Phase Wise Water Balance Diagram

PULP MILLS UPGRADATION SHEET-Wood Street
Proposed Upgrdadation
Existing Facility
1 Wood - 1st Phase-240 tpd 2nd Phase-280 tpd 3rd Phase-300 tpd
Pulping Street Budgeted Budgeted Cost Budgeted
Particulars Cost lacs Remarks Particulars lacs Remarks Particulars Cost lacs Remarks
Chips Screen 150.00 Chips scren for processing the Belt Conveyors 200.00 Steel structure of belt Instrument valves 500.00 Instrument valves and diled
additional chips for the increased Structure conveyors need to and Field instuments upgradation to
production. strengthening strenthnen based on the Instruments. meet the increased production
increased loading of chips. demand.
Chipper and 80.00 To run both the chippers parallel Blow tank pumps 200.00 Blow tank pumps need to
6Nos.-Stationery rechipper rotor and efficient handling and and Pipe line replaced with higher
Vertical Digesters reprocessing of oversized chips Modifications capacity and supporting
piping works
Junk traps for sand 20.00 To reduce the frequency of Blow

removal. tank pump jamming with foreign
material.
O-D0-Eop-D1 -D2 Bleaching Sequence O-D0-Eop-D1 -D2 Bleaching Sequence O-D0-Eop-D1 -D2Bleaching Sequence
Upgradation of 800.00 TRP Press will be used to take Coarse screen with 250.00 Coasrse screen with Pretubes for 1,500.00 Prestubes for D0 and D1 stage
centrigugal Pumps additional production load and to complete complete with pipe lines, D0,D1 tower will be added in the existing
and Pipes for ODL and reduce the fresh water instruments and pumps and pressure system to provide the required
Unbleached sections consumption. pumps transmetrs and consistency reaction time at the increased
1 Elemental Chlorine Free transmeters will be installed productions levels to make the
to take the additional required quantity and quality
(ECF) bleaching production. pulp.
sequence with Oxygen
Delignification (ODL)
Stage ODL and Eop MC 250.00 To process the additional pulp MC Primary and 600.00 Pimary, Secondary and
pump Upgradation pumps will be replaced with brand secondary and tertiary screens with
new pumps. tertiary screen with complete piping and
pumps and instruments along with
instrumentation consistecy transmetrs will
be installed to take care the
additional production.
Piping, Valves and 300.00 Piping for making the bypass Centriclearns 200.00 Addional bottles of
Check valaves , gate system to run the plant in case of setalites with centricleaners will be added
and ball valaves any equipment breakdown. Complete Head, to handle the increased
middle cone and production.
lower cones.
TRP press will take care of

TRP press 1,500.00 additional throughput
Total 1,600.00 1,450.00 3,500.00

PULP MILLS UPGRADATION SHEET-Agro Street
Proposed Upgrdadation
Existing Facility 1st Phase-198 tpd 2nd Phase-231 tpd 3rd Phase-247.5 tpd
1 Agro-
Pulping Street
Particulars Budgeted Remarks Particulars Budgeted Cost Remarks Particulars Budgeted Cost Remarks
Cost lacs lacs lacs
Tube no 2 complete 200.00 Tube Time scew will be used to Pulper , Junk Trap 250.00 These equipment will be used Bezner screen 200.00 Additional Bezner screen will
screw with bearings. replace the old CD tube no 2 screw. valaves ,Pipe Lines, for 2nd stage wet washing at be installed in wheat straw
Cross screw Conveyor. old CD to make the system yard . It will work as coarse
similar to new CD. screening for wheat straw
screening before the existing
screens.
Complete inlet 50.00 Inlet chamber is impregenation Aqua Seperator with 300.00 Aqua seperator will be used Feeding screw 250.00 To mechanized the wheat
chamber vessel and looking to the increased level control Box to remove the dirty water straw feeding for trougble free
production it will be upgraded with from slurry and to increase uniform feeding to get the
Two nos. of Continuous new. the consistency from 3% to consistent wheat straw flow
Digester 20% . rate.
DSM scrrens 150.00 Additional filtrate will be processed White liquor heating 200.00 White liquor heater will heat Black liquor 200.00 To recover the black liquor
through DSM screen to remove the system at CD. the white liquor before cooling system. heat to enable cold blowing.
coarse suspended solids. entering to CD and with this The cold blowing is prefered
system we will recover the blowing technology for better
condensate too. quality. Cold blowing also helps
in reduction of flash heat
discharge.
O-D0-Eop-D1 Bleaching Sequence O-D0-Eop-D1 Bleaching Sequence O-D0-Eop-D1 Bleaching Sequence
Upgradation of 800.00 To meet the increased production Coarse screen with 350.00 Coasrse screen with complete Pretubes for 1,500.00 To install prestubes for D0 and
1 centrigugal Pumps centrifugal pumps and pipe lines complete instruments with pipe lines, pumps and D0,D1 tower D1 stage for providing the
and Pipes for ODL and will be upgraded based on the and pumps. pressure transmetrs and retention time at the increased
Unbleached sections hydraulic load. consistency transmeters will production throughput
be installed to take the
Elemental Chlorine Free additional production.
(ECF) bleaching
sequence with Oxygen
Delignification (ODL)
Stage Piping, Valves and 300.00 Piping for making the bypass Primary and 650.00 Pimary, Secondary and TRP press 1,500.00 TRP press will take care of
Check valaves , gate system to run the plant in case of secondary and tertiary tertiary screens with additional throughput
and ball valaves of any equipment breakdown. screen with pumps complete piping and
Bleaching Section. and. instrumentation instruments along with
consistecy transmetrs will be
installed to take care the
additional production.
Centriclearns setalites 300.00 Addional bottles of

with Complete Head, centricleaners will be added
middle cone and to handle the increased
lower cones. production.
ODL and Eop MC 250.00 To process the additional

pumps upgradation. pulp MC pumps will be
replaced with brand new
pumps.
Total 1,500.00 2,300.00 3,650.00

Paper Machine Back Fresh
Pulp Production
Production Water Water
Agro Hardwood Total
Existing 165 200 365 450 5400 7657
Phase 1 198 240 438 540 5400 7657 9188 1531
Phase 2 231 280 511 630 5355 7657 8933.1666667 1276

Phase 3 247 300 547 675 5400 7657
Remarks
Quantity
21 Quanitity per day-
in M3/hr m3 13057
1.HRSCC Clarifier will be instaled in Wet Washing and we will
recycle back the wet washing filterate 25 600
m3/hr
2.Mechanical Seal and gland cooling Water will be collected
in tank and will be used in wet washing at the rate
17 18 432
m3/hr
3.Fresh water in Eop cleaning shower will be replaced with
D2 filterate a
15 TRP Will reduce the water consumption 5 m3/ton 2555

14
Existing
As is Wood Street TPD 200 TPD
Fresh water-M3/Day-FW 3576 FW Fresh water
Machine BW Recycling-M3/day-BW 1080 BW Back water
Secondary Condensate-M3/Day 960 SC Secondary Condensate
Dig BSW 1 BSW 1 BSW 1 Decker
102 Sealing water

Chemical recovery
BlaechinTo ETP 24
Fresh water -M3/t pUlp 17.88
1st Phase
Sealing water
116.1
Chemical recovery

6
To ETP
2nd Phase
Fresh water-M3/Day-FW 2980.8 FW Fresh water
113.2 Sealing water

Chemical recovery
Fresh water -M3/t pUlp 11
6
To ETP
3rd Phase
102 Sealing water
Chemical recovery
6
To ETP
SC FW
20 88
102 40 43
POW 1 POW 2 D0 Eop D1 D2
BW
88 45
102
62
FW
Sealing water 108 TO ETP

24 132
24
SC FW FW
0
88
116.1 40 43
BW
88 45
116.1
76.1
FW
Sealing water
94 TO ETP
24 18 M3/hr.
Recycling
6
To ETP
SC FW FW
0
90
113.2 40 45
BW
90 45
113.2
73.2
FW

24 18 M3/hr.
Recycling
6
To ETP
SC FW FW
0
111
102 40 66
BW
111 45
102
62
FW
24 18 M3/hr.
Recycling
6
To ETP
FW 7656
BW 5402
ETP 5952
1.Fresh water in Eop cleaning shower will be

replaced with D2 filterate@20 M3/Hr.
FW 7658
BW 5402
ETP 5928
2.Mechanical Seal and gland cooling Water will be

collected in tank and will be reused in wet washing.
FW 7661
BW 5402
ETP 5928
TRP Will reduce the water consumption.
Ultra spray showers has to be installed to optimize Spray

showers water consumption. Ultra Showers are effective to
reduce the water consumption while maintaning the same
washing
FW 7656
BW 5402
ETP 6000
Existing
As is Agro Street TPD 165 TPD
Wet washing BSW 1 BSW 1 BSW 1 Decker
4130
UASB
3965
102 Sealing water

Chemical recovery
To ETP
1st Phase
4130
112 Sealing water

Chemical recovery

23
To ETP
2nd Phase
4130
112 Sealing water

Chemical recovery
40
To ETP
3rd Phase
4130
120 Sealing water
Chemical recovery
22
To ETP
SC FW
20 73
102 40 65
BW
73 8
102
62
FW

23
SC FW FW
20
87
112 40 79
BW
87 8
112
72
FW

23
23
To ETP
SC FW FW
20
91
112 40 83
BW
91 8
112
72
FW

40
40
To ETP
SC FW FW
20
91
120 40 83
BW
91 8
120
120
80
FW

40 18 M3/hr.
Recycling
Etp water 133

22
To ETP
1.HRSCC Clarifier will be instaled in Wet Washing
and we will recycle back the wet washing filterate
TRP Will reduce the water consumption
Ultra spray showers has to be installed to reduce

Spray showers water consumption

collected in tank and will be used in wet washing at
the rate

Phase Wise Water Balance Diagram

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Phase Wise Water Balance Diagram

Uploaded by

Copyright:

Available Formats

PULP MILLS UPGRADATION SHEET-Wood Street

Junk traps for sand 20.00 To reduce the frequency of Blow

TRP press will take care of

Total 1,600.00 1,450.00 3,500.00

O-D0-Eop-D1 Bleaching Sequence O-D0-Eop-D1 Bleaching Sequence O-D0-Eop-D1 Bleaching Sequence

Centriclearns setalites 300.00 Addional bottles of

ODL and Eop MC 250.00 To process the additional

Total 1,500.00 2,300.00 3,650.00

Existing 165 200 365 450 5400 7657

Phase 1 198 240 438 540 5400 7657 9188 1531

Phase 2 231 280 511 630 5355 7657 8933.1666667 1276

15 TRP Will reduce the water consumption 5 m3/ton 2555

102 Sealing water

Fresh water -M3/t pUlp 12.5

113.2 Sealing water

Fresh water -M3/t pUlp 11

Fresh water -M3/t pUlp 11

Sealing water 108 TO ETP

Sealing water 96 TO ETP

1.Fresh water in Eop cleaning shower will be

2.Mechanical Seal and gland cooling Water will be

Ultra spray showers has to be installed to optimize Spray

102 Sealing water

112 Sealing water

Fresh water -M3/t pUlp 24

112 Sealing water

Fresh water -M3/t pUlp 20

Fresh water -M3/t pUlp 18

Sealing water 93 TO ETP

Sealing water 130 TO ETP

Sealing water 151 TO ETP

Sealing water 133 TO ETP

Etp water 133

Ultra spray showers has to be installed to reduce

2.Mechanical Seal and gland cooling Water will be

You might also like