Jowa Odme Manual

JOWA CLEANTOIL 9000 Operations and Technical Manual.
List of contents 2:nd Edition, Sep. 1997
Chapter Page
1. Introduction and General description 2
2. Operations 18
3. Maintenance and Troubleshooting 44
4. Installation 75
5. Flowmeter and Log 84
6. Spare parts and Consumables 88
7. Figures and Drawings 92
8. Certificates of type test and Approvals 98
9. Cleaning solution data 99
10. Intrinsically safe equipment and 100-101

related installation arrangements
11. Work shop test
Conditions.
All information provided by JOWA about this equipment is given in good

faith and is based on the best knowledge available at the particular time.
No responsibility is, however, assumed for possible inaccuracies or
omissions.
The content of this manual may be copied as required for operational use
on the vessel in which the equipment is installed. This Manual must not
be copied, in full or in part, for disclosure to third part.
The software incorporated in the equipment is furnished on a strictly ”as

is” basis. The software is proprietary to Brännström Elektronik AB.
The disclosure of the software coding is not allowed.
The software may not be copied in whole or part.
JOWA AB
Tulebo 865
428 34 Kållered Gothenburg, SWEDEN
Telephone +46 31 795 00 40
1
Telefax +46 31 795 45 40
2
Chapter 1 - Introduction and General Description
This chapter contains general information and description of the

CLEANTOIL 9000 equipment. The information is edited in the following
subsections and paragraphs.
Page
1.1 Introduction. 3-5
1.2 General description. 6

1.2.1 Sample feed pump options. 7
1.2.2 Measuring principle. 7
1.2.3 Standard installation arrangement. 8
1.3 Technical descriptions and specifications. 9

1.3.1 Cleantoil input signals. 9
1.3.2 Cleantoil output signals. 10 - 11
1.3.3 Computer unit technical description. 12
1.3.4 Converting unit technical description. 13 - 14
1.3.5 Analysing unit technical description. 15
1.3.6 Pump unit technical description. 16
1.4 Cleantoil delivery extent. 17
3
1.1 Introduction
The JOWA CLEANTOIL 9000 Oil Content Meter is approved in accordance with
the test and performance requirements for "second generation" monitors,
contained in IMO Resolution A.586(14) and MEPC.51(32). The requirements of
the MARPOL Convention are that all oil tankers with a gross tonnage of 150
GRT and above must have an oil discharge monitoring and control system
installed, incorporating and approved oil content meter.
The Resolution specifies two different levels of documentation of the overboard

discharge of oily water. A type "A" monitoring system is required in new oil
tankers of 4000 dwt and above and must employ a control unit together with a
starting interlock and an automatic overboard valve control system.
A type "B" system is required in new oil tankers of less than 4000 dwt. Such
system must employ a computing unit and the system need not have a starting
interlock, nor any automatic overboard valve control system.
The requirements in Res A.586(14) and MEPC.51(32) apply to tankers with a

date of keel laying or equivalent stage of construction of 2 October 1986 or
later.
"Existing" tankers, according to the MARPOL applicability scheme, have

generally had to be equipped with an oil discharge monitoring and control
system satisfying the requirements in an earlier IMO Resolution, A.496(XII). Any
"existing" tanker being equipped with an oil discharge monitoring and control
system after 2 October 1987 must however be equipped with an oil content
meter approved to the requirements of the new Resolution.
In the A.496(XII) resolution and the related specifications several levels of

compliance are incorporated. Depending on the size and age of the vessel and
the time of compliance with the requirements. A total of seven different
compliance categories, Cat I to Cat V with subcategorises, are identified with
the applicability and features shown in the table and the related notes at the end
of this section.
The Resolution A.586(14) and MEPC.51(32) recognises two different levels of

performance of the computer of the system. The performance of a "control unit",
as required to be incorporated in a type "A" monitoring system, includes the
automatic handling of information about oil content, flow rate of discharge, ships
speed, date and time and status of the overboard valve control system. A
"computing unit", as required to be incorporated in a type "B" monitoring system
need only receive automatic inputs of oil content and time and date and receive
manual inputs of flow rate, ships speed and position of the overboard valve.
4
The Cleantoil computer is designed so that it will satisfy both levels of

documentation and can be used in systems of both configurations. Wherever in
this manual the world "computer" is used, it refers to the equipment in the
Cleantoil system, that can be used either as a "control unit" or as a "computer
unit" under the MARPOL regulations and requirements.
The complete oil discharge monitoring and control system must be installed in
accordance with an approved installation specification, being part of a "plan
approval" package, the content of which is specified in detail in the Resolution
mentioned above. The approval of such documentation is in principle a
responsibility of the flag administration of the tanker but most administrations
have authorised the recognised classification societies to perform the
examination and approval of the installation documentation as well as the
completed installation.
The plan approval documentation must contain at least all the following:
- a description of the complete monitoring and control system as being installed
in the particular tanker, including description of the vessels pumping and piping
systems and the procedures for handling of oil contaminated water.
- an operations and descriptive technical manual for the complete system as
installed , including operational procedures for the various phases of the
overboard discharging.
-procedures for normal operation of the system and procedures for the
operation in case of equipment malfunction.
- detailed technical information covering the entire system, including information
about fault finding.
- a technical installation specification, detailing the installation of components
and the means for complying with relevant gas tightness and space safety
requirements.
- recommended test and check-out procedures for the entire system as
installed.
- complete technical and operations manuals for the oil content meter and other
main components of the system.
The normal way of complying with these requirements, and the way required by
most classification societies, is that of development of a complete, ship specific,
systems manual, covering all the above aspects, and in which this oil content
meter manual is incorporated as one main part.
It is further required that the manual for the oil content meter must only contain
information relevant for the particular installation. This manual, being of general
validity for a range of Cleantoil configurations, may then have to be adjusted by
removal of excess information.
It is recommended that the development of the complete installation and

systems manual is carried out by specialist consultant engineers, well
experienced with this particular task. JOWA will be pleased to arrange for the
5
development, and approval by the relevant classification society, of such

complete documentation at a favourable cost level.
6
Table from IMO resolution A 586(XIV)
Guidelines and specifications for oil discharge monitoring and control systems
for tankers.
Category A: Tankers > 4000 DWT
Category B: Tankers >150 Gross Tons - < 4000 DWT
Feature Category
A B
Input Information
A A
PPM A M
Flow Rate A M
Speed A A
Date and Time
Starting interlock A M
Discharge
Valve Control A M
Output Information
L/mile A* A*
Total Quantity A* A*
Date and Time A* A*
PPM A* A*
System Format Control Unit Computing Unit
A: Automatic Function
M: Manually inserted data from installed source
*: Information presented or permanent record
7
1.2 General Description
JOWA CLEANTOIL 9000 oil content meter is certified to meet the requirements
of IMO Resolution A.586(14) and MEPC.51(32).
JOWA CLEANTOIL 9000 have a measuring range of 0 - 1000 PPM.
JOWA CLEANTOIL 9000 is robust, easy to install, easy to use and easy to
maintain.
JOWA CLEANTOIL 9000 has a unique self-cleaning design feature, making

manual cleaning virtually unnecessary.
JOWA CLEANTOIL 9000 is a high quality product. The most exposed parts are
made of stainless steel. The components of the electrical and electronic
sections are designed for obtaining long lifetime.
JOWA CLEANTOIL 9000 oil content meter consists of the following main parts:
A computer unit, intended to be installed in the cargo control room or in an

equivalent non-hazardous space. The computer unit receives data
from the other CLEANTOIL components. This information is treated for
computing and control purposes and is documented on a printer according to
the requirements of the IMO Resolutions the other parts of the CLEANTOIL
system are controlled from the computer unit.
A converting unit, intended to be installed in the engine room.

The converting unit converts electrical control signals from the computer unit to
pneumatic or electrical power signals for operation of the components that are
part of the CLEANTOIL 9000 equipment. The converting unit contains electrical
power supply with Zener barriers for the analysing unit and for a two wire 4 - 20
mA flow meter system (when installed). The converting unit also contains a
cleaning solution pump and a cleaning solution tank.
An analysing unit, intended to be installed in the pump room or other hazardous

space. The analysing unit contains the oil content measuring unit and a
pressure transmitter that monitors the sample flow through the measuring cell.
The distance between the sampling probes and the analysing unit should be as
short as possible and must take into account the permissible maximum
transport time for the sample water. The maximum distance is normally in the
range of 25 metres.
A sample feed pump of gear type, intended to be installed in the pump room
from the analysing unit.
8
1.2.1 Sample feed pump options
The sample feed pump motor can be one of 4 kinds:
One standard alternative for applications with crude oils, "black" and "white"
products and oil like substances.
1/ A standard electrical drive motor positioned in non hazardous area, pump in

hazardous area, driven via a bulkhead penetration with shaft seal.
3 alternatives for applications with crude oils, "black" and "white" products. This
alternatives should only be used where alternative 1/ isn’t applicable.
2/ an electrical explosion proof motor with an EEx d I/IIB T5 approval. This

motor is recommended for use in areas where this is permitted by the
relevant authorities.
3/ a pneumatic motor, operated on the ship's compressed air system.
4/ a hydraulic motor, intended to operate on ship's hydraulic power system.
1.2.2 Measuring principle
The measuring principle employed in the CLEANTOIL equipment is based on a

combination of light scattering in three different angles. The sample water
stream is homogenised in the sample feed pump and is passed though a quartz
tube where it is exposed to a light beam in the light transmitted and scattered in
the selected angles is dependent on the type and amount of contaminates in
the water stream. Signals from non-oil contaminants can be compensated for in
the computer processing of the information due to their different light scattering
characteristics.
The measuring cell is flushed with clean water and a cleaning solution for a
short moment once a minute during operation in order to keep the cell clean.
The proper operation of the measuring cell is monitored by a pressure

transmitter that will notify the system about conditions which indicate abnormal
supply of sample water.
9
1.2.3 Standard Installation Arrangement
A typical installation arrangement of a CLEANTOIL equipment is illustrated in

Dwg. MJC-10-1. The figure illustrates a standard installation with an electrically
driven bulkhead penetration sample feed pump.
The computer unit is located in the control room and is connected to the valve
control console for overboard valve operation/starting interlock and for valve
position information.
The converting unit is mounted in the engine room as well as armature and
controls for water and air supply to the components in the pump room.
The analysing unit is mounted in the pump room side of the bulkhead above the
bulkhead penetrations for small diameter piping for water and control air as well
as for electrical wiring of the intrinsically safe circuitry of the measuring system
are arranged at a suitable location, making the connections as short as
possible.
Sample probes and sample return probes are arranged in the overboard piping
as required, as well as the flow meter. The sample probe valves may optionally
be remote controlled from CLEANTOIL, and connected to the converting unit.
Further description of options of various installation arrangements is given in

Chapter 7.
10
1.3 Technical Descriptions and Specifications
This Section contains technical specifications and brief functional descriptions of

the main components of the JOWA CLEANTOIL 9000 equipment. The
components of the CLEANTOIL equipment receive information from various
sources and produce various outputs as summarised in paragraphs 1.3.1 and
1.3.2 below.
1.3.1 Cleantoil Input Signals
JOWA CLEANTOIL receives the following signals from components being part
of the equipment and from other components.
1. Analogue signal 4 - 20 mA from a flow meter.
2. Analogue signal 4 - 20 mA from analysing unit pressure transmitter.
3. 4 signals 0 - 2 mA from IR sensors in the measuring unit.
4. Low level signal from the cleaning solution tank.
5. Alarm signal from sample pump overcurrent relay.
6. Start and stop signal from Converting unit.
7. Signal from air pressure switch.
8. Signal from push button for running the cleaning solution pump manually.
9 Pulse signal from ships log.
10 Signal from manual override switch to control the overboard discharge valve
Purpose: To enable, in case of failure, overboard discharges independent
of the CLEANTOIL equipment.
11a Voltage free switch input for indication of overboard valve open position.
Purpose: To indicate overboard valve position.
11b. Voltage free switch input for indication of overboard valve close position.
the input is only used in "extended" valve control logic option.
11c. Voltage free switch input for indication of slop tank valve open position.
The input is only used in "extended" valve control logic option.
11d. Voltage free switch input for indication of slop tank valve close position.
The input is only used in "extended" valve control logic option.
11
1.3.2 CLEANTOIL Output Signals
The JOWA CLEANTOIL equipment provides the following output signals to

internal functions.
1. Intermittent current supply to the IR LED in the analysing unit.
2. Analysing valve activation.

Purpose: To enable cleaning cycle of analysing unit.
3. Sample point valve control relay output. Usage is optionally.

Purpose: Facilitate remote control of sample point.
This output has a configuration dependent function. Optionally a solenoid
valve for this purpose is included in the converting unit.
4. Overboard valve control relay output.

The corresponding computer relay output is usually used.
Purpose: Automatic opening and closing of overboard valve.
This output has a configuration dependent function. The output may be
used for controlling sample point valve. Refer to schematic drawings in
chapter 7. Optionally a solenoid valve for this purpose is included in the
converting unit.
5. Fresh water valve control relay output. External solenoid valve is included.
Purpose: To facilitate automatic cleaning of the analysing unit.
6. Converting unit overboard valve or starting interlock relay output.
7. Cleaning solution pump control.

Purpose: To facilitate automatic cleaning of the analysing unit.
8. Sample feed pump forward/backward control.

Purpose: Start oil content monitoring and the cleaning cycle automatically.
9. Alarm relay output.

Purpose: To activate the external alarm.
10. Warning relay output.

Purpose: To activate the external warning signal.
11a Computer unit overboard valve open or interlock relay output.
11b Computer unit overboard valve close output. Only used in extended mode.
11c Computer unit slop tank valve open output. Only used in extended mode.
11d Computer unit slop tank valve close output. Only used in extended mode.
12
12. Printer.
Purpose: To record the operation of the equipment.
13. 40 characters LCD.

Purpose: Communication between the computer and the operator.
14. LED’s on the computer.
ON Computer power supply.
ALARM One or more alarms are activated.

If flickering, one or more warnings are activated.
AV Indication of analysing valve position.
CLN Indication of cleaning cycle.
PF Light intermittently when you entering a manual

concentration of ppm in line 1.1b.
OBV Indication of oil content monitoring. For manual overboard

valve equipment the indication is intermittent when
CLEANTOIL 9000 demands the operator to close the
overboard valve, and steady when the operator is allowed
to open it.
13
1.3.3 Computer Unit Technical Description
Purpose and function:
The computer unit contains all facilities, necessary to carry out the computing
and recording of the overboard discharges, as specified in the Convention and
the related Resolutions. The computer calculates the oil content in the sample
water, using information from the sensors in the analysing unit. The computer
unit calculates the rate of discharge of oil and the total quantity discharged
during a voyage from the oil content and flow meter input information. All
calculations are identified to time and date, using a built- in time information
generator. Failures and malfunctions are monitored. Alarms are given at
exceedence of discharge limits and at failures. All information is printed in a
durable format on a printer. Additionally the computer unit has the overall
control functions of the remaining parts of the entire system.
Dimensions: 345 x 600 x 420 ( Height x Width x Depth )

Cable glands not included.
Weight: 35 Kg
Colour code: RAL 7032
Power supply: 220VAC +-10 % 50/60 Hz 50VA The power supply should be
equipped with a main switch or a detachable power supply
connector and a fuse size of max. 6 A.
Installation place: Bulkhead mounted in cargo control room or equivalent

space.
Communication: Converting unit signal communication. 8 wire 0.5 mm2 pair

twisted shielded cable. Maximum length 120 m.
Input signals: Ships speedlog, voltage free switch.

Min. switch on/off time: 33 ms.
Max. switch on/off debounce time: 8 ms for suppression.
Pulse frequency range: 45-999 pulses/nm.
Other input signals see chapter 1.3.1.
Output signals: See chapter 1.3.2
14
1.3.4 Converting Unit Technical Description
Installation place:
Bulkhead mounted in engine room or equivalent non-hazardous area.
Dimensions: 600 x 760 x 220 (Height x Width x Depth)

Cable glands not included.
Weight: 44 Kg
Colour code: RAL 7032
Physical arrangement:
The converting unit is built into a enamel lacquer coated steel cabinet, divided in
two sections. The left hand compartment contains electrical components for
external equipment, e.g. relays, transformers, Zener barriers and connection
terminals. The right hand compartment contains the tank and pump for the
measuring cell cleaning solution, related controls and solenoid valves for
pneumatically operated components.
Electrical supply:
1. The standard model is designed for electrically powered pump motor and has
the following supply specification:
3 phase 440/380VAC +- 10% 60/50Hz 1200VA.
The power supply should be equipped with a main
switch or a detachable power supply connector and
a fuse size of 3 x 10 A.
2. Units equipped to control pneumatically or hydraulically powered pump

motors. Available for electric power supplies of:
1 phase 220VAC +- 10% 50/60Hz 200VA or
1 phase 440/380VAC +- 10% 60/50Hz 200VA.
The power supply should be equipped with a main
switch or a detachable power supply connector and
a fuse size of 6 A.
Optionally the converting unit can be equipped with

main switch and designed for fuse sizes of 50A.
Air supply: Compressed air. 1m3/h, 4 - 6 Bar clean and dry

control air.
Communication: Computer unit communication. 8 wire 0.5mm2 pair

twisted shielded cable.
15
16
Two 2 wire 0.5mm2 blue marked shielded cables for

signals from the analysing unit.
Maximum length 50 m.
One 6 wire 0.5mm2 blue marked shielded cable

for signals from the analysing unit.
Maximum length 50 m.
Pneumatic signal for controlling the analysing unit

valve. Pipe dimension 6/4mm.
Inputs: Flow meter signal current input 4 - 20 mA.
Pressure switch for monitoring of supplied air

pressure, and in certain configurations, for
monitoring of the overboard valve position.
Outputs: 1. The Standard unit are designed to supply

electrical pump motors and has a 3 phase sample
feed pump motor supply output.
2. Units designed to operate with pneumatically or

hydraulically powered sample feed pump motors:
Sample feed motor forward running output, intended

to supply a pneumatic or hydraulic solenoid valve,
24VAC 0.5A.
Sample feed pump motor backwards running output,

intended to supply a pneumatic or hydraulic
solenoid valve, 24VAC 0.5A.
2 relay outputs optionally intended to supply 24VAC

0.5A solenoid valves and one sample point valve or
two sample point valves. See configuration
information.
Optionally the solenoid valves can be included in
the converting unit.
Cleaning water valve control output. 24VAC 0.5A.
Cleaning solution output.
17
1.3.5 Analysing Unit Technical Description
Installation place: Bulkhead mounted in pump room. Maximum length of

sampling piping from any sample point is 25 metres.
Safety approvals: The electrical components of the analysing unit have the
following approvals:
The measuring unit
EEx ia IIC T4 Tamb0-65C SP Ex88601x
The pressure transmitter
EEx ia IIC T4 Ta 80c BAS Ex802217x
EEx ia IIC T4 Ta 80c BAS Ex89c2251
EEx ia IIC T4 Ta 80c LCIE No 87.B6024x/
LCIE No 88.8001X
Dimensions: 400 x 400 x 210 (Height x Width x Depth) Valves and

cable glands outside the cabinet are not included.
Weight: 21 Kg incl. blue marked shielded cables, 3 x 20 meter.
Physical arrangement: The stainless steel cabinet contains the measuring

unit, mounted in the upper part of the interior space, and
below that the valve actuators required for changing
between measuring and cleaning modes, a pressure
transmitter monitor the pressure in the measuring cell.
Communication: Two 2 wire 0.5mm2 blue marked shielded cables for

signals from the converting unit. Maximum length 50 m.
One 6 wire 0.5mm2 blue marked shielded cable for

signals from the converting unit. Maximum length 50 m.
Control air from the converting unit for operation of the

analysing unit valve Pipe dimension 6/4mm.
Inputs: Sample water input.

Sample flow 9001/h. Temperature range 0 - 50C.
Cleaning solution input.

Average Cleaning solution consumption is 0.1 l/h during
measuring, and approx. 1 l/h during aftercleaning cycle.
Fresh water input.

Average water consumption is 60 l/h during measuring
and approx. 600 l/h during aftercleaning cycle.
The temp. of the cleaning water should not exceed 45 C.
Outputs: Sample output.
18
Grab sample output.
19
1.3.6 Standard pump Unit technical Description
The standard alternative:
Installation place: Bulkhead penetration mounted, motor in engine room

and pump in pump room.
Maximum distance from analysing unit to be 1 metre.
Dimensions: 260 x 230 x 550 (Height x Width x Depth)
Weight: 42 Kg ( pump and electric motor )
Physical arrangement: The pump unit consists of a gear pump of bronze. The
motor and pump are mounted on each side of a circular
bulkhead plate. The drive axis is sealed by double lip
seals, and the intermediate space is oil filled. A
transparent oil reservoir is available on the engine room
side.
Approval: Crude oils, "black" and "white" products and oil like
substances.
Model designation JOWA CLEANTOIL 9000 XBX XXX XXX
Power supply: 440/380VAC 60/50Hz 2.5kW - 2.2kW
Output flow: 900l/h.
Output pressure: 3,5 Bar.
20
1.4. JOWA CLEANTOIL 9000 oil content meter delivery extent
The following parts are included in one set of JOWA CLEANTOIL 9000
equipment:
Qty Part description.
1 Computer unit, adapted according to model designation specified at

order.
1 Converting unit, adapted according to model designation specified at

order.
1 Analysing unit.
1 Pump unit, according to model designation specified at order.
1 Sample inlet filter.
1 Inlet sample probe with sample probe valve.
1 Outlet sample stub with valves.
1 Fresh water valve unit, comprising of a solenoid valve, a shut off valve, a
check valve and a vacuum check valve.
1 Air regulator with supply shut off valve.
1 Bulkhead shut off valve for fresh water.
1 Bulkhead shut off valve for cleaning solution.
4 JOWA CLEANTOIL 9000 Operations and Technical Manual.
1 Kit of spare fuses
2 Cleaning solution / 5 l.
2 Cleaning brush.
5 Roll of printer paper.
2 Printer ribbons
21
Chapter 2 - Operations
This chapter describes the operation, programming and servicing of the

CLEANTOIL,. The daily operation is covered in sections 2.2 to 2.4.
Certain routine servicing is covered in 2.6 to 2.9. Detailed description of
programming functions are covered in 2.4.
Page
2.1 Cleantoil computer unit, general functions. 19
2.2 Operation procedure. 20

2.2.1a Start up check list. 20
2.2.1b Description of Cleantoil keyboard. 21 - 22
2.2.1c Example of programming. 23 - 24
2.2.2 Cleantoil with automatic operated overboard valves. 24
2.2.3 Cleantoil with manual operated overboard valves. 24
2.2.4 Closing down check list. 25
2.2.5 Manual override. 26
2.3 Cleantoil computer program description. 27 - 28

2.3.1 Computer head line description. 29
2.3.2 Computer programming page description. 30 - 31
2.4 Programming of operational parameters. 32

2.4.1 Selection of sample point. 32
2.4.2 Selection of 15ppm mode. 32
2.4.3 Selection of 30 l/nm mode. 32
2.4.4 Selection of oil type. 33
2.4.5 Resetting of the total quantity of oil discharged overboard. 34
2.4.6 Alarm limit of permitted total quantity discharged overboard. 35
2.4.7 Select AUT flow measuring mode or MAN flowrate input. 35
2.4.8 Select AUT speed measuring mode or MAN speed input. 36
2.4.9 Adjust the overboard discharge rate of oil warning limit. 36
2.4.10 Adjust the overboard discharge oil content warning limit. 36
2.4.11 Setting of real time clock. 36
2.5 Alarm, Warning and reset procedures 37
2.6 Printer printout descriptions. 38 - 41

2.6.1 Printer paper loading. 42
2.6.2 Ribbon changing. 42
2.7 Refillment of cleaning solution. 43

2.8 Manual cleaning of the analysing unit. 43
2.9 Sample pump shaft seal oil refillment. 43
22
2.1 Cleantoil Computer Unit Functional Description.
This section contains a brief description of the function of the computer unit,
including information about its operation and use.
Detailed procedures for the operation of the equipment are given in the
following sections, see:
2.2 Operations Procedures
2.3 Cleantoil Computer Unit Program Description
2.4 Programming of Operational Parameters.
2.5 Alarm, Warning and Reset Procedures
The Cleantoil computer unit

- controls the measuring cycle and the cleaning cycle.
- calculates oil content in the sample water.
- calculates the instantaneous rate of discharge of oil, expressed in litres per
nautical mile.
- calculates the total amount of oil discharged overboard during a voyage.
- records on a printer the oil content, the instantaneous rate of discharge of oil
and total amount of oil discharged and other parameters, all related to time
and date.
- is equipped with a key for starting and stopping of the cleaning cycle.
- is equipped with a key for opening and closing the analysing valve.
- is equipped with an overboard valve position switch (if adapted for a manually
operated overboard valve).
Use the computer keyboard and the LCD display to program:

1. Automatic or Manual flow rate input. For manual input the valid flow value
must be inserted.
2. Automatic or Manual speed input. For manual input, the valid speed value
must be inserted.
3. Type of oil being monitored.
4. Mode of function. 15ppm or 30 l/nm alarm.
5. Adjustment of limit for total amount of oil, allowed to be pumped overboard.
6. Adjustment of total amount of oil to cause warning signal.
7. Adjustment of discharging rate of oil, selected to cause warning signal
(0-30 l/nm).
8. Adjustment of oil content (ppm), selected to cause warning signal.
9. Insertion of actual time and actual date.
10. Change of printer paper.
Other parameters required to adapt JOWA CLEANTOIL 9000 to a specific ship

are pre-programmed at delivery, i.e. :
1. Flow meter parameters, i.e. type, pipe diameter, output signal.

2. Log signal calibration. Refer to chapter 1.3.3
23
A detailed description of the input and output signals from the Cleantoil
computer unit is contained in paragraphs 1.3.1 and 1.3.2 of Chapter 1.
24
2.2 Operation Procedures.
This section contains the information needed for normal operation of the
Cleantoil equipment. Detailed information about programming, alarm conditions
etc. is given in sections 2.3 to 2.5.
2.2.1a Start up check list.
This paragraph gives a brief description of the normal starting up procedure for
the CLEANTOIL system. For detailed information about programming of
operational parameters, see section 2.5.
Detailed information about the computer program and its use is given in section
2.4.
1 Check the level in the Cleaning solution tank and open valve pos. 34 (see
Drw. MJC-10-1 for location). The cleaning solution consumption is approx.
0.1 l / hour. The bottom 5 cm liquid should not be counted as usable.
Drain the Control air supply water trap (pos. 36).
Open the Control air supply valves and check the pressure to be 4,5 - 6 bar
Open the fresh water supply valves (pos. 31 and 35).
2 Open the Analysing unit inlet and outlet valves.

Check that the drain valves is closed (bottom of analysing unit and
sample pump).
3 Open the manual sample probe valves at the sample points to be used
(18a, 18b, 19a and 19b for location see Drw. MJC-10-1).
4 Check the Flow Meter valves VF1 and VF2 to be open and VF3 should be
closed ( for location see Drw. MJC-10-1).
5 Check and program operational parameters as described further on.

An example of programming is given in chapter 2.2.1c, Page 23-24
For more detailed programming and explanations see paragraph 2.5
25
2.2.1.b CLEANTOIL keyboard
Computer keyboard with the following keys for operation and control of the
functioning of the equipment:
7 8 9
^
INS UP PG UP
4 5 6
< >
LEFT RIGHT
1 2 3
v
RET DOWN PG DN
. 0 -
RESET ALT CLN OBV
STEP PF AV
Underlined characters are marked with blue colour. The "blue" functions are
obtained by keeping ALT pressed.
Below is a short description of the 27 key functions (15 marked with black and
12 with blue text) of the keyboard.
INS Start of writing/changing characters to the computer.

Purpose: To start a change of programmable information. After INS
is pressed, information showed on the LCD that can be changed is
flickering. A cursor shows the position where the next character will
turn up.
UP Moving to the line above.
PG UP Moving to the page above. The move will be to the head line of the
page.
LEFT < Moving of the cursor towards left during writing.
RIGHT > Stepping of the cursor towards right during writing.
RET Termination of writing. The modified line is fed into the computer.
Note. All writing/changing must be terminated by a RETURN.
All new line functions will cancel characters that were previously
written on the line and not terminated with the return key.
DOWN v Moving to the line below.
26
PG DN Moving to the page below. The move will be to the head line of
the page.
RESET Reset of the alarm and warning. The alarm and warning
outputs are activated whilst the reset key is activated.
STEP Change between certain modes of operation (i.e. changing

mode of speed input from AUTO to MAN).
PF Running of the paper roller, as long as the key is activated.

Start of the paper winder is preceded by a printer line-feed.
This LED also lights intermittently when you are in manual
mode of oilconcentration in headline 1.1b.
AV Opening and closing of the analysing valve, when the unit is

not used for measuring or cleaning.
Purpose: To facilitate manual cleaning of the analysing unit.
CLN Start of cleaning cycle. The cleaning cycle stops automatically

after the cleaning program has been carried out.
Purpose: To remove any oil deposits on the walls of the sample
water system.
OBV Start or stop of oil monitoring. Depending of system

configuration the overboard discharge valve might be opened
or closed.
0123456789.- Character writing. Accepted only after INS and then press ALT .
27
2.2.1c Example of programming
.1 Select the sample point in line 2.1 on the computer unit.

e.g.
2.1 Overboard valve no: 2 (2)

Change with INS STEP RET
This should be done even if the sample point valves aren’t remote controlled to
get a complete record on the printer.
.2 Check or select the oil Type in line 2.2 on the computer unit.
Check paragraph 2.4.4 for guidance to correct selection of oil type.
e.g.
2.2 Oil quality Arabian Light Crude

Change quality with INS <- -> RET
.3 Check the discharge mode (15ppm / 30 l/nm) line 2.3 on the computer unit.
"OIL DISCHARGE" indicates that the equipment is operating in the 30 l/nm
mode.
e.g.
2.3 Alarm and Warning OIL DISCHARGE

Change with STEP
.4 Check or adjust the flow rate input in line 2.4 on the computer unit.
Manually inserted value is shown as the first set of digits outside the
parenthesis, automatically received value is represented by the second set
of digits.
e.g.
2.4 Flow is: (AUTO). Change with STEP

Manual flow = 600.0 m3/h (380 m3/h)
.5 Check or adjust the speed input in line 2.5 on the computer unit. Manually
inserted value is shown as the first set of digits outside the parenthesis,
automatically received value is represented by the second set of digits.
e.g.
2.5 Speed is: (AUTO). Change with STEP

Manual speed = 12.2 kn (0.00 kn)
28
.6 Program or check the overboard total quantity discharged and total quantity
alarm in lines 2.6 on the computer unit.
e.g.
2.6 Oildischarge accumulated = 90.78 l

alarm = 300. l
The information in the first line is only allowed to be changed by resetting to

zero at the beginning of a new ballast voyage. The information in the second
line must be inserted at the beginning of each ballast voyage as 1/30000 or
1/15000 of the quantity of the previous cargo as explained in paragraph 2.4.6.
.7 Check or adjust the warning limits in lines 2.7 on the computer unit.
e.g.
2.7 Warning oildischarge limit = 25. l/nm

oilcontent. limit = 10. ppm
6 Press the RESET key on the computer unit to erase any old alarms
7 Prepare and start the overboard pumping system.
8 Press the OBV key on the computer.

The monitoring function is now activated and the opening of the overboard
valve will now be controlled as described in paragraph 2.2.2 or 2.2.3 below.
For more detailed information regarding programming see chapter 2.4
2.2.2 Cleantoil Installations with Automatic Valve Operation.
After a successful start up, the overboard valve opens. If any alarm appears the
overboard valve will be controlled closed. If the alarm disappears the overboard
valve will open again. Press the OBV key to initiate additional valve opening or
closing.
2.2.3 Cleantoil Installations with Manual Valve Operation.
During measuring the starting interlock output relay is activated, removing the
blocking of the overboard valve.
At start up the OBV LED lights intermittently.
When the OBV LED lights intermittently the overboard valve switch be in the
closed position.
After a successful start up the OBV LED lights continuously.
29
When the OBV LED lights continuously the overboard valve may be opened.
The position of the manual overboard valve should always be manually
indicated by the overboard valve switch on the computer unit.
2.2.4 Closing down Check List.
1 Press the OBV key on the computer.

The OBV Open lamp goes off and that indicate the overboard valve
has closed.
In case of manual valve operation, close the overboard valve and push the
OBV Open button switch to the closed position (lamp goes off).
2 Stop the overboard pumping.
3 The Cleantoil is now performing a cleaning cycle. Wait until the cleaning
cycle is completed or stop the cleaning cycle by pressing the CLN key.
4 Close the sample probe valves (pos. 18a, 18b, 19a and 19b, see Drw.
MJC-10-1 for location).
Close the Analysing unit inlet and outlet valves.
5 Close the Control Air supply valves (pos. 30).
If an air powered sample feed pump is used:

Close the sample feed pump air supply
6 Close the Fresh Water supply valves (pos. 31 and 35).
!!! At longer intermission or at risk of freezing. !!!
1. Follow General closing down check list.
2. Open drain valves on analysing unit and sample pump.
3. Open AV valve by pressing AV on the computer, (air supply must be on).
4. Open top screw at analysing unit and clean the cell manually with the brush
and concentrated cleaning solution.
5. Close the top screw and the AV valve.
30
2.2.5 Manual Override.
The manual override function may only be used in case it is necessary to

complete an overboard discharge operation whilst the Cleantoil equipment or
other part of the monitoring system installation has failed. The manual override
switch will by-pass the monitoring function and will make opening of the
overboard valve possible regardless of the computer output signal. The manual
override selection will always be recorded on the printer.
Activation of manual override:

Turn the manual override key to the right.
The message P.11 will appear on the printer.
ˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆˆ
ˆ
P.11 MANUAL OVERRIDE OVERBOARD VALVE
Deactivation of manual override:

Turn the manual override key to the left.
The message P.12 will appear on the printer.
ˆ
P.12 MANUAL OVERRIDE OVERBOARD VALVE ENDS
31
2.3 CLEANTOIL Computer Unit Program Description
This section contains a brief description of the computer program and the
means of operation. The function of the keyboard is described in detail in
paragraph 2.2.1.b in Chapter 2.
The LCD information is controlled by the keys PAGE UP, PAGE DOWN, LINE
UP and LINE DOWN.
The LCD information is changeable independent of other computer operations.
Below is a description of the LCD information in short form. Item numbers to the
left of the text below, are used for facilitating this documentation and are not
showed on the LCD.
Number and values shown in the lines illustrate an example only.
A normal operational display on the LCD is illustrated by line 1.1. In case of 15

ppm monitoring the display will look as shown in line 1.2. The details of the
display are explained in paragraph 2.4.1 below. Further details are documented
on the computer print-out as explained in paragraph 2.4.3.
Below is shown a list of the operational parameters, which may be presented on

the LCD display. Other information which might occur on the display is
explained in section 3.1 of Chapter 3.
1 DISPLAY HEADLINE
1.1 Oc.(AUT) Flow (AUT) Oildis. Speed (MAN)

600 ppm 300 m3/h 12.8 l/nm 14 kn
1.1b OILCONC is : (MAN) Change with STEP

Manual conc= 500 ppm (.0000ppm)
1.2 Oilcon. Flow (AUTO) Speed (MAN)

15 ppm 200 m3/h 12.2 kn
32
2 PAGE PROGRAMMING

2.2 Oil quality Kerosene


Manual flow = 600.0 m3/h (780.7 m3/h)


alarm = 1000. l

oilconcent. limit = 10. ppm
2.8 High ppm limit = 1000. ppm
2.9 New paper. Paper 00056 Printout 02123

Reset printout counter with RET
2.10 Real time clock:

Date 1997.12.30 Time: 19:27:12
2.11 Memory printout with STEP
2.12 OVERBOARD VALVE CONFIG:

Output: ELECTRIC Input: ELECTRIC
33
2.3.1 CLEANTOIL Computer Head Line Description.
Example of normal operation headline display:
1.1 Oc(AUTO) Flow (AUTO) Oildis. Speed (MAN)

600 ppm 300 m3/h 12.8 l/nm 14 kn
Description of the most important parameters for the 30 l/nm mode. From the
left - oil content in ppm (AUTO= automatic, MAN = manual), flow rate of oil
discharged overboard per nautical mile and ships speed.
1.1b OILCONC is: (MAN) Change with STEP

Manual conc = 500 ppm (.0000ppm)
Description of line, one step below headline, it’s purpose is just for checking that
the calculation formula works or when you want to simulate an high ppm alarm
or exceeding the 30 l/nm limit.
If you entering manual mode during discharging operation the overboard valve
closes.
When you are in manual mode the LED lamp PF lights intermittently.
1.2 Oilcon. Flow (AUTO) Speed (MAN)

15 ppm 300 m3/h 12 kn
Description of the most important parameters for the 15 ppm mode.
34
2.3.2 CLEANTOIL Computer Programming Page Description.
This paragraph contains a description of all the operational parameters, which

can be programmed in normal operation.
2.0 PAGE PROGRAMMING
Page head line

Selection of overboard valve and sample point to be monitored. Value inside

braces indicates total number of overboard valves or sample points installed.
2.2 Oil quality: Kerosene

Change quality with INS <- -> RET (STBY only)
Oil quality. Selection is preceded by pressing the INS key, then selection is
made by using <- and -> keys. Selection is terminated by the RET key.

Change with STEP
Selection between 15 ppm "OIL CONCENTRATION" and 30 l/nm

"OIL DISCHARGE" mode. Selection is made by the STEP key.
Alarm will be given at 15 ppm and 30 l/nm respectively.

Manual flow = 600.0 m3/h (780.7 m3/h)
Selection of flow measuring mode. Selection is made by the STEP key.

Programming of manual flow if manual input has been selected. The manual
input is shown as the first value outside the parenthesis. The second value is
the flow meter signal, if connected.

Manual speed: 12.2 kn (0.00 kn)
Selection of speed measuring mode. Selection is made by the STEP key.

Programming of manual speed input if manual input mode has been selected.
The manual input is shown as the first value outside the parenthesis.
35

alarm = 1000. l
Total amount of oil pumped overboard. The value is programmable and should
be reset to zero at the beginning of a new ballast voyage.

oilconcent. limit = 10.ppm
Warning limit for high rate of oil pumped overboard. The value is programmable
but is normally recommended to be set to 25 l/nm.
High oil content warning limit. The value is programmable.
2.8 High ppm limit = 1000. ppm
Highest acceptable ppm value that the equipment can monitor.

New printer paper. Press RETURN key after installation of a new printer paper.
The computer will print all operation data and reset the paper line counter.

Date 1997.12.30 Time 19:27:12
Date and GMT time. May be reprogrammed if necessary.
2.11 Memory printout with STEP
Documentation of the current computer program. Se section 3.6.
2.12 OVERBOARD VALVE CONFIG:

Output: ELECTRIC Input: ELECTRIC
Factory programmed configuration. The first letters indicate type of overboard

valve, and the second word indicate the feedback from overboard valve
indicator. The following options are available:
PNEUMATIC A pneumatically powered OBV overboard valve / indicator.

ELECTRIC In respect of signals from CLEANTOIL, an electrically
controlled OBV overboard valve / indicator. (The actual
manoeuvring may be hydraulic or pneumatic or other)
MANUAL A manually manoeuvred OBV overboard valve / indicator
36
EXTENDED Electrically controlled STV slope tank valve and OBV

overboard valve / indicator.
2.4. Programming of Operational Parameters.
2.4.1 Selection of sample point.
The sampling point is identified together with the related overboard valve.
2.1 Overboard valve no:2 (2)

Press keys until line 2.1 is visible on the display.

Press the INS key, select the desired sample point by pressing the STEP key.
Terminate by pressing the RETURN key. NOTE, this should always be done for
record, independent of the sample points being remote controlled by the
command.
2.4.2 Selection of 15 ppm mode.
The 15 ppm mode for monitoring of clean ballast may be used when desired for
the monitoring of discharges of arrival ballast.

Change with STEP
Press the keys until line 2.3 is visible on the display. If the line indicates "OIL
DISCHARGE" at the end, the Cleantoil is in 30 l/nm mode. In that case select
the 15 ppm mode by pressing the STEP key. The 15 ppm mode is indicated by
"OIL CONCENTRATION".
2.4.3 Selection of 30 l/nm mode.
The 30 l/nm mode is the normal and mandatory mode in which Cleantoil
monitors the oil content and computes the discharge rate of oil and compares
this to the permitted value of 30 l/nm. This monitoring function must be in
operation at all times when discharge overboard of oil contaminated water takes
place.
2.3 Alarm and Warning OIL CONCENTRATION

Change with STEP
Press the keys until line 2.3 is visible on the display. If the line displays "OIL
CONCENTRATION" at the end, the Cleantoil is in 15 ppm mode. In that case
select the 301/nm mode by pressing the STEP key until the display shows "OIL
DISCHARGE".
37
38
2.4.4 Selection of oil type
2.2 Oil quality Arabian Light Crude

Press the keys until line 2.2 is visible on the display.

Begin the selection with the INS key, do the selection with the <- and -> keys.
Terminate the procedure with the RETURN key.
The following oil type are available in the standard configuration :
Sahara Blend
Arabian Light Cr
Nigerian Med Cr
Bachaquero 17 Cr
Minas Crude
Kerosene
Ekofish
Autom Gas (gasoline)
Bunker C
L Dsl, No.2 F Oil (diesel oil)
Oil type no 10
Oil type no 11
Oil type no 12
Oil type no 13
Oil type no 14
Oil type no 15
The first ten oil types correspond to the IMO reference oils. The options "Oil
type no 10" to "Oil type no 15" provide additional flexibility in selecting pre-
programmed settings, covering a wide range of oil characteristics. The following
guidance should be used for selection oil type setting for oils of various kinds:
Oil origin or type Oil type setting
North Sea crude’s Oil type 10

Light Arabian Gulf crude’s Oil type 10
Light North Africa and West Africa crude’s Oil type 11
Light USSR crude’s Oil type 11
Marine diesel and light fuel oil Oil type 11
Heavy Arabian Gulf crude’s Oil type 12
High paraffin content crude’s Oil type 12
Mixed slop Oil type 12
Asphalt crude’s Oil type 15
Lubrication oil Oil type 15
Heavy fuel oil Bunker C
Kerosene and JP1 jet fuel Kerosene
39
Gasoline and JP4 type jet fuels Autom gas

2.4.4 ( Continuation )
Annex 2
XYLENES
p-CYMENE
OCTANE
DIPENTENE
CYCLOHEXANE
NONANE
TOULENE
DODECANE
ETHYLCYCLOHEXANE
ALKYL (C9-C17) BENZENES

TETRA. NAPHTHALENE
ETHYLBENZOL
HEXENE
PENTANE
METHYLCYCLOHEXANE
HEPTANE
HEXANE
DIETHYLBENZENE
CYCLOPENTANE
PROPYLENE DIMER
PENTENE
2.4.5 Resetting of the total quantity of oil discharged overboard.

alarm = 300. l

Press the INS key, and reset the total amount of oil being discharged, by doing
a zero setting at the upper line before a new ballast voyage.
Terminate by pressing the RETURN key.
40
2.4.6 Adjust the alarm limit of permitted total quantity discharged.

Press the INS key, program the required alarm limit for total amount of oil
allowed to be discharged. Calculate and insert the quantity, expressed in litres,
Press the RETURN key.
The value is programmable and should be set at the beginning of a ballast
voyage to a value of 1/30000 of the previous cargo in case of a tanker defined
in its IOPP Certificate as a "new ship" and to a value of 1/15000 of the previous
cargo in case of a tanker, defined in its IOPP Certificate as an "existing ship".
2.4.7 Select AUT flow measuring mode or MAN flow rate input.
Automatic input of flow rate is required at all times on vessels required to have a
flow meter. Only in case of flow meter failure may manual insertion be applied.
In vessels not required to be equipped by a flow meter, the current overboard
flow value , as determined from pump curves, must be inserted and be updated
as often as any substantial change of the pumping rate is made.

Manual flow = 600.0 m3/h (780.7 m3/h)

Select required measuring mode between MAN and Auto by pressing STEP.
If the MAN mode is used, press the INS key, program the applicable flow value.
Press the RET key.
41
2.4.8 Select AUT speed measuring mode or MAN speed input.
Automatic input of speed information must be used at all times on vessels

required to have automatic speed and flow rate inputs. Only in case of failure of
the speed signal system may manual input be made. In vessels permitted to
have manual input of speed information, the value, as used onboard for
navigation purposes, must be inserted and be updated as applicable.


Select desired mode between MAN and AUTO by pressing the STEP key.
If the MAN mode is used, press the INS key, program the applicable speed.
2.4.9 Adjust the overboard discharge rate of oil warning limit.
This warning feature is not mandatory and the suitable warning level may be
selected as desired. 25 l/nm is suggested as a suitable warning level.


Press the INS key, program the desired warning limit. Press the RET key.
2.4.10 Adjust the overboard discharge oil content warning limit.
This warning feature is not mandatory and the oil content warning level may be
selected as desired. A warning of 10 ppm is suggested as suitable level.


Press the INS key, program the desired warning limit . Press the RET key.
2.4.11 Setting of real time clock.

Date 1997.12.30 Time 19:27:12

Press the INS key, program the desired date and time. Press the RET key.
42
2.5 Alarm, Warning and Reset Procedures.
If abnormal conditions appear or certain limit values are exceeded, Cleantoil

alerts the operator by generating an Alarm or a Warning.
An alarm is indicated by a red intermittently illuminated LED on the front of the

computer unit, a sounding buzzer inside the computer unit and an activation of
the alarm relay output.
The operator will understand what he is supposed to do from the alarm relay
output, the alarm led and the printed messages in every circumstance. The
logic of the alarms is described in detail in chapter 3.1.
Two major alarm characteristics incorporated are
-The alarm relay and the buzzer being deactivated by the RESET key. The
alarm LED is deactivated only when the cause for applies to certain alarms
which might be encountered during ballast water discharge, such as
3.16 HIGH ppm FAILURE
3.17 ALARM 15 ppm
3.18 ALARM 30 l/nm
During periods at which this kind of alarms are activated the overboard valve is
closed. When the alarm is deactivated the overboard valve opens again
automatically.
The operator, for the sake of acknowledgement, has to press the RESET key.
- At power down the ALARM output is in make/ALARM position.
A Warning is indicated by a red continuously illuminated LED on the front cover

of the computer unit and an activation of the warning relay output.
The "WARNING" procedure is similar to the "ALARM" procedure apart from 2

details:
-The buzzer is not activated.

-The warning output relay is activated instead of the alarm output relay.
43
2.6 CLEANTOIL Printer Printout.
The Cleantoil printer provides a permanent record of the overboard discharge of

oil in compliance with the IMO requirements. This paragraph gives a summary
of the standard and other available printouts and an explanation of their
purposes. The printer in the computer unit prints certain information during start-
up and special events and also a routine printout at stipulated intervals of
maximum 10 minutes, and in case of manual change of input data.
The following information is presented on the printer.
CLEANTOIL printer lines in short form.
ˆ
P.1 ******** POWER OFF ********
P.2 ******** POWER ON ********
P.3 ****** MANUAL RESET ******
P.4 ****** MANUAL MATH-ERROR RESET ******
P.5 ****** MANUAL MEMORY-ERROR RESET ******
P.6 ****** Start Oil-measuring ******
P.7 ****** Converting Unit Start ******
P.8 ****** Stop Oil- measuring ******
P.9 ****** EXIT TESTMODE ******
P.10 ***** ENTER TESTMODE ******
P.12 MANUAL OVERRIDE OVERBOARD VALVE ENDS
P.13 Previous paper had 01056 printouts.
P.14 1997.12.30 19:27 00056:00675 ALARM
P.15 Oil25.00pm 13.1 l/nm Σ13.011 OBV OPEN #2
P.16 Oil25.00ppm OBV OPEN #2
P.17 Arabian light cr FA780.7m3/h SM12.2kn
44
CLEANTOIL printer lines with description.
ˆ
P.1 ******** POWER OFF ********
The CLEANTOIL power supply has been disconnected.

This line is followed by time and date of the power disconnection.
ˆ
P.2 ******** POWER ON ********
The CLEANTOIL power supply has been connected.

This line is followed by time and date of the power connection.
ˆ
P.3 ****** MANUAL RESET ******
Manual reset of alarm supervision logic, initiated by pressing the computer reset
key.
This line is followed by time and date of the manual reset.
ˆ
P.4 ****** MANUAL MATH-ERROR RESET ******
Reset of floating point math error was made on the time and date indicated on
the following line.
ˆ
P.5 ****** MANUAL MEMORY-ERROR RESET ******
Reset of memory error was made on the time and date indicated on the
following line.
ˆ
P.6 ****** Start Oil-measuring ******
Start of oil measuring, initiated by pressing the CLEANTOIL computer OBV key
when the system is in stand by mode.
This line is followed by time and date for the oil-measuring start.
45
ˆ
P.7 ****** Converting Unit Start ******
This line is added to P.6 if start of oil-measuring was initialised from the
Converting unit instead of pressing the CLEANTOIL computer OBV key.
ˆ
P.8 ****** Stop Oil-measuring ******
Stop of Oil measuring, initiated by pressing the CLEANTOIL computer OBV key
when the system is in measuring mode.
This line is followed by time and date for the oil-measuring stop.
ˆ
P.9 ****** EXIT TESTMODE ******
Exit of testmode, initiated by pressing the CLEANTOIL computer INS key when
line 8.0 is visible on the display, and the testmode was previously entered.
This line is followed by time and date for the exit of testmode.
ˆ
P.10 ****** ENTER TESTMODE ******
Testmode is entered, initiated by pressing the CLEANTOIL computer INS key

when line 8.0 is visible on the display.
This line is followed by time and date for the entering of testmode.
ˆ
Manual override, initiated by turning the manual override key on the computer
panel to OFF position.
This line is followed by time and date for entering the manual override mode.
46
ˆ
P.12 MANUAL OVERRIDE OVERBOARD ENDS
End of manual override, initiated by turning the manual override key on the
CLEANTOIL computer panel to OFF position.
This line is followed by time and date for exiting the manual override mode.
ˆ
P.13 Previous paper had 01056 printouts.
Number of lines printed on the previous paper. This is printed at the beginning
of each paper.
ˆ
P.14 1997.12.30 19:27 00056:00675 ALARM
P.15 Oil25.00 ppm 13.1 l/nm Σ13.011 OBV OPEN #2
P.16 Oil25.00 ppm OBV OPEN #2
P.17 Arabian light cr FA780.7m3/h SM12.2kn
Lines P.14, P.15, P.16 and P.17 are printed during measuring, every 10 minute
or when the discharge rate of oil is changed by 10 l/nm
The following is printed:

Line P.14
Date.
Time.
Printing number
If ALARM or WARNING is activated.
Line P.15
Oil content in ppm.
Discharge rate of oil in l/nm
Total amount of oil discharged.
Line P.16
Number of selected sample point.
Position of overboard valve.
Line P.17
Flow rate and if the flow was manually or automatically measured.
Speed and if the speed was manually or automatically measured.
Oil type.
47
2.6.1 Printer paper loading.
1. Loosen the old paper from the paper roller, by unscrewing the screw
at the right hand side of the roller. Pull the loop together with the
paper towards the right.
2. Open the front cover of the printer. Cut the new paper in order to get a
tip in the middle. Slip the tip of the paper into the intended slot. Press
at the same time the FEED key on the printer until the paper tip
reaches the paper roller.
3. Mount the loop on the paper roller and fasten the new paper under the
loop at the same time.
4. Close the front cover of the printer.
5. Stretch the paper by pressing the PF key on the computer.
6. Press the keys until line 2.9 is visible on the display.

2.6.2 Ribbon changing.
1. Disconnect the computer power supply.
2. Open the front cover of the printer.
3. Cut the old ink ribbon with a pair of scissors.

Replace the ink ribbon.
Be careful not to contaminate the printer interior with ink when
replacing the ink ribbon. If contaminated, wipe with a cloth dampened
with alcohol, immediately.
4. Close the front cover.
5. Connect the computer power supply.
48
2.7 Checking and Refillment of Cleaning Solution.
Open the right hand door of the converting unit. Disconnect the two cables at
the top cover of the cleaning solution tank. Fill up the empty tank or replace the
tank with a new one. Screw on the top cover and connect the two cables. If the
cleaning solution tubing is empty, press the cleaning solution pump key
positioned inside the converting unit valve part enclosure on the left gable. The
pump will now work for 5 min or until the key is pressed a second time. Close
the door of the converting unit.
Note: Use only JOWA CLEANTOIL CLEANING SOLUTION to obtain the best
result.
2.8 Manual Cleaning of the Analysing Unit.
Stop all current CLEANTOIL measuring and cleaning activity.
Open the analysing valve by pressing the AV key on the front of the computer
unit. Close the analysing unit outlet and inlet valves. Open the top cover and
drain valve. Clean inside the measuring unit cell with the brush provided and
some Cleantoil cleaning solution. Remount the top cover and reset the valves to
normal operating positions.
2.9 Sample Pump Shaft seal oil refillment.
This part does only apply to Cleantoil versions with bulkhead penetration
sample feed pumps.
The oil reservoir is positioned on the engine room side. Remove the oil reservoir
cover nut. Be careful no to turn the reservoir from the pump. Refill up to the
thread with recommended oil type. Be careful not to harm the plastic reservoir
when the cover nut is mounted. Turn the cover nut Counter Clock Wise until it is
in right position.
49
Chapter 3 - Maintenance and Troubleshooting.
This chapter contains instructions for fault finding and necessary corrective
actions related to computer unit and other complex parts of the system. The
instructions include information about a complete functional check of the
computer programme.
Page
3.1 Description of Alarms and their Programming. 45
3.1.1 List of Alarms and Warning Functions. 45 - 47
3.2 Computer Alarms and Related Trouble Shooting. 48 - 59
3.3 Other Failures in the Computer Unit. 60

3.3.1 Defective Alarm Output. 60
3.3.2 Defective Warning Output. 60
3.3.3 Computer Failure. 60
3.3.4 Starting Interlock Malfunction. 60
3.4 Cleantoil operations test and check-out procedure.61

3.4.1 Computer Flow and Speed page description. 61
3.4.2 Computer Oil Content page description. 62 - 63
3.4.3 Computer Pressure measurement page description. 64 - 65
3.4.4a Computer timer page description. 66
3.4.4b Working cycle during measuring 67
3.4.4c Working cycle during cleaning 68
3.4.5 Computer self test page description. 69 - 72
3.5 Replacement of Computer memory back-up battery. 73
3.6 Memory print-out of program Documentation 73
3.7 Periodic checks and servicing. 74
3.8 Cleaning of inlet filter. 74
50
3.1 Description of Computer Alarms and their Programming.
The computer program contains a number of warning and alarm functions for
internal malfunctions and abnormal operational conditions. This section gives a
summary of these functions, their functioning, their programming, where
appropriate, and how they are used in fault finding. Some of the information
given may only be useful for experienced computer and electronics engineers,
other parts are useful for normal fault finding in the entire system.
This Section contains essentially descriptive and explanatory information.

Guidance to trouble shooting based on the computer alarm and warning
indications is given in Section 3.2.
3.1.1 List of Alarms and Warning Functions.
The following information is available in the computer.

The lines belongs to the sections indicated by the numeric to the left.
3.0 PAGE ALARMS AND WARNINGS
1 ALARM MATH ERROR

Check program before reset.
2 ALARM MEMORY ERROR

3 ALARM COMMUNICATION ERROR

BETWEEN COMPUTER AND CONV UNIT
4 ALARM IR-REFERENCES
Hardware error, refer to manual.
5 ALARM OVERCURRENT OR OVERHEATING

6 ALARM PRESSURE SWITCH

Check air supply shut off valve.
7 ALARM IR-DETECTOR FAILURE

Detector data 34.16 .8892 1.189 .2643
8 ALARM PRINTER TIME-OUT

51
9 ALARM CLEANING PRESSURE = 4.00 bar

Check water supply shut off valve.
10 ALARM WORK PRESSURE = 1.01 bar

Check all sample tube valves.
11 ALARM CLEANING ERROR

Detector data 34.16 .8892 1.189 .2643
12 ALARM FLOW MAX LIMIT

Low flow or hardware error

14 ALARM SPEED MIN LIMIT

Low speed or hardware error
15 ALARM SPEED MAX LIMIT

16 HIGH ppm FAILURE
17 ALARM 15 ppm
18 ALARM 30 l/nm
19 ALARM ACC.TOTAL
20 OBV indicating both open and closed.

21 STV indicating both open and closed.

22 OBV no FEEDBACK within time-out.

23 STV no FEEDBACK within time-out.

Hardware error, refer to manual
52
24 WARNING CLEANING SOLUTION

Refill cleaning solution
25 WARNING OD 25. l/nm
26 WARNING OC 10.0 ppm
27 WARNING ACC.TOTAL 90%
28 WARNING PRINTER PAPER END
53
3.2 Computer Alarms and Related Trouble Shooting.
This section contains to likely causes for various fault indications on

the computer and gives instructions for corrective actions.
1
ALARM MATH ERROR
check program reset.
A floating point math error has been encountered, probably

due to data retention problems.
Probable cause: The computer PC battery is out of order.
Replace the battery. Reprogram the computer after replacement,

following the instructions given in paragraphs 3.5 and 3.6.
Procedure for reset: Press RESET when the line is visible in the LCD.
2
ALARM MEMORY ERROR
Computer error.
Probably cause: Computer PC battery failure.
Replace the battery. Reprogram the computer after replacement,

following the instructions given in paragraphs 3.5 and 3.6.
Reset of MEMORY ERROR:

Step to a line where programming is
possible. Press INS and then RESET.
Procedure at alarm: All is stopped

Procedure for reset: Press RESET when the line is visible in the LCD.
3
ALARM COMMUNICATION ERROR
BETWEEN COMPUTER AND CONV UNIT
Communication with "Converting unit" is defective.

The Converting unit stops overboard pumping automatically
if the communication is out of order.
Check the converting unit power supply.
Check the fuses located inside the electrical part of the converting
unit. See Drawing MJC-30-4 for fuse location.
54
Procedure at alarm: All is stopped. Procedure for reset: Press RESET.

4
ALARM IR-REFERENCE
Voltage reference error in converting unit.

Check cable Cb 5 and connections at terminals, if this is ok, the
converting unit PCB has to be replaced.
Procedure at alarm: Automatic Cleaning is started

Procedure for reset: Press RESET.
5 ALARM OVERCURRENT OR OVERHEATING

The overcurrent protection relay in the Converting unit

or the overheating switch on the sample pump is activated.
The cause for an activated relay could be the sample pump

pumping against a closed valve or a clogged pipe. The sample
pump itself might be clogged.
Eliminate any unnormal pumping conditions and reset the overcurrent

protection relay by pressing the button on the front of the relay.
The relay is located in the electrical part of the converting unit.
Operating conditions that require frequent and repeated resetting of
the overcurrent relay might harm the sample pump.
6
ALARM PRESSURE SWITCH
check air supply shut off valve
The air pressure that supply the analysing valve is below pressure
switch set limit ( min. 4 bar ). check air supply or check and adjust the
pressure switch limit
55
7 ALARM IR-DETECTOR FAILURE

detector data 34.16 .0012 .8892 .2643
Unexpected IR-signal from measuring unit.

Probable cause : Measuring unit, Cb6 Cb7, the related
Zener barriers or converting unit PC input
amplifier is defective.
Detector data is displayed in order to simplify trouble shooting.
Check cables Cb5, Cb6 and Cb7, see Dwg MJC-10-2 for details.
If the alarm still remains it may indicate a more severe defect,
e.g. the quarts tube in the measuring unit being broken.
For further trouble shooting, carry out the following checks:
Verify with respect to earth:
The voltage at converting unit terminal z1 to be +6 to +8 v.
The voltage at converting unit terminal z2 to be,
intermittently, 0 to -0,5v.
The voltage at converting unit terminal z4 to be -6 to -8v.
intermittently, -1,8v.
intermittently, -0,6V.
Signals at terminals Z1, Z4, Z7 and Z8 are supplying the

measuring unit.
More information regarding IR - detector failure turn to next page.
56
The following values are expected at lines 8.3 to 8.6 on the

display if the measuring unit contains clean water:
First verify the electrical reference values at line 8.4
min
8.4 IR-data 4-7 (reference signals)
00400 00400 00400 01600
max IR-data 4-7 (reference signals)

8.4 00650 00650 00650 02800
Name these values R1, R2, R3 and R4 respectively.

The difference between R1, R2 and R3 should not exceed 10.
Verify line 8.3 to be

min IR-data 0-3 (dark signals)
8.3 RI-100 RI-100 RI-100 RI-100
max
8.3 IR-data 0-3 (dark signals)
RI+100 RI+100 RI+100 RI+100

min
8.5 IR-data 8-11 (measuring signals)
2xR4-1000 R1-100 R1-100 R1-100
max
IR-data 8-11 (measuring signals)
8.5
2xR4+1000 R1+100 R1+100 R1+100

min
IR-data 16-19 (cleaning signals)
8.6
2xR4-1000 R1-100 R1-100 R1-100
max IR-data 16-19 (cleaning signals)

8.6 2xR4+1000 R1+100 R1+100 R1+100
Consult your Cleantoil supplier in case of deviations from these

values.
Procedure at alarm: Automatic Cleaning is started.
57

8 ALARM PRINTER TIME-OUT
The busy signal from the printer is continuously activated.

Transmitting from the computer to the printer is not possible.
Probable cause: Printer fuse failure.
Replace the printer fuse. It is located on the printer enclosure

inside the computer unit. Fuse size: 1A

9
ALARM CLEANING PRESSURE = 7.00 bar
Check water supply shut off valve
Abnormal pressure in the cleaning water in the analysing unit.

When this alarm is detected, measuring is stopped.
Probable cause: In case of low pressure failure the fresh
water supply probable is disconnected.
Probable cause: In case of high pressure failure the analysing
unit outlet valve or the sample outlet probe
valve is closed.
Check the above mentioned probable causes.

If the alarm still remains, check cables Cb4 and Cb5.
The voltage measured on converting unit terminals Z9 and Z10
should be approx. -1V and -25V respectively relative to ground.
The current in cable Cb4 should be 4 - 20mA.
If the pressure is zero the values Lowref, Highref, Press

in line 8.2 should be:
min
Analogue Lowrev, Flow, Highref, Press
8.2 Inputs 00150 00227 01600 00400
max Analogue Lowref, Flow, Highref, Press

8.2 inputs 00300 00227 02200 00700
The last value should increase proportionally with the

pressure and be equal to the second value from the end at 7 bar.
Procedure at alarm: All is stopped.
58
10 ALARM WORK PRESSURE = .500 bar

Abnormal pressure in the cleaning water in the analysing unit.
When this alarm is detected, measuring is stopped.
Probable cause: In case of low pressure failure the sample

inlet probe valve is closed, the pipe between
sample probe and the sample pump is clogged
or the overboard discharge line is empty.
Probable cause: In case of high pressure failure the analysing
unit outlet valve or the sample outlet probe
valve is closed.
Check the above mentioned probable causes.
If the alarm still remains check cables Cb4 and Cb5.

The voltage measures on converting unit terminals z9 and Z10
should be approx. -1V and -25V respectively relative to
ground.
The current in cable Cb4 should be 4 - 20 mA.
If the pressure is zero the values Lowref, Highref, Press

min
Analogue Lowref, Flow, Highref, Press
8.2 inputs 00150 00227 01600 00400
max
8.2
inputs 00300 00227 02200 00700
The last value should increase proportionally with the

pressure and be equal to be the second value from the end at 7 bar.
Procedure at alarm: All is stopped.

59
11
ALARM CLEANING ERROR
detector data 34.16 .8892 1.189 .2643
Unexpected cleaning value detected in the measuring unit.
Probable cause : The measuring unit is dirty or dry.
Detector data is displayed in order to simplify trouble shooting.
Clean the measuring unit according to the instruction in chapter 2.9.

If the measuring cell is dry or sample flow is missing the alarm
remains.

12
ALARM FLOW MIN LIMIT
Low flow or hardware error
This indicates low flow of overboard discharge.

Probable cause: The pump for overboard discharge is not running.
Overboard and slop tank valves is closed.
Defect in flowmeter or flowmeter cables.
Check the overboard pumping conditions. If the alarm still remains,

check the flowmeter by measuring the current signal 4-20mA, that
appears in cable Cb 3.
Check the converting unit flowmeter power supply, if a Zener
supply barrier is used, by measuring the voltage between terminals
ZF:3 to ZF:4. The voltage should be 24VDC.
The input data of the flowmeter is the value marked "Flow" in

line 8.2 at 4 mA (no flow), the value should bee between 150 and
300 and equal to the first value. The value should be proportional to
the input current and be equal to the third value at 20mA (max flow).
min Analogue Lowref, Flow, Highref, Press

8.2 inputs 00150 00150 01600 00663
max
8.2 Analogue Lowref, Flow, Highref, Press
inputs 00300 00300 02200 00663
Procedure at alarm: Overboard valve is closed.

Procedure for reset: Press RESET for acknowledgement only.
60

hardware error, refer to manual
This indicates too high flow signal from the overboard line.
Probable cause: Defective flowmeter or flowmeter cables.
Check the flowmeter by measuring the current signal 4-20mA, that

appears in cable Cb3.
Check the converting unit flowmeter power supply, if a Zener supply
barrier is used, by measuring the voltage between terminals
ZF:3 to ZF:4. The voltage should be 24VDC.
For any flow the values Lowref, Flow, Highref

min
8.2
inputs 00150 00150 01600 00663
max Analogue Lowref, Flow, Highref, Press

8.2 inputs 00300 02200 02200 00663

Procedure for reset: Press RESET for acknowledgement only
14
ALARM SPEED MIN LIMIT
Low speed or hardware error
Probable cause: Ships speed to low, defect log signal transmitter

or cables.

15
ALARM SPEED MAX LIMIT
hardware error, refer to manual
Probable cause: Ships speed to high, defect log signal

transmitter or cables.

61
16
HIGH ppm FAILURE
This indicates a measured oil content higher than 1000ppm.

This is the normal operations high oil content alarm.

17
ALARM 15ppm
This indicates an oil content exceeding 15 ppm when system

is in the 15 ppm mode.
This is a normal operation high oil content alarm.

18
ALARM 30 l/nm
This indicates a computed rate of discharged oil, exceeding 30 l/nm.

This is the normal operation 30 l/nm alarm.
19
ALARM ACC.TOTAL
This indicates exceedence of the permitted total quantity of oil

being discharge..
This is the normal operations total quantity alarm.
Procedure for reset; Press RESET for acknowledgement only.
62
20 OBV indicating both open and closed.

This indicates that the feedback signal from the overboard valve
does not correspond to the computer unit output signal. This
fault is only relevant in "EXTENDED" versions.
Stop overboard discharging. The overboard valve position may be in

the wrong position due to some part of the overboard discharge valve
control system might have failed.
Check the 2 overboard valve output fuses.
Refer to Dwg MJC-20-7 regarding the fuse location. Fuse Size 1A.

21
STV indicating both open and closed.
This indicates that the feedback signal from the overboard valve
does not correspond to the computer unit signal.
Probably cause: same as 3.20 above
Check the 2 slop tank valve output fuses.

Refer to Dwg MJC-20-7 regarding the fuse location. Fuse size 1A.

22
OBV no FEEDBACK within time-out.
The overboard valve position feedback signal has not acknowledged

the corresponding output signal in time.
This fault is only relevant in installations with automatic valve
position feedback.
Stop overboard discharging. The overboard valve may be in the wrong
position due to some part of the overboard discharge valve control or
the power supply for the valve control system has failed.
If the overboard valve is controlled by the overboard valve relay output

in the computer unit. Check the overboard valve output fuse or fuses.
Refer to Dwg MJC 20-7 regarding the fuse location. Fuse size 1A.
63

23
STV no FEEDBACK within time-out.
The slop tank valve position feedback signal has not acknowledged
the corresponding output signal on time.
This fault is only relevant in installation in "EXTENDED" versions
Stop overboard discharging. The slop tank valve may be in the wrong
position due to some part of the overboard discharge valve system
or the power supply for the valve control system has failed.
Check the slop tank output fuses.

Refer to Dwg MJC 20-7 regarding the fuse location . Fuse size 1A.

24
WARNING CLEANING SOLUTION
Refill cleaning solution
Low level in cleaning solution tank.

Procedure at warning: None.
25 WARNING OD 25. l/nm
This indicates reaching of the programmed pre-alarm warning

for high rate of discharge of oil.
Procedure for reset: Press RESET:
26
Warning OC 10.0 ppm
This indicates reaching of the programmed pre-alarm warning

oil content.
Procedure at warning : None.

64
27
WARNING ACC.TOTAL 90%
This indicates reaching of 90 % of the programmed maximum

permitted total quantity of oil to be discharge during the voyage.

28 WARNING PRINTER PAPER END
CLEANTOIL expects the printer paper soon to run out.
Replace the printer paper. See section 2.7 Printer paper

loading and ribbon changing.
Procedure at warning : None.

65
3.3 Other Failures in the Computer Unit.
This section covers a number of other failures related to

the computer unit and their causes.
3.3.1 Defective Alarm Output.

Check the alarm output fuse. Refer to Dwg MJC 20-7
to get the fuse position. Fuse size 1 A.
3.3.2 Defective Warning output.

Check the warning output fuse. Refer to Dwg MJC 20-7
to get the fuse position. Fuse size 1 A.
3.3.3 Computer Failure.

Check the computer fuse. Refer to Dwg 20-7
to get the fuse position. Fuse size 200 mA.
If the computer unit power supply is connected to the converting
unit, check the converting unit power supply and the fuse
positioned at terminal 29. Fuse size 0,5 A, time lag.
3.3.4 Starting Interlock, STV and OBV Malfunction.

If the overboard valve is controlled by the overboard valve
relay output on the computer unit, check the overboard valve
output fuse. For "EXTENDED" mode there are 4 relay output
fuses to control. Refer to Dwg MJC 20-7 to get the fuse position.
Fuse size 1 A.
66
3.4 Cleantoil Operation Test and check-out Procedure

A complete functional test can be made after installation or at major
overhauls of the system. Following the same procedure as at the work
shop test in chapter 11, except for the part where we inject crude oil.
3.4.1 Computer Flow and Speed Page Description
PAGE FLOW AND SPEED

4.0
Page head line.
4.1
Flow max limit= 1000 m3/h
min limit= 50 m3/h Delay 20(05)s
Overboard discharge flow, max. and min. limits and alarm delay time.
4.2 Speed max limit = 20.0 kn

min limit = 2.00 kn
Ships speed, maximum and minimum limits.
4.3
Flowlinj = insig(20.00%) * 1.260 + - .260
Flow = 300 * Flowlinj ** 0.5000 m3/h
The input signal from the flowmeter.

20 - 100% corresponds to 4 - 20mA input signal.
Formula calculates the flow corresponding to the input signal.
The second formula is needed if the signal from the flow meter
is not proportional to the real flow. The values in this example
are for a flow input signal that is proportional to the square root
of the actual flow.
4.4
Log input = 200 pulses/h
Log generates = 200.0 pulses/nm
The current input signal from the log.

The number of pulses that corresponds to 1 nautical mile.
67
3.4.2 Computer Oil Content Page Description
5.0
PAGE IR-DETECTOR
Page head line.
5.1 Calibration values : 0 ppm solution

detector data 100.7 2.760 4.560 1.630 %
Zero ppm IR input values.
5.2
Calibration values: Reference solution
detector data 61.90 17.80 22.60 12.10 %
Reference solution IR input values.
5.3
Measuring
detector data 56.50 19.50 22.50 15.50 %
IR input signals generated during measuring of sample water.
5.4 Cleaning OPEN WATER with STEP

detector data 98.50 3.70 5.50 2.70 %
IR input signals generated during measuring of water.

"OPEN" / "CLOSE" indicates the water valve position.
During stand by periods which either measuring nor aftercleaning is
performed, the fresh water valve may be remote controlled with the
STEP key. If the valve is left opened it will automatically be closed
after a 2 min delay.
68
5.5 Clean limits

detector data 70.00 10.00 40.00 20.00 %
IR input limit signals during measuring of water.

The first value is a low limit value, and the other are
high limit values.
If any limit value is exceeded an
3.1
ALARM CLEANING ERROR
detector data 44.10 1.520 2.189 1.264
5.6 IR-detector limits

detector data 150.0 .1000 -.100 -.100 %
IR input limit signals.

The first value is a high limit value, and the other are
low limit values.
If any limit value is exceeded a
3.7
ALARM IR-DETECTOR FAILURE
detector data 34.16 .0092 1.189 .2643
5.10
Reference solution
Oil content 190. 106. 86.0 72.0 ppm
Reference solution is used to obtain the IR-values in line 5.2
69
3.4.3 Computer Pressure Measurement Page Description
6.0
PAGE PRESSURE
Page head line.
6.1
Pressure in analysing unit = .28 bar
OPEN water with STEP
Actual pressure measured in the measuring unit.

"OPEN" / "CLOSE" indicates the water valve position.
During stand by, i.e. periods during which either measuring
nor aftercleaning is performed, the fresh water valve
may be remote controlled with the STEP key. If the valve
is left opened it will automatically be closed after a 2 min
delay.
6.2 Static pressure from overboard line

1.04 bar
Static pressure, measured in the analysing unit, with closed

water valve and closed analysing valve. Consequently the
static pressure is the pressure obtained without flow in
the analysing unit. The proper sample point valves are of
course supposed to be opened.
6.3 Cleaning pressure low limit .400 bar

high limit 6.00 bar
Low and high pressure limits. The value to check is

calculated from the difference between the pressure
measured while fresh water is flowing and the static pressure,
during periods of cleaning.
If the limit value is exceeded an
3.9 ALARM CLEANING PRESSURE = 7.00 bar

check water supply shut off valve
70
6.4 Work pressure low limit 1.00 bar

high limit 8.00 bar
Low and high pressure limits. The value to check is

calculated from the difference between the pressure
measured while sample water is flowing and the static pressure,
If the limit value is exceeded an
3.10 ALARM WORK PRESSURE = .500 bar

check all sample tube valves.
6.5
Pressure insignal = 20.12 %
Pressure = insignal * .3125 + - 6.25 bar
The input signal from the pressure transmitter.

20 - 100% corresponds normally to 0 - 25 bar pressure.
The second line displays a formula that calculates the pressure

that corresponds to an 25 bar transmitter input signal.
Before you entering a new formula check the range of your transmitter
because it has been modifications in pressure transmitters.
71
3.4.4a Computer Timer Page Description

The information in this paragraph is for information only. It helps to
understand the automatic operation of the Cleantoil. It will also provide
information useful in trouble shooting of the analysing function.
This page shows the timers that control the measuring and cleaning
cycles. The procedure is explained below and at next page
7.0
Side TIMERS AND COUNTERS
Page head line.
7.1 Measurement status number, time

12 005 sec
This line shows the number of the state that is currently

executed and the time that is left of the execution.
7.2
Number of cleaning meas. Cycles 03(03)
aftercleaning Cycles 03(03)
The first line shows the maximum number of cleaning operations

CLEANTOIL does during start up of measuring.
At the right side, the actual number of cycles that CLEANTOIL
has done during cleaning is showed.
The second line displays the corresponding information for
the aftercleaning procedure.
7.3 Measuring cycle Cleaning Time

step with STEP 07 005 sec
Press STEP key and you will find out the length of the measuring and
cleaning states.
7.4
Delay OBV, STV feedback 60(60) sec
Delay Overb. valve changes 60(60)sec
The first line displays the maximum delay in seconds for the
overboard and slop tank valve feedback signal
Values inside parenthesis are actual delay times for the 2 valves.
The second line displays the minimum delay in seconds for
the overboard valve to be closed, in order to prevent
continuous opening and closing of it.
72
3.4.4b Working cycle during measuring.

The pressure diagram showed at the bottom line indicates in which state the
pressure in the analysing unit is checked.
If the pressure fails an

or an
3.10 ALARM WORK PRESSURE = 0.5 bar

is generated, depending on type of pressure check and the measuring cycle is

aborted.
The current state, and the time of the current state is indicated by line 7.1
7.1 Measurement status number, time.

12 005 sec
The oil-measuring cycle is made out of 10 states, 0 - 9.

The length of each state is indicated by line 7.3.

Press the STEP key and you will find out the length of the measuring states.
States 0 - 4 are only used at start up.

If the cleaning check in state 2 fails, states 1 and 2 are repeated as many times
as indicated by line 7.2 after "meas clean:".
7.2 Number of cleaning meas. cycles 03(03)

after cleaning cycles 03(03)
If the last cleaning cycle fails the start up is aborted, and an
3.11 ALARM CLEANING ERROR

Check fresh water, Clean measuring unit.
After a normal successful start-up, states 5 - 9 are repeated until measuring

stops. States 5 - 7 are the cleaning states, 8 and 9 are the measuring states.
73
3.4.4c Working cycle during cleaning.
The pressure diagram showed at the bottom line indicates in which state the
pressure in the analysing unit is checked.
If the pressure fails an
or an
3.10 ALARM WORK PRESSURE = 0.5 bar

is generated, depending on type of pressure check and the cleaning cycle is

aborted.
The current state, and the time of the current state is indicated by line 7.1
7.1 Measurement status number, time.

12 005 sec
The cleaning cycle is made out of 7 states, 10 - 16.

The length of each state is indicated by line 7.3.

Press the STEP key and you will find out the length of the cleaning states.
The cleaning cycle is repeated as many times as indicated by line 7.2 after
"aftercl:".
7.2 Number of cleaning meas. cycles 03(03)

aftercleaning cycles 03(03)
74
3.4.5 Computer Self Test Page Description
8.0
PAGE TEST
Enter testmode by pressing STEP
Page head line.

Enter test mode by pressing STEP. In test mode it is possible
to manually program the computer and the Converting unit output
signals and monitor the input signals. Please not, the normal
CLEANTOIL routines are inhibited in test mode. Without entering
test mode, i.e. without pressing STEP while this line is
displayed, the normal computer routines are not inhibited and
input and output signals can be monitored.
NOTE: Consideration to adjacent equipment should be taken
during test mode, because Cleantoil performs in an
unpredictable way.
8.1
Communication (ok 05678/Err 00003)
Tx send 2035 Tx rec 2035 Rx rec 90
The amount of successful and unsuccessful communication cycles

between the computer and the converting unit are shown inside
the parenthesis. The second line displays from left to right
- the data transmitted from the computer to the converting
as 2 16bit hexadecimal values.
- the data immediately received from the value that was recently
transmitted. The transmitted and immediately received data
should be equal.
- the last 8bit hexadecimal value is the data received from the
converting unit.
Below is a table of the hexadecimal values above.

They are separated in groups of 8, and the first
input/output is the least significant bit in each
group.
Transmitted value
Bit Description
0 Cleaning solution
1 Water valve
2 Pump backward
3 Pump forward
4 Sample tube valve
5 Spare output
6 Overboard valve or sample tube valve number 2.
7 Not used
75
8 Internal output B.
9 Overboard pump or Overboard valve relay output.
10 Analysing valve output.
11 Not used
12 Internal output 0.
15 Internal output A.
Received Value
Bit Description
0 Start/Stop
1 Cleaning solution low level alarm
2 Sample feeding pump overcurrent relay
3 Cleaning solution pump start.
4 Pneumatic pressure switch
5 Converting unit in test mode. This mode is
obtained by connecting a jumper on the
converting unit PC. Should normally be =.
6 Internal input A.
7 Internal input B.
8.2
inputs 00223 00227 01694 00505
Analogue signals from the pressure transducer and the flow meter.
Lowref and Highref are internal voltage reference that correspond
to 0% and 100% input signal respectively.
8.3 IR-data 0-3 (dark signals)

00445 00444 00426 00447
Analogue signals from the IR detector.
8.4
IR-data 4-7 (reference signals)
00446 00446 00445 01956
8.5
IR-data 8-11 (measuring signals)
04296 00544 00620 00490
8.6 IR-data 16-19 (cleaning signals)

04296 00544 00620 00490
76
8.7
I/O Computer 00100010 11001100 00001000
Move: <- ->, changes , OBV LAMP
Computer input and output signal monitoring.

The signal to monitor is selected by the arrow keys <-and->.
The signal monitored is indicated by a flashing
digit and a short name to the right in the second line.
If an output signal is selected and in test mode the
output may be changed with the STEP key.
The following signals are available from left to right
Output
"INTERNAL 1" Internal output
"INTERNAL "" Internal output
"STV CLOSE" Slop tank valve close relay output,
only used in "EXTENDED" configuration.
"STV OPEN" Slop tank valve open relay output,
STV LAMP" Slop tank valve led indicator on the
CLEANTOIL computer front panel.
"PAPER ROLLER" Paper roller output
"OBV LAMP" Overboard valve led indicator on the
CLEANTOIL computer front panel.
"OBV CLOSE" Overboard valve close relay output,
"OVERRIDE" Override relay output.
"BEEPER" Alarm buzzer output
"OBV OPEN" Overboard valve open rely output
"ALARM RELAY" Alarm relay output
"WARNING RELAY" Warning relay output
Input
"INTERNAL &" Internal input
"STV CLOSED INP" Close feedback signal from slop tank valve,
"STV OPEN INP" Open feedback signal from slop tank valve
"OBV CLOSED INP" close feedback signal from overboard valve,
only used in "EXTENDED ”configuration.
"LOG INP" Input from ships log.
"OBV OPEN INP" Open feedback signal from overboard valve.
"OVERRIDE INP" Signal to monitor the override input key.
77
"PRINTER BUSY" Busy signal from printer
8.8
COMDATA 00010010 11010000 00000001
Move:<- ->, change: STEP, CLEANING PUMP
Communication data. The first 16 numbers are data transmitted

from the computer. The last 8 numbers are data received from
the converting unit.
The signal to monitor is selected by the arrow keys
<- and >.The signal monitored is indicated by a flashing
digit and a short name to the right in the second line.
If an output signal is selected and in test mode the
output may be changed with the STEP key.
The following signals are available from left to right
Transmitted value
Bit Description
"NOT USED" Not used
"SAMPLE POINT 2" Overboard valve or sample tube valve No.2.
"SPARE RELAY 2" Spare output 2.
"SAMPLE POINT 1" Sample tube valve.
"PUMP FORWARD" Pump forward
"PUMP BACKWARD" Pump backward
"WATER VALVE" Water valve
"CLEANING PUMP" Cleaning solution pump.
"INTERNAL 1" Internal output A

"INTERNAL 2" Internal output 2
"INTERNAL 3" Internal output 1

"INTERNAL 4" Internal 0
"INTERNAL 5" Not used.
Received value
Bit Description
"INTERNAL 7" Internal input B
"INTERNAL 8" Internal input A.
"CU TEST MODE" Converting unit in test mode. This mode is
obtained by connecting a jumper on the
Converting unit PC. Should normally be O.
"P SWITCH" Pneumatic pressure switch.
"CL PUMP START" Cleaning solution pump start key.
"OVERCURRENT" Sample feeding pump overcurrent relay and
overheating switch.
"CL LEVEL" Cleaning solution low level alarm
"MEAS STARTER" Start/Stop
78
3.5 Replacement of computer memory back up battery.
Make a print out of the cleantoil program according to

section 3.6.
The computer will lose stored data when the battery is
removed.
Disconnect the computer power supply.
Battery is located backside display panel upper right corner.
Replace the battery. Be sure to turn the new battery the
same way as the old.
Connect the computer power supply. Reprogram the computer
as documented by the print-out of the cleantoil program.
The battery voltage should be greater then 2.7V.

Check the battery strap to be in the right position.
3.6 Memory print-out of program Documentation
The cleantoil computer has a program documentation

facility to provide the staff with back up copies of
the program.
Show line 2.11 in the display. Press the STEP key.
2.11
Memory printout with STEP
Save the print-out now received. The first lines contains

data that has to be programmed if the computer battery
fails.
79
3.7 Periodic Checks and Servicing
Certain checks and servicing should be carried out at

regular intervals in order to minimise the risk for any
malfunctions to develop during operational use of the
equipment. Below are listed the servicing that should be
made after each of usage and at regular intervals
of 6 months.
After each time of usage:

. Check the installation and the components for signs
of leakage. Clean as necessary.
. Cheek the print out for adequate colour and replace
the printer ribbon if required.
. Check the amount of printer paper left and replace
the roll if necessary for safeguarding uninterrupted
operation during next discharge.
. Check the content of the cleaning solution tank and
refill or replace as necessary.
Each six months:

. Inspect the interior of all components for general
condition and cleanliness and in particular in respect
of proper mounting and clamping of cables, any signs
of damage, loose or leaking connections.
. Check the cables to the analysing unit along their
entire length with respect to any signs of chafing,
wear or other damage and the bulkhead penetrations
for proper conditions.
. Inspect and clean the sample coarse filter as
described below.
3.8 Cleaning of Inlet Filter
Stop cleantoil measuring and cleaning. Close the sample inlet

probe valve and the analysing unit inlet valve. Remove the
top cover. Remove and clean the filter screen. Usage of cleantoil
sample pump unit without inlet filter screen could harm the
sample pump.
80
Chapter 4 - Installation
This chapter contains advice for the installation of

JOWA cleantoil equipment onboard tankers. The advice
given in this chapter is of general validity and
should be supplemented with a detailed installation
specification for the particular ship. Additionally
all applicable regulations regarding the installation
standard, issued by the relevant authorities and
classification society must be followed.
The information in this chapter is edited in the

following sections and paragraphs.
Page
4.1 Mounting of sample inlet and outlet probes. 76
4.2 Mounting of sample feed pump unit. 76
4.3 Installation of the Analysing unit. 77

4.3.1 Mounting of the analysing unit. 77
4.3.2 Electrical connection of the analysing unit. 77
4.4 Installation of sample piping. 78

4.4.1 Installation of Flow meter 78
4.5 Installation of the Converting unit. 79

4.5.1 Mounting of the converting unit. 79
4.5.2 Electrical connection of the converting unit. 79
4.6 Installation of Pneumatic components. 80

4.6.1 Air piping for valves and positions indicator. 80
4.6.2 Installation of Overboard and Slop tank valves 80
4.6.3 Piping arrangements for pneumatic and hydraulic.
powered sample pump motors. 81
4.7 Piping for fresh water and cleaning solution. 81
4.8 Installation of the Computer unit. 82

4.8.1 Mounting of the computer unit. 82
4.8.2 Electrical connection of the computer unit. 82
4.9 Electrical connections, General. 82
4.10 First start-up check list. 83
81
4.1 Mounting of sample inlet probe and outlet stub
Refer to Dwg MJC-60-1, MJC-60-5 and MJC-60-4-1S.

For basic convention requirements, see IMO Resolution 586 (14)
and MEPC.51(32).
The inlet probe is mounted towards the upstream of the

the outlet stub.
Cut 2 holes with the indicated diameters in a vertical

part of the overboard discharge line (down-stream the
flowmeter sensor if a flowmeter is included), according
to drawing MJC-60-1. Trim the contour of the stub to
proper fit to the overboard line. Weld with continuos
weld.
Positive water pressure must be available in the discharge

line under all discharge conditions at the place where
the inlet probe is located. The sample feed pump may be
damaged if running dry for more than 10 sec.
The outlet probe shall be located higher than the

analysing unit outlet connection.
The sample valves and sample inlet filter should be

located with adequate space and accessibility for
servicing.
4.2 Mounting of sample feed pump unit.
Refer to Drawings MJC-10-1, MJC-50-1 and MJC-50-2.

For basic convention requirements, see IMO Resolution A. 586 (14)
and MEPC.51(32).
The pump unit should be mounted, depending on pump type,

to the bulkhead, or through the bulkhead, below
the analysing unit. The length of the delivery pipe to
the analysing unit should be maximum 1 metre.
The pump unit should also be mounted as close as possible to

the overboard discharge line or lines. The transportation time
for the sample water must be calculated and be confirmed to
remain within the maximum total system response time of 40
seconds. The pipe length from any sampling probe should,
whenever possible, be kept at maximum 25 metres.
The drain valve, which is located below the sample pump,
82
should be the lowest point in the sample system.
4.3 Installation of the analysing unit.
4.3.1 Mounting of the analysing unit.
Refer to Drawing MJC-40-1, MJC-40-2, MJC-40-3 and MJC-40-4.
The analysing unit should be mounted in the pump room

with 4 bolts to welded clips on the pump room to engine room
bulkhead or in an equivalent suitable location. There should
be an open service space in top of the unit in order to
facilitate cleaning of the measuring cell from above with a brush.
There should also be space available for operating the
valve handles, opening the front cover and taking grab samples.
The analysing unit should be mounted lower than the sample

outlet probe, to safeguard a positive pressure in the
sample water system at all times.
4.3.2 Electrical connection of the analysing unit.
Refer to Drawings MJC-10-2, MJC-40-4, MJC-30-4 and Appendix All.

Also check documentation regarding the measuring unit and the
pressure transducer concerning intrinsically safety and
installation regulations concerning this particular hazardous area.
Loosen the bottom cover of the measuring unit. Turn the

cover 180 degrees.
Loosen the detachable part of the cable terminators.

Install cabled CB-7 and CB-8 through the intended
passages in the analysing unit and the measuring unit.
Be careful when penetrating the measuring unit cable
passage with the cables, to avoid damaging the printed
circuit. Connect the cabled according to drawing MJC-10-2.
Connect the detachable terminals to the intended places
on the printed circuit.
Fasten the bottom cover of the measuring unit.
Install cable CB-4 through the intended passage in the analysing

unit. Terminate the cable according to drawing MJC-10-2.
Make sure that the unit is properly earthed according to

the applicable regulations for this particular hazardous area.
83
Note! The cables are already connected in analysing unit on delivery,

instruction above is just for service purpose.
4.4 Installation of sample piping..
Refer to Drawing MJC-10-1, MJC-60-5.

For basic convention requirements, see IMO Resolution A 586(14)
and MEPC.51(32).
Pipe no Size Normal maximum length.

Tb11 22 x 1 25 metres.
T0b12 15 x 1 1 metre.
Tb13 22 x 1 25 metres.
The piping material should be copper, "Yorcalbro", cupronickel

or stainless steel.
The piping should be run as straight as possible.
The sample transit time should be recalculated to each
installation to make sure that the requirements regarding
total maximum system response time are satisfied.
Make sure that all valves and other components

are mounted with the necessary accessibility and service
space. The drain valve should be at the lowest point.
Make sure that the drain water will not cause any harm to
this or other equipment.
4.4.1 Installation of Flowmeter
Refer to Drawings MJC-60-2, MJC-60-3B, MJC-60-4, MJC-60-4-1S.
Positive water pressure must be obtained in the discharge line under

all discharge conditions at the place where the flow meter is located.
It’s important that the flow meter is located in such a way that there is
no disturbance in the flow before and after the flow meter.
A correct installation should have a free flow up-streams the orifice

plate, of 6 - 10 times the diameter of the discharge line, and 3 - 5
times downstreams.
We also recommend an installation in a vertical section of the

discharge line as per Drw. MJC-60-4.
However in some installations there isn’t enough space for a vertical
installation, in those cases it’s very important you follow the
recommendation as per Drw. MJC-60-4-1S.
84
In a horizontal installation it’s important to build in a ”goose neck” to

ensure that the discharge line always is full of liquid, assembly a
vacuum breaker at the top of the goose neck, this is to avoid a
vacuum in the discharge line which otherwise will occur because the
”big drop” after the goose neck.
85
4.5 Installation of the converting unit.
4.5.1 Mounting of the converting unit.
Refer to drawing MJC-30-1, MJC-30-2, MJC-30-3, MJC-30-4.

The converting unit should be mounted vertically
in a safe (non hazardous) area, normally the engine room,
as close as possible to the analysing unit and on the other
side of the bulkhead. The unit should be provided with
enough open space to make it possible to open both
front covers.
4.5.2 Electrical connection of the converting unit.
If your equipment isn’t equipped with a main switch,

the power supply should be equipped with a main switch,
or if specified, a detachable power supply connector.
Fuse size should be 3 x 10 Amp for converting units equipped
to supply electrical motor sample pumps and 6 Amp for
the units meant to control air or hydraulically driven sample pumps.
Check that the supply voltage corresponds to the voltage
specified on the transformers signs in the electrical part of the unit.
Make the electrical connections according to drawing MJC-10-1

If the unit is intended to control a pneumatic or hydraulic motor
sample pump, terminals 1 to 6 should be connected according to
Drw. MJC-30-5
Terminals 7 to 10 have configuration dependent purposes.

Refer to the configuration drawing that corresponds
to the unit being installed.
If the Zener barrier ZF is included for supplying a 2 wire

4-20mA flow transmitter, the flowmeter cables should
be connected to ZF.
Connect the computer unit to terminals 111 and 118.
If the converting unit is equipped with a computer unit

mains transformer , connect the computer power supply to
terminals 29 and 30.
NOTE: protective ground should be connected to the ground rail.
Connect the analysing unit to Zener barriers Z1 to Z10.

Cables Cb4, Cb6 and Cb7 must be installed exactly as
shown. These are special cables and must not be
86
replaced by standard cables.

4.6 Installation of pneumatic components.
4.6.1 Air piping for valves and position indicator.
Refer to Drawings MJC-10-1, MJC-30-3 and MJC-60-6.
The supply air should be clean and dry instrument air or control air.
The pressure should be 4 - 6 bar.
The air supply should be provided with a shut of
valve and if necessary the specified air filter.
The piping size be 6x1mm, copper piping.
Air pipes other than Tb1 and Tb6 have configuration dependent
purposes.
Refer to the configuration drawing applicable to the to the unit being
installed.
A general pneumatic controlled valve system is described in Drw.
MJC-60-22 and Drw. MJC-10-1
Valves for remote control of selected sample point
may be replaced by manual valves in systems also having
manual overboard valve operation.
Pipings should be connected from the pressure switch

inlet connection to the air supply. The pressure switch
is used to monitor the valve air supply pressure.
Bulkhead penetrations for air piping should be made to

the applicable classification society requirements.
4.6.2. Installation of Overboard and Slop tank valves.
Refer to Drawings MJC-10-1 and MJC-60-22.
When using pneumatic valves deliveried by Jowa, it’s very important

when assembly the valves to the discharge line to do as follows.
Assembly the valves between the flanges, but before tighteening the
flanges be sure the valves are in open position.
Otherwise the valves will seize and it prevent a smooth operation.
87
4.6.3 Piping arrangements for pneumatic or hydraulic powered

sample pump motors.
-Pneumatic powered motors.

See the attached data sheet on the delivered motor.
-Hydraulic powered motors.

See the attached data sheet on the delivered motor.
4.7 Piping for fresh water and cleaning solution
Tube Nn Size
Tb7 8x1
Tb8 15 x 1
The piping should be provided with shut off

close to the bulkhead penetrations.
Bulkhead penetrations must satisfy the requirements

of the relevant classification society.
The water supply should be provided with one shut off and
one vacuum check valve and one check valve. The water temperature
should be higher than the sample water temperature . Suitable
temperature is approximate 20 centigrade warmer than the sample
water temperature- The water should , however, not be warmer than
45 centigrade. It is recommended to install a temperature
controlled mixer to achieve proper water temperature.
The water consumption is intermittent with a maximum flow of

approximate 600 l/h. The average consumption is 60l/h.
The pressure at this flow should be at least 0.5Bar more
than the OB-line pressure.
Avoid getting dirt into the cleaning solution piping during

installation. The dirt might clog the small diameter nozzle
of the cleaning solution injector.
88
4.8 Installation of the computer unit.
4.8.1 Mounting of the computer unit.
Refer to Drawings MJC-20-x. x depends on computer type.
For bulkhead types:

Mount the unit with 4 bolts to the bulkhead in the cargo control room
or an equivalent dry and safe space. The computer should be
provided with adequate space to facilitate opening of the front cover
and be so located, that handling will be convenient.
For panel mounted types:

Cut a hole in the panel according to drawing. Mount the
unit with 4 M6 bolts.
4.8.2 Electrical connection of the computer unit.
Refer to Drawing MJC-10-2.
Supply voltage should be single phase, 220VAC 50-60Hz.

The power supply should be equipped with a main switch, or if
specified, a detachable power supply connector and fuse size of 6 A.
If the converting unit is equipped with a computer unit transformer, the
computer unit power supply should be connected to the converting
unit without any connectors or fuses in between.
The alarm relay is normally closed, which means

that the alarm is activated when the power supply fails.
Wires 2 and 7 of Cb5 should be connected together at

terminal 16.
For panel mounted types:

No ground terminators are provided. They are presumed to
included in the electrical cabinet the unit is mounted in.
Use this ground terminators.
4.9 Electrical connections, general.
Electrical connection is made according to MJC-10-2.
Cb4, Cb6 and Cb 7 connected to intrinsically safe equipment must be

blue marked according to valid requirements for hazardous areas.
Cb3 to Cb7 should not be mounted close to high current

cables or other disturbing equipment.
89
Cb5 should be a pair twisted 8 wire shielded cable.

4.10 First Start Up Check List.
The intention of this first start up check list is not to
verify that everything has been installed according to
the drawings, but to try to avoid mistakes that might harm
the equipment or ship.
1. Check the voltage of the mains to be connected to the

converting unit to correspond to what this particular unit
is intended for.
The intended voltage appears from the terminators on top of
the 2 transformers that are included in the unit. The
terminators are marked 220, 380 and 440. The one with the
proper voltage is used. If you are not certain about the
voltage of the mains that is connected to the converting
unit, ask for authorised personnel to measure the voltage
before connection.
2. It is very important that all electrical wire connected in

the converting unit are properly tightened. A wire that of
mistake falls on secondary side of the Zener barriers might
cause serious damage.
3. Check all Zener barriers to be of proper type and correct connected.

Refer to appendix to receive proper information.
Don’t connect mains to the equipment before this is in order.
4. Check the check-valve 29 of the fresh water and if any cleaning

solution check-valve is used, the check-valves to be mounted in the
proper direction. Refer to MJC-.60-.1.
5. Be sure not to harm the pump unit, by pumping towards a closed

valve or pumping when dry.
6. Check the voltage of the mains to be connected to the

computer unit to be 220VAC.
7. It is important that the fresh water solenoid valve is mounted
in the proper direction. If not, it doesn’t close properly.
Refer to MJC-60-1.
8. Check and/or refill oil in pump shaft seal.
When this is finished
- Fill cleaning solution according to section 2.7.
- Perform a CLEANTOIL operation test consult section 3.4.
90
Now Your JOWA CLEANTOIL 9000 is ready for use.
Chapter 5 - Flow meter and Log transmitter
This chapter contains general information about the requirements

for input information about flow rate and ships speed
into the oil discharge monitoring and control system.
Page
5.1 Flow meter. 85
5.1.1 Transmitter calibration 86
5.2 Speed log transmitter. 87
91
5.1 Flow meter
In oil tankers fitted with a category A monitoring system

the flow rate should be measured with a flow meter.
Selection of flow meter is optional. The flow meter
should meet the following requirements according to IMO
Res.A.586(14) and MEPC.51(32).
"A flow meter for measuring the rate of discharge should be

installed in a vertical section of a discharge line or in
any other section of a discharge line as appropriate, so
as to be always filled with the liquid being discharged.
A flow meter should employ an operating principle which is

suitable for shipboard use and, where relevant, can be used in
large diameter pipes.
A flow meter should be suitable for the full range of flow

rates that may be encountered during normal operation. Alternatively,
arrangements such as the use of two flow meters of different
ranges or a restriction of the operational flow rate range may be
necessary to meet this requirement.
The flow meter, as installed, should have an accuracy of

+-15%, or better, of the instantaneous rate of discharge
throughout the operating range for discharging the effluent.
The design of the flow metering arrangements should have

regard to the safety requirements of the space in which such
metering arrangements are located."
JOWA CLEANTOIL 9000 can be programmed or adapted to accept

most flowmeter outputs.
Follow the installation instruction for the selected flowmeter.
Refer to paragraph 1.3.1 regarding electrical data and possible

flow meter input configurations.
Refer to paragraph 3.4.1 regarding software adaptation to the flow

meter.
92
5.1.1 Transmitter Calibration

How to check the flowmeter and adjust zero point, in case you have
a strange signal. Run your discharge pump like normally. You don’t
have to run it in case you are sure that the pipe is full of water.
1. Get rid of the air:

Drain the transmitter from air by open the two drain plugs on the
transmitter a little bit, close them after a while when there’s only
water coming. The valves VF1 and VF2 should be open as in normal
operation position and VF3 closed.
2. Adjust zero point:

Close VF1 or VF2 and open VF3, then you have same pressure
on both side and the transmitter should indicate zero flow.
Set the mode switch on the transmitter to position 0.
Connect a multimeter on the terminal block CK+ and CK- and check
that you have 4mA, if not, turn the adjustment screw until
you read the right signal 4mA on the multimeter.
Close the middle valve VF3 and open the other valve you closed
before VF1 or VF2, the system is now in operation and should
be ok. You can keep the mode switch in position 0.
3. Span adjust:
Warning ! don’t try to adjust the span (mode switch in pos.1),
because this is done by the manufacturer.
The mode switch and

how to connect a multimeter:
The adjustment screw:
Below shows the drain plug position:
93
5.2 Speed Log Transmitter
In oil tankers fitted with a category A monitoring system

the speed of the ship should be fed automatically to the
JOWA CLEANTOIL 9000.
The automatic speed indicating system should meet the following
requirements according to IMO Res.A.586(14) and MEPC.51(32).
"The automatic speed signal required for a category A

monitoring system should be obtained from the ships speed
indicating device by mend of a repeater signal. The speed
though the water, depending upon the speed measuring equipment
installed on board."
The speed input signal to CLEANTOIL should be a pulse signal

from a voltage free relay or switch the pulse frequency
being proportional to the speed.
The high speed limit is programmed to 20 knots as standard.
This alarm setting will assist in detecting possible pulse
relay switch debouncing.
The data of the speed input signal should meet:
Minimum switch on or off time: 33ms.

Maximum switch on or off debounce time: 8ms for suppression.
Pulse frequency range: 45-999 pulses/nm.
94
Chapter 6 Spare parts and Consumables
This chapter contains information about spare parts for the cleantoil
equipment and consumables, related to normal operation of the
equipment. Spare parts are identified with reference used in the
drawings in chapter 7.
Page
6.1 Computer unit spare parts. 89
6.2 Converting unit spare parts. 89 - 90
6.3 Analysing unit spare parts. 90
6.4 Pump unit spare parts. 90
6.5 Flowmeter unit spare parts. 90
6.6 Miscellaneous spare parts. 91
6.7 Consumables. 91
95
6.1 Computer unit spare parts
Description Qty Drawing Part NO
Computer unit without program 1 MJC-20-1/2/3 96000-00000

Computer program 1 96014-00000
Printer 1 MJC-20-1 96006-00000
Paper winder 1 MJC-20-1 96005-10000
Computer cabinet glass door 1 MJC-20-1 96013-19068
Battery 1 96015-00000
Computer printed circuit board 1 96000-00156
Without program
Computer interconnection 1 96000-00165
Circuit board
Computer power supply printed 1 96000-00118
Circuit board
Flat cable 10 pol 2 96000-10000
Flat cable 16 pol 1 96000-16000
Flat cable 34 pol 1 96000-34000
Fuses 5x20 200 mA 1 94006-52020
Fuses 5x20 1 A 7 94007-52010
Fuses 6x32 1A 1 94010-33210
Manual override key switch 1 MJC-20-1 96000-31196
OBV switch without LED lamp 1 MJC-20-1 96000-01261
LED lamp (yellow) OBV switch 1 MJC-20-1 96000-96824
STV LED lamp cover 1 MJC-20-1 96000-01040
LED lamp (green) STV switch 1 MJC-20-1 96000-96825
6.2 Converting unit spare parts
Fuses 5x20 3,15 A 1 MJC-30-4A 94005-31500

Fuses 5x20 500 mA 2 MJC-30-4A 94008-52050
Complete converting unit 1 MJC-30-1/2/3 94000-00001
Solenoid pneumatic valve 1 MJC-30-3 94019-06006
Pressure switch 1 MJC-30-3 94026-06063
Cleaning solution pump 1 MJC-30-3 94002-00002
Cleaning solution tank 1 MJC-30-3 94001-00002
Filter regulator air 1 MJC-70-3 95026-24000
Valve air 1 MJC-10-1 95028-06066
Converting unit printed 1 MJC-30-4 94015-00002
circuit board
Overcurrent protection relay 1 MJC-30-4 94002-04061
Pump relay 1 MJC-30-4 94002-09011
Transformer 0-220-380-440V 1 MJC-30-4 94002-01024
0-10-24V
Transformer 0-220-380-440V- 1 MJC-30-4 94002-00220
220V
96
6.2 Converting unit spare parts (continuation)
Description Qty Drawing No Part No
Zener barrier 1 MJC-30-4 94001-95050

Supply barrier 1 MJC-30-4 94001-08060
Zener barrier fuse. 1 MJC-30-4 94001-91930
6.3 Analysing unit spare parts

Compl. analysing unit Std. 1 MJC-40-1/2/3 93000-00001
Compl. analysing unit stainless 1 MJC-40-1/2/3 93009-00002
Measuring unit 1 MJC-40-4 93008-00003
Measuring unit replacement kit 1 93008-00010
1 glass tube and 4 0-rings
Top cover plug 1 MJC-40-2 93009-00048
Analysing valve Std. 1 MJC-40-4 93003-15006
Analysing valve stainless. 1 MJC-40-4 93005-15003
Pressure transmitter 1 MJC-40-4 93007-25020
Clean solution injector compl. 1 MJC-40-4 93006-10014
Ball valve DN15 std. inlet/drain 2 MJC-40-3 19001-14156
Ball valve DN15 std. outlet 1 MJC-40-3 19001-15156
Solenoid valve, water 1 MJC-10-1 95032-15156
Vacuum valve, water 1 MJC-10-1 95025-15156
Check valve, water 1 MJC-10-1 95031-15156
6.4 Pump unit spare parts
Complete unit 1 MJC-50-1 91000-00001

Pump 1 MJC-50-2 91000-00101
Seal kit 1 MJC-50-3 91000-00600
Bracket 1 MJC-50-1 91000-01700
Coupling 1 MJC-50-1 91000-51006
Motor 1 MJC-50-1 91009-00054
Drain ball valve DN 10 1 MJC-50-1 19053-10106
Oil level glass 1 MJC-50-1 91006-00006
6.5 Flowmeter unit spare parts
Flow meter 1 MJC-60-4 92001-00000

Flowmeter valves/pipes Std. 1 MJC-60-4 92003-00001
97
6.6 Miscellaneous spare parts
Description Qty Drawing No Part No
Inlet filter unit 1 MJC-10-1 95020-25256

Sample inlet probe 1 MJC-60-1 97002-00003
Sample outlet probe 1 MJC-60-1 97001-00003
Ball valve DN25 Std. 4 MJC-10-1 19054-25256
Check valve DN25 Std. 1 MJC-10-1 95030-00006
6.7 Comsumables
Printer paper 96004-10000

Printer ribbon 96003-10000
Cleaning brush 1 93012-00000
Cleaning solution 1 (approx. 5 litres) 94021-00000
Consumption kit including: 1 97005-00000
Printer paper 5 pcs
Printer ribbon 2 pcs
Brush 1 pc
Cleaning solution 10 litres
98
Chapter 7 - Figures and Drawings
Page
7.1 Register of identifications used in the drawings. 93
7.2 Register of drawings. 94 - 95
7.3 Drawings. 96
7.4 Specifications JOWA CLEANTOIL 9000 equipment. 97

Computer unit spec.
Analysing / Converting unit spec.
Sample pump unit spec.
99
7.1 Register of identifications used in the drawings.
In order to improve the clarity of the drawings, all significant items are
identified by an unambiguous designation number, as shown in the
listing below. All items included in this register are not parts of a
JOWA CLEANTOIL 9000, adapted for a certain ship.
See paragraph 1.4 about JOWA CLEANTOIL 9000 delivery extent.
1. Computer unit.
3. Converting unit.
8. Water valve.
10. Analysing unit.
14. Sample feed pump.
15. Inlet filter.
18. Sample outlet probe valve.
19. Sample inlet probe valve.
20. Sample outlet probe.
21. Sample inlet probe.
22. Flow transmitter.
27. Overboard valve.
29. Water check valve.
30. Air shut off valve
31. Water shut off valve.
33. Water vacuum check valve.
34. Cleaning solution shut off valve.
35. Water shut off valve.
36. Valve air supply pressure regulator and water separator.
Tb1. Valve air supply 6mm
Tb6. Analysing unit valve actuator pipe. (Open) 6mm
Tb7. Cleaning solution pipe. 8mm
Tb8. Water pipe. 1/2”
Tb11. Analysing unit outlet pipe. 3/4”
Tb12 Analysing unit inlet pipe. 1/2”
Tb13 Pump unit inlet pipe. 3/4”
Cb1. Converting unit power supply.
Cb2. Electrically powered pump power supply.
Cb3. Intrinsically safe flowmeter supply.
Cb4. Analysing unit pressure transmitter cable.
Cb5. Computer unit and converting unit interconnection cable.
Cb6. Measuring unit part 1 cable.
Cb7. Measuring unit part 2 cable.
Cb8a. Overboard valve or interlock cable from computer unit.
Cb8b. Computer unit power supply.
Cb9a. Alarm output cable.
Cb9b. Warning output cable.
Cb10. Flowmeter signal cable.
Cb11. Water solenoid cable.
Cb12. Log cable.
100
Cb13. Overboard valve position indicator cable.

7.2 Register of drawings
Drawings on the standard system and a few options are available in

paragraph 7.3. Your Cleantoil distributor will provide You with the
other optional drawings on request
MJC-10-1 General assembly and arrangement

MJC-10-1L General assembly and arrangement, pneumatic sample pump
MJC-10-1R General assembly and arrangement, Stainless steel system
MJC-20-1 Computer unit, front view

MJC-20-2 Computer unit, view from behind
MJC-20-3 Computer unit, bottom and top view
MJC-20-4 Computer unit, panel mounted front view

MJC-20-5 Computer unit, panel mounted side view
MJC-20-7 Computer unit, panel mounted rear view
MJC-20-8 Computer unit, internal cable diagram

MJC-30-1 Converting unit, Front and side view
MJC-30-1-1 Converting unit, Main switch, Front and side view
MJC-30-2 Converting unit, Bottom view

MJC-30-2-1 Converting unit, Main switch, Bottom view
MJC-30-3 Converting unit, Valve enclosure
MJC-30-4 Converting unit, Electrical enclosure

MJC-30-5 Converting unit, Internal cable diagram
MJC-30-5-1 Converting unit, Internal cable diagram, 2 phase
MJC-10-2 Cable diagram

MJC-10-2-1 Cable diagram, extended OBV
MJC-30-5-3 Converting unit, 2 Zener barrier, Internal cable diagram
MJC-30-5A Converting unit, 2 flowmeter input, Internal cable diagram

MJC-40-1 Analysing unit, front view
MJC-40-2 Analysing unit, side and top view
MJC-40-3 Analysing unit, bottom view

MJC-40-4 Analysing unit, internal arrangement
MJC-50-1 Sample pump unit, bulkhead mounted type
MJC-50-1ex Sample pump unit, explosion proof type

MJC-50-1l Sample pump unit, pneumatic type
MJC-50-3 Sample pump unit, bulkhead seal
MJC-60-1 Sample probes, installation arrangement
101
MJC-60-2 Flowmeter unit, front view

MJC-60-3 Flowmeter unit, view from left
MJC-60-3B Flowmeter view projections (new type)
MJC-60-4 Flowmeter unit, tube arrangement. ( Vertical OB-line)
MJC-60-4-1S Flowmeter unit, tube arrangement. (Horizontal OB-line)
MJC-60-5 Sample probes, valve arrangement

MJC-60-6 Miscellaneous valves
MJC-60-20 Pneumatic control unit
MJC-60-21 Pneumatic control unit cabinet, front view

MJC-60-22 Pneumatic control unit connections
MJC-70-3 Air pressure regulator
102
7.3 Drawings
This section contains miscellaneous drawings and should be

considered as basic drawings for a standard installation.
For optional drawings refer to paragraph 7.2 or contact your
Cleantoil distributor for more details.
103
7.4 Specification JOWA CLEANTOIL 9000 Equipment
This section contains the specification and identification

documents for the main components of the JOWA equipment. The
certificate of type test is valid for the equipment specified in
paragraphs 7.4.1, 7.4.2 and 7.4.3.
Content
CO871203.10A Oil Content Meter Computing Unit
CO871204.10A Oil Content Meter Analysing /Converting Unit
CO880120.10A Oil Content Meter Sample Feed Pump
104
Appendix 8 - Certificates of type test and Approvals

This Appendix contains the relevant Certificate of Type Test
and other essential approvals.
A8.1 Certificates of Type Test.
A8.2 Approval Protocol from Environmental Testing of the Control

Section.
A8.3 Approval Documentation for Cleantoil Measuring Unit in Respect

of Intrinsic Safety.
A8.4 Approval Documentation for the Analysing Unit Pressure

Transmitter in Respect of Intrinsically Safety.
105
Appendix 9 - Cleaning solution data
This Appendix contains the specification of the cleaning

solution used in the cleantoil measuring unit automatic
cleaning system.
Always use the proposed cleaning solution in order to

obtain the proper measuring accuracy and avoid polluting
the environment.
106
APPENDIX A10 - Calculations on intrinsically safe

arrangements
Revised and adopted to the STAHL 9001 Zener barriers, 960520.

This appendix explains the standard and approvals of the
intrinsically safe equipment used in the analysing system.
The JOWA CLEANTOIL 9000 analysing unit contains 3 separate

intrinsically safe circuits.
ISC1 The measuring unit circuit 1.

ISC2 The measuring unit circuit 2.
ISC3 The pressure transmitter circuit.
Data: ISC1 ISC2 ISC3

Pmax 0.35W 0,35W 1W
Umax 18V 8V 28V
Imax 0.200A 0.500A * )
Ceq 30nF 30nF 10nF
Leq 0.1mH 0.1mH 0mH
*) Refer to supplementary approval.
The intrinsically safe circuits (ICS) are protected by Zener

barriers (ZB).
ISC ZB Type UZ Jm Rs Ca(IIC) La(IIC)
1 Z1 STAHL9001/01-086/050/10 +8.6V 50mA 03R 2.7uF 12mH

Z2 STAHL9001/02-016/015/10 +-1.6V 15mA 25R any 140mH
Z4 STAHL9001/00-086/100/10 -8.6V 100mA typ99R 2.7uF 3mH
2 Z7 STAHL9001/02-016/320/10 +-1.6V 320mA 11.3R any 1.3mH

Z8 STAHL9001/00-050/150/10 -5V 150mA 42R any 1.3mH
3 Z9 STAHL9001/00-086/050/10 -8.6V 50mA 203R 2.7uF 12mH

Z10 STAHL9001/00-280/100/10 28V 100mA 286R 0.07uF 3mH
107
The cables connected to the circuits must be installed in such a way

that the risk for failures between the circuits need not be considered.
ISC1 Regarding intrinsically safe circuit 1 ISC1, refer to drawing a) at the

end of this appendix.
Maximum values of electrical paraments for the external circuit
connected to the Zener-barrier combination Z1 to Z6.
Uz = 17.2V
Jm = 160mA
La = 1mH
Ca = 300nF
La and Ca are calculated according to
PTB Certificate No. Ex-78/2007X-Appendix 1. - sheet 2.
Maximum inductance and capacitance Cb6:
Ceq 0.9mH
Leq 270nF
ISC2 Regarding intrinsically safe circuit 2 ISC2, refer to drawing b)

Refer to drawing d) in order to estimate the worst case
safe current in case of failure.
The worst case safe current is equal to Z7: Jm = 320mA.
Refer to drawing e) in order to estimate the worst case
inductive current.
Ii = 6.6V / (42R + 11.3R) = 124mA
Maximum values of electrical paraments for the external circuit.
Us = 6.6V
Jm = 320mA
La = 1mH
Ca = 7.5uF
PTB certificate No. Ex-78/2007X-Appendix 1. - Sheet 2.
Maximal inductance and capacitance of cable Cb7:
Ceq 0.9mH
Leq 7.4Uf
ISC3 Regarding intrinsically safe circuit 3 ISC3 refer to drawing c)

Maximum values of electrical paraments for the external circuit
Uz = 28V
Jm = 150mA
La = 1.3mH
Ca = 70nF
PTB certificate No. Ex-78/2007X-Appendix 1. - sheet 2.
Maximum inductance and capacitance of cable Cb4:
Ceq 1.3mH¨
Leq 60nF
108
Safe area Hazardous area Earth free
a)
Z1
ISC 1
Z2
Z3
Z4
Z5
Z6 Cb 6
b)
Z7 ISC 2
Z8 Cb 7
c)
Z9 ISC 3
Z10 Cb 4 P
Failures
d)
Z7 ISC 2
Jm
Z8 Cb 7
e)
Z7 ISC 2
li
Z8 Cb 7
109

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JOWA CLEANTOIL 9000 Operations and Technical Manual.

List of contents 2:nd Edition, Sep. 1997

1. Introduction and General description 2

3. Maintenance and Troubleshooting 44

5. Flowmeter and Log 84

6. Spare parts and Consumables 88

7. Figures and Drawings 92

8. Certificates of type test and Approvals 98

9. Cleaning solution data 99

10. Intrinsically safe equipment and 100-101

11. Work shop test

All information provided by JOWA about this equipment is given in good

The software incorporated in the equipment is furnished on a strictly ”as

Telefax +46 31 795 45 40

Chapter 1 - Introduction and General Description

This chapter contains general information and description of the

1.2 General description. 6

1.3 Technical descriptions and specifications. 9

1.4 Cleantoil delivery extent. 17

The Resolution specifies two different levels of documentation of the overboard

The requirements in Res A.586(14) and MEPC.51(32) apply to tankers with a

"Existing" tankers, according to the MARPOL applicability scheme, have

In the A.496(XII) resolution and the related specifications several levels of

The Resolution A.586(14) and MEPC.51(32) recognises two different levels of

The Cleantoil computer is designed so that it will satisfy both levels of

It is recommended that the development of the complete installation and

development, and approval by the relevant classification society, of such

Table from IMO resolution A 586(XIV)

System Format Control Unit Computing Unit

1.2 General Description

JOWA CLEANTOIL 9000 have a measuring range of 0 - 1000 PPM.

JOWA CLEANTOIL 9000 has a unique self-cleaning design feature, making

A computer unit, intended to be installed in the cargo control room or in an

A converting unit, intended to be installed in the engine room.

An analysing unit, intended to be installed in the pump room or other hazardous

1.2.1 Sample feed pump options

The sample feed pump motor can be one of 4 kinds:

1/ A standard electrical drive motor positioned in non hazardous area, pump in

2/ an electrical explosion proof motor with an EEx d I/IIB T5 approval. This

3/ a pneumatic motor, operated on the ship's compressed air system.

4/ a hydraulic motor, intended to operate on ship's hydraulic power system.

1.2.2 Measuring principle

The measuring principle employed in the CLEANTOIL equipment is based on a

The proper operation of the measuring cell is monitored by a pressure

1.2.3 Standard Installation Arrangement

A typical installation arrangement of a CLEANTOIL equipment is illustrated in

Further description of options of various installation arrangements is given in

1.3 Technical Descriptions and Specifications

This Section contains technical specifications and brief functional descriptions of

1.3.1 Cleantoil Input Signals

1. Analogue signal 4 - 20 mA from a flow meter.

2. Analogue signal 4 - 20 mA from analysing unit pressure transmitter.

3. 4 signals 0 - 2 mA from IR sensors in the measuring unit.

4. Low level signal from the cleaning solution tank.

5. Alarm signal from sample pump overcurrent relay.

6. Start and stop signal from Converting unit.

7. Signal from air pressure switch.

9 Pulse signal from ships log.

1.3.2 CLEANTOIL Output Signals

The JOWA CLEANTOIL equipment provides the following output signals to

1. Intermittent current supply to the IR LED in the analysing unit.

2. Analysing valve activation.

3. Sample point valve control relay output. Usage is optionally.