Sperre Air Compressor

Technical Documentation

CUSTOMER: VARD PROMAR S.A.

YOUR P.O. No.: 8754, 8758
HULL No.: EP09, EP10
SPERRE ORDER CONF.: 487906, 487907

A STARTING AIR COMPRESSOR 2 x HL2/105

Final 15.09.15 SF FHJ

Working
Approval 03.04.14 SF FHJ
ISSUE DATE PREP. BY CHECK

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com
LIST OF DRAWINGS

STARTING AIR COMPRESSOR 2 x HL2/105

No. Description Type /Dwg. Part No.

A1 General arrangement, Air compressor G02-0304

A2 Installation diagram D02-0304
A3 Air compressor data sheet HL105-47
A4 El. Motor data sheet M7314
A5 Dimension sketch – Starter panel E00009
A6 El. Wiring diagram E70021 pg 1-4
A7 El. Part list E70021008
A8 Program printout E70021 pg 1-5
A9 El. Wiring diagram E70010 pg 1-4
A10 El. Part list E70010010
A11 Program printout E70010 pg 1-5
A12 Solenoid drain/ unloading valve, H.P. 322H 4332
A13 Pressure switch, start/ stop PRS-30 7756
A14 Thermo switch TMS-80 7746
A15 Vibration damper 8458
A16 Flexible hose, 1/2" Bsp, 1" Bsp 4595,4597
A17 Recomended lub.oil list
Electric Motor
Data Sheet
Part no. 7314

Manufacturer & Type Construction

Manufacturer ABB Size and dimentions according to IEC 60072
Model M3AA 160 MLB4 Design (IEC 60034-7) IMB3
Frame size (IEC 60072) 160L
Protection (IEC 60034-5) IP55
Supply Insulation class (IEC 60085) / Temp. rise F/B
House material Aluminium
Volts/Cycles/Phases 690V/60Hz/3 Bearing greasing For life
Rated current, In 17.0 A Bearings DE/SPERRE part no. 63092ZC3/33449
Starting current 6.4 x In Bearings NDE/SPERRE part no. 62092ZC3/33349
Weight 118 kg

Output Installation
Rated power 15.0 kW Starting method DOL / Y-D
Power factor at FL (cosΦ) 0.86 Duty type S1
Efficiency at FL 91% Rotation (seen against shaft end) CW
Speed synchronous / FL 1800/1750RPM Wiring connection STAR
Cable entries 2 x ∅40mm
Suitable for cable diameter 22-32mm

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
 Partlist
Main voltage 690 V
Control voltage 220 V
Motor rated power 15 kW
Motor rated Current 17 A
Max rating of associated fuses 20 k A

Ref Description Partnr

M1 MOTOR 7314
F1 MCB 14-20A 43 203 69
AUX CONTACTBLOCK 43 203 03
K1 MAIN CONTACTOR 20A 66225
K2 DELAYED RELAY 41 717 52
K3 AUX RELAY 41 752 05
P2 HOUR COUNTER 43 082 09
S0 STOP PUSH BUTTON 43 032 88
S1 SWITCH 3WAY 43 033 23
S2 SWITCH 2WAY 14 005 -1
S3 PUSH BUTTON 43 032 -1
H2 SIGNAL LAMP GREEN 43 030 07
H3 SIGNAL LAMP RED 43 030 08
T2 TRANSFORMER 690/220V 100VA 66860-1
F4 F5 FUSES 2A 690V 68272
F6 FUSES 0,5A 450V 68205
SWITCH BOARD h:500 b:300 d:200 24 902 08
F11 PRESSURE SWITCH 7756
F12 THERMO SWITCH 7746
Y3 DRAIN VALVE 4332
MPS: E70021008
 Partlist
Main voltage 690 V
Control voltage 220 V
Motor rated power 15 kW
Motor rated Current 17,6 A
Breaking capasity MCB 4 kA

Ref Description Partnr

M1 MOTOR 7314
F1 MCB - MAIN SWITCH 17-23A 43 203 69
AUX CONTACT BLOCK 43 203 03
K1 MAIN CONTACTOR 25A 66225
K2 DELAYED RELAY 41 717 52
K3 AUX RELAY 41 752 05
P2 HOUR COUNTER 43 082 09
S0 STOP PUSH BUTTON 43 032 88
S1 SWITCH 43 033 23
S3 PUSH BUTTON 43 032 -1
H2 SIGNAL LAMP GREEN 43 030 07
H3 SIGNAL LAMP RED 43 030 08
T2 TRANSFORMER 690/220V 100VA 66 860 -1
F4 F5 FUSES 2A 690V 68262
F6 FUSES 0,5A 450V 68205
SWITCH BOARD h:500 b:300 d:200 24 902 08
F11 PRESSURE SWITCH 7756
F12 THERMO SWITCH 7746
Y3 DRAIN VALVE 4332
MPS: E70010010
 Data sheet
Solenoid drain valve Part no. 4332
2/2 shut of valve for unloading and drain of compressors.
Technical data
Function ............... : Open when de-energized
Valve design......... : Pilot operated diaphragm valve
Poppet type pilot.
Nominal diameter. : 14.5 mm
Port sizes .............. : ½” BSP
Mounting.............. : Direct pipe mounting
Unrestricted position
Working pressure . : Max 40 bar
Pressure drops ...... : ∆ p min. 0.3 bar for opening
∆ p min 0 bar for closing
∆ p max 40 bar
Flow factor ........... : Kv = 60
Weight.................. : 880 g (incl. coil)

For spare part orders

Sperre
Description
part no.
Valve body (without coil) 4332
Coil 220 V (50 and 60 Hz) 4345
Coil 110 V (50 and 60 Hz) 4343
Coil 24 V DC 4342
Coil 24 V AC 7898

Material specification Electrical data - Coil

Body......................: Forged brass
Internal parts .........: Stainless steel,
brass and nickel
Sealing ..................: Synthetic rubber (FKM)
Valve sealing.........: Pressure/spring loaded
seat disc (O-Ring)
against a carefully
machined nozzle provides
bubble tight sealing.
Life expectancy.....: Hundreds of thousands
of cycles.
Material......................: Encapsulated in synthetic material.
Plug connection .........: 3 pin DIN 43650A, incl. Plug with
PG11 for cable conn.
Voltage ......................: DC 24 V AC 110 V (50 and 60 Hz)
AC 220 V (50 and 60 Hz) Other
voltages on request.
Voltage tolerance .......: -10% to +15% of nominal
Class of insulation......: F
Solenoid duty .............: Continuos
Power rating...............: 8 W
Protection class ..........: IP 65

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com
Data Sheet
Pressure switch PRS-30 Part no. 7756
Adjustable pressure switch
for control of compressor's START and STOP.
Range: 3,5 - 35 bar

Construction:
Pressure switch type ........ : Diaphragm
Fluids controlled.............. : Hydraulic oils, fresh water,
sea water, air
Weight ............................. : 0.75 kg
Adjustment:
Range of switching point ... : 3,5 - 35 bar
(50,75 - 507,5 psi)
Min. diff. at low setting ...... : 1,7 bar (24,65 psi)
Min. diff. at high setting ..... : 2,55 bar (36,97 psi)
Max. diff. at high setting .... : 20 bar (290 psi)

Design:
Max temperature.............. :
Max. permissible pressure :
Per cycle
Occasional surge
Destruction pressure ........ :
Mechanical life.................:
Installation:
70°C Fluid connection.................. : ¼" BSP
El. connector type ............... : DIN 43650A, 4-pin male,
45 bar (652,5 psi) plug PG11
80 bar (1160 psi) Enclosure............................. : IP65
160 bar (2320 psi)
6 Ship approvals:
5 x 10 operating cycles
DNV, LRS, GL, BV, RINA
CE marked acc. to 89/336/EC, 92/31EEC, 93/68/EEC

PRESSURE SWITCH
Range
Plage

350 50,8 3,5

1

2000 290 20
PH
3500 508 35
N6
3

PRS-30 Electrical wiring:

Part no. 7756
Differential
Ecart

2000 290 20
2
1

900 130,5 9
PB
13

11

170 24,7 1,7

3
3

IEC/EN60 947-5-1
IP65IP65 1
PH- High setting point SPERRE Ui : 250V
14

12

AC15
www.sperre.com Ue : 240V

0 PB- Low setting point Ie : 1,5A

Ie : 1,5A FranceFrance

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
 Data Sheet
Temperature switch TMS-80 Part no. 7746
Adjustable temperature switch
for alarm indication and shut down of compressor
Alarm: S.P. 75°C, Shut down: S.P. 80°C

Construction: Performance:
Temperature switch type ............. : Rigid sensor Setting range ..................................: 50-100°C
Weight ......................................... : 0.35 kg Differential .....................................: 3°C
Permissible operating temp. ...........: 200°C
Environmental conditions:
Operation temperature ................. : -40 to +70°C Installation:
Enclosure ..................................... : IP65, IEC 529 Process connection.......................: ½" BSP
Vibration stability El. connector type ........................: DIN 43650A, PG11
Sinusoidal 20g, 25 Hz - 2 Hz ... : IEC 68-2-6
Shock resistance Material:
Shock 50 g/6 ms, 500 g/1 ms .. : IEC 68-2-27 Wetted Parts: Sensor pocket ...: Brass
Free fall ................................... : IEC 68-2-32 Enclosure Parts: Housing ...........: AlMGSi1
Plug fixture ......: Glass filled polyamid
Electrical specifications:
Switch.......................................... : SPDT Ship approvals:
Contact load: AC15 .................. : 0.5 A, 250 V DNV, ABS, LRS, GL, BV, RINA, MRS, KRS
DC13 .................. : 12 W, 125 V CE marked acc. to EN 60 947-5-1

Adjustment: When the top cover is removed, the

range can be set with the setting-screw.
The differential is non-adjustable
Electrical wiring:

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 67 63 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 67 63 18 11
E-mail: industri@sperre.com E-mail: rotterdam@sperre.com E-mail: asia@sperre.com
Data Sheet
Flexible hoses

1. 2. 3.

Opening Minimum Sperre part no. Sperre part no.

Sperre w/ one end flange w/ both end flange
A B C D E F of the bending part no.
(inch) (mm) (mm) (mm) (mm) (mm) spanner radius (2) (3)
(mm) (mm) (1)
PN40 PN40
½” 600 500 ø31 ø25 ø22 27 180 4595 4666 (DN15) 7495 (DN15)
¾” 600 470 ø38 ø33 ø29 33 240 4596 4667 (DN20) 7492 (DN20)
1” 800 670 ø43 ø38 ø38 38 300 4597 4668 (DN25) 7493 (DN25)
1 ¼” 800 600 ø57 ø50 ø50 50 420 4598 4669 (DN32) 7494 (DN32)
1 ½” 800 600 ø70 ø57 ø54 60 500 4599 4687 (DN40) 7496 (DN40)
2” 800 580 ø80 ø70 ø66 70 635 4601

Hose construction :
Tube : Oil resistant synthetic rubber
Reinforcement : Two high tensile steel wire braids
Cover : Abrasion and weather resistant synthetic rubber
Temperatur range : - 40°C to + 100°C
Flexible hoses acc. to SAE 100 R2
Max. working press. 80 to 400 bar (Size dependent)

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sperre China
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 Tel +86 21 65070436
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11 Fax +86 21 65070402
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com E-mail:china@sperre.com
Sole suppliers of genuine spare parts - www.sperre.com
List of recommended lub. oil
Issue date: 18.09.2006
Replace list of: 23.12.2004

Synthetic oil Mineral oil

ANDEROL 555 BP ENERGOL RC 68
BP ENERSYN RX 100 CASTROL AIRCOL PD 100
CASTROL AIRCOL SN 100 CALTEX RPM COMPR. OIL 68
COSMO RECIPRO SX 100 COSMO RECIPRO 100
DAPHNE MARINE COMPR. 100 ESSO / EXXON EXXCOLUB 77
ESSO / EXXON ZERICE S 100 FAMM COMPRESSOR OIL EP VDL 100
ESSO / EXXON SYNNESTIC 68 GENERAL COMPOL A 100
FAMM CETUS DE 100 MITSUBISHI COMPR. OIL 100
MOBIL RARUS 827 MOBIL RARUS 427
NIPPON OIL CO. FAIRCOL SA 100 PHILLIPS COMPR. OIL 68
STATOIL FRIDGEWAY S 100 SHELL CORENA P 68
SHELL CORENA AP 68 STATOIL COMPWAY 68
TOTAL LUBMARINE BARELF AL 100 TOTAL DACNIS P

Quantities, application points and intervals for lubrication oil and grease.
Air Lub. Oil for Air compressor Grease for El.motor
Compressor Quantity Application Change Quantity Grease Grease
type [Liters] point interval [Grams] Application interval
HLF2/77 1,8
HL2/77 4,0 Bearings lubricated for life time
and then after every 1000 hours of operation

HL2/90 4,0
HL2/105 4,0
After first 200 hours of operation,

HL2/120 10,0 20
HL2/140 10,0 20
HL2/160 10,0 20
HV1/85 1,5 20
Electric motor bearings
Crank case

Once every 12 months

HV1/120 2,0 20
HV1/140 * 4,0 20
HV1/156 * 4,0 20
HV2/200 8,0 30
HV2/210 8,0 30
HV2/219 8,0 30
HV2/220 20,0 30
HV2/240 20,0 30
HV2/270 24,0 30
HV2/285 24,0 30
HV2/300 24,0 30
* Cylinder lubrication from separate oil tank. (HV1/140A and HV1/156A does not have a separate cylinder
lubrication system, and these compressor models should be run on synthetic lub. oil only).

Sperre Industri AS Sperre Rotterdam BV Sperre Asia PTE LTD Sole suppliers of
Tel +47 70 16 11 00 Tel +31 180 463 299 Tel +65 763 63 00 genuine spare parts
Fax +47 70 16 11 10 Fax +31 180 463 264 Fax +65 763 18 11
E-mail:industri@sperre.com E-mail:rotterdam@sperre.com E-mail:asia@sperre.com