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Keywords: The effects of grain size on tensile behavior of Inconel718 superalloy have been characterized by an in-situ
Inconel718 alloy tensile stage inside a scanning electron microscopy (SEM) combined with electron backscatter diffraction
Grain size effect (EBSD) and digital image correlation (DIC) at room temperature. The microstructure evolution and mechanical
In-situ SEM observation
properties of specimens under different heat treatments were performed and compared. The in-situ tensile test
EBSD
Tensile behavior
showed that the yield strength, ultimate tensile strength and reduction of cross section decrease with the
increasing grain size. An in-situ EBSD study showed that with increasing stress the local plastic deformation
become more inhomogeneous. An analysis combined in-situ SEM morphology evolution, DIC strain distribution
and EBSD results indicated that the grains deformed coordinately. Geometrically necessary dislocation (GND)
density depends on the grain size and the orientation of individual grains. The coordinated deformation ability
decreased with increasing grain size. The fracture morphology showed that with the increase of grain size, the
fracture mechanism transformed from the ductile transgranular fracture to the brittle intergranular-transgranular
mixed fracture.
* Corresponding author.
** Corresponding author.
E-mail addresses: junxialv@bjut.edu.cn (J. Lu), yfzhang76@zju.edu.cn (Y. Zhang).
https://doi.org/10.1016/j.msea.2022.144361
Received 7 October 2022; Received in revised form 14 November 2022; Accepted 16 November 2022
Available online 21 November 2022
0921-5093/© 2022 Elsevier B.V. All rights reserved.
W. Gao et al. Materials Science & Engineering A 861 (2022) 144361
Table 1
Chemical compositions of IN718 alloy (wt%).
Ni Cr Fe Nb Mo Ti Al C B Co Mg Mn
53.71 17.98 18 5.41 2.90 0.92 0.46 0.02 0.34 0.27 0.002 0.06
Fig. 1. (a) In-situ tensile specimens; (b) Schematic diagram of specimens’ size.
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Fig. 2. (a, b) Schematic diagram and photo of in-situ tensile system; (c, d) Schematic diagrams and photos of in-situ EBSD system.
2.2. In-situ tensile SEM-EBSD [28] has reported detailed description of the system.
In this current study, in-situ tensile test was conducted at a load
The in-situ tensile test system consists of self-developed in-situ ten speed of 1 μm/s at room temperature. Before tensile, the real size of the
sile stage and TESCAN S8000 SEM, as shown in Fig. 2(a) and (b). The specimens was measured to confirm the effective cross section so that
sample was hold by clamps to let the electron beam scan its surface. The the stress could be calculated. The real time load-displacement curve
tensile stage is driven by a motor and a double screw, a multi-gear was recorded via the control system, and the tensile test could be paused
system realizes uniaxial tensile along the central axis of the specimens. at any certain deformation condition to observe the morphology of the
The three main parameters of the tensile stage are: Force sensor range specimen and take SEM image according to the curve. After image
from 0 N to 2500 N with an accuracy ±0.1%, Loading speed range from acquisition, the tensile test was resumed. After tensile test, the fracture
0 μm/s to 12 μm/s, Displacement resolution: 0.5 μm. A previous work morphologies were observed via SEM to show the fracture mechanism.
Fig. 3. (a, b) IPF maps of FG and CG specimens under different heat treatment and (c, d) their average grain size.
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Fig. 4. (a, b) SEM images of TiN and MC carbide; (c, d) elemental distribution mapping of (a) and (b).
In this study the pattern for DIC analysis was generated by before
mentioned two-step electrochemically polished method. After every
EBSD scanning, the morphology of the same research area was taken
through SEM in high resolution for DIC analysis, so that we can relate
the strain localization and microstructure evolution to investigate
plastic deformation mechanisms. Images were obtained at a resolution
of 4096 × 3072 pixels. DIC analysis was performed using Nocrr open-
source MATLAB software, subset size is 30 μm, step size is 4 μm. Fig. 5. Stress-displacement curve of Inconel718 specimens under different
Based on the deformation sequence, DIC analysis provided displacement heat treatment.
field, u(X), to calculate tensile strain, εxx. Distribution of εxx represented
strain localization in the area of interest. grain size distribution of specimens, the equivalent diameter is used to
calculate the average grain size. It can be found that the average grain
3. Results size increases from 14.82 μm to 73.61 μm with increasing solution
temperature from 1000◦ C to 1065◦ C.
3.1. Microstructures A certain number of polygonal-shaped particles could be observed at
grain boundaries and inside grains, these particles show different
The initial microstructures of the fine grain (FG) and coarse grain contrast in SEM images. According to Energy Dispersive Spectroscopy
(CG) tensile specimens subjected to different heat treatment are shown (EDS) analysis as shown in Fig. 4, these particles could be confirmed to
by inverse pole figure (IPF) maps in Fig. 3. The random orientation of the be (Ti,Nb) N and MC carbides.
specimens indicating that heat treatment eliminates the texture and the
grains are equiaxed. Besides, a large number of annealing twinning
microstructures could be observed. Fig. 3(c) and (d) show the average
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Table 3 to 73.61 μm, the YS decreases by 85 MPa and UTS decreases by 273 MPa.
Mechanical properties of fine and coarse grain Inconel718 specimens. The reduction of cross section decreases from 22.72% to 13.56%.
Average grain Yield stress/ Ultimate tensile Reduction of cross
size/μm MPa stress/MPa section/% 3.3. In-situ observation of morphology evolution during tensile
14.82 1120 1463 22.72 deformation
73.61 1035 1190 13.56
The surface morphology evolution of specimens with various
average grain sizes under tensile deformation was observed via In-situ
3.2. Mechanical properties
SEM. Fig. 6 shows the whole deformation process of the sample with
average grain size of 14.82 μm. The original surface morphologies
To investigate the influence of grain size effect on microstructure
before tensile are shown in Fig. 6(a1-a3). When the stress reached 1260
evolution and mechanical properties of the samples under deformation,
MPa beyond yield point and the sample under strain hardening stage
in-situ tensile experiments were implemented. The stress-displacement
(point b1 on the red curve in Fig. 5), slip bands could be observed but
curves of specimens with different average grain size are shown in
grain boundaries didn’t change obviously as shown in Fig. 6(b1) - (b2),
Fig. 5. It should be noted that because of stress relaxation during the
which indicates that the plastic deformation is mainly accommodated by
interruption of tensile test [29], stepwise patterns at certain stage of the
slip. At this tensile stage, only single slip bands could be observed in
curves could be observed, the slight drop of value proves that the tensile
some of the grains, and crack could be observed on particles, as Fig. 6
stage is stable. The strain hardening phenomenon could be observed
(b3) shown. When the stress increased to 1446 MPa (point c1 of the red
from the curves of different specimens that the flow stress increase with
curve), the plastic deformation became stronger, the grains were obvi
increasing deformation. The strain hardening phenomenon of FG spec
ously elongated, and the surface of the sample became uneven. Fig. 6(c2)
imen is more obvious according to the curves. Additionally, the flow
shows that the grain boundary become curved and the contrast changes,
stress decreases with increasing average grain size.
indicating that the grains have rotated in order to coordinate the
The values of yield stress (YS), ultimate tensile stress (UTS) and
deformation so that strain has accumulated at the grain boundary.
reduction of cross section of the fine and coarse specimens are shown in
Particles cracked into pieces and voids on grain boundary could be
Table 3. It is obvious that all these values decrease with the increasing
observed as Fig. 6(c3) shown. When stress decreased to 1393 MPa from
average grain size. When the average grain size increases from 14.82 μm
higher value, the morphologies of the sample’s surface before fracture
Fig. 6. Morphology evolution of specimen with average grain size of 14.82 μm at different stress under tensile deformation: (a1-a3) 0 MPa; (b1-b3) 1260 MPa; (c1-c3)
1446 MPa; (d1-d3) 1393 MPa.
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deformation. At the same time, the carbides on the surface of the sample
cracked and voids inside grains and at grain boundaries could be
observed, as indicated by arrows in Fig. 7(c2). When the specimen was
about to crack and the stress was 1180 MPa (point d2 of the blue curve),
it could be noticed that the necking behavior of FG specimen is much
more obvious than CG specimen as Fig. 7(d1) and Fig. 6(d1) shown,
which is evidenced by the reduction of cross section, the value for FG
specimen is 22.72% and for CG specimen is 13.56%. Fig. 7(d2) shows
that the voids at grain boundary were enlarged during deformation and
propagated to transgranular crack.
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Fig. 8. (a) Grain orientation evolution maps of FG sample subjected to different levels of stress (0 MPa, 1127 MPa, 1175 MPa). (b) Orientation evolution parallel to
the loading direction X of individual grains during tensile deformation in an IPF.
tends to accumulate near twin boundaries, trigeminal grain boundaries specimens are researched through SEM as Fig. 11 shown. Fig. 11(a1)
and subregions, which indicates that the inhomogeneous and coordi shows the fractography of FG specimen. It can be observed that the
nated deformation of neighboring grain caused strain localization. The fracture surface is flat and the middle of the fracture surface is covered
comparing of KAM values of FG/CG samples at different stress levels by equiaxed dimples (marked by the white dash square) and the edge is
(Fig. 10(c and d)) shows that KAM values are around 1◦ when stress is 0 covered by shallow dimples. The mixed structure of fracture surface
MPa. When stress increased, the distribution of KAM values varied and indicates that the fracture mode of FG specimen is transgranular frac
proportion of KAM >1◦ increased, indicating increasing deformation ture. Besides, many large voids could be observed on the fracture sur
inhomogeneity. The trend and value of KAM evolution of FG/CG sam face, which are caused by particles (TiN and MC carbides) as Fig. 11(a2).
ples don’t show obvious different, which means the partial area and It could be assumed that the cracking of particles is an important source
individual grains of both FG and CG samples have similar coordinate for fracture behavior. Fig. 11(a3) shows that many small voids could also
deformation trend. be observed on fracture surface, these micro-voids coalesced to form
dimples and lead to fracture [22]. For the CG specimen, the fractography
is much different from FG specimen. Fig. 11(b1) shows that the fracture
3.5. Fractographies of samples with different grain sizes
surface is uneven and covered by shallow dimples. The size of dimples
increases with increasing average grain size. Large voids caused by
To investigate the effect of grain size on fracture mechanisms in
particles crack decreased compared with FG specimen. In addition,
microscale, the morphologies of fracture surfaces of FG and CG
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Fig. 9. (a) Grain orientation evolution maps of CG sample subjected to different levels of stress (0 MPa, 1079 MPa, 1108 MPa). (b) Orientation evolution parallel to
the loading direction X of individual grains during tensile deformation in an IPF.
intergranular surfaces and cracks could be observed from the mechanism of rotation and coordinated deformation of adjacent grains
morphology, as Fig. 11(b2) and (b3) shown. Such mixed fracture char and the deformation inside each single grain is important to understand
acteristics reveal that the decrease of plastic deformation ability and the plastic deformation behavior of the whole specimens.
mixed trans-intergranular fracture mode of CG specimen. Fig. 12 shows the rotation and coordinated deformation of 11 adja
cent grains of an FG specimen via in-situ EBSD experiment at different
4. Discussion stress levels (0 MPa, 1127 MPa, 1175 MPa), this research area is same
with Fig. 8. Fig. 12(a) shows the morphology evolution and activated
4.1. Mechanism of rotation and coordinated deformation of adjacent slip system of individual grains. The determination of the slip system
grains through following steps [34]: using the Euler angles of a grain to
determine the four {111} slip plane traces and thus determine which
The morphology and microstructure evolution of Inconel718 super plane the slip traces belong to, the slip direction is determined by
alloy specimens with various average grain sizes have been analyzed in calculating the largest Schmid factor of all the {111} <111> slip sys
previous sections focusing on the over changes under tensile deforma tems. Fig. 12(b) shows the increment strain distribution via DIC analysis.
tion. However, the macroscopic changes are highly influenced by the The pattern used for DIC was generated through electrolytic polishing
joint action of individual grains. The microstructure evolution process and corrosion when preparing specimens. Fig. 12(c) shows the Schmid
shows that individual grains tend to deform coordinately. To study the factor distribution evolution and Fig. 12(d) shows the histogram of the
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Fig. 10. (a, b) KAM value maps of FG/CG samples subjected to different stress levels. (c, d) Distribution of KAM values at different stress levels in FG/CG samples.
Schmid factor value corresponding to Fig. 12(c). To conclude, individual grains deform through slip system activation
When the stress reached 1127 MPa and the specimen yielded, it can and rotation to release the stress and keep the continuity of specimen. To
be observed from the morphology that most of grains (grains 1, 3, 4, 5, 6, activate the slip system, the hard-oriented grains will continue to rotate
9, 10, 11) activated slip systems firstly and slip traces appeared on the during the deformation process to achieve a favorable orientation, while
specimen’s surface. It is worth to note that only single slip system was soft-oriented grains adjacent to them also rotate coordinately to ensure
activated in these grains except grain 6. The strain distribution map in the continuity of all the grains.
Fig. 12(b) shows that the strain among grains is heterogeneous and grain
bands are consisted with the slip traces, which indicates that at this stage 4.2. Geometrically necessary dislocation (GND) development
dislocation slip is the main plastic deformation method to release stress.
When tensile stress increased to 1175 MPa, more slip traces could be During the coordinated deformation of polycrystalline Inconel718
observed in the prior slipped grains and the strain bands became alloy, GNDs are generated to connect the inhomogeneous plastic
extremer. Slip systems in grains 2, 11, 12 activated with grain orienta deformation of individual grains so as to ensure the compatibility re
tion rotation as shown in Fig. 8 (a). Besides, although no slip traces could quirements. Dislocation strengthening can influence the deformation
be observed in grains 7 and 8, large strain localization appeared in these behavior and mechanical properties of alloy, Smith et al. [35] pointed
grains. Combined with the grain orientation rotation shown in Fig. 8 and out that in FCC metals GNDs account for most dislocations so that in this
misorientation accumulated shown in Fig. 10, we could conclude that current study GND development is investigated.
grains 7 and 8 deformed coordinately with other grains through grain The GND density was calculated through EBSD data, kernel size is 9
rotation to maintain the continuity of the whole specimen instead of × 9 and the Burgers vector of Inconel718 is 0.25 nm. Fig. 13 (a) and (b)
activating slip systems. show that the GND density distribution development at different stress
The Schmid factor (SF) is often used in research to judge the diffi of FG and CG sample. Similar phenomenon was observed at all three
culty level of slip system activation in individual grains. The larger the areas of interest (AOI), we show the same area of previous sections for
Schmidt factor a grain has, the easier for it to activate the slip system and better comparison. It could be noticed that the GND density distribution
to deform, this kind of grain orientation is called soft orientation. The is consisted with KAM map and the GND density concentration area is
opposite situation is called hard orientation. Grains with Schmidt factor consisted with strain concentration area in DIC map, which points that
larger than 0.45 are defined as soft orientation grains. As shown in the GND concentration is generated due to local plastic deformation and
Fig. 12 (a) and (c), when stress reached 1127 MPa, most firstly slipped orientation rotation. However, in DIC map the strain band is consisted
grains have high SF and soft orientation. However, grains with low SF with slip traces, which is not observed in GND density map. It could be
(grains1, 3, 11) still activated slip systems and grain 12 with soft easily noticed that the GND density value of CG sample is much less than
orientation didn’t slip indicate that the value of Schmid factor is not the FG sample, similar trend is also observed by Littlewood et al. [36] and
only decision factor for slip system activation. When stress increased to Kundu et al. [37]. One aspect to explain such trend is that FG sample
1175 MPa, grains 2 and 13 rotated to softer orientation and activated with larger average grain size permits more free movement and wider
slip systems with coordinated rotation of neighboring grains. Fig. 12 (d) dislocation spacing to reduce GND accumulation [38]. The other
shows that before loading the percentage of soft orientation is 78%, the mechanism is that FG sample contains more grain boundaries and the
value decreased to 70% when stress reached 1175 MPa, which indicates grain boundary can serve as obstacle for dislocation movement leading
that the research area tends to a harder orientation. to dislocation accumulation near grain boundary. The evolution of GND
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W. Gao et al. Materials Science & Engineering A 861 (2022) 144361
density in individual grains also shows difference. Fig. 13(c) shows the the grain. Previous study [39] demonstrated that in soft grain the GNDs
GND density evolution of three individual grains 1, 3 and 4. Grain 4 has will continue to move on the slip plane until reach grain boundaries, and
soft orientation and its SF is 0.48. Grain 3 is a hard grain with a 0.39 SF the GNDs will accumulate inside hard grain, which is consisted with this
value. The SF of grain 1 is between grain 1 and 4. In the soft grain 4, study. Moreover, this current study shows that for grain with “medi
when the stress reached 1127 MPa and sample yielded, the GNDs um-orientation” like grain 1, the GNDs tend to accumulated at the sub
distributed in the whole grain. With stress increasing to 1175 MPa, most area with high orientation rotation (compared with Fig. 8). Fig. 13 (d)
of the GNDs moved and accumulated near the grain boundary. The hard shows that the average GND density of grians1, 2, 3 and the AOI of FG
grain 3, on the contrary, the GNDs didn’t show obvious accumulation and CG sample. The increasing rate of FG is larger than CG, and the
behavior during the stress increasing process. For grain 1, just like it’s SF comparison between hard and soft grains shows the same trend.
value, the GNDs evolution trend is between grain 3 and 4: the GNDs
tends to move to grain boundaries with some GNDs accumulated inside
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Fig. 12. Coordinate deformation of adjacent grains 1–11 subjected to different stress levels (0 MPa, 1127 MPa, 1175 MPa): (a) morphology evolution; (b) strain
evolution; (c) Schmid factor distribution evolution; (d) histograms of Schmid factor evolution.
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Fig. 13. (a, b) GND density maps of FG/CG samples subjected to different stress levels, (c) GND density evolution of individual grains 1, 3 and 4, (d) variation of
average GND density.
decrease of strenghten effect that leads to the decrease of the flow stress the specimens with larger average grain size have lower flow stress.
[20]. Besides grain boundary strengthening mechanism, dislocations For the differences of the fractographies, the specimens with larger
strengthening can also play an important role and be expressed by the average grain size contain less fraction of grains and boundaries. The
Bailey-Hirsh relation [44]: less grains make it more difficult for coordinated deformation. For one
aspect, less soft-oriented grains in favorable orientation make it more
Δσb = BMbGρ1∕2 (3)
difficult to release stress through slipping; for the other aspect, as dis
cussed in section 4.1 and previous study [47], soft-oriented grains
where B is a coefficient of proportionality, ρ is dislocation density
adjacent to hard-oriented grains need to rotate coordinately to maintain
including GNDs and statistically stored dislocations, G is shear modulus
the continuity, additionally as Zheng et al. [48] stated, the fine grains
and b is Burgers vector. In this current study, the FG specimens have
are easier to rotate than coarse grain, so the CG sample contains less
much larger GND density than CG spaciemns, leading to the better
grains is more difficult to deform coordinately. And because of the grains
mechanical properties of FG specimens because of dislocations
are constrained, multi-slip is easier to be activated to release stress and
strengthening. Moreover, according to the surface grain weaken model
deformation is more inhomogeneous. Compared with CG specimens, less
[19], with N decreased, the fraction of grains at the surface of the
multiple slip systems are activated in FG specimens because of more
specimen increased, as Fig. 14 shown. As the surface grains have less
uniform deformation. According to research of Shang et al. [26], shear
limitation to deformation through slip or rotation [20,45], which is
stress concentrates at some parts of the boundaries, in these regions
different from the inner grains, the surface grains have less flow stress as
dimples and micro-voids tends to coalesce to form bigger voids rather
illustrated by Miyazaki et al. [46]. Thus the fraction of surface grains
than to generating new small voids. That’s why the voids of the spec
increases with increasing grain sizes could be attributed as the reason of
imen with large average grain size have less fraction and larger size.
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Fig. 15. Schematic illustrating the deformation and fracture mechanism of FG and CG specimens.
The plastic deformation and fracture mechanisms of specimens with becomes more difficult, which lead to the activation of multiple
fine-grains and coarse-grains are illustrated in Fig. 15. For the specimen slip systems and stress concentration.
contains fine-grains, since the FG specimen contains more grains and (3) GND density relates to grain size, the specimen with larger
grain boundaries, plastic deformation can proceed more uniformly in average grain size has less GND density. Grain orientation also
the grains. Dislocations moving to grain boundaries will be hindered by plays a role in controlling GND density distribution. In soft grain,
the grain boundaries to form dislocation plugging and cause concen GNDs tend to accumulated near grain boundaries; in hard grain,
tration of stress, voids are formed inside grains and at grain boundaries GNDs tend to stay inside grain; for grain with“medium-orienta
during the deformation process, and the voids are connected to each tion”, GNDs distribution depends on the sub area with orientation
other to form small cracks as the plastic deformation progresses. In the rotation.
end, the long cracks caused by the cracking of carbides and other in (4) Voids play an important role in the fracture. Crack of inclusions
clusions connect each other and the cracks formed by the voids in the causes large voids. For specimens contain fine-grains, large
grains, resulting in the final failure of the sample. For the specimen number of small voids initiate at grain boundaries and inside
contains coarse-grains, since the fraction of grains and boundaries is grains, the connection of the small voids and large voids leads to
less, it is more difficult for coordinated deformation. The plastic defor fracture. For specimens contain coarse-grains, small number of
mation depends on individual grains and the surface roughening and large voids initiate at the regions with stress concentration
inhomogeneous of deformation is more obvious. The dimples and micro- induced by heterogenous deformation. The intergranular fracture
voids in the regions with stress concentration tends to coalesce to form and the transgranular fracture jointly control the fracture
bigger voids, the connection of these big voids and the voids caused by behavior of the alloy.
inclusions cracked results in the eventually fracture.
CRediT authorship contribution statement
5. Conclusion
Wenjie Gao: Methodology, Investigation, Software, Writing original
In this study, the flow stress, strain localization, plastic deformation manuscript. Junxia Lu: Writing – review & editing, Conceptualization.
and fracture mechanisms of Inconel718 specimens with various average Jianli Zhou: Methodology, Software. Ling’en Liu: Methodology, Soft
grain sizes have been investigated. And the main conclusions could be ware. Jin Wang: Writing – review & editing. Yuefei Zhang: Project
drawn as follows. administration, Supervision, Resources, In-situ equipment. Ze Zhang:
Supervision, Resources, In-situ equipment.
(1) The grain size has significant influence on the mechanical prop
erties. The YS, UTS and reduction of cross section decrease with
increasing average grain size. The plastic deformation of CG Declaration of competing interest
specimens is more uneven than FG specimens, which is consistent
with the more uneven surface morphology of CG specimens. The The authors declare that they have no known competing financial
necking behavior of FG specimens is more obvious than FG interests or personal relationships that could have appeared to influence
specimens. the work reported in this paper.
(2) The polycrystal Inconel718 specimen deformed coordinately
through activation of slip system and grain rotation. The rotation Data availability
paths of individual grains are different, some follow the classical
modes while the others deviated from <− 112> stable position. Data will be made available on request.
Misorientation tends to accumulated near twin boundaries and
trigeminal grain boundaries. The specimen with large average Acknowledgments
grain size contains less grains and the coordinated deformation
This research was funded by National Science and Technology Major
Project of China(J2019-III-0008-0051) and Key Project of Beijing
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