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Keywords: Compressed Natural Gas (CNG) is recognized as an environmentally friendly alternative vehicle fuel, but it has a
Hydrogen low flame speed. Combining hydrogen with CNG to create ‘hydrogen compressed natural gas’ (HCNG) allows for
Methane faster and leaner combustion. Additionally, OME2− 4 with varying cetane numbers, from 63 for OME2 to 90 for
OME
OME4 , serves as a highly reactive fuel suitable for use in a dual fuel strategy known as RCCI (reactivity-controlled
Diesel
compression ignition). This project investigates the impact of adding OME2− 4 to HCNG, focusing on pressure,
RCCI engine
Emission temperature, and emissions. Results indicate that lengthening the OME chain advances the peak heat release rate
but delays the second combustion phase. In diesel + HCNG, the first-phase combustion is 2 ◦ CA shorter than
OME2 + HCNG, resulting in a 6.5% higher peak pressure than OME2 + HCNG and a 20% increase over basic
diesel. Lengthening the OME chain from OME2 to OME4 raises the peak pressure by about 6.2%. The addition of
gaseous fuels, especially hydrogen, increases peak temperature by 16%. OME4 + HCNG has a similar peak
temperature to OME3 + HCNG, while OME2 + HCNG is about 1.5% lower than OME4 + HCNG.
* Corresponding author.
E-mail address: ali.navid@iwtt.tu-freiberg.de (A. Navid).
https://doi.org/10.1016/j.ijhydene.2023.11.240
Received 27 August 2023; Received in revised form 13 November 2023; Accepted 21 November 2023
Available online 7 December 2023
0360-3199/© 2023 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
A. Navid et al. International Journal of Hydrogen Energy 54 (2024) 1319–1328
Table 1
Fuel properties [35–37].
Property Diesel OME2 OME3 OME4 Methane Hydrogen
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with a prototype Lucas CAV HPCR (High-Pressure Common Rail) system Table 3
and an Allied Signal VGT (Variable Geometry Turbocharging) is used. Models used for the simulation process.
The VGT mechanism optimizes the airflow based on engine conditions, Description Model
and it depends on the engine speed and engine load. This will lead to
Combustion ECFM-3Z
better control of fuel injection and airflow, thus optimizing the unifor Turbulent model k-zeta-f
mity of the air/fuel mixture and droplet atomization. Table 2 shows Auto ignition model Two-stage
engine specifications (values for injection are correlated to 1250 rpm). NOx model Extended Zeldovich + prompt
The model is valid for a typical diesel condition at 1250 rpm and Soot Kennedy/Hiroyasu/Magnussen
Breakup model Wave
under full load condition. To discretize the Navier-Stokes set of equa Drag law model Schiller Naumann
tions, the finite volume method is used. Hence, SIMPLE/PISO algorithm Evaporation model Dukowicz
is used to correct the pressure-velocity field, which is suitable for un Wall interaction model Walljet 1
steady flows. Blob injection model is used to primary break up [38] and
since high Reynolds number motion has a great importance for pre
dicting the model in subsequent interactions in the flow domain, k-zeta-f Table 4
is the model used to simulate the turbulence inside the combustion Initial and boundary conditions for 1250 rpm.
chamber. In order to model the combustion process, ECFM-3Z model Boundary/initial condition Value
[39] is used. By using this model, the fuel can be defined as a mixture of
Head temperature 550.15 K
several chemical species. Boundary values and derivatives are calculated
Piston temperature 575.15 K
by extrapolate and least squares fit models, respectively. The compu Cylinder temperature 475.15 K
tations run with MINMOD relaxed for momentum and Central differ diesel injection quantity 14.15 mg/cycle
encing schemes for continuity. Moreover, Upwind method is used for Inlet valve closed 50◦ CAaBDC
turbulence, energy, and scalar. The convergence criteria are set for 50 Exhaust valve open 126◦ CAaTDC
Simulation range 230-486 ◦ CA
and 5 for maximum and minimum iterations, respectively. Reduction of Initial fuel temperature (Diesel/HCNG) 300/283 K
residuals method with 0.0001 value is considered for pressure and
momentum. In order to capture heating and evaporating of fuel sprays
and breakup of droplets, Dukowicz [40,41] and wave models [32] are
incorporated. Table 3 depicts models used for the simulation in-detail.
It should be noted that since the base model is a typical diesel engine
with one fuel, and the modified system is configured with three fuels
(OME/diesel, Hydrogen, Methane), the evaporation model for RCCI
configurations is changed to multi-component. However, the initial and
boundary conditions are the same for both the typical diesel and RCCI
configurations, except for the injected fuel mass. Table 4 shows the
boundary and initial conditions.
The aforementioned engine is basically a diesel engine which is
modified in this work to be used as a RCCI engine using HCNG blend
(60% CNG and 40% hydrogen) as a low reactivity fuel and OMEn and
diesel as high reactivity fuels. HCNG enters the cylinder with the port
injection together with air and OME/diesel is injected with an injector at
the proper time.
Table 2
Engine specifications.
Description (unit) Value
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reference mesh. It is noteworthy that a system with an Intel Core i7 Q820 to form peroxy radicals and finally hydroperoxide radicals are
1.73 GHz CPU with 8 GB RAM is used for all simulation processes, and isomerized.
each run takes approximately 150 min. Moreover, n-alkanes have two main kinetic reactions: a primarily
In order to validate the results, the numerical data are compared to high-temperature mechanism and a lower-temperature mechanism. In
the experimental data. The numerical results in Fig. 3, derived from a the primarily high-temperature mechanism, the major alkyl radicals
mesh with 56,000 cells, exhibit a high degree of agreement with the decompose into smaller alkyl radicals and olefin species. Additionally,
experimental data, with a deviation of less than 1%. Fig. 3 represents the adding molecular oxygen to the major alkyl radicals initiates the lower-
validation diagram for pressure under 1250 rpm and full load temperature mechanism. It is noteworthy that the temperature bound
conditions. ary between the low and high-temperature regimes varies with pressure,
The geometrical domain, consisting of 55,996 cells (approximately which is due to the dependence of the reaction equilibrium on both
56k), demonstrates a high level of consistency with experimental data pressure and temperature [36].
without imposing excessive computational demands on the system.
3. Results and discussion
2.3. 0-D and 1-D flame simulations This research concerns the modification of a conventional diesel
engine into an RCCI engine that uses HCNG (composed of 60% CH4 and
For the calculation of adiabatic laminar flame speeds and their sen 40% H2 ) as a low reactivity fuel, and OME(2− 4) and diesel as high
sitivities, freely propagating one-dimensional flames are investigated reactivity fuels (HCNG constitutes 0.5% of the incoming air mass frac
numerically using the laminar premixed flame speed code of Chemkin- tion, meaning that 0.5% of the air entering the chamber is HCNG). To
Pro 2020 R2. The laminar flame speed is calculated using multicom ensure a fair comparison, the volume of injected fuel for the base engine
ponent transport coefficients without the thermal diffusion option. The (diesel) remains constant across all cases, and the injected mass varies
number of grid points is set to 1400 with respect to the gradient (GRAD based on the density of OMEn . However, the HCNG mixture remains
= 0.04) and curvature (CURV = 0.08) adaptive mesh parameters. consistent for all RCCI cases. Table 5 provides details on the injected
Further details are explained in the work of Eckart et al. [42]. It is mass for each fuel.
noteworthy that since there is no mechanism in Chemkin that supports
both OMEn and heavy fuels such as diesel, flame speed studies are not 3.1. Laminar flame speed analysis
conducted for diesel, and the Cai mechanism (with 156 species and 1005
reactions) [7] is used for OMEn configurations. In this work, the To conduct a comprehensive analysis of the results, we initially
auto-ignition process of OME(2− 4) is studied. The novelty lies in the use conducted a fundamental study on the combustion of OMEn , OMEn +
of an automatic method for the auto-ignition process of OME(2− 4) in HCNG, hydrogen, methane, and HCNG (comprising 60% methane and
order to generate a reaction mechanism. Considering reaction classes 40% hydrogen). For instance, Fig. 4 illustrates the computed laminar
correlated to the oxidation process of OME1 in the mechanism genera flame speeds using the Cai mechanism [7]. For comparison, methane,
tion validates the mechanism. Further optimization is performed to hydrogen, OME2 , and HCNG are plotted as neat fuels. The unburnt gas
improve the prediction accuracy for ignition delay times, which is done temperature is set at 298 K, and the pressure at 1 bar to ensure a fair
through rate rules. These ignition delay times for OME(2− 4) are measured comparison. It is evident that hydrogen exhibits a flame speed approx
using shock tubes, which can cover a range of initial conditions. Finally, imately 8 times higher than methane at its maximum point (diesel is not
there is good agreement between the optimized model and the experi shown in this figure, as there is no mechanism available to cover both
mental data. diesel and OME2 ).
To clarify the reaction mechanisms underlying oxidation kinetics of The maximum flame speed of hydrogen is at an equivalence ratio of
OME2− 4 , the auto ignition process of these fuels at 20 bar, 825 K, λ = 1, approximately φ = 1.7, while for methane, it is at φ = 1.0, which is
and 20% fuel consumption is investigated by Cai et al. [7]. The results consistent with the literature [43]. OME2 , as a liquid fuel shows its
show that the main products of OMEn consumption is OH and HO2 maximum at about φ = 1.2, which agrees very well with the measure
radicals and they derive to primary fuel radicals. Further oxidation yield ments of Eckart et al. [42]. The maximum flame speed for methane is
around 36–37 cm/s, while it is approximately 48 cm/s for OME2 , indi
cating that the maximum flame speed of OME2 is higher than that of
methane. The mixture of OME2 + HCNG (comprising 96% mass OME2 ,
1.5% mass fraction hydrogen, and 2.5% mass fraction methane) is then
compared with these flame speeds. It can be observed that despite the
minimal amount of hydrogen, there is a noticeable increase in the flame
speed, approximately 12% higher compared to the maximum value of
neat OME2 . Fig. 4 provides a comparison of the laminar flame speeds of
these fuels.
Table 5
Injected fuel quantity.
Fuel quantity (mg/cycle)
diesel 14.15
OME2 16.403
OME3 17.390
OME4 18.07
CH4 0.368
Fig. 3. Validation of numerical results with 56k cells for the baseline diesel
H2 0.245
engine for pressure at 1250 rpm and full load condition.
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Fig. 5. Rate of heat release for different fuels vs. crank angle degree. RCCI
(Reactivity controlled compression ignition) configurations have drastically
higher peak for the first combustion period.
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The higher flame speed for hydrogen [15,35] causes for higher Table 6
pressure at the vicinity of top dead center (TDC), which correspondingly Engine performance analysis for the various simulated fuels.
causes higher temperature inside the cylinder. On the other side, it Fuel IMEP (bar) Thermal efficiency (%) ISFC (g/kWh)
should be noticed that lower heating value for hydrogen is several times
Diesel 10.9 31.39 379.4
more than diesel or OMEn . Fig. 7 depicts pressure diagram for all fuel Diesel + HCNG 10.99 34.83 376.7
configurations. OME2 + HCNG 10.37 35.10 459.5
This diagram indicates an inverse correlation between the maximum OME3 + HCNG 10.73 34.43 465.3
pressure during combustion and the duration of the first phase of the OME4 + HCNG 10.92 33.52 491.2
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Fig. 8. Equivalence ratio φ at 372 ◦ CA for (a) diesel, (b) OME2 + HCNG, (c) OME3 + HCNG, (d) OME4 + HCNG, and (e) diesel+HCNG (two column picture).
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Fig. 13. Mean Soot production for different fuel configurations at final point
(Diesel results are based on experimental data).
Fig. 11. Sensitivity analysis for OME2 and OME2 + HCNG at T = 298 K and
P = 1 bar with the mechanism of Cai et al.
Fig. 14. NO mean mass fraction for different fuel configurations (Diesel results
are based on experimental data).
Fig. 12. CO emission for different fuel configurations (Diesel results are based expected since both are indicative of a reaction layer. Fig. 15 illustrates
on experimental data). the production of OH radicals during the combustion process.
It is recognizable that due to the presence of hydrogen in RCCI
This emission is primarily produced in the initial phase of combustion configurations, OH radical production starts soon compared to typical
and has a direct correlation with temperature. As indicated by Figs. 5 diesel.
and 6, OMEn and diesel RCCI exhibit a higher rate of heat release and
temperature than basic diesel, and this elevated peak temperature can 4. Conclusion and future perspectives
lead to a significantly higher NO production. Therefore, it is expected
that RCCI configurations will produce more NO emissions compared to This study investigates the combustion of an HCNG blend, along with
basic diesel. Fig. 14 illustrates the NO production during the combustion OMEn and diesel, in an RCCI engine, where HCNG serves as the low
process. reactivity fuel, and OMEn and diesel serve as the high reactivity fuels.
The results for OH radicals confirm the findings for NO emissions, as The results reveal that as the OME chain length increases, the combus
OH radicals serve as precursors for NO formation. The concentration of tion duration in the first phase (MFB10− 50 ) decreases due to lower
OH radicals has a direct correlation with the OME chain length. This volatility and a higher cetane number. However, lengthening the OME
correlation may arise from the increased availability of free oxygen in chain increases the duration of the second combustion phase
the combustion chamber with oxygenated fuels, where it becomes (MFB50− 90 ). The shorter combustion duration in the first phase leads to
evident that greater OH production results in higher NO emissions. It’s an increase in temperature and pressure, as they have an inverse cor
worth noting that the high reactivity of hydrogen plays a significant role relation with combustion duration. The key findings extracted from this
in the increased quantity of OH radicals. Furthermore, the peak loca study are as follows:
tions of OH radicals correspond to the peaks of NO fractions, which is
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Acknowledgement
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