DR412i Technical Sales Manual

SANDVIK DR412i TECHNICAL SALES MANUAL
DR412i
Performance ratings are based upon optimum

conditions. This capacity may vary according to
operating location. Sandvik reserves the right
to amend these specifications without notice.
Shipping dimensions vary with option selected.
Certain options may modify, replace, or
eliminate items listed in the standard machine
specification. All technical specifications are
approximate and based on 100% system
efficiency.
Sandvik ® is ISO 9001 and ISO 14001 certified

PERFORMANCE
STANDARD MACHINE
The DR412i was developed from the former DR460 drill rig that is produced in Alachua,
Florida. It is a rotary blasthole drill also with the ability to drill “Down the Hole” (DTH). Sandvik
is dedicated to bringing their products into the next generation of drilling with the new i-series
machines. This model has taken full advantage of the evolution of the Graphical User Interface
making this machine much more user friendly with the system running diagnostics and
controlling interlocks installed on the machine, it makes it easier to operate and easier to
troubleshoot.
The DR412i takes safety to the next level, adding more walkways, hand railings and safety
interlocks. It has been designed to be fully compliant with various safety standards around the
world, such as MDG (Guideline for Mobile and Transportable Equipment in Mines, NSW) and
EMESRT (Earth Moving Equipment Safety Roundable).
STANDARD MACHINE ITEMS INCLUDE:

• FOPS (Fall-On-Protection System) rated operator’s cab, Dragline style with air conditioning,
pressurized and sound insulation to 80 dB(A) or less. Tinted windows with sunshades
• CAT C27 diesel engine 652 kW (875 HP) @ 1800 RPM
• 56.6 m3/min @ 6,9 bar Low Pressure air compressor (2000 scfm @ 100 psi)
• Sandvik S46HD undercarriage with fabricated frames rated for mining duty applications
• Cylinder driven chain feed system for the multi-pass drill. Hydraulic motors drive chain feed system on
the single-pass unit (SP)
• Hydraulic motor driven rotary head, maximum torque 11 800 Nm (8700 lbf-ft); speed range 0 to 160
rpm
• Standard SICA (Sandvik Integrated Control Architecture) CanBus operating platform
• Rotary head tachometer on the operator console
• Graphical User Interface (GUI) showing digitally the inclinometer indicators and gauges along with
mast angle and deck position and differential position for the rigs engine and compressor filters.
The GUI also works as an onboard depth counter and drilling monitor. Multi- level GUI digital display
screen mounted on LH seat armrest
• 24V DC Hella LED type lights, installed flashing beacons, one on the Cab roof and the top of the
mast providing increased safety illumination for the drill
• Mast lock system, hydraulically actuated, remote controlled from cabin with indicator at the panel to
indicate full lock position
• 3785 L (1000 gallon) fuel tank
STANDARD MACHINE (CONTINUED)
• Lubrication for the pull-down chains with a 208 L (55 gallon) central lubrication system manually
activated from a central point
• Separate air intake filters for engine and air compressor
• Four, 1,52 m (60”) stroke leveling jacks
• Wide flange structural steel beam frame with oscillating yoke mounting
• Jack up indicator lights
• One touch Auto-Level
• Ambient cooling rating for power group 540 C (1300F)
• In-seat drilling operation joystick controls & push button mode selector switches
• Machine gradeability 33%, with mast down
• Ground bearing pressure, 130 kPa (18.9 psi)
• Hose routing conforms to Australian MDG-15; separated using Stauff (or equivalent clamps)
• CAD/FEA designed mast construction, welded recessed side members reinforced in high stress
areas
• Safety Interlocks are installed to disallow dangerous actions during tramming, leveling or drilling
• Ground level emergency shut off controls, one at each point of ingress, one at main electrical
cabinet and others at isolated locations
• Warning alarm that sounds at drill activation and drill tramming.

PERFORMANCE
Sandvik DR412i is a diesel powered, self-propelled crawler mounted blasthole drill for bulk mining
operations. It is equipped for drilling in Rotary or DTH (Down-the-Hole) configuration and 229 to 311
mm (9 inch to 12-1/4 inch) diameter holes. The DR412i is a rugged design ideal for drilling in hard
rock applications. The DR412i has an ergonomically designed cab with unique “all in the seat” drilling
and tramming controls that maximizes operator comfort and productivity, day in and day out.
In optional configurations the drill comes as a Single-Pass drill with first pass capability of 18 m (59’)
and total (Single-Pass) depth capacity is up to 33,2 m (109’), or the drill is offered in a Multi-Pass
configuration with a maximum depth of 75 m (246’). The standard hydraulic motor and chain feed
delivers up to 356 kN (80 000 lbf) maximum pulldown and bit load up to 400 kN (90 000 lbf).
Optional equipment also adapts the drill for a down the hole hammer application. It was designed
prioritizing high penetration rate, easy maintenance, good availability and an ergonomic work
environment.
STANDARD DESIGN SPECIFICATIONS

Hole diameter 229 - 311 mm 9 - 12 1/4 in
Single-Pass first pass depth 18 m 59 ft
Max Single-Pass depth 33,2 m 109 ft
Multi-Pass first pass depth 12,2 m 40 ft
Max Multi-Pass depth 75 m 246 ft
Undercarriage Model Sandvik S46HD
Maximum pulldown 356 kN 80 000 lbf
Maximum bit load 400 kN 90 000 lbf
Engine CAT C27 Power 652 kW 875 hp
Tier III
RPM 1800
Compressor Volume 56,6 m³/min 2000 scfm
Pressure 6,9 bar 100 psi
Feed rate 43,9 m/min 144 fpm
Hoist rate 43,9 m/min 144 fpm
SANDVIK DR412i TECHNICAL SPECIFICATION
FRAME AND INTEGRAL JACKS
MAIN FRAME AND LEVELING JACKS
The standard DR412i has four jacks, two at the cooler end and two at the cab end, the jacks
are served by dual control valves allowing for both the cooler end jacks and the cab end jacks
to have the same flow and lowering rate.
The DR412i has the option to have Auto-Level installed, meaning that the operator just puts
the drill into leveling mode, and the rig, using its frame angle sensor, can determine when it
is perfectly level, much quicker than a human operator.
LEVELING JACKS
There are four hydraulically controlled leveling jacks, each with a bore diameter of 203 mm (8”)
and a stroke length of 1524 mm (60”) with a rod diameter of 102 mm (4”). There is the option to
have the stroke lengthened giving it a length of 1828 mm (72”). The pad diameter on the jacks
is 762 mm (30”), and when retracted they clear the ground by 609 mm (24”) at the front and
635 mm (25”) at the back. Each jack has a lift capacity of 670 kN (150 700 lbf) at a pressure of
3,000 psi and is equipped with a fail-safe system in the event of unexpected loss of hydraulics.
There is an indicator light on the operator’s console to show if the jacks are retracted or not.
There are interlocks in place that prevent the drill from moving if the jacks are down, or if the
mast is not locked, the jacks are deactivated when in the tramming or drilling modes.
MAST AND DRILL PIPE HANDLING
The Sandvik DR412i has a mast construction of welded rectangular tubing with
recessed side members and is reinforced in high stress areas.
• The drill is designed to be either a single-pass machine with a first pass
capability of 18 m (59 ft) with the option to add 2 extra pipes of, 15 m (25
ft) allowing for a 33 m (109 ft) total hole depth.
• Multi-pass drill with a maximum depth of 75 m (246 ft), and a first pass
capability of 12.2 m (40 ft). The multi-pass configuration features 12,8m
(42 ft) pipes which allows for fewer pipe changes to achieve desired
depth, leading to greater efficiency.
The mast is raised and lowered by two hydraulic cylinders with a lift capacity
each of 820 kN (184 400 lbf) @ 2900 psi each. The mast is then locked into
place with two 101.6 mm (4”) pins which engage 76,2 mm (3”) thick lugs in the
base of the mast weldment. These are hydraulically actuated, and feature an
indicator light on the operator’s console in order to mark the full lock position
and are interlocked to the drilling mode.
Drill pipe changing is accomplished from within the cabin, at the operator’s
seat. A hydraulic breakout wrench breaks the joint with limited impact. Extra drill
pipes are stored in a carousel-type changer, which is capable of holding two
extra pipes on the single-pass option and 5 extra pipes on the multi-pass
option. Hydraulic cylinders swing the carousel into and out of the loading
position underneath the rotary head.
The standard tools and handling equipment are the following:
HOLDING WRENCH (PATENTED)

It is located on the drill table, and it is positioned with a hydraulic cylinder. The
plate it is made from is 76 mm (3”) thick and constructed of T1 steel. Sandvik’s
patented wrench removes the need for bit baskets for change-outs.
POWER TONG
The power tong is a “no hands” type, which is fully hydraulic and controlled
remotely from inside the cabin. The power tong itself is located inside the mast
underneath the pipe loader. It has an integral 4 jaw type tong, with replaceable
insert dies. These are positioned using a hydraulic cylinder. The clamp is
positioned using another cylinder and the break cylinder used by the power is
also the same size. The maximum torque of the tong is 67,650 Nm (49,900 ft
lbs) to ensure ample breakout power.
MAST AND DRILL PIPE HANDLING
DRILL PIPE LOADER

A patented carousel, with no moving latch parts, has four to five pockets,
on the multi-pass option, designed to fit drill pipes of 7” to 10 1/4"
diameter at a length of 12,8 m (42’). The carousel is mounted on the
inside of the mast with upper and lower bronze bushings with grease
fittings and intermediate nylatron bushings.
The single-pass option has a carousel with two pockets which have been
designed to hold 2 drill pipes of 7,6 m (25’). There is a safety interlock
installed on this system which disallows the loader to swing if the rotary
head is below the top calibration position of the loader, also if the mast
locks are not fully into position the loader is unable to swing in.
WINCH
A planetary hydraulic type, located on the
side of the mast with a hoisting capacity of
2,948 kg (6,500 lbs). The cable is 30,5 m
(100’) with a diameter of 12,7 mm (1/2”).
The line speed for the winch is rated at
37,5 m/min (123 fpm), with a spring set,
and hydraulic release brake.
DRILL TABLE AND WORKDECK
The Sandvik DR412i has a drill table that is 2,6 m (102”) in length and it is 2,4 m (93”) wide.
Handrails which have been designed to Australian standard, have a diameter of 41 mm (1
5/8”) and a height of 1 m (42”), the kickplate is 102 mm (4”).
The dust hood hangs beneath the table and it is made of plate steel with a bottom skirt of
rubber belting. The enclosed area underneath the dust hood is 22 m³ (775 ft³), the door
actuation for the hood is by a 90˚ hydraulic cylinder. The controls for this feature are
located on the operator’s seat.
ROTARY HEAD
ROTARY HEAD
A hydraulically-driven top drive assembly with two fixed displacement axial piston motors
drives the rotation for the drilling. The class leading rotary head a 193 kW (260 HP) motor and
a speed range is 0 – 160 rpm with a torque of 11,513 Nm (101,900 in-lb). There is the option
to have the following speed ranges: 0 – 90 rpm, 0 – 120 rpm, 0 – 148 rpm. The RPM is
monitored by a gauge, which uses a proximity sensor pick-up to count the teeth on the bull
gear.
The gear case is a steel welded structure with spur planetary and final drive gearing. The bull
shaft for the rotary head drive is a tubular heat treated alloy steel with a 5 ½” API REG thread.
The system is lubricated by oil flooding. The hydraulic pump for the rotary head is shared with
that of the left hand track.
ROTARY HEAD
Best in class rotary head

power and torque -
Greater Production
25000
20000
DR412i Rotary Head Torque-Speed
15000
Torque N-m
0 - 100 RPM
0 - 120 RPM
10000
0 - 160 RPM
5000
0 50 100 150 200

Rotation Speed RPM
MULTI-PASS FEED SYSTEM
MULTI-PASS FEED SYSTEM

Feed type Hydraulic motor and chain
Brake Spring set, hydraulic release
Chain type Heavy series roller chains with heavy side bars and through hardened pins
Chain size ANSI #200, 76 mm 3” pitch
pitch
Chain rating 2 X 922 kN 2 X 207,000 lbf
Rotary head stroke 21 m 68.9 ft
Bit load 400 kN 90 000 lbf
Rated pulldown 356 kN 80 000 lbf
Rated pullback 356 kN 80 000 lbf
Chain adjustment Manually adjusted hydraulic cylinder actuator
SINGLE-PASS FEED SYSTEM
SINGLE-PASS FEED SYSTEM

Feed type Hydraulic motor and chain
Brake Spring set, hydraulic release
Chain type Heavy series roller chains with heavy side bars and through hardened pins
Chain size ANSI #200, 76 mm 3” pitch
pitch
Chain rating 2 X 922 kN 2 X 207,000 lbf
Rotary head stroke 21 m 68.9 ft
Bit load 400 kN 90 000 lbf
Rated pulldown 356 kN 80 000 lbf
Rated pullback 356 kN 80 000 lbf
Chain adjustment Manually adjusted hydraulic cylinder actuator
SINGLE PASS FEED SYSTEM
Best in class retract force
The Sandvik DR412i uses a hydraulic motor and a heavy series roller chain, for both the feed
and retracting of the rotary head. The primary drive chain for the system is a heavy series roller
chain with heavy side bars and through hardened pins, with an ANSI #240, 76,2 mm (3.0”) pitch
and an ultimate strength of 921 kN (207,200 lbf). The system uses chains for the feed
and retract of the rotary head, they are both heavy series roller chains with heavy side bars
and through hardened pins, these have an ANSI#200, 63.5 mm (2.5”) pitch and an ultimate
strength of 598 kN (134,400 lbf). The chains are manually adjusted by hydraulic cylinders.
The rated downward pressure and pull back at 72% efficiency are both 356 kN (80,000 lbf),
with a fast feed rate of 0 to 43.9 m/min (0 to 144 fpm). The feed timing shaft ensures constant
rotary head alignment (not possible with cables). The hydraulic pump for the feed system is
shared with that of the right hand track.
STANDARD POWER GROUP
The Sandvik DR412i drill has a CAT C27 652 kW (875 HP) diesel engine. This is fueled by a
3,785 L (1000 gallon) diesel tank that is mounted underneath the rig between frame beams. A
heavy duty muffler is mounted over the engine with heavy duty guarding.
The engine is connected to an oil flooded screw, single or double stage Sullair compressor. For
the High Pressure variant of the drill the compressor has an inlet flow of 41 m³/min (1450 scfm)
with a maximum operating pressure of 24.1 bar (350 psi) and for the Low Pressure variant, the
compressor has an inlet flow of 56,6 m³/min (2000 scfm) with a maximum operating pressure of
6.9 bar (100 psi). This system is cooled by AKG coolers in the standard variant with the option of
using L&M coolers which allows individual replacements of tubes in the field without radiator
removal leading to increased availability. The L&M option is required for arctic conditions to help
mitigate the thermal expansion.
OPTIONAL CUMMINS POWER GROUP
ENGINE
Engine rated 783 kW 1050 hp
power
Full load rpm 1800 rpm
Starting system Dual 24 Volt DC, high torque 50MT starters
Alternator 24 Volt DC, 175 Amp heavy duty
Intake air cleaner 2 x 42,5 m³/min 2 x 1500 scfm
rating 292 mm H2O 11.5 in. H2O
Batteries Four X 8D, 12 volt, 1350 CCA
Engine water Radiator/Air Cooled
cooling
Ambient cooling 54°C 130°F
rating
Fuel tank 3785 L 1000 gal
Best in class ambient cooling

rating
HYDRAULIC SYSTEM
The Sandvik DR412i has advanced hydraulic system that is controlled by the computer
software that is installed on the machine. The system features a best in class filtration system
(5 micron).
The DR412i’s hydraulic system also uses a different type of tubing connection; there is now an
“O-Ring” Seal. This allows for a much stronger connection of tubes, reducing the risk of thread
wear and leakages.
Hydraulic pumps Hydraulic Tank
HYDRAULIC SYSTEM
Oil cooling system Radiator/Air Cooled
Oil reservoir 1287 L 340 gal
Reservoir pressurization 34 - 48 kPa 5 - 7 psi
System refill capacity 1325 L 350 gal
Hose routing Conforms to Australian MDG15 separated using Stauff (or equivalent)
clamps
Ambient cooling rating -18 to + 54°C 0 to +130°F
Main gear box Gearbox equipped with HD input shaft & bearings - extended service
life warranty
NIGHT LIGHTING SYSTEM
NIGHT LIGHTING GROUP (STANDARD SYSTEM)
The Sandvik DR412i has fourteen 70 watt lights installed, they are arranged to light the mast,
the drill table, the deck, and the fore and aft ground area. The lights are controlled by a switch
and circuit breaker at the operator’s panel. The drill also has installed 2 HELLA brand LED
flashing beacons, one is on top of the cab and the other is on top of the mast.
There is also the option to replace the regular lights to fourteen LED lights.
BEACON
The drill has a beacon located on top of the mast (pictured), on the mast rest and also
one on top of the operator’s cabin. This is a required safety feature, and a standard on
all of the drills
MAINTENANCE LIGHTS
These are lights and are located at specific points to illuminate maintenance areas and
also provide general spot lighting. The maintenance light switch is located next to the
lock-out box.
LED ACCESS LIGHTS

These are small LED lights which are located at the different points of egress around
the drill. They have been made to be on a timer, switching on only when the access
point is being used.
WALKWAYS AND ACCESS STAIRWAYS
The Sandvik DR412i has a 360 degree service walkway as a standard feature, with self-closing
gates at any access point on the machine, except the main access stairway.
Following the Australian Standards AS1657, all the walkways are made of self-cleaning gratings
which have been laid in the correct direction of “foot traffic”. Except the masts maintenance
platform, this has been made of expanded metal.
Another feature is the “hinged” egress ladders, which have been installed at the following
locations:
1. Left Cooler end corner

2. Left Cab end corner opposite Cab
The access stairway is interlockd to the

Replace he drill
picture belowis with
tramming
new or drilling.
OPTIONAL MAIN ACCESS STAIRWAY
Sandvik has also developed a hydraulic main access stairway to AS 1657 standards; it is a
standard feature, located in-front of the cab on the right hand side of the drill. It is designed to
be a safer alternative to accessing the drill rig rather than using vertical hanging steps. This
stairway enables the operator or maintenance personnel to bring tools up onto the drill with a
reduced risk of falling.
This stairway has been designed to be self-leveling depending on the topography of the
ground around the drill; it is also built to be able to accommodate the different heights the drill
levels at depending on the height of jack extension. Regardless of the height of the machine,
the steps are always at a 90˚ angle, with the angle of the stairs at between 30 and 45˚, thus
always ensuring a safe and easy access.
• The system has an electric over hydraulic power pack enclosed in a stainless steel cabinet.
• The stair is operated by a 63,5 mm (2.5”) hydraulic bore cylinder, located underneath the
stairway, attached to the main frame.
• There is an emergency hydraulic by-pass needle valve, which is used to lower the stairs
should the machine shutdown.
• Hand railing and steps meet the Australian Standard.
• The control has two push buttons, one to raise the steps and the other to lower them.
• Tramming interlocks in place to disallow movement of the machine while the stairway is
lowered.
OPERATOR’S CAB AND CONTROLS
OPERATOR’S CAB - LARGE, COMFORTABLE WORKSPACE

Cab location To right and rear of mast
Type Dragline style with full vision of drill table, via angled window,vibration isolation
mounts
Floor area 4 m2 43 ft2
Height inside 2,28 m 7 1/2 ft
Length 1,83 m 72 in
Width 2,2 m 87 in
Construction Welded 3,4 mm steel walls 10 gauge
Certification FOPS rated AS2294, Meets drop criteria per SAE J231
Windows, Number Seven (7)
Doors, Number Two (2)
Type Swing type with heavy duty hinges, & freezer type door latches
Operator’s seat Fully adjustable and swiveling with adjustable lumbar support, push3-point seat belt
Trainer’s seat Fixed- w/ 2-point seat belt
Sound level rating 80 dB(A) or less
OPERATOR’S CAB (CONTINUED)

Cab heater, Power 7 kW 9.4 HP
A/C and Drive Fixed displacement hydraulic motor
pressurizer
Location Cab wall mount
Heating cap. 42 200 kilojoule 40 000 BTU
Cooling cap. 23 740 kilojoule 22 500 BTU
3
Air flow 12,7 m /min 450 scfm
Air filtration HEPA rated intake filtration unit
Coolant R-134a
Operator’s Location In-seat drilling operation joystick controls & push button mode
controls selector switches
Multi level GUI digital display screen
mounted on LH seat armrest
Push button key pads located on
dash style console
Ancillary functions Auto level
Windscreen wiper/washers
Air control On/Off
Engine Hi-Low idle control
Emergency E-Stop
Fire Suppression
Mist spray dust suppression
Water Injection
Machine wash-down pump
Pipe safety-bar operation
Auto-lubrication timer control
Auto-Chain lubrication timer control
Dust curtain Raise-Lower control
Pipe thread lube operation
Cab equipment Electric horn mounted on cab front wall
Window wipers located on rear and drill side windows equipped with
washer nozzles
Strobe light and tramming alarm
Sun shades roll up type mesh
fabric for all windows
24 VDC to 12 VDC converter for accessories
LARGE OPERATOR'S CAB
The Sandvik DR412i has an ergonomic cab designed to ensure the maximum comfort and
ease of operation for the operator. The design of this cab will be used as the standard
specifications for all other large Sandvik Drill Rigs. The cab has a different shape that has been
designed so that the operator always has a good view of the hole while spotting, this give them
much more comfort. Likewise, the windows on the drill have been designed with an outward 5˚
tilt, so that there is reduced glare from the sun light when it hits the window, increasing the
operators comfort and also helping reduce heat load in the cab.
Unlike other machines with air conditioning units installed on the roof, the DR412i has no
rooftop equipment, so that there will be no reason for a maintenance person to go up there.
This decreases the risk of falling, another Sandvik emphasis on safety. The roof of the cab has
been designed with a canopy, known as a “Safari Roof” which sits above the actual roof, with 4
inch air gap between them. This means that due to the air gap beneath it, the actual cab roof
will heat up less, making the cab more comfortable.
Replace with new pictures from Rob

CAB CONTROLS
ERGONOMIC CONTROLS
The operator’s controls are CanBus and are located on each arm rest, meaning that the
operator is sitting comfortably in a fully ergonomic seat and can easily operate the machine.
All controls follow ISO labeling standards.
ARM REST CONTROLS

CAB FEATURES
GRAPHICAL USER INTERFACE (GUI)
The Sandvik DR412i uses the GUI system as a standard installation for digitally showing the
features of the drill while operating and tramming. Running off of the CanBus system on the
drill it acts like an Electronic Depth Counter and Drill Monitoring System, picking up
information that sensors monitor in different parts of the machine such as the engine,
compressor, rotary head, tracks, and other components as required. It then presents this
through an interactive touch screen that the operator can then easily scroll through in order
to keep track of the condition of the drill, production performance, and maintenance
notifications.
The different screens are as follows:
Engine Start
Shows the status of the engine, the air pressure, oil, water and coolant levels.
To the left of the screen it constantly shows the feed pressure on the drill, the
rotation and the flushing pressure. It also shows the engine hours, water
temperature and rotation, air temperature and pressure in the compressor,
and hydraulic fluid temperature as well as the fuel levels
CAB FEATURES
TRAMMING
With the use of the bulls-eye, you
can keep track of how the level the
drill is while it is tramming
LEVELING
This shows the position of the jacks
and with the bulls-eye you can see
if the machine is level or not
CAB GUI FEATURES
MAST
So that you can see the angle that the
mast is drilling at, maximum of 30˚ with
a multi-pass option and maximum of
20˚ with a single-pass option, this also,
with the bulls-eye, show if the machine
remains level during the mast raising
and lowering process.
DRILLING
Similar to the old Electronic Depth
Counter, it shows the actual drill bit
position, how fast it is drilling, predicted
time to reach the required hole depth
etc… The icons along the bottom
represent various different statuses of
the drill bar and mast while drilling,
such as whether the support tongs are
in place, the dust hood is shut, whether
the drill bit is still in the hole, also
whether the “cruise control” drilling
is in place.
CAB GUI FEATURES
PIPE
This screen is used to see the position
of the drill pipe in the carousel
DIAGNOSTICS
Apart from these screens that are shown there are also screens that are used to show
the diagnostics of the machine and its components. This helps with the troubleshooting of
any problems that may occur that would require maintenance:
CAB GUI FEATURES
ALARM LOG
There is also an alarm log, this stores the information from each alarm that the system
sounds when it registers an action or a problem:
This information can then be passed

back to the operator or supervisors so
that they can keep track of everything
that is going on while the drill is in
operation.
ENGINE DIAGNOSTICS TRAMMING DIAGNOSTICS

CAB FEATURES
CAMERA FOR VIEWING MAST LOADING
As a standard the DR412i has cameras mounted on the side of pipe loader and at the top of
mast so that the operator can monitor its use to view the pipe loading sequence from within
the cab.
SAFETY FEATURES
SAFETY INTERLOCK LIST
The Sandvik DR412i has a number of safety interlocks in place in order to promote the safest
and most efficient drilling processes, and allowing for a longer machine life. These interlocks
can also be used as training examples on good operational skills, as every time an interlock
is activated, a message appears and is saved into the Graphical User Interface (GUI).
The following items have interlocks during various statuses of the drill:
TRAMMING IS DISABLED
• When the jacks are not fully retracted
• When the mast is not locked into place when it is vertical
• When the dust hood is not fully retracted
• When the dust curtain is not fully retracted
• When the main access stair way is lowered
• If the drill bit is still in the hole
FEED IS DISABLED
• When the loader is not fully stowed
• When top pipe centralizer is not fully stowed
• If break-out wrench is not fully swung out
MAST IS DISABLED
• When the drill pipe is in the hole
• When leveling function is engaged
• When the holding wrench is not retracted
• When the loader is not in the stow position
• When the pipe safety bar is not fully closed
JACKS ARE DISABLED

• When the drill pipe is still in the hole
• When the mast control is engaged
• When the main access stair is lowered
• When the mast is not locked into place
BIT CHANGE SEQUENCE
OPTIONAL – DECK CRANE
The Sandvik DR412i comes with the option to have installed a “Drill Bit Changer”, this group
comes with an accessory crane with a bit engagement device mounted onto it which uses a
motor/actuator to add/remove the drill bits. And it uses a dual jaw wrench, which replaces the
existing holding wrench. It is used to clamp around the pipes, subs and bits for breaking joints.
The idea of this is that the operator is taken out of the danger zone on a drill table when a rotary
bit or hammer needs to be changed, using controls inside the cabin, the crane can swing in and
unscrew the drill bit, rack it, pick up a new one and screw it onto the drill pipe.
The hydraulic deck crane, remote control equipped with hydraulic motor for tri-cone bit
changing
DELETE
BIT CHANGE SEQUENCE
Bit is lifted up to the level of the dual jaw

wrench (note: that the table bushing is lifted up
by means of a special bit sub).
The dual jaw wrench clamps the bit.
1.
2.
The breakout tong sequence swings the
breakout tong in, clamps the bit sub and the
table cylinder rotates the dual jaw wrench to
break the joint.
DELETE
BIT CHANGE SEQUENCE
3.
Bit sub is unthreaded and lifted up high
enough to swing crane into place.
4.
Swing crane with bit engagement device into

position and thread onto bit. Retract dual jaw
wrench and lift bit out of the way. Add a new
bit to the bit engagement on to the crane and
reverse the steps.
w
OPTIONAL EQUIPMENT
LUBRICATION SYSTEM
The Sandvik DR412i comes with various lubrication systems installed as a standard to keep
the machine running in pristine order
(The following items are installed as a standard feature):

• An automatic lubrication system dedicated solely to the chains this has its own separate
tank located at the front left hand corner of the deck.
• An automatic grease injector (SL1 type) located at various points on the machine; the
jacks each have their own injection point.
• The station, used for the thread lubrication of the drill pipes and bits, is located along
with its 20 kg pump adjacent to the left hand rear jack leg.
• As a standard with high pressure variant of this machine, there is also a 144 liter (30
gallon) air-line lubricator reservoir.
AUTOMATIC LUBRICATION SYSTEM

An automatic version is hydraulically controlled by the drill to automatically lubricate the
machinery when required. The system is enabled as soon as the drill is activated. There is
a function on the operator’s console to override the system in order to turn it off for
maintenance purposes.
When enabled the system has a preselected lubrication time, so, for example, every 2 hours it
releases the lubricant into the system, it then monitors whether the lubrication was successful
or not, if not, it will release more lubricant into the specific areas where there was no success.
Central Lubrication Tank
Chain lubrication tank

STANDARD EQUIPMENT
WIGGINS CENTRAL SERVICE BOX
Wiggins service center, fill and evacuation. Panel
The DR412i has the Wiggins central service box. This consists of a box located on the right
hand side of the machine, near the front, which acts as a connection station for the service
trucks to fill up fuel, hydraulic oil, coolant, and crankcase oil. Likewise there is a box next to this
that has the appropriate connections that are used to drain the oil from the engine and
gearboxes when required.
OPTIONAL EQUIPMENT
MACHINE WASH DOWN KIT
Air powered diaphragm pump - 3600 rotation HD hose reel c/w fire hose type nozzle
OPTIONAL EQUIPMENT
DUST CONTROL,WATER INJECTION SYSTEM
The Sandvik water injection system is the other option available for dust control; this is good
with mines that have a lot of dust, and also a good option in coal applications so that the
flammability of the dust is reduced. The water spray system is located underneath the hood
and the injection is done as the dust is leaving the hole. It runs uses water supplied from a tank
that has a capacity of 2271 L (600 gallons). This water has a possible maximum flow capacity
of 34 L/min (9 gpm), at a maximum pressure of 3,102 kPa (450 psi), this means if the water
injection is running at a maximum capacity the whole time then it has enough water to last for
66 minutes.
WATER INJECTION SySTEM

Maximum Flow – 34 L/min (9 gpm) @ 3,102 kPa (450 psi)
Pump Drive – Direct drive hydraulic motor
Tank Capacity – 2271 L (600 gallons)
The controls for the water injection system are located on the left hand arm rest controls, water
injection can only be enabled when the water levels are not too low and while the machine is
drilling mode. Once enabled this allows the water injection to function alongside the flushing
function. The water injection can only be switched off with the same switch, or if the water level
runs too low. While working, the volume of water is decided by the saved position of the wheel
button, it can be adjusted as needed.
2271 L (600 gal) Stainless Steel tank with 34 L/min (9 gal/min) piston pump
ADDITIONAL OPTIONAL EQUIPMENT
• Hose tray Service Platform on the Mast with handrails and self-closing gates – 1 page
• Auxiliary Air conditioning/heating unit
• Reserve Oil System, QST30 only – 1 page
• Dust collector system, Tipton 7
• DR412i Radio remote control – ½ page
• DR412i tramming camera group (2 + 1) – 1 page
• Rotary bit storage – 1/2 page
• Arctic package - Pre-heater, heaters and wiring – 1 page
• Machinery house for cold weather application
• Ansul fire suppression, manual and automatic
• Advanced automation offerings
• One touch Auto-Drill to elevation
• Compressor Management System – 1 page

• Fire Suppression Systems
• Export preparation and packaging
DR412i DIESEL MACHINE OVERVIEW

A Mast rest
B Fire suppression canisters
A C Leveling jacks
D Coolers
B E Compressor
V V C F Main access stairway (hydr)

G Access ladders
H Hydraulic Tank
I Operator’s Cab
G D J Drill table
K Break-out wrench
L Work deck
U E M Kevrek DM1500 deck crane
N Tipton dry dust collector
T
U O Mast
P Mast Raising Cylinders
S Q Hydraulic Pumps
R Water Injection system tank
R S Diesel engine
T Air-Oil Separator receiver tank
U Air Cleaner
Q V Lubricator
O P F
N
C
G
J
C K
G
H
M L I
OPERATIONAL WEIGHTS AND DIMENSIONS
DIMENSIONS
Mast up height 25 853 mm 84' 9 7/8"
Bull Shaft to Table 21 477 mm 70’ 5 - 9/16”
Operating Width 660 mm 26’ 7-3/16”
Mast down length 25 892 mm 84’ 11-3/8”
Mast down height w/ work deck 7805 mm 25’ 7 -5/16”
Mast up length 14 756 mm 48’ 5”
WEIGHTS
Operating Weight less Tipton dust collector 101 495,8 kg 223 760 lb
Dimensions are per engineering drawings, actuals may vary slightly
Weights are approximate and subject to change without notice. All performance figures are theoretical and at 100% systems
efficiency
OPERATIONAL WEIGHTS AND DIMENSIONS

SANDVIK CMS
COMPRESSOR MANAGEMENT SYSTEM
SANDVIK CMS
COMPRESSOR MANAGEMENT SYSTEM
Sandvik Compressor Management System (CMS)
provides a solution to the inherent inefficiencies of
compressors on blasthole drills.
Our automatic system reduces load on the engine,

reducing fuel consumption when not drilling and
throttles the compressor to deliver a precise volume
of air when drilling. You’ll also enjoy additional
savings from extended engine and compressor life.
Sandvik CMS is available on new drills or as a

retrofit kit solution for existing equipment.
2
ARE WE WASTING FUEL?
WITHOUT CMS
• When drilling
Producing maximum air volume regardless of need
• When not drilling

Receiver pressure is still loading the engine
• Why?
o Compressor has wide-open throttle when drilling

o Compressor control maintains pressure in the receiver when not drilling
o Air pressure is used to lubricate compressor bearings
3
SANDVIK CMS – BENEFITS AT EVERY STEP
HOW DOES CMS WORK?
• Start-up: CMS holds the inlet butterfly closed to allow the engine to crank, start
and accelerate to low idle
• Off Load: When the compressor is off load, the CMS isolates the compressor
from the receiver, evacuates / decompresses the main compressor discharge to
reduce load and regulates receiver pressure
• On Load: When the compressor is on load, the CMS throttles the volume of the
compressor to deliver the desired UHV
• Shutdown: CMS unloads the compressor from the engine to allow for cooler
engine shutdown
4
SANDVIK CMS
EXTENDS COMPONENT LIFE
• Compressor load is reduced by 60% when

the compressor is not delivering air and up
to 30% when delivering air.
• This results in up to 50% increased
compressor life (depending on conditions)
• Drayton Coal compressor has achieved
more than 26,000 hours
• This compressor had the original coupling
fitted at the factory. See photo: no stress
marks or worn teeth on the coupling
5
CMS FUEL SAVINGS - EMPIRICAL DATA
Typical benefits of CMS in application.
• Anglo Drayton Coal DR460 Cat C27 - 2000 cfm compressor.
-33% fuel consumption > 30,000 hrs on one machine, total fuel saved = 1,317,000 litres
• Xstrata Rolleston Coal D90 Cat C32 – 2600 cfm compressor.
-28% fuel consumption 8,000 hrs on one machine, total fuel saved = 680,000 litres
• BHPB Mt Arthur Coal 3 x DR460 Cat C27 – 2000 cfm compressor.
-34% fuel consumption ~ 20,000 hrs on each of 3 machines, total fuel saved = 2,400,000
litres
• BMA Peak Downs D90 Cat C32 – 2600 cfm compressor.
-28% fuel consumption XXX hours on one machine, total fuel saved = XXX
• BMA Caval Ridge D90 Cat C32 – 2600 cfm compressor
-28% fuel consumption XXX hours, total fuel saved = XXX
• Thiess Lake Vermont 4 x DR460 Cummins QST30 – 2000 cfm compressor.
-32% fuel consumption, 45,000 hrs on 4 machines, total fuel saved = XXX
Total of 58 systems now in service with an estimated >750,000 total running

hours at an average of 29% reduction in fuel burn this equates to >21,000,000
litres of fuel saved.
6
SANDVIK CMS
FINANCIAL AND ENVIRONMENTAL BENEFITS
• Reduces fuel consumption by 20-35% - see calculator for estimates.
• Easier starting – due to inlet being held closed at start.
• Cooler engine shutdown – due to reduced engine load.
• Extends engine and compressor life - see calculator for estimates.
• Lower service costs due to extended service intervals if “on condition” servicing is adopted.
• Reduced drill bit and drill pipe wear by up to 21% - Mt Owen study.
• Less time refueling due to extended endurance from lower average fuel consumption.
• Less down-time for the rig caused by problematic pneumatic regulation failures.
• “Green” credits from lower emissions and dust generation.
7
THE DRILL THAT PAYS FOR ITSELF
Cumulative savings over machine life
$3,000,000
• Savings of CMS vs. non-CMS
machine per year. $2,500,000
Fuel Cost
• The savings in fuel and component per Litre
$2,000,000
life extension granted by CMS over $0.80
the life of the machine is greater $1,500,000 $0.90
than the initial capital investment $1.00
$1,000,000
$1.10
• Calculation Assumes $1.20
$500,000
• Hole size 10 5/8”
• Pipe size 7”
$-
• Elevation 5,000 ft.
• 5,000 operating hours/year
• 40% drill time
• Uphole velocity 7,000 ft/min
1
Optional Equipment
Reserve Oil System

This option allows the user to extend engine oil intervals according to
sampling results. The Reserve Systems, Inc. module involves a separate tank
(265 liter cap.) and transfer pump in parallel with the engine crankcase
(133liter cap.). A fine filtration filter in addition to the standard oil filters
ensures cleaned oil is transferred to the crankcase. The extra oil tank is
located beneath the air compressor and has a dipstick which would be
checked in addition to the engine oil dipstick. Fluids would be drained and
filled through the Wiggins station on the right side of the drill. The filters are all
easily accessed next to the engine.
Depending on the quality of the oil used, the user should expect at least 500
hours between oil changes. Further extension may be possible with just
simple filter changes and rigorous sampling.
RADIO REMOTE CONTROL
This option is intended to give the operator untethered remote control of:
• Horn
• Machine Stop
• Tramming
• Winch
The below hand-held controller is used to activate these functions. It transmits signals to a receiver in the cab which is
tied into the CanBus control system.
SANDVIK CMS
NOW AVAILABLE ON
- Sandvik D50KS
- Sandvik D55SP
- Sandvik D75KS
- Sandvik DR460
- Sandvik DR412i
- Sandvik D90KS
-
8
SANDVIK AUTOMATION
i-SERIES OFFERING
AUTOMATION CAPABILITY OVERVIEW
Machine onboard features
Intelligent
3D
Control
Navigation
System
Auto Level
Auto Drill AutoMine®

Information
Surface
Management
Drilling
Auto Rod
Handling
10
BLASTHOLE AUTOMATION
Intelligent drill Drill Navigation and OptiMine Automine Drilling
VALUE Consistent drilling Accurate drilling for excavation Continue drilling over shift
performance efficiency: easier blasting, improved changes
fragmentation, bench accuracy,
Automated functions for water control, quality of walls Targeted operator training
Increase fast and reliable rig based on reports
Production control Optimized drilling scheduling with
real time data
Extended drill bit and Better bench floor saves equipment Multi-drill control by one
drill rig lifetime and less bench preparation operator
SAFE,
Efficient diagnostics to Faster decision making with real- Less operators to train
COST Reduce minimize downtime time production data
EFFECTIVE Cost
Maintenance scheduling based on
MINING usage reports
Ergonomic cabin with No need for hole markings and thus Operator out of hazardous
easy to use controls less people visiting bench environment
Improve
Health & Reduced exposure to
Safety noise, dust and vibration
11
CONTROL SYSTEM
ROBUST, PROVEN & INTELLIGENT
• Control functions to increase

productivity, safety and extend
machine lifetime (e.g Auto-Level)
Controls all machine functions • Easy maintenance to minimize
Ergonomic operating panels
downtime
Color touch screen • Widely used in Sandvik products
Mining proven components and CAN-bus • Depth counter
Easy and extensive troubleshooting
• Machine production data
12
AUTOMATED FUNCTIONS
ROBUST, PROVEN & INTELLIGENT CUSTOMER BENEFITS
• Automated functions to increase
productivity and reduce stress on
machine
• Safety interlocks to prevent hazardous
actions
• Better availability when avoiding
Auto-level breakdown from misuse
Auto setup
Auto-drill
Safety interlocks
13
AUTOMATED FUNCTION - AUTO-DRILL
IMPROVED DRILLING RESULTS CUSTOMER BENEFITS
• Consistent drilling performance

• Predictable drilling progress
• Extended drill bit and drill rig lifetime
Flushing air control • Fast drilling start using known & saved
Collaring automation parameters
RPM and pull-down pressure control
Ground condition monitoring
Exception management
Save and restore drilling parameters
14
AUTO ROD HANDLING
SMOOTH, RELIABLE, REPEATABLE
• Auto rod add and remove uses specifically
designed rod handling tools such as an
advanced clamping deck wrench and break-
out down the hole that does not rotate the
Clamp the pipe rotary head backwards against a hydraulic
Break out using unique tools load.
Lift wrench to unthread
• Reliable and repeatable with a unique
Add or remove pipe
sequence that will not stress pipe threads from
Unclamp and back to drilling over or under feeding the rotary head.
• Sequence proven in over 5,000 rod add and
remove cycles without exception.
15
3D NAVIGATION
BETTER DRILLING QUALITY
• Accurate hole positioning and toe levels for
improved efficiency in excavation
Real-time Kinematic (RTK) GPS
Accuracy +/- 10 cm • Automatic drilling to elevation
Local base station or VRS correction • Excellent accuracy without hole marking in
Standard drill plan format (IREDES) all conditions
WLAN or USB data transfer • Improved safety by minimizing personnel
Easy and integrated user interface
on the drill pattern
16
INFORMATION MANAGEMENT
PRODUCTIVITY THROUGH DATA
Drill plan transfer

Performance and utilization reports* • Real-time visibility to the drilling
Browser based access process
Measure while drilling (MWD) • Easy and reliable distribution of drill
Open interface to all data plans
• Data access for authorized users
anywhere and anytime
*Available with SanRemo
• Easy integration to mine IT systems
17
SANREMO VS OPTIMINE
SanRemo OptiMine
Purpose Production overview Drill plan management and reporting
Aggregated production, machine Detailed production, hole report, MWD,

Data
location & maintenance reports machine health, event reports
Communication Satellite Mine network
Drill Plan Not available Transfer drill plans
Frequency 2-3 times per day Real-time, after each completed hole
Customer infrastructure None Wireless network, server
18
AUTOMINE® SURFACE DRILLING
IMPROVED SAFETY & PRODUCTIVITY
• Keeps personnel out of hazardous

areas
• One operator can operate up to 3
units
Command Center for 1-3 rigs • Continue drilling over shift changes
Remote operation or line of sight
• Improved conditions and safety for
Safety system according to standards the operator
Remote station with equal rig controls
19
®
AUTOMINE SURFACE
DRILLING
TECHNICAL SPECIFICATION
Technical Specification
AutoMine® Surface Drilling is a teleoperation system for The operators work is assisted by on-board camera
Sandvik blasthole surface drills aimed at maximizing and audio systems that, together with a line of sight or
productivity and safety through increased drilling area surveillance camera system, enable safe and
efficiency. Automated drill operation and accurate productive work in all conditions.
navigation both increase the drilling quality and the
overall excavation efficiency. Communication between the remote operation station
and the rig is built automatically when systems are
This product enables mines to operate multiple drill rigs powered up. The full system is designed for fast start
from a remote operation center or, alternatively, from up in all conditions. Special attention has been paid to
the Sandvik command trailer. The solution not only system design to ensure ease-of-use, ergonomics and
dramatically improves the working conditions and the reliability of the system.
immediate safety of the operator but also keeps mine
® ®
personnel out of hazardous areas in applications such AutoMine Surface Drilling relies on proven AutoMine
as production drilling above voids or close to high technology from underground applications with years of
walls, or presplit drilling close to bench edge. experience working in harsh mining environments and
a proven track record in safety.
A single operator is able to control 1-3 rigs with one
remote operator control panel, identical to the one in
the drill cab, from a safe distance in a comfortable,
remote operation station. Automated functions in the
drill-rig enable it to work autonomously while the
operator monitors at fleet level, taking control only
when required.
AutoMine Surface Drilling – DR412i 2/ 7

Feature highlights
• Control of every drill rig function. • Ability to transition from in-cabin drilling to remote
• Designed to work seamlessly with the automated mode and back in seconds with one key switch.
functions in the Sandvik drill rig such as auto • Flexibility in accommodating different mine
level and auto drilling layouts and operational requirements.
• High Accuracy Navigation system with easy–to- • Fleet management software shows a clear
use tramming guidance, based on a predefined overview of the drill fleet work status and guides
drill plan the operator to maximize utilization.
• Remote operator controls identical to the rig • Flexible operator station structure to enable
control panel for fast learning and an easy switch customer specific installations to vans, trailers or
between local and remote operation. a fixed command center.
• Audio and high-quality cameras give a 360° view • Drill plan and drilling reports interface to other
with additional illustrated information. mining IT systems.
• Safety systems including lockout keys and • Easy to use troubleshooting of all system
movement stop designed according to functions and connections.
international standards.
• Industry standard WLAN communications system
with mining proven components and easy startup.
System Overview
Operator Station Field Cabinet Drill rig system

• Operator chair and controls • Wireless communication units • Sandvik intelligent control system with
• Touch screens and audio • Safety system with keyswitches navigation system
• Fleet management software • Video and audio system
• Safety system interface • Automation kit : Automation Control Unit,
• Networking interface Networking, Safety system and signal beacons
3/7
System configurations
AutoMine® Surface Drilling allows for flexibility in positioning the operator according to how the machine fleet is located
and how the network arrangements are done. System configurations are selected and customized based on the site
specific needs. Basic configurations for the product are as illustrated.
Onsite Control – Fleet on same bench Remote Control Room – Fleet on same bench
Information management
OptiMine® Surface Drilling software has both drill plan management and detailed reporting capabilities. For a
connected fleet, drill plans can be transferred to the correct drill prior to drilling, whilst the actual real-time drilling data
on each completed hole, is also immediately available in the command center to be utilized in production control
systems. Optimine Surface drilling acts as an information gateway to the surface drills within the mine network and
offers different interfaces to integrate drill information easily into the mine operations and planning systems.
4/7
MACHINE ON-BOARD SYSTEM Interfaces Area Camera

Control Sandvik intelligent control system with Network to Command Center
System automated rig functions Large status lights for safety and
Each machine is ready for automation communications link status
as factory or field installation
Navigation Positioning system for rig navigation
integrated into the drill control system
OPERATOR STATION
Drill plan transfer and reporting
145 x 124 x 125 (LxWxH)
GNSS system High-precision GNSS supporting GPS (cm)
and GLONASS
Weight 350 kg
Support for leading GNSS suppliers.
Power IN 85-264 VAC IN
GNSS In-build VRS support
max 300W
correction Radio link to local base station
Control Drill rig model specific control panels
(option)
panels
Usage of mine site base station is
subject to mine specific configuration Display 2 x Color touch screen for videos and
fleet management software
Drilling ±10cm (hole position and elevation)
Audio interface plug (3.5mm)
Safety Ergonomic operator chair with
integrated fast stop
Key switch to enable/disable seat
ONBOARD AUTOMATION KIT Operator seat monitoring and arm
Video system 6 tramming cameras, 1 drilling camera, rest
1 mast camera, Microphone, video Remote fire suppression launch
compression units
Fast Stop button with 5m cable
Autonomous Sandvik automation Control Unit with
control software update system Fleet Fleet work progress monitoring
Fleet view on top of drill plan
Safety system Safety PLC for movement stop and software
remote mode control Rig control switching
Local/Remote keyswitch Drill plan receiving and distribution
Obstacle Electrical interface On-board screen display from active
detection and rig
2 input(s): warning and stop
proximity Task specific video screen layouts
interface System troubleshooting functions
Other 2 x Automation mode indication light Other Component box and power unit
beacons
Networking components
COMMUNICATIONS SYSTEM
FIELD CABINET
NOTE. Operation in the existing network is also
Safety system Key switches and signal lights for 3
possible. Networking is designed jointly with
drill rigs
customers.
50x50x30 (FC)
Network IEEE 802.11a/g
(cm) 38x30x16 (power unit) Frequencies 2.4 GHz / 5.0 GHz
Weight 15kg + 10kg Antenna Dual antennas in each unit
Power IN 85-264 VAC IN Area specific antenna options: High
max 600W (with heating) gain omni directional / directional
Environment IP65 antennas / wide elevation difference
Temperature : -40° to +60°C Connector: N-type (female)
Heating (optional) Distance Field Cabinet- Drill : 0 - 400m
Field Cabinet-Operator station:
5/7
wireless <900m, fixed network

<1000km
Bandwidth Up to 6Mbs / drill rig
Security IPSec from Field Cabinet to Operator
station
WPA2 in WLAN to drill rig
Available: DR412i
NOTE. Safety system is defined based on risk
assessment done together with Sandvik and
Customer
6/7
INSTALLATION REQUIREMENTS
1450 mm 1240 mm
1250 mm
7/7
SANDVIK ROTARY DRILLS
D45KS & D50KS
D45KS & D50KS BLAST HOLE DRILLS
These are diesel powered, proven blasthole drills for
multiple mining applications
Solid perfomer in mid-range drills
• Optimized, durable power groups
• Continuous operation in all rock formations
• Rugged design where longevity is a priority
• Heavy frame allows for extensive combination of options
Deeper, more effective drilling
• Easy drill set-up and fast hole spotting
• Multi-pass depths up to 63 m (208')
• Single-pass capability is 8,7 m (28' 5")
• Optional mast extension allows 10 m (33’) first pass
Economic advantage
• Dramatic fuel savings with Compressor Management
System
• Rugged structure for maximum drill life
• Ease of maintenance, good access
D45KS & D50KS BLAST HOLE DRILLS
• The DTH and a rotary drill pair designed for service in the mining industry where
reliability and longevity are paramount in the 6” to 9” hole range
• Heavy-duty chain pulldown chain
− Constant bit loading is improved
− Minimize replacement and adjustment costs
− Lower meantime to failure
− Reduces periodic adjustments
• More pulldown, horsepower, torque, and flushing air than competition
• Higher operating weight (>12%) shows attention to strength
22
DRILL WALK AROUND
Engine and compressor options
Rigid lattice style masts and heavy
matched for application. Delivers
duty feed and retract chains for
power for optimized hole
maximum pulldown
flushing.
Effective drill pipe handling with Ambient temperature

shorter cycle times (for more cooling system for
holes drilled) extreme operating
conditions
Productive operator’s cabin
for better driller efficiency Ample deck space for ease of
maintenance
Strong undercarriages and
heavy-duty frame for top
mobility in rugged terrain
D50KS
D50KS Technical Data
The D50KS is equipped as a rotary drill, including a low- Hole Diameter 152 – 229mm (6” – 9”)
pressure air compressor. Maximum hole depth is 45 m Drill Pipe 140 – 178 mm (5 1/2” – 7”)
Hole depth (max.) 45 m (148’)
(148') with 178 mm (7") drill pipe (multi-pass). This unit
Undercarriage S30HD
frequently finds a home in coal operations.
Max pulldown 222 kN (50,000 lbf)
Bit load 267 kN (60,000 lbf)
Engine QSK15 417 kW (560 HP) @ 1800 rpm
Compressor 29.7 m³/min (1050 scfm) @ 6.9 Bar

(100 psi) compressor (low pressure)
Feed rate 0 – 38 m/min (0 - 125 fpm)
Hoist rate 0 – 49 m/min (0 - 160 fpm)
0-126 rpm, torque 9,934Nm (87,921in-lb)
Rotation speed/torque 0-152 rpm, torque 8,221Nm (72,762in-lb)
Dual speed head 0-126 rpm and 0-194 rpm
First pass hole depth 8.7 m (28’ 6”)

Operating weight 47,727 kg (105,000 lb)*
* Variable based on tooling and options

HIGHLY RELIABLE
• Years of service confirm the D45KS and D50KS staying
power globally
• Industry leading Sullair compressors
• Chain feed system reduces frequent tensioning required
for cable systems and is stronger
− Better bit retention
− Decreased wear and tear on the rotary head
− Longer tooling life
• Heavy Duty rotary head construction guarantees long life
• Best in class use of hard piping for hydraulics in mast
reduces downtime due to leaks
• Stainless steel enclosures for added electrical system
terminals protection
ACCESSIBLE & FUNCTIONAL CABIN
MORE PRODUCTIVE OPERATORS
• Excellent visibility of drilling operation
• Shock-mounted cab
• Sunshades to reduce glare
• Thermal insulation and effective noise reduction
• Drill controls arranged logically on the console (easy to
learn)
• Air-conditioning/heating/pressurizing unit
• FOPS certified cabin, meets SAE J231 / ISO 3449 2005-
2009 Level II standard / DLV, ISO 3164, AS 2294
PREDICTABLE AND EASY MAINTENANCE
• All components very accessible with ample

work deck
• Fluids service center option, for filling fuel,
hydraulics and water and for hydraulic
evacuation
• Central greasing station options available for
machine lubrication
• Sensible filter location
TESTIMONY TO QUALITY AND GOOD UPKEEP
• D45KS • New Gold - Mesquite Mine
• Serial Number 733053 • Consistent performance and high
• 41,866 Frame Hours (as of 5/3/2017) availability after 10 years
• Unit built 2007
28
SO, WHY SANDVIK? JUSTIFY THE VALUE TO ME
1. A history of heavy duty design and construction, which explains why so many
very old machines are still in operation (compare operating weights and long
term availability records, for example)
2. Dedication to the quality product, follow-up responsibilities on product, and a
continuous improvement program to review issues found
3. Application of tried and proven components: such as Sullair compressors;
hydraulic-drive industry standard hosing, pumps, and motors; Mesabi and AKG
coolers; specialty steels where required
4. Track record of product support in parts availability and product training
5. Ease of access and simple maintenance-friendly features
6. Unprecedented array of adapted options for customer requests
29

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SANDVIK DR412i TECHNICAL SALES MANUAL

Performance ratings are based upon optimum

Sandvik ® is ISO 9001 and ISO 14001 certified

STANDARD MACHINE ITEMS INCLUDE:

STANDARD MACHINE (CONTINUED)

• Separate air intake filters for engine and air compressor

• Four, 1,52 m (60”) stroke leveling jacks

• Jack up indicator lights

• One touch Auto-Level

• Ambient cooling rating for power group 540 C (1300F)

• Machine gradeability 33%, with mast down

• Ground bearing pressure, 130 kPa (18.9 psi)

• Warning alarm that sounds at drill activation and drill tramming.

STANDARD DESIGN SPECIFICATIONS

FRAME AND INTEGRAL JACKS

MAIN FRAME AND LEVELING JACKS

MAST AND DRILL PIPE HANDLING

The standard tools and handling equipment are the following:

HOLDING WRENCH (PATENTED)

MAST AND DRILL PIPE HANDLING

DRILL PIPE LOADER

DRILL TABLE AND WORKDECK

Best in class rotary head

0 50 100 150 200

MULTI-PASS FEED SYSTEM

MULTI-PASS FEED SYSTEM

SINGLE-PASS FEED SYSTEM

SINGLE-PASS FEED SYSTEM

SINGLE PASS FEED SYSTEM

Best in class retract force

STANDARD POWER GROUP

OPTIONAL CUMMINS POWER GROUP

Best in class ambient cooling

Hydraulic pumps Hydraulic Tank

Oil cooling system Radiator/Air Cooled

Oil reservoir 1287 L 340 gal

Reservoir pressurization 34 - 48 kPa 5 - 7 psi

System refill capacity 1325 L 350 gal

Ambient cooling rating -18 to + 54°C 0 to +130°F

NIGHT LIGHTING SYSTEM

NIGHT LIGHTING GROUP (STANDARD SYSTEM)

LED ACCESS LIGHTS

WALKWAYS AND ACCESS STAIRWAYS

WALKWAYS AND ACCESS STAIRWAYS

1. Left Cooler end corner

The access stairway is interlockd to the

WALKWAYS AND ACCESS STAIRWAYS

OPTIONAL MAIN ACCESS STAIRWAY

OPERATOR’S CAB AND CONTROLS

OPERATOR’S CAB - LARGE, COMFORTABLE WORKSPACE

OPERATOR’S CAB AND CONTROLS

OPERATOR’S CAB (CONTINUED)

OPERATOR’S CAB AND CONTROLS

LARGE OPERATOR'S CAB

Replace with new pictures from Rob

ARM REST CONTROLS

GRAPHICAL USER INTERFACE (GUI)

The different screens are as follows:

CAB GUI FEATURES

CAB GUI FEATURES

CAB GUI FEATURES

This information can then be passed

ENGINE DIAGNOSTICS TRAMMING DIAGNOSTICS

CAMERA FOR VIEWING MAST LOADING