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ANCAP. EXPANSION OF LA TEJA REFINERY.

UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS


INDEX

MASS BALANCES (CASE 1&2)


FV-10106 GAS-OIL (CASE 1&2)
TV-10014 GAS-OIL exchanger port
TV-10014 GAS-OIL bypass port
TV-10014 LPA exchanger port
TV-10014 LPA bypass port
TV-10520 LPA reboiler port
TV-10520 LPA bypass port
TV-10520LPAreb.port-CASE 106C
TV-10520LPAbyp.-CASE 106E
FV-10119 LPA (CASE 1&2)
FV-10119 LPA -CASE 106-C
PUMP 106-J - GAS-OIL
PUMP 109-J - LPA
GAS-OIL TO STORAGE (CASE 1)
GAS-OIL TO STORAGE (CASE 2)
LPA (CASE 1)
LPA (CASE 2)
PROPERTIES-LPA
PROPERTIES-GAS OIL
FIN
747574531.xls

ANCAP. EXPANSION OF LA TEJA REFINERY.


UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
References:
Material Balance and Heat Balance. PROCESS DATA BOOK.
PFD 98184.100.PF.D.003 Sheet 4/7 and Sheet 1/7
NOTE :
Note 1: For the Normal Flowrate see Heat Exchanger Specification Sheet of Foster Wheeler Iberia for 106-C, dated 10/set/1991.
Note 2: The pressure drop at FV-10119 is fixed.
Gas-Oil to storage LPA (Crude Tower Intermediate Reflux)
FV-10106 TV-10014 FV-10119

bypass of 106-C
Gas-oil to 106-C

and then 193-C


Gas-oil through

Gas-oil through

Gas-oil through

LPA to 174-C

LPA to 159-C
(Intermediate
Gas-Oil to
storage

reflux)
109-C

106-C

LPA
CASE 1 Stream No. 20 (B to R) (B to L) 28 29 30
% 50 50 50
Minimum Flowrate
kg/h 28,629 22,474 6,155 6,155 6,155 75,000 40,000 35,000
% 100 78.5% 21.5% 100 100
Normal Flowrate
kg/h 57,257 44,947 12,310 12,310 12,310 150,000 80,000 70,000
% 110 110 110
Maximum Flowrate
kg/h 62,983 49,442 13,541 13,541 13,541 165,000 88,000 77,000
CASE 2
% 50 50 50
Minimum Flowrate
kg/h 24,662 19,359 5,302 5,302 5,302 65,006 32,374 32,633
% 100 78.5% 21.5% 100 100
Normal Flowrate
kg/h 49,323 38,719 10,604 10,604 10,604 130,012 64,747 65,265
% 110 110 110
Maximum Flowrate
kg/h 54,255 42,591 11,665 11,665 11,665 143,013 71,222 71,792

MASS BALANCES (CASE 1&2)


747574531.xls

CASE WHEN 106-C is used CASE WHEN 106-C is used

er Intermediate Reflux) (Note 1)


TV-10520 TV-10014 TV-10520

(50% of normal case)


bypass of 106-C
LPA through bypass

LPA through bypass


LPA not going

LPA through 193-C


of 193-C (20% of

of 193-C (20% of
LPA through

LPA through

LPA through
direct stream)

direct stream)
TV-10014

106-C
193-C

to
(B to R) (B to L)
50 50
35,000 7,000 69,902 5,099 5,099 17,500 3,500
100 100
70,000 14,000 139,803 10,197 10,197 35,000 7,000
110 110
77,000 15,400 153,783 11,217 11,217 38,500 7,700

50 50
32,633 6,527 59,908 5,099 5,099 16,316 3,263
100 100
65,265 13,053 119,807 10,205 10,205 32,633 6,527
110 110
71,792 14,358 131,797 11,217 11,217 35,896 7,179

MASS BALANCES (CASE 1&2)


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).
TAG Nº FV-10106 - CASE 1 - Light Crude TAG Nº FV-10106 - CASE 2 - Heavy Crude
Status Existing valve: IFP says that can be reused Status Existing valve: IFP says that can

SERVICE Flow Control of gas oil to storage. SERVICE Flow Control of gas oil to storage.
LINE Nº 100-O-0132-4"-AA2A LINE Nº 100-O-0132-4"-AA2A
DWG P&ID 98184.100.PI.D.015 Sheet 15/23 DWG P&ID 98184.100.PI.D.015 Sheet 15
FLOWSHEET Stream 50 - PFD 98184.100.PF.D.001 Sheet 1/7 FLOWSHEET Stream 50 - PFD 98184.100.PF.D.0
Fluid Gas oil to storage - Liquid Fluid Gas oil to storage - Liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 50 100 110 Flowrate %
Mass flowrate kg/h 28,629 57,257 62,983 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 53.7 53.7 53.7 Inlet Temperature deg C
Density at P and T (Stream 50) kg/m3 836.3 836.3 836.3 Density at P and T (Stream 50) kg/m3
Viscosity (Stream 50) cP 1.6 1.60 1.60 Viscosity (Stream 50) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 0.154 0.15 0.15 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 50) kg/cm2 (a) 21.2 21.2 21.2 Pc: Critical Pressure (Stream 50) kg/cm2 (a)
Pv/Pc 0.01 0.01 0.01 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density))
(Note 5) N6=27.3 (Note 5) N6=27.3
Cv of existing valve 120 Cv of existing valve

747574531.xls FV-10106 GAS-OIL (CASE 1&2)


Cv calculated by IFP 34.1 Cv calculated by IFP
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 5.20 Differential pressure estimated by IFP kg/cm2
In 4”-STD
Pipe Line Size & Schedule
Out 4”-STD
Pipe Line Insulation YES
Size of existing valve 3"
ANSI Class (IFP data) 300
Design Conditions (Note 3)
Temperature deg C 150 (See line N129)
Pressure kg/cm2 (g) 11.0 (See line N129)
Failure mode FC (On air failure closes)
If variable increases the valve Closes
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 0.15 0.15 0.15 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 21.2 21.2 21.2 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.01 0.01 0.01 pv/pc

Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure


Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.94 0.94 0.94
pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 0.14 0.14 0.14 conditions) kg/cm2 (a)

747574531.xls FV-10106 GAS-OIL (CASE 1&2)


Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 0.14 0.14 0.14 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 0.15 0.15 0.15 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?

Select this cell and run the


Macro CavFlashChok

747574531.xls FV-10106 GAS-OIL (CASE 1&2)


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10106 - CASE 2 - Heavy Crude


sting valve: IFP says that can be reused

w Control of gas oil to storage.


-O-0132-4"-AA2A
D 98184.100.PI.D.015 Sheet 15/23
am 50 - PFD 98184.100.PF.D.001 Sheet 1/7
oil to storage - Liquid
Min Flow Normal Flow Max Flow
50 100 110
24,662 49,323 54,255
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
55.7 55.7 55.7
836.2 836.2 836.2
2.5 2.5 2.5
0.167 0.17 0.17
21.1 21.1 21.1
0.01 0.01 0.01

#VALUE! #VALUE! #VALUE!

120.0

747574531.xls FV-10106 GAS-OIL (CASE 1&2)


#VALUE! #VALUE! #VALUE!
5.10

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


0.17 0.17 0.17
21.1 21.1 21.1
0.01 0.01 0.01

0.94 0.94 0.94

0.16 0.16 0.16

747574531.xls FV-10106 GAS-OIL (CASE 1&2)


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
0.16 0.16 0.16
0.17 0.17 0.17
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls FV-10106 GAS-OIL (CASE 1&2)


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).
TV-10014 - exchanger port - cooling of gas-oil - TV-10014 - exchanger port - cooli
TAG Nº CASE 1 - Light Crude TAG Nº CASE 2 - Heavy Crude
Status Existing valve: IFP says that can be reused Status Existing valve: IFP says that can
Temperature Control of temperature of gas-oil to Temperature Control of temperature
SERVICE SERVICE
storage. storage.
LINE Nº 100-O-0164-6"-AA2A-HC LINE Nº 100-O-0164-6"-AA2A-HC
DWG P&ID 98184.100.PI.D.015 Sheet 15/23 DWG P&ID 98184.100.PI.D.015 Sheet 15
FLOWSHEET Stream 49cold - P&ID 98184.100.PI.D.015 Sheet 15/23 FLOWSHEET Stream 49cold - P&ID 98184.100.P
Fluid Gas oil to storage - Liquid Fluid Gas oil to storage - Liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 50 100 110 Flowrate %
Mass flowrate kg/h 6,155 12,310 13,541 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 186.0 186 186 Inlet Temperature deg C
Density at P and T (Stream 49cold) kg/m3 745.6 745.6 745.6 Density at P and T (Stream 49cold) kg/m3
Viscosity (Stream 49cold) cP 0.43 0.43 0.43 Viscosity (Stream 49cold) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.73 2.73 2.73 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 49cold) kg/cm2 (a) 21.2 21.2 21.2 Pc: Critical Pressure (Stream 49cold) kg/cm2 (a)
Pv/Pc 0.13 0.13 0.13 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density))
(Note 5) N6=27.3 (Note 5) N6=27.3

747574531.xls TV-10014 GAS-OIL exchanger port


Cv of existing valve (B to R) diverging flow 146 Cv of existing valve (B to R)
Cv calculated by IFP 43.7 Cv calculated by IFP
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 Differential pressure estimated by IFP kg/cm2
In 6”-STD
Pipe Line Size & Schedule
Out 6”-STD
Pipe Line Insulation YES
Size of existing valve 3"
ANSI Class (IFP data) 300
Design Conditions (Note 3)
Temperature deg C 251 (See line N132, LPA service)
Pressure kg/cm2 (g) 12.2 (See line N121, gas oil service)
Failure mode On air failure closes bypass port (B to L)
If variable increases the valve closes the bypass port (B to L)
Control Valve Seat Leakage
Class IV
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic Linear (Globe-3 way)
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.73 2.73 2.73 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 21.2 21.2 21.2 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.13 0.13 0.13 pv/pc

Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure


Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86

747574531.xls TV-10014 GAS-OIL exchanger port


pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 2.35 2.35 2.35 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 2.35 2.35 2.35 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.73 2.73 2.73 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?
Select this cell and run the
Macro CavFlashChok

747574531.xls TV-10014 GAS-OIL exchanger port


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10014 - exchanger port - cooling of gas-oil -


SE 2 - Heavy Crude
sting valve: IFP says that can be reused
mperature Control of temperature of gas-oil to
age.
-O-0164-6"-AA2A-HC
D 98184.100.PI.D.015 Sheet 15/23
am 49cold - P&ID 98184.100.PI.D.015 Sheet 15/23
oil to storage - Liquid
Min Flow Normal Flow Max Flow
50 100 110
5,302 10,604 11,665
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
189.0 189.0 189.0
745.4 745.4 745.4
0.44 0.44 0.44
2.95 2.95 2.95
21.1 21.1 21.1
0.14 0.14 0.14

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10014 GAS-OIL exchanger port


146.0

#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.95 2.95 2.95
21.1 21.1 21.1
0.14 0.14 0.14

0.86 0.86 0.86

747574531.xls TV-10014 GAS-OIL exchanger port


2.52 2.52 2.52
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
2.52 2.52 2.52
2.95 2.95 2.95
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10014 GAS-OIL exchanger port


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).
TV-10014 - bypass port - cooling of gas-oil - CASE 1 TV-10014 - bypass port - cooling
TAG Nº - Light Crude TAG Nº - Heavy Crude
Status Existing valve: IFP says that can be reused Status Existing valve: IFP says that can
Temperature Control of temperature of gas-oil to Temperature Control of temperature
SERVICE SERVICE
storage. storage.
LINE Nº 100-O-0164-6"-AA2A-HC LINE Nº 100-O-0164-6"-AA2A-HC
DWG P&ID 98184.100.PI.D.015 Sheet 15/23 DWG P&ID 98184.100.PI.D.015 Sheet 15
FLOWSHEET Stream 49cold - P&ID 98184.100.PI.D.015 Sheet 15/23 FLOWSHEET Stream 49cold - P&ID 98184.100.P
Fluid Gas oil to storage - Liquid Fluid Gas oil to storage - Liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 50 100 110 Flowrate %
Mass flowrate kg/h 6,155 12,310 13,541 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 186.0 186 186 Inlet Temperature deg C
Density at P and T (Stream 49cold) kg/m3 745.6 745.6 745.6 Density at P and T (Stream 49cold) kg/m3
Viscosity (Stream 49cold) cP 0.43 0.43 0.43 Viscosity (Stream 49cold) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.73 2.73 2.73 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 49cold) kg/cm2 (a) 21.2 21.2 21.2 Pc: Critical Pressure (Stream 49cold) kg/cm2 (a)
Pv/Pc 0.13 0.13 0.13 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density))
(Note 5) N6=27.3 (Note 5) N6=27.3

747574531.xls TV-10014 GAS-OIL bypass port


Cv of existing valve (B to L) diverging flow 174 Cv of existing valve (B to L)
Cv calculated by IFP Cv calculated by IFP
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 Differential pressure estimated by IFP kg/cm2
In
Pipe Line Size & Schedule
Out
Pipe Line Insulation
Size of existing valve
ANSI Class (IFP data)
Design Conditions (Note 3)
Temperature deg C
Pressure kg/cm2 (g)
Failure mode
If variable increases the valve
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.73 2.73 2.73 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 21.2 21.2 21.2 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.13 0.13 0.13 pv/pc

Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure


Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86

747574531.xls TV-10014 GAS-OIL bypass port


pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 2.35 2.35 2.35 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 2.35 2.35 2.35 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.73 2.73 2.73 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?
Select this cell and run the
Macro CavFlashChok

747574531.xls TV-10014 GAS-OIL bypass port


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10014 - bypass port - cooling of gas-oil - CASE 2


avy Crude
sting valve: IFP says that can be reused
mperature Control of temperature of gas-oil to
age.
-O-0164-6"-AA2A-HC
D 98184.100.PI.D.015 Sheet 15/23
am 49cold - P&ID 98184.100.PI.D.015 Sheet 15/23
oil to storage - Liquid
Min Flow Normal Flow Max Flow
50 100 110
5,302 10,604 11,665
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
189.0 189.0 189.0
745.4 745.4 745.4
0.44 0.44 0.44
2.95 2.95 2.95
21.1 21.1 21.1
0.14 0.14 0.14

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10014 GAS-OIL bypass port


174.0

#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.95 2.95 2.95
21.1 21.1 21.1
0.14 0.14 0.14

0.86 0.86 0.86

747574531.xls TV-10014 GAS-OIL bypass port


2.52 2.52 2.52
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
2.52 2.52 2.52
2.95 2.95 2.95
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10014 GAS-OIL bypass port


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).

TV-10014 - exchanger port - cooling of LPA - CASE TV-10014 - exchanger port - cooli
1 - Light Crude 2 - Heavy Crude
CASE WHEN THE 106-C IS USED FOR LPA CASE WHEN THE 106-C IS USED
TAG Nº TAG Nº
Status Existing valve: IFP says that can be reused Status Existing valve: IFP says that can
Temperature Control of temperature of LPA return to Temperature Control of temperature
SERVICE SERVICE
101-E . 101-E .
LINE Nº 100-O-0164-6"-AA2A-HC LINE Nº 100-O-0164-6"-AA2A-HC
DWG P&ID 98184.100.PI.D.015 Sheet 15/23 DWG P&ID 98184.100.PI.D.015 Sheet 15
FLOWSHEET Stream 31 - PFD 98184.100.PF.D.004 Sheet 4/7 FLOWSHEET Stream 31 - PFD 98184.100.PF.D.0
Fluid LPA return to 101-E - liquid Fluid LPA return to 101-E - liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 50 100 110 Flowrate %
Mass flowrate kg/h 5,099 10,197 11,217 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature (Stabilizer Reboiler 193- Inlet Temperature (Stabilizer Reboiler 193-
CN out of service and 174-CN in service) CN out of service and 174-CN in service)
= (235*70000+305*80000)/150000 deg C 272 272 272 = (242*65266+307*64747)/130012 deg C
Density at P and T (Stream 31) kg/m3 685.3 685.3 685.3 Density at P and T (Stream 31) kg/m3
Viscosity (Stream 31) cP 0.28 0.28 0.28 Viscosity (Stream 31) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.318 2.318 2.318 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 31) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 31) kg/cm2 (a)

747574531.xls TV-10014 LPA exchanger port


Pv/Pc 0.12 0.12 0.12 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density))
(Note 5) N6=27.3 (Note 5) N6=27.3
Cv of existing valve (B to R) diverging flow 146 Cv of existing valve (B to R)
Cv calculated by IFP Cv calculated by IFP
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 Differential pressure estimated by IFP kg/cm2
In
Pipe Line Size & Schedule
Out
Pipe Line Insulation
Size of existing valve
ANSI Class (IFP data)
Design Conditions (Note 3)
Temperature deg C
Pressure kg/cm2 (g)
Failure mode
If variable increases the valve
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.32 2.32 2.32 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.12 0.12 0.12 pv/pc

747574531.xls TV-10014 LPA exchanger port


Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure
Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86
pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 2.00 2.00 2.00 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 2.00 2.00 2.00 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.32 2.32 2.32 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE!
Select this cell and run the #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) Macro CavFlashChok (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?

747574531.xls TV-10014 LPA exchanger port


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10014 - exchanger port - cooling of LPA - CASE


Heavy Crude
SE WHEN THE 106-C IS USED FOR LPA
sting valve: IFP says that can be reused
mperature Control of temperature of LPA return to
-E .
-O-0164-6"-AA2A-HC
D 98184.100.PI.D.015 Sheet 15/23
am 31 - PFD 98184.100.PF.D.004 Sheet 4/7
A return to 101-E - liquid
Min Flow Normal Flow Max Flow
50 100 110
5,099 10,205 11,217
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

274 274 274


687.2 687.2 687.2
0.23 0.23 0.23
2.384 2.384 2.384
18.9 18.9 18.9

747574531.xls TV-10014 LPA exchanger port


0.13 0.13 0.13

#VALUE! #VALUE! #VALUE!

146.0

#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.38 2.38 2.38
18.9 18.9 18.9
0.13 0.13 0.13

747574531.xls TV-10014 LPA exchanger port


0.86 0.86 0.86

2.05 2.05 2.05


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
2.05 2.05 2.05
2.38 2.38 2.38
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10014 LPA exchanger port


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).

TV-10014 - bypass port - cooling of gas-oil - CASE 1 TV-10014 - bypass port - cooling
- Light Crude - Heavy Crude
CASE WHEN THE 106-C IS USED FOR LPA CASE WHEN THE 106-C IS USED
TAG Nº TAG Nº
Status Existing valve: IFP says that can be reused Status Existing valve: IFP says that can
Temperature Control of temperature of LPA return to Temperature Control of temperature
SERVICE SERVICE
101-E . 101-E .
LINE Nº 100-O-0164-6"-AA2A-HC LINE Nº 100-O-0164-6"-AA2A-HC
DWG P&ID 98184.100.PI.D.015 Sheet 15/23 DWG P&ID 98184.100.PI.D.015 Sheet 15
FLOWSHEET Stream 31 - PFD 98184.100.PF.D.004 Sheet 4/7 FLOWSHEET Stream 31 - PFD 98184.100.PF.D.0
Fluid LPA return to 101-E - liquid Fluid LPA return to 101-E - liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 0 0 0 Flowrate %
Mass flowrate kg/h 5,099 10,197 11,217 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature (Stabilizer Reboiler 193- Inlet Temperature (Stabilizer Reboiler 193-
CN out of service and 174-CN in service) CN out of service and 174-CN in service)
= (235*70000+305*80000)/150000 deg C 272 272 272 = (242*65266+307*64747)/130012 deg C
Density at P and T (Stream 31) kg/m3 685.3 685.3 685.3 Density at P and T (Stream 31) kg/m3
Viscosity (Stream 31) cP 0.28 0.28 0.28 Viscosity (Stream 31) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.318 2.318 2.318 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 31) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 31) kg/cm2 (a)

747574531.xls TV-10014 LPA bypass port


Pv/Pc 0.12 0.12 0.12 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density))
(Note 5) N6=27.3 (Note 5) N6=27.3
Cv of existing valve (B to L) diverging flow 174 Cv of existing valve (B to L)
Cv calculated by IFP Cv calculated by IFP
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 Differential pressure estimated by IFP kg/cm2
In
Pipe Line Size & Schedule
Out
Pipe Line Insulation
Size of existing valve
ANSI Class (IFP data)
Design Conditions (Note 3)
Temperature deg C
Pressure kg/cm2 (g)
Failure mode
If variable increases the valve
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.32 2.32 2.32 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.12 0.12 0.12 pv/pc

747574531.xls TV-10014 LPA bypass port


Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure
Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86
pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 2.00 2.00 2.00 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 2.00 2.00 2.00 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.32 2.32 2.32 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE!
Select this cell and run the #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) Macro CavFlashChok (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?

747574531.xls TV-10014 LPA bypass port


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10014 - bypass port - cooling of gas-oil - CASE 2


avy Crude
SE WHEN THE 106-C IS USED FOR LPA
sting valve: IFP says that can be reused
mperature Control of temperature of LPA return to
-E .
-O-0164-6"-AA2A-HC
D 98184.100.PI.D.015 Sheet 15/23
am 31 - PFD 98184.100.PF.D.004 Sheet 4/7
A return to 101-E - liquid
Min Flow Normal Flow Max Flow
0 0 0
5,099 10,205 11,217
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

274 274 274


687.2 687.2 687.2
0.23 0.23 0.23
2.384 2.384 2.384
18.9 18.9 18.9

747574531.xls TV-10014 LPA bypass port


0.13 0.13 0.13

#VALUE! #VALUE! #VALUE!

174.0

#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.38 2.38 2.38
18.9 18.9 18.9
0.13 0.13 0.13

747574531.xls TV-10014 LPA bypass port


0.86 0.86 0.86

2.05 2.05 2.05


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
2.05 2.05 2.05
2.38 2.38 2.38
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10014 LPA bypass port


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).

TAG Nº TV-10520 - exchanger port - CASE 1 - Light Crude TAG Nº TV-10520 - exchanger port - CASE
Status New control valve Status New control valve
Temperature Control of Naphtha Stabilizer 108-EN Temperature Control of Naphtha St
SERVICE SERVICE
bottom (bypass control of Stabilizer Reboiler 193-CN). bottom (bypass control of Stabilizer
LINE Nº 100-O-N085-6"-AA9A-HC LINE Nº 100-O-N085-6"-AA9A-HC
DWG P&ID 98184.100.PI.D.022 Sheet 22/23 DWG P&ID 98184.100.PI.D.022 Sheet 22
FLOWSHEET Stream 29 - PFD 98184.100.PF.D.006 Sheet 6/7 FLOWSHEET Stream 29 - PFD 98184.100.PF.D.0
Fluid LPA to 193-CN - liquid Fluid LPA to 193-CN - liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 0 0 0 Flowrate %
Mass flowrate kg/h 35,000 70,000 77,000 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 268 268 268 deg C
Density at P and T (Stream 29) kg/m3 688.6 688.6 688.6 Density at P and T (Stream 29) kg/m3
Viscosity (Stream 29) cP 0.28 0.28 0.28 Viscosity (Stream 29) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.209 2.209 2.209 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 29) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 29) kg/cm2 (a)
Pv/Pc 0.12 0.12 0.12 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow
(Note 5) N6=27.3 (Note 5) N6=27.3

747574531.xls TV-10520 LPA reboiler port


Cv of existing valve Cv of existing valve
Cv calculated by IFP Cv of existing valve
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 0.50 Differential pressure estimated by IFP kg/cm2
In 6”-XS
Pipe Line Size & Schedule
Out 6”-XS
Pipe Line Insulation YES
Size of existing valve
ANSI Class (IFP data)
Design Conditions (Note 3)
Temperature deg C 294 (See line N085)
Pressure kg/cm2 (g) 7.0 (See line N085)
Failure mode On air failure closes exchanger port
If variable increases the valve closes the exchanger port
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.21 2.21 2.21 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.12 0.12 0.12 pv/pc

Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure


Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86

747574531.xls TV-10520 LPA reboiler port


pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 1.91 1.91 1.91 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 1.91 1.91 1.91 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.21 2.21 2.21 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?

Select this cell and run the


Macro CavFlashChok

747574531.xls TV-10520 LPA reboiler port


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10520 - exchanger port - CASE 2 - Heavy Crude


w control valve
mperature Control of Naphtha Stabilizer 108-EN
om (bypass control of Stabilizer Reboiler 193-CN).
-O-N085-6"-AA9A-HC
D 98184.100.PI.D.022 Sheet 22/23
am 29 - PFD 98184.100.PF.D.006 Sheet 6/7
A to 193-CN - liquid
Min Flow Normal Flow Max Flow
0 0 0
32,633 65,265 71,792
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
266 266 266
694.1 694.1 694.1
0.24 0.24 0.24
2.194 2.194 2.194
18.9 18.9 18.9
0.12 0.12 0.12

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10520 LPA reboiler port


#VALUE! #VALUE! #VALUE!
0.60

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.19 2.19 2.19
18.9 18.9 18.9
0.12 0.12 0.12

0.86 0.86 0.86

747574531.xls TV-10520 LPA reboiler port


1.90 1.90 1.90
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
1.90 1.90 1.90
2.19 2.19 2.19
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10520 LPA reboiler port


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).

TAG Nº TV-10520 - bypass port - CASE 1 - Light Crude TAG Nº TV-10520 - bypass port - CASE 2
Status New control valve Status New control valve
Temperature Control of Naphtha Stabilizer 108-EN Temperature Control of Naphtha St
SERVICE SERVICE
bottom (bypass control of Stabilizer Reboiler 193-CN). bottom (bypass control of Stabilizer
LINE Nº 100-O-N187-6"-AA9A-HC LINE Nº 100-O-N187-6"-AA9A-HC
DWG P&ID 98184.100.PI.D.022 Sheet 22/23 DWG P&ID 98184.100.PI.D.022 Sheet 22
FLOWSHEET Stream 29 - PFD 98184.100.PF.D.006 Sheet 6/7 FLOWSHEET Stream 29 - PFD 98184.100.PF.D.0
Fluid LPA. Bypass of 193-CN - liquid Fluid LPA. Bypass of 193-CN - liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % Flowrate %
Mass flowrate (20% of exchanger port
Mass flowrate (20% of exchanger port flowrate)
kg/h 7,000 14,000 15,400 flowrate) kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 268 268 268 Inlet Temperature deg C
Density at P and T (Stream 29) kg/m3 688.6 688.6 688.6 Density at P and T (Stream 29) kg/m3
Viscosity (Stream 29) cP 0.28 0.28 0.28 Viscosity (Stream 29) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.209 2.209 2.209 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 29) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 29) kg/cm2 (a)
Pv/Pc 0.12 0.12 0.12 Pv/Pc

747574531.xls TV-10520 LPA bypass port


Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow
(Note 5) N6=27.3 (Note 5) N6=27.3
Cv of existing valve Cv of existing valve
Cv calculated by IFP Cv of existing valve
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 0.70 Differential pressure estimated by IFP kg/cm2
In
Pipe Line Size & Schedule
Out
Pipe Line Insulation
Size of existing valve
ANSI Class (IFP data)
Design Conditions (Note 3)
Temperature deg C
Pressure kg/cm2 (g)
Failure mode
If variable increases the valve
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.21 2.21 2.21 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.12 0.12 0.12 pv/pc

747574531.xls TV-10520 LPA bypass port


Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure
Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86
pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 1.91 1.91 1.91 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 1.91 1.91 1.91 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.21 2.21 2.21 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?
Select this cell and run the
Macro CavFlashChok

747574531.xls TV-10520 LPA bypass port


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10520 - bypass port - CASE 2 - Heavy Crude


w control valve
mperature Control of Naphtha Stabilizer 108-EN
om (bypass control of Stabilizer Reboiler 193-CN).
-O-N187-6"-AA9A-HC
D 98184.100.PI.D.022 Sheet 22/23
am 29 - PFD 98184.100.PF.D.006 Sheet 6/7
A. Bypass of 193-CN - liquid
Min Flow Normal Flow Max Flow

6,527 13,053 14,358


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
266 266 266
694.1 694.1 694.1
0.24 0.24 0.24
2.194 2.194 2.194
18.9 18.9 18.9
0.12 0.12 0.12

747574531.xls TV-10520 LPA bypass port


#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


0.80

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.19 2.19 2.19
18.9 18.9 18.9
0.12 0.12 0.12

747574531.xls TV-10520 LPA bypass port


0.86 0.86 0.86

1.90 1.90 1.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
1.90 1.90 1.90
2.19 2.19 2.19
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10520 LPA bypass port


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).

TV-10520 - exchanger port - CASE 1 - Light Crude TV-10520 - exchanger port - CASE
CASE WHEN THE 106-C IS USED FOR LPA CASE WHEN THE 106-C IS USED
TAG Nº TAG Nº
Status New control valve Status New control valve
Temperature Control of Naphtha Stabilizer 108-EN Temperature Control of Naphtha St
SERVICE SERVICE
bottom (bypass control of Stabilizer Reboiler 193-CN). bottom (bypass control of Stabilizer
LINE Nº 100-O-N085-6"-AA9A-HC LINE Nº 100-O-N085-6"-AA9A-HC
DWG P&ID 98184.100.PI.D.022 Sheet 22/23 DWG P&ID 98184.100.PI.D.022 Sheet 22
FLOWSHEET Stream 29 - PFD 98184.100.PF.D.006 Sheet 6/7 FLOWSHEET Stream 29 - PFD 98184.100.PF.D.0
Fluid LPA to 193-CN - liquid Fluid LPA to 193-CN - liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 0 0 0 Flowrate %
Mass flowrate kg/h 17,500 35,000 38,500 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 268 268 268 deg C
Density at P and T (Stream 29) kg/m3 688.6 688.6 688.6 Density at P and T (Stream 29) kg/m3
Viscosity (Stream 29) cP 0.28 0.28 0.28 Viscosity (Stream 29) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.209 2.209 2.209 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 29) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 29) kg/cm2 (a)
Pv/Pc 0.12 0.12 0.12 Pv/Pc

747574531.xls TV-10520LPAreb.port-CASE 106C


Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow
(Note 5) N6=27.3 (Note 5) N6=27.3
Cv of existing valve Cv of existing valve
Cv calculated by IFP Cv of existing valve
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 0.50 Differential pressure estimated by IFP kg/cm2
In
Pipe Line Size & Schedule
Out
Pipe Line Insulation
Size of existing valve
ANSI Class (IFP data)
Design Conditions (Note 3)
Temperature deg C
Pressure kg/cm2 (g)
Failure mode
If variable increases the valve
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.21 2.21 2.21 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.12 0.12 0.12 pv/pc

747574531.xls TV-10520LPAreb.port-CASE 106C


Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure
Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86
pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 1.91 1.91 1.91 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 1.91 1.91 1.91 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.21 2.21 2.21 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? Select this cell and run the flow)?
Macro CavFlashChok

747574531.xls TV-10520LPAreb.port-CASE 106C


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10520 - exchanger port - CASE 2 - Heavy Crude


SE WHEN THE 106-C IS USED FOR LPA

w control valve
mperature Control of Naphtha Stabilizer 108-EN
om (bypass control of Stabilizer Reboiler 193-CN).
-O-N085-6"-AA9A-HC
D 98184.100.PI.D.022 Sheet 22/23
am 29 - PFD 98184.100.PF.D.006 Sheet 6/7
A to 193-CN - liquid
Min Flow Normal Flow Max Flow
0 0 0
16,316 32,633 35,896
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
266 266 266
694.1 694.1 694.1
0.24 0.24 0.24
2.194 2.194 2.194
18.9 18.9 18.9
0.12 0.12 0.12

747574531.xls TV-10520LPAreb.port-CASE 106C


#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


0.60

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.19 2.19 2.19
18.9 18.9 18.9
0.12 0.12 0.12

747574531.xls TV-10520LPAreb.port-CASE 106C


0.86 0.86 0.86

1.90 1.90 1.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
1.90 1.90 1.90
2.19 2.19 2.19
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10520LPAreb.port-CASE 106C


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).
TV-10520 - bypass port - CASE 1 - Light Crude TV-10520 - bypass port - CASE 2
TAG Nº CASE WHEN THE 106-C IS USED FOR LPA TAG Nº CASE WHEN THE 106-C IS USED
Status New control valve Status New control valve
Temperature Control of Naphtha Stabilizer 108-EN Temperature Control of Naphtha St
SERVICE SERVICE
bottom (bypass control of Stabilizer Reboiler 193-CN). bottom (bypass control of Stabilizer
LINE Nº 100-O-N187-6"-AA9A-HC LINE Nº 100-O-N187-6"-AA9A-HC
DWG P&ID 98184.100.PI.D.022 Sheet 22/23 DWG P&ID 98184.100.PI.D.022 Sheet 22
FLOWSHEET Stream 29 - PFD 98184.100.PF.D.006 Sheet 6/7 FLOWSHEET Stream 29 - PFD 98184.100.PF.D.0
Fluid LPA. Bypass of 193-CN - liquid Fluid LPA. Bypass of 193-CN - liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % Flowrate %
Mass flowrate (20% of exchanger port flowrate) kg/h 3,500 7,000 7,700 Mass flowrate (20% of exchanger port flowrkg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 268 268 268 Inlet Temperature deg C
Density at P and T (Stream 29) kg/m3 688.6 688.6 688.6 Density at P and T (Stream 29) kg/m3
Viscosity (Stream 29) cP 0.28 0.28 0.28 Viscosity (Stream 29) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.209 2.209 2.209 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 29) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 29) kg/cm2 (a)
Pv/Pc 0.12 0.12 0.12 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density)) diverging flow
(Note 5) N6=27.3 (Note 5) N6=27.3

747574531.xls TV-10520LPAbyp.-CASE 106E


Cv of existing valve Cv of existing valve
Cv calculated by IFP Cv of existing valve
Differential pressure calculated by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure calculated by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 0.70 Differential pressure estimated by IFP kg/cm2
In
Pipe Line Size & Schedule
Out
Pipe Line Insulation
Size of existing valve
ANSI Class (IFP data)
Design Conditions (Note 3)
Temperature deg C
Pressure kg/cm2 (g)
Failure mode
If variable increases the valve
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 2.21 2.21 2.21 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.12 0.12 0.12 pv/pc

Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure


Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.86 0.86 0.86

747574531.xls TV-10520LPAbyp.-CASE 106E


pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 1.91 1.91 1.91 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 1.91 1.91 1.91 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 2.21 2.21 2.21 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?
Select this cell and run the
Macro CavFlashChok

747574531.xls TV-10520LPAbyp.-CASE 106E


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10520 - bypass port - CASE 2 - Heavy Crude


SE WHEN THE 106-C IS USED FOR LPA
w control valve
mperature Control of Naphtha Stabilizer 108-EN
om (bypass control of Stabilizer Reboiler 193-CN).
-O-N187-6"-AA9A-HC
D 98184.100.PI.D.022 Sheet 22/23
am 29 - PFD 98184.100.PF.D.006 Sheet 6/7
A. Bypass of 193-CN - liquid
Min Flow Normal Flow Max Flow

3,263 6,527 7,179


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
266 266 266
694.1 694.1 694.1
0.24 0.24 0.24
2.194 2.194 2.194
18.9 18.9 18.9
0.12 0.12 0.12

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10520LPAbyp.-CASE 106E


#VALUE! #VALUE! #VALUE!
0.80

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


2.19 2.19 2.19
18.9 18.9 18.9
0.12 0.12 0.12

0.86 0.86 0.86

747574531.xls TV-10520LPAbyp.-CASE 106E


1.90 1.90 1.90
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
1.90 1.90 1.90
2.19 2.19 2.19
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls TV-10520LPAbyp.-CASE 106E


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).
TAG Nº FV-10119 - CASE 1 - Light Crude TAG Nº FV-10119 - CASE 2 - Heavy Crude
Status Existing valve: IFP says that has to be replaced Status Existing valve: IFP says that has

SERVICE Flow Control of flow of LPA returning to Crude Tower . SERVICE Flow Control of flow of LPA returnin
LINE Nº 100-O-N094-8"-AA2A-HC LINE Nº 100-O-N094-8"-AA2A-HC
DWG P&ID 98184.100.PI.D.009 Sheet 9/23 DWG P&ID 98184.100.PI.D.009 Sheet 9/2
FLOWSHEET Stream 31 - PFD 98184.100.PF.D.004 Sheet 4/7 FLOWSHEET Stream 31 - PFD 98184.100.PF.D.0
Fluid LPA return to 101-E - Liquid Fluid LPA return to 101-E - Liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 50 100 110 Flowrate %
Mass flowrate kg/h 75,000 150,000 165,000 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 212.9 212.9 212.9 Inlet Temperature deg C
Density at P and T (Stream 31) kg/m3 735.2 735.2 735.2 Density at P and T (Stream 31) kg/m3
Viscosity (Stream 31) cP 0.37 0.37 0.37 Viscosity (Stream 31) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 1.128 1.13 1.13 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 31) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 31) kg/cm2 (a)
Pv/Pc 0.06 0.06 0.06 Pv/Pc
Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density))
(Note 5) N6=27.3 (Note 5) N6=27.3
Cv of existing valve 170 Cv of existing valve

747574531.xls FV-10119 LPA (CASE 1&2)


Cv calculated by IFP 177.4 Cv calculated by IFP
Differential pressure FIXED by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure FIXED by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 1.60 Differential pressure estimated by IFP kg/cm2
In 8”-STD
Pipe Line Size & Schedule
Out 8”-STD
Pipe Line Insulation YES
Size of existing valve 4"
ANSI Class (IFP data) 300
Design Conditions (Note 3)
Temperature deg C 251 (See line N094)
Pressure kg/cm2 (g) 7.0 (See line N094)
Failure mode FO (On air failure opens)
If variable increases the valve Closes
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 1.13 1.13 1.13 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.06 0.06 0.06 pv/pc

Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure


Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.89 0.89 0.89
pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 1.01 1.01 1.01 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2

747574531.xls FV-10119 LPA (CASE 1&2)


p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 1.01 1.01 1.01 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 1.13 1.13 1.13 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?

Select this cell and run the


Macro CavFlashChok

747574531.xls FV-10119 LPA (CASE 1&2)


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10119 - CASE 2 - Heavy Crude


sting valve: IFP says that has to be replaced

w Control of flow of LPA returning to Crude Tower .


-O-N094-8"-AA2A-HC
D 98184.100.PI.D.009 Sheet 9/23
am 31 - PFD 98184.100.PF.D.004 Sheet 4/7
A return to 101-E - Liquid
Min Flow Normal Flow Max Flow
50 100 110
65,006 130,012 143,013
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
235 235.0 235.0
720.6 720.6 720.6
0.29 0.29 0.29
1.631 1.63 1.63
18.6 18.6 18.6
0.09 0.09 0.09

#VALUE! #VALUE! #VALUE!

170.0

747574531.xls FV-10119 LPA (CASE 1&2)


#VALUE! #VALUE! #VALUE!
1.60

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


1.63 1.63 1.63
18.6 18.6 18.6
0.09 0.09 0.09

0.88 0.88 0.88

1.43 1.43 1.43


#VALUE! #VALUE! #VALUE!

747574531.xls FV-10119 LPA (CASE 1&2)


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
1.43 1.43 1.43
1.63 1.63 1.63
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls FV-10119 LPA (CASE 1&2)


ANCAP. EXPANSION OF LA TEJA REFINERY. ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
NOTES NOTES
Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken from HYSIS Note 1: The vapor pressure (= bubble point, vapor fraction=0) data are taken fro
Simulation (file Unit100Case1.HSC). Simulation (file Unit100Case2.HSC).
Note 2: VOID. Note 2: VOID.
Note 3: The Design Conditions are taken from the Line List shown in the IFP Process Data Book. Note 3: The Design Conditions are taken from the Line List shown in the IFP Pr
Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, ANSI/ISA-S75.01- Note 4: The formula for the Ff factor is the formula G1 taken from Appendix G, A
1985, Flow Equations for Sizing Control Valves 1985, Flow Equations for Sizing Control Valves
Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1985, Flow Note 5: The formula for the Cv is the formula (2) taken from ANSI/ISA-S75.01-1
Equations for Sizing Control Valves considering Fp=1. Equations for Sizing Control Valves considering Fp=1.
Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow Equations for Note 6: See Table D-1, Globe Valve, Ported Plug (ANSI/ISA-S75.01-1985, Flow
Sizing Control Valves). Sizing Control Valves).

FV-10119 - CASE 1 - Light Crude FV-10119 - CASE 2 - Heavy Crude


CASE WHEN THE 106-C IS USED FOR LPA CASE WHEN THE 106-C IS USED
TAG Nº TAG Nº
Status Existing valve: IFP says that has to be replaced Status Existing valve: IFP says that has

SERVICE Flow Control of flow of LPA returning to Crude Tower . SERVICE Flow Control of flow of LPA returnin
LINE Nº 100-O-N094-8"-AA2A-HC LINE Nº 100-O-N094-8"-AA2A-HC
DWG P&ID 98184.100.PI.D.009 Sheet 9/23 DWG P&ID 98184.100.PI.D.009 Sheet 9/2
FLOWSHEET Stream 31 - PFD 98184.100.PF.D.004 Sheet 4/7 FLOWSHEET Stream 31 - PFD 98184.100.PF.D.0
Fluid LPA return to 101-E - Liquid Fluid LPA return to 101-E - Liquid
Units Min Flow Normal Flow Max Flow Units
Flowrate % 50 100 110 Flowrate %
Mass flowrate kg/h 75,000 150,000 165,000 Mass flowrate kg/h
Inlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Inlet Pressure kg/cm2 (g)
Outlet Pressure kg/cm2 (g) #VALUE! #VALUE! #VALUE! Outlet Pressure kg/cm2 (g)
Inlet Temperature deg C 212.9 212.9 212.9 Inlet Temperature deg C
Density at P and T (Stream 31) kg/m3 735.2 735.2 735.2 Density at P and T (Stream 31) kg/m3
Viscosity (Stream 31) cP 0.37 0.37 0.37 Viscosity (Stream 31) cP
Pv: Vapor Pressure (Note 1) kg/cm2 (a) 1.128 1.13 1.13 Pv: Vapor Pressure (Note 1) kg/cm2 (a)
Pc: Critical Pressure (Stream 31) kg/cm2 (a) 19.1 19.1 19.1 Pc: Critical Pressure (Stream 31) kg/cm2 (a)
Pv/Pc 0.06 0.06 0.06 Pv/Pc

747574531.xls FV-10119 LPA -CASE 106-C


Calculated required Cv= Calculated required Cv=
w/(N6*RAIZ(0.980665*(p1-p2)*density)) #VALUE! #VALUE! #VALUE! w/(N6*RAIZ(0.980665*(p1-p2)*density))
(Note 5) N6=27.3 (Note 5) N6=27.3
Cv of existing valve 170 Cv of existing valve
Cv calculated by IFP 177.4 Cv calculated by IFP
Differential pressure FIXED by Techint kg/cm2 #VALUE! #VALUE! #VALUE! Differential pressure FIXED by Techint kg/cm2
Differential pressure estimated by IFP kg/cm2 1.60 Differential pressure estimated by IFP kg/cm2
In 8”-STD
Pipe Line Size & Schedule
Out 8”-STD
Pipe Line Insulation YES
Size of existing valve 4"
ANSI Class (IFP data) 300
Design Conditions (Note 3)
Temperature deg C 251 (See line N094)
Pressure kg/cm2 (g) 7.0 (See line N094)
Failure mode FO (On air failure opens)
If variable increases the valve Closes
Control Valve Seat Leakage
(ANSI 70-2 and ANSI B16.104)
Inherent Flow Characteristic
CAVITATION-FLASHING AND CHOKED FLOW CAVITATION-FLASHING AND CHOKED FLOW
p1: Inlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1: Inlet Pressure (absolute) kg/cm2 (a)
p2: Outlet Pressure (absolute) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2: Outlet Pressure (absolute) kg/cm2 (a)
FL: liquid pressure recovery factor of a FL: liquid pressure recovery factor of a
valve without attached fittings 0.90 0.90 0.90 valve without attached fittings
p1*(1-1/(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1*(1-1/(FL)^2) kg/cm2 (a)
p2/(FL)^2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2/(FL)^2 kg/cm2 (a)
pvc = p2/(FL)^2 + p1(1-1/(FL)^2) pvc = p2/(FL)^2 + p1(1-1/(FL)^2)
(Apparent Vena Contracta Pressure) kg/cm2 (a) #VALUE! #VALUE! #VALUE! (Apparent Vena Contracta Pressure) kg/cm2 (a)
pv: Vapor Pressure (Note 1) kg/cm2 (a) 1.13 1.13 1.13 pv: Vapor Pressure (Note 1) kg/cm2 (a)
pc: Critical Pressure kg/cm2 (a) 19.1 19.1 19.1 pc: Critical Pressure kg/cm2 (a)
pv/pc 0.06 0.06 0.06 pv/pc

Ff=pvc(cf)/pv (Liquid Critical Pressure Ff=pvc(cf)/pv (Liquid Critical Pressure


Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4) Ratio) [Ff=0.96-0.28*RAIZ(pv/pc)](Note 4)
0.89 0.89 0.89

747574531.xls FV-10119 LPA -CASE 106-C


pvc(cf) = Ff*pv (Apparent Vena Contracta pvc(cf) = Ff*pv (Apparent Vena Contracta
Pressure under choked flow(cf) Pressure under choked flow(cf)
conditions) kg/cm2 (a) 1.01 1.01 1.01 conditions) kg/cm2 (a)
Pressure drop = p1-p2 kg/cm2 #VALUE! #VALUE! #VALUE! Pressure drop = p1-p2 kg/cm2
p1 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p1 kg/cm2 (a)
p2 kg/cm2 (a) #VALUE! #VALUE! #VALUE! p2 kg/cm2 (a)
pvc kg/cm2 (a) #VALUE! #VALUE! #VALUE! pvc kg/cm2 (a)
pvc(cf) kg/cm2 (a) 1.01 1.01 1.01 pvc(cf) kg/cm2 (a)
pv kg/cm2 (a) 1.13 1.13 1.13 pv kg/cm2 (a)
pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a) #VALUE! #VALUE! #VALUE! Ff*pv*(FL)^2+p1*(1-(FL)^2) kg/cm2 (a)
Is p2>pv ? #VALUE! #VALUE! #VALUE! Is p2>pv ?
Is pvc>pv ? #VALUE! #VALUE! #VALUE! Is pvc>pv ?
Is pvc>pvc(cf) ? #VALUE! #VALUE! #VALUE! Is pvc>pvc(cf) ?
CAVITATION NO NO NO CAVITATION
FLASHING NO NO NO FLASHING
CHOKED FLOW NO NO NO CHOKED FLOW
Minimum Pressure Drop for choked flow= Minimum Pressure Drop for choked flow=
#VALUE! #VALUE! #VALUE!
(FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6) (FL)^2*((p1 -Ff*pv) (FL=0.9)(Note 6)
Is Actual dp > (Minimum dp for choked Is Actual dp > (Minimum dp for choked
#VALUE! #VALUE! #VALUE!
flow)? flow)?
Select this cell and run the
Macro CavFlashChok

747574531.xls FV-10119 LPA -CASE 106-C


STILLATIONS

por fraction=0) data are taken from HYSIS

he Line List shown in the IFP Process Data Book.


ula G1 taken from Appendix G, ANSI/ISA-S75.01-

) taken from ANSI/ISA-S75.01-1985, Flow


Fp=1.
g (ANSI/ISA-S75.01-1985, Flow Equations for

10119 - CASE 2 - Heavy Crude


SE WHEN THE 106-C IS USED FOR LPA

sting valve: IFP says that has to be replaced

w Control of flow of LPA returning to Crude Tower .


-O-N094-8"-AA2A-HC
D 98184.100.PI.D.009 Sheet 9/23
am 31 - PFD 98184.100.PF.D.004 Sheet 4/7
A return to 101-E - Liquid
Min Flow Normal Flow Max Flow
50 100 110
65,006 130,012 143,013
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
235 235.0 235.0
720.6 720.6 720.6
0.29 0.29 0.29
1.631 1.63 1.63
18.6 18.6 18.6
0.09 0.09 0.09

747574531.xls FV-10119 LPA -CASE 106-C


#VALUE! #VALUE! #VALUE!

170.0

#VALUE! #VALUE! #VALUE!


1.60

#VALUE! #VALUE! #VALUE!


#VALUE! #VALUE! #VALUE!

0.90 0.90 0.90


#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!


1.63 1.63 1.63
18.6 18.6 18.6
0.09 0.09 0.09

0.88 0.88 0.88

747574531.xls FV-10119 LPA -CASE 106-C


1.43 1.43 1.43
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
1.43 1.43 1.43
1.63 1.63 1.63
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE!
NO NO NO
NO NO NO
NO NO NO
#VALUE! #VALUE! #VALUE!

#VALUE! #VALUE! #VALUE!

747574531.xls FV-10119 LPA -CASE 106-C


ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
CONTROL VALVES
Pump 106-J
Note 1: The design flowrate and the differential head at design flowrate are taken from the pump PROCESS
DATA SHEET.
Note 2: See the datasheet 'PROPERTIES' for the Density and Viscosity.
Note 3: The stream numbers refer to the Heat Balance shown in the IFP Process Data Book.
Normal
Units Min Flow Max Flow
Flow

Pump 106-J
Flowrate through pump (Stream 49) kg/h 28,629 57,257 62,983
Pressure at Suction kg/cm2 (g) #VALUE! #VALUE! #VALUE!
Temperature at Suction (Stream 49) deg C 220.6 220.6 220.6
Density at P and T at Suction (Note 2) kg/m3 725.8 725.8 725.8
Flowrate through pump m3/h 39.4 78.9 86.8
Design flowrate m3/h 86.8
Differential head at design flowrate (Note 1) m 111.3
Differential pressure at design flowrate kg/cm2 8.1
Differential pressure for other flowrates kg/cm2 9.3 8.5 8.3
Discharge pressure for other flowrates kg/cm2 (g) #VALUE! #VALUE! #VALUE!

See the TABLE at the right


of this columns.

747574531.xls PUMP 106-J - GAS-OIL


Pump 106-J
Note 1: The design flowrate and the differential head at design flowrate are taken from the pump PROCESS
DATA SHEET.
Note 2: See the datasheet 'PROPERTIES' for the Density and Viscosity.
Note 3: The stream numbers refer to the Heat Balance shown in the IFP Process Data Book.
Units

Pump 106-J
Flowrate through pump (Stream 49) kg/h
Pressure at Suction kg/cm2 (g)
Temperature at Suction (Stream 49) deg C
Density at P and T at Suction (Note 2) kg/m3
Flowrate through pump m3/h

Differential pressure at design flowrate kg/cm2


Differential pressure for other flowrates kg/cm2
Discharge pressure for other flowrates kg/cm2 (g)

747574531.xls PUMP 106-J - GAS-OIL


ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
CONTROL VALVES
Pump 109-J
Note 1: The design flowrate and the differential head at design flowrate are taken from the pump PROCESS
DATA SHEET.
Note 2: See the datasheet 'PROPERTIES' for the Density and Viscosity.
Note 3: The stream numbers refer to the Heat Balance shown in the IFP Process Data Book.
Normal
Units Min Flow Max Flow
Flow

Pump 109-J
Flowrate through pump (Stream 28) kg/h 75,000 150,000 165,000
Pressure at Suction kg/cm2 (g) #VALUE! #VALUE! #VALUE!
Temperature at Suction (Stream 28) deg C 304.8 304.8 304.8
Density at P and T at Suction (Note 2) kg/m3 654.9 654.9 654.9
Flowrate through pump m3/h 114.5 229.0 251.9
Design flowrate m3/h 274.9
Differential head at design flowrate (Note 1) m 49.0
Differential pressure at design flowrate kg/cm2 3.2
Differential pressure for other flowrates kg/cm2 3.7 3.5 3.4
Discharge pressure for other flowrates kg/cm2 (g) #VALUE! #VALUE! #VALUE!

See the TABLE at the right


of this columns.

747574531.xls PUMP 109-J - LPA


Pump 109-J
Note 1: The design flowrate and the differential head at design flowrate are taken from the pump PROCESS
DATA SHEET.
Note 2: See the datasheet 'PROPERTIES' for the Density and Viscosity.
Note 3: The stream numbers refer to the Heat Balance shown in the IFP Process Data Book.
Units

Pump 109-J
Flowrate through pump (Stream 28) kg/h
Pressure at Suction kg/cm2 (g)
Temperature at Suction (Stream 28) deg C
Density at P and T at Suction (Note 2) kg/m3
Flowrate through pump m3/h

Differential pressure at design flowrate kg/cm2


Differential pressure for other flowrates kg/cm2
Discharge pressure for other flowrates kg/cm2 (g)

747574531.xls PUMP 109-J - LPA


ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
CONTROL VALVES TV-10014 - exchanger port - cooling of gas-oil - CASE 1 - Light Crude
TV-10014 - bypass port - cooling of gas-oil - CASE 1 - Light Crude
FV-10106 - CASE 1 - Light Crude

GAS-OIL TO STORAGE GAS-OIL TO STORAGE GAS-OIL TO STORAGE


NOTES: See the notes at the bottom of this datasheet. GAS-OIL TO 109-C TV-10014 - exchanger port

Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Existing Existing Existing


Status of the line Existing line heat Existing line Existing line Existing line heat Existing line Existing line heat Existing line New line Existing line
exchanger exchanger exchanger

Down
Outlet from stream of
Outlet from Inlet to 130- Discharge Inlet to 146- Outlet from Inlet to 109- Outlet from
From 130-C1/C2/ Reduction Tie in 10117 Tie in 10117 TV-10014
3rd stripper C1/C2/C3 of 106-J C 146-C C 109-C
C3 (exchanger
port)

Outlet from Upstream


Inlet to 130- Suction of Inlet to 146- Outlet from Inlet to 109- Outlet from Inlet to 171- Inlet to 106-
To 130-C1/C2/ Reduction Tie in 10117 of TV-
C1/C2/C3 106-J C 146-C C 109-C LA/LB C
C3 10014

Piping Class AA9A dP AA9A AA9A AA5A dP AA5A AA5A dP AA2A AA5A AA2A
Nominal Diameter in 6 0.48 6 4 4 0.19 4 4 0.21 4 4 3
Outlet Diameter in 6.625 kg/cm2 6.625 4.500 4.500 kg/cm2 4.500 4.500 kg/cm2 4.500 4.500 3.500
Schedule XS flowrate XS STD STD flowrate STD STD flowrate STD STD STD
Wall Thickness in 0.432 57257 0.432 0.237 0.237 49320 0.237 0.237 44947 0.237 0.237 0.216
Inside Diameter = Outlet diameter - 2*thickness in 5.761 kg/h 5.761 4.026 4.026 kg/h 4.026 4.026 kg/h 4.026 4.026 3.068
d: Inside Diameter m 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
A: Pipe Section =(1/4)*PI()*d^2 m2 0.0168 0.0168 0.0082 0.0082 0.0082 0.0082 0.0082 0.0082 0.0048
e: Pipe Roughness mm 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
e: Pipe Roughness m 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
Relative Roughness =e/d 0.0003 0.0003 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0006
g: Acceleration of Gravity m/sec2 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
Elevation at Inlet mm 108940 100587 0 0 0 0 0 0 0
Elevation at Outlet mm 103879 100972 0 0 0 0 0 0 0
Elevation Change mm -5061 385 0 0 0 0 0 0 0
Straight Pipe Length m 35.7 16.1 5.8 23.0 15.0 2.0 83.0 3.0 3.0
Total estimated equivalent length (Note 1) m 35.7 16.1 5.8 34.5 22.5 3.0 124.5 4.5 4.5
FITTINGS
Upstream nominal diameter in 6 6 6 4 4 4 4 4 3
Upstream diameter m 0.1463 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
Downstream nominal diameter in 6 6 4 4 4 4 4 4 3
Downstream diameter m 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
d1: smaller diameter m 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
d2: larger diameter m 0.1463 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
beta = d1/d2 1.000 1.000 0.699 1.000 1.000 1.000 1.000 1.000 1.000
Expansion 0 0 0 0 0 0 0 0 0
Reduction 0 0 1 0 0 0 0 0 0
Elbows 90° 7 4 4 0 0 0 0 0 0
Elbows 45° 3 0 0 0 0 0 0 0 0
Tee Run 0 0 0 0 0 0 0 0 0

747574531.xls GAS-OIL TO STORAGE (CASE 1)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Tee Branch 0 0 0 0 0 0 0 0 0
Pipe entrance (exit from vessel) 1 0 0 0 0 0 0 0 0
Pipe exit (entrance to vessel) 0 0 0 0 0 0 0 0 0
Check Valve 0 0 0 1 0 0 0 0 0
Gate Valve 2 1 1 2 1 1 1 0 0
Globe Valve 0 0 0 0 0 0 0 0 0
Fitting Equivalent Length calculated with the Crane Method CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE
K: Resistance Coefficient See Resistance function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
fT: Friction factor used to calculated K See frictionfactor function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Fitting Equivalent Length = K*d/fT m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Equivalent length (includes fittings) = Straight Length + Fitting Equivalent Length m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FLOWRATES
Minimum flow 50 50 50 50 50 50 50 50 50 50 50 50
Minimum flow kg/h 28,629 28,629 28,629 28,629 28,629 28,629 28,629 22,474 22,474 22,474 6,155 6,155
Normal flow kg/h 57,257 57,257 57,257 57,257 57,257 57,257 57,257 44,947 44,947 44,947 12,310 12,310
Maximum flow kg/h 62,983 62,983 62,983 62,983 62,983 62,983 62,983 49,442 49,442 49,442 13,541 13,541
Maximum flow 110 110 110 110 110 110 110 110 110 110 110 110

747574531.xls GAS-OIL TO STORAGE (CASE 1)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Stream 49 Stream 49 Stream 49 Stream 49


PROPERTIES Stream 20 Stream 49 Stream 49 Stream 49 Stream 50
cold cold cold cold
Temperature °C 273.2 220.6 220.6 220.6 186.0 186.0 53.7 186.0 186.0
Specific gravity @ T, P 0.682 0.726 0.726 0.726 0.746 0.746 0.837 0.746 0.746
Density @ T, P kg/m3 682.1 725.8 725.8 725.8 745.6 745.6 837.3 745.6 745.6
Viscosity@ T, P cP 0.25 0.34 0.34 0.34 0.43 0.43 1.59 0.43 0.43
Viscosity@ T, P = [cP]/1000 Pa.sec 0.00025 0.00034 0.00034 0.00034 0.00043 0.00043 0.00159 0.00043 0.00043
Forward Forward Forward Forward Forward Forward Forward Forward Forward Forward Forward Reverse
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation
INLET (Note 3) (Note 5)
Pressure at Minimum flow kg/cm2 (g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
OUTLET
Pressure at Minimum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
PRESSURE DROP

Pressure Drop at Minimum flow kg/cm2 #VALUE! 0.134 #VALUE! #VALUE! #VALUE! 0.070 #VALUE! #VALUE! 0.059 #VALUE! #VALUE! #VALUE!
Pressure Drop at Normal flow kg/cm2 #VALUE! 0.480 #VALUE! #VALUE! #VALUE! 0.250 #VALUE! #VALUE! 0.210 #VALUE! #VALUE! #VALUE!
Pressure Drop at Maximum flow kg/cm2 #VALUE! 0.572 #VALUE! #VALUE! #VALUE! 0.298 #VALUE! #VALUE! 0.250 #VALUE! #VALUE! #VALUE!

NORMAL FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.39 1.30 2.67 2.67 2.60 2.04 1.82 0.56 0.96
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 946 946 1937 1937 1937 1520 1520 416 717
Re: Reynolds Number =(diameter*G)/viscosity 553560 407029 582438 582438 460532 361520 97770 99012 129930
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.073 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 301,381 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 45.06 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.10 0.09 0.36 0.36 0.34 0.21 0.17 0.02 0.05
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.10 0.09 0.36 0.36 0.34 0.21 0.17 0.02 0.05
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -5.1 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! 0.480 #VALUE! #VALUE! #VALUE! 0.250 #VALUE! #VALUE! 0.210 #VALUE! #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! 0.480 #VALUE! #VALUE! #VALUE! 0.250 #VALUE! #VALUE! 0.210 #VALUE! #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.345 0.028 0.000 0.000 0.000 0.000 0.000 0.000 0.000

MINIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 0.69 0.65 1.33 1.33 1.30 1.02 0.91 0.28 0.48
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 473 473 968 968 968 760 760 208 358
Re: Reynolds Number =(diameter*G)/viscosity 276780 203515 291219 291219 230266 180760 48885 49506 64965
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

747574531.xls GAS-OIL TO STORAGE (CASE 1)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

P1(g):Inlet Pressure kg/cm2(g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.073 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 301,381 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 45.06 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.02 0.02 0.09 0.09 0.09 0.05 0.04 0.00 0.01
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.02 0.02 0.09 0.09 0.09 0.05 0.04 0.00 0.01
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -5.1 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! 0.134 #VALUE! #VALUE! #VALUE! 0.070 #VALUE! #VALUE! 0.059 #VALUE! #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! 0.134 #VALUE! #VALUE! #VALUE! 0.070 #VALUE! #VALUE! 0.059 #VALUE! #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.345 0.028 0.000 0.000 0.000 0.000 0.000 0.000 0.000

MAXIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.53 1.43 2.93 2.93 2.86 2.24 2.00 0.61 1.06
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 1040 1040 2130 2130 2130 1672 1672 458 789
Re: Reynolds Number =(diameter*G)/viscosity 608916 447732 640682 640682 506586 397672 107547 108914 142923
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.073 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 301,381 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 45.06 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.12 0.10 0.44 0.44 0.42 0.26 0.20 0.02 0.06
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.12 0.10 0.44 0.44 0.42 0.26 0.20 0.02 0.06
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -5.1 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! 0.572 #VALUE! #VALUE! #VALUE! 0.298 #VALUE! #VALUE! 0.250 #VALUE! #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! 0.572 #VALUE! #VALUE! #VALUE! 0.298 #VALUE! #VALUE! 0.250 #VALUE! #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.345 0.028 0.000 0.000 0.000 0.000 0.000 0.000 0.000

NOTES
Note 1: In the cases where the isometric drawings of the line are not available, an Equivalent Lenght Factor = 1.5 is considered to compensate for piping elbows and fittings.
(See ESSO Design Practices, DP-XXVIB, Steam Generation Systems, Page 27, December 1994).
Note 2: The pipe length and the number of fittings are taken from the estimation done by the Piping Area in the bidding stage.
Note 3: Pressure at the bottom of the 3rd stripper (gas-oil stripper) on 102-E Strippers.
Note 4: The calculated pressure drop (dP) for the given flowrate (kg/h) is taken from the Heat Exchanger Specification Sheet.
Note 5: Discharge Pressure of pump.
Note 6: The pressure drop for the dryers are calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the dryers is considered to be 0.2 kg/cm2.

747574531.xls GAS-OIL TO STORAGE (CASE 1)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Note 7: The friction loss or pressure drop for different flowrates is calculated as follows: dP2 = dP1*(Q2/Q1)^(1.84) (See ESSO Design Practices, DP-XII-F, Control Valves, Problem 1-Item 2, Page 22, April 1972).
Note 8: The pressure drop for the orifice plates is calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the orifice plate is considered to be 0.2 kg/cm2.
Note 9: Battery limit pressure required in the Basic Engineering (See Battery limit conditions).

747574531.xls GAS-OIL TO STORAGE (CASE 1)


GAS-OIL TO STORAGE GAS-OIL TO STORAGE
- exchanger port TV-10014 - bypass port FV-10106

Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to


Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

Existing
New and Existing
heat New line Existing line New dryers Existing line Status of the line
existing line orifice plate
exchanger

Down
stream of Down
Inlet to 106- Outlet from Inlet to 171- Outlet from Orifice FE-
TV-10014 stream of From
C 106-C LA/LB 171-LA/LB 10106
(bypass FV-10106
port)

Upstream Upstream
Outlet from Inlet to 171- Outlet from Outlet from Orifice FE- Battery
of TV- of FV- To
106-C LA/LB 106-C 171-LA/LB 10106 Limit
10014 10106

dP AA2A AA2A AA2A AA2A Piping Class


0.16 4 3 4 4 in Nominal Diameter
kg/cm2 4.500 3.500 4.500 4.500 in Outlet Diameter
flowrate STD STD STD STD Schedule
12310 0.237 0.216 0.237 0.237 in Wall Thickness
kg/h 4.026 3.068 4.026 4.026 in = Outlet diameter - 2*thickness Inside Diameter
0.1023 0.0779 0.1023 0.1023 m d: Inside Diameter
0.0082 0.0048 0.0082 0.0082 m2 =(1/4)*PI()*d^2 A: Pipe Section
0.0457 0.0457 0.0457 0.0457 mm e: Pipe Roughness
0.0000457 0.0000457 0.0000457 0.0000457 m e: Pipe Roughness
0.0004 0.0006 0.0004 0.0004 =e/d Relative Roughness
9.80665 9.80665 9.80665 9.80665 m/sec2 g: Acceleration of Gravity
0 0 0 0 mm Elevation at Inlet
0 0 0 0 mm Elevation at Outlet
0 0 0 0 mm Elevation Change
83.0 8.0 17.0 10.0 m Straight Pipe Length
124.5 12.0 25.5 15.0 m Total estimated equivalent length (Note 1)
FITTINGS
4 3 4 3 in Upstream nominal diameter
0.1023 0.0779 0.1023 0.0779 m Upstream diameter
4 3 3 4 in Downstream nominal diameter
0.1023 0.0779 0.0779 0.1023 m Downstream diameter
0.1023 0.0779 0.0779 0.0779 m d1: smaller diameter
0.1023 0.0779 0.1023 0.1023 m d2: larger diameter
1.000 1.000 0.762 0.762 = d1/d2 beta
0 0 0 1 Expansion
0 0 1 0 Reduction
0 0 0 0 Elbows 90°
0 0 0 0 Elbows 45°
0 0 0 0 Tee Run

747574531.xls GAS-OIL TO STORAGE (CASE 1)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

0 0 0 0 Tee Branch
0 0 0 0 Pipe entrance (exit from vessel)
0 0 0 0 Pipe exit (entrance to vessel)
0 0 0 0 Check Valve
1 0 3 1 Gate Valve
0 0 0 0 Globe Valve
CRANE CRANE CRANE CRANE Fitting Equivalent Length calculated with the Crane Method
#VALUE! #VALUE! #VALUE! #VALUE! See Resistance function on Visual Basic Editor K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! See frictionfactor function on Visual Basic Editor fT: Friction factor used to calculated K
#VALUE! #VALUE! #VALUE! #VALUE! m = K*d/fT Fitting Equivalent Length
#VALUE! #VALUE! #VALUE! #VALUE! m = Straight Length + Fitting Equivalent Length Total Equivalent length (includes fittings)
FLOWRATES
50 50 50 50 50 50 50 Minimum flow
6,155 6,155 6,155 28,629 28,629 28,629 28,629 kg/h Minimum flow
12,310 12,310 12,310 57,257 57,257 57,257 57,257 kg/h Normal flow
13,541 13,541 13,541 62,983 62,983 62,983 62,983 kg/h Maximum flow
110 110 110 110 110 110 110 Maximum flow

747574531.xls GAS-OIL TO STORAGE (CASE 1)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

Stream 49
Stream 50 Stream 50 Stream 50 PROPERTIES
cold
53.7 186.0 53.7 53.7 °C Temperature
0.837 0.746 0.837 0.837 Specific gravity @ T, P
837.3 745.6 837.3 837.3 kg/m3 Density @ T, P
1.59 0.43 1.59 1.59 cP Viscosity@ T, P
0.00159 0.00043 0.00159 0.00159 Pa.sec = [cP]/1000 Viscosity@ T, P
Reverse Reverse Reverse Forward Forward Forward Reverse
INLET
calculation calculation calculation calculation calculation calculation calculation

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Maximum flow
(Note 9) OUTLET
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2 (g) Pressure at Maximum flow
PRESSURE DROP

0.045 #VALUE! #VALUE! 0.047 #VALUE! 0.047 #VALUE! kg/cm2 Pressure Drop at Minimum flow
0.160 #VALUE! #VALUE! 0.168 #VALUE! 0.168 #VALUE! kg/cm2 Pressure Drop at Normal flow
0.191 #VALUE! #VALUE! 0.200 #VALUE! 0.200 #VALUE! kg/cm2 Pressure Drop at Maximum flow
0
NORMAL FLOWRATE
0.50 0.96 2.31 2.31 m/sec =(mass flowrate)/(density*area) v: Velocity
416 717 1937 1937 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
26777 129930 124547 124547 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.01 0.05 0.27 0.27 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.01 0.05 0.27 0.27 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! 45.78 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! 375,911 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! 3.833 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2(g) P2(g): Outlet Pressure
0.160 #VALUE! #VALUE! 0.168 #VALUE! 0.168 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.160 #VALUE! #VALUE! 0.168 #VALUE! 0.168 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

MINIMUM FLOWRATE
0.25 0.48 1.16 1.16 m/sec =(mass flowrate)/(density*area) v: Velocity
208 358 968 968 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
13388 64965 62273 62273 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient

747574531.xls GAS-OIL TO STORAGE (CASE 1)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.00 0.01 0.07 0.07 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.00 0.01 0.07 0.07 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! 45.78 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! 375,911 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! 3.833 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2(g) P2(g): Outlet Pressure
0.045 #VALUE! #VALUE! 0.047 #VALUE! 0.047 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.045 #VALUE! #VALUE! 0.047 #VALUE! 0.047 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop
0
MAXIMUM FLOWRATE
0.55 1.06 2.54 2.54 m/sec =(mass flowrate)/(density*area) v: Velocity
458 789 2130 2130 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
29455 142923 137001 137001 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.02 0.06 0.33 0.33 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.02 0.06 0.33 0.33 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! 45.78 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! 375,911 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! 3.833 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2(g) P2(g): Outlet Pressure
0.191 #VALUE! #VALUE! 0.200 #VALUE! 0.200 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.191 #VALUE! #VALUE! 0.200 #VALUE! 0.200 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

747574531.xls GAS-OIL TO STORAGE (CASE 1)


ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
CONTROL VALVES TV-10014 - exchanger port - cooling of gas-oil - CASE 2 - Heavy Crude
TV-10014 - bypass port - cooling of gas-oil - CASE 2 - Heavy Crude
FV-10106 - CASE 2 - Heavy Crude

GAS-OIL TO STORAGE GAS-OIL TO STORAGE GAS-OIL TO STORAGE


NOTES: See the notes at the bottom of this datasheet. GAS-OIL TO 109-C TV-10014 - exchanger port

Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Existing Existing Existing


Status of the line Existing line heat Existing line Existing line Existing line heat Existing line Existing line heat Existing line New line Existing line
exchanger exchanger exchanger

Down
Outlet from stream of
Outlet from Inlet to 130- Discharge Inlet to 146- Outlet from Inlet to 109- Outlet from
From 130-C1/C2/ Reduction Tie in 10117 Tie in 10117 TV-10014
3rd stripper C1/C2/C3 of 106-J C 146-C C 109-C
C3 (exchanger
port)

Outlet from Upstream


Inlet to 130- Suction of Inlet to 146- Outlet from Inlet to 109- Outlet from Inlet to 171- Inlet to 106-
To 130-C1/C2/ Reduction Tie in 10117 of TV-
C1/C2/C3 106-J C 146-C C 109-C LA/LB C
C3 10014

Piping Class AA9A dP AA9A AA9A AA5A dP AA5A AA5A dP AA2A AA5A AA2A
Nominal Diameter in 6 0.48 6 4 4 0.19 4 4 0.21 4 4 3
Outlet Diameter in 6.625 kg/cm2 6.625 4.500 4.500 kg/cm2 4.500 4.500 kg/cm2 4.500 4.500 3.500
Schedule XS flowrate XS STD STD flowrate STD STD flowrate STD STD STD
Wall Thickness in 0.432 57257 0.432 0.237 0.237 49320 0.237 0.237 44947 0.237 0.237 0.216
Inside Diameter = Outlet diameter - 2*thickness in 5.761 kg/h 5.761 4.026 4.026 kg/h 4.026 4.026 kg/h 4.026 4.026 3.068
d: Inside Diameter m 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
A: Pipe Section =(1/4)*PI()*d^2 m2 0.0168 0.0168 0.0082 0.0082 0.0082 0.0082 0.0082 0.0082 0.0048
e: Pipe Roughness mm 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
e: Pipe Roughness m 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
Relative Roughness =e/d 0.0003 0.0003 0.0004 0.0004 0.0004 0.0004 0.0004 0.0004 0.0006
g: Acceleration of Gravity m/sec2 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
Elevation at Inlet mm 108940 100587 0 0 0 0 0 0 0
Elevation at Outlet mm 103879 100972 0 0 0 0 0 0 0
Elevation Change mm -5061 385 0 0 0 0 0 0 0
Straight Pipe Length m 35.7 16.1 5.8 23.0 15.0 2.0 83.0 3.0 3.0
Total estimated equivalent length (Note 1) m 35.7 16.1 5.8 34.5 22.5 3.0 124.5 4.5 4.5
FITTINGS
Upstream nominal diameter in 6 6 6 4 4 4 4 4 3
Upstream diameter m 0.1463 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
Downstream nominal diameter in 6 6 4 4 4 4 4 4 3
Downstream diameter m 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
d1: smaller diameter m 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
d2: larger diameter m 0.1463 0.1463 0.1463 0.1023 0.1023 0.1023 0.1023 0.1023 0.0779
beta = d1/d2 1.000 1.000 0.699 1.000 1.000 1.000 1.000 1.000 1.000
Expansion 0 0 0 0 0 0 0 0 0
Reduction 0 0 1 0 0 0 0 0 0
Elbows 90° 7 4 4 0 0 0 0 0 0
Elbows 45° 3 0 0 0 0 0 0 0 0
Tee Run 0 0 0 0 0 0 0 0 0

747574531.xls GAS-OIL TO STORAGE (CASE 2)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Tee Branch 0 0 0 0 0 0 0 0 0
Pipe entrance (exit from vessel) 1 0 0 0 0 0 0 0 0
Pipe exit (entrance to vessel) 0 0 0 0 0 0 0 0 0
Check Valve 0 0 0 1 0 0 0 0 0
Gate Valve 2 1 1 2 1 1 1 0 0
Globe Valve 0 0 0 0 0 0 0 0 0
Fitting Equivalent Length calculated with the Crane Method CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE
K: Resistance Coefficient See Resistance function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
fT: Friction factor used to calculated K See frictionfactor function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Fitting Equivalent Length = K*d/fT m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Equivalent length (includes fittings) = Straight Length + Fitting Equivalent Length m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FLOWRATES
Minimum flow 50 50 50 50 50 50 50 50 50 50 50 50
Minimum flow kg/h 24,662 24,662 24,662 24,662 24,662 24,662 24,662 19,359 19,359 19,359 5,302 5,302
Normal flow kg/h 49,323 49,323 49,323 49,323 49,323 49,323 49,323 38,719 38,719 38,719 10,604 10,604
Maximum flow kg/h 54,255 54,255 54,255 54,255 54,255 54,255 54,255 42,591 42,591 42,591 11,665 11,665
Maximum flow 110 110 110 110 110 110 110 110 110 110 110 110

747574531.xls GAS-OIL TO STORAGE (CASE 2)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Stream 49 Stream 49 Stream 49 Stream 49


PROPERTIES Stream 20 Stream 49 Stream 49 Stream 49 Stream 50
cold cold cold cold
Temperature °C 274.1 232.9 232.9 232.9 189.0 189.0 55.7 189.0 189.0
Specific gravity @ T, P 0.687 0.715 0.715 0.715 0.745 0.745 0.837 0.745 0.745
Density @ T, P kg/m3 687.0 715.3 715.3 715.3 745.4 745.4 836.8 745.4 745.4
Viscosity@ T, P cP 0.23 0.30 0.30 0.30 0.44 0.44 0.44 0.44 0.44
Viscosity@ T, P = [cP]/1000 Pa.sec 0.00023 0.00030 0.00030 0.00030 0.00044 0.00044 0.00044 0.00044 0.00044
Forward Forward Forward Forward Forward Forward Forward Forward Forward Forward Forward Reverse
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation
INLET (Note 3) (Note 5)
Pressure at Minimum flow kg/cm2 (g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
OUTLET
Pressure at Minimum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
PRESSURE DROP

Pressure Drop at Minimum flow kg/cm2 #VALUE! 0.102 #VALUE! #VALUE! #VALUE! 0.053 #VALUE! #VALUE! 0.045 #VALUE! #VALUE! #VALUE!
Pressure Drop at Normal flow kg/cm2 #VALUE! 0.365 #VALUE! #VALUE! #VALUE! 0.190 #VALUE! #VALUE! 0.160 #VALUE! #VALUE! #VALUE!
Pressure Drop at Maximum flow kg/cm2 #VALUE! 0.435 #VALUE! #VALUE! #VALUE! 0.226 #VALUE! #VALUE! 0.190 #VALUE! #VALUE! #VALUE!

NORMAL FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.19 1.14 2.33 2.33 2.24 1.76 1.56 0.48 0.83
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 815 815 1668 1668 1668 1310 1310 359 618
Re: Reynolds Number =(diameter*G)/viscosity 518320 397378 568628 568628 387701 304347 304347 83354 109382
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.073 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 301,381 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 44.73 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.07 0.07 0.28 0.28 0.26 0.16 0.12 0.01 0.04
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.07 0.07 0.28 0.28 0.26 0.16 0.12 0.01 0.04
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -5.1 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! 0.365 #VALUE! #VALUE! #VALUE! 0.190 #VALUE! #VALUE! 0.160 #VALUE! #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! 0.365 #VALUE! #VALUE! #VALUE! 0.190 #VALUE! #VALUE! 0.160 #VALUE! #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.348 0.028 0.000 0.000 0.000 0.000 0.000 0.000 0.000

MINIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 0.59 0.57 1.17 1.17 1.12 0.88 0.78 0.24 0.41
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 407 407 834 834 834 655 655 179 309
Re: Reynolds Number =(diameter*G)/viscosity 259160 198689 284314 284314 193851 152174 152174 41677 54691
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

747574531.xls GAS-OIL TO STORAGE (CASE 2)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

P1(g):Inlet Pressure kg/cm2(g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.073 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 301,381 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 44.73 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.02 0.02 0.07 0.07 0.06 0.04 0.03 0.00 0.01
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.02 0.02 0.07 0.07 0.06 0.04 0.03 0.00 0.01
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -5.1 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! 0.102 #VALUE! #VALUE! #VALUE! 0.053 #VALUE! #VALUE! 0.045 #VALUE! #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! 0.102 #VALUE! #VALUE! #VALUE! 0.053 #VALUE! #VALUE! 0.045 #VALUE! #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.348 0.028 0.000 0.000 0.000 0.000 0.000 0.000 0.000

MAXIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.30 1.25 2.57 2.57 2.46 1.93 1.72 0.53 0.91
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 896 896 1835 1835 1835 1440 1440 395 679
Re: Reynolds Number =(diameter*G)/viscosity 570152 437116 625491 625491 426471 334782 334782 91689 120320
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.073 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 301,381 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 44.73 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.09 0.08 0.34 0.34 0.31 0.19 0.15 0.01 0.04
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.09 0.08 0.34 0.34 0.31 0.19 0.15 0.01 0.04
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -5.1 0.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! 0.435 #VALUE! #VALUE! #VALUE! 0.226 #VALUE! #VALUE! 0.190 #VALUE! #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! 0.435 #VALUE! #VALUE! #VALUE! 0.226 #VALUE! #VALUE! 0.190 #VALUE! #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.348 0.028 0.000 0.000 0.000 0.000 0.000 0.000 0.000

NOTES
Note 1: In the cases where the isometric drawings of the line are not available, an Equivalent Lenght Factor = 1.5 is considered to compensate for piping elbows and fittings.
(See ESSO Design Practices, DP-XXVIB, Steam Generation Systems, Page 27, December 1994).
Note 2: The pipe length and the number of fittings are taken from the estimation done by the Piping Area in the bidding stage.
Note 3: Pressure at the bottom of the 3rd stripper (gas-oil stripper) on 102-E Strippers.
Note 4: The calculated pressure drop (dP) for the given flowrate (kg/h) is taken from the Heat Exchanger Specification Sheet.
Note 5: Discharge Pressure of pump.
Note 6: The pressure drop for the dryers are calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the dryers is considered to be 0.2 kg/cm2.

747574531.xls GAS-OIL TO STORAGE (CASE 2)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
storage storage storage storage storage storage storage storage storage storage storage storage

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 130-C Shell 100-O- 100-O- 100-O- 146-C Tube 100-O- 100-O- 109-C Shell 100-O- 100-O- 100-O-
1911-6"- side 1912-6"- 1912-6"- 0126-4"- side 0128-4"- 0129-4"- side N123-4"- N121-4"- 0165-3"-
Line Number
AA9A (Note (Notes 4 AA9A (Note AA9A (Note AA5A (Note (Notes 4 AA5A (Note AA5A (Note (Notes 4 AA2A (Note AA5A (Note AA2A (Note
1) and 7) 1) 1) 1) and 7) 1) 1) and 7) 1) 1) 1)

Note 7: The friction loss or pressure drop for different flowrates is calculated as follows: dP2 = dP1*(Q2/Q1)^(1.84) (See ESSO Design Practices, DP-XII-F, Control Valves, Problem 1-Item 2, Page 22, April 1972).
Note 8: The pressure drop for the orifice plates is calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the orifice plate is considered to be 0.2 kg/cm2.
Note 9: Battery limit pressure required in the Basic Engineering (See Battery limit conditions).

747574531.xls GAS-OIL TO STORAGE (CASE 2)


GAS-OIL TO STORAGE GAS-OIL TO STORAGE
- exchanger port TV-10014 - bypass port FV-10106

Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to


Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

Existing
New and Existing
heat New line Existing line New dryers Existing line Status of the line
existing line orifice plate
exchanger

Down
stream of Down
Inlet to 106- Outlet from Inlet to 171- Outlet from Orifice FE-
TV-10014 stream of From
C 106-C LA/LB 171-LA/LB 10106
(bypass FV-10106
port)

Upstream Upstream
Outlet from Inlet to 171- Outlet from Outlet from Orifice FE- Battery
of TV- of FV- To
106-C LA/LB 106-C 171-LA/LB 10106 Limit
10014 10106

dP AA2A AA2A AA2A AA2A Piping Class


0.16 4 3 4 4 in Nominal Diameter
kg/cm2 4.500 3.500 4.500 4.500 in Outlet Diameter
flowrate STD STD STD STD Schedule
12310 0.237 0.216 0.237 0.237 in Wall Thickness
kg/h 4.026 3.068 4.026 4.026 in = Outlet diameter - 2*thickness Inside Diameter
0.1023 0.0779 0.1023 0.1023 m d: Inside Diameter
0.0082 0.0048 0.0082 0.0082 m2 =(1/4)*PI()*d^2 A: Pipe Section
0.0457 0.0457 0.0457 0.0457 mm e: Pipe Roughness
0.0000457 0.0000457 0.0000457 0.0000457 m e: Pipe Roughness
0.0004 0.0006 0.0004 0.0004 =e/d Relative Roughness
9.80665 9.80665 9.80665 9.80665 m/sec2 g: Acceleration of Gravity
0 0 0 0 mm Elevation at Inlet
0 0 0 0 mm Elevation at Outlet
0 0 0 0 mm Elevation Change
83.0 8.0 17.0 10.0 m Straight Pipe Length
124.5 12.0 25.5 15.0 m Total estimated equivalent length (Note 1)
FITTINGS
4 3 4 3 in Upstream nominal diameter
0.1023 0.0779 0.1023 0.0779 m Upstream diameter
4 3 3 4 in Downstream nominal diameter
0.1023 0.0779 0.0779 0.1023 m Downstream diameter
0.1023 0.0779 0.0779 0.0779 m d1: smaller diameter
0.1023 0.0779 0.1023 0.1023 m d2: larger diameter
1.000 1.000 0.762 0.762 = d1/d2 beta
0 0 0 1 Expansion
0 0 1 0 Reduction
0 0 0 0 Elbows 90°
0 0 0 0 Elbows 45°
0 0 0 0 Tee Run

747574531.xls GAS-OIL TO STORAGE (CASE 2)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

0 0 0 0 Tee Branch
0 0 0 0 Pipe entrance (exit from vessel)
0 0 0 0 Pipe exit (entrance to vessel)
0 0 0 0 Check Valve
1 0 3 1 Gate Valve
0 0 0 0 Globe Valve
CRANE CRANE CRANE CRANE Fitting Equivalent Length calculated with the Crane Method
#VALUE! #VALUE! #VALUE! #VALUE! See Resistance function on Visual Basic Editor K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! See frictionfactor function on Visual Basic Editor fT: Friction factor used to calculated K
#VALUE! #VALUE! #VALUE! #VALUE! m = K*d/fT Fitting Equivalent Length
#VALUE! #VALUE! #VALUE! #VALUE! m = Straight Length + Fitting Equivalent Length Total Equivalent length (includes fittings)
FLOWRATES
50 50 50 50 50 50 50 Minimum flow
5,302 5,302 5,302 24,662 24,662 24,662 24,662 kg/h Minimum flow
10,604 10,604 10,604 49,323 49,323 49,323 49,323 kg/h Normal flow
11,665 11,665 11,665 54,255 54,255 54,255 54,255 kg/h Maximum flow
110 110 110 110 110 110 110 Maximum flow

747574531.xls GAS-OIL TO STORAGE (CASE 2)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

Stream 49
Stream 50 Stream 50 Stream 50 PROPERTIES
cold
55.7 189.0 55.7 55.7 °C Temperature
0.837 0.745 0.837 0.837 Specific gravity @ T, P
836.8 745.4 836.8 836.8 kg/m3 Density @ T, P
0.44 0.44 0.44 0.44 cP Viscosity@ T, P
0.00044 0.00044 0.00044 0.00044 Pa.sec = [cP]/1000 Viscosity@ T, P
Reverse Reverse Reverse Forward Forward Forward Reverse
INLET
calculation calculation calculation calculation calculation calculation calculation

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Maximum flow
(Note 9) OUTLET
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2 (g) Pressure at Maximum flow
PRESSURE DROP

0.034 #VALUE! #VALUE! 0.047 #VALUE! 0.047 #VALUE! kg/cm2 Pressure Drop at Minimum flow
0.122 #VALUE! #VALUE! 0.168 #VALUE! 0.168 #VALUE! kg/cm2 Pressure Drop at Normal flow
0.145 #VALUE! #VALUE! 0.200 #VALUE! 0.200 #VALUE! kg/cm2 Pressure Drop at Maximum flow
0
NORMAL FLOWRATE
0.43 0.83 1.99 1.99 m/sec =(mass flowrate)/(density*area) v: Velocity
359 618 1668 1668 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
83354 109382 387701 387701 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.01 0.04 0.20 0.20 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.01 0.04 0.20 0.20 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! 45.81 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! 375,911 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! 3.833 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2(g) P2(g): Outlet Pressure
0.122 #VALUE! #VALUE! 0.168 #VALUE! 0.168 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.122 #VALUE! #VALUE! 0.168 #VALUE! 0.168 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

MINIMUM FLOWRATE
0.21 0.41 1.00 1.00 m/sec =(mass flowrate)/(density*area) v: Velocity
179 309 834 834 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
41677 54691 193851 193851 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient

747574531.xls GAS-OIL TO STORAGE (CASE 2)


Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to Gas-oil to
Fluid
storage storage storage storage storage storage storage storage

liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

100-O-
106-C Shell 100-O- 100-O- 100-O-
Dryers 171- Orifice FE- 1145-4"-
side N122-4"- XXXX-3"- N129-4"-
LA/LB 10106 (40-11) Line Number
(Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 6) (Note 8) (AA2A)
and 7) 1) 1) 1)
(Note 1)

#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.00 0.01 0.05 0.05 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.00 0.01 0.05 0.05 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! 45.81 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! 375,911 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! 3.833 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2(g) P2(g): Outlet Pressure
0.034 #VALUE! #VALUE! 0.047 #VALUE! 0.047 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.034 #VALUE! #VALUE! 0.047 #VALUE! 0.047 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop
0
MAXIMUM FLOWRATE
0.47 0.91 2.19 2.19 m/sec =(mass flowrate)/(density*area) v: Velocity
395 679 1835 1835 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
91689 120320 426471 426471 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.01 0.04 0.25 0.25 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.01 0.04 0.25 0.25 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! 45.81 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! 375,911 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! 3.833 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.800 kg/cm2(g) P2(g): Outlet Pressure
0.145 #VALUE! #VALUE! 0.200 #VALUE! 0.200 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.145 #VALUE! #VALUE! 0.200 #VALUE! 0.200 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

747574531.xls GAS-OIL TO STORAGE (CASE 2)


ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
CONTROL VALVES CASE WHEN THE 106-C IS USED FOR LPA
CASE WHEN THE 106-C IS USED FOR LPA
TV-10520 - exchanger port - CASE 1 - Light Crude
TV-10520 - bypass port - CASE 1 - Light Crude
FV-10119 - CASE 1 - Light Crude CASE WHEN THE 106-C IS USED FOR LPA
TV-10520 - exchanger port - CASE 1 - Light Crude
CASE WHEN THE 106-C IS USED FOR LPA
CASE WHEN THE 106-C IS USED FOR LPA LPA LPA LPA
NOTES: See the notes at the bottom of this datasheet. LPA LPA TO 174-C AND GLOBE VALVE LPA TO 159-C AND TV-10520 TV-10520 - exchanger port

LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Existing Existing
New orifice Existing and
Status of the line New line New line New line heat New line Existing line heat New line
plate new line
exchanger exchanger

Down
Down stream of
Outlet from Discharge Inlet to 174- Outlet from Inlet to 159- Outlet from
From Tie in 10094 stream of Tie in 10094 TV-10520
101-E of 109-J C 174-C C 159-C
globe valve (exchanger
port)

Upstream Tee I Upstream Upstream


Suction of Inlet to 174- Outlet from Inlet to 159- Outlet from Inlet to 193-
To Tie in 10094 of globe (N040+N13 of TV- of TV-
109-J C 174-C C 159-C C
valve 0) 10520 10520

Piping Class AA9A AA9A AA9A dP dP AA9A AA9A dP AA9A AA9A


Nominal Diameter in 10 8 6 0.20 0.185 6 6 0.210 6 6
Outlet Diameter in 10.750 8.625 6.625 kg/cm2 kg/cm2 6.625 6.625 kg/cm2 6.625 6.625
Schedule XS XS XS flowrate flowrate XS XS flowrate XS XS
Wall Thickness in 0.500 0.500 0.432 88000 69718 0.432 0.432 80000 0.432 0.432
Inside Diameter = Outlet diameter - 2*thickness in 9.75 7.625 5.761 kg/h kg/h 5.761 5.761 kg/h 5.761 5.761
d: Inside Diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
A: Pipe Section =(1/4)*PI()*d^2 m2 0.0482 0.0295 0.0168 0.0168 0.0168 0.0168 0.0168
e: Pipe Roughness mm 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
e: Pipe Roughness m 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
Relative Roughness =e/d 0.0002 0.0002 0.0003 0.0003 0.0003 0.0003 0.0003
g: Acceleration of Gravity m/sec2 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
Elevation at Inlet mm 117780 0 0 0 0 0 0
Elevation at Outlet mm 105000 0 0 0 0 0 0
Elevation Change mm -12780 0 0 0 0 0 0
Straight Pipe Length m 49.8 14.0 37.0 25.0 15.0 43.0 8.0
Total estimated equivalent length (Note 1) m 74.7 21.0 55.5 37.5 22.5 64.5 12.0
FITTINGS
Upstream nominal diameter in 10 8 6 6 6 6 6
Upstream diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
Downstream nominal diameter in 10 8 6 6 6 6 6
Downstream diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
d1: smaller diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
d2: larger diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
beta = d1/d2 1.000 1.000 1.000 1.000 1.000 1.000 1.000
Expansion 0 0 0 0 0 0 0
Reduction 0 0 0 0 0 0 0
Elbows 90° 0 0 0 0 0 0 0
Elbows 45° 0 0 0 0 0 0 0
Tee Run 0 0 0 0 0 0 0

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Tee Branch 0 0 0 0 0 0 0
Pipe entrance (exit from vessel) 1 0 0 0 0 0 0
Pipe exit (entrance to vessel) 0 0 0 0 0 0 0
Check Valve 0 1 0 1 1 1 0
Gate Valve 1 1 1 0 0 0 0
Globe Valve 0 0 0 0 0 0 0
Fitting Equivalent Length calculated with the Crane Method CRANE CRANE CRANE CRANE CRANE CRANE CRANE
K: Resistance Coefficient See Resistance function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
fT: Friction factor used to calculated K See frictionfactor function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Fitting Equivalent Length = K*d/fT m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Equivalent length (includes fittings) = Straight Length + Fitting Equivalent Length m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FLOWRATES
Minimum flow 50 50 50 50 50 50 50 50 50 50
Minimum flow kg/h 75,000 75,000 40,000 40,000 40,000 40,000 35,000 35,000 35,000 35,000
Normal flow kg/h 150,000 150,000 80,000 80,000 80,000 80,000 70,000 70,000 70,000 70,000
Maximum flow kg/h 165,000 165,000 88,000 88,000 88,000 88,000 77,000 77,000 77,000 77,000
Maximum flow 110 110 110 110 110 110 110 110 110 110

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Stream Stream Stream


PROPERTIES Stream 29 Stream 29 Stream 30 Stream 29
30cold 29cold 29cold
Temperature °C 305.2 305.2 305.2 235.0 305.2 267.0 267.0
Specific gravity @ T, P 0.657 0.657 0.657 0.717 0.657 0.690 0.690
Density @ T, P kg/m3 657.2 657.2 657.2 716.5 657.2 689.5 689.5
Viscosity@ T, P cP 0.24 0.24 0.24 0.33 0.24 0.28 0.28
Viscosity@ T, P = [cP]/1000 Pa.sec 0.00024 0.00024 0.00024 0.00033 0.00024 0.00028 0.00028
Forward Forward Forward Reverse Reverse Reverse Forward Forward Forward Reverse
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation

(Note 3) (Note 5) Tie in 10094 Tie in 10094


INLET
Pressure at Minimum flow kg/cm2 (g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Tee I
Upstream of Upstream of
Tie in 10094 (N040+N13
TV-10520 TV-10520
OUTLET 0)
Pressure at Minimum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
PRESSURE DROP #VALUE!
Globe valve pressure
#VALUE!
drop
#VALUE!
Pressure Drop at Minimum flow kg/cm2 #VALUE! #VALUE! #VALUE! 0.047 0.067 #VALUE! #VALUE! 0.046 #VALUE! #VALUE!
Pressure Drop at Normal flow kg/cm2 #VALUE! #VALUE! #VALUE! 0.168 0.238 #VALUE! #VALUE! 0.164 #VALUE! #VALUE!
Pressure Drop at Maximum flow kg/cm2 #VALUE! #VALUE! #VALUE! 0.200 0.284 #VALUE! #VALUE! 0.196 #VALUE! #VALUE!

NORMAL FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.32 2.15 2.01 1.84 1.76 1.68 1.68
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 865 1414 1321 1321 1156 1156 1156
Re: Reynolds Number =(diameter*G)/viscosity 892584 1141337 805666 585939 704957 604249 604249
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.123 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 306,284 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 47.52 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.09 0.24 0.21 0.17 0.16 0.14 0.14
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.09 0.24 0.21 0.17 0.16 0.14 0.14
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -12.8 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! #VALUE! #VALUE! 0.168 0.238 #VALUE! #VALUE! 0.164 #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! #VALUE! #VALUE! 0.168 0.238 #VALUE! #VALUE! 0.164 #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.840 0.000 0.000 0.000 0.000 0.000 0.000

MINIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 0.66 1.08 1.01 0.92 0.88 0.84 0.84
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 433 707 661 661 578 578 578

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Re: Reynolds Number =(diameter*G)/viscosity 446292 570669 402833 292969 352479 302125 302125
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.123 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 306,284 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 47.52 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.02 0.06 0.05 0.04 0.04 0.04 0.04
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.02 0.06 0.05 0.04 0.04 0.04 0.04
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -12.8 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! #VALUE! #VALUE! 0.047 0.067 #VALUE! #VALUE! 0.046 #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! #VALUE! #VALUE! 0.047 0.067 #VALUE! #VALUE! 0.046 #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.840 0.000 0.000 0.000 0.000 0.000 0.000

MAXIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.45 2.37 2.21 2.03 1.94 1.84 1.84
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 952 1556 1454 1454 1272 1272 1272
Re: Reynolds Number =(diameter*G)/viscosity 981843 1255471 886232 644532 775453 664674 664674
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.123 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 306,284 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 47.52 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.11 0.29 0.25 0.21 0.19 0.17 0.17
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.11 0.29 0.25 0.21 0.19 0.17 0.17
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -12.8 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! #VALUE! #VALUE! 0.200 0.284 #VALUE! #VALUE! 0.196 #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! #VALUE! #VALUE! 0.200 0.284 #VALUE! #VALUE! 0.196 #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.840 0.000 0.000 0.000 0.000 0.000 0.000

NOTES
Note 1: In the cases where the isometric drawings of the line are not available, an Equivalent Lenght Factor = 1.5 is considered to compensate for piping elbows and fittings.
(See ESSO Design Practices, DP-XXVIB, Steam Generation Systems, Page 27, December 1994).
Note 2: The pipe length and the number of fittings are taken from the estimation done by the Piping Area in the bidding stage.

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Note 3: Pressure at the plate #27 of 101-E Crude Atmospheric Distilation Tower.
Note 4: The calculated pressure drop (dP) for the given flowrate (kg/h) is taken from the Heat Exchanger Specification Sheet.
Note 5: Discharge Pressure of pump.

Note 7: The friction loss or pressure drop for different flowrates is calculated as follows: dP2 = dP1*(Q2/Q1)^(1.84) (See ESSO Design Practices, DP-XII-F, Control Valves, Problem 1-Item 2, Page 22, April 1972).
Note 8: The pressure drop for the orifice plates is calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the orifice plate is considered to be 0.2 kg/cm2.
Note 9: Pressure at the plate #25 of 101-E Crude Atmospheric Distilation Tower.

Note 6: The pressure drop for the dryers are calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the dryers is considered to be 0.2 kg/cm2.

Note 9: Battery limit pressure required in the Basic Engineering (See Battery limit conditions).

747574531.xls LPA (CASE 1)


THERE IS NO FLOW THROUGH TV-10014
LPA LPA LPA LPA
- exchanger port TV-10520 - bypass port TeeI to TeeII TeeII to T10110 FV-10119

LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

New New orifice


New line New line Existing line New line New line New line New line Status of the line
reboiler plate

Down
Tee III stream of Tee I Tee II Down
Inlet to 193- Outlet from Orifice FE-
(N187+N13 TV-10520 (N040+N13 (N132+N13 Tie in 10110 stream of From
C 193-C 10119
0) (bypasspor 0) 1) FV-10119
t)

Tee III Tee I Upstream Tee III Tee II Upstream


Outlet from Orifice FE- Inlet to 101-
(N187+N13 (N040+N13 of TV- (N187+N13 (N132+N13 Tie in 10110 of FV- To
193-C 10119 E
0) 0) 10520 0) 1) 10119

dP AA2A AA2A AA9A AA2A AA2A AA2A dP AA2A Piping Class


0.21 6 6 6 8 8 8 0.20 8 in Nominal Diameter
kg/cm2 6.625 6.625 6.625 8.625 8.625 8.625 kg/cm2 8.625 in Outlet Diameter
flowrate STD STD XS STD STD STD flowrate STD Schedule
88000 0.280 0.280 0.432 0.322 0.322 0.322 165000 0.322 in Wall Thickness
kg/h 6.065 6.065 5.761 7.981 7.981 7.981 kg/h 7.981 in = Outlet diameter - 2*thickness Inside Diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.2027 0.2027 m d: Inside Diameter
0.0186 0.0186 0.0168 0.0323 0.0323 0.0323 0.0323 m2 =(1/4)*PI()*d^2 A: Pipe Section
0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 mm e: Pipe Roughness
0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 m e: Pipe Roughness
0.0003 0.0003 0.0003 0.0002 0.0002 0.0002 0.0002 =e/d Relative Roughness
9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 m/sec2 g: Acceleration of Gravity
0 0 0 0 0 0 105000 mm Elevation at Inlet
0 0 0 0 0 0 120472 mm Elevation at Outlet
0 0 0 0 0 0 15472 mm Elevation Change
4.0 10.0 8.0 33.0 11.0 19.0 20.4 m Straight Pipe Length
6.0 15.0 12.0 49.5 16.5 28.5 30.6 m Total estimated equivalent length (Note 1)
FITTINGS
6 6 6 8 8 8 6 in Upstream nominal diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.2027 0.1541 m Upstream diameter
6 6 6 8 8 6 8 in Downstream nominal diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.1541 0.2027 m Downstream diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.1541 0.1541 m d1: smaller diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.2027 0.2027 m d2: larger diameter
1.000 1.000 1.000 1.000 1.000 0.760 0.760 = d1/d2 beta
0 0 0 0 0 0 1 Expansion
0 0 0 0 0 1 0 Reduction
0 0 0 0 0 0 0 Elbows 90°
0 0 0 0 0 0 0 Elbows 45°
0 0 0 0 0 0 0 Tee Run

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

0 0 0 0 0 0 0 Tee Branch
0 0 0 0 0 0 0 Pipe entrance (exit from vessel)
0 0 0 0 0 0 0 Pipe exit (entrance to vessel)
0 0 0 0 0 0 0 Check Valve
0 0 0 0 1 0 1 Gate Valve
0 0 0 0 0 0 0 Globe Valve
CRANE CRANE CRANE CRANE CRANE CRANE CRANE Fitting Equivalent Length calculated with the Crane Metho
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Resistance function on Visual Basic Editor K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See frictionfactor function on Visual Basic Editor fT: Friction factor used to calculated K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m = K*d/fT Fitting Equivalent Length
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m = Straight Length + Fitting Equivalent Length Total Equivalent length (includes fittings)
FLOWRATES
50 50 50 50 50 50 50 50 50 Minimum flow
35,000 35,000 35,000 7,000 75,000 75,000 75,000 75,000 75,000 kg/h Minimum flow
70,000 70,000 70,000 14,000 150,000 150,000 150,000 150,000 150,000 kg/h Normal flow
77,000 77,000 77,000 15,400 165,000 165,000 165,000 165,000 165,000 kg/h Maximum flow
110 110 110 110 110 110 110 110 110 Maximum flow

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

Stream Stream Stream Stream Stream


Stream 31 Stream 31 PROPERTIES
29colder 29colder 29cold 29+30 29+30
218.0 218.0 267.0 225.0 225.0 212.9 212.9 °C Temperature
0.731 0.731 0.690 0.725 0.725 0.735 0.735 Specific gravity @ T, P
730.9 730.9 689.5 725.0 725.0 735.2 735.2 kg/m3 Density @ T, P
0.36 0.36 0.28 0.35 0.35 0.37 0.37 cP Viscosity@ T, P
0.00036 0.00036 0.00028 0.00035 0.00035 0.00037 0.00037 Pa.sec = [cP]/1000 Viscosity@ T, P
Reverse Reverse Reverse Reverse Reverse Reverse Reverse Reverse Reverse
INLET
calculation calculation calculation calculation calculation calculation calculation calculation calculation
Tee I Tee II
(N040+N13 (N132+N13 Tie in 10110
0) 1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Maximum flow
Tee III Tee I Tee III Tee II
Upstream of Pressure
(N187+N13 (N040+N13 (N187+N13 (N132+N13 Tie in 10110 OUTLET
TV-10520 drop fixed
0) 0) 0) 1) (Note 9)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2 (g) Pressure at Maximum flow
1.800 PRESSURE DROP
1.400
1.200
0.038 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.047 #VALUE! kg/cm2 Pressure Drop at Minimum flow
0.137 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.168 #VALUE! kg/cm2 Pressure Drop at Normal flow
0.163 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.200 #VALUE! kg/cm2 Pressure Drop at Maximum flow
0
NORMAL FLOWRATE
1.43 1.43 0.34 1.78 1.78 1.76 1.76 m/sec =(mass flowrate)/(density*area) v: Velocity
1043 1043 231 1291 1291 1291 1291 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
446415 446415 120850 747721 747721 707304 707304 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.10 0.10 0.01 0.16 0.16 0.16 0.16 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.10 0.10 0.01 0.16 0.16 0.16 0.16 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 0.0 0.0 15.5 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 42.21 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2(g) P2(g): Outlet Pressure
0.137 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.168 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.137 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.168 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 0.000 0.000 1.138 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

MINIMUM FLOWRATE
0.71 0.71 0.17 0.89 0.89 0.88 0.88 m/sec =(mass flowrate)/(density*area) v: Velocity
522 522 116 645 645 645 645 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

223207 223207 60425 373861 373861 353652 353652 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.03 0.03 0.00 0.04 0.04 0.04 0.04 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.03 0.03 0.00 0.04 0.04 0.04 0.04 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 0.0 0.0 15.5 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 42.21 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2(g) P2(g): Outlet Pressure
0.038 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.047 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.038 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.047 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 0.000 0.000 1.138 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop
0
MAXIMUM FLOWRATE
1.57 1.57 0.37 1.96 1.96 1.93 1.93 m/sec =(mass flowrate)/(density*area) v: Velocity
1148 1148 254 1420 1420 1420 1420 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
491056 491056 132935 822494 822494 778034 778034 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.13 0.13 0.01 0.20 0.20 0.19 0.19 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.13 0.13 0.01 0.20 0.20 0.19 0.19 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 0.0 0.0 15.5 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 42.21 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2(g) P2(g): Outlet Pressure
0.163 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.200 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.163 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.200 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 0.000 0.000 1.138 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

747574531.xls LPA (CASE 1)


CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used fo CASE WHEN 106-C is
CASE WHEN 106-C is used
Globe valve is open LPA LPA LPA Gate valve must be strangulated
LPA TO 174-C AND GLOBE VALVE LPA TO 159-C AND TV-10520 TV-10520 - exchanger port TV-10520 - bypass port TeeI to TeeII TeeII to T10110

LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

Existing Existing
New orifice Existing and New
New line heat New line Existing line heat New line New line New line Existing line New line New line
plate new line reboiler
exchanger exchanger

Down Down
Orifice FE- stream of Tee III stream of Tee I Tee II
Inlet to 174- Outlet from Inlet to 159- Outlet from Inlet to 193- Outlet from
Tie in 10094 10519 Tie in 10094 TV-10520 (N187+N13 TV-10520 (N040+N13 (N132+N13
C 174-C C 159-C C 193-C
(Note 8) (exchanger 0) (bypasspor 0) 1)
port) t)

Orifice FE- Tee I Upstream Upstream Tee III Tee I Upstream Tee III Tee II
Inlet to 174- Outlet from Inlet to 159- Outlet from Inlet to 193- Outlet from
10519 (N040+N13 of TV- of TV- (N187+N13 (N040+N13 of TV- (N187+N13 (N132+N13 gate valve
C 174-C C 159-C C 193-C
(Note 8) 0) 10520 10520 0) 0) 10520 0) 1)

AA9A dP dP AA9A AA9A dP AA9A AA9A dP AA2A AA2A AA9A AA2A AA2A
6 0.20 0.185 6 6 0.210 6 6 0.21 6 6 6 8 8
6.625 kg/cm2 kg/cm2 6.625 6.625 kg/cm2 6.625 6.625 kg/cm2 6.625 6.625 6.625 8.625 8.625
XS flowrate flowrate XS XS flowrate XS XS flowrate STD STD XS STD STD
0.432 88000 69718 0.432 0.432 80000 0.432 0.432 88000 0.280 0.280 0.432 0.322 0.322
5.761 kg/h kg/h 5.761 5.761 kg/h 5.761 5.761 kg/h 6.065 6.065 5.761 7.981 7.981
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
0.0168 0.0168 0.0168 0.0168 0.0168 0.0186 0.0186 0.0168 0.0323 0.0323
0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0002 0.0002
9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
37.0 25.0 15.0 43.0 8.0 4.0 10.0 8.0 33.0 11.0
55.5 37.5 22.5 64.5 12.0 6.0 15.0 12.0 49.5 16.5

6 6 6 6 6 6 6 6 8 8
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
6 6 6 6 6 6 6 6 8 8
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0

747574531.xls LPA (CASE 1)


LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 1 1 1 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0
lculated with the Crane Metho CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

50 50 50 50 50 50 50 50 50 50 50 50 50 50
40,000 40,000 40,000 40,000 35,000 35,000 35,000 17,500 17,500 17,500 17,500 3,500 75,000 69,902
80,000 80,000 80,000 80,000 70,000 70,000 70,000 35,000 35,000 35,000 35,000 7,000 150,000 139,803
88,000 88,000 88,000 88,000 77,000 77,000 77,000 38,500 38,500 38,500 38,500 7,700 165,000 153,783
110 110 110 110 110 110 110 110 110 110 110 110 110 110

747574531.xls LPA (CASE 1)


LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

Stream Stream Stream Stream Stream Stream Stream Stream


Stream 30 Stream 29
30cold 29cold 29cold 29colder 29colder 29cold 29+30 29+30
305.2 235.0 305.2 267.0 267.0 218.0 218.0 267.0 225.0 225.0
0.657 0.717 0.657 0.690 0.690 0.731 0.731 0.690 0.725 0.725
657.2 716.5 657.2 689.5 689.5 730.9 730.9 689.5 725.0 725.0
0.24 0.33 0.24 0.28 0.28 0.36 0.36 0.28 0.35 0.35
0.00024 0.00033 0.00024 0.00028 0.00028 0.00036 0.00036 0.00028 0.00035 0.00035
Forward Forward Forward Forward Forward Forward Forward Reverse Reverse Reverse Reverse Reverse Forward Forward
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation
Tee I Tee II
Tie in 10094 Tie in 10094 (N040+N13 (N132+N13
0) 1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Tee I Tee III Tee I Tee III Tee II
Upstream of Upstream of Upstream of
(N040+N13 (N187+N13 (N040+N13 (N187+N13 (N132+N13
TV-10520 TV-10520 TV-10520
0) 0) 0) 0) 1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! 0.047 0.067 #VALUE! #VALUE! 0.046 #VALUE! #VALUE! 0.011 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.168 0.238 #VALUE! #VALUE! 0.164 #VALUE! #VALUE! 0.038 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.200 0.284 #VALUE! #VALUE! 0.196 #VALUE! #VALUE! 0.045 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

2.01 1.84 1.76 1.68 0.84 0.71 0.71 0.17 1.78 1.66
1321 1321 1156 1156 578 522 522 116 1291 1203
805666 585939 704957 604249 302125 223207 223207 60425 747721 696891
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.21 0.17 0.16 0.14 0.04 0.03 0.03 0.00 0.16 0.14
0.21 0.17 0.16 0.14 0.04 0.03 0.03 0.00 0.16 0.14
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.168 0.238 #VALUE! #VALUE! 0.164 #VALUE! #VALUE! 0.038 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.168 0.238 #VALUE! #VALUE! 0.164 #VALUE! #VALUE! 0.038 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

1.01 0.92 0.88 0.84 0.42 0.36 0.36 0.08 0.89 0.83
661 661 578 578 289 261 261 58 645 602

747574531.xls LPA (CASE 1)


LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

402833 292969 352479 302125 151062 111604 111604 30212 373861 348446
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.05 0.04 0.04 0.04 0.01 0.01 0.01 0.00 0.04 0.04
0.05 0.04 0.04 0.04 0.01 0.01 0.01 0.00 0.04 0.04
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.047 0.067 #VALUE! #VALUE! 0.046 #VALUE! #VALUE! 0.011 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.047 0.067 #VALUE! #VALUE! 0.046 #VALUE! #VALUE! 0.011 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

2.21 2.03 1.94 1.84 0.92 0.79 0.79 0.18 1.96 1.83
1454 1454 1272 1272 636 574 574 127 1420 1324
886232 644532 775453 664674 332337 245528 245528 66467 822494 766580
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.25 0.21 0.19 0.17 0.04 0.03 0.03 0.00 0.20 0.17
0.25 0.21 0.19 0.17 0.04 0.03 0.03 0.00 0.20 0.17
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.200 0.284 #VALUE! #VALUE! 0.196 #VALUE! #VALUE! 0.045 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.200 0.284 #VALUE! #VALUE! 0.196 #VALUE! #VALUE! 0.045 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

747574531.xls LPA (CASE 1)


Pressure drop through gate valve is fixed.
CASE WHEN 106-C is used fo CASE WHEN 106-C is used fo CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used fo CASE WHEN 106-C is used for LPA
Gate valve must be strangulated LPA LPA LPA LPA
TeeII to T10110 TV-10014 TV-10014 - exchanger port TV-10014 - bypass port FV-10119

LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

Existing
New orifice
new valve New line Existing line Existing line heat New line Existing line New line New line
plate
exchanger

Down Down
Tee II stream of stream of Down
Inlet to 106- Outlet from Orifice FE-
gate valve (N132+N13 Tie in 10119 TV-10014 TV-10014 Tie in 10110 stream of
C 106-C 10119
1) (exchanger (bypass FV-10119
port) port)

Upstream Upstream Upstream Upstream


Inlet to 106- Outlet from Orifice FE- Inlet to 101-
Tie in 10110 Tie in 10119 of TV- of TV- Tie in 10110 of TV- Tie in 10110 of FV-
C 106-C 10119 E
10014 10014 10014 10119

dP AA2A AA2A AA2A dP AA2A AA2A AA2A dP AA2A


0.140 8 6 3 0.16 3 3 8 0.20 8
kg/cm2 8.625 6.625 3.500 kg/cm2 3.500 3.500 8.625 kg/cm2 8.625
flowrate STD STD STD flowrate STD STD STD flowrate STD
153783 0.322 0.280 0.216 12310 0.216 0.216 0.322 165000 0.322
kg/h 7.981 6.065 3.068 kg/h 3.068 3.068 7.981 kg/h 7.981
0.2027 0.1541 0.0779 0.0779 0.0779 0.2027 0.2027
0.0323 0.0186 0.0048 0.0048 0.0048 0.0323 0.0323
0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
0.0002 0.0003 0.0006 0.0006 0.0006 0.0002 0.0002
9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
0 0 0 0 0 0 105000
0 0 0 0 0 0 120472
0 0 0 0 0 0 15472
10.0 5.0 3.0 3.0 8.0 19.0 20.4
15.0 7.5 4.5 4.5 12.0 28.5 30.6

8 6 3 3 3 8 6
0.2027 0.1541 0.0779 0.0779 0.0779 0.2027 0.1541
8 6 3 3 3 6 8
0.2027 0.1541 0.0779 0.0779 0.0779 0.1541 0.2027
0.2027 0.1541 0.0779 0.0779 0.0779 0.1541 0.1541
0.2027 0.1541 0.0779 0.0779 0.0779 0.2027 0.2027
1.000 1.000 1.000 1.000 1.000 0.760 0.760
0 0 0 0 0 0 1
0 0 0 0 0 1 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 1 0 1 0 0 1
0 0 0 0 0 0 0
CRANE CRANE CRANE CRANE CRANE CRANE CRANE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

50 50 50 50 50 50 50 50 50 50
69,902 5,099 5,099 5,099 5,099 5,099 5,099 75,000 75,000 75,000
139,803 10,197 10,197 10,197 10,197 10,197 10,197 150,000 150,000 150,000
153,783 11,217 11,217 11,217 11,217 11,217 11,217 165,000 165,000 165,000
110 110 110 110 110 110 110 110 110 110

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

Stream Stream Stream


Stream 31 Stream 31 Stream 31 Stream 31
29+30 29+30 29+30
225.0 225.0 225.0 212.9 212.9 212.9 212.9
0.725 0.725 0.725 0.735 0.735 0.735 0.735
725.0 725.0 725.0 735.2 735.2 735.2 735.2
0.35 0.35 0.35 0.37 0.37 0.37 0.37
0.00035 0.00035 0.00035 0.00037 0.00037 0.00037 0.00037
Forward Forward Forward Reverse Reverse Reverse Reverse Forward Forward Reverse
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation
Tee II
(N132+N13 Tie in 10110
1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Upstream of Upstream of Upstream of


Tie in 10110 Tie in 10110 Tie in 10110
TV-10014 TV-10014 TV-10014
(Note 9)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070

0.033 #VALUE! #VALUE! #VALUE! 0.032 #VALUE! #VALUE! #VALUE! 0.047 #VALUE!
0.117 #VALUE! #VALUE! #VALUE! 0.113 #VALUE! #VALUE! #VALUE! 0.168 #VALUE!
0.140 #VALUE! #VALUE! #VALUE! 0.135 #VALUE! #VALUE! #VALUE! 0.200 #VALUE!

0.12 0.21 0.82 0.81 0.81 1.76 1.76


88 152 594 594 594 1291 1291
50830 66888 132228 125080 125080 707304 707304
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.00 0.00 0.03 0.03 0.03 0.16 0.16
0.00 0.00 0.03 0.03 0.03 0.16 0.16
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 15.5
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 42.21
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
0.117 #VALUE! #VALUE! #VALUE! 0.113 #VALUE! #VALUE! #VALUE! 0.168 #VALUE!
0.117 #VALUE! #VALUE! #VALUE! 0.113 #VALUE! #VALUE! #VALUE! 0.168 #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 1.138

0.06 0.10 0.41 0.40 0.40 0.88 0.88


44 76 297 297 297 645 645

747574531.xls LPA (CASE 1)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

25415 33444 66114 62540 62540 353652 353652


#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.00 0.00 0.01 0.01 0.01 0.04 0.04
0.00 0.00 0.01 0.01 0.01 0.04 0.04
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 15.5
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 42.21
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
0.033 #VALUE! #VALUE! #VALUE! 0.032 #VALUE! #VALUE! #VALUE! 0.047 #VALUE!
0.033 #VALUE! #VALUE! #VALUE! 0.032 #VALUE! #VALUE! #VALUE! 0.047 #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 1.138

0.13 0.23 0.90 0.89 0.89 1.93 1.93


97 167 653 653 653 1420 1420
55913 73577 145451 137588 137588 778034 778034
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.00 0.00 0.04 0.04 0.04 0.19 0.19
0.00 0.00 0.04 0.04 0.04 0.19 0.19
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 15.5
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 42.21
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
0.140 #VALUE! #VALUE! #VALUE! 0.135 #VALUE! #VALUE! #VALUE! 0.200 #VALUE!
0.140 #VALUE! #VALUE! #VALUE! 0.135 #VALUE! #VALUE! #VALUE! 0.200 #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 1.138

747574531.xls LPA (CASE 1)


ANCAP. EXPANSION OF LA TEJA REFINERY.
UNIT 100: ATMOSPHERIC AND VACUUM DISTILLATIONS
CONTROL VALVES CASE WHEN THE 106-C IS USED FOR LPA
CASE WHEN THE 106-C IS USED FOR LPA
TV-10520 - exchanger port - CASE 2 - Heavy Crude
TV-10520 - bypass port - CASE 2 - Heavy Crude
FV-10119 - CASE 2 - Heavy Crude CASE WHEN THE 106-C IS USED FOR LPA
TV-10520 - exchanger port - CASE 2 - Heavy Crude
CASE WHEN THE 106-C IS USED FOR LPA
CASE WHEN THE 106-C IS USED FOR LPA LPA LPA LPA
NOTES: See the notes at the bottom of this datasheet. LPA LPA TO 174-C AND GLOBE VALVE LPA TO 159-C AND TV-10520 TV-10520 - exchanger port

LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Existing Existing
New orifice Existing and
Status of the line New line New line New line heat New line Existing line heat New line
plate new line
exchanger exchanger

Down
Down stream of
Outlet from Discharge Inlet to 174- Outlet from Inlet to 159- Outlet from
From Tie in 10094 stream of Tie in 10094 TV-10520
101-E of 109-J C 174-C C 159-C
globe valve (exchanger
port)

Upstream Tee I Upstream Upstream


Suction of Inlet to 174- Outlet from Inlet to 159- Outlet from Inlet to 193-
To Tie in 10094 of globe (N040+N13 of TV- of TV-
109-J C 174-C C 159-C C
valve 0) 10520 10520

Piping Class AA9A AA9A AA9A dP dP AA9A AA9A dP AA9A AA9A


Nominal Diameter in 10 8 6 0.20 0.185 6 6 0.210 6 6
Outlet Diameter in 10.750 8.625 6.625 kg/cm2 kg/cm2 6.625 6.625 kg/cm2 6.625 6.625
Schedule XS XS XS flowrate flowrate XS XS flowrate XS XS
Wall Thickness in 0.500 0.500 0.432 71222 69718 0.432 0.432 80000 0.432 0.432
Inside Diameter = Outlet diameter - 2*thickness in 9.75 7.625 5.761 kg/h kg/h 5.761 5.761 kg/h 5.761 5.761
d: Inside Diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
A: Pipe Section =(1/4)*PI()*d^2 m2 0.0482 0.0295 0.0168 0.0168 0.0168 0.0168 0.0168
e: Pipe Roughness mm 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
e: Pipe Roughness m 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
Relative Roughness =e/d 0.0002 0.0002 0.0003 0.0003 0.0003 0.0003 0.0003
g: Acceleration of Gravity m/sec2 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
Elevation at Inlet mm 117780 0 0 0 0 0 0
Elevation at Outlet mm 105000 0 0 0 0 0 0
Elevation Change mm -12780 0 0 0 0 0 0
Straight Pipe Length m 49.8 14.0 37.0 25.0 15.0 43.0 8.0
Total estimated equivalent length (Note 1) m 74.7 21.0 55.5 37.5 22.5 64.5 12.0
FITTINGS
Upstream nominal diameter in 10 8 6 6 6 6 6
Upstream diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
Downstream nominal diameter in 10 8 6 6 6 6 6
Downstream diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
d1: smaller diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
d2: larger diameter m 0.2476 0.1937 0.1463 0.1463 0.1463 0.1463 0.1463
beta = d1/d2 1.000 1.000 1.000 1.000 1.000 1.000 1.000
Expansion 0 0 0 0 0 0 0
Reduction 0 0 0 0 0 0 0
Elbows 90° 0 0 0 0 0 0 0
Elbows 45° 0 0 0 0 0 0 0
Tee Run 0 0 0 0 0 0 0

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Tee Branch 0 0 0 0 0 0 0
Pipe entrance (exit from vessel) 1 0 0 0 0 0 0
Pipe exit (entrance to vessel) 0 0 0 0 0 0 0
Check Valve 0 1 0 1 1 1 0
Gate Valve 1 1 1 0 0 0 0
Globe Valve 0 0 0 0 0 0 0
Fitting Equivalent Length calculated with the Crane Method CRANE CRANE CRANE CRANE CRANE CRANE CRANE
K: Resistance Coefficient See Resistance function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
fT: Friction factor used to calculated K See frictionfactor function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Fitting Equivalent Length = K*d/fT m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Equivalent length (includes fittings) = Straight Length + Fitting Equivalent Length m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
FLOWRATES
Minimum flow 50 50 50 50 50 50 50 50 50 50
Minimum flow kg/h 65,006 65,006 32,374 32,374 32,374 32,374 32,633 32,633 32,633 32,633
Normal flow kg/h 130,012 130,012 64,747 64,747 64,747 64,747 65,265 65,265 65,265 65,265
Maximum flow kg/h 143,013 143,013 71,222 71,222 71,222 71,222 71,792 71,792 71,792 71,792
Maximum flow 110 110 110 110 110 110 110 110 110 110

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Stream Stream Stream


PROPERTIES Stream 29 Stream 29 Stream 30 Stream 29
30cold 29cold 29cold
Temperature °C 307.7 307.7 307.7 242.0 307.7 266.0 266.0
Specific gravity @ T, P 0.658 0.658 0.658 0.715 0.658 0.694 0.694
Density @ T, P kg/m3 658.4 658.4 658.4 714.6 658.4 694.1 694.1
Viscosity@ T, P cP 0.19 0.19 0.19 0.28 0.19 0.24 0.24
Viscosity@ T, P = [cP]/1000 Pa.sec 0.00019 0.00019 0.00019 0.00028 0.00019 0.00024 0.00024
Forward Forward Forward Reverse Reverse Reverse Forward Forward Forward Reverse
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation

(Note 3) (Note 5) Tie in 10094 Tie in 10094


INLET
Pressure at Minimum flow kg/cm2 (g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Tee I
Upstream of Upstream of
Tie in 10094 (N040+N13
TV-10520 TV-10520
OUTLET 0)
Pressure at Minimum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Normal flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Pressure at Maximum flow kg/cm2 (g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
PRESSURE DROP #VALUE!
Globe valve pressure
#VALUE!
drop
#VALUE!
Pressure Drop at Minimum flow kg/cm2 #VALUE! #VALUE! #VALUE! 0.047 0.045 #VALUE! #VALUE! 0.040 #VALUE! #VALUE!
Pressure Drop at Normal flow kg/cm2 #VALUE! #VALUE! #VALUE! 0.168 0.161 #VALUE! #VALUE! 0.144 #VALUE! #VALUE!
Pressure Drop at Maximum flow kg/cm2 #VALUE! #VALUE! #VALUE! 0.200 0.192 #VALUE! #VALUE! 0.172 #VALUE! #VALUE!

NORMAL FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.14 1.86 1.62 1.50 1.64 1.55 1.55
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 750 1226 1069 1069 1078 1078 1078
Re: Reynolds Number =(diameter*G)/viscosity 977235 1249579 823649 558905 830238 657272 657272
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.123 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 306,284 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 47.44 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.07 0.18 0.13 0.11 0.14 0.12 0.12
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.07 0.18 0.13 0.11 0.14 0.12 0.12
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -12.8 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! #VALUE! #VALUE! 0.168 0.161 #VALUE! #VALUE! 0.144 #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! #VALUE! #VALUE! 0.168 0.161 #VALUE! #VALUE! 0.144 #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.841 0.000 0.000 0.000 0.000 0.000 0.000

MINIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 0.57 0.93 0.81 0.75 0.82 0.78 0.78
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 375 613 535 535 539 539 539

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Re: Reynolds Number =(diameter*G)/viscosity 488618 624790 411824 279452 415119 328636 328636
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.123 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 306,284 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 47.44 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.02 0.04 0.03 0.03 0.03 0.03 0.03
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.02 0.04 0.03 0.03 0.03 0.03 0.03
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -12.8 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! #VALUE! #VALUE! 0.047 0.045 #VALUE! #VALUE! 0.040 #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! #VALUE! #VALUE! 0.047 0.045 #VALUE! #VALUE! 0.040 #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.841 0.000 0.000 0.000 0.000 0.000 0.000

MAXIMUM FLOWRATE
v: Velocity =(mass flowrate)/(density*area) m/sec 1.25 2.05 1.79 1.65 1.80 1.71 1.71
G: Mass Velocity =(mass flowrate)/(area) (kg/sec)/m2 825 1348 1176 1176 1186 1186 1186
Re: Reynolds Number =(diameter*G)/viscosity 1074959 1374537 906014 614795 913262 722999 722999
Moody Friction Factor See Darcy function on Visual Basic Editor #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Method to predict head losses in pipe fittings (CRANE or two-K) two-K two-K two-K two-K two-K two-K two-K
K: Resistance Coefficient #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(g):Inlet Pressure kg/cm2(g) 2.090 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = P1(g)+1.03323 kg/cm2(abs) 3.123 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P1(abs):Inlet Pressure = [Pa]*98066.5 Pa (abs) 306,284 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hp1: Inlet Pressure Head = P1(abs)/(Density*Gravity) m(abs) 47.44 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Hv1: Inlet Velocity Head =+(1/2)*(velocity1^2)/gravity m 0.08 0.21 0.16 0.14 0.17 0.15 0.15
Hv2: Outlet Velocity Head =+(1/2)*(velocity2^2)/gravity m 0.08 0.21 0.16 0.14 0.17 0.15 0.15
Hv2-Hv1: Pressure drop due to velocity m 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Hf: Loss in Pressure due to friction =+((friction factor*Length/d)+K)*Hv m #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Z2-Z1: Elevation Head m -12.8 0.0 0.0 0.0 0.0 0.0 0.0
Hp2: Outlet Pressure Head =Hp1-(Z2-Z1)-(Hv2-Hv1)-Hf m(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = Hp2*density*gravity Pa (abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(abs): Outlet Pressure = [Pa]/98066.5 kg/cm2(abs) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
P2(g): Outlet Pressure = P2(abs)-1.03323 kg/cm2(g) #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Total Pressure Drop =P1-P2 kg/cm2 #VALUE! #VALUE! #VALUE! 0.200 0.192 #VALUE! #VALUE! 0.172 #VALUE! #VALUE!
Friction Pressure Drop = Hf*density*gravity/98066.5 kg/cm2 #VALUE! #VALUE! #VALUE! 0.200 0.192 #VALUE! #VALUE! 0.172 #VALUE! #VALUE!
Static Pressure Drop = (Z2-Z1)*density*gravity/98066.5 kg/cm2 -0.841 0.000 0.000 0.000 0.000 0.000 0.000

NOTES
Note 1: In the cases where the isometric drawings of the line are not available, an Equivalent Lenght Factor = 1.5 is considered to compensate for piping elbows and fittings.
(See ESSO Design Practices, DP-XXVIB, Steam Generation Systems, Page 27, Decemb
Note 2: The pipe length and the number of fittings are taken from the estimation done by the Piping Area in the bidding stage.

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E

Fluid

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid
Fluid State

100-O- 100-O- 100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O-
Orifice FE-
N098-10"- N108-8"- N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"-
Line Number 10519
AA9A (Note AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note
(Note 8)
1) 1) 1) and 7) 1) 1) and 7) 1) 1)

Note 3: Pressure at the plate #27 of 101-E Crude Atmospheric Distilation Tower.
Note 4: The calculated pressure drop (dP) for the given flowrate (kg/h) is taken from the Heat Exchanger Specification Sheet.
Note 5: Discharge Pressure of pump.

Note 7: The friction loss or pressure drop for different flowrates is calculated as follows: dP2 = dP1*(Q2/Q1)^(1.84) (See ESSO Design Practices, DP-XII-F, Control Valves, Problem 1-Item 2, Page 22, April 1972).
Note 8: The pressure drop for the orifice plates is calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the orifice plate is considered to be 0.2 kg/cm2.
Note 9: Pressure at the plate #25 of 101-E Crude Atmospheric Distilation Tower.

Note 6: The pressure drop for the dryers are calculated as follows: dP = 0.2*(Q/(Normal Flowrate*1.1))^(1.84). This means that when the flowrate is equal to 1.1*Normal Flowrate the dP at the dryers is considered to be 0.2 kg/cm2.

Note 9: Battery limit pressure required in the Basic Engineering (See Battery limit conditions).

747574531.xls LPA (CASE 2)


THERE IS NO FLOW THROUGH TV-10014
LPA LPA LPA LPA
- exchanger port TV-10520 - bypass port TeeI to TeeII TeeII to T10110 FV-10119

LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

New New orifice


New line New line Existing line New line New line New line New line Status of the line
reboiler plate

Down
Tee III stream of Tee I Tee II Down
Inlet to 193- Outlet from Orifice FE-
(N187+N13 TV-10520 (N040+N13 (N132+N13 Tie in 10110 stream of From
C 193-C 10119
0) (bypasspor 0) 1) FV-10119
t)

Tee III Tee I Upstream Tee III Tee II Upstream


Outlet from Orifice FE- Inlet to 101-
(N187+N13 (N040+N13 of TV- (N187+N13 (N132+N13 Tie in 10110 of FV- To
193-C 10119 E
0) 0) 10520 0) 1) 10119

dP AA2A AA2A AA9A AA2A AA2A AA2A dP AA2A Piping Class


0.21 6 6 6 8 8 8 0.20 8 in Nominal Diameter
kg/cm2 6.625 6.625 6.625 8.625 8.625 8.625 kg/cm2 8.625 in Outlet Diameter
flowrate STD STD XS STD STD STD flowrate STD Schedule
88000 0.280 0.280 0.432 0.322 0.322 0.322 143013 0.322 in Wall Thickness
kg/h 6.065 6.065 5.761 7.981 7.981 7.981 kg/h 7.981 in = Outlet diameter - 2*thickness Inside Diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.2027 0.2027 m d: Inside Diameter
0.0186 0.0186 0.0168 0.0323 0.0323 0.0323 0.0323 m2 =(1/4)*PI()*d^2 A: Pipe Section
0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 mm e: Pipe Roughness
0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 m e: Pipe Roughness
0.0003 0.0003 0.0003 0.0002 0.0002 0.0002 0.0002 =e/d Relative Roughness
9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 m/sec2 g: Acceleration of Gravity
0 0 0 0 0 0 105000 mm Elevation at Inlet
0 0 0 0 0 0 120472 mm Elevation at Outlet
0 0 0 0 0 0 15472 mm Elevation Change
4.0 10.0 8.0 33.0 11.0 19.0 20.4 m Straight Pipe Length
6.0 15.0 12.0 49.5 16.5 28.5 30.6 m Total estimated equivalent length (Note 1)
FITTINGS
6 6 6 8 8 8 6 in Upstream nominal diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.2027 0.1541 m Upstream diameter
6 6 6 8 8 6 8 in Downstream nominal diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.1541 0.2027 m Downstream diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.1541 0.1541 m d1: smaller diameter
0.1541 0.1541 0.1463 0.2027 0.2027 0.2027 0.2027 m d2: larger diameter
1.000 1.000 1.000 1.000 1.000 0.760 0.760 = d1/d2 beta
0 0 0 0 0 0 1 Expansion
0 0 0 0 0 1 0 Reduction
0 0 0 0 0 0 0 Elbows 90°
0 0 0 0 0 0 0 Elbows 45°
0 0 0 0 0 0 0 Tee Run

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

0 0 0 0 0 0 0 Tee Branch
0 0 0 0 0 0 0 Pipe entrance (exit from vessel)
0 0 0 0 0 0 0 Pipe exit (entrance to vessel)
0 0 0 0 0 0 0 Check Valve
0 0 0 0 1 0 1 Gate Valve
0 0 0 0 0 0 0 Globe Valve
CRANE CRANE CRANE CRANE CRANE CRANE CRANE Fitting Equivalent Length calculated with the Crane Metho
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Resistance function on Visual Basic Editor K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See frictionfactor function on Visual Basic Editor fT: Friction factor used to calculated K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m = K*d/fT Fitting Equivalent Length
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m = Straight Length + Fitting Equivalent Length Total Equivalent length (includes fittings)
FLOWRATES
50 50 50 50 50 50 50 50 50 Minimum flow
32,633 32,633 32,633 6,527 65,006 65,006 65,006 65,006 65,006 kg/h Minimum flow
65,265 65,265 65,265 13,053 130,012 130,012 130,012 130,012 130,012 kg/h Normal flow
71,792 71,792 71,792 14,358 143,013 143,013 143,013 143,013 143,013 kg/h Maximum flow
110 110 110 110 110 110 110 110 110 Maximum flow

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

Stream Stream Stream Stream Stream


Stream 31 Stream 31 PROPERTIES
29colder 29colder 29cold 29+30 29+30
235.0 235.0 266.0 235.0 235.0 235.0 235.0 °C Temperature
0.721 0.721 0.694 0.721 0.721 0.721 0.721 Specific gravity @ T, P
720.6 720.6 694.1 720.6 720.6 720.6 720.6 kg/m3 Density @ T, P
0.29 0.29 0.24 0.29 0.29 0.29 0.29 cP Viscosity@ T, P
0.00029 0.00029 0.00024 0.00029 0.00029 0.00029 0.00029 Pa.sec = [cP]/1000 Viscosity@ T, P
Reverse Reverse Reverse Reverse Reverse Reverse Reverse Reverse Reverse
INLET
calculation calculation calculation calculation calculation calculation calculation calculation calculation
Tee I Tee II
(N040+N13 (N132+N13 Tie in 10110
0) 1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2 (g) Pressure at Maximum flow
Tee III Tee I Tee III Tee II
Upstream of Pressure
(N187+N13 (N040+N13 (N187+N13 (N132+N13 Tie in 10110 OUTLET
TV-10520 drop fixed
0) 0) 0) 1) (Note 9)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2 (g) Pressure at Minimum flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2 (g) Pressure at Normal flow
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2 (g) Pressure at Maximum flow
1.900 PRESSURE DROP
1.500
1.400
0.034 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.047 #VALUE! kg/cm2 Pressure Drop at Minimum flow
0.120 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.168 #VALUE! kg/cm2 Pressure Drop at Normal flow
0.143 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.200 #VALUE! kg/cm2 Pressure Drop at Maximum flow
0
NORMAL FLOWRATE
1.35 1.35 0.31 1.55 1.55 1.55 1.55 m/sec =(mass flowrate)/(density*area) v: Velocity
973 973 216 1119 1119 1119 1119 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
516685 516685 131454 782172 782172 782172 782172 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.09 0.09 0.00 0.12 0.12 0.12 0.12 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.09 0.09 0.00 0.12 0.12 0.12 0.12 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 0.0 0.0 15.5 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 43.06 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2(g) P2(g): Outlet Pressure
0.120 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.168 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.120 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.168 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 0.000 0.000 1.115 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

MINIMUM FLOWRATE
0.67 0.67 0.16 0.78 0.78 0.78 0.78 m/sec =(mass flowrate)/(density*area) v: Velocity
486 486 108 559 559 559 559 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
Fluid
E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid Fluid State

193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O- 100-O-


Orifice FE- 100-O-
side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"- N094-8"-
10119 N095-AA2A Line Number
(Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
and 7) 1) 1) 1) 1) 1) 1)

258342 258342 65727 391086 391086 391086 391086 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.02 0.02 0.00 0.03 0.03 0.03 0.03 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.02 0.02 0.00 0.03 0.03 0.03 0.03 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 0.0 0.0 15.5 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 43.06 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2(g) P2(g): Outlet Pressure
0.034 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.047 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.034 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.047 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 0.000 0.000 1.115 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop
0
MAXIMUM FLOWRATE
1.48 1.48 0.34 1.71 1.71 1.71 1.71 m/sec =(mass flowrate)/(density*area) v: Velocity
1070 1070 237 1231 1231 1231 1231 (kg/sec)/m2 =(mass flowrate)/(area) G: Mass Velocity
568353 568353 144600 860389 860389 860389 860389 =(diameter*G)/viscosity Re: Reynolds Number
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! See Darcy function on Visual Basic Editor Moody Friction Factor
two-K two-K two-K two-K two-K two-K two-K Method to predict head losses in pipe
fittings (CRANE or two-K)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! K: Resistance Coefficient
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(g) = P1(abs)-1.03323 P1(g):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! kg/cm2(abs) = [Pa]/98066.5 P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! Pa (abs) P1(abs):Inlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m(abs) =Hp2+(Z2-Z1)+(Hv2-Hv1)+Hf Hp1: Inlet Pressure Head
0.11 0.11 0.01 0.15 0.15 0.15 0.15 m =+(1/2)*(velocity1^2)/gravity Hv1: Inlet Velocity Head
0.11 0.11 0.01 0.15 0.15 0.15 0.15 m =+(1/2)*(velocity2^2)/gravity Hv2: Outlet Velocity Head
0.00 0.00 0.00 0.00 0.00 0.00 0.00 m Hv2-Hv1: Pressure drop due to velocity
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! m =+((friction factor*Length/d)+K)*Hv Hf: Loss in Pressure due to friction
0.0 0.0 0.0 0.0 0.0 0.0 15.5 m Z2-Z1: Elevation Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 43.06 m(abs) = P2(abs)/(Density*Gravity) Hp2: Outlet Pressure Head
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323 Pa (abs) = [Pa]* 98066.5 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103 kg/cm2(abs) = P2(g)+1.03323 P2(abs): Outlet Pressure
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070 kg/cm2(g) P2(g): Outlet Pressure
0.143 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.200 #VALUE! kg/cm2 =P1-P2 Total Pressure Drop
0.143 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 0.200 #VALUE! kg/cm2 = Hf*density*gravity/98066.5 Friction Pressure Drop
0.000 0.000 0.000 0.000 0.000 0.000 1.115 kg/cm2 = (Z2-Z1)*density*gravity/98066.5 Static Pressure Drop

747574531.xls LPA (CASE 2)


CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used fo CASE WHEN 106-C is
CASE WHEN 106-C is used
Globe valve is open LPA LPA LPA Gate valve must be strangulated
LPA TO 174-C AND GLOBE VALVE LPA TO 159-C AND TV-10520 TV-10520 - exchanger port TV-10520 - bypass port TeeI to TeeII TeeII to T10110

LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

Existing Existing
New orifice Existing and New
New line heat New line Existing line heat New line New line New line Existing line New line New line
plate new line reboiler
exchanger exchanger

Down Down
Orifice FE- stream of Tee III stream of Tee I Tee II
Inlet to 174- Outlet from Inlet to 159- Outlet from Inlet to 193- Outlet from
Tie in 10094 10519 Tie in 10094 TV-10520 (N187+N13 TV-10520 (N040+N13 (N132+N13
C 174-C C 159-C C 193-C
(Note 8) (exchanger 0) (bypasspor 0) 1)
port) t)

Orifice FE- Tee I Upstream Upstream Tee III Tee I Upstream Tee III Tee II
Inlet to 174- Outlet from Inlet to 159- Outlet from Inlet to 193- Outlet from
10519 (N040+N13 of TV- of TV- (N187+N13 (N040+N13 of TV- (N187+N13 (N132+N13 gate valve
C 174-C C 159-C C 193-C
(Note 8) 0) 10520 10520 0) 0) 10520 0) 1)

AA9A dP dP AA9A AA9A dP AA9A AA9A dP AA2A AA2A AA9A AA2A AA2A
6 0.20 0.185 6 6 0.210 6 6 0.21 6 6 6 8 8
6.625 kg/cm2 kg/cm2 6.625 6.625 kg/cm2 6.625 6.625 kg/cm2 6.625 6.625 6.625 8.625 8.625
XS flowrate flowrate XS XS flowrate XS XS flowrate STD STD XS STD STD
0.432 71222 69718 0.432 0.432 80000 0.432 0.432 88000 0.280 0.280 0.432 0.322 0.322
5.761 kg/h kg/h 5.761 5.761 kg/h 5.761 5.761 kg/h 6.065 6.065 5.761 7.981 7.981
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
0.0168 0.0168 0.0168 0.0168 0.0168 0.0186 0.0186 0.0168 0.0323 0.0323
0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0003 0.0002 0.0002
9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
37.0 25.0 15.0 43.0 8.0 4.0 10.0 8.0 33.0 11.0
55.5 37.5 22.5 64.5 12.0 6.0 15.0 12.0 49.5 16.5

6 6 6 6 6 6 6 6 8 8
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
6 6 6 6 6 6 6 6 8 8
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
0.1463 0.1463 0.1463 0.1463 0.1463 0.1541 0.1541 0.1463 0.2027 0.2027
1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0

747574531.xls LPA (CASE 2)


LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 1 1 1 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0
lculated with the Crane Metho CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE CRANE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

50 50 50 50 50 50 50 50 50 50 50 50 50 50
32,374 32,374 32,374 32,374 32,633 32,633 32,633 16,316 16,316 16,316 16,316 3,263 65,006 59,908
64,747 64,747 64,747 64,747 65,265 65,265 65,265 32,633 32,633 32,633 32,633 6,527 130,012 119,807
71,222 71,222 71,222 71,222 71,792 71,792 71,792 35,896 35,896 35,896 35,896 7,179 143,013 131,797
110 110 110 110 110 110 110 110 110 110 110 110 110 110

747574531.xls LPA (CASE 2)


LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

Stream Stream Stream Stream Stream Stream Stream Stream


Stream 29 Stream 29
30cold 29cold 29cold 29colder 29colder 29cold 29+30 29+30
307.7 242.0 307.7 266.0 266.0 235.0 235.0 266.0 235.0 235.0
0.658 0.715 0.658 0.694 0.694 0.721 0.721 0.694 0.721 0.721
658.4 714.6 658.4 694.1 694.1 720.6 720.6 694.1 720.6 720.6
0.19 0.28 0.19 0.24 0.24 0.29 0.29 0.24 0.29 0.29
0.00019 0.00028 0.00019 0.00024 0.00024 0.00029 0.00029 0.00024 0.00029 0.00029
Forward Forward Forward Forward Forward Forward Forward Reverse Reverse Reverse Reverse Reverse Forward Forward
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation
Tee I Tee II
Tie in 10094 Tie in 10094 (N040+N13 (N132+N13
0) 1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
Tee I Tee III Tee I Tee III Tee II
Upstream of Upstream of Upstream of
(N040+N13 (N187+N13 (N040+N13 (N187+N13 (N132+N13
TV-10520 TV-10520 TV-10520
0) 0) 0) 0) 1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! #VALUE!
#VALUE! 0.047 0.045 #VALUE! #VALUE! 0.040 #VALUE! #VALUE! 0.009 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.168 0.161 #VALUE! #VALUE! 0.144 #VALUE! #VALUE! 0.034 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.200 0.192 #VALUE! #VALUE! 0.172 #VALUE! #VALUE! 0.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

1.62 1.50 1.64 1.55 0.78 0.67 0.67 0.16 1.55 1.43
1069 1069 1078 1078 539 486 486 108 1119 1031
823649 558905 830238 657272 328636 258342 258342 65727 782172 720777
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.13 0.11 0.14 0.12 0.03 0.02 0.02 0.00 0.12 0.10
0.13 0.11 0.14 0.12 0.03 0.02 0.02 0.00 0.12 0.10
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.168 0.161 #VALUE! #VALUE! 0.144 #VALUE! #VALUE! 0.034 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.168 0.161 #VALUE! #VALUE! 0.144 #VALUE! #VALUE! 0.034 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

0.81 0.75 0.82 0.78 0.39 0.34 0.34 0.08 0.78 0.72
535 535 539 539 270 243 243 54 559 516

747574531.xls LPA (CASE 2)


LPA to 101-
Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid Fluid
E

Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State Fluid State liquid

100-O- 174-C Shell 100-O- 100-O- 159-C Shell 100-O- 100-O- 193-C Shell 100-O- 100-O- 100-O- 100-O- 100-O-
Orifice FE-
N038-6"- side N040-6"- 0118-6"- side 0120-6"- N186-6"- side N130-6"- N130-6"- N187-6"- N131-8"- N131-8"-
10519
AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA9A (Note AA9A (Note (Notes 4 AA2A (Note AA2A (Note AA9A (Note AA2A (Note AA2A (Note
(Note 8)
1) and 7) 1) 1) and 7) 1) 1) and 7) 1) 1) 1) 1) 1)

411824 279452 415119 328636 164318 129171 129171 32864 391086 360412
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.03 0.03 0.03 0.03 0.01 0.01 0.01 0.00 0.03 0.03
0.03 0.03 0.03 0.03 0.01 0.01 0.01 0.00 0.03 0.03
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.047 0.045 #VALUE! #VALUE! 0.040 #VALUE! #VALUE! 0.009 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.047 0.045 #VALUE! #VALUE! 0.040 #VALUE! #VALUE! 0.009 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

1.79 1.65 1.80 1.71 0.85 0.74 0.74 0.17 1.71 1.57
1176 1176 1186 1186 593 535 535 119 1231 1134
906014 614795 913262 722999 361500 284176 284176 72300 860389 792907
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.16 0.14 0.17 0.15 0.04 0.03 0.03 0.00 0.15 0.13
0.16 0.14 0.17 0.15 0.04 0.03 0.03 0.00 0.15 0.13
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.200 0.192 #VALUE! #VALUE! 0.172 #VALUE! #VALUE! 0.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! 0.200 0.192 #VALUE! #VALUE! 0.172 #VALUE! #VALUE! 0.040 #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000

747574531.xls LPA (CASE 2)


Pressure drop through gate valve is fixed.
CASE WHEN 106-C is used fo CASE WHEN 106-C is used fo CASE WHEN 106-C is used for LPA CASE WHEN 106-C is used fo CASE WHEN 106-C is used for LPA
Gate valve must be strangulated LPA LPA LPA LPA
TeeII to T10110 TV-10014 TV-10014 - exchanger port TV-10014 - bypass port FV-10119

LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

Existing
New orifice
new valve New line Existing line Existing line heat New line Existing line New line New line
plate
exchanger

Down Down
Tee II stream of stream of Down
Inlet to 106- Outlet from Orifice FE-
gate valve (N132+N13 Tie in 10119 TV-10014 TV-10014 Tie in 10110 stream of
C 106-C 10119
1) (exchanger (bypass FV-10119
port) port)

Upstream Upstream Upstream Upstream


Inlet to 106- Outlet from Orifice FE- Inlet to 101-
Tie in 10110 Tie in 10119 of TV- of TV- Tie in 10110 of TV- Tie in 10110 of FV-
C 106-C 10119 E
10014 10014 10014 10119

dP AA2A AA2A AA2A dP AA2A AA2A AA2A dP AA2A


0.150 8 6 3 0.16 3 3 8 0.20 8
kg/cm2 8.625 6.625 3.500 kg/cm2 3.500 3.500 8.625 kg/cm2 8.625
flowrate STD STD STD flowrate STD STD STD flowrate STD
131788 0.322 0.280 0.216 12310 0.216 0.216 0.322 143013 0.322
kg/h 7.981 6.065 3.068 kg/h 3.068 3.068 7.981 kg/h 7.981
0.2027 0.1541 0.0779 0.0779 0.0779 0.2027 0.2027
0.0323 0.0186 0.0048 0.0048 0.0048 0.0323 0.0323
0.0457 0.0457 0.0457 0.0457 0.0457 0.0457 0.0457
0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457 0.0000457
0.0002 0.0003 0.0006 0.0006 0.0006 0.0002 0.0002
9.80665 9.80665 9.80665 9.80665 9.80665 9.80665 9.80665
0 0 0 0 0 0 105000
0 0 0 0 0 0 120472
0 0 0 0 0 0 15472
10.0 5.0 3.0 3.0 8.0 19.0 20.4
15.0 7.5 4.5 4.5 12.0 28.5 30.6

8 6 3 3 3 8 6
0.2027 0.1541 0.0779 0.0779 0.0779 0.2027 0.1541
8 6 3 3 3 6 8
0.2027 0.1541 0.0779 0.0779 0.0779 0.1541 0.2027
0.2027 0.1541 0.0779 0.0779 0.0779 0.1541 0.1541
0.2027 0.1541 0.0779 0.0779 0.0779 0.2027 0.2027
1.000 1.000 1.000 1.000 1.000 0.760 0.760
0 0 0 0 0 0 1
0 0 0 0 0 1 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 1 0 1 0 0 1
0 0 0 0 0 0 0
CRANE CRANE CRANE CRANE CRANE CRANE CRANE
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

50 50 50 50 50 50 50 50 50 50
59,908 5,099 5,099 5,099 5,099 5,099 5,099 65,006 65,006 65,006
119,807 10,205 10,205 10,205 10,205 10,205 10,205 130,012 130,012 130,012
131,797 11,217 11,217 11,217 11,217 11,217 11,217 143,013 143,013 143,013
110 110 110 110 110 110 110 110 110 110

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

Stream Stream Stream


Stream 31 Stream 31 Stream 31 Stream 31
29+30 29+30 29+30
235.0 235.0 235.0 235.0 235.0 235.0 235.0
0.721 0.721 0.721 0.721 0.721 0.721 0.721
720.6 720.6 720.6 720.6 720.6 720.6 720.6
0.29 0.29 0.29 0.29 0.29 0.29 0.29
0.00029 0.00029 0.00029 0.00029 0.00029 0.00029 0.00029
Forward Forward Forward Reverse Reverse Reverse Reverse Forward Forward Reverse
calculation calculation calculation calculation calculation calculation calculation calculation calculation calculation
Tee II
(N132+N13 Tie in 10110
1)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!

Upstream of Upstream of Upstream of


Tie in 10110 Tie in 10110 Tie in 10110
TV-10014 TV-10014 TV-10014
(Note 9)
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070

0.035 #VALUE! #VALUE! #VALUE! 0.032 #VALUE! #VALUE! #VALUE! 0.047 #VALUE!
0.126 #VALUE! #VALUE! #VALUE! 0.113 #VALUE! #VALUE! #VALUE! 0.168 #VALUE!
0.150 #VALUE! #VALUE! #VALUE! 0.135 #VALUE! #VALUE! #VALUE! 0.200 #VALUE!

0.12 0.21 0.82 0.82 0.82 1.55 1.55


88 152 594 594 594 1119 1119
61395 80790 159711 159711 159711 782172 782172
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.00 0.00 0.03 0.03 0.03 0.12 0.12
0.00 0.00 0.03 0.03 0.03 0.12 0.12
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 15.5
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 43.06
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
0.126 #VALUE! #VALUE! #VALUE! 0.113 #VALUE! #VALUE! #VALUE! 0.168 #VALUE!
0.126 #VALUE! #VALUE! #VALUE! 0.113 #VALUE! #VALUE! #VALUE! 0.168 #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 1.115

0.06 0.11 0.41 0.41 0.41 0.78 0.78


44 76 297 297 297 559 559

747574531.xls LPA (CASE 2)


LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101- LPA to 101-
E E E E E E E E E E E E

liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid liquid

100-O- 100-O- 100-O- 106-C Shell 100-O- 100-O- 100-O-


Orifice FE- 100-O-
N132-8"- 0164-6"- 0165-3"- side 0167-3"- XXXX-3"- N094-8"-
gate valve 10119 N095-AA2A
AA2A (Note AA2A (Note AA2A (Note (Notes 4 AA2A (Note AA2A (Note AA2A (Note
(Note 8) (Note 1)
1) 1) 1) and 7) 1) 1) 1)

30673 40363 79793 79793 79793 391086 391086


#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.00 0.00 0.01 0.01 0.01 0.03 0.03
0.00 0.00 0.01 0.01 0.01 0.03 0.03
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 15.5
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 43.06
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
0.035 #VALUE! #VALUE! #VALUE! 0.032 #VALUE! #VALUE! #VALUE! 0.047 #VALUE!
0.035 #VALUE! #VALUE! #VALUE! 0.032 #VALUE! #VALUE! #VALUE! 0.047 #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 1.115

0.13 0.23 0.91 0.91 0.91 1.71 1.71


97 167 653 653 653 1231 1231
67481 88799 175544 175544 175544 860389 860389
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
two-K two-K two-K two-K two-K two-K two-K
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.00 0.00 0.04 0.04 0.04 0.15 0.15
0.00 0.00 0.04 0.04 0.04 0.15 0.15
0.00 0.00 0.00 0.00 0.00 0.00 0.00
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE!
0.0 0.0 0.0 0.0 0.0 0.0 15.5
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 43.06
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 304,323
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 3.103
#VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! #VALUE! 2.070
0.150 #VALUE! #VALUE! #VALUE! 0.135 #VALUE! #VALUE! #VALUE! 0.200 #VALUE!
0.150 #VALUE! #VALUE! #VALUE! 0.135 #VALUE! #VALUE! #VALUE! 0.200 #VALUE!
0.000 0.000 0.000 0.000 0.000 0.000 1.115

747574531.xls LPA (CASE 2)


PROPERTIES
VISCOSITY
ANDRADE CORRELATION: ln u = A +B/T (T in deg K)
Source: Perry 6th edition, page 3-281, formula 3-102

Fluid: LPA (Low Pump Around of Crude Distillation Tower) - CASE 1


Source of data: Heat Balance from IFP
Stream Temperature Temperature Temperature Viscosity Viscosity Pressure
t T 1/T u ln u kg/cm2 abs
deg C deg K cp
Stream 29 305.2 578.35 0.001729057 0.24 -1.427 7.4
Stream 31 212.9 486.05 0.002057402 0.37 -0.994 6.9
B A
1318.322114 -3.70657017
0 0
1 0
Viscosity
Temperature Temperature Temperature Viscosity Viscosity
(IFP)
t T 1/T ln u u u
deg C deg K cp cp
Stream 29 305.2 578.35 0.001729057 -1.42711636 0.24 0.24
Stream 31 212.9 486.05 0.002057402 -0.99425227 0.37 0.37
Stream 29col 267 540.15 0.001851338 -1.26591088 0.28
272 545.15 0.001834358 -1.28829609 0.28
Stream 29+30 225 498.15 0.002007427 -1.06013413 0.35
235 508.15 0.001967923 -1.11221395 0.33
Stream 29cold 218 491.15 0.002036038 -1.02241642 0.36

DENSITY
density = A + B*T(deg C)
Fluid: LPA (Low Pump Around of Crude Distillation Tower) - CASE 1
Source of data: Heat Balance from IFP
Stream Temperature Density Pressure
deg C kg/m3 kg/cm2 abs
Stream 29 305.2 657.2 7.4
Stream 31 212.9 735.2 6.9
B A
-0.84507042 915.115493
0 0
1 0
Temperature Density Density (IFP) Error
deg C kg/m3 kg/m3 %
Stream 29 305.2 657.2 657.2 0.00
Stream 31 212.9 735.2 735.2 0.00
Stream 29col 267 689.5
272 685.3
Stream 29+30 225 725.0
235 716.5
Stream 29cold 218 730.9
PROPERTIES
VISCOSITY
ANDRADE CORRELATION: ln u = A +B/T (T in deg K)
Source: Perry 6th edition, page 3-281, formula 3-102

Fluid: LPA (Low Pump Around of Crude Distillation Tower) - CASE 2


Source of data: Heat Balance from IFP
Stream Temperature Temperature Temperature Viscosity Viscosity
t T 1/T u ln u
deg C deg K 1/deg K cp
Stream 29 307.7 580.85 0.001721615 0.19 -1.661
Stream 31 235.0 508.15 0.001967923 0.29 -1.238
B A
1716.780943 -4.61636682
0 0
1 0

Temperature Temperature Temperature Viscosity Viscosity


Error
t T 1/T ln u u
% deg C deg K 1/deg K cp
0 Stream 29 307.7 580.85 0.001721615 -1.660731207 0.19
0 Stream 31 235 508.15 0.001967923 -1.237874356 0.29
Stream 29col 266 539.15 0.001854771 -1.432130623 0.24
274 547.15 0.001827652 -1.478688038 0.23
Stream 29+30 242 515.15 0.001941182 -1.283782242 0.28

Stream 29cold 235 508.15 0.001967923 -1.237874356 0.29

DENSITY
density = A + B*T(deg C)
Fluid: LPA (Low Pump Around of Crude Distillation Tower) - CASE 2
Source of data: Heat Balance from IFP
Stream Temperature Density Pressure
deg C kg/m3 kg/cm2 abs
Stream 29 307.7 658.4 7.4
Stream 31 235.0 720.6 6.9
B A
-0.85557084 921.6591472
0 0
1 0
Temperature Density Density (IFP) Error
deg C kg/m3 kg/m3 %
Stream 29 307.7 658.4 658.4 0.0
Stream 31 235 720.6 720.6 0.0
Stream 29col 266 694.1
274 687.2
Stream 29+30 242 714.6

Stream 29cold 235 720.6


Pressure
kg/cm2 abs

7.4
6.9

Viscosity
(IFP) Error
u
cp %
0.19 0.0
0.29 0.0
PROPERTIES
VISCOSITY
ANDRADE CORRELATION: ln u = A +B/T (T in deg K)
Source: Perry 6th edition, page 3-281, formula 3-102

Fluid: GAS OIL - CASE 1


Source of data: Heat Balance from IFP
Stream Temperature Temperature Temperature Viscosity Viscosity Pressure
t T 1/T u ln u kg/cm2 abs
deg C deg K cp
Stream 20 273.2 546.35 0.001830329 0.26 -1.347 3.1
Stream 49 220.6 493.75 0.002025316 0.33 -1.109 2.9
Stream 50 53.7 326.85 0.003059507 1.60 0.470 3.8

B A
1494.25795535773 -4.10625139
40.5210818206301 0.095926319
0.9992651619158 0.037856696
Viscosity
Temperature Temperature Temperature Viscosity Viscosity
(IFP)
t T 1/T ln u u u
deg C deg K cp cp
Stream 20 273.2 546.35 0.001830329 -1.3712684 0.25 0.26
Stream 49 220.6 493.75 0.002025316 -1.07990616 0.34 0.33
Stream 50 53.7 326.85 0.003059507 0.465441915 1.59 1.60
Stream 49cold 186.0 459.15 0.002177937 -0.85185096 0.43

DENSITY
density = A + B*T(deg C)
Fluid: GAS OIL - CASE 1
Source of data: Heat Balance from IFP
Stream Temperature Density Pressure
deg C kg/m3 kg/cm2 abs
Stream 20 273.2 682.1 3.1
Stream 49 220.6 725.8 2.9
Stream 50 53.7 836.3 3.8

B A
-0.692717704056 874.4876477
0.03255685683668 6.677100736
0.99779598717067 5.276575674

Temperature Density Density (IFP) Error


deg C kg/m3 kg/m3 %
Stream 20 273.2 685.2 682.1 0.5
Stream 49 220.6 721.7 725.8 -0.6
Stream 50 53.7 837.3 836.3 0.1
Stream 49cold 186 745.6
PROPERTIES
VISCOSITY
ANDRADE CORRELATION: ln u = A +B/T (T in deg K)
Source: Perry 6th edition, page 3-281, formula 3-102

Fluid: GAS OIL - CASE 2


Source of data: Heat Balance from IFP
Stream Temperature Temperature Temperature Viscosity Viscosity
t T 1/T u ln u
deg C deg K 1/deg K cp
Stream 20 274.1 547.25 0.001827318 0.2 -1.470
Stream 49 232.9 506.05 0.001976089 0.3 -1.204
Stream 50 55.7 328.85 0.0030409 2.5 0.916

B A
1975.38863877929 -5.09250866
21.4205139712015 0.050222
0.99988242808085 0.020051307

Temperature Temperature Temperature Viscosity Viscosity


Error
t T 1/T ln u u
% deg C deg K 1/deg K cp
-2.4 Stream 20 274.1 547.25 0.001827318 -1.482844634 0.23
2.9 Stream 49 232.9 506.05 0.001976089 -1.18896427 0.30
-0.5 Stream 50 55.7 328.85 0.0030409 0.9144508613 2.50
Stream 49cold 189 462.15 0.0021638 -0.818163451 0.44

DENSITY
density = A + B*T(deg C)
Fluid: GAS OIL - CASE 2
Source of data: Heat Balance from IFP
Stream Temperature Density Pressure
deg C kg/m3 kg/cm2 abs
Stream 20 274.1 684.4 3.0
Stream 49 232.9 718.5 2.9
Stream 50 55.7 836.2 3.8

B A
-0.6858580837825 875.0107812
0.02558079212563 5.375532465
0.99861082894778 4.198052461

Temperature Density Density (IFP) Error


deg C kg/m3 kg/m3 %
Stream 20 274.1 687.0 684.4 0.4
Stream 49 232.9 715.3 718.5 -0.4
Stream 50 55.7 836.8 836.2 0.1
Stream 49cold 189 745.4
Pressure
kg/cm2 abs

3.0
2.9
3.8

Viscosity
(IFP) Error
u
cp %
0.23 -1.3
0.30 1.5
2.50 -0.2

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