İnstruction, Overhaul Rock Drill RD 14S, 18S, 22S Ver. F

Hydraulic Rock Drill
RD 14S, 18S, 22S

Ver. B
Overhaul
Original Instructions
2019-03-28 | No: 9853 7185 01e. 6817495179.3.18014405330832779 en-US
Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B Table of Contents
Table of Contents
1 Introduction ........................................................................................................... 7
1.1 Safety first................................................................................................................................... 7
1.2 The Purpose of This Publication .............................................................................................. 7
1.3 Target Group .............................................................................................................................. 8
1.4 Feedback and Contact Information .......................................................................................... 8
2 General Information .............................................................................................. 9

2.1 Component Replacement.......................................................................................................... 9
2.2 Manufacturing Number.............................................................................................................. 9
2.3 Cleaning .................................................................................................................................... 10
2.3.1 Safety Precautions Before Cleaning....................................................................................... 10
2.3.2 Cleaning ................................................................................................................................. 10
2.3.3 Hydraulic Hoses ..................................................................................................................... 10
2.4 Hydraulic Components............................................................................................................ 11
2.4.1 General................................................................................................................................... 11
2.4.2 Hydraulic Workshops.............................................................................................................. 11
2.4.3 Hydraulic Hose Replacement ................................................................................................. 12
2.5 Welding ..................................................................................................................................... 12
2.6 Long Period of Storage ........................................................................................................... 12
2.7 After Long Period of Storage .................................................................................................. 12
3 Lifting Rock Drill ................................................................................................. 13
4 Tools..................................................................................................................... 15
4.1 Standard Tools ......................................................................................................................... 15
4.2 Special Tools ............................................................................................................................ 16
5 Torques ................................................................................................................ 19
5.1 Tightening Torques.................................................................................................................. 19
5.2 Retighting Side Bolts............................................................................................................... 21
6 Main Parts ............................................................................................................ 23
7 Removing Main Components............................................................................. 25

7.1 Secure Rock Drill to Work Surface......................................................................................... 25
7.2 Removing Front Head.............................................................................................................. 25
7.3 Removing Intake and Return Accumulators ......................................................................... 26
7.4 Removing Hydraulic Motor ..................................................................................................... 27
7.5 Removing Back Head and Piston ........................................................................................... 28
7.6 Removing Gear Cover and Housing....................................................................................... 29
8 Front Head ........................................................................................................... 31

8.1 Disassembling Front Head...................................................................................................... 31
8.2 Inspecting and Replacing Front Head.................................................................................... 33
8.3 Assembling Front Head........................................................................................................... 35
9 Accumulators ...................................................................................................... 39
9.1 General...................................................................................................................................... 39
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9.2 Warning Signs Accumulators ................................................................................................. 39

9.3 Warning Sign Location Accumulators ................................................................................... 39
9.4 Inspecting and Replacing Parts Accumulators..................................................................... 40
10 Back Head............................................................................................................ 41
10.1 Replacing Piston Seals, Back Head ....................................................................................... 41
10.2 Installing Piston Seals and Seal Housing Back Head .......................................................... 42
11 Cover and Gear Housing .................................................................................... 45

11.1 Disassembling Cover............................................................................................................... 45
11.2 Disassembling Gear Housing ................................................................................................. 47
11.3 Inspecting and Replacing Parts.............................................................................................. 52
11.4 Function and Condition Test Hydraulic Motor ...................................................................... 58
11.4.1 Testing Hydraulic Motor.......................................................................................................... 59
11.4.2 Belle Test Hydraulic Motor ..................................................................................................... 60
11.4.3 Half Belle Test ........................................................................................................................ 61
11.5 Assembling Cover.................................................................................................................... 62
11.6 Assembling Gear Housing ...................................................................................................... 64
12 Cylinder, Liner, and Impact Piston .................................................................... 75

12.1 Disassembling Cylinder, Liner, and Impact Piston............................................................... 75
12.2 Inspecting and Replacing Cylinder, Liner, and Impact Piston Parts .................................. 78
12.3 Assembling Cylinder, Liner, and Impact Piston.................................................................... 80
13 Assembling Main Components ......................................................................... 85

13.1 Installing Cover and Gear Housing ........................................................................................ 85
13.2 Installing Hydraulic Motor ....................................................................................................... 86
13.3 Installing Back Head and Impact Piston ................................................................................ 87
13.4 Installing Front Head ............................................................................................................... 89
13.5 Installing Intake and Return Accumulators ........................................................................... 90
13.6 Warning Sign Location Accumulators ................................................................................... 91
13.7 Charge Accumulator................................................................................................................ 92
13.7.1 Connecting Accumulator Charger to Gas Cylinder................................................................. 92
13.7.2 Connecting Accumulator Charger to Accumulator ................................................................. 93
13.7.3 Charging Accumulator ............................................................................................................ 93
13.7.4 Disconnecting Accumulator Charger ...................................................................................... 94
14 Percussion and Rotation Test ........................................................................... 97

14.1 Preparing for Percussion Test................................................................................................ 97
14.2 Performing Percussion Test ................................................................................................... 97
14.3 Preparing for Rotation Test..................................................................................................... 98
14.4 Performing Rotation Test ........................................................................................................ 98
15 Reconditioning Impact Piston ......................................................................... 101

15.1 Impact Piston Set Up in Grinding Machine.......................................................................... 101
15.2 Recommended Grinding Disc Type ..................................................................................... 101
15.3 Recommended Grinding Coolant ......................................................................................... 101
15.4 Regrinding Piston .................................................................................................................. 102
15.5 Piston ...................................................................................................................................... 102
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16 Lubricating......................................................................................................... 105
16.1 Hydraulic and Lubricant Recommendations....................................................................... 105
16.1.1 Hydraulic Fluid...................................................................................................................... 105
16.1.2 Pneumatic Tool Oil ............................................................................................................... 106
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 1 Introduction
1 Introduction
1.1 Safety first
WARNING
Serious injury
Risk of personal injury!
u Never operate the Rock Drill in any explosive environment.
u Always read the machine Safety Manual before start maintenance work on the Rock
Drill.
u Always observe local regulations.
u Always let the Rock Drill to cool down before maintenance work.
u Always carry out a documented risk analysis and take the necessary precautions be-
fore maintenance work.
u Only use clean, calibrated tools in good condition.
u Only use approved handling and working equipment in good condition.
u Always use personal protective equipment.
u During maintenance work, the equipment should be shut down, in service mode, and
the main switch turned off and locked.
u Attach WORK IN PROGRESS signs according to local regulations, or at least at the
main switch and operator's station.
WARNING
Serious injury or death
Serious danger when working on the hydraulic system!
u Ensure that the air, water and hydraulic system is depressurised before starting work.
u Adjacent moving units should always be anchored before working on a system part.
u Always stop work if there is an unforeseen or suspected risk.
1.2 The Purpose of This Publication

The objective of these instructions is to detect and rectify faults at an early stage so that
breakdowns, costly secondary damage and accidents can be prevented. Regular mainte-
nance is a precondition for planning necessary interruptions in operation such as recondi-
tioning and repairs. This allows work to be carried out when it's most suitable with regard to
production instead of causing complete breakdown.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 1 Introduction
1.3 Target Group
! NOTE: This instruction is an example of workflow during maintenance.
The maintenance instructions are intended for use by maintenance and service personnel.
Persons working to these instructions must have completed relevant Epiroc training for the
Rock Drill.
1.4 Feedback and Contact Information

Epiroc works actively to develop and continuously improve its products and associated
documentation. Provide your feedback on products and documentation by contacting your
local supplier at http://www.epiroc.com, under "Contact us."
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 2 General Information
2 General Information
2.1 Component Replacement

Use original Epiroc Spare Parts to guarantee the safety and reliability of the Rock Drill
function and design.
2.2 Manufacturing Number

All Rock Drills are given a manufacturing number depending on place of Manufacture,
Year, Family, and Version. The stamped manufacturing number location varies on the
Rock Drill depending on the model.
1. Factory code for manufactured unit:

AVO = Epiroc Rock Drills AB
2. Year that the product was produced.
3. Family letter that identifies the number series:
D = Hydraulic Rock Drills
P = Pneumatic Rock Drills
T = Rotation Units
4. Serial number in the family group.
5. Version letter for the product, shows which Manual and Spare part list that is relevant.
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2.3 Cleaning
2.3.1 Safety Precautions Before Cleaning
WARNING
Serious Injury
Risk of personal injury
u Always read general safety regulations before starting maintenance work. Refer to
Safety manual.
u Always turn off the equipment and the main switch before cleaning and maintenance
work is carried out. Set up WORK IN PROGRESS warning signs at the main switch
and control positions.
u Be aware of the units kinetic energy due to accumulated hydraulic pressure. Relieve
pressure in hydraulic, water, and compressed air systems and always secure moving
units.
2.3.2 Cleaning
1. Clean the Rock Drill frequently from rock fragments, drill cuttings and accumulations
of dust.
2. Clear away fragments of rock and other objects from air, water and hydraulic hoses
and cables frequently to avoid the risk of chafing on sharp edges.
3. Rinse the Rock Drill with water after every work shift. Use only rinsing pressure and
avoid spraying directly at seals. Wipe away any accumulations of water.
2.3.3 Hydraulic Hoses
WARNING
Serious injury
Risk of serious injury to the eyes, hands and skin.
u Never work on the lubrication system when it is pressurized. Lubrication air and oil may
spray out.
u Never use hands or fingers to locate a leakage.
u Always use gloves and eye protection.
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WARNING
Serious Injury
Risk of abrasions and crushing injuries.
u Always change damaged hoses and couplings.
• Wet areas around hoses and connections is a sign for leaks that can cause spurting oil
or burst hoses if the leak worsens.
• The hose casing must be intact without any swelling (sign of inner hose or cord break-
age).
• Couplings must not have indentations or cracks and must make a secure connection.
Retighten or feel the coupling connection manually if a leak is suspected.
• Check that all hose attachments and clamps are intact. Loose attachments means that
hoses are damaged or get jammed during angle adjustment or when lowering the ma-
chine.
• Replace or rectify in the event of any faults.
2.4 Hydraulic Components
2.4.1 General
The hydraulic system is sensitive to contamination. The environment where the machine is
normally used is generally an unsuitable place for repairing hydraulic components. Inter-
vention in hydraulic systems in workplaces must be limited. Components must be repaired
in an adapted environment, refer to Hydraulic Workshops.
Observe the following points to avoid breakdowns and interruptions in operation due to
fouled hydraulic oil:
• Keep the machine clean. Hose it down at regular intervals using a degreasing additive.
• Before opening any connection, clean the area around it.
• Use clean tools and work with clean hands.
• Always plug hydraulic connections immediately after they have been detached. Use
clean protective plugs.
• Hydraulic components like hoses, valves, engines must always be stored with suitable
protective plugs fitted in place.
2.4.2 Hydraulic Workshops

Workshops that are used for the repair of hydraulic components must:
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• Be separate from activities which generate dust and particles, such as welding, grind-
ing, the transportation of machines.
• Have own suitable washing equipment required for repairing the components.
• Use only tools from a hydraulic workshop consisting of standard and special tools.
• Have a ventilation system that does not admit dust into the premises.
• Use trained mechanics.
2.4.3 Hydraulic Hose Replacement

Load, vibration, and other mechanical stresses place high demands on hydraulic hoses.
Hose requirements are according to ISO 4413:2010.
Alternating pressure levels with peaks at 200 bar, never use hands or fingers to locate a
leakage!
When replacing hydraulic hoses, check that they are replaced with hydraulic hoses:
• With the correct crimped couplings
• Of the correct quality class
• Of the correct dimensions
All pressurized hoses have pressed couplings and can therefore be purchased ready made
from Epiroc. Grades and dimensions of hoses are specified in the spare part catalog for
the machine in question. Also make sure that hose couplings are clean, not damaged and
properly tightened.
2.5 Welding
• All welding on the Rock Drill is forbidden.
2.6 Long Period of Storage

Action must be taken to protect the equipment from corrosion and storage damage if stor-
age expected to last longer than three months.
• Wash the equipment and thoroughly wipe it dry. Use compressed air to blow any col-
lections of water out of cavities and pockets.
• Store equipment on site with regulated temperature and ventilation. Recommended
storage environments maintain a temperature of 10-20 ºC and max 20–50% humidity.
• Apply corrosive protection compound to machined surfaces.
• Apply touch up paint to any scratches and damage on painted areas.
• Cover with plastic.
• Clean old grease away from lubrication points to prevent coke formation. Pump new
grease into the lubrication nipples. Ensure that you use the correct grease for each
point.
• Hoses and rubber parts can be packed in airtight plastic to reduce desiccation, but en-
sure that the components are dry before packing.
2.7 After Long Period of Storage

• Change lubricant and hydraulic oil where appropriate.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 3 Lifting Rock Drill
3 Lifting Rock Drill
WARNING
Risk of Lifting the Rock Drill
Incorrect handling can cause serious crushing injury or death.
u Use extreme caution when strapping and lifting heavy objects.
u Lifting must be done through the center of gravity.
u Only use straps that are intact and designed for the load they will carry.
u Do not approach a suspended load.
1. Attach the straps to the lifting eyes.
2. Check that the lifting eyes are aligned with the Rock Drill, use both lifting eyes when
lifting.
3. Lift the Rock Drill carefully, make sure that the straps do not slip.
Rock Drill Weight
RD 14S 227 kg
RD 18S 231 kg
RD 22S 231 kg
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 3 Lifting Rock Drill
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 4 Tools
4 Tools
4.1 Standard Tools
Ref. No. Tools
A1 Plastic mallet
A2 Sledge hammer
A3 Honing tool 19–70 mm
A4 Open-end wrenches 10–32 mm, 46 mm
A5 Allen keys 4–10 mm
A6 Screwdriver
A7 Mandrel 2–10 mm, brass mandrel 20x250 mm
A8 Feeler gauge 0.03-0.10 mm with 0.01-mm intervals

Feeler gauge 0.05-1.00 mm with 0.05-mm intervals
A9 Internal lock ring pliers
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Ref. No. Tools
A10 Socket wrench set 10–32 mm for external hexagon

Socket wrench set 4–10 mm for internal hexagon
A11 Small pointed tool
A12 T-handle with 3/4" connection bracket, power socket 32 mm
A13 Vernier caliper
A14 Micrometer 0-25 mm
A15 Magnet
Table 1: Standard tools
4.2 Special Tools
Ref. No. Tools Part Numbers
A1 Mandrel 3201 1950 33
A2 Mandrel 3201 1042 00
A3 Mandrel 3201 1043 00
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Ref. No. Tools Part Numbers
A4 Mandrel 3201 1044 00
A5 Mandrel 3201 1045 00
A6 Mandrel 3201 1046 00
A7 Mandrel 3201 1056 00
A8 Ring 3201 1061 00
A9 Mandrel 3201 1062 00
A10 Mandrel 3201 1950 11
A11 ½" Torque wrench, torque range 20–100 Nm 9106 1015 40

½" Torque wrench, torque range 80–420 Nm 9106 1015 41
¾" Torque wrench, torque range 110–550 Nm 3219 0003 92
A12a Adapter, discharging accumulators 3115 5748 00

A12b Pressure gauge inclusive adapter 3115 3799 80
A13 Charging equipment 3115 6001 92
A14 Fixture 3115 5844 30
A15 Adapter plate 3115 5874 00
A16 Assembly tool 3201 1954 45
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 5 Torques
5 Torques
5.1 Tightening Torques

Precondition p A calibrated torque wrench must be used for tightening.
1. Always tighten the side bolts and front side bolts in numerical order as in shown in the
table (ref. no. 2 and 3). Lubricate the dome nuts threads and the contact surfaces on
the washers with the recommended lubricant in the table .
Ref. Qua Check Torqu Lubricant Instructions

No. ntity Point e Nm
115 5 Cover, 80 Oil Tighten the screws alternately to

front head Nm full torque
(59
lbf-ft)
4 4 Side bolts 300 Anti-seize Tighten the dome nuts alternately

Nm paste to full torque
(221 Retightening. See section: Check-
lbf-ft) tightening, side bolts
6 2 Front side 500 Anti-seize Tighten the dome nuts alternately

bolts Nm paste. to full torque
(369 Retightening. See section: Check-
lbf-ft) tightening, side bolts
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Ref. Qua Check Torqu Lubricant Instructions

No. ntity Point e Nm
228 4 Hydraulic 80 Oil Tighten the nuts alternately to full

motor Nm torque
(59
lbf-ft)
361 6 Valve cov- 200 Oil Tighten the screws alternately to

ers Nm full torque
(148
lbf-ft)
354 30 Cover, ac- 117 Oil Tighten the screws alternately to

cumula- Nm full torque
tors (86
lbf-ft)
355 3 Filler 28 Oil

valve, ac- Nm
cumulator (21
lbf-ft)
315 6 Back head 80 Oil Tighten the screws alternately to

Nm full torque
(59
lbf-ft)
Table 2: Torque
Recommended Oil
Hydraulic oil or Motor oil
Recommended Anti-Seize Paste
Loctite LB 8009 or corresponding thread lubricant
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5.2 Retighting Side Bolts
Precondition p Use a correctly calibrated torque wrench for tightening.
1. Retighten the dome nuts (4) to full torque 300 Nm (221 lbf-ft).
2. Retighten the dome nuts (6) to full torque 500 Nm (369 lbf-ft).
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 6 Main Parts
6 Main Parts
Pos. Main part Contains
101 Front Head Shank Adapter, Guide, Stop Ring
205 Cover Sliding Bearing, Wear Ring
201 Gear Housing Rotation Chuck, Rotation Chuck Bushing, Driver, Damping
Piston, Sliding Bearing
353 Accumulators Intake Accumulator, Return Accumulator
301 Cylinder Impact Piston, Piston Guides, Valve Piston, Front Seal
Housing
310 Back Head Rear Seal Housing
2 Hydraulic Motor
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 6 Main Parts
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 7 Removing Main Components
7 Removing Main Components
7.1 Secure Rock Drill to Work Surface
WARNING
Risk of Crushing Injuries
Can cause serious personal injury or damage to property.
u Use extreme caution when strapping and lifting heavy objects.
u Secure Rock Drill, adapter plate, and fixture with proper fasteners.
u Work surface must be strong enough to hold the Rock Drill weight, even in tilted posi-
tion.
1. If a fixture (D) is used, attach the fixture (D) to a suitable work surface.
The work surface must be strong enough to support the rock drill weight, even when
dropped into tilted position.
2. Attach the adapter plate (C) with the screws (B) to a suitable work surface or on the
fixture (D).
3. Attach the Rock Drill to the adapter plate (C) with screws (A).
7.2 Removing Front Head

1. Undo the two front side bolts dome nuts (6) with the washers (5).
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2. Use the break out notches in the cover (205) for loosen the front head (101) from the
cover.
3. Lift the front head (101) away from the side bolts (216).
7.3 Removing Intake and Return Accumulators

1. Remove the charging valve (1) protective cap (2).
! NOTE: Direct the connection adapter (A13a) away from personnel

to eliminate the risk for personal injury when the gas is released.
2. Install the connection adapter (A13a), and the nitrogen gas (N2) in the accumulators
are released.
3. Remove the connection adapter (A13a) and install the charging valve protective cap
(2).
4. Undo the screws (354) and remove the cover (353). Maintain a small counterpressure
against the cover since it is easy to drop the cover when the spring (350) presses the
cover out.
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! NOTE: Always replace the accumulator screws if the accumulator

diaphragm has broken and the gas has leaked out.
5. Remove the spring (350) and the diaphragm support (351).
7.4 Removing Hydraulic Motor

1. Undo the nuts (228), remove the hydraulic motor (2) and O-ring (214).
2. Remove the bolts (229).
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3. Remove the cover (206) and O-ring (227).
7.5 Removing Back Head and Piston

1. Undo and remove the screws (315) and remove the back head (310)
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2. Tap with a plastic mallet and carefully pry with a prybar or similar to loosen the back
head (310) if necessary.
3. Pull out the piston (330) with the rear piston guide (334), place the piston where it
cannot be scratched or damaged.
7.6 Removing Gear Cover and Housing

1. Undo the four side bolts dome nuts (4) with the washers (3).
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2. Use the break out notches in the cover (205) for loosening it from the gear housing
(201).
3. Remove the rotation chuck (208) from the gear housing (201).
4. Separate the gear housing (201) from the cylinder (302) with a plastic mallet.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 8 Front Head
8 Front Head
8.1 Disassembling Front Head

1. Remove the shank adapter (1) from the front head (101).
2. Remove the O-rings (16, 117).
3. Remove the stop ring (15) with manual force. If it is jammed, tap it out carefully from
the front with a plastic mallet and a mandrel.
4. Undo the screws (115) and remove the cover (110).
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5. Remove the wiper (112) from the cover (110).
6. Remove the cup seals (114) carefully with a pointed tool so that the sealing grooves
are not damaged.
7. Use tool (A7) or an internal puller to press out the guide (107).
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8. Remove the fitting (7), connection (119), and the O-ring (120) from the front head
(101).
9. Remove the cylinder pin (106) if it is worn or damaged.
8.2 Inspecting and Replacing Front Head

Precondition p The parts must be washed with grease solvent before the inspection.
1. Use compressed air for inspect that the restriction (A) is open and the lubrication
channels are clean.
2. Check the thread (A) for damage.
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3. Replace the guide (107) if the inside diameter exceeds 53 mm (max. dimension).
4. Replace the stop ring (15) if:
a. any point within the wear surface (S) is worn more than 1 mm, compare with a
new stop ring.
b. any cracks or signs of breakage are found.
c. the wear surface (S) is uneven.
M Measurement surface
S Wear surface
5. Replace the shank adapter (1) if:
a. the thread is worn out.
b. the impact surface is crushed or chipped.
c. the front or rear end surfaces of the splines are worn.
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8.3 Assembling Front Head

1. Install a new wiper (112) in the cover (110).
! NOTE: The wiper must be turned in accordance with the figure.
2. Lubricate the wiper (112).
3. Install O-ring (120), connection (119), and the fitting (7).
4. Install three new cup seals (114) in the front head (101).
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! NOTE: The cup seals must be turned in accordance with the figure
5. Install the fourth new cup seal (114) in the guide (107).
6. Lubricate all four cup seals (114) after assembly.
7. Use tool (A2) to press in the guide (107) in the front head (101).
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8. Use compressed air for check that the air channels are clean and open.
9. Apply oil on the (5) front head cover screws (115). Install cover (110) and tighten the
screws alternately to full torque 80 Nm (59 lbf-ft).
10. Attach a small amount of lubrication oil in the nose guide.
11. Install a new cylinder pin (106) in the front head (101) if the cylinder pin has been re-
moved.
12. Lubricate the O-ring (16) and install it on the stop ring (15). Install the stop ring in the
front head (101), Groove (A) must align with the cylinder pin (106).
13. Lubricate the O-rings (117) with silicone grease and install O-rings.
14. Install the shank adapter (1) in the front head (101)
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Recommended Oil
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 9 Accumulators
9 Accumulators
9.1 General
It is important that all the signs are in the correct location, clean, and fully legible on the
machine. Check and replace damage signs.
9.2 Warning Signs Accumulators

Symbol Description
Warning sign
• Read the instruction manual thoroughly before performing service
or replacement
Warning sign
• Charge only with nitrogen gas
Table 3: Warning signs
9.3 Warning Sign Location Accumulators
A Return Accumulator
B Intake Accumulator
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 9 Accumulators
9.4 Inspecting and Replacing Parts Accumulators
WARNING
Damaged Screws, Threads, and Covers
Risk of personal injury.
Incorrect quality or length of screws, and damaged or corroded threads on screws,
housings, and covers can lead to dangerous oil leakage or cause the accumulator to
work loose.
u Parts that work loose can cause serious personal injury.
u Always replace incorrect and damaged screws, housings, and covers.
u Always replace all screws, even if only one screw is damaged.
1. Replace the diaphragm (352) if there is any indication of cracks or other damage.
NOTE: Use Epiroc Original Spare Parts when the accumulator

! screws are replaced if the accumulator diaphragm has broken and
the gas has leaked out.
2. Check the charging valve (355) for rubber pieces from the broken diaphragm. Re-
place the charging valve if it is damaged.
3. Check the spring (350), diaphragm support (351), and cover (353).
4. Clean the gas channels with compressed air.
5. Check the sealing surface for the diaphragm, a damaged sealing surface can cause
leaks. Check the accumulator threads for damage.
6. Replace the screws (354) if the threads are corroded or damage. Always replace all
screws, not just the corroded or damaged ones.
7. Replace the cover (353) if it is corroded or damaged.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 10 Back Head
10 Back Head
10.1 Replacing Piston Seals, Back Head

1. Remove the piston seals (322) carefully with a pointed tool so that the seal hous-
ings (321) are not damaged.
2. Use a puller with expander 37–46 mm to remove the seal housing (321) from the
back head (310).
3. Remove the O-rings (323, 324) from the seal housing (321)
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10.2 Installing Piston Seals and Seal Housing Back Head

1. Lubricate and install new O-rings (323, 324) on the seal housing (321)
2. Use tool (A5) and a press to install the seal housing (321) into the back head (310).
The press is needed due to the tight fit to the back head.
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3. Install the piston seals (322) in the seal housing (321) in accordance with the figure.
(A seal kit consists of an O-ring and a Teflon ring)
! NOTE: The seal lips must be turned in accordance with the figure.
4. Lubricate the O-ring and check that the seal groove is clean, Install the sealing groove
and bend the O-ring in accordance with the figure. Bend the Teflon ring as shown in
the figure, and guide it into the seal housing (321).
5. Press the Teflon ring into the seal groove using a tool shank for example, so that no
creases remain in the seal after assembly. Otherwise the seals risk being cut apart
during assembly of the impact piston.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 11 Cover and Gear Housing
11 Cover and Gear Housing
11.1 Disassembling Cover

1. Remove the O-ring (224), guide pins (223), and fitting (9).
2. Remove the wear ring (232) and pin (if it is worn or damaged) (233) from the cover.
3. Remove the bushing (211) using a chisel or cold chisel and mallet, do not damage the
bushing position in the cover.
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4. Pull out the bushing using pliers.
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11.2 Disassembling Gear Housing

1. Remove the side bolts (216) from the gear housing (201) by threading a nut (A) onto
each side bolt. Then thread the dome nut (4) against the nut (A) and tighten it, undo
the side bolt by turning the nut (A).
2. Remove the shaft (219) by threading an M12 screw into the shaft and pull out the
shaft use a sliding hammer if necessary.
3. Remove the gear wheel (218) and washer (225).
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4. Remove the gear wheel (220) by tapping it from behind, using a mandrel and a plas-
tic mallet.
5. Remove the damper piston (217), tap it out from behind if necessary using a mandrel
and a plastic mallet.
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6. Remove the seal housing (341) by tapping it out from the front using a mandrel and a
plastic mallet.
7. Remove the damper piston seals (230, 231) carefully with a pointed tool so that the
sealing grooves in the gear housing (201) are not damaged.
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8. Remove the bushing (212) using a chisel or cold chisel and mallet, exercise cau-
tion so that the gear housing is not damaged.
9. Pull out the bushing using pliers.
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10. Remove the driver (222) and the pins (215) by hand from the rotation chuck (208).
11. Remove the rotation chuck bushing (221) from the rotation chuck (208).
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11.3 Inspecting and Replacing Parts

1. Replace the front side bolts (216) in pairs during each overhaul, never mix new and
old side bolts.
2. Replace the side bolts in the event of heavy rusting, cracks, or damage threads.
3. Replace the wear ring (232) when the dimension is less than 17.3 mm.
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4. Replace the driver (222) when the boom width is less than 2 mm.
5. Replace the driver pin (215) if the length dimension is less than 98.0 mm or the diam-
eter is less than 12.0 mm.
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6. Replace the rotation chuck bushing (209) if its damage or the inner diameter exceeds
75.5 mm.
a. Remove the bushing (209) If needed, using a chisel or cold chisel and mallet. Do
not damage the bushing position in the rotation chuck.
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7. Replace the rotation chuck (208) if it is deformed or have cracks or the ring gear is
worn. Polish the bearing surfaces if bronze from the sliding bearings has attached to
the surfaces.
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8. Replace the rotation chuck bushing (221) if it has cracks, scoring marks or if the sur-
face (S) against the adapter is worn more than 1.00 mm.
! NOTE: Replace the rotation chuck bushing if marks (wave type) or

splines are visible on the wear surface (S).
9. Replace the damper piston (217) if the seals are worn more than 0.1 mm, compare
with a new damper piston. Polish minor damage.
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10. Check the seal housing (341) for damage and that there are no burrs in the seal or O-
ring grooves.
11. Check for damage and wear on the needle bearing (213), rotation shaft (219), gear
wheel (218), plain washer(225) and replace the O-ring (226).
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12. Use a bearing puller for removing the needle bearings (213) since the gear wheel
(218) has a partition wall between the bearings. If there is no puller, use a small man-
drel or screwdriver to tap out the needle bearing through the shaft hole from behind.
13. Use the rotation shaft (219) for fit the new needle bearing (213).
14. Replace the ball bearings (210) in the event of noise or damage, replace the gear
wheel (220) in the event of deformation or cracks.
a. Use a tool (R) to remove the ball bearings (210).
b. Use a mandrel and a plastic mallet to assemble the ball bearings on the gear
wheel.
11.4 Function and Condition Test Hydraulic Motor

The following test gives an approximation of the present state of the motor. The following
are required to do the test:
• Apparatus for hydraulic flow and pressure.
• Pressure gauge.
• Flow meter 0-15 l/min.
• Couplings and hoses to assemble the components.
• Motor fixture for the hydraulic motor.
• Oil grade HLP46 at 50 °C and viscosity approximate 35 CST.
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11.4.1 Testing Hydraulic Motor
WARNING
Pressurized Systems
Can cause serious injury.
u Never stand in front of the rock drill during the test.
u Only the operator is to be around the rock drill during the test.
1. Connect the return hose (R) to the return port (B).
2. Connect the pressure hose (P) to the inlet port (A).
3. Connect the flow meter to the sender (5).
4. Turn the flow restrictor (3) to counterclockwise full open.
5. Press main power switch (4) to start the test unit.
6. Press down the lever (1) to pressurize the rock drill.
7. Turn the flow restrictor (4) slowly clockwise until the flow meter reaches 10 l/min maxi-
mum.
a. Allow the motor to rotate approximately 30 seconds.
b. Make sure that rotation is constant and without any abnormal noise.
8. Release the lever (1).
9. Turn off main power switch (4).
10. Move the lever (1) up and down a couple of times to release the pressure in the
hoses.
11. Loosen and remove the hoses carefully, a small pressure can remain in the system.
Plug all connections to secure them from dirt.
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12. Remove the flow meter from the sender (5).
11.4.2 Belle Test Hydraulic Motor
WARNING
Pressurized Systems
1. Connect the hydraulic hoses P (Pressure) to port (A) and R (Return) to port (T) on the
hydraulic motor.
2. Plug port (B) with a suitable plug.
4. Turn the flow restrictor (3) to counterclockwise fully open.
7. Turn the flow restrictor (4) slowly clockwise until pressure manometer (2) reaches 210
bar.
a. Measure the flow from port (T).
b. Replace the motor if it exceeds 3.5 l/min.
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hoses.
11.4.3 Half Belle Test
WARNING
Pressurized Systems
1. Secure the hydraulic motor test fixture (X) in a vise.
2. Install the hydraulic motor on the fixture with 2 hydraulic motor nuts and tighten alter-
nately to the tightening torque 70 Nm (52 (lbf-ft)).
3. Connect the return hose (R) and the drainage port (T) to the return port (B) with a T-
coupling.
4. Connect the pressure hose (P) to the inlet port (A).
6. Turn the flow restrictor (3) to counterclockwise fully open.
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9. Turn the flow restrictor (4) slowly clockwise until pressure manometer (2) reaches the
correct value according to the table. Make sure to use the correct pressure for current
motor type.
a. Measure the flow from the drainage (T) and port (B).
b. Replace the motor if the flow exceeds the permitted flow from the drainage (T)
and return port (B) according to the table.
hoses.
Motor Pressure Port "A" Permitted Flow Drainage l/min

Type bar
MS 80– 140 10
160
MS 200– 110 10
315
MS 400– 70 10
475
11.5 Assembling Cover

1. Install the guide (A9) in the cover (205) and carefully press the bushing (211) into the
cover using the tools (A2, A8)
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2. Install the wear ring (232) and guide pin (233).
3. Install the O-ring (224), guide pins (223), and fitting (9).
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11.6 Assembling Gear Housing

1. Use the tool (A10) for pressing the bushing (209) into the rotation chuck (208).
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2. Lubricate the rotation chuck bushing (221) with pneumatic oil and Install it in the rota-
tion chuck (208).
NOTE: Never use grease to lubricate the Rotation Chuck Bushing,

! it blocks the lubrication outlet. Pneumatic oil lubricates the gear
housing.
3. Install the pins (215) and the driver (222) in the rotation chuck (208).
4. Use tool (A2, A3) to press the bushing (212) into the gear housing (201).
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5. Install the damper piston seals (230, 231) in accordance with the figure. (A seal kit
consists of an O-ring and a Teflon ring)
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6. Lubricate the O-ring and check that the sealing groove is clean. Bend the O-ring in
accordance with the figure. Bend the Teflon ring as shown in the figure and guide it
into the gear housing (201).
7. Press the Teflon ring into the seal groove using a tool shank for example, so that no
creases remain in the seal after assembly. Otherwise the seals are cut apart during
assembly of the damper piston.
8. Install new O-rings (343, 344) on the seal housing (341).
9. Overview of sample measurements to the gear housing (A) and rear seal housing (B).
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a. Measure the rear seal housing depth in the gear housing (201).
b. Measure the rear seal housing according to the figure.
c. Calculate the difference between the rear seal housing depth (17.23 mm) and
the rear seal housing measure (16.96 mm), add 0.05 mm and round off to the
nearest 0.05 mm increment.
d. Calculation 17.23 mm - 16.96 mm =0.27mm + 0.05 mm =0.32 mm -0.02

mm=0.30 sample is calculated to 0.30 mm stack of shims and there is 0.03 mm
of pretension of the seal housing.
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e. Add correct number of shims from the shims set (380-382) to achieve 0.30 mm.
10. Install the shims into the gear housing (201) according to the figure.
11. Install the seal housing (341) using the tool (A5) and a plastic mallet. Make sure that
the seal housing guides in correctly.
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12. Install the seal housing (341) using the tool (A5) and a plastic mallet. Make sure that
the seal housing guides in correctly.
13. Lubricate the O-ring and install the sealing groove, bend the O-ring in accordance
with the figure. (A seal kit (342) consists of one O-ring and one Teflon ring)
14. Bend the Teflon ring as shown in the figure and guide it into the seal housing (341).
Press the Teflon ring into the seal groove using a tool shank for example, so that no
creases remain in the seal after assembly.
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15. Lubricate the damper piston (217) with hydraulic oil and install it carefully so that the
seals are not damaged.
16. Install the gear wheel (220) from the front using a plastic mallet, make sure that the
rear bearing aligns correctly.
17. Install gear wheel (218) and plain washer (225) in the gear housing (201).
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18. Install shaft (219) by threading an M12 screw (A) into the shaft.
a. Use a plastic mallet and carefully tap on the screw until the shaft end is leveled
to the gear housing (201) surface.
19. Install side bolts (216) in the gear housing (201) by threading the nut (A) onto the side
bolts. Thread the dome nut (4) against the nut (A) and tighten the side bolt by turning
the dome nut.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 12 Cylinder, Liner, and Impact Piston
12 Cylinder, Liner, and Impact Piston
12.1 Disassembling Cylinder, Liner, and Impact Piston

1. Remove the side bolts (370) from the cylinder (301) by threading a nut (A) onto each
side bolt. Thread the dome nut (4) against the nut (A) and tighten it, undo the side bolt
by turning the nut (A).
2. Remove the restriction (307), seal rings (375, 376), guide pin (372), and fittings (10,
11) from the cylinder (301).
3. Remove the front piston guide (334) and O-ring (336) by inserting the piston (330)
and tapping carefully using manual force.
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4. Loosen the screws (361) holding the valve covers (360, 364) with seal rings (363).
a. Press out the valve piston (362).
b. Only remove guide pin (366) if it is loose.
5. Remove the valve piston liner (365) using manual force. If necessary, carefully tap
with tool A16 and a plastic mallet.
6. Only remove the cylinder liner (331) when replacing the liner. Replace the liner using
a hydraulic press and tool (A4).
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a. Pull out the cylinder liner (331) and O-ring (335).
7. Wash the cylinder (301) and clean the channels with compressed air.
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12.2 Inspecting and Replacing Cylinder, Liner, and Impact

Piston Parts
1. Replace all four side bolts (370) every recondition 1200/2400 hours. Never mix new
and old side bolts.
2. Replace the piston guides (A, C) if they show signs of wear, cavitation, or other dam-
age.
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3. When replacing the impact piston (B) both the piston guides must be replaced.
4. Check the impact piston (330) and the valve liner piston (362) for scoring and
scratches as well as the impact surface regarding wear and chipping. Minor scoring
and scratches on the piston can be polished with fine emery cloth.
5. If the cylinder (301), cylinder liner (331) or valve liner (365) show signs of cutting dam-
age or scratches then the parts must be replaced. Minor cutting damage can be pol-
ished with a fine abrasive cloth or honing tool. Only press out the cylinder liner when
the liner is replaced.
6. Clean all channels from impurities by washing them thoroughly.
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12.3 Assembling Cylinder, Liner, and Impact Piston

1. Install the cylinder on the work surface after cleaning the cylinder (301).
2. Lubricate and install the O-ring (336) in the cylinder liner (331).
3. If the cylinder liner (331) is replaced:
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a. Lubricate and install the O-ring (335) in the cylinder (301).
b. Press in the cylinder liner (331) using tool (A4). Alternatively the liner can be
cooled down in a climate camber or with dry ice and then fitted without pressing.
4. Use tool A16 to install the valve piston liner (365) in the cylinder (301) using manual
force. The right-hand side marking (B), in the end of the liner must align with the
marking (A) on the cylinder (see figure). The notch (C) is intended for the guide pin on
the right-hand cover.
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5. Install the valve piston (362). The valve piston is symmetrical and can be turned either
way.
a. Check that the piston runs smoothly.
6. If the guide pin (366) is loose:
a. Clean guide pin and valve cover (364) with grease solvent.
b. Assemble the guide pin with the strongest locking adhesive, ex. Loctite 270.
7. Install valve covers (360, 364) with new seal rings (363). The guide pin (366) in the
right-hand valve cover (364) must meet the notch in the cylinder liner. The covers
must slide smoothly and cannot not be tapped in.
a. Apply Oil on the 6 valve cover screws (361).
b. Install and tighten the screws alternately to full torque 200 Nm (148 lbf-ft).
8. Install piston guide (334) using the impact piston (330) as guide.
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a. Insert the impact piston into the cylinder.
b. Use tool (A1) to tap the piston guide (334) into place.
c. Remove the impact piston (330) and place the piston where it cannot be
scratched or damaged.
9. Apply Loctite 2700 or Loctite 270 on the threads of the restriction (307).
10. Install the restriction (307), seal rings (375, 376), fittings (10, 11), and the guide pin
(372).
11. Install side bolts (370) in the gear housing (301) by threading the nut (A) and dome
nut (4) onto the side bolts.
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Recommended Oil
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 13 Assembling Main Components
13 Assembling Main Components
13.1 Installing Cover and Gear Housing

Precondition p The seal rings (375, 376) must be fitted on the cylinder (301).
1. Install gear housing (201) on the side bolts.
2. Lubricate the bearing surfaces on the rotation chuck (208) with oil and install it in the
gear housing (201).
3. Install cover (205) on the side bolts.
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4. Apply anti-seize paste on the 4 side bolt threads, dome nuts (4), and the contact sur-
faces of the washers (3).
5. Install washers (3) and the dome nuts (4) on to the side bolts.
6. Tighten the dome nuts alternately to full torque 300 Nm (221 lbf-ft).
13.2 Installing Hydraulic Motor

1. Install O-ring (227) on the cover (206).
2. Install the cover on gear housing (201).
3. Install screws (229) through the cover and the gear housing. Check that the screw
heads lock against the groove in the cover.
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4. Install a new O-ring (214) on the hydraulic motor (2). Install the hydraulic motor to the
gear housing (201).
5. Apply oil on the 4 hydraulic motor nuts (228). Install and tighten the nuts alternately to
full torque 70 Nm (52 lbf-ft).
Recommended Oil
13.3 Installing Back Head and Impact Piston

1. Lubricate the impact piston (330) using clean hydraulic oil.
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2. Insert the piston to the cylinder bore. When the piston reaches the front pistons seals,
turn the piston in.
! NOTE: If the piston is tapped in, the piston seals are damaged.
3. Fit the rear piston guide (333), use tool A1, and a plastic mallet to carefully tap the
piston guide in.
4. Check that the impact piston (330) can be moved forward and back with a turning mo-
tion.
5. Apply oil on the 6 back head screws (315).
6. Fit the back head (310) to the cylinder using the screws (315) be careful not to dam-
age the piston or piston seals.
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7. Tighten the back head screws (315) alternately to full torque 60 Nm (44 lbf-ft).
Recommended Oil
13.4 Installing Front Head

The guide pin (223) must be fitted to the cover (205), and that the O-rings (16, 117) are fit-
ted to the front head (101).
1. Install front head (101) on the front side bolts (216).
2. Apply anti-seize paste on the 2 dome nuts (6) threads and the contact surfaces of the
washers (5).
3. Install washers (5) and the dome nuts (6) on to the front side bolts.
4. Tighten the dome nuts alternately to full torque 500 Nm (369 lbf-ft).
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13.5 Installing Intake and Return Accumulators

Precondition p All parts must be clean, dry, and free of oil before fitting.
1. Apply oil on the 3 accumulator charging valves (355). Install and tighten to full torque
28 Nm (21 lbf-ft).
2. Install the spring (350) to the diaphragm support (351).
! NOTE: The diaphragm support must snap into the spring.
3. Install diaphragm (352) in the cover (353).
4. Apply Oil on the 30 accumulator cover screws (354).
NOTE: Use Epiroc Original Spare Parts when the accumulator

! screws are replaced if the accumulator diaphragm has broken and
the gas has leaked out.
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5. Install side accumulator cover with screws (354) and the charging valve (355) aimed
backward on the rock drill.
6. Install top accumulator cover with screws (354). The charging valve should be aimed
slightly backward and to the left or right to make space for the lifting eye.
7. Tighten the screws alternately to full torque 117 Nm (86 lbf-ft).
8. Inspect and replace the warning signs on the accumulators if necessary.
Recommended Oil
13.6 Warning Sign Location Accumulators
A Return Accumulator
B Intake Accumulator
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13.7 Charge Accumulator
13.7.1 Connecting Accumulator Charger to Gas Cylinder
WARNING
Explosion Risk
There is a risk of personal injury or death when using wrong gas.
u Only use dry nitrogen (N2).
1. Check that the gas cylinder (20) contains Nitrogen (N2) gas.
2. Secure the gas cylinder (20) so that it cannot fall over and cause damage.
3. Check that the gas cylinder valve (19) is closed.
4. Remove protective nut (18) from the gas cylinder valve and check that the gas cylin-
der valve threads are undamaged and clean.
5. Check that the bottle connection (110) and the o-ring (1) are undamaged and clean.
6. Connect the hose connection (110) to the gas cylinder valve (19) hand tight. Check
that the hose (60) is not twisted or stretched.
7. Check that the pressure regulator (140) is closed.
8. Check that the needle valve (40) is closed.
9. Open the gas cylinder valve (19) slowly by turning it counterclockwise and check that
the high-pressure gauge (50) shows full pressure reading.
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13.7.2 Connecting Accumulator Charger to Accumulator
1. Remove the protective cap (B) from the accumulator valve (A).
2. Check that the threads of the accumulator valve (A) are undamaged and clean.
3. Close the ball valve (3) by turning it clockwise.
4. Connect the hose connection (130) to the accumulator valve (A) hand tight. Check
that the hose (70) is not twisted or stretched.
13.7.3 Charging Accumulator
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1. Turn on the manometer (100).
2. Open hose valve (3) by turning it counterclockwise.
3. Charge the accumulators to the correct pressure as follows:
a. Return Accumulator (A) Base Setting RD 14S, RD 18S, RD 22S: 2 bar.
b. Intake Accumulator (B) Base Setting RD 14S: 60 bar. Max setting: 70 bar.
! NOTE: Charge intake accumulator (B): 40 bar under collaring

pressure, max. 70 bar.
c. Intake Accumulator (B) Base Setting RD 18S, RD 22S: 80 bar. Max setting: 90
bar.
! NOTE: Charge intake accumulator (B): 40 bar under collaring

pressure, max. 90 bar.
4. Open the pressure regulator (140) slowly by turning the knob clockwise while monitor-
ing the manometer (100) until correct filling pressure is achieved.
5. Close the pressure regulator (140).
6. If the pressure in accumulator gets too high:
a. Slowly open the needle valve (40) by turning the knob counterclockwise until cor-
rect pressure is achieved.
7. Close the hose valve (3) by turning it clockwise. When using connection (90) with the
earlier version of accumulator valve, the accumulator valve (16) must be closed.
13.7.4 Disconnecting Accumulator Charger
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1. Check that ball valve (3) is closed.
2. Close the gas cylinder valve (19).
3. Open needle valve (40) to evacuate the gas, check that the manometers (50) and
(100) drops to 0.
4. Disconnect hose connection (130) from the accumulator valve (A).
5. Install protection cap (B) on the accumulator valve (A).
6. Disconnect hose connection (110) from the gas cylinder valve (19).
7. Install protection cap (18) in the gas cylinder valve (19).
8. Transport the gas cylinder (20) to the designated location and secure it.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 14 Percussion and Rotation Test
14 Percussion and Rotation Test
14.1 Preparing for Percussion Test

• It is recommended that the oil is warm while performing the percussion test.
• The front part, including the shank adapter, must be assembled on the rock drill before
the percussion test.
• During assembly, make sure the piston moves smoothly.
• Accumulators must be charged with the correct pressure to keep the diaphragm safe.
• Check all plugs and threads to ensure that the threads are in a good condition and that
the plugs are tight.
14.2 Performing Percussion Test
WARNING
Pressurized Systems
Precondition p Accumulators are charged with nitrogen gas according to maintenance instructions.
p Front head including shank adapter must be assembled during this test.
1. Connect the return hose (R) to percussion return port (HT).
2. Connect the pressure hose (P) to percussion inlet port (HP).
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3. Plug all remaining ports on rock drill.
4. Open the flow restrictor (3) to fully open by turning it counterclockwise.
6. Press down and hold the lever (1) to pressurize the rock drill.
7. Turn the flow restrictor (3) slowly clockwise until pressure manometer (2) reaches 50
bar and the piston starts to move.
a. If percussion does not start, gradually increase the pressure up to max 75 bar.
b. When percussion starts, reduce the pressure to 50 bar.
8. Keep the percussion running for 30 seconds with 50 bar.
hoses.
12. Carefully loosen and remove the hoses, a small pressure can remain in the system.
14.3 Preparing for Rotation Test

• It is recommended that the oil is warm while performing the rotation test.
• The front part, including the shank adapter, must be assembled on the rock drill before
the rotation test.
• Check all plugs and threads to ensure that the threads are in a good condition and that
the plugs are tight.
14.4 Performing Rotation Test
WARNING
Pressurized Systems
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1. Connect the return hose (R) to rotation return port (RRR).
2. Connect the pressure hose (P) to rotation inlet port (RRL).
3. Connect the percussion return hose (HT) to rotation tank (T).
4. Plug all remaining ports on rock drill.
5. Set the flow restrictor (D) to fully open by turning it counterclockwise.
6. Press main power switch (E) to start the portable test unit.
7. Press down the lever (B) to pressurize the rock drill.
8. Turn the flow restrictor (D) slowly clockwise until pressure manometer (C) reaches 40
bar or the rotation starts.
9. Check that the rotation runs smoothly, without noise and external leakage and in the
correct direction. Keep the rotation running for 30 seconds with 40 bar.
10. Release the lever (B).
11. Turn off main power switch (E).
12. Move the lever (B) up and down a couple of times to release the pressure in the
hoses.
13. Carefully loosen and remove the hoses, a small pressure can remain in the system.
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 15 Reconditioning Impact Piston
15 Reconditioning Impact Piston
15.1 Impact Piston Set Up in Grinding Machine
1. Secure the impact piston in the chuck with soft jaws.
2. Align the support bearings and grinding supports.
3. Check that the runout on the impact piston guide surface is within 0.02 mm.
15.2 Recommended Grinding Disc Type

Example
Norton-3SG60KVX
Tyrolit-454A60K5V3
n Use a grinding disc with ceramic binding agent with grain size 60-80.
15.3 Recommended Grinding Coolant

n Use a water-based cooling emulsion with min. 4% mixture.
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15.4 Regrinding Piston
The impact piston must be checked for scoring and scratches, and the impact surface re-
garding to wear and chipping.
1. Rotate the chuck counterclockwise at 350-400 rpm.
2. Rotate the grinding disc at 30-45 m/s.
3. Align the grinding disc carefully against the pistons impact surface.
4. Apply plenty of cooling mixture between the impact surface and the grinding disc.
5. Grind down the impact surface 0.1-0.2 mm.
6. Check that the impact surface is smooth and free of cracks. Max. grinding of impact
surface is 0.50 mm
15.5 Piston
The specified length dimension (see table) is the minimum length measurement for the pis-
ton. Exterior and interior radii must be reset (see table) to make a smooth transition (no
sharp edges). The piston must be washed so all residue from grinding is removed, exam-
ine the impact surface to make sure that it is free of cracks.
Machine Type RD 14S RD 18S RD 22S
Part No. 3201 1013 04 3201 1076 03 3201 1068 04
Length A 380.5 mm 377.6 mm 377.0 mm
Radius B R1 R3 R3
Radius C R2 R2 R2
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 16 Lubricating
16 Lubricating
16.1 Hydraulic and Lubricant Recommendations
16.1.1 Hydraulic Fluid

The hydraulic fluid of rock drill, in addition to containing decent lubrication properties,
should provide superior protection against wear, rust and oxidation, as well as good an-
tifoaming, water resistance, and air separation properties. For a hydraulic fluid, it is essen-
tial to have high shear stability, to ensure that viscosity and viscosity index remain con-
stant, even at high-pressure drops over sealing gaps and valves. The use of an appropri-
ate hydraulic fluid with proper viscosity, guarantee minimum energy losses in hydraulic
systems.
There are various hydraulic fluids to fulfil all limit values of viscosity as required for different
operating conditions and ambient temperatures. Various types of oils across these ranges,
may differ from mineral to synthetic based. Epiroc recommends the use of hydraulic fluids,
which conform to standards ISO 11158 HM, DIN 51524 HLP/HVLP and ISO 15380 (for en-
vironmentally friendly hydraulic fluids and biodegradable options).
Hydraulic fluids shall be chosen in relation to operational requirements and varying temper-
ature ranges. It is important to select a hydraulic fluid of the correct viscosity (VG), suited to
your operating temperature and environment. Viscosity is highly affected by temperature. A
high viscosity index (VI), reduces the effect of temperature on the hydraulic fluid. The fol-
lowing table can be used to choose an appropriate viscosity grade (VG) and viscosity index
(VI), based on your needs:
Normal Operat- Min. Start Temp Max. Operating Viscosity Grade Viscosity Index
ing Temp °C °C Temp °C VG VI
Viscosity 25-50 ISO 3448
cSt
+50 to +70 +5 +80 ISO VG 100 Min. 100
+45 to +60 -5 +75 ISO VG 68 Min. 100
+35 to +50 -10 +65 ISO VG 46 Min. 100
+25 to +40 -15 +55 ISO VG 32 Min. 100
+10 to +25 -25 +35 ISO VG 15 Min. 100
! NOTE: In compliance with ISO 4406, the hydraulic fluid must be filtered to the purity
class of 20/18/15.
If viscosity is too low:

• The hydraulic fluid may not form a lubricating layer between surfaces, thus increasing
the risk of wear.
• The hydraulic fluid can leak past seals more easily in the rock drill, causing fluid losses
and increasing energy requirements.
If viscosity is too high:
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Hydraulic Rock Drill RD 14S/ 18S/ 22S Ver. B 16 Lubricating
• Flow losses in the hydraulic lines are increased. The high flow losses amplify energy
consumption and pressure levels, and put increased strain on seals.
• The risk of cavitation increases, which leads to the risk of damage to the rock drill and
hydraulic pumps.
The hydraulic fluid must be changed at regular intervals
Oil viscosity changes during the period that the hydraulic fluid is used. In general, viscosity
will drop with increased operating hours. To ensure that the viscosity of the fluid does not
drop to a critical level before the recommended service interval, a hydraulic fluid of suffi-
cient stability must be used. In compliance with DIN 51350-6, viscosity of suitable hydraulic
fluids shall drop a maximum of 25% when tested at 100 ºC for shear stability.
Factors influencing the interval between changes are:
• Viscous stability of the hydraulic fluid as specified above. The hydraulic fluid must be
changed before the viscosity drops to a critical level.
• Contamination with water. If the hydraulic fluid becomes cloudy and light grey, the wa-
ter content has become such that the hydraulic fluid must be changed.
• Deterioration of properties such as oxidation inhibition and anti-foaming.
16.1.2 Pneumatic Tool Oil

Pneumatic tool oil is used for cooling and lubricating your rock drill. Depending on ambient
temperature, the oil should have the following viscosity grades if the viscosity index (VI) is
about 100:
Ambient Temperature C° Viscosity
-30 to ±0 VG 32-68
-10 to +20 VG 68-100
+10 to +50 VG 100-150
The tool oil must have an EP additive which covers the following load-bearing properties:
Referenced Standard Load-Bearing Property
ASTM D 2783 Min. 250 kg
ASTM D 4172 (40 kg) Max. 0.5 mm
The tool oil should also have the following properties:

• The oil must have good lubricating properties, intended for compressed air tools.
• The oil must have good adhesion capacity.
• The oil must have additives that prevent foam formation.
Epiroc recommends the use of Epiroc COP OIL which has been specially developed for
our hydraulic rock drills. COP OIL is an environmentally friendly, biodegradable oil, which
can be used in ambient temperatures between -25 ºC and +50 ºC. COP OIL can be or-
dered with the following part numbers:
1 Can of 4 litres 1 Can of 20 litres 24 Can of 20 litres 1 Barrel of 208 litres
3115 3125 02 3115 3125 01 3115 3126 01 3115 3127 00
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16 Lubricating
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2019-03-28 | No: 9853 7185 01e. 6817495179.3.18014405330832779
www.epiroc.com

İnstruction, Overhaul Rock Drill RD 14S, 18S, 22S Ver. F

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Hydraulic Rock Drill

RD 14S, 18S, 22S

2 General Information .............................................................................................. 9

3 Lifting Rock Drill ................................................................................................. 13

6 Main Parts ............................................................................................................ 23

7 Removing Main Components............................................................................. 25

8 Front Head ........................................................................................................... 31

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9.2 Warning Signs Accumulators ................................................................................................. 39

11 Cover and Gear Housing .................................................................................... 45

12 Cylinder, Liner, and Impact Piston .................................................................... 75

13 Assembling Main Components ......................................................................... 85

14 Percussion and Rotation Test ........................................................................... 97

15 Reconditioning Impact Piston ......................................................................... 101

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1.1 Safety first

1.2 The Purpose of This Publication

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1.3 Target Group

! NOTE: This instruction is an example of workflow during maintenance.

1.4 Feedback and Contact Information

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2.1 Component Replacement

2.2 Manufacturing Number

1. Factory code for manufactured unit:

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2.3.1 Safety Precautions Before Cleaning

2.3.3 Hydraulic Hoses

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2.4 Hydraulic Components

2.4.2 Hydraulic Workshops

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2.4.3 Hydraulic Hose Replacement

2.6 Long Period of Storage

2.7 After Long Period of Storage

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3 Lifting Rock Drill

1. Attach the straps to the lifting eyes.

Rock Drill Weight

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4.1 Standard Tools

Ref. No. Tools

A3 Honing tool 19–70 mm

A4 Open-end wrenches 10–32 mm, 46 mm

A5 Allen keys 4–10 mm

A7 Mandrel 2–10 mm, brass mandrel 20x250 mm

A8 Feeler gauge 0.03-0.10 mm with 0.01-mm intervals

A9 Internal lock ring pliers

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Ref. No. Tools

A10 Socket wrench set 10–32 mm for external hexagon

A11 Small pointed tool

A12 T-handle with 3/4" connection bracket, power socket 32 mm

A13 Vernier caliper

A14 Micrometer 0-25 mm

Table 1: Standard tools

4.2 Special Tools

Ref. No. Tools Part Numbers

A1 Mandrel 3201 1950 33

A2 Mandrel 3201 1042 00

A3 Mandrel 3201 1043 00