1981 0 Ecumatriz

Fil navn: I:\PROJEKT\A-1981 Ecumatriz\PROJECT-GROUP\EL-CONTROL\1981_0_Ecumatriz
Ideal Engineering A/S
Customer: Ecumatriz. Equador
Project : Painting line
Case no. : 1981
El-documentation
Project titel: Painting line

Page titel:Frontpage Case no.: 1981
Latest print: 24-09-2015 10:18:32 Project rev.:
Latest rev.: 24-09-2015 10:08:08 Page rev.:
Page F1 af 28
Total pages: 34
Table of contents
Circuit designs
Circuit diagram, Pilot current 1

15-09-2015
Circuit diagram drying oven 2
15-09-2015
Circuit diagram drying oven 3
15-09-2015
Circuit diagram curing oven 4
24-09-2015
Circuit diagram curing oven 5
24-09-2015
Circuit diagram conveyor 6
15-09-2015
Circuit diagram emergency stop 7
15-09-2015
Circuit diagram alarm 8
24-09-2015
PLC placing list 9
15-09-2015
Circuit diagram input 0 10
15-09-2015
15-09-2015
24-09-2015
Circuit diagram output 0 13
24-09-2015
Circuit diagram output 1 14
24-09-2015
Circuit diagram Pt100 input 15
15-09-2015
Front of board 16
15-09-2015
Main current diagrams
Main current diagram, Mains 17

15-09-2015
Project title:Painting line
Customer:Ecumatriz. Equador Filename:1981_0_Ecumatriz
Last printed:24-09-2015 10:18:33 Orderno.:1981
Last changed:24-09-2015 10:16:14 PageI1
Table of contents
Main current diagram drying oven 18

15-09-2015
Main current diagram curing oven 19
24-09-2015
Main current diagram conveyor 20
24-09-2015
Cable plan
-W01 21
24-09-2015
-W06 22
24-09-2015
-W11 23
24-09-2015
-W102 24
24-09-2015
-W106 25
24-09-2015
-W305 26
24-09-2015
-W311 27
24-09-2015
-W701 28
24-09-2015
Project title:Painting line

Customer:Ecumatriz. Equador Filename:1981_0_Ecumatriz
Last printed:24-09-2015 10:18:33 Orderno.:1981
Last changed:24-09-2015 10:16:14 PageI2
Circuit designs
PC|SCHEMATIC Automation Filename:1981_0_Ecumatriz
230VA1
L230VA1
PAGE 17 +24VDC
-ST15
t°
1
3
5
BOARD THERMOSTATE
-K1
(1)
2
4
6
1
Mac :
SiteManager 1429
TOUCH SCREEN
24VDC TRAFO
NS10-TV01-V2
DATA OUTLET W.GROUND
PILOT CURRENT
GND L +24VDC + L POWER SUPPLY +V

XB2BG21
3
-T2 -PT -K0000/K0001 -K0040

SCHUCK
6
CJ2M-CPU31 INTERNET MODEM
5
N -24VDC - N GND GND
-S1
4
L
GND
-EDB
N
GND
-X2 S8VK-G 24024
GND
GND
GND
0
PILOT CURRENT
-1M1
M
COOLING FAN
X1
-P18
X2
A1
-K1
A2
4 0VDC
0VA1 3 0VA1
PAGE 17 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Customer:Ecumatriz. Equador Designer.:FK Case no:1981

Project title:Painting line Apr.: Rev.:24.09.2015
Pagetitle:Circuit diagram, Pilot current Last prt:24-09-2015 10:18:33 Ref.:
Last changed:15-09-2015 13:29:12 Page 1 of 28
2 230VA1
230VA1
6 +24VDC
+24VDC
EMS
PAGE 4
16
11
11
11
11
11
11
11
-K3.00 -K3.01 -K3.02 -K3.03 -K3.04 -K3.05 -K3.06
(219) (220) (221) (222) (223) (224) (225)
14
14
14
14
14
14
14
11
13
15
9
19
13
13
13
11
13
13
-F20 -F21 -F22 -F25 -F29 -F30
14
14
14
14
14
14
GAS BURNER CONTROL DRYING OVEN
20
7
HEAT CIRCULATOR DRYING OVEN

EXHAUST DRYING/CURING OVEN
PURGE EXHAUST DRYING OVEN
AIR LOCK 1 DRYING OVEN
AIR LOCK 2 DRYING OVEN

10
12
14
17
18
8
HEAT DRYING OVEN

DRYING OVEN
X1
A1
A1
A1
A1
A1
A1
X1
-P19 -Q20 -Q21 -Q22 -Q25 -Q29 -Q30 -P36
X2
A2
A2
A2
A2
A2
A2
X2
0VDC 4 0VDC
0VA1 3 0VA1
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
165 166 39 168 169 170

167

Pagetitle:Circuit diagram drying oven Last prt:24-09-2015 10:18:33 Ref.:
2 230VA1
230VA1
6 +24VDC
+24VDC
11
11
-K3.08 -K3.09
22
(227) (228)
14
14
25
26
6
-X11 -X11 -X11 8
4G1JZ
-W102 / / /
1
36m X11 X11 X11

T6 T7 T8 L PE N
GAS BURNER DRYING OVEN
-E101
10
T1 T2 PE N B4 L
-X11
28
7G1,5JZ
-W101 / / / / / /
4
OVERHEAT WATCH DRYING OVEN

4G1,5JZ
2
-W103 / /
4
1
-X11 -X11 -X11 -X11 -X11
GND
24
27
-X11
11
-BF101
GND 4 2
-K3.07
A1
(226)
-K42
14
1
A2
4G1,5JZ
23
11
-W103 / /
4 -X11
1
53
31
9
-X11
-Q22
A1
21
GND
(22)
30 -K46
54
-X11
PAGE 18
Q25L1
A2
PAGE 18
NQ25
29
0VDC 4 0VDC
0VA1 3 0VA1
37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
171 172

Pagetitle:Circuit diagram drying oven Last prt:24-09-2015 10:18:33 Ref.:
2 230VA1
230VA1
6 +24VDC
+24VDC
EMS
PAGE 2
16
11
11
11
11
11
11
11
-K3.10 -K3.11 -K3.12 -K3.13 -K3.14 -K4.11 -K3.15
(229) (230) (231) (232) (233) (248) (234)
14
14
14
14
14
14
14
34
36
38
157
41
13
13
11
13
13
13
13
-Q57 -Q58 -Q59 -F68 -F69 -F70 -F71
14
14
14
14
14
14
14
32
42
BURNER CONTROLS CURING OVEN
HEAT CIRCULATOR CURING OVEN
PURGE EXHAUST CURING OVEN
AIR LOCK 1 CURING OVEN

156
33
35
37
39
40
43
HEAT CURING OVEN

CURING OVEN
X1
A1
A1
A1
A1
A1
A1
A1
X1
-P55 -Q57 -Q58 -Q59 -Q68 -Q69 -Q70 -Q71 -P72
X2
A2
A2
A2
A2
A2
A2
A2
X2
0VDC 4 0VDC
0VA1 3 0VA1
55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
173 73 175 176 177 214 215

174

Pagetitle:Circuit diagram curing oven Last prt:24-09-2015 10:18:33 Ref.:
2 230VA1
230VA1
6 +24VDC
+24VDC
11
11
-K4.01 -K4.02
(238) (239)
14
14
45
48
49
6
8
-X12 -X12 -X12
4G1JZ
-W105 / / /
1
X11 X11 X11
51
T6 T7 T8 L PE N
GAS BURNER CURING OVEN
-E201
WG20
T1 T2 PE N B4 L
7G1,5JZ
10
-W104 / / / / / /
-X12
4
1
4
1
-X12 -X12 -X12 -X12 -X12
GND
44
47
-X12
50
OVERHEAT WATCH CURING OVEN

53
11
4G1,5JZ
2
-W106 / /
-Q58 -K4.00
A1
(58) (237)
-K77
54
14
A2
-BF201
GND 4 2
PAGE 19
1
NQ59
4G1,5JZ
11
-W106 / /
46
-X12
4
1
9
-X12
GND
53
54
Q59L1
-X12 PAGE 19
A1
-K81
A2
52
0VDC 4 0VDC
0VA1 3 0VA1
73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90
178 179

Pagetitle:Circuit diagram curing oven Last prt:24-09-2015 10:18:33 Ref.:
2 230VA1
230VA1
6 +24VDC
+24VDC
SPEED SENSOR
11
11
11
12
14
+
-B301 CONV.SPEED
-K4.03 -K4.04 -K4.06 -P310 -K4.08
(240) (241) (243) (245)
11
14
14
14
1 2
3G1JZ 3
-W401 / /
70
1
11
-K4.07
2
-X4 -X4 (244)
14
72
1
-X2
73
61
59
60
58
CONVEYOR RUN SIGN.
64
66
65
4
- 7 + 8 1
69
-K4.05 -P300
(242)
HBO381i
3
2
3
SPEED INDICATOR -X2
/ -W202
1
3G1JZ
55
56
57
LUBRICATOR VALVE
2
-X2
-MQ301
CM2 H O L P24 1 2
1
L COM RUN/FW BW
MX2-A4007-E -T301
GND
2
NO
11 GND 5 L PLC
67
71
LUBRICATION
63
CONVEYOR
3
62
GND
-F1.K2 -F1.K3
-X1 (114) (115)
4
/ / -W202
2
GND
3G1JZ
X1
X1
4
-P91 -P92 -X2 -X2 DI1.00
PAGE 11
XB4BVM3 68
X2
X2
0VDC 4 0VDC
0VA1 3 0VA1
91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108

Pagetitle:Circuit diagram conveyor Last prt:24-09-2015 10:18:33 Ref.:
230VA1 2 230VA1
+24VDC +24VDC
82
84
EMERGENCY STOP A1
11
1
13
23
1
EMERGENCY STOP 1 IDEAL LINE

-X7 -X7
-F1.K1 -F1.K1
-F1.S1 7G1JZ
12
2 (110) (110)
14
24
-W701 / /
3
90
93
11
1
21
-F1.S2
12
2
-F1.K2
5
(114)
22
7G1JZ -F1.K5
-W701 / / (122)
78
9
22
4
-X7 -X7
-F1.K3
95
5
(115)
86
87
21
-F1.K4
5
(121)
EMERGENCY STOP 2 IDEAL LINE
92
94
-X7 -X7
9
77
7G1JZ
81
21
-W702 / /
80
91
-F1.K4
(121)
10
11
12
13
14
15
16
11
22
79
9
1
-X7 -X7 -X7 -X7 -X7 -X7 -X7 -X7

76
-F1.S3
12
2
22
-F1.K5 7G1JZ 10G1JZ

(122) -W702 / / -W705 / / / / / / / /
21
8
88
89
6
-X7 -X7
8
75
-X -X -X -X -X -X -X -X
85
83 UT1 UT2 IN1 IN2

RESET EMERGENCY STOP
EXT. PARTNER
S11
S12
S21
S22
S34 A1
EMERGENCY STOP RELAY

A1
A1
A1
A1
-S109 -F1.K2 -F1.K3 -F1.K4 -F1.K5
-F1.K1
A2
A2
A2
A2
S33 A2
74
0VDC 4 0VDC
0VA1 3 0VA1
109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126
121 106 109 107 109 119 109 120 109

122 164 164

Pagetitle:Circuit diagram emergency stop Last prt:24-09-2015 10:18:33 Ref.:
230VA1 2 230VA1
6 +24VDC
+24VDC
11
11
11
4
-K4.12 -K4.13 -K4.14 -K4.15
(249) (250) (251) (252)
14
14
14
1
-X6 -X6 5
-X6
103
104
105
97
99
3
11
11
-X3 -X3 -X3

-K4.09 -K4.10
(246) (247) 3G1JZ 3G1JZ 3G1JZ
14
14
-W301 / -W302 / -W303 /
1
96
98
102
CONVEYOR WARNING
2
ALARM SOUND
-X6 -X6 -X6
ALARM LIGHTS
2
-P1001 -P1002 -P1003
24V
3 3
2 2
0V
3G1JZ 3G1JZ 3G1JZ
-W301 / -W302 / -W303 /
2
ALARM
-
-X3 -X3 -X3
X1
-P135
X2
0VDC 4 0VDC
0VA1 3 0VA1
127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

Pagetitle:Circuit diagram alarm Last prt:24-09-2015 10:18:33 Ref.:
K155 Last changed:24-09-2015 10:06:40 Page 8 of 28
-K0000 -K0001 -K0010 -K0011 -K0012 -K0020 -K1030
CJ1W-TS562
CJ1W-PA205R
POWER CJ2M-CPU31 DIGI.IP DIGI.IP DIGI.IP DIGI.OP
CJ1W-ID211 CJ1W-ID211 CJ1W-ID211 CJ1W-OD232
SUB 9
ETHERNET
NTS-PLC9 5M
ETHERNET
1 2 SUB 9
INTERNET UPLINK
HMI PT
MODEM
NS10-TV01-V2
24VDC

Pagetitle:PLC placing list Last prt:24-09-2015 10:18:33 Ref.:
6 +24VDC
+24VDC
13
13
13
13
13
13
13
11
13
13
13
13
13
11
11
11
-F1.K2 -Q20 -Q21 -Q22 -Q25 -Q29 -Q30 -K42 -K46 -Q57 -Q58 -Q59 -Q68 -Q69 -K77 -K81
(114) (20) (21) (22) (25) (29) (30) (42) (46) (57) (58) (59) (68) (69) (77) (81)
12
12
14
14
14
14
14
14
14
14
14
14
14
14
14
14
107
14
-F1.K3
(115)
13
108
115
116
122
109
110
111
112
113
114
117
118
119
120
121
106
DI0.00 DI0.01 DI0.02 DI0.03 DI0.04 DI0.05 DI0.06 DI0.07 DI0.08 DI0.09 DI0.10 DI0.11 DI0.12 DI0.13 DI0.14 DI0.15
A0 B0 A1 B1 A2 B2 A3 B3 A4 B4 A5 B5 A6 B6 A7 B7
C1 C2 -K0010 CJ1W-ID211
4 0VDC
0VDC 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180

Pagetitle:Circuit diagram input 0 Last prt:24-09-2015 10:18:34 Ref.:
6 +24VDC
+24VDC
+
-X3 -X3 -X3 -X3 -X3
3G1JZ 3G1JZ 3G1JZ 3G1JZ 3G1JZ
3
-W304 / -W305 / -W306 / -W307 / -W308 /
1
-S183 -S184 -S185 -S186 -S187 -S188 -S189 -S190 -S191 -S192
2
4
4
3 3 3 3
Bi-Metal
START DRYING OVEN
STOP DRYING OVEN
HEAT DRYING OVEN
START CURING OVEN
STOP CURING OVEN
HEAT CURING OVEN
START CONVEYOR
STOP CONVEYOR
LUBRICATION
STOP ALARM SIGNAL

-BP150 -BP110 -BP101 5 -BP210
EXHAUST WATCH DRYING/CURING OVEN
PURGE EXHAUST WATCH DRYING OVEN
HEAT CIRCL.WATCH DRYING OVEN
PURGE EXH.WATCH CURING OVEN

6
2 1 2 1 2 1 2 1
HEAT CIRCL.DO THERMO WATCH
-BM101
123
130
131
124
125
126
127
128
129
132
-W304 / -W305 / -W306 / -W307 / -W308 /
2
4
8
PAGE 6
-X3 -X3 -X3 -X3 -X3

DI1.00
133
134
135
136
137
62
C1 C2 -K0011 CJ1W-ID211
4 0VDC
0VDC 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198

6 +24VDC
+24VDC
+
-X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3
3G1JZ 3G1JZ 3G1JZ 4G1JZ 7G1JZ 4G1JZ
-W309 / -W310 / -W311 / -W312 / -W313 / -W314 /
1
1
13
13
3
-Q70 -Q71
-S311 (70) (71)
14
14
3
Bi-Metal
Bi-Metal
-BP201 5 5 -B311 BR
EXT.START CONVEYOR
1
HEAT CIRCL.WATCH CURING OVEN
-K_
6 6
2 1 -S311
2
BL BK
HEAT CIRCL.CO THERMO WATCH
-BM201
CONVEYOR THERMO WATCH
-BM301
CONVEYOR RUN OK FROM SPRAY BOOTH

EXT.STOP CONVEYOR
CONVEYOR STEP COUNTER

2
2
-W309 / -W310 / -W311 / -W312 / / -W313 / / / -W314
2
2
4G1JZ
10
11
12
13
14
15
16
17
18
19
20
9
-X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3
-X3-
138
139
146
147
140
141
142
143
144
145
148
149
C1 C2 -K0012 CJ1W-ID211
4 0VDC
0VDC 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216

32 P 24VDC OUTPUT MODULE
CJ1W-OD232 -K0020
PLUG
CABLE G79-O200C
DO0/1
PAGE 14
+24VDC
Phönix
-DO0
+ 24VDC
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
0VDC
0VDC A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2
-K3.00 -K3.01 -K3.02 -K3.03 -K3.04 -K3.05 -K3.06 -K3.07 -K3.08 -K3.09 -K3.10 -K3.11 -K3.12 -K3.13 -K3.14 -K3.15
217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234
19 20 21 22 25 29 36 39 39 40 55 57 58 59 68 72

Pagetitle:Circuit diagram output 0 Last prt:24-09-2015 10:18:34 Ref.:
PAGE 13
DO0/1
+24VDC
Phönix
-DO1
+ 24VDC
A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1 A1
0VDC
0VDC A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2
-K4.00 -K4.01 -K4.02 -K4.03 -K4.04 -K4.05 -K4.06 -K4.07 -K4.08 -K4.09 -K4.10 -K4.11 -K4.12 -K4.13 -K4.14 -K4.15
235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252
74 74 75 91 92 96 102 107 107= 107 128 129 70 135 139 141 142

Pagetitle:Circuit diagram output 1 Last prt:24-09-2015 10:18:34 Ref.:
TEMP.SENSOR DRYING OVEN TEMP.SENSOR CURING OVEN

-BT101 -BT201
1 2 1 2
t° t°
-W402 -W403
4G1CY-JZ 4G1CY-JZ
1
3
3
8
-X4 -X4 -X4 -X4 -X4 -X4
155 B'
152 B'
154
2
B
151
1
B
153 A
-K0030
150 A
B'
B'
4
B
3
B
A
CJ1W-TS562
A
B'
B'
6
B
5
B
A
A
253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270

Pagetitle:Circuit diagram Pt100 input Last prt:24-09-2015 10:18:34 Ref.:
Right door of board
-P300
-P310
1700 mm above floor
-PT
-S183 -S185 -S186 -S188 -S189 -S191 -S192

-P19 -P36 -P55 -P72 -P91 -P92 -P135 -P18
PLEASE BE AWARE THAT IT IS NOT GOOD TO HAVE ANY VENTILATIONS

FILTERS OR FAN CLOSE TO THE FLOOR BECAUSE OF THE VERY FINE PAINT-POWDER.
THE HOTTEST AIR WILL ALLWAYS BE IN THE TOP OF THE CABINET.
WHITE WHITE WHITE WHITE WHITE WHITE YELLOW GREEN THE FAN MUST ALLWAYS TAKE THE AIR FROM THE INSIDE AND BLOW TO
THE OUTSIDE WHEN A CENTRIFUGALE FAN CAN GIVE NO OR VERY LOW PRESSURE.
VENTILATION FILTER INN VENTILATION FAN OUT
-S184 -S187 -S190 -S1

BLACK BLACK BLACK KEY
-S109
Mains
BLUE
-F1.S1
This drawing is schematic only

Pagetitle:Front of board Last prt:24-09-2015 10:18:34 Ref.:
Main current diagrams
L1
PAGE 18
L2
PAGE 18
L3
PAGE 18
N
PAGE 20
NH00 - 125A
-FM1
FM1-L1
PAGE 18
FM1-L2
PAGE 18
FM1-L3
PAGE 18
1
3
5
1
3
5
1
3
5
GV2RT10 GV2RT14 GV2RT14
-F1 -F3 -F11
PE-ALL MACHINARY METAL PARTS

2
4
6
2
4
6
2
4
6
440V/230V - 60Hz
440V/230V - 60Hz
PE
-T1
440V/230V
-T3 -T4
1
3
2,0 KVA
2,5 KVA
2,5 KVA
-X-PE
3
31
32
31
32
1x16mm
C60N-1P6A
-F2 -W50 /
1
OETL250-K3
PAGE 18
PAGE 19
1
PE
W
L-E101
L-E201
U
V
-X1
PAGE 18
PAGE 19
-N -PE
N-E101
N-E201
-FM L230VA1
L1
L2
L3
PAGE 1
2
0VA1
PAGE 1
3 X 440V + N + PE 60Hz
A1-PE
Fuse min. 160Amp. PILOT CURRENT
PE
SYSTEM TN-S-C
TOTALLY CONNECTED:
43KW P2 MOTOR LOAD
App.85Amp. Cos.fi app.0,80

Pagetitle:Main current diagram, Mains Last prt:24-09-2015 10:18:34 Ref.:
L1 L1
PAGE 17 PAGE 19
L2 L2
PAGE 17 PAGE 19
L3 L3
PAGE 17 PAGE 19
L-E101
PAGE 17
N-E101
PAGE 17
FM1-L1 FM1-L1
PAGE 17 PAGE 19
FM1-L2 FM1-L2
PAGE 17 PAGE 19
FM1-L3 FM1-L3
PAGE 17 PAGE 19
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
GV2ME20 GV2ME08 GV2ME21 6A - C GV2ME08 GV2ME08
-F25
-F20 -F21 -F22 -F29 -F30
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
-Q20 -Q21 -Q22 -Q25 -Q29 -Q30
LC1D18P7 LC1D09P7 LC1D25P7 LC1D09P7 LC1D09P7 LC1D09P7
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
PE
-X1 -X1 -X1 -X1 -X1

GND
GND
GND
GND
GND
4G4JZ 4G1,5JZ 4G4JZ 4G1,5JZ 4G1,5JZ
-W01 / / / / -W02 / / / / -W03 / / / / -W04 / / / / -W05 / / / /
1
4
PE
PAGE 3
Page 3
U V W U V W U V W U V W U V W
Q25L1
NQ25
M M M M M
3 GND 3 GND 3 GND 3 GND 3 GND
9KW-16,5A 1,35KW-2,6A 9kW-17A BURNER CONTROL DRYING OVEN 1,8kW-3,65A 1,8kW-3,65A
-M150 -M110 -M101 -M121 -M122
EXHAUST DRYING/CURING OVEN HEAT CIRCL.DRYING OVEN AIR LOCK 1 DRYING OVEN AIR LOCK 2 DRYING OVEN
PURGE EXHAUST DRYING OVEN

Pagetitle:Main current diagram drying oven Last prt:24-09-2015 10:18:34 Ref.:
L1 L1
PAGE 18 PAGE 20
L2 L2
PAGE 18 PAGE 20
L3 L3
PAGE 18 PAGE 20
L-E201
PAGE 17
N-E201
PAGE 17
FM1-L1 FM1-L1
PAGE 18 PAGE 20
FM1-L2 FM1-L2
PAGE 18 PAGE 20
FM1-L3 FM1-L3
PAGE 18 PAGE 20
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
GV2ME14 GV2ME21 6A - C GV2ME08 GV2ME08 GV2ME08 GV2ME08
-F59
-F57 -F58 -F68 -F69 -F70 -F71
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
1
3
5
-Q57 -Q58 -Q59 -Q68 -Q69 -Q70 -Q71
LC1D12P7 LC1D25P7 LC1D09P7 LC1D09P7 LC1D09P7 LC1D09P7 LC1D09P7
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
2
4
6
-X1 -X1 -X1 -X1 -X1 -X1
GND
GND
GND
GND
GND
GND
4G2,5JZ 4G4JZ 4G1,5JZ 4G1,5JZ 4G1,5JZ 4G1,5JZ
-W06 / / / / -W07 / / / / -W08 / / / / -W09 / / / / -W10 / / / / -W11 / / / /
1
4
PE
PAGE 5
Page 5
U V W U V W U V W U V W U V W U V W
Q59L1
NQ59
M M M M M M
3 GND 3 GND 3 GND 3 GND 3 GND 3 GND
4,8kW-8,2A 9kW-17A BURNER CONTROL CURING OVEN 1,8kW-3,65A 1,8kW-3,65A 1,8kW-3,65A 1,8kW-3,65A
-M210 -M201 -M221 -M222 -M223 -M224
PURGE EXH.CURING OVEN HEAT CIRCL.CURING OVEN AIR LOCK 1 CURING OVEN AIR LOCK 2 CURING OVEN AIR LOCK 3 CURING OVEN AIR LOCK 4 CURING OVEN

Pagetitle:Main current diagram curing oven Last prt:24-09-2015 10:18:34 Ref.:
L1 L1
PAGE 19
L2 L2
PAGE 19
L3 L3
PAGE 19
N N
PAGE 17
FM1-L1
PAGE 19
FM1-L2
PAGE 19
FM1-L3
PAGE 19
1
3
5
GV2L08 4A
-F301
2
4
6
MX2-A4007-E
L1 L2 L3
3x400v
-T301
3x400v
U V W G
PE
-X1
GND
4G1,5CYJZ
-W12
1
U V W
M
3 GND
-M301 0,35kW-1,06A
CONVEYOR MOTOR

Pagetitle:Main current diagram conveyor Last prt:24-09-2015 10:18:34 Ref.:
Cable plan
GND
-Q20 5 6
2
LC1D18P7 -M150
W V
3 4
EXHAUST DRYING OVEN 1 3 9KW-16,5A
1 2 EXHAUST DRYING/CURING OVEN
2
-W01
M
U
3
1
/
-X1 4G4JZ
CONTROL BOARD A1 4
GND 4
GND
-Q21 5 6
2
LC1D09P7 -M110
W V
3 4
1 3 1,35KW-2,6A
1 2 PURGE EXHAUST DRYING OVEN
2
-W02
M
U
3
1
/
-X1 4G1,5JZ
CONTROL BOARD A1 4
GND 4
GND
-Q22 5 6
2
LC1D25P7 -M101
W V
3 4
1 3 9kW-17A
1 2 HEAT CIRCL.DRYING OVEN
2
-W03
M
U
3
1
/
-X1 4G4JZ
CONTROL BOARD A1 4
GND 4
GND
-Q29 5 6
2
LC1D09P7 -M121
W V
3 4
1 3 1,8kW-3,65A
1 2 AIR LOCK 1 DRYING OVEN
2
-W04
M
U
3
1
/
-X1 4G1,5JZ
CONTROL BOARD A1 4
GND 4
GND
-Q30 5 6 -M122
2
W V
LC1D09P7 3 4 3 1,8kW-3,65A
1 AIR LOCK 2 DRYING OVEN
1 2 2
-W05
M
U
3
1
/
4G1,5JZ
-X1
CONTROL BOARD A1 4 4
GND

Pagetitle:-W01 Last prt:24-09-2015 10:18:34 Ref.:
GND
-Q57 5 6
2
LC1D12P7 -M210
W V
3 4
PURGE EXHAUST CURING OVEN 1 3 4,8kW-8,2A
1 2 PURGE EXH.CURING OVEN
2
-W06
M
U
3
1
/
-X1 4G2,5JZ
CONTROL BOARD A1 4
GND 4
GND
-Q58 5 6
2
LC1D25P7 -M201
W V
3 4
HEAT CIRCULATOR CURING OVEN 1 3 9kW-17A
1 2 HEAT CIRCL.CURING OVEN
2
-W07
M
U
3
1
/
-X1 4G4JZ
CONTROL BOARD A1 4
GND 4
GND
-Q68 5 6
2
LC1D09P7 -M221
W V
3 4
1 3 1,8kW-3,65A
1 2 AIR LOCK 1 CURING OVEN
2
-W08
M
U
3
1
/
-X1 4G1,5JZ
CONTROL BOARD A1 4
GND 4
GND
-Q69 5 6
2
LC1D09P7 -M222
W V
3 4
1 3 1,8kW-3,65A
2
-W09
M
U
3
1
/
-X1 4G1,5JZ
CONTROL BOARD A1 4
GND 4
GND
-Q70 5 6 -M223
2
W V
LC1D09P7 3 4 3 1,8kW-3,65A
1 AIR LOCK 3 CURING OVEN
1 2 2
-W10
M
U
3
1
/
4G1,5JZ
-X1
CONTROL BOARD A1 4 4
GND

GND
-Q71 5 6
2
LC1D09P7 -M224
W V
3 4
1 3 1,8kW-3,65A
2
-W11
M
U
3
1
/
-X1 4G1,5JZ
CONTROL BOARD A1 4
GND 4
-T301
G
MX2-A4007-E
4
L3
W
3
GND
L2
-W12 -M301
3x400v
3x400v
W V U
3 0,35kW-1,06A
4G1,5CYJZ
CONVEYOR MOTOR
2
L1
M
U
3
1
CONTROL BOARD A1
-X1
4
GND
-X-PE
1 -W50 1 GROUNDING WIRE
PE PE
/
1x16mm
-X11 T6 T7 T8 L PE N -E101
CONTROL BOARD A1 1 GAS BURNER DRYING OVEN
1
2
2 T1 T2 PE N B4 L
3
3
4 4
4
5 -W101 5
5
/
7 7G1,5JZ 7
GND
2
3
1

3
-X11 2
CONTROL BOARD A1 1 -W102
6 1
/
2 4G1JZ
7 36m
3
8 T6 T7 T8 L PE N -E101
GAS BURNER DRYING OVEN
T1 T2 PE N B4 L
2
3
1
CONTROL B0ARD A1 9
4 GND 4 2 -BF101
GND -W103 4 OVERHEAT WATCH DRYING OVEN
2
/
10 4G1,5JZ
3 1
11
1
CONTROL BOARD A1
-X12 2
1
1 1
2
2
3
3 T6 T7 T8 L PE N -E201
4 WG20
4 GAS BURNER CURING OVEN
5
5 T1 T2 PE N B4 L
7 -W104
GND / 7G1,5JZ 4
5
7
2
3
1
1 -W105
6
/
2 4G1JZ
7
3
8

2
3
-X12
CONTROL B0ARD A1 1
9 GND 4 2 -BF201
4 4 OVERHEAT WATCH CURING OVEN
GND -W106
2
/
10 4G1,5JZ 1
3
11 1
-X2 3 GND
CONTROL BOARD A1 1 -W202 -MQ301
3 2
/
2 1 LUBRICATOR VALVE
2 3G1JZ
4
3
GND
-X3 2 2
CONTROL BOARD A1 1 -W301 -P1001
1 1
/
3 CONVEYOR WARNING
2 3G1JZ
-
1
1 24V 0V -P1002
2 -W302 ALARM LIGHTS
2
/
- 3G1JZ 2
1 2 2
3 -W303 -P1003
2 1
/
3 ALARM SOUND
- 3G1JZ
3 -BP150
2 EXHAUST WATCH DRYING/CURING OVEN
4 -W304
1
/
+ 3G1JZ 2 1
2

3 -BP110
-X3 PURGE EXHAUST WATCH DRYING OVEN
CONTROL BOARD A1 2
5
1 -W305 2 1
+
/
3G1JZ 2
3 -BP101
2 HEAT CIRCL.WATCH DRYING OVEN
6 -W306
1
/
+ 3G1JZ 2 1
2
2 -W307
7 1 -BM101
5
6
/
1 3G1JZ HEAT CIRCL.DO THERMO WATCH
+
3 -BP210
2 PURGE EXH.WATCH CURING OVEN
8 -W308
1
/
+ 3G1JZ 2 1
2
3 -BP201
2 HEAT CIRCL.WATCH CURING OVEN
9 -W309
1
/
+ 3G1JZ 2 1
2
2 -W310
10 1 -BM201
/
5
6
1 3G1JZ HEAT CIRCL.CO THERMO WATCH
+

-X3
CONTROL BOARD A1 2 -W311 1 -BM301
5
6
11
/
CONVEYOR THERMO WATCH
1 3G1JZ
+
2
1
3 4 -S311
2 EXT.START CONVEYOR
12
3 -W312
13
/
1 4G1JZ -S311
+ EXT.STOP CONVEYOR
3 2 1
2
2 -W313 1
14
/
7G1JZ 1 2 -K_
1
+ CONVEYOR RUN OK FROM SPRAY BOOTH
3
2 -B311
15
BL BK
2 CONVEYOR STEP COUNTER
3 -W314
-
BR
/
1 4G1JZ
+ 1
1
2
-X4 + -
CONTROL BOARD A1 1 -W401 -B301
1
/
SPEED SENSOR
2 3G1JZ
2
1 1 2 -BT101
1 TEMP.SENSOR DRYING OVEN
3
2 -W402 t°
4
3 4G1CY-JZ 2
5
3
1 1 2 -BT201
1 TEMP.SENSOR CURING OVEN
6
2 -W403 t°
7
3 4G1CY-JZ 2
8
3

3
1 2 -F1.S2
1 EMERGENCY STOP 1 IDEAL LINE
-X7 11 12
CONTROL BOARD A1 1
1
3
3 -W701
2
/
2 7G1JZ 2
4
4 4
3
1 2 -F1.S3
1 EMERGENCY STOP 2 IDEAL LINE
1 11 12
5
3
7 -W702
2
/
6 7G1JZ
4 2
8
4
1 -X
9 1 CONTROL EXT.PARTNER
2 1
10 2
3 2
11 3
4 3
12 -W705 4
5 4
/
13 10G1JZ 5
6 5
14 6
7 6
15 7
8 7
16 8
8


1981 0 Ecumatriz

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Fil navn: I:\PROJEKT\A-1981 Ecumatriz\PROJECT-GROUP\EL-CONTROL\1981_0_Ecumatriz

Ideal Engineering A/S

Customer: Ecumatriz. Equador

Project : Painting line

Case no. : 1981

Project titel: Painting line

Circuit diagram, Pilot current 1

Main current diagram, Mains 17

Main current diagram drying oven 18

Project title:Painting line

GND L +24VDC + L POWER SUPPLY +V

-T2 -PT -K0000/K0001 -K0040

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

HEAT CIRCULATOR DRYING OVEN

PURGE EXHAUST DRYING OVEN

AIR LOCK 1 DRYING OVEN

AIR LOCK 2 DRYING OVEN

HEAT DRYING OVEN

165 166 39 168 169 170

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

-X11 -X11 -X11 8

36m X11 X11 X11

OVERHEAT WATCH DRYING OVEN

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

AIR LOCK 1 CURING OVEN

AIR LOCK 2 CURING OVEN

AIR LOCK 3 CURING OVEN

AIR LOCK 4 CURING OVEN

HEAT CURING OVEN

173 73 175 176 177 214 215

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

X11 X11 X11

OVERHEAT WATCH CURING OVEN

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

CONVEYOR RUN SIGN.

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

EMERGENCY STOP 1 IDEAL LINE

-X7 -X7 -X7 -X7 -X7 -X7 -X7 -X7

-F1.K5 7G1JZ 10G1JZ

83 UT1 UT2 IN1 IN2

EMERGENCY STOP RELAY

121 106 109 107 109 119 109 120 109

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

-X3 -X3 -X3

-W301 / -W302 / -W303 /

-P1001 -P1002 -P1003

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

-K0000 -K0001 -K0010 -K0011 -K0012 -K0020 -K1030

CJ1W-ID211 CJ1W-ID211 CJ1W-ID211 CJ1W-OD232

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

Customer:Ecumatriz. Equador Designer.:FK Case no:1981

STOP DRYING OVEN

HEAT DRYING OVEN

START CURING OVEN

STOP CURING OVEN

HEAT CURING OVEN

STOP ALARM SIGNAL

EXHAUST WATCH DRYING/CURING OVEN

PURGE EXHAUST WATCH DRYING OVEN

HEAT CIRCL.WATCH DRYING OVEN

PURGE EXH.WATCH CURING OVEN

HEAT CIRCL.DO THERMO WATCH

-X3 -X3 -X3 -X3 -X3