flame temperature distribution at 60D b) Comparison of (he central line measurements with ther-
mocouple data
22 D.P. CORREIA et al.
NOMENCLATURE
A ij Area array
Lij Optical path array
All Abel transform
ci first radiation constant (= 3.7415E-16 Wm 2)
c2 second radiation constant (= 1.4388 cmK)
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dp particle diameter
FO original property distribution function
tv soot volume fraction
K, absorption coefficient
Ke extinction coefficient
Ks scattering coefficient
L optical path length
m imaginary part of refractive index of soot
N radiance
11 real part of refractive index of soot
PO projection function
p abscissa coordinate
R[F] Radon transform
r radial coordinate
r particle radius
T temperature
xI' optical size parameter
Greek Symbols
a absorpti vity
S emissivity
A wavelength
Subscripts
A monochromatic
i,j generic vector coordinates
Superscripts
b blackbody
TOMOGRAPHY FLAME TEMPERATURE SENSOR 23
Acknowledgements
Financial support provided by the European Union under the project
CLEAN-GLASS, Contract BRPR-CT95---D033 and by the portuguese Founda-
tion for Science and Technology, Reference GGP XXI/BD/3738/96, is gratefully
acknowledged.
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