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Table of Contents
Title Page
Copyright Page
Copyright Page
Dedication
Consumed | Sometimes being stuck between a rock and a hard place isn’t so bad...
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
Chapter 6
Chapter 7
Chapter 8
Chapter 9
Chapter 10
Chapter 11
Chapter 12
Chapter 13
Chapter 14
Chapter 15
Chapter 16
Chapter 17
Epilogue
I hope you enjoyed reading Stone, Rock, and Blue’s story. If you’d like to read Trigger and Harley’s story click below to grab
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Some time previous to these events, Mr. Merrick had done a very
high-handed thing. Assuming supreme power as president of the
company, he had invaded my department, and, without a word to
me, had appointed over Mr. Goodfellow a superintendent to suit
himself, reducing Mr. Goodfellow to be general foreman of the
machine-shop, to take his orders from the new superintendent and
not from me, whereupon Mr. Goodfellow resigned, and accepted a
position as master mechanic in the Pennsylvania Steel Works, and
by his advice the engine ordered by them from me was taken from
the Southwark Foundry in its incomplete condition and finished by
themselves under Mr. Goodfellow’s direction. Mr. Merrick then filled
Mr. Goodfellow’s place with another friend of his own as general
foreman, a man who would have been as valuable as a stick of wood
but for his incessant blunders. I was fully alive to the arbitrary nature
of this usurpation, but was entirely helpless, knowing perfectly well
that the directors would sustain the president in whatever he did.
With the coming of the new superintendent, the fatal change took
place. He came, first of all, full of the superiority of Philadelphia
mechanics, and, second, feeling that in the nature of things I must be
entirely ignorant of anything mechanical. I was nothing but a New
York lawyer; never did a day’s work in a shop in my life; had gone
into a business I was not educated to and knew nothing about. My
presuming to give orders to mechanics, and Philadelphia mechanics
too, filled him with indignation. He would not take an order from me
—perish the thought—and as for my drawings, he would depart from
them as much as he liked.
All this appeared by degrees. I observed on the floor several
cylinders fitted up, in which the followers for the piston-rod stuffing-
boxes were made sliding fits on the rods. I asked him why he had
made them in this way when they were drawn and figured to be
bored ¹⁄₃₂ inch larger than the rod. He replied, “Because this is the
way they ought to be.” I told him every one of them would be fired
before the engine had run an hour; that I wanted him to bore those
followers to the drawings, as well as the cylinder heads back of the
stuffing-boxes. “It shall be done, sir,” said he. On examining them
after this had been done, I found he had turned as much off from the
outside of the followers as he had bored out of the hole. I asked him
why he had done that. He said he supposed if I wanted the inside to
be loose, I wanted the outside to be loose too. I told him I did not. He
asked me why. I told him he was not there to argue with me; I
wanted him to throw those followers away and make new ones
precisely to the drawings, and I saw to it myself that it was done. I
went to Mr. Merrick about this matter, and can the reader imagine
what his reply was? “My advice to you, Mr. Porter, is to leave all such
matters to the superintendent.” Think of it; an amateur president
assuming the direction of my business, and giving such advice to
me, who never had left the least thing to anybody, and without
considering the fact that the action of his superintendent would be
ruinous, except for my interference. I realized that I was absolutely
alone, but I felt very much like fighting the whole world. The above
incident is a fair sample of my constant experience. I was on the
watch all the time. Many times I required the work to be done over
when the superintendent departed from my drawings, and in doing it
over he generally contrived to ruin the job, and would say, “Just
according to your orders, sir.” I was reminded of a story told of Dr.
Beman, a minister of Troy, N. Y., whose wife was peculiar, to say the
least. On a certain occasion the presbytery met in Troy, and one
evening he invited its members to his house, and told his wife to
provide just a light supper. When they were ushered into the supper-
room there was nothing on the table but lighted candles. “A light
supper,” said she, “just as you ordered, sir.”
Samuel T. Wellman
The second of the large engines which I finished was for the Otis
Steel Works. I went to Cleveland myself to start the engine and
found that Mr. Wellman, the general manager, had it running already.
Mr. Otis, the president, was very much pleased with it, and well he
might be. This was the first mill to roll plates from the ingot to the
finish without reheating. These were the kind of diagrams it made. It
will be observed that these were taken at different times and under
different pressures. Unfortunately the right hand one is the only
diagram I have from the crank end of the cylinder. In rolling these
heavy plates the changes were made instantaneously from full load
to nothing and from nothing to full load. The engine made 93
revolutions per minute, and it will be seen that the changes were
made by the governor in a third of a second or less, the speed not
varying sensibly. Mr. Otis said to me: “Oh, Mr. Porter, what shall I do
with you? You cannot imagine the loss I have suffered from your
delay in furnishing this engine.” I said: “Mr. Otis, you know the
terrible time I have had, and that I have done the very best I could.”
“Yes,” he said, “I know all about it.” He had, in fact, been to
Philadelphia and seen for himself. He added: “You make a small
engine suitable for electric lights; what is the price of an engine
maintaining twenty-five arc lights?” I told him $1050. “Well,” said he,
“you strike off the odd fifty and let me have one for a thousand
dollars, and we will call it square,” so I had some sunshine on my
way. I present a portrait of this just man. The engine is now running
as good as new after twenty-five years, and the company five or six
years afterwards put in another 48×66-inch to drive a still larger train.
I had a funny experience at the Cambria Works which has always
seemed to me to have been prophetic. In August, 1881, the Society
of Mechanical Engineers held a meeting in Altoona, and the
Pennsylvania Railroad Company gave us an excursion to Johnstown
to visit the works of the Cambria Company. The anticipations of the
members were expressed by Jackson Bailey, then the editor of the
American Machinist. As I was going through a car in which he was
seated he called out to me, “This is your day, Porter.” The party was
taken in charge by Mr. Morrell, the general manager. Our route took
us first to their new blast-furnaces, where considerable time was
spent in examining their new and interesting features. Next we came
to my second engine, started some two months before. The engine
was just being slowed down; we were told there were not yet
furnaces enough to keep the train running continuously, so they were
shut down from half an hour to an hour between heats, and a heat
had just been run off. We went next to see my rail-mill engine, which
had raised the output of that mill 150 per cent. That too had been
shut down. They had just broken a roll, a most rare accident and one
which I had never before seen or heard of there. “Well, gentlemen,”
said I, “at any rate I can show you my engine driving a cold saw.”
Arrived at the spot, we found that all still, and were told that sawing
cold rails was not a continuous operation, we had hit upon the noon
hour, and the men had gone to their dinner. That was the end of the
show, as far as I was concerned. The Gautier Works were a mile
away and were not included in our visit, so we were entertained with
the great blooming-mill in operation and the casting of the enormous
ingots for it, and after the customary luncheon and speeches we
returned to Altoona.
Charles A. Otis
One day the superintendent came into the office and told me he
had tried my machine for facing nuts and it would not work. I felt
disappointed, because I had confidence in it. I went out to see what
the matter was, and at a glance I saw that it had been ingeniously
arranged not to work. The feed had been made rapid and the cutting
motion very slow, so that the tools could not take their cuts and the
slow-moving belt ran off the pulleys. I did not reduce the feed-
motion, but increased the speed of the cutters and the belt some
eight or ten-fold, when the trouble vanished. I never knew anything
to work better than that tool did.
Porter-Allen Engine 40″×48″ #207
Dash pot for Governor.