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Concrete
Consists primarily of a mixture of cement, fine and coarse aggregates (sand, gravel,
crushed rock, and/or other materials) to which water has been added as a necessary ingredient
for the chemical reaction of curing to give the mixture the workability before hardening.
Fine aggregate
Is generally sand, consisting of particles that will pass through the No. 4 sieve.
Coarse aggregate
Consists of particles that would be retained on the No. 4 sieve.
The maximum size aggregates that can be used in reinforced concrete with limiting values are
as follows:
1. 1/5 of the narrowest dimension between the sides of the forms
2. 1/3 of the depth of slabs
3. ¾ of the minimum clear spacing between the reinforcement
The compression strength of concrete is relatively high but has a low tensile strength
compared with its compressive strength. Steel reinforcing bars (which have high tensile and
compressive strength) are used in combination with the concrete to resist the tensile stresses.
Reinforced Concrete is the result of this combination of steel and concrete. In many instances,
steel and concrete are positioned in members so that they both resist compression.
Other factors that may cause one to select a material other than reinforced concrete.
1. Low tensile strength
2. Form and shoring not encountered in construction steel and timeless structure.
3. Relatively low strength per unit weight or volume, the compressive strength of concrete
is roughly 5-10% that of steel.
4. Tim-dependent volume change, concrete and steel undergo approximately the same
amount of thermal expansion and contraction.
A. Compressive Strength
The compressive strength of concrete f’c shall not be less than 17 MPa. This is
determined by testing to failure 28 day-old 150 x 300 mm concrete cylinders at a specified rate
of loading. Samples for strength tests of each class of concrete place each day shall be taken
not less than once a day or not less than once for each 120 mᶟ of concrete or not less than once
for each 500 ㎡of surface area for slabs and walls. When the total quantity of a given class of
concrete is less than 40 mᶟ, strength tests are not required when evidence of satisfactory strength
is submitted to and approved by the engineer. The strength test shall be the average of the
strength of two cylinders made from the same sample of concrete and tested at 28 days or at
the test age designated for the termination of the f’c.
The strength level of an individual class of concrete shall be considered satisfactory if both the
following requirements are met.
1. Every arithmetic average of any three consecutive strength tests equals or exceeds f’c.
2. No individual strength test (average two cylinders) falls below f’c by more than 3.5 MPa,
when f’c is 35 MPa or less; or by more than 0.10 f’c when f’c is more than 35MPa.
When a concrete production facility has test records not more than 12 months old based on 15
- 29 consecutive tests, standard sample deviation SD, shall be established as the product of the
sample standard deviation and the modification factor.
Modulus of Elasticity
Is the ratio of the normal stress to the corresponding strain for tensile or compressive
stresses below the proportional limit of material?
Concrete has a modulus of elasticity which varies with different concrete strength,
concrete age, type of loading, and the proportions of cement and aggregates.
Modulus of elasticity Ec for concrete shall be permitted to be taken as
a) For values of wc between 1500 and 2500 kg/m3
Ec=Wc^1.5 (0.043) √f’c in MPa
b) For normal weight concrete shall be permitted to be taken as
Ec= 4700 √f’c in MPa
c) For normal weight concrete with f’c > 42 MPa and up to 84 MPa and for lightweight
concrete with f’c > 42 MPa up to 62 MPa.
Ec=[13.32√f’c + 6895] ( Wc/2320)^1.5 in MPa
Shrinkage
Is the decrease in volume of concrete during hardening and drying under constant
temperature. The magnitude of shrinkage strains depends upon the composition of the concrete.
The hardened cement paste shrinks but the aggregate does not sink, thus the larger the fraction
of the total volume of concrete made up of hydrated cement paste, the greater the shrinkage.
Water cement ratio affects the amount of shrinkage, because high water content reduces
the volume of concrete, thus reducing the restraint of shrinkage by the aggregates.
Types of shrinkage:
1. Drying shrinkage = is due to the loss of a layer of absorbed water from the surface of the
gel particles. This will occur as the moisture diffuses out of concrete, and as a result, the exterior
shrinks more rapidly than the interior. Drying shrinkage is the decrease in the volume of a
concrete element when it loses moisture by evaporation.
2. Carbonation shrinkage = usually occurs in carbon dioxide-rich atmosphere, such as those
found in parking garages. At higher and lower humidity, the carbonation shrinkage decreases.
3. Plastic shrinkage = occurs during the first few hours after placing fresh concrete in forms.
In such cases, moisture evaporates faster from concrete surface than it is replaced by the bleed
water from lower layers of the concrete elements.
Brittle
Members that fail suddenly without warning and with no time for measures to be taken
to prevent damage.
Hydration
The chemical reaction between cement and water after the components of concrete have
been mixed together which produces significant quantities of heat is called hydration.
Where;
b = the width of the beam
h = the depth of the beam
Mcr = cracking moment
Modulus of rupture = the bending tensile stress at which the concrete begins to crack
𝟐𝑷
𝒇𝒓 =
𝝅𝑳𝑫
Strength of Concrete
The major parameter that determines the strength of concrete is the water- cement ratio. When
water-cement ratio is large, a high shrinking, weak gel is produced. Concrete containing such
gels is low in strength and looks resistance to deterioration by weathering. The rate of strength
gain in concrete can be speeded by using finely ground cement, applying heat called steam
curing or by adding an accelerator such as calcium chloride. For normal weight aggregates, the
water-cement ratio should not be more than 0.50. To ensure a high cement content, the water-
cement ratio must not be more than 0.45.
Bleeding
Voids are created by air bubbles produced during the mixing process and by segregation of the
coarse aggregate from the mortar when concrete is poured in the forms. Since approximately
twice as much water is needed for workability than is required to react with the cement, fine
channels develop throughout the concrete as excess water rises to the surface when the concrete
is vibrated. The rise of the water to the surface is called bleeding.
Workability
In order to produce high-quality concrete, sufficient water must be added id make the
concrete fluid so it can work into all parts of the containing forms However if excessive
amounts of water are added, it will resort to a high shrinking concrete.
Slump test
Is a common field test used to control the workability and quality of concrete. In the
slump test, a 300 mm steel truncated cone which is placed on a level base is filled with fresh
concrete and then compacted by rodding. After the top surface has been leveled, a slump cone
is slowly lifted. Since there is no lateral support, the concrete slumps. The height difference
measured between the top of the concrete and the top of the slump cone is called a slump. The
slumps ranges from 50-150 mm.
Ductility
Is the ability of the section to deform beyond its yield point without a significant
strength loss, while the yield point represents the end of the elastic range of behavior. When
the applied factored moment applied to the section continues to increase after the cracking
point, the tension stress in the reinforcement and the compression stress in the concrete
compressive zone will steadily increase, until the steel or concrete reaches its respective
capacity and steel reinforcement starts to yield or concrete will crush. It is recommended that
the reinforced concrete section be under-reinforced so that steel will yield before concrete
reaches its maximum usable strain of 0.003 the maximum value recommended by NSCP.
Loads:
Live Loads – occupancy loads in buildings or other structures or shall be the maximum loads
expected by the intended use
Dead Loads – are constant in magnitude and fixed in location throughout the lifetime of the
structure. Consists of the weight of all materials of construction incorporated into the building
or other structure, including but not limited to walls, floors, roofs, ceilings, stairways, built-in
partitions, finishes, cladding, and other similarly incorporated architectural and structural
items, fixed service equipment, including the weight of cranes.
Serviceability:
The structure is to serve the purpose and must be safe against collapse and
serviceable in use.
Strength
- Safety requires that the strength of the structure be adequate for all loads that may act
on it.
- The strength of the structure depends on the strength of the material from which it is
made.
Design Basic:
The single most important characteristic of any structural member is its actual strength.
∅𝑆𝑛 ≥ ∪
Where: ∅ → capacity reduction factors/ load factor
Sn→ numeral strength
∪→ required strength / ultimate strength
Reminder:
The factored load combination for determining the required strength ∪ and strength
reduction factors in the ACI Code will be discussed later, under the ultimate Strength
Design
Problem 1
Solution:
1. Value of the split tensile strength fcr for normal concrete
fr = 1.21fcr
fr = 0.62 λ√fc′
fr = 0.62 (1)√28
fr = 1.21fcr
′
fcr = fc′ + 1.34 S
′
fcr = 28 + 1.34 (3.45)
′
fcr = 32.62 MPa
′
fcr = fc′ + 2.33 S − 3.5
′
fcr = 28 + 2.33 (3.45) − 3.5
′
fcr = 32.54 MPa
Use:
′
fcr = 𝑓𝑐′ + 8.3
′
fcr = 28 + 8.3
′
𝐟𝐜𝐫 = 𝟑𝟔. 𝟑 𝐌𝐏𝐚 ans
Problem 2.
A group of 15 tests on a given type of concrete had a mean strength of 25.33 MPa and a standard
deviation of 2.91 MPa. Using a modification factor of 1.16 for 15 sets. Compute the required
compressive strength of the mixture with a specified strength 𝑓𝑐′ = 20.7 MPa.
Solution:
Applying a modification factor of 1.16
S = 1.16(2.91)
S = 3.3756
′
Required average compressive strength, fcr = 𝑓𝑐′ + 1.34 S
′
fcr = 20.7 + 1.34 (3.37560)
′
𝐟𝐜𝐫 = 𝟐𝟓. 𝟐𝟐 𝐌𝐏𝐚
′
fcr = 𝑓𝑐′ + 2.33 S − 3.5
′
fcr = 20.7 + 2.33 (3.3756) − 3.5
′
𝐟𝐜𝐫 = 𝟐𝟓. 𝟎𝟕 𝐌𝐏𝐚
Required average compressive strength:
′
Use: 𝐟𝐜𝐫 = 𝟐𝟓. 𝟐𝟐 𝐌𝐏𝐚 < 𝟐𝟓. 𝟑𝟑 𝐌𝐏𝐚, 𝐨𝐤 (mean strength) ans.
Problem 3:
3.1.A modulus of rupture test uses a 150 mm x 150 mm x 600 mm unreinforced beam
section which resisted a force of 9 kN placed in the middle thirds on a 0.60 m. span
length. A third point loading test was used and the fracture occurred within the middle
thirds. Compute the modulus of rupture. The specified compressive strength of concrete
is 30 MPa.
3.2.A 150 mm dia x 300 mm length unreinforced concrete cylinder resisted a transverse
load of 200 kN in a split tensile cylinder test. Determine the concrete tensile strength or
the split tensile strength.
3.3.Determine the average compressive strength of a concrete mix with specified
compressive strength 𝑓𝑐′ = 30 MPa such that the standard deviation obtained using
more than 30 consecutive test is 3.40 MPa.
Solution:
3.1. Modulus of rupture
[Σ𝐹𝑣 = 0]
[2R = 18]
R = 9 𝑘𝑁
Σ𝑀𝑚𝑡 = 0]
M = 𝑅 (0.2)
M = 9 (0.2)
𝐌 = 𝟏. 𝟖 𝒌𝑵. 𝒎
𝐌 = 𝟏. 𝟖 𝒙 𝟏𝟎𝟔 𝑵. 𝒎𝒎.
𝑴𝒄
𝒇𝒔 = , Gen. Equation
𝑰
𝟔𝑴
𝒇𝒔 = 𝒃𝒅𝟐, Rectangular section
𝟔(𝟏. 𝟖𝒙𝟏𝟎𝟔 )
𝒇𝒔 =
𝟏𝟓𝟎(𝟏𝟓𝟎)𝟐
𝒇𝒔 = 𝟑. 𝟐 𝑴𝑷𝒂 𝒂𝒏𝒔.
2P
fst =
πDL
2(200,000)
fst =
π(150)(300)
𝐟𝐬𝐭 = 𝟐. 𝟖𝟗 𝐌𝐏𝐚 ans.
3.3. Average Compressive Strength,
′
fcr = 𝑓𝑐′ + 1.34 S
′
fcr = 30 + 1.34 (3.4)
′
𝐟𝐜𝐫 = 𝟑𝟒. 𝟓𝟔 𝐌𝐏𝐚
′
fcr = 𝑓𝑐′ + 2.33 S − 3.5
′
fcr = 30 + 2.33 (3.4) − 3.5
′
𝐟𝐜𝐫 = 𝟑𝟒. 𝟒𝟐 𝐌𝐏𝐚
Use:
′
𝐟𝐜𝐫 = 𝟑𝟒. 𝟓𝟔 𝐌𝐏𝐚 ans.
(Required average compressive strength of concrete)
A batching plant is to provide concrete mix to its clients (contractors) with a specified
strength of 20.7 MPa. The records of 15 consecutive strength tests are;
1. 21.08 MPa
2. 21.43 MPa
3. 21.77 MPa
4. 22.46 MPa
5. 22.81 MPa
6. 23.15 MPa
7. 24.05 MPa
8. 24.19 MPa
9. 24.33 MPa
10. 25.23 MPa
11. 25.57 MPa
12. 25.92 MPa
13. 26.61 MPa
14. 26.96 MPa
15. 27.30 MPa
Which of the following gives the required target strength of the mixture? Use a
modification factor of 1.16 for 15 records
3.
Description Dimension Quantity (pcs)
Slab 6m x 6m x 0.3m 8
Column 1m x 1m x 3.5m 12
Shear wall 6m x 3m x 0.3m 4
Beams 1m x 1.35m x 6m 17
From the NSCP Code
Frequency of Testing:
Samples for strength tests of each class of concrete placed each day shall be taken not less than
once a day, or not less than once for each 120 m3 of concrete, or not less than once for each
500 m2 of surface area for slabs or walls.
On a given project, if the total volume of concrete is such that the frequency of testing required
by the NSCP would provide less than five (5) strength tests for a given class of concrete, tests
shall be made from at least five randomly selected batches or from each batch if fewer than
five batches are used.
When the total quantity of a given class of concrete is less than 40 m3, strength tests are not
required when evidence of satisfactory strength is submitted to and approved by the engineer.
A strength test shall be the average of the strengths of two cylinders made from the same sample
of concrete and tested at 28 days or at test age designated for determination of 𝑓𝑐′ .
From the following data;
1. Compute the total volume of columns.
2. Compute the total area of the shear wall.
3. Compute the number of samples to be tested each day.
Thank you.
Sir Macalam