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1. TEST CONDITIONS
1) Nozzle 093400-3230 (DN12SD12A) 4) Feed Pressure 19.6 kPa ( 0.2 kg/cm2)
2) Nozzle Opening Pressure 14.7 ± 0.2 MPa ( 150 ± 2 kg/cm2) 5) High Pressure Pipe Ø2 × Ø6 × 840 mm
3) Test Oil SAE J967 (ISO4113) 6) Inlet Fuel Temperature 40 - 43 °C (104 - 109.4 °F)
Fuel
— Temperat — — REC OFF 3.48 ± 3.13
3. INSPECTION OF Ne SENSOR
ECD CONTROLLER SETTING
Pump Sensor Output
Speed Display Injection Duty Pump Voltage Remarks
(rpm) Selector Quantity Ratio Select (V)
Command Command Switch
4. BREAK-IN DRIVE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Pump Check Remarks
(rpm) Selector Quantity Ratio Select
Command Command Switch
5. INTERNAL PRESSURE
ECD CONTROLLER SETTING
Pump
Speed Display Injection Duty Pump Internal Pressure
Remarks
(rpm) Selector Quantity Ratio Select (kg/cm2)
Command Command Switch
6. OVERFLOW QUANTITY
ECD CONTROLLER SETTING
Pump Overflow
Speed Display Injection Duty Pump Quantity Remarks
(rpm) Selector Quantity Ratio Select (cc/1000st)
Command Command Switch
7. ADJUSTMENT OF TIMER (Always stop pump when changing the first digit of injection quantity command.)
ECD CONTROLLER SETTING
Pump
Display Injection Duty Pump Timer Stroke
Speed Remarks
Selector Quantity Ratio Select (mm)
(rpm)
Command Command Switch
2000 Timer Adjust 000 0 REC OFF 10.30 ± 0.24 Internal Pressure : 9.3 ± 0.2 kgf/cm2 (906.9 ± 14.7 kPa)
500 Timer Adjust 100 0 REC OFF 10.30 ± 0.24 Internal Pressure : 7.4 ± 1.1 kgf/cm2 (730.0 ± 108.0 kPa)
500 Timer Adjust 200 50 REC OFF 3.00 ± 2.50
500 Timer Adjust 300 100 REC OFF 0
200 Timer Adjust 400 0 REC OFF 3.60 or more Internal Pressure : 4.3 kgf/cm2 or more (421.0 kPa)
100 Timer Adjust 500 0 REC OFF 0.40 or more Internal Pressure : 2.0 kgf/cm2 or more (196.0 kPa)
If Q is out of Target
400 SPV OFF 9 100 REC OFF — — Quantity with 9, 8, A, adjust
2nd. and 3rd. digits to get
"Target Quantity".
NOTE:
1. Select "REC ON" position every time when recording the final correction value.
2. Never forget removing pressure sensor from piping.
FIP-12C (CRT Workshop) 096500-303#
10. ADJUSTMENT OF FUEL DELIVERY ( When the correction value is raised by 1 level, the injection quantity
is increased approx. 0.2 - 0.3 mm /st•cyl (0.04 - 0.06 cc/200st•cyl).
3 )
ECD CONTROLLER SETTING Target Max.
Pump Quantity Spread In Outlet Fuel
Display Injection Duty Pump Dealer Original
Speed [ND - CPS] Delivery Temperature
Selector Quantity Ratio Select (cc/200st·cyl.)
(rpm) (cc/200st·cyl.) (mm3/st) (°C)
Command Command Switch
100 Q Adjust 000 0 REC OFF 12.6 ± 0.4 12.9 ± 0.4 — 42.0 ± 5.0
350 Q Adjust 100 0 REC OFF 3.8 ± 0.2 4.0 ± 0.2 2.5 42.0 ± 5.0
350 Q Adjust 200 0 REC OFF 10.6 ± 0.2 10.5 ± 0.2 — 42.0 ± 5.0
500 Q Adjust 300 0 REC OFF 14.4 ± 0.3 14.4 ± 0.3 2.5 42.0 ± 5.0
700 Q Adjust 400 0 REC OFF 10.3 ± 0.2 9.7 ± 0.2 — 45.0 ± 5.0
700 Q Adjust 500 0 REC OFF 20.5 ± 0.5 9.6 ± 0.2 cc/100st — 45.0 ± 5.0
1000 Q Adjust 600 0 REC OFF 10.8 ± 0.2 8.9 ± 0.2 — 45.0 ± 5.0
1000 Q Adjust 700 0 REC OFF 22.0 ± 0.3 10.3 ± 0.1 cc/100st 2.5 45.0 ± 5.0
1800 Q Adjust 800 0 REC OFF 6.9 ± 0.2 5.1 ± 0.2 — 48.5 ± 5.0
1800 Q Adjust 900 0 REC OFF 18.7 ± 0.3 16.7 ± 0.3 2.5 48.5 ± 5.0
NOTE : Adjust 2nd. and 3rd. degits of "Injection Volume Command Value" switch to get target quantity.
100 Confirm 000 0 REC OFF 12.6 ± 0.4 12.9 ± 0.4 — 42.0 ± 5.0
350 Confirm 100 0 REC OFF 3.8 ± 0.2 4.0 ± 0.2 2.5 42.0 ± 5.0
350 Confirm 200 0 REC OFF 10.6 ± 0.2 10.5 ± 0.2 — 42.0 ± 5.0
500 Confirm 300 0 REC OFF 14.4 ± 0.3 14.4 ± 0.3 2.5 42.0 ± 5.0
700 Confirm 400 0 REC OFF 10.3 ± 0.2 9.7 ± 0.2 — 45.0 ± 5.0
700 Confirm 500 0 REC OFF 20.5 ± 0.5 9.6 ± 0.2 cc/100st — 45.0 ± 5.0
1000 Confirm 600 0 REC OFF 10.8 ± 0.2 8.9 ± 0.2 — 45.0 ± 5.0
1000 Confirm 700 0 REC OFF 22.0 ± 0.3 10.3 ± 0.1 cc/100st 2.5 45.0 ± 5.0
1800 Confirm 800 0 REC OFF 6.9 ± 0.2 5.1 ± 0.2 — 48.5 ± 5.0
1800 Confirm 900 0 REC OFF 18.7 ± 0.3 16.7 ± 0.3 2.5 48.5 ± 5.0
2000 Confirm A00 0 REC OFF 16.8 ± 0.7 14.0 ± 0.7 49.0 ± 6.0
2300 Confirm B00 0 REC OFF 7.1 ± 0.6 5.2 ± 0.6 50.0 ± 6.0
2000 Confirm C00 0 REC OFF 0.6 or less 0.6 or less 51.0 ± 6.0
13. NOTE
Timing mark re-marking position : Based on cylinder B, cam lift distance (plunger) should be 2.39 mm