®

V250CBM
Mould Hydraulic Systems
Short stroke hydraulic cylinders –250 bar

V250CBM
V250CBMcat.GB01-2006
 Short stroke hydrauli
1 Accessory:
Pilot operated non return valve to increase the
force of the cylinder (see accessory catalogue),
to increase the capacity of the cylinder to keep
pushing.

2 Accessory:
Unidirectional flow controller (see accessory 1
catalogue), to regulate or reduce the speed of
2
the piston.

3 Accessory:
Steel hydraulic pipe fittings for non return valves
and flow controllers (see accessory catalogue).

4 Accessory:
Frontal thermo isolating plate, ideal for high
temperature applications (see page E/16).

5 Accessory: 3
Male thread rod accessory with locknut (see
accessory catalogue).

6 Accessory:
Floating joint rod end with locknut and female
floating joint, providing an easier mounting of
the cylinder on the mould (see accessory cata- 4
logue).

7 Accessory:
Floating joint rod end style with locknut (see
accessory catalogue).

8 Chrome-plated steel rod, hardened or tempered

and polished. Thickness of chromium plating 20
µm and surface finish 0.4 µm Ra, for a longer
durability of the seals. Low friction piston seals
in PTFE+Bronze and Viton® O-Rings. Piston con- 5
nected to the rod through a large-sized thread.
For greater safety, the piston is secured with
Loctite and is fitted with a safety screw.

9 Support key-way for foot clamping (see page

E/16).
6
10 Steel cartridge with low friction seals and
scrapers in PTFE+Bronze and Viton® O-Rings,
together with piston guide bushes in special
material, providing elevated mechanical resi- 7
stance.
11 Lateral thermo isolating plate, ideal for high
temperature applications (see page E/16).

12 Special lightweight alloy body with low inner

roughness for a better sliding. Customisation
option with 2 possible clanping styles (see pages
E/6-E/7) and 5 different types of oil ports (see
pages E/8-E/12).

13 Accessory:
Multifunction magnetic switch (see page E/15).

E/2
ic cylinders –250 bar
General Characteristics

- Max. working pressure: up to 250 bar (for details see

page E/5)
- Bore: from Ø 25 to Ø 100 mm.
- Rod diameter: 18 ÷ 45 mm.
13 - Stroke: 20 or 50 mm.
- Working temperature:
Magnetic version: from -20°C to + 80°C
Normal version: from -20°C to + 120°C

AVAILABLE CLAMPINGS
(for details see pages E/6 ÷ E/7)

- Lateral through holes (2 or 4)

with key-way and longitudinal
12 through holes (4)

- Longitudinal through holes (4)

11 AVAILABLE OIL DELIVERY PORTS

(for details see pages E/8 ÷ E/12)

- Left and right-positioned

threaded holes

10
- Frontal ports with O-Rings

9
8

- Back ports with O-Rings

- Lateral ports with O-Rings

E/3
ORDER COMPILATION SYMBOLS
(see page E/5)

Bore 025 032 040 050 063 080 100

(see pages E/6 - E/7)

Clanping style C E

(see pages E/8 ÷ E/12)

Type of ports G N O

(see pages E/8 ÷ E/12)

M M F
Port Position H H R
D D E

CE 025 E G H G M 20,0

V250CBM

(see pages E/8 ÷ E/12)

G I Rod end style

(see page E/14)

M N Version

(see page E/5)

20,0 50,0 Stroke

E/4
 Short stroke hydraulic cylinders –250Bar
BORE AND STROKE (expressed in mm.)
ORDER
CODE
: CE 025 20,0

THRUST (P) and TRACTION FORCE (T) in Kg.

Ø Ø 80 bar 100 bar 125 bar 160 bar 200 bar 250 bar
Bore Rod P T P T P T P T P T P T
025 18 393 189 491 236 613 295 785 378 981 473 1227 591
032 22 643 339 804 424 1005 530 1286 678 1608 848 2010 1060
040 22 1005 701 1256 876 1570 1095 2010 1402 2512 1752 3140 2190
050 28 1570 1078 1963 1347 2453 1684 3140 2155 3925 2694 4906 3368
063 28 2493 2000 3116 2500 3895 3125 4985 4000 6231 5000 7789 6251
080 36 4019 3205 5024 4007 6280 5008 8038 6411 10048 8013 12560 10017
100 45 6280 5008 7850 6260 9813 7825 12560 10017 15700 12521 19625 15651

MAXIMUM WORKING PRESSURE AND FLOW STROKE #

Pressure Kg/cm2 with
Ø oil delivery Flow Ø
Bore l/min. Bore 20,0 50,0
O-Ring NPT - BSP
25 160 250 2 25
32 160 250 3 32
40 140 250 5 40
50 140 250 7 50
63 120 200 12 63
80 120 180 20 80
100 120 180 30 100

# Stroke tolerance + 0,5

0 mm. For intermediate strokes consi- Standard stroke
der the overall dimensions of the higher standard stro-
ke.

MAXIMUM PISTON SPEED

Ø
25 32 40 50 63 80 100
Bore
Speed
0,05
m/sec.

- The maximum impact speed between the piston and the heads, must never exceed 0.1 m/sec.
- It is always advisable to limit speed with flow controllers (see accessory catalogue).

E/5
 Short stroke hydraulic cylinders –250Bar
CLAMPING STYLE
ORDER
CODE
: CE √ E √

E STANDARD
LATERAL THROUGH HOLES WITH KEY-WAY AND LONGITUDINAL THROUGH HOLES

Stroke 20 Stroke 50

If utilizing a thrust force cylinder with pression exceeding the ones suggested, it is better
to apply a holding bracket as to avoid any torsion of the cylinder itself.

Ø Ø SB
Bore Rod
Stroke C T A B Q S V R P
h9
20 77 -
25 18 65 45 8,5 10 2 50 37 32
50 107 40
20 80 -
32 22 75 55 10,5 12 3 55 40 34
50 110 40
20 93 -
40 22 85 63 10,5 12 3 63 43 34
50 123 45
20 95 -
50 28 100 75 13 15 5 76 45 42
50 125 45
20 105 -
63 28 115 90 13 15 5 90 55 50
50 135 40
20 120 -
80 36 140 110 17 20 5 110 60 60
50 150 40
20 130 -
100 45 170 140 17 20 5 135 70 72
50 160 30

E/6
 Short stroke hydraulic cylinders –250Bar
CLAMPING STYLE
ORDER
CODE
: CE √ C √

C FOR FRONTAL OR REAR OIL DELIVERY ONLY

LONGITUDINAL THROUGH HOLES

Ø Ø SB
Bore Rod
Stroke C A B F G H Q
h9
20 77
25 18 65 45 30 50 9 32 8,5
50 107
20 80
32 22 75 55 35 55 11 34 10,5
50 110
20 93
40 22 85 63 40 63 11 34 10,5
50 123
20 95
50 28 100 75 45 76 13 42 13
50 125
20 105
63 28 115 90 55 90 13 50 13
50 135
20 120
80 36 140 110 75 110 17 60 17
50 150
20 130
100 45 170 140 95 135 17 72 17
50 160

E/7
 Short stroke hydraulic cylinders –250Bar
OIL DELIVERY PORTS (type and position)
ORDER
CODE
: CE √ √ G H √
STANDARD THREAD
GH
Lateral ports with BSP thread
LEFT-POSITIONED THREAD
(European Standard)

For both oil delivery sides (right and left) BSP type please insert code « GD »

NH
Lateral ports with NPT thread
LEFT-POSITIONED THREAD
(American Standard)

For both oil delivery sides (right and left) NPT type please insert code « ND »

Ø Ø P
Bore Rod
Stroke C A B M L
NPT BSP
20 77
25 18 65 45 22 12 1/4” 1/4”
50 107
20 80
32 22 75 55 22 12 1/4” 1/4”
50 110
20 93
40 22 85 63 24 14 1/4” 1/4”
50 123
20 95
50 28 100 75 25 14,5 1/4” 1/4”
50 125
20 105
63 28 115 90 29 21 3/8” 3/8”
50 135
20 120
80 36 140 110 35 25 1/2” 1/2”
50 150
20 130
100 45 170 140 37 28 1/2” 1/2”
50 160

E/8
 Short stroke hydraulic cylinders –250Bar
OIL DELIVERY PORTS (type and position)
ORDER
CODE
: CE √ √ G M √

GM
Lateral ports with BSP thread
RIGHT-POSITIONED THREAD
(European Standard)

ATTENTION: The caps (E) can protude on the opposite side of the ports.
For both oil delivery sides (right and left) BSP type please insert code « GD »

NM
Lateral ports with NPT thread
RIGHT-POSITIONED THREAD
(American Standard)

ATTENTION: The caps (E) can protude on the opposite side of the ports.
For both oil delivery sides (right and left) NPT type please insert code « ND »

Ø Ø P
Bore Rod
Stroke C A B M E ØG L
NPT BSP
20 77
25 18 65 45 22 5 19 12 1/4” 1/4”
50 107
20 80
32 22 75 55 22 5 19 12 1/4” 1/4”
50 110
20 93
40 22 85 63 24 5 19 14 1/4” 1/4”
50 123
20 95
50 28 100 75 25 5 19 14,5 1/4” 1/4”
50 125
20 105
63 28 115 90 29 5 22 21 3/8” 3/8”
50 135
20 120
80 36 140 110 35 5 27 25 1/2” 1/2”
50 150
20 130
100 45 170 140 37 5 27 28 1/2” 1/2”
50 160

E/9
 Short stroke hydraulic cylinders –250Bar
OIL DELIVERY PORTS (type and position)
ORDER
CODE
: CE √ √ O F √
Not available with clanping style type « E »
OF
Ports for integrated oil delivery without fittings (O-Rings included in the supply)
FRONTAL MANIFOLD OIL DELIVERY

Max. bore of the plate oil delivery port: mm. 3 Max. (Ø 25-50); mm. 5 Max. (Ø 63-100).
Max. eccentricity mm. 0,5. O-rings in Viton® included in the supply.

Ø Ø
Bore Rod
Stroke C A B F H G

20 77
25 18 65 45 10 1,9 51
50 107
20 80
32 22 75 55 10 1,9 60
50 110
20 93
40 22 85 63 10 1,9 65
50 123
20 95
50 28 100 75 10 1,9 80
50 125
20 105
63 28 115 90 13 1,9 95
50 135
20 120
80 36 140 110 13 1,9 118
50 150
20 130
100 45 170 140 13 1,9 140
50 160

E/10
 Short stroke hydraulic cylinders –250Bar
OIL DELIVERY PORTS (type and position)
ORDER
CODE
: CE √ √ O R √
Not available with clanping style type « E »
OR
Ports for integrated oil delivery without fittings (O-Rings included in the supply)
BACK MANIFOLD OIL DELIVERY

Max. bore of the plate oil delivery port: mm. 3 Max. (Ø 25-50); mm. 5 Max. (Ø 63-100).
Max. eccentricity mm. 0,5. O-rings in Viton® included in the supply.

Ø Ø
Bore Rod
Stroke C A B F H K

20 77
25 18 65 45 10 1,9 25,5
50 107
20 80
32 22 75 55 10 1,9 30
50 110
20 93
40 22 85 63 10 1,9 32,5
50 123
20 95
50 28 100 75 10 1,9 40
50 125
20 105
63 28 115 90 13 1,9 47,5
50 135
20 120
80 36 140 110 13 1,9 59
50 150
20 130
100 45 170 140 13 1,9 70
50 160

E/11
 Short stroke hydraulic cylinders –250Bar
OIL DELIVERY PORTS (type and position)
ORDER
CODE
: CE √ √ O E √
Unavailable with clanping style type « C »T
OE
Ports for integrated oil delivery without fittings (O-Rings included in the supply)
LATERAL OIL DELIVERY WITH O-RINGS

ATTENTION: The caps (E) can protude on left or right side of the body
Max. bore of the plate oil delivery port: mm. 3 Max. (Ø 25-50); mm. 5 Max. (Ø 63-100).
Max. eccentricity mm. 0,5. O-rings in Viton® included in the supply.

Ø Ø
Bore Rod
Stroke C A B E F ØG H N O

20 77
25 18 65 45 5 10 19 1,9 22 7
50 107
20 80
32 22 75 55 5 10 19 1,9 22 7
50 110
20 93
40 22 85 63 5 10 19 1,9 24 10
50 123
20 95
50 28 100 75 5 10 19 1,9 25 10
50 125
20 105
63 28 115 90 5 13 22 1,9 29 15
50 135
20 120
80 36 140 110 5 13 27 1,9 35 17
50 150
20 130
100 45 170 140 5 13 27 1,9 37 20
50 160

E/12
 Short stroke hydraulic cylinders –250Bar
ROD END STYLE
ORDER
CODE
: CE √ √ √ √ G √
STANDARD
G
Flat surface
(European Standard)
METRIC THREAD

I
Flat surface
(American Standard)
UNF-UNEF THREAD

Ø Ø
Bore Rod
C D E M P U V WH

25 18 M10×1,5 20 6 17 15 3/8-24 6,5 14

32 22 M12×1,75 20 5,5 21 18 1/2-20 8 15

40 22 M14×2 20 5,5 21 18 9/16-18 7 17

50 28 M20×2,5 30 8 27 24 3/4-16 8 20

63 28 M20×2,5 30 8 27 24 3/4-16 7 20

80 36 M27×3 40 11 35 32 1-12 7 20

100 45 M33×3,5 50 12 44 40 1-1/4-12 8 25

E/13
 Short stroke hydraulic cylinders –250Bar
PRESET FOR MAGNETIC SWITCHES
ORDER
CODE
: CE √ √ √ √ √ N √

N WITHOUT MICRO SWITCH PRESET

M
WITH MICRO SWITCH PRESET

Ø Ø
Bore Rod
Stroke SC SD SE SA SB T V

20 35 - -
25 18 28 20 3 7
50 30 35 30
20 30 - -
32 22 30 20 3 7
50 40 30 30
20 - -
40 22 50 36 20 3 7
50 30 30
20 - -
50 28 50 42 20 3 7
50 30 30
20 - -
63 28 60 56 30 3 7
50 30 30
20 - -
80 36 70 65 33 3 7
50 37 30
20 - -
100 45 77 56 47 3 7
50 30 30

E/14
 Short stroke hydraulic cylinders –250Bar
MAGNETIC SWITCHES (to be ordered separately)
ORDER
CODE
: MSU3

Stroke in mm.
Ø Wire colours
Bore
20 50 Brown = +24V DC
025 MSU2 MSU2 Blue = 0V DC
032 MSU2 MSU2
Black = in/out contact
040 MSU2 MSU3
White = in/out contact
050 MSU2 MSU3
063 MSU3 MSU3
080 MSU3 MSU3
100 MSU3 MSU3 +24 in/out in/out 0V
The magnetic switch is produced in
two versions with different cable length
between sensor and connection box.
The above-positioned table indicates
the model suitable for each cylinder.

TECHNICAL DATA
Supply 24 DC ± 10%
Protection polarity inversion
Output clean contact 0V
Max. switching voltage 125V AC
Max. switching current 0,8 A
Max. switching power 30 W
Electric operations with nominal load > di 200.000
Mechanical operations > di 100.000.000
Isolation voltage 750V rms
Max. working temperature - 40 + 70 °C
Max. temperature with nominal load + 50 °C
Max. working frequency 180 cpm
Cable (diameter-sheath thickness-length) 6 × 0,14 × 3 m. shielded
Serial signal connection ok, max 6 switches
Switch type electronic, magnet-resistive
Repeatability > 0,05 mm.
ON minimum time 3 msec.

WARNING
In order to avoid any possible magnetic distortion, the application of the cylinders with magnetic switches inside iron
masses (e.g. moulds) needs proper distance (min. 25 mm.) between the body of the cylinder and the external iron mass,
except for the clamping side.

REGULATION
Extended rod position: insert the relevant switch in its seat and slide it to the end; from there, slowly move it to the oppo-
site direction until the led is on. Move it of approx. one mm. more in the same direction and fix it with the relevant screw.
Retracted rod position: slowly insert the switch in its seat and slide it to the end. Move it of approx. one mm. more in the
same direction and fix it with the relevant screw. A proper REED CONTROLLER is available for the switch test. See
accessory catalogue.

E/15
 Short stroke hydraulic cylinders –250Bar
ACCESSORIES

THERMO ISOLATING PLATES

“GENERAL & TECHNICAL FEATURES
Thermo isolating plates are ideal for high temperature applications such as molds for thermosetting and
aluminium die-casting.

Max. heat resistance 300 °C

Max. working temperature 240 °C
Decreasing temperature capability 30 °C
Compressive strength at 25° C. 70 Kg.× mm2
Compressive strength at 200° C. 45 Kg.× mm2
Plain parallelism 0,01 mm.

Key - ways are ideal when providing centring in case of foot application and support to the fixing screws
against the radial thrust caused by the piston action.
Available in two versions: a standard output and one suitable for the application with thermo isolating plates.

1 1

4 5

4
3

G
2

1 Assembly
2
1- Mould
2- Key - way
3
3- Cylinder
4- Isolating plate
5- Key-way fixing screws (nr.2) - included.
G- Depth of the seat where key-way is located
(see table on page E/18-E/19).
G

E/16
 Short stroke hydraulic cylinders –250Bar
ACCESSORIES

Frontal thermo isolating plates

Not availble with frontal oil delivery « F »

Ø ORDER
Bore CODE
A S K R F C T

025 REFIP025 64 44 10 32 50 30 8,5

032 REFIP032 74 54 10 34 55 35 10,5

040 REFIP040 84 62 10 34 63 40 10,5

050 REFIP050 99 74 10 42 76 45 13

063 REFIP063 114 89 10 50 90 55 13

080 REFIP080 139 109 10 60 110 75 17

100 REFIP100 169 139 10 72 135 95 17

E/17
 Short stroke hydraulic cylinders –250Bar
ACCESSORIES

Lateral thermo isolating plates

Stroke 20 Stroke 50

G : Dimension of the seat depth for the key-way on the mould. Support key-ways and screws are
included.

Ø ORDER M
Bore CODE
P E U N L Z G T F H C R S A
20 50

025 REBIP025 000 64 10 8,5 50 37 10 3 76 106 40 10 25 15 M4 5 35

032 REBIP032 000 74 10 10,5 55 40 12 5 79 109 40 12 28 18 M5 6 40

040 REBIP040 000 84 10 10,5 63 43 12 5 92 122 45 12 33 18 M5 6 45

050 REBIP050 000 99 10 13 76 45 15 7 94 124 45 15 40 22 M6 7 55

063 REBIP063 000 114 10 13 90 55 15 7 104 134 40 15 55 22 M6 7 70

080 REBIP080 000 139 10 17 110 60 20 7 119 149 40 20 60 22 M10 11 80

100 REBIP100 000 169 10 17 135 70 20 7 129 159 30 20 90 22 M10 11 110

Insert stroke 020 or 050.

E/18
 Short stroke hydraulic cylinders –250Bar
ACCESSORIES

Key-way for lateral mounting

G : Dimension of the seat depth for the key-way on the mould.

Ø ORDER
Bore CODE
M T K S G

025 REKW025 10 25 5 35 3

032 REKW032 12 28 8 40 5

040 REKW040 12 33 8 45 5

050 REKW050 15 40 12 55 7

063 REKW063 15 55 12 70 7

080 REKW080 20 60 12 80 7

100 REKW100 20 90 12 110 7

E/19
 Short stroke hydraulic cylinders –250Bar
SPARE PARTS

Additional
set code
Article

Stroke
code
Type

Bore
ORDER
CODE
: RE 025 1530 A ..,.

RE ... 6010 A Rod seal kit 1

RE ... 6020 A Pistol seal kit 5
RE ... 6030 O-Ring in Viton ® for integrated oil delivery
RE ... 0310 Rod cartridge without seals 2
RE ... 0310 A Rod cartridge with seals 1+2
RE ... 6050 Permanent magnet 6

RE ... 1520 A Non-magnetic piston with seals 4+5

RE ... 1510 A Magnetic piston with seals 4+5+6
RE ... 1120 ... Rod with rod end style « G » 3
RE ... 1121 ... Rod with rod end style « I » 3
RE ... 1530 A ... Magnetic rod-piston group with rod end style « G » 3+4+6+5
RE ... 1531 A ... Magnetic rod-piston group with rod end style « I » 3+4+6+5
RE ... 1540 A ... Non-magnetic rod-piston group with rod end style « G » 3+4+5
RE ... 1541 A ... Non-magnetic rod-piston group with rod end style « I » 3+4+5

RE ... 1930F ... Body for clanping style « C », frontal oil ports with O-Rings
RE ... 1930R ... Body for clanping style « C », back oil ports with O-Rings
RE ... 1920M ... Body for clanping style « E », BSP right-positioned threaded holes
RE ... 1920H ... Body for clanping style « E », BSP left-positioned threaded holes
RE ... 1924M ... Body for clanping style « E », NPT right-positioned threaded holes 7
RE ... 1924H ... Body for clanping style « E », NPT left-positioned threaded holes
RE ... 1934E ... Body for clanping style « E », lateral oil ports with O-Ring
RE ... 1920D ... Body for clanping style « E », BSP right and left-positioned threaded holes
RE ... 1924D ... Body for clanping style « E », NPT right and left-positioned threaded holes

MSU2 Multifunction switch (see table on page E/15)

8
MSU3 Multifunction switch (see table on page E/15)

E/20
 Short stroke hydraulic cylinders –250Bar

1 Rod seals (kit)

2 Rod cartridge 1
3 Rod
4 Piston
5 Piston seals (kit)
6 Piston magnet (for magnetic cylinder)
7 Body
8 Magnetic switch with screws (accessory) 2

E/21
Short stroke hydraulic cylinders –250Bar
NOTE

E/22
Short stroke hydraulic cylinders –250Bar
NOTE

E/23
Mould Hydraulic Systems

VEGA S.r.l.
Via De Gasperi, 16
IT-21053 CASTELLANZA -VA
Phone +39-0331-481077 Italy
Phone +39-0331-480831 Export
Fax +39-0331-481149
e-mail. info@vegacyl.com