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Patent Form2
Patent Form2
(a)NAME : S.RAKESH
(b)NATIONALITY: INDIAN
(c) ADDRESS : AYYAVARIPALLY , WANAPARTHY , TELANGANA , 509105.
5. CLAIMS (not appticable for provisional specification, Claims should start with the preamble — '%/we claim"
on separate page)
6. DATE AND SIGNATURE (to be given at the end of last page of specification)
7. ABSTRACT OF THE INVENTION (to be given along with comp\ete specification on separate page)
Note: -
*Repeat boxes in case of more than one entry.
be signed by the applicant(s) or by authorized registered patent agent.
*Name of the applicant should be given in fufi family name in the beginning .
*Complete address of the applicant should be given stating the postal index state and country.
*Strike out the eoJumn whlch is!are not a plicabje
Technical Field
An electric bike with a PMSM and lithium-ion battery falls under several technical fields,
each contributing to its design and functionality:
1. Electrical Engineering: This field encompasses the design and analysis of the electrical
components of the e-bike. This includes:
Motor control: Designing and implementing the electronic system that regulates the
PMSM's speed and torque based on rider input and sensor data.
Battery management system (BMS): Ensuring safe and efficient operation of the
lithium-ion battery by monitoring voltage, current, temperature, and other parameters to
prevent overcharging, over-discharging, and overheating.
Power electronics: Converting the battery's DC power to the AC power needed by the
motor and vice versa, involving components like inverters and converters.
2. Mechanical Engineering: This field deals with the mechanical aspects of the e-bike,
including:
Motor integration: Designing the system that mounts the PMSM onto the frame,
ensuring proper alignment and torque transmission to the drivetrain.
Drivetrain design: Optimizing the chain, gears, and cassette to work seamlessly with the
electric motor's power delivery and the rider's pedalLing input.
Frame design: Considering the weight distribution and additional stress placed on the
frame due to the motor and battery, ensuring structural integrity and rider comfort.
Permanent magnets: Choosing magnets with the right strength, temperature resistance,
and cost-effectiveness for the PMSM.
Battery materials: Utilizing advanced materials like lithium-ion cells with high energy
density and long life for the battery pack.
Lightweight and durable materials: Selecting materials for the frame and other
components that balance weight reduction with strength and safety requirements.
Higher efficiency: PMSMs convert more electrical energy into mechanical energy,
resulting in longer range and improved battery life.
Lighter weight and smaller size: This allows for lighter and more compact e-bikes,
making them easier to handle and store.
Lower maintenance: PMSMs have a simpler design with fewer moving parts, leading to
lower maintenance requirements.
Higher energy density: This allows for longer range and improved performance on a
single charge.
Lighter weight: This contributes to the overall weight reduction of the e-bike.
Faster charging times: Lithium-ion batteries can be recharged more quickly than older
battery types.
4. Government incentives: Many governments around the world are offering incentives
for the purchase of e-bikes, such as tax breaks and subsidies. This is helping to make e-bikes
more affordable and accessible to consumers.
The main advantages of e-bike are their significantly reduced environmental Impact compared
to conventional gasoline-powered motorbikes.
Additionally, e-bike offer operating costs due to their energy efficient nature and reduced
reliance on fossil fuels and the electricity is generally cheaper than gasoline, resulting in lower
fuel expenses for electric e-bike. And no need for regular oil changes, contributes to lower
maintenance and servicing costs. In conclusion, E-bike rapidly evolving segment of the
transportation industry, and their environmental benefits with cost savings, E-bike significant
role in the future of sustainable and efficient personal mobility.
Field of Invention
Electric motors: Electric motors have been around for over a century, with the basic
principles established in the 19th century. PMSMs are a specific type of electric motor with
permanent magnets on the rotor, offering several advantages like high efficiency and smooth
operation.
OBJECTIVE OF INVENTION:
While the invention of individual components like PMSM and lithium-ion batteries may have
had distinct objectives, the specific objectives behind combining them in an electric bike can
be summarized as follows:
Improved power and torque: PMSMs can deliver higher power and torque compared to
some other motor options, leading to better acceleration, hill climbing ability, and overall riding
experience.
Lighter weight: Lithium-ion batteries are lighter than older options, contributing to a lighter
overall e-bike weight, which can improve efficiency and handling.
3. Provide a smoother and quieter riding experience:
Smooth operation: PMSMs are known for their smooth operation due to the absence of
brushes and the inherent design of the motor, leading to a more comfortable ride.
Reduced noise: Compared to some other motor types, PMSMs generate less noise, making
for a quieter riding experience.
ELECTRIC BIKE
E-bike technology has evolved significantly, with a focus on improving efficiency and
user experience. PMSM motors have emerged as a promising choice due to their high
efficiency, torque characteristics, and regenerative braking capabilities. LiFePO4 batteries,
known for safety and durability, have become a preferred energy storage option
The Electric bike is a bike which is driven with the help of battery which is coupled to electric
motor.
Main principle: It works on the principle that the electromotive force of an A.C. motor
which receives electrical energy stored in D.C. battery is converted with the help of D.C. to
A.C. converter.
Existing System
As we are comparing with Ampere Reo Electric bike. In this survey we taking the
specifications of Ampere Reo Electric Bike . This bike provides Range up to 55km/per
charge with top speed 25kmhr and it will take charging time up to 8 to 10hours. And it is
using Lead acid battery as a power source with 48 kwh And with hub motor 1200w with
16Nm @420 rpm.
In our project, we are taking hero Splendour bike and converting into electric by replacing the
engine of bike. Here are using the lithium ion battery with 48volts and 30 ampere Compare to
lead acid battery it has Improved Energy Density, Enhanced Fast Charging. Extended Cycle
Life.
And we are using the mid drive motor instead of BLDC hub motor. PMSM means permanent
magnet synchronous motor. It has High Energy Conversion Efficiency typically ranging from
85% to 98%and. It will Reduced Energy Consumption. It has Lower Operating Costs,
Compare to the BLDC motor.
Proposed System
This electric bike gives range up to 40km per charge Top speed of this bike is 40km/hr
Within 5hours it will charge the full battery pack. We are providing the safety innovations in
this bike PMSM will give more torque than the BLDC hub motor.
Block Diagram
➢ ELECTRIC MOTOR: Which converts Electrical energy from the battery into
Mechanical power to drive the wheels.
➢ BATTERY PACK: The battery pack is where the electrical motor-bike store Electrical
energy.
➢ CONTROLLER: The controller is an electronic unit that manages the power flow
between the battery and the electric motor.
Detailed Description
• Introducing the Permanent Magnet Synchronous Motor (PMSM) in electric bikes brings
several advantages.
• PMSM motors offer higher power density, improved efficiency, and smoother operation
compared to other motor types.
• With their compact size and high torque capabilities, PMSM motors enhance the overall
performance and range of electric bikes.
• This technology contributes to a more enjoyable and efficient riding experience.
The working principle of a Permanent Magnet Synchronous Motor (PMSM) is based on the
interaction between a rotor equipped with permanent magnets and a stator with three-phase
windings. PMSMs are also known as Brushless DC Motors (BLDC), as their operation is
similar to that of a brushless DC motor. Here's a simplified explanation of the working principle
of a PMSM:
RATINGS OF MOTOR:
• Rated Power- 750W Motor
• Rated Voltage – 48V
• Rated Speed – 3000 RPM
• Rated Current – 25A
• Rated Torque – 2.71N.m.
• Maximum speed – 35-40km/hr.
SIGNIFICANCE OF PMSM:
1. High Efficiency: PMSMs are known for their high efficiency, which means they convert a
large percentage of electrical energy into mechanical energy. This efficiency is crucial in
applications where energy conservation is a priority, such as electric vehicles and industrial
machinery.
2. Precise Control: PMSMs offer precise control over speed and torque. This makes them
ideal for applications that require accurate and stable performance, such as robotics, CNC
machines, and high-precision manufacturing equipment.
High Power Density: PMSMs have a high power-to-weight ratio, making them suitable
for applications where space and weight constraints are important factors. This is particularly
beneficial in electric vehicles and aerospace applications.
TORQUE CHARACTERISTICS PMSM
• The torque characteristics of a Permanent Magnet Synchronous Motor (PMSM) are an
essential aspect of its performance. Understanding these characteristics is crucial for
designing and using PMSMs in various applications. Here are the key torque characteristics
of a PMSM:
2. High Starting Torque: PMSMs are known for their ability to provide high starting
torque, which makes them suitable for applications that require a motor to start under a load
or at low speeds, such as industrial machines and electric vehicles.
3. Linear Torque Response: PMSMs typically exhibit a linear relationship between torque
and current up to their rated torque. This means that by varying the current supplied to the
motor, you can control the torque output precisely.
While Permanent Magnet Synchronous Motors (PMSMs) offer numerous advantages, they
also come with several challenges and considerations that need to be addressed in various
applications. Here are some common challenges associated with PMSMs:
Temperature Management: PMSMs can generate heat during operation, and excessive
heat can reduce motor efficiency and lifespan. Efficient cooling and thermal management
systems are essential to prevent overheating, especially in high-power applications.
Sensor Integration: Many PMSM control systems rely on position sensors (e.g.,
encoders or resolvers) for accurate feedback and control. Sensor integration can add
complexity and cost to the motor system, and sensor failures can lead to operational issues.
Complex Control Algorithms: Achieving precise control and high efficiency with
PMSMs often requires complex control algorithms. Implementing these algorithms and
tuning them for specific applications can be challenging, particularly for those without
expertise in motor control.
BATTERY
a. Battery is the heart of the electric bike. It supplies the energy to motor.
b. Battery acts as a condenser by storing the electric energy produced by generator due to
electrochemical transformation and supplying it on demand.
c. It is also known as accumulator of electric charge. This generally occurs while starting the
system. It can deliver high electrical current for starting an engine.
d. Lead-acid, Nickel-Cadmium, Nickel Metal Hybrid and Lithium-ion batteries are currently
used for electric bike.
e. For electric bike, 2-3 battery are used and connected in series to produce larger input supply
to motor which is equal to 24-36V and it can be extended depends upon the rating of motor.
Batteries used for electric bike.
WORKING PRINCIPLE:
The movement of Lithium ions between the +Ve and –Ve Electrodes
during charging and discharging. when charging the battery , lithium ions move from the +Ve
Electrode (cathode) through an electrolyte to the –Ve Electrode (anode), where they are
stored .during discharge ,the li-ions move back to the +Ve Electrode , releasing Electrical
Energy that can be used to power Electronic devices.
LiFePO4:
✓ Lithium Iron Phosphate (LiFePO4) batteries offer several advantages for electric bikes (e-
bikes) that make them a popular choice among riders and manufacturers. Here are some key
advantages, including high energy density, long cycle life, and safety features, specific to
LiFePO4 batteries for e-bikes:
Lithium iron phosphate (LFP) batteries are gaining traction as a compelling option for electric
vehicles (EVs) due to several key advantages:
Safety: LFP boasts superior safety compared to traditional lithium-ion batteries. They are
less prone to overheating and thermal runaway, a process where a battery can rapidly heat up
and ignite. This characteristic makes them ideal for applications where safety is paramount,
such as public transportation and commercial fleets.
Durability: LFP batteries shine in terms of cycle life, meaning they can withstand more
charge and discharge cycles before degrading. This translates to a longer lifespan for the
battery pack, potentially exceeding 10 years in EVs compared to 6-8 years for other
chemistries.
Cost-effectiveness: While LFP batteries may have a slightly lower energy density than
some lithium-ion alternatives, meaning they store less energy per unit weight, their
production costs are generally lower. This can lead to a more affordable EV upfront, though
the overall cost depends on various factors.
Fast charging: LFP batteries are generally better suited for faster charging compared to
other lithium-ion types. This can significantly reduce charging times, improving the
practicality of EVs for daily use.
High Energy Density: LiFePO4 batteries have a relatively high energy density, allowing
them to store a significant amount of energy in a compact space.
Advantages:
o Significantly higher energy density: LFP stores much more energy for its weight and size,
enabling longer run times and lighter devices.
o Faster charging: LFP batteries charge considerably faster than lead-acid batteries.
o Longer lifespan: LFP batteries have a much longer cycle life, lasting several times longer
than lead-acid batteries.
o Environmentally friendly: LFP batteries are recyclable and don't contain lead, a toxic metal
found in lead-acid batteries.
Advantages:
• Higher energy density: LFP batteries offer greater energy storage than NiMH batteries for
their weight and size.
• Faster charging: LFP batteries can be charged much faster than NiMH batteries.
• No memory effect: Unlike NiMH batteries, LFP batteries don't suffer from memory effect,
where the battery "remembers" shallow discharges and reduces its capacity over time.
BMS
The battery management system is in place to keep track of each battery cell's specific
performance. Rather of allowing for individual performance, the BMS assures that each
battery cell drains, performs, and acts in the same way as every other cell in the battery.
If you have uniform cell performance, which is otherwise impossible, you will have
consistent performance and full operation of your motor. The BMS also extends the life of
your battery. Individual cells without a BMS can overcharge and explode, or they can drain
too far and become un-rechargeable, hastening their overall deterioration.
A defective BMS in your battery is the cause of failure if your Electric Bike battery explores
or fails out much sooner than the manufacturer claims. In fact, a defective BMS is one of the
most prevalent causes of your Electric bike poor performance.
➢ Haustein S and Moller M, 2016, Age and Attitude: Change in Cycling Patterns of Different E-
Bike user Segments.
➢ Jadoun R.S and Sushil Kumar Choudhary, 2016, Design and Fabrication of Dual Chargeable
Bicycle.