Hydraulic

Cylinder
Repair Options

Level 1 Cylinder Reseal/ Light Hone

>> Extends cylinder life
>> Lowers cost of ownership through
maximized fuel efficiency and improved
cycle times
>> Reduces risk for unplanned downtime
>> Repairs internal leaks (cylinder drift)
>> Reduces risk of contaminate entry into
the hydraulic system

PLANNED/PROBLEM PART OR SERVICE INCLUDED INSPECTION POINTS

INDICATORS • Disassembly of cylinder • Bearings (Eye and/or
• Slow hydraulic performance or • Cleaning of cylinder components trunnion bushings)
increased cycle times • Cylinder bore light hone to remove rust, • Rod and rod eye
• Cylinder drift scratches and/ or cylinder distortions • Interior walls of cylinder
• Head and/or rod seal oil leakage • Thorough washing of cylinder tube to remove • Threads
• Machine down for other work contaminants generated during light honing • Piston
• Replacement of all cylinder piston and head seals • Piston nut or bolt(s)
• Properly torque piston rod nut or bolt(s) • Head
• Reassemble cylinder
• Pressure test cylinder
$

LEVEL 2 (Salvage or Replace) - ESTIMATED Warranty

QUOTED AFTER INSPECTION PRICE Customer Name
Bearings (Eye and/or trunnion bushings) $ Contact Phone No.
Rod Reconditioning Date
$
(Re-Rod, Straighten, chrome, AST, polish, etc).
Rod Assembly (New or Reman) $ Model

Re-Tube $ Serial No.

Cylinder Tube Assembly (New or Reman) $ Cylinder Group Part Number
Piston $ Total Estimated Price
Piston nut or bolt(s) $ Sales Person
Contact Phone No.
Turn Around Time
(SMCS code 02A for Level 1, 02B for Level 2)

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© 2016 Caterpillar • All Rights Reserved • Printed in USA
CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.cat.com
© 2016 Caterpillar • All Rights Reserved • Printed in USA
CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow,” the “Power Edge”trade dress as well as
corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.