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Mapping the Chemical Composition of Nickel Laterites with Reflectance


Spectroscopy at Koniambo, New Caledonia

Article in Economic Geology · August 2013


DOI: 10.2113/econgeo.108.6.1285

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Economic Geology, v. 108, pp. 1285–1299

Mapping the Chemical Composition of Nickel Laterites with


Reflectance Spectroscopy at Koniambo, New Caledonia
Kai Yang,† Lew Whitbourn, Peter Mason, and Jon Huntington
CSIRO Earth Science and Resource Engineering, P.O. Box 136, North Ryde, NSW 1670, Australia

Abstract
Reflectance spectroscopy was applied as a sampling tool for deriving compositional data of nickel laterites in
the Koniambo deposits of New Caledonia. The aim of the work was to test the feasibility of acquiring spectral
reflectance data for retrieving quantitative compositional information on nickel laterites exposed in mine bench
walls as a routine sampling method for ore-grade control in a mining operation. The spectral reflectance data
record complex variations in mineralogical and chemical compositions of nickel laterites.
A key method tested in this work is a calibration procedure for converting spectral reflectance to weight per-
centage of chemical components. A partial least squares (PLS) analysis method was used for this purpose. The
abundances of Ni, Fe, MgO, and SiO2, the four most important chemical components collectively determining
the economical value and the metallurgical behaviors of lateritic nickel ores, were modeled by the spectral
reflectance data of a set of reference samples. The models were then validated by an independent set of samples
with known chemical compositions. The validated models were applied to spectral reflectance data acquired
on mine bench walls to derive the chemical compositions of lateritic ores. The results have confirmed that the
chemical compositions of nickel laterites can be modeled and predicted with confidence by use of spectral
reflectance data.
Parameters used for modeling were selected based on the considerations of (1) simplicity of data processing,
and (2) relationships between chemistry and mineralogy. Smoothed and background-removed spectral reflec-
tance data of the 400 to 2,500 nm wavelengths were used for modeling Ni, Fe, MgO, and SiO2.
This work demonstrates that reflectance spectroscopy provides an efficient and effective sampling tool for
deriving high density compositional data of nickel laterites. An approach combining reflectance spectroscopy
with conventional sampling techniques will result in significant improvement on ore-grade control sampling in
terms of representation and precision of data and savings on cost for sampling.

Introduction system, comprising an ASD Fieldspec FR spectrometer


Electromagnetic radiation spanning the visible to short- (http://www.asdi.com) coupled with a rotation mirror and a
wave infrared wavelengths from 400 to 2,500 nm is sensitive laser range finder, was one such development tested during
to the structure and chemistry of minerals that contain Fe3+, the Koniambo nickel project in New Caledonia from 2001 to
OH–, CO32– or SO42– (Hunt, 1977; Clark et al., 1990). Because 2004 (Yang et al., 2001, 2002, 2004; Fraser et al., 2006).
of its non-invasive measurement, rapid data acquisition and For open-pit mining of lateritic nickel ore, mapping and
simple instrumentation, reflectance spectroscopy using the sampling the mine bench wall is part of a routine ore-grade
wavelength region from visible (400–750 nm), near infra- control procedure, where mineralogical and geochemical
red (750–1,400 nm) to shortwave infrared (1,400–2,500 nm) data are collected for mining, ore processing, and metallurgi-
is useful as a mineral analysis tool, particularly for mineral cal purposes. Whereas ultramafic-derived laterites of nickel
exploration and geometallurgy. Implementation of reflectance deposits vary considerably in composition as a function of pro-
spectroscopy as a mineral analysis tool for mineral exploration tolith and weathering, metallurgy requires that ores feeding to
commenced in the early 1990s with portable spectrometers the smelter be blended to a specifically designated chemical
routinely used in the field and drill core shed (e.g., Thomp- composition. The chemical composition of each block of ore
son et al., 1999; Yang et al., 2000, 2005; Hauff et al., 2001; in a mine, therefore, needs to be analyzed before the block is
Sun et al., 2001). The application of reflectance spectroscopy mined to provide compositional data necessary for ore blend-
was then tested and extended to mining and ore process- ing. The task of mapping and sampling the mine bench wall
ing (e.g., McArthur and Greensill, 2006; Goetz et al., 2009; is repeated each time a new bench front is exposed by blast-
Lower et al., 2011; Yang et al., 2011). From early 2000, The ing as mining progresses. Conventionally, mine pit sampling
Commonwealth Scientific and Industrial Research Organiza- is undertaken by collecting rock chips on the bench wall and
tion (CSIRO) commenced development of instrumentation drilling into the pit floor along a grid, followed by laboratory
to automate the operation of spectrometers and streamline assays of rock chip and drill samples. Drilling on a grid of even
data processing in order to speed up data acquisition and a few meters spacing does not provide high-density sampling,
interpretation to meet an increasing demand for high-density and the data derived may not be fully representative of every
compositional data in mining and geometallurgical applica- part of the ore system. This routine exercise cannot be acceler-
tions (e.g., the HyLogging™ systems for measuring drill core; ated easily as it requires visual and manual logging, mapping,
Cudahy et al., 2009; Roache et al., 2011; Whitbourn et al., and sampling in the mine pit, and chemical analysis in the
2011; Haest et al., 2012a, b). A prototype mine pit scanning laboratory. Furthermore, this conventional approach incurs
considerable drilling and assay costs. In addition, results of
†Corresponding author: e-mail: kyang389@gmail.com mineralogical mapping of the bench wall depend very much
Submitted: April 2, 2012
0361-0128/13/4140/1285-15 1285 Accepted: January 21, 2013
1286 YANG ET AL.

on an individual geologist’s experience, and such data are al., 2009; Goetz et al., 2009; Wells and Chia, 2011; Yang et al.,
hardly quantifiable. In the work at Koniambo, we intended to 2011). In this paper, we report work at Koniambo, New Cale-
test reflectance spectroscopy as a means of sampling and ore donia, undertaken in collaboration with Falconbridge Nickel
characterization to complement the conventional sampling (now Xstrata Nickel), as an example to demonstrate the appli-
approach of drilling and assay by providing high-density com- cation of reflectance spectroscopy as a routine sampling and
positional data at lower cost. compositional analysis tool for mining and metallurgy. In par-
Developing a methodology, rather than new instrumenta- ticular, the methods used to analyze spectral reflectance data
tion, for retrieving quantitative compositional information and extract quantitative compositional information of ores are
from spectral reflectance was the aim of our work. Imaging presented and the implications discussed.
spectroscopy, originally developed for remote sensing, pro-
vides much faster acquisition of spectral reflectance data than Geologic Setting
using a point-measurement instrument like the Fieldspec The New Caledonian islands represent fragments of conti-
FR. This work was undertaken when ground-based imag- nental crust that drifted away from Australia due to the break-
ing spectroscopy was in its early stage of development, not up of the eastern margin of the Gondwana initiated in Late
suitable for industrial application owing to an unsatisfactory Cretaceous (Elssen et al., 1998). The presence of thin sheets
signal-to-noise ratio (significantly lower than a single point of ultramafic complex suggests obduction of lithospheric
measurement instrument like the FieldSpec FR). During the mantle materials onto ocean basin sediments and basalts dur-
past decade, there has been significant advance in imaging ing continent-arc collision in the Miocene (Lagabrielle and
spectroscopy technologies (e.g., AISA, http://www.specim.fi; Chauvet, 2008; Ulrich et al., 2010). The Koniambo Massif,
HySpex, http://www.hyspex.no). With further development of near Koné in northern New Caledonia, consists of predomi-
imaging spectroscopy technology and in particular improve- nantly harzburgite and minor amounts of dunite, pyroxinite,
ment in the signal-to-noise ratio of spectral reflectance data, it and gabbro (Perrier et al., 2006). This ultramafic complex cov-
is anticipated that scanning mine bench walls with an imaging ers an area approximately 20- × 5-km, forming part of the
spectrometer will become a reality in the very near future. coastal range along the western margin of the main island.
However, retrieval of quantitative compositional information Tropical weathering resulted in extensive lateritization in the
of ores and rocks from spectral reflectance, regardless of the upper part of the ultramafic sequence, currently exposed on
instrument used for data acquisition, is still a current frontier the ridges of the coastal range (Fig. 1).
in the development of operational reflectance spectroscopy The Koniambo Massif comprises three major litho-
techniques for mining and ore processing (e.g., da Costa et logical units overlying the Poya terrane (Fig. 1). The basal

Vanuatu
Fiji

New
20°S
Caledonia
Australia
PACIFIC OCEAN

New Zealand

Koniambo Massif
Koné

22°S Pouebo Terrane

Ultramafic complex
Nouméa
Poya Terrane (basalts)
40 km
Undifferentiated basement
164°E 166°E
Fig. 1. Regional geologic map of New Caledonia (modified from Ulrich et al., 2010).
MAPPING Ni LATERITES WITH REFLECTANCE SPECTROSCOPY, KONIAMBO, NEW CALEDONIA 1287

harzburgite-dunite unit is almost completely serpentinized spectrometer, which measures reflectance in the 350- to
and intensely silicified. The overlying dunites are homoge- 2,500-nm-wavelength range, with approximately 8 nm resolu-
neous and fine grained, composed predominantly of oliv- tion and at the rate of 10 spectral measurements per second.
ine (approximately 30% serpentinized) with minor amounts Scanning was performed by a rotating mirror. Spectral reflec-
(<1%) of orthopyroxene and spinel. The upper unit consists tance of the mine bench wall was collected through a 1° field-
mainly of harzburgite and thin sheets of dunite. The propor- of-view telescope attached to the fiber optical bundle of the
tion of orthopyroxene increases from the bottom to the top spectrometer. The telescope was fixed in a position vertically
of this unit. Clinopyroxene is locally present as an accessory looking down the scanning mirror that was inclined at 45° so
phase in the upper part of the massif (Ulrich et al., 2010). that it reflected light from the bench wall to the telescope. A
Lateritization of ultramafic rocks resulted in relative enrich- laser ranger finder was used to measure the distance from the
ment of nickel and cobalt in residual rocks, making New scan mirror to the center of each measurement (pixel) on the
Caledonia one of the world’s largest nickel resources (Brit- bench wall.
ish Geological Survey, 2008). The 40- to 45-m-thick lateritic A 2,000-W tungsten-filament searchlight was used for illu-
profile, from the base to the top, consists of rocky saprolite, minating bench walls for data acquisition at night. The deci-
earthy saprolite, transitional limonite, red and yellow limo- sion to use artificial lighting was based on consideration of the
nites, and ferruginous crust (Fig. 2). This profile reflects pro- subtropical environment at Koniambo, where stable sunlight
gressive removal of Mg and Si during weathering, with Fe, Ni, was hardly sustained even during the dry season.
and Al remaining in residual materials as laterites. Nickel as The scan mirror, the searchlight, and the laser range finder
well as other chemical components vary with depth through were mounted onto a platform which was driven by a step
this laterite profile (Audet, 2008). Lithology and chemical motor and controlled by a laptop computer. The entire scan
composition of the major categories of laterites are summa- system was powered by a portable generator.
rized in Table 1. Nickel is held mainly in hydrous Mg layer
silicates (replacing Mg) and goethite (Gleeson et al., 2003). Data acquisition
The Koniambo deposits are classified as the hydrous silicate Field tests were carried out in an abandoned mine pit (Car-
nickel laterite (Gleeson et al., 2003). riere Guerioum) in the central sector of the Koniambo Mas-
The Koniambo deposits contain 142.1 million tonnes (Mt) sif. Nine sections of bench wall, termed zones 1 to 9, were
of measured and indicated saprolitic resources at 2.13% scanned (zones 1–3 shown in Fig. 3A). An individual zone
nickel, 140.7 Mt of inferred saprolitic resource grading 2.16% measured from 10- to 25-m in length and from 2- to 4.5 m in
nickel, and 104.0 Mt of inferred limonitic resources at 1.50% height, with bench slopes varying from 60° to 75°. The surface
nickel (Scales, 2006; Xstrata Nickel, 2008). Mine construction of bench wall was scanned in its natural condition. The data
is currently underway and production is scheduled to com- for zone 1 (15-m long and 4-m high) are presented in this
mence in 2013 (Xstrata Nickel, 2008). paper.
Scanning proceeded from the left to the right end of a zone
Methods in successive horizontal lines (Fig. 3B, C). A Teflon plate,
placed at the left end of a bench section, was measured at
Instrumentation the beginning of each scan line and the data were used as
The core component of the prototype mine pit scan sys- the reflectance reference for the corresponding scan line. The
tem used in this work was an ASD Fieldspec FR portable X (horizontal) and Y (vertical) coordinates of each spectral
reflectance measurement on a zone were recorded. Scanning
was undertaken at night between 8 p.m. and 12 a.m. in order
ferruginous crust to avoid sunlight interference.
Integration times for each measurement (pixel) at 0.5, 2, 4,
red limonite
and 8 seconds were tested and the data obtained at the various
integrations were then compared. Integration at 4 seconds,
resulting in 40 replicate spectral measurements per pixel (an
yellow limonite
average recorded), was found to achieve an optimal balance
between signal-to-noise and time needed for scanning an
entire zone of bench wall, and therefore was chosen for this
40 – 45m transitional limonite study. It took between 1 and 2 hours to scan a zone (approx.
1.5 h for zone 1).
dunite
The scanning system was placed at a distance of 10 to 16 m,
earthy saprolite depending on the length of a zone, from the center of a zone.
For each zone, the distance was determined by taking into
rocky saprolite
account the length of a zone to be scanned, the total angle of
scanning not exceeding 60° (α in Fig. 3B), an optimal signal-
to-noise ratio of spectral reflectance data (decreasing with
peridotite
increasing distance), and the safety requirement for minimal
clearance between bench wall and personnel. The spatial cov-
Fig. 2. Generalized lateritic profile of the Koniambo Massif, New Cale- erage for each spectral reflectance measurement, i.e., pixel
donia (after Audet, 2008). size, in the center of a bench wall zone was approximately
1288 YANG ET AL.

Table 1. Lithology and Chemistry of Laterites at Koniambo (modified from Audet, 2008)

Horizon Lithology Criteria of chemical composition

Limonite Ferricrete
Red limonite
Yellow limonite MgO < 5 wt %, Fe > 40 wt %

Transition Transitional limonite MgO = 5–15 wt %, Fe = 30–40 wt %

Upper saprolite Mainly earthy saprolite, intensely weathered from harzburgite and dunite; MgO = 15–30 wt %, Fe = 10–25 wt %
may include minor limonites as thin horizon or breccia and inclusions of rocky saprolite

Lower saprolite Mainly rocky saprolite, harzburgitic protolith, commonly with boulders of MgO > 30 wt %, Fe = 6–10 wt %
less weathered or almost fresh harzburgite

Bed rock Unweathered ultramafic rocks (harzburgite or dunite) MgO > SiO2, Fe < 6 wt %, Ni < 0.4 wt %

zone 3
A zone 1
zone 2

B C
start scan end scan

bench
7
6
bench 5
d 4
3
spectrometer
2
1 β
α

spectrometer
Fig. 3. A. The Carriere Guerioum pit of Koniambo. Earthy and rocky saprolites are the dominant types of laterite in zone
1, which are overlain by reddish limonitic laterites exposed on the two upper levels of bench wall. Spectrally scanned areas
are outlined by yellow dash lines. B. Plan view of scan geometry. C. Section view of scan geometry. Successive scan lines are
numbered. The total angle of scan was <60 horizontal (α) and <18 vertical (β). The distance (d) between spectrometer and
the center of wall is 15 m for zone 1.
MAPPING Ni LATERITES WITH REFLECTANCE SPECTROSCOPY, KONIAMBO, NEW CALEDONIA 1289

28- × 28-cm at 16-m scanning distance and 17- × 17-cm at maximum reflectance scaled to 1. The main Mg layer silicates
10-m scanning distance. The spatial coverage of each mea- are serpentine and Mg-smectite. No effort was made to sep-
surement gradually increased horizontally from the centre to arate these two Mg layer silicates in mineral mapping. The
either end of a zone. For zone 1 scanned at 15-m distance, retrieval of chemical composition from reflectance spectra
for instance, the pixel size varied from 26 cm at the center of was planned based on two factors, as follows.
the zone to approximately 30 cm at either end of the zone.
Vertically, there were also minor changes in pixel size, owing 1. The relationship between mineralogy and chemical com-
to vertical change in scan angle, as shown in Figure 3C. For position. In nickel laterites of the hydrous silicate category,
zone 1, with 18 horizontal scan lines, the pixel size in the cen- Mg is held mainly in hydrous Mg-rich silicates (serpentine,
ter of the bench wall increased from 26 cm at the level of the smectite, talc, etc.); Fe mainly in oxides (mostly goethite) and
spectrometer to 26.5 cm in the top scan line. less significantly smectite; Si in layer silicates and quartz; and
Ni in Mg-rich layer silicates and goethite (Gleeson et al., 2003;
Data processing Cluzel and Vigier, 2008). As all these minerals are spectrally
Raw radiance data were converted to spectral reflectance quantifiable in the wavelength region from 400 to 2,500 nm,
relative to Spectralon©, with variation in distance between the chemical compositions can be indirectly characterized by
scan mirror and each measurement on the bench wall cor- reflectance spectroscopy through correlations between spec-
rected in reference to the position of the Teflon plate. Reflec- tral reflectance and mineralogy.
tance spectra were then smoothed to reduce noise. A spectral 2. The requirement of compositional data for metallurgy.
background (continuum) was removed (Clark and Roush, In the case of Koniambo, a pyrometallurgical process was
1984) from each reflectance spectrum to minimize effects due designed to produce ferronickel by partial reduction and
to variations in (1) angle of scanning between the scan mir- smelting of dried laterite ores (Citon, 2008). This process
ror and individual measurement on the bench wall, (2) bench requires that ores be blended to a given composition designed
wall surface condition, and (3) minor fluctuation of lighting. for the smelter. Of the parameters required for ore blending,
Continuum-removed spectral reflectance data were used for MgO, Fe2O3, and SiO2 are the most important chemical com-
retrieving and mapping mineralogical and chemical compo- ponents that determine the thermal dynamic properties, and
sitions of nickel laterites on the bench wall. These process- therefore metallurgical behaviors, of lateritic ore in smelting
ing procedures were programmed using the Interactive Data (Audet and Ross, 2007; Dunham and Vann, 2007; Rhamdhani
Language (IDL) as add-ons attached to the ENVI spectral et al., 2009).
processing software.
Even though OH– and H2O absorption features yield use- Calibration and reference samples
ful information on layer silicates (Hunt, 1977; Clark et al., The mineralogy-chemistry relationship of rocks is often
1990, and reference therein), two of their main wavelength complex. In order to reveal a correlation between spectral
intervals, 1,350 to 1,460 nm and 1,850 to 2,050 nm, had to reflectance and chemical composition, multivariate analysis
be excluded from data processing and information extraction. algorithms and statistical methods were used to model spec-
This was because the moisture content of rocks on bench tral responses to chemical properties of nickel laterites. The
walls also had significant effects on reflectance in these two partial least squares (PLS) regression method (e.g., Wold,
wavelength intervals (i.e., mostly noise is detected). The mois- 1985; Haaland and Thomas, 1988) is a powerful multivari-
ture content was directly controlled by the local atmospheric ate analysis tool widely used in chemometrics for identifying
conditions that varied seasonably and even daily. correlation between spectral responses and chemical com-
A photo of each zone of the bench wall was collected with positions and deriving models for calibrating spectral data to
a digital camera placed at the position of the scan mirror. The abundances of chemical components (de Jong, 1993; Janik et
results of mineralogical and chemical composition mapping of al., 1995; Chen et al., 2008; Wells and Chia, 2011). In this
each zone were spatially registered to a corresponding digital work, with spectral data considered as vectors, correlations
photo through 10 to 16 control points on a bench wall zone. were identified by a PLS method between the background-
Mineral compositions of the nickel laterites were assessed corrected spectral reflectance and the abundance of chemical
first, and the mineralogical information was then used to components for a set of reference samples with known chemi-
guide data-processing to retrieve chemical compositions. cal compositions (i.e., “the calibration set”). For a chemical
Mineral identification was undertaken using The Spectral component, the following relationship is derived from the
Geologist (TSG) software developed by CSIRO (http://www. PLS analysis, and then used for predicting the abundance of
thespectralgeologist.com). The spectral interpretation algo- the component in unknown samples:
rithm in TSG performs mineral identification by unmixing
Cj = S [Ai (Xi–Sm,i)] + Cm,j             i = 1 to n (1)
each unknown spectrum into two to three end members of
pure minerals (Berman et al., 1999). The interpretation is where Cj is the predicted abundance (wt %) of chemical com-
used to derive information on the major mineral components. ponent j of an unknown sample, Ai is the final regression coef-
Variations in relative abundance of Mg layer silicates and ficient at wavelength i determined by PLS for the calibration
goethite were mapped by the intensities of the Mg-OH band sample set, Xi is the spectral response (background corrected
near 2,320 nm and the Fe3+ band near 960 nm, respectively. reflectance) measured at wavelength i of an unknown sample,
The intensity of each absorption band was measured by the Sm,i is the average (mean) spectral response of all calibration
depth at the minimum reflectance of the absorption band samples at wavelength i, and Cm,j is the average abundance
on the background-removed reflectance spectra with the of component j of all calibration samples. The number of
1290 YANG ET AL.

wavelengths, n, used for each component is listed for each the two major categories of ore involved in the reference set.
component in Table 2. The selection of wavelengths for each These reference samples represent mineralogical and chemi-
component was based on the spectral reflectance responses of cal variations as expected for laterites on the bench walls spec-
its host minerals. trally scanned.
A total of 143 reference samples, collected from drill holes The final regression coefficient (Ai) in equation (1) reflects
and on bench walls, were used as calibration standards. Their the contribution of each individual wavelength to the abun-
chemical compositions were analyzed using the inductively dance of a modeled chemical component. Note that as the
coupled plasma-mass spectrometry (ICP-MS) method by signature of minerals is recorded as absorption features, i.e.,
SGS Lakefield Laboratories (data provided by Falconbridge decreased reflectance, the final regression coefficient of a neg-
Nickel). These reference samples included saprolitic and ative value at a given wavelength means a positive correlation
limonitic ores, the two major types of laterites of Koniambo, with an absorbing mineral. As the absolute value of a coeffi-
and transitional laterite (Fig. 4). The bimodal distributions of cient at a given wavelength approaches zero, the contribution
MgO, Fe, and SiO2 clearly indicate saprolite and limonite as of spectral reflectance at the wavelength to the abundance of

Table 2. Calibration Models Derived from PLS

Model Wavelengths1 Number of standards2 Factors3 RMSE4 Abundance range

Ni   400–2,500 nm 130 (91%)   8 0.39 0.2–4.3 wt %


Fe   400–1,200 nm 137 (96%) 10 2.72 5.4–60.1 wt %
MgO 1,450–2,500 nm 143 (100%)   8 2.76 0.4–42.2 wt %
SiO2 1,450–2,500 nm 135 (94%)   8 6.20 0.5–90.5 wt %

1 Two intervals near atmospheric water absorption bands, 1,350–1,460 nm and 1,850–2,050 nm, were excluded
2 Number of samples (out of 143) as standards for modeling (calibration); samples identified as outliers are excluded; percentage in bracket indicates the
proportion of reference samples included in a model
3 Independent spectral factors identified by PLS
4 RMSE = root mean squares error, which has the same unit as the abundance of a modeled chemical component
80
80

calibration
validation

limonitic
sample %

sample %

saprolitic
40
40

0
0

0 1.1 2.2 3.3 4.4 0 10 20 30 40


Ni % MgO %
80
80
sample %

sample %

saprolitic saprolitic
limonitic
40
40

limonitic
0
0

0 13 26 39 52 0 20 40 60 80
Fe % SiO2%
Fig. 4. Chemical compositions of reference samples used for calibration and validation. Bimodal distribution is evident
for all components but Ni, indicating saprolitic and limonitic samples as two major types of lateritic materials in the reference
samples.
MAPPING Ni LATERITES WITH REFLECTANCE SPECTROSCOPY, KONIAMBO, NEW CALEDONIA 1291

a mineral becomes insignificant. The final regression coeffi- main parameters used in the PLS analyses are summarized
cients of each model are plotted against wavelength in Figure in Table 2. The correlation coefficients (r2) between modeled
5. Even though the plot of final correlation coefficients of a and measured abundances along with the root mean square
model is not meaningful mineralogically in every detail, some error (RMSE) indicate that the four chemical components
wavelengths are interpretable in terms of minerals responsi- were modelled very well by spectral reflectance. While all
ble for observed correlation between spectral reflectance and four models show a high degree of correlation, the models for
mineral abundance. For example, the MgO final correlation MgO and Fe are better than those of SiO2 and Ni in a relative
coefficients indicate the main contribution to the model by sense, as suggested by their r2 values. The RMSE value of a
Mg layer silicates, as a narrow band of sharply decreased val- model is taken only as an indication of the possible level of
ues at wavelengths between 2,320 and 2,340 nm (Fig. 5A). error involved in prediction if the model is used for unknown
For Fe, on the other hand, the contributions from Mg sili- samples. The high percentage (91–100%) of reference sam-
cates are smaller and in a negative effect, but the visible wave- ples included in a model indicates that correlation between
lengths (<700 nm), are more important than the shortwave spectra and chemistry is a common feature for Koniambo lat-
infrared wavelengths from 1,200 to 2,500 nm, with the most erites. Also shown in Table 2 are the abundance ranges of the
significant contributions ranging from 460 to 490 nm (Fig. four chemical components used in modeling. These ranges
5B). As expected, SiO2 is also positively correlated with Mg define the compositional extents within which the models are
silicates (large negative coefficient values at wavelengths of confidently applicable.
2,320–2,340 nm; Fig. 5C). Ni appears to be more sensitive
to the visible wavelengths with three significant bands at 520, Validation
655, and 755 nm possibly related to electronic processes (Fig. The above described cross-validation used in the PLS
5D). analysis (Fig. 6) is only a crude method of validation. For a
The modeled (i.e., cross-validated) versus measured abun- more objective quality assurance, another set of 143 samples
dances of the four components were plotted for 143 refer- with known chemical compositions were used to validate
ence samples (Fig. 6). The cross validation is a procedure for the models. This set of reference samples covers the same
validating models in PLS by which a model is derived with ranges of composition variation as those reference samples
one reference sample excluded from modelling, and then used for calibration, but were not involved in modelling. For
the abundance of a component of this sample is predicted these samples, abundances of the four chemical components
by the model. This is repeated for every reference sample, were predicted by the models. Then comparisons were made
and the root mean residual error is then calculated. The between the predicted and the assay measured abundances
final regression coefficient

final regression coefficient

20
A 25 B
15
10
5
0
-5
-10
-15
-20 -25
MgO Fe
-30 -35
350 850 1350 1850 2350 350 850 1350 1850 2350
wavelength (nm) wavelength (nm)
final regression coefficient

final regression coefficient

C D
4
70

40 2

10 0

-20 -2

-50 -4
SiO2 Ni
-80 -6
350 850 1350 1850 2350 350 850 1350 1850 2350
wavelength (nm) wavelength (nm)
Fig. 5. Final regression coefficients of prediction models for MgO (A), Fe (B), SiO2 (C) and Ni (D). Two wavelength inter-
vals around atmospheric water absorption bands, 1,350 to 1,450 nm and 1,850 to 2,050 nm, were excluded from modelling.
1292 YANG ET AL.

4 y = 0.96 x
y = 0.99 x
r² = 0.71
40 r² = 0.96

MgO wt% modelled -CV


Ni wt% modelled-CV
3
30

2
20

1 10
A B
0 0
0 1 2 3 4 0 10 20 30 40
Ni wt% measured MgO wt% measured

60 y== 0.99
0.99xx 80 yy== 0.97
0.97 xx
rr²
2 = 0.97 rr²2 =
= 0.87
0.87
= 0.97

SiO2 wt% modelled-CV


Fe wt% modelled-CV

50
60
40

30 40

20
20
10
C D
0 0
0 10 20 30 40 50 60 0 20 40 60 80
Fe wt% measured SiO2 wt% measured
Fig. 6. Spectrally modelled (CV) versus assay measured abundances of Ni, MgO, Fe, and SiO2 of 143 reference samples
(assay data provided by Falconbridge). CV = cross validation.

of each component (Fig. 7). The results of comparison were Further validation was undertaken by comparing predic-
then fed back to calibration as a guide to modify parameters tion results with assay data of the lateritic samples taken
for modeling. This calibration-validation procedure was iter- from the bench wall after scanning. In a mining operation,
ated a few times until no significant improvement could be bench wall sampling is a standard procedure for ore-grade
made to the model. As a result, optimal parameters were control purpose. However, it should be pointed out that
identified for modeling. because of a large difference in spatial coverage between
For this set of validation samples, the correlations between individual assay and spectral measurement (as explained in
predicted and measured abundances are very good except for the following section), an assay sample could not be matched
Ni. The results for Fe and MgO are particularly satisfactory. exactly to the corresponding spectrally scanned bench wall
The r2 at 0.5 for Ni is significantly lower than that from the material. Therefore, some discrepancies between the two
Ni model’s cross validation (0.7, Fig. 6). This is not surprising, sets of data were expected and allowed in the quality
because Ni as a minor component has no discernable spectral assessment.
feature in the wavelength range used for scan, so that predic-
tion of Ni is realized only indirectly through correlations of Ni Data visualization
with spectrally identifiable components such as Fe and MgO. For visualization, the compositional data of a zone were
For the same reason, the validation results for SiO2 show a contoured using the ENVI imaging processing software,
correlation between predicted and measured abundances and registered to the bench wall digital photo by using 10 to
with r2 smaller than that of Fe or MgO. However, the r2 value 16 control points. Contouring compositional data provides
of SiO2 is higher than that of Ni, which probably reflects the an easy and objective appreciation of the spectral mapping
fact that SiO2 as a common component has a closer rela- results and, in particular, facilitates the assessment of com-
tionship with spectrally detectable minerals (serpentine and positional variations over a zone of bench wall with reference
smectite) than Ni does. The slope at close to 1.0 of the linear to a high-resolution digital photo. The spatial registration to
correlation between predicted and measured abundances of the digital photo is approximate only for display purposes, not
all four components is another indication for the validity of accurate enough for locating each individual spectral mea-
the four models. surement (pixel) on the bench photo.
MAPPING Ni LATERITES WITH REFLECTANCE SPECTROSCOPY, KONIAMBO, NEW CALEDONIA 1293

4 yy==0.99
y = 0.96 x 0.99x x
r² = 0.50 40 r2 = 0.97
r² = 0.97

MgO wt% predicted


Ni wt% predicted
3
30

2
20

1 10
A B
0 0
0 1 2 3 4 0 10 20 30 40
Ni wt% measured MgO wt% measured

yy ==0.99
0.99x x
60 y = 0.99 x
r2r²==0.85
0.85
80

SiO2 wt% predicted


r² = 0.95
Fe wt% predicted

50
60
40

30 40
20
20
10
C D
0 0
0 10 20 30 40 50 60 0 20 40 60 80
Fe wt% measured SiO2 wt% measured
Fig. 7. Validation of prediction results. 143 reference samples, not used for modeling, were involved in validation.

Results host to Ni in the bulk rock samples is complex, probably with


multiple phases involved, so that Ni spectral features may vary
Variations in mineralogical composition between samples; and (3) other transition elements com-
The spectral scans results indicate that the dominant miner- monly present in ultramafic rocks, e.g., Fe, Co, Cr, V, and Ti
als in Koniambo laterites are Mg-rich layer silicates (serpentine as oxide minerals or substituting for octahedral Mg in phyllo-
and Mg-smectite, characterized by a major Mg-OH absorp- silicates, also have spectral features related to electronic pro-
tion feature with the minimum reflectance near 2,320 nm) cesses in the wavelength region from 400 to 1,000 nm (e.g.,
and ferric iron oxide (mainly goethite, diagnosed by a broad Hunt, 1977; Taran et al., 1994), making it impossible to dif-
Fe3+ absorption feature with the minimum reflectance of ferentiate them from any subtle Ni signatures. Nevertheless,
about 960 nm), consistent with the mineralogy of the hydrous three bands at 520, 655, and 755 nm were identified by the
silicate type of nickel laterite deposits (Gleeson et al., 2003; PLS analysis that showed relatively high correlations with Ni
Cluzel and Vigier, 2008). The spectra in Figure 8 represent content (Fig. 5D). These bands are related directly (i.e., Ni
four main types of laterites: rocky saprolite (A), earthy sapro- electronic features) or indirectly (e.g., electronic features of
lite (B), yellow limonite (C), and red limonite (D), where other transitional elements that are correlated with Ni) to the
changes in the relative intensity of the Mg-OH and Fe3+ bands Ni signatures of the bulk rock samples.
are evident. Taking the intensities of Fe3+ and Mg-OH bands as a mea-
Ni-related spectral features in the visible to near infrared sure of the abundance of goethite and Mg silicates (serpen-
wavelength region were reported in clay-rich lateritic samples tine and Mg-smectite), major mineralogical variations on zone
(e.g., Golightly and Arancibia, 1979; Gerard and Herbillon, 1 are illustrated in Figure 9. The mineral mapping results
1983; Manceau et al., 1985; Wells et al., 2009). However, no indicate complex patterns of mineralogical variation on zone
consistent or distinct electronic transition bands of Ni were 1, even though the majority of materials were simply classified
visually observable in this study. There are three possible and mapped by mine geologists as earthy and rocky saprolites.
explanations: (1) the Ni content of the bulk rock samples is so On a broad scale, Mg-rich layer silicates and goethite vary in
low, at 1 to 4%, that an analytical technique with a much higher abundance inversely to each other, whereas on a finer scale
sensitivity is required to detect its variation; (2) the mineralogy the mineral abundance variations are much more complex.
1294 YANG ET AL.

0.7 A B
0.5

reflectance 0.5
serpentine
Fe3+ of
0.3
0.3 iron oxide
Mg-OH of Mg-smectite, serpentine &
serpentine, Mg- layer silicates Fe3+ oxides
smectite & Fe3+oxides
0.1 0.1
400 900 1400 1900 2400 400 900 1400 1900 2400

0.6 C 0.6 D
reflectance

0.4 0.4

0.2 0.2

Fe3+ oxides & Mg-smectite Fe3+ oxides


0 0
400 900 1400 1900 2400 400 900 1400 1900 2400
wavelength (nm) wavelength (nm)
Fig. 8. Reflectance spectra of Koniambo laterites (reference samples). From samples A to C, the spectra show increase
in goethite and decrease in Mg-rich layer silicates. If looking at Mg silicates alone, from A to C, serpentine decreases while
Mg-smectite increases; both are below detection in D.

2m

Mg-OH intensity
< 0.04
0.04-0.10
0.10-0.13
B 0.13-0.15
0.15-0.17
0.17-0.19
0.19-0.22

Fe3+ intensity
< 0.05
0.05-0.11
0.11-0.13
C 0.13-0.15
0.15-0.17
0.17-0.19
0.19-0.21
0.21-0.23

Fig. 9. Relative abundances of Mg layer silicates (Mg-OH band intensity) and goethite (Fe3+ band intensity). Mg layer
silicates include Mg-smectite and serpentine. Dashed lines in A mark the upper corners of the zone where change in bench
wall topography resulted in distorted scan geometry so that the quality of spectral reflectance data were severely affected. The
black line across the zone (A) marks where channel samples were taken for assay.
MAPPING Ni LATERITES WITH REFLECTANCE SPECTROSCOPY, KONIAMBO, NEW CALEDONIA 1295

The four reflectance spectra in Figure 8 are examples of indi- Note that the inclination of the bench wall face around
vidual laterite varieties taken from a continuum of continu- both upper corners of zone 1 (pink dashed lines on the bench
ous mineral compositional change. Changes in intensity of image in Figs. 9A and 10A) resulted in severely distorted
both Fe3+ and Mg-OH bands imply considerable variations in geometry of the reflectance spectral scans and poor reception
chemical composition in this zone. Although mineral mapping of reflected light from the bench wall. As a result, the spectral
was not the focus of this work, the results have implications reflectance data of both corners are of abnormally low reflec-
for mapping and understanding chemical compositions on the tance and high noise, and so are of compromised usefulness
bench walls as well as at the outcrop scale (e.g., Kruse et al., (e.g., false values in Fig. 10B-E).
2012).

2m
Ni wt%
false
0.5-1.0
1.0-1.5
B 1.5-2.0
2.0-2.5
2.5-3.0
3.0-3.5
3.5-4.0

MgO wt%
false
10-15
15-20
C 20-25
25-30
30-35
35-40

Fe wt%
false
1-6
6-9
9-12
D 12-15
15-18
18-21
false

SiO2 wt%
false
30-40
E 40-45
45-50
50-55
55-60
60-65

Fig. 10. Compositional variations of nickel laterites on the bench wall of zone 1 (17 m in length). Because of severely
distorted local topography (bench wall face inclined away from scanning), significant errors are involved in the scan data of
the two upper corners (outlined by pink dashed lines in A). False values in B through E are due to distorted geometry of scan.
1296 YANG ET AL.

Variations in chemical composition Laterite samples were collected by mine geologists continu-
The results of mapping chemical compositions of laterites, ously along a black line marked on the bench wall (see Fig. 9A
as exemplified by zone 1 (Fig. 10), show that for each chemi- for example), leaving a channel approximately 10 cm wide and
cal component, there is a considerable range of variation, as 2 cm deep across the bench wall. For assay, the sampled lat-
anticipated from the variations of mineralogical composition erites were separated into individual samples based on their
(Fig. 9). The predicted chemical compositions are consistent lithological categories. This channel was thus divided into 21
with both the mineralogy and lithology of the laterites. The samples, each covering a 0.2- to 1.0-m-long section of the
ranges of compositional variation of zone 1 are 0.4 to 3.0 wt channel. Therefore, an individual channel sample represented
% for Ni, 3.7 to 18.2 wt % for Fe, 12.2 to 41.9 wt % for MgO, an area of 0.2- to 1.0-m-long by 0.1-m-wide of bench wall. In
and 32.7 to 63.6 wt % for SiO2 (Fig. 10; Table 3). comparison, each spectral measurement represented a pixel
Despite the considerable range of variation for each chemi- of approximately 0.26- × 0.26-m in the center, to 0.30- ×
cal component, statistical distributions of the compositional 0.30-m at either end of the zone. The two sets of data, there-
data for zone 1 indicate domination by one sample popula- fore, could not be compared on a sample by sample basis. It is
tion with peak values at approximately 9 wt % for Fe, 25 wt therefore only tentative to compare the average assay values
% for MgO, and 49 wt % for SiO2 (Fig. 11), confirming rocky of the entire channel with the average predicted compositions
and earthy saprolites as the dominant lateritic ore types in this of the pixels that spatially covered approximately the chan-
zone. The spatial patterns of compositional variations in Fig- nel samples (Table 3; Fig. 12). Given the large difference in
ure 10 show that on a broad scale, MgO is correlated positively spatial coverage between the two datasets, the discrepancies
and negatively with Fe and SiO2, respectively. This reflects the shown in Table 3 and Figure 12 are relatively insignificant.
relationship between Mg layer silicates and goethite shown in Despite some differences in the range of abundance varia-
Figure 9. In reference to the classification criteria in Table 1, tion for individual components, the mean values of abundance
zone 1 is dominated by earthy saprolite (MgO at 15–30 wt % for each component between the three very different sizes of
and Fe at 10–25 wt %), with rocky saprolite (MgO > 30 wt % spatial coverage are similar (Table 3). The standard deviation
and Fe at 6–10 wt %) exposed mainly near the center of the of predicted abundance of each chemical component is simi-
zone and patches of transitional limonite (MgO at 5–15 wt lar between the subzone and the entire zone, but is different
% and Fe at 30–40 wt %) present only locally. The composi- in all but Ni between the channel and the subzone.
tional changes appear to be gradational from rocky saprolite, Discussion and Conclusions
through earthy saprolite to transitional limonite. The mapping
results also show a trend of increase in Ni grade from transi- The spectrally mapped chemical compositions of nickel lat-
tional limonite (0.5–1.5 wt %), earthy saprolite (1.5–2.5 wt %) erites at Koniambo show considerable ranges of variation on a
to rocky saprolite (2.5–3.4 wt %). zone of bench wall. This reflects the complexity of weathering
and lateritization processes as well as the original composi-
Table 3. Chemical Compositions of Laterites of tional variation of the protolith ultramafic rocks. The chemi-
Different Spatial Extent on Zone 1 cal composition can be directly linked to the mineralogy of
the Knoiambo nickel laterites. It is evident that even though
No. of Standard boundaries were defined to classify the laterites into various
samples Min Max Mean deviation
lithological categories, there appear to be nearly continuous
Channel (assay), 1.7 m2 compositional variations from rocky saprolite, through earthy
Ni (%)    21  0.3  3.4  1.9 0.7 saprolite, to transitional and yellow limonite. The composi-
Fe (%)    21  5.3 10.0  8.0 1.6 tional variation shows complex spatial patterns on the bench
MgO (%)    21 19.2 38.8 28.1 5.4 walls, much more complex than the generalized vertical
SiO2 (%)    21 39.0 56.8 45.4 4.0 change in laterite lithology illustrated in Figure 2. For the first
A scan line approximate to channel (prediction), 3.8 m2 time, thanks to the use of reflectance spectroscopy, details of
Ni (%)    61  0.4  2.8  2.0 0.4
compositional variation of the laterites on bench walls have
Fe (%)    61  4.9 12.2  9.1 1.8 been quantitatively mapped.
MgO (%)    61 20.2 36.9 25.7 3.3 Given this level of complexity, mapping the compositional
SiO2 (%)    61 41.9 57.3 49.6 3.5 variation of laterites at Koniambo is a challenging task. On
zone 1, for instance, an area of 15 × 4 m, with rocky and
Block 1 (prediction), 22.0 m2
earthy saprolites as the dominant ore types, MgO varies from
Ni (%)   360  1.0  2.9  1.9 0.4
Fe (%)   360   3.7 17.0   9.0 2.6
12.2 to 41.9 wt % (mean at 26.1 wt %, standard deviation at
MgO (%)   360 15.2 36.1 26.0 4.1 4.5), Fe from 3.7 to 18.2 wt % (mean at 9.4 wt %, standard
SiO2 (%)   360 37.1 63.6 50.2 3.9 deviation at 2.5), and SiO2 from 32.7 to 63.6 wt % (mean
at 48.1 wt %, standard deviation at 4.4). This wide range of
Zone 1 (prediction), 62.9 m2 variation within a small spatial extent, along with the complex
Ni (%) 1,028   0.4   3.0   1.9 0.4 patterns of variation, will likely cause problems with a con-
Fe (%) 1,028   3.7 18.2   9.4 2.5
MgO (%) 1,028 12.2 41.9 26.1 4.5
ventional selective sampling approach for ore-grade control
SiO2 (%) 1,028 32.7 63.6 48.1 4.4 in terms of representation of samples for an entire zone or a
block of ore. This begs the question as to how many such chan-
Note: an average pixel size of 28 cm was used for calculating the area of nels as shown in Figure 10A need to be sampled to adequately
coverage of spectral measurement capture the composition of an entire zone. The differences
MAPPING Ni LATERITES WITH REFLECTANCE SPECTROSCOPY, KONIAMBO, NEW CALEDONIA 1297

A B

80
80

sample %
sample %

40
40
0

0
0.9 1.8 2.7 10 20 30 40
Ni % MgO

C D
80

80
sample %
sample %

40
40

0
0

5 10 15 26 39 52 65
Fe % SiO 2 %
Fig. 11. Histograms of predicted abundances of Ni, MgO, Fe, and SiO2 of zone 1. A total of 1,022 spectral measurements
were involved.

in chemical composition between the channel and the entire down-sampled to derive high-precision average compositional
zone are obvious for all components except for Ni (Table 3). data at a few meters resolution for ore-grade control. Due to
The spatial resolution of approximately 28-cm pixel size the nature of its data acquisition, reflectance spectroscopy
is far too coarse for bench wall imaging. But this resolution provides a highly efficient and low cost means of sampling in a
is more than adequate for ore-grade control sampling, since non-laboratory environment. Therefore, it is an ideal material
ultimately it is the compositions of bulk material on the bench characterization tool for the ore-grade control that is routinely
wall at meter scale that need to be characterized for ore pro- used in mining.
cessing and metallurgical purposes. Sampling at 28-cm reso- Retrieval of quantitative compositional data from reflec-
lution ensures that high-density primary compositional data tance spectra of nickel laterites by use of a PLS method
are acquired and compositional variations are mapped in suf- proved to be a practical and reliable approach. Since the
ficient detail. The original 28 cm resolution data can then be calibration models were derived from references, selection of
known samples as standards for calibration was a key step for
quantification. The reference samples used in this work rep-
SiO2 resent the main compositional variations as encountered for
50
lateritic ores exposed on the bench walls. When implemented
as a routine tool for ore characterization, the set of reference
wt%, predicted

40 samples need to be expanded and updated as mining pro-


gresses to allow new materials to be included in modelling.
30 Failing to do this will result in significant errors in prediction
MgO results.
20 The models used for predicting chemical compositions
were validated by independent assay samples. This provided
10 confidence that the models are useful for characterizing the
Fe chemical composition of nickel laterite ores. Difference in
Ni spatial coverage did not permit a sample by sample compari-
0
son between assay data of channel samples and spectral scan
0 10 20 30 40 50 data, but the average compositions of combined channel sam-
wt%, measured ples are comparable to spectral prediction results. In further
Fig. 12. Comparison of abundances between assay and prediction for work, improvement needs to be made to allow for thorough
channel samples. field validation on a sample by sample basis.
1298 YANG ET AL.

Because prediction is used instead of direct measurement, Clark, R.N. and Roush, T.L. 1984, Reflectance spectroscopy—quantitative
errors relative to assay results are always present in spectral analysis techniques for remote sensing applications: Journal of Geophysical
Research, v. 89, p. 6329–6340.
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approach, with a large population of spatially related individual tral resolution reflectance spectroscopy of minerals: Journal of Geophysical
samples involved. A good working model should not just have Research, v. 95, B8, p. 12,653–12,680.
a small RMSE value: its errors should be randomly distributed Cluzel, D., and Vigier, B., 2008, Syntectonic mobility of supergene nickel ores
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both spatially and in relation to lithological category of later- Cudahy, T., Hewson, R., Caccetta, M., Roache, A., Whitbourn, L., Connor,
ites, i.e., not biased in particular types. If a random distribution P., Coward, D., Mason, P., Yang, K., Huntington, J., and Quigley, M., 2009,
can be assured, at least part of the errors involved in prediction Drill core logging of plagioclase feldspar composition and other minerals
results of individual spectral measurements will be canceled associated with Archean gold mineralization at Kambalda, Western Aus-
out by averaging. As shown in this work, it is the average com- tralia, using a bidirectional thermal infrared reflectance system: Reviews in
Economic Geology, v. 16, p. 223–226.
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long, instead of individual measurements of pixels at a centi- fuse reflectance spectroscopy for the characterization of iron ores: Minerals
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