PX160

PX-160BK/GD
MAY. 2015
PX-160WE
APR. 2016
PX-160BK
Ver. 4 : Mar. 2016

PX-160
CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
BLOCK AND WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CIRCUIT DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DIAGNOSTIC PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
SCHEMATIC DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PX-160
SPECIFICATIONS
Keyboard 88-key piano keyboard, with Touch Response

Maximum Polyphony 128 notes
Tones 18
• Layer (excluding bass tone)
• Split (Low-range bass tone only)
Effects Brilliance (–3 to 0 to 3), Reverb (4 types), Chorus (4 types), DSP,
Damper Resonance (Damper noise enable/disable)
Metronome • Beats: 0, 2, 3, 4, 5, 6
• Tempo Range: 20 to 255
Duet Adjustable tone range (–2 to +1 octaves)
Music Library • Number of Songs: 60, User Songs: 10 songs (Up to approximately
90 KB per song, approximately 900 KB for 10 songs)*
* Based on 1 KB = 1024 bytes, 1 MB = 10242 bytes
• Song volume: Adjustable
• Part On/Off: L, R
Recorder • Functions: Real-time recording, playback
• Number of Song: 1
• Number of Tracks: 2
• Capacity: Approximately 5,000 notes total
• Recorded Data Protection: Built-in flash memory
Pedals Damper (Soft and sostenuto pedal operations enabled by the optional SP-33
Pedal Unit.)
Other Functions • Touch Select: 3 types, Off
• Transpose: 2 octaves (–12 to 0 to 12)
• Tuning: A4 = 415.5 Hz to 440.0 Hz to 465.9 Hz (variable)
• Temperament
• Octave shift
• Operation lock
MIDI 16-channel multi-timbre receive
Inputs/Outputs • PHONES jacks: Stereo mini jacks × 2
Output impedance: 3 Ω
Output Voltage: 1.5 V (RMS) MAX
• Power: 12 V DC
• LINE OUT R, L/MONO jacks: Standard jacks × 2
Output impedance: 2.3 KΩ
Output voltage: 1.8 V (RMS) MAX
• USB port: TYPE B
• Damper Pedal Jack: Standard jack
• Pedal connector
Speakers φ12 cm × 2 (Output 8 W + 8 W)
Power Requirements AC Adaptor: AD-A12150LW
• Auto Power Off: Approximately 4 hours after last operation. Auto Power Off
can be disabled.
Power Consumption 12 V = 18 W
Dimensions 132.2 (W) × 29.3 (D) × 14.1 (H) cm (52 1/16 × 11 9/16 × 5 9/16 inch)
Weight Approximately 11.1 kg (24.5 lbs)
–1–
PX-160
BLOCK AND WIRING DIAGRAM
KEYBOARD PCB (M920-KYA1) KEYBOARD PCB (M920-KYB1) KEYBOARD PCB (M920-KYC1)
CN801 (17 pin) CN802 (17 pin) CN803 (30 pin) CN804 (17 pin) CN805 (17 pin)
MAIN PCB (M920-MDA1) PEDAL CONNECTOR

KI0~KI21, KS0~KS2, KB0~KB3 CN3 (30 pin)
USB (CN14)
HPDT, HPMUTE, SPMUTE
CN8 (5 pin)
VD18 L
Power Supply Circuit Filter DAC
IC3, IC4, IC10, IC14 IC6 MPU
VD1 DA0~DA13
C144~C149, R IC9 DDR2 SDRAM
C152~154, C158 IC8
VD3 DQ0~DQ15
Preamp
IC12 RD0~RD7
EEPROM
IC2
Schmitt
Control Signal
Trigger
VD5 VA12 VA5 VDP3 IC7
KI0~KI2, KC0~KC2, LDH0~LDH2,
APO LDL0~LDL2, VOL
PWSW
CN16 (13 pin) CN1 (16 pin)
CN1 (13 pin) JACK PCB CN601 (16 pin) CONSOLE PCB (M920-CNA1)
(M921-JKA1)
L R CN4 (5 pin) CN502 (5 pin)
LINE OUT
VD5 VA12 VA5 VDP3 VH5 R (J506)
L/MONO (J505)
POWER SWITCH BUTTON (SW601 – SW607) & LED
Headphones Power (SW608)
Amplifier Amplifier
IC7 IC1 DAMPER PEDAL CN602 (3 pin)
Power Supply Circuit (J4)
IC2~IC6, C10~C17,
C22~C25, C30~C34, C41~C43, APO CN603 (3 pin) CONSOLE PCB
C45, C46, D10 CN6 (2 pin) SPEAKER (R) (M920-CNA2)
CN17 (5 pin)
VOLUME
VCP (VR601)
CN701 (5 pin) PHONES PCB
(M937-HPA1) CN9 (2 pin) SPEAKER (L)
DC (J1)
PHONES
(J701, J702)
POWER AMP PCB (M920-PSA1)
–2–
PX-160
CIRCUIT DESCRIPTION
Y Nomenclature of Keys
A0# C1# D1# F1# G1# A1# C2# D2# F2# G2# A2# C3# D3# F3# G3# A3# C4# D4# F4# G4# A4# C5# D5# F5# G5# A5# C6# D6# F6# G6# A6# C7# D7# F7# G7# A7#
A0 B0 C1 D1 E1 F1 G1 A1 B1 C2 D2 E2 F2 G2 A2 B2 C3 D3 E3 F3 G3 A3 B3 C4 D4 E4 F4 G4 A4 B4 C5 D5 E5 F5 G5 A5 B5 C6 D6 E6 F6 G6 A6 B6 C7 D7 E7 F7 G7 A7 B7 C8
Y Key Matrix
Each key has three contacts, the first contact , second contact  and third contact .
[NOTE] The diagram below illustrates how the contacts work.
KB (0-3)
First contact
KS0
Second contact
KS1
Third contact
KS2
KI (0-21)
KS0 KS1 KS2 KS0 KS1 KS2

A0 (KB0) A0 (KB0) A0 (KB0) F4 (KB0) F4 (KB0) F4 (KB0)
A0# (KB1) A0# (KB1) A0# (KB1) F4# (KB1) F4# (KB1) F4# (KB1)
KI0 KI11
B0 (KB2) B0 (KB2) B0 (KB2) G4 (KB2) G4 (KB2) G4 (KB2)
C1 (KB3) C1 (KB3) C1 (KB3) G4# (KB3) G4# (KB3) G4# (KB3)
C1# (KB0) C1# (KB0) C1# (KB0) A4 (KB0) A4 (KB0) A4 (KB0)
D1 (KB1) D1 (KB1) D1 (KB1) A4# (KB1) A4# (KB1) A4# (KB1)
KI1 KI12
D1# (KB2) D1# (KB2) D1# (KB2) B4 (KB2) B4 (KB2) B4 (KB2)
E1 (KB3) E1 (KB3) E1 (KB3) C5 (KB3) C5 (KB3) C5 (KB3)
F1 (KB0) F1 (KB0) F1 (KB0) C5# (KB0) C5# (KB0) C5# (KB0)
F1# (KB1) F1# (KB1) F1# (KB1) D5 (KB1) D5 (KB1) D5 (KB1)
KI2 KI13
G1 (KB2) G1 (KB2) G1 (KB2) D5# (KB2) D5# (KB2) D5# (KB2)
G1# (KB3) G1# (KB3) G1# (KB3) E5 (KB3) E5 (KB3) E5 (KB3)
–3–
PX-160
KS0 KS1 KS2 KS0 KS1 KS2

KI3 KI14
KI4 KI15
KI5 KI16
KI6 KI17
KI7 KI18
KI8 KI19
KI9 KI20
KI10 KI21
Y Button Matrix
SO0 SO1 SO2

SI0 FUNCTION
METRONOME, START/STOP a, GRAND PIANO
SI1
DUET DEMO (MODERN)
GRAND PIANO RECORDER
SI2 ELEC.PIANO 1
(CONCERT) (L/R)
–4–
PX-160
PRINTED CIRCUIT BOARDS
Main PCB: M920-MDA1 Power Amp PCB: M920-PSA1
Console PCB: M920-CNA1
–5–
PX-160
Console PCB: M920-CNA2 Phones PCB: M937-HPA1 Jack PCB: M921-JKA1
Keyboard PCB: M920-KYA1
–6–
PX-160
Keyboard PCB: M920-KYB1
Keyboard PCB: M920-KYC1
–7–
PX-160
DISASSEMBLY
Y About Repair
• The photos show a prototype, so the appearance of parts may slightly differ from the actual parts.
• To avoid damages to the instrument and floor, lay the instrument on a mattress or blanket before
starting disassembling.
• There are several kinds of screws. Be sure to use the correct type of screws when assembling.
It is advisable to sort the screws as shown below after removing them.
• If a screw cap is attached to the screw, remove it.

When assembling, reattach the screw cap.
• Check how cables are wired before removing cables.
When assembling, wire the cables in the same manner as they were before disassembly.
• If a cable is bound by cable tie, tape or similar item, remove it as necessary.
When assembling, bind the cable as it was before disassembly.
Y Before Starting Repair or Servicing
• Remove the AC adaptor, AC cord or batteries.

• Remove accessories such as the music stand.
Y About the Stand
• The stand and the pedal unit for this digital piano are sold separately.
[NOTE] The stand CS-67P is required to use the pedal unit SP-33.
Stand: CS-53P Stand: CS-67P Pedal Unit: SP-33
–8–
PX-160
Y Disassembly Procedures
Flowchart
[NOTE] If the stand or the pedal unit is used, remove the piano unit from them before servicing.
For the procedures on how to remove the stand or pedal unit, refer to their user’s guide.
Assembled Product
A. Case
B. Console Unit C. PCB UNIT/MAIN
D. PCB UNIT/JKA1
E. PCB UNIT/POWER & AMP
F. PCB UNIT/CNA
G. PCB UNIT/HPA1
H. SPEAKER
I. KEYBOARD UNIT, CASE UNIT/LOWER
Disassembly of the KEYBOARD UNIT A. KEY
B. HAMMER
C. PCB UNIT/KY AND RUBBER CONTACT
–9–
PX-160
A. Remove the Case
A-1. Undo 10 screws on the bottom surface.
: Screw
A-2. Undo eight screws on the bottom surface and remove eight LOWER COVER.
: Screw
A-3. Undo the screw inside the case, which is visible through the hole when the LOWER COVER is
removed.
[NOTE] Do not drop the screws inside the case.
[NOTE] Do not touch the hammer with the screwdriver while loosening the screws.
: Screw
LOWER COVER
: Screw : Screw
– 10 –
PX-160
A-4. Undo two screws on the side surface and remove the SIDE CASE.
[NOTE] The HPA1 PCB is assembled to the SIDE CASE/LEFT.
The HPA1 PCB and Piano Unit are connected with the cable. Use caution so as not to
apply too much tension to the cable when removing the SIDE CASE/LEFT.
[NOTE] Remove the other side in the same manner.
: Screw
SIDE CASE/LEFT
: Hook
HPA1 PCB
A-5. Undo two screws on each side, with a total of four screws.
: Screw
– 11 –
PX-160
A-6. Lift and remove the Console Unit.

[NOTE] The Console Unit and Piano Unit are connected with cables. Use caution so as not to
apply too much tension to the cables when lifting the Console Unit.
Console Unit
– 12 –
PX-160
B. Remove the Console Unit
B-1. Disconnect three cables and remove the Console Unit.

[NOTE] Unlock the connector before disconnecting the flat cable.
No. Type Connected From Connected To

 Harness HPA1 PCB PSA1 PCB
 Flat cable KYB1 PCB MDA1 PCB
 Harness MDA1 PCB Lower case (Pedal connector)
 PSA1 PCB  MDA1 PCB
– 13 –
PX-160
C. Remove the PCB UNIT/MAIN
C-1. Disconnect two cables.

 Harness PSA1 PCB MDA1 PCB
 Harness CNA1 PCB MDA1 PCB
C-2. Undo five screws and remove the PCB UNIT/MAIN.
  PCB UNIT/MAIN
: Screw
FABRIC TAPE/20X10
FABRIC TAPE/30X60
Notes on Assembly
• When replacing the any of following parts, attach the FABRIC TAPE/20X10 to the harness as
shown in the figure above.
– PCB UNIT/MAIN
– CONNECTOR CABLE (for MDA1 PCB)
– 14 –
PX-160
D. Remove the PCB UNIT/JKA1
D-1. Disconnect one cable.

 Harness JKA1 PCB PSA1 PCB
D-2. Undo three screws and remove the PCB UNIT/JKA1.
PCB UNIT/JKA1  PSA1 PCB
: Screw
– 15 –
PX-160
E. Remove the PCB UNIT/POWER & AMP
E-1. Disconnect three cables.

 Harness Left speaker PSA1 PCB
 Harness Right speaker PSA1 PCB
 Harness PSA1 PCB MDA1 PCB
E-2. Undo six screws and remove the PCB UNIT/POWER & AMP.
PCB UNIT/POWER & AMP MDA1 PCB
: Screw
  
– 16 –
PX-160
F. Remove the PCB UNIT/CNA
[NOTE] The PCB UNIT/CNA consists of the CNA1 PCB and CNA2 PCB.
F-1. Disconnect one cable.

 Harness CNA1 PCB MDA1 PCB
CNA2 PCB CNA1 PCB MDA1 PCB
PCB UNIT/CNA 
F-2. Undo 13 screws and remove the PCB UNIT/CNA.
: Screw
SPONGE/35X150
SPONGE/35X150
– 17 –
PX-160
Notes on Assembly
• When replacing the any of following parts, attach the SPONGE/35X150 to the harness as
shown in the figure on the previous page.
– PCB UNIT/CNA
– CONNECTOR CABLE (for CNA1 PCB)
• Before assembling the PCB UNIT/CNA, check that the KNOB/for ROTARY, TACT BUTTON (5
pcs), LED COVER (5 pcs), LED SPACER (3 pcs), FABRIC TAPE and FABRIC SHEET have
been assembled to the CASE/PANEL.
G. Remove the PCB UNIT/HPA1
G-1. Disconnect one cable.

 Harness HPA1 PCB PSA1 PCB
 PSA1 PCB
HPA1 PCB
– 18 –
PX-160
G-2. Undo two screws and then remove the PCB UNIT/HPA1 and BRACKET.
BRACKET
: Screw
PCB UNIT/HPA1
G-3. Undo one screw and remove the PCB UNIT/HPA1 from the BRACKET.
SPONGE/35X130
: Screw
SPONGE/35X190
Notes on Assembly
• When replacing the any of following parts, attach the SPONGE/35X130 and SPONGE/35X190
to the harness as shown in the figure above.
– PCB UNIT/HPA1
– CONNECTOR CABLE (for HPA1 PCB)
– 19 –
PX-160
H. Remove the SPEAKER
[REMARK] The basic procedure to remove the part is the same on both sides.
H-1. Undo two screws and then remove the SPEAKER.

H-2. Unsolder the harness.
<Left speaker> <Right speaker>
Positive terminal (Red) Negative terminal (White)
: Screw : Screw
Negative terminal (Black) Positive terminal (Red)
PLASTIC TUBE SPEAKER

* Secure with D-TAPE/6X10.
Notes on Assembly
• When replacing the SPEAKER, attach the PLASTIC TUBE (2 pcs) to the screw holes on the
speaker as shown in the figure above.
* Secure the PLASTIC TUBE in place with the D-TAPE/6X10.
– 20 –
PX-160
I. Remove the KEYBOARD UNIT and CASE UNIT/LOWER
I-1. Place the Lower Case Unit with the keyboard facing down.
I-2. Undo 26 screws on the bottom surface.
: Screw
I-3. Place the Lower Case Unit with the keyboard facing up.
[NOTE] Only a few screws are securing the KEYBOARD UNIT and CASE UNIT/LOWER.
Hold the keyboard and lower case together with hands when turning over the Lower
Case Unit. Otherwise, the KEYBOARD UNIT may fall out of the CASE UNIT/LOWER.
I-4. Undo three screws.
I-5. Undo six screws and then remove the SHIELD L and SHIELD R.
: Screw (Step I-4)
: Screw (Step I-5)
SHIELD L SHIELD R
– 21 –
PX-160
I-6. Remove the KEYBOARD UNIT from the CASE UNIT/LOWER.
CASE UNIT/LOWER KEYBOARD UNIT
Notes on Assembly
• When the KEYBOARD UNIT or FLAT CABLE has been replaced, attach the SPONGE/50X220
to the FLAT CABLE.
• When the KEYBOARD UNIT has been replaced, attach the SHEET/V-ZERO.
If the SHEET/V-ZERO has been removed to replace a KEYBOARD UNIT component, be sure
to attach the SHEET/V-ZERO when reassembling.
SHEET/V-ZERO
SPONGE/50X220
FLAT CABLE
– 22 –
PX-160
Y Disassembly of the KEYBOARD UNIT
A. Remove the KEY
Overview
<Removing the Keys>

• To remove the keys, you will need two of the tools described below.
• Before removing a black key, you must first remove both white keys on either side of the black
key.
• White keys may be removed with the same procedures as removing black keys.
<Tool>
• The tool used in the photos in this section was converted from a gardening ID tag. The size
and shape of an ID tag accord to the dimensions below.
<Note on Shaping an ID Tag>

• The thickness of the tool must be within 1.2 ~ 1.3 mm. If the tool is too thin, removing keys
become difficult. If the tool is too thick, it may damage the rib of the chassis.
<Tool Dimensions>
Width: Thickness:
15~20 mm within 1.2~1.3 mm
Use this part to

7 mm
R=2.75 mm
remove the key.
– 23 –
PX-160
A-1. Undo 12 screws and then remove four key spacers.

[NOTE] There are four types of the key spacers. Be sure to use the correct type when assembling.
Key spacer A Key spacer B Key spacer C Key spacer D
: Screw
Key spacer A
Key spacer B
Key spacer C
Key spacer D
<How to Identify Key Spacers>

• There is an identification marking on the upper right or upper left of the key spacer.
Parts Name Marking

Key spacer A SPC-A
Key spacer B SPC-B
Key spacer C SPC-C
Key spacer D SPC-D
– 24 –
PX-160
A-2. Insert the two tools between the rib of the chassis and a key and then remove the key.
[NOTE] When you insert the tools to a certain extent, the latch which fixing the key is
disengaged and the keys are lifted for removal.
Tools
Chassis
<Cross-section Image>
Tool
Rib of the chassis KEY
– 25 –
PX-160
Notes on Assembly
<Reference: Musical Scale>

• The scale shown below is used for the piano.
Scale
C D E F G A B
Note
(Do) (Re) (Mi) (Fa) (So) (La) (Ti)
SA B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B C D E F G A B SC
(A) (C)
<Keyboard Layout>
• Refer to the illustration on the right and install the white keys in Left end Right end
the correct order of the note.
[NOTE] A note is marked at the upper end of each key. You
may ignore the number marked after the note. Note SA B C D E F G A B SC
[NOTE] The parts for the keys at both ends and the second
one from the left end differ from the other keys with the
same notes.
[NOTE] Install the keys in the order of C → D → E → F → G →
A → B in the range marked with a red broken line in the
illustration (the range between the third key from the
left end and the second key from the right end).
• All black keys are identical; therefore, they may be installed in
SA B C D E F G A B SC
any order.
– 26 –
PX-160
Caution When Replacing with New Parts

• A set of new white keys consists of the parts below.
[NOTE] Remove the part indicated with a red line before use.
[NOTE] The parts for the keys at both ends and the second one from the left end differ from
the other keys with the same notes.
No. Parts Name Note Remarks

 WHITE KEY/SA SA (A) Designated for the left end
 WHITE KEY/B B Designated for the second key from the left end
 WHITE KEY/CEGB C / E/ G / B A set of C/E/G/B
 WHITE KEY/DFA D/F/A A set of D/F/A
 WHITE KEY/SC SC (C) Designated for the right end
SA B C E G B D F A SC

– 27 –
PX-160
Applying Grease
• Apply grease on the guide for keys as necessary after the keys are replaced.
[NOTE] Apply grease on the side of the guide for keys.
Code No. Parts Name Specification

94816509 SLICONE GREASE G-501.80G-PC
Guide for black key
Guide for white key
Guide for white key Guide for black key
Apply grease here Apply grease here

(In the area indicated in green) (In the area indicated in green)
– 28 –
PX-160
Installing the Keys

• Follow the steps below to install the white and black keys.
[NOTE] The white keys must be arranged in a specific order. Install them according to the
correct order of the note. Be sure to install the white key at a hammer for a white key.
[NOTE] Install a black key before installing the white keys on its sides.
Be sure to install the black key at a hammer for a black key.
(1) Assemble a key to a hammer.
(2) Press the key to fit the hole of the key with the protrusion of the chassis.
(3) Press the key and check to see if it moves properly.
Fit securely into the chassis.
Assemble a key to a hammer.
<Locations to Install the White and Black Keys>

• Install a white key in the position of a guide for white key.
• Install a black key in the position of a guide for black key.
Guide for black key
Guide for white key
– 29 –
PX-160
B. Remove the HAMMER
B-1. Place the chassis upside down so that the hammers are visible.
<Identifying the Hammers When Placed Upside Down>
• The size chassis hole differs between white and black keys.
The hammer for a black key goes into a bigger hole, while the hammer for a white key goes
into a smaller hole.
Hammer for white key Hammer for black key
B-2. Press the chassis with the tip of tweezers.

B-3. While catching a hammer with tweezers, set the tweezers against the resin part of the chassis.
B-4. Using the chassis-tweezer contact as a fulcrum point, press down against the resin part in the
direction of the red arrow shown below, and then disengage the hammer.
[NOTE] You must press the resin part of the hammer. Pressing on the metal part of the
hammer may damage the area connected to the resin.
[NOTE] If a hammer does not disengage easily, perform the steps while lifting the hammer.
Tweezers
Press down the resin part.
Fulcrum point
– 30 –
PX-160
Kinds of Hammers
• There are several kinds of hammers.
The type of a hammer may be identified by the code engraved on it.
Type of Hammer: “W” for a white key, “B” for a black key.
Hammer Code: The hammers for white keys are coded W1, W2, W3, and W4.
The hammers for black keys are coded B1, B2, B3, and W4.
Type of Hammer (for a white key)
Hammer Code (for a white key)
Type of Hammer (for a black key)
Hammer Code (for a black key)
Location to Install the Hammers

• A hammer must be installed at the correct location according to its type.
The combination of hammers and keys are shown below.
<Hammers for black keys>
B1 (9 keys) B2 (9 keys) B3 (9 keys) B4 (9 keys)
W1 (13 keys) W2 (13 keys) W3 (13 keys) W4 (13 keys)
<Hammers for white keys>
– 31 –
PX-160
Installing the Hammers

• Follow the steps below to install the hammers for white and black keys.
[NOTE] The hammers must be arranged in a specific order. Install them according to the
correct order.
[NOTE] If a hammer does not move smoothly, check to see if it is installed at the correct
location.
(1) Use the tweezers to set a hammer at its correct location.
(2) Press the chassis with the tip of tweezers.
(3) Using the chassis-tweezers contact as a fulcrum point, press down the metal part of the
hammer in the direction of the red arrow shown below, and then install the hammer.
[NOTE] Be careful not to damage the felt.
Tweezers
Press down against the metal part.
Fulcrum point
Locked at this point
Be careful not to damage the felt.
– 32 –
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C. Remove the PCB UNIT/KY AND RUBBER CONTACT
[NOTE] The PCB UNIT/KY AND RUBBER CONTACT consists of the KYA1 PCB, KYB1 PCB, and
KYC1 PCB.
C-1. Unlock the connector and remove the FLAT CABLE.
C-2. Undo 23 screws and remove the PCB UNIT/KY AND RUBBER CONTACT.
FLAT CABLE
: Screw
KYA1 PCB KYB1 PCB KYC1 PCB
PCB UNIT/KY AND RUBBER CONTACT
C-3. Remove eight RUBBER CONTACT.

[NOTE] One RUBBER CONTACT differs in length.
RUBBER CONTACT Short RUBBER CONTACT
RUBBER CONTACT/AG
RUBBER CONTACT/AC
– 33 –
PX-160
Installing the PCB UNIT/KY AND RUBBER CONTACT

(1) Secure the PCB UNIT/KY AND RUBBER CONTACT with 23 screws.
[NOTE] Tighten the screws while pressing the PCB in the direction of the red arrow shown
below.
(2) Connect the FLAT CABLE to the KYB1 PCB and lock the connector.
[NOTE] Insert it firmly and lock up.
FLAT CABLE
How to Install RUBBER CONTACT

• Lightly insert the tip of a RUBBER CONTACT into the PCB first, and then press it in using the
end of a paper clip.
[NOTE] Do not press with too much force. Doing so may damage the RUBBER CONTACT.
– 34 –
PX-160
DIAGNOSTIC PROGRAM
Y Test Items / Flowchart
Start
“FUNCTION” + “START/STOP ” + “RECORDER” + POWER ON
Start the Diagnostic Program

(Flash Sum Check / LED Check)
“FUNCTION” × 2
Model Check
“FUNCTION”
ROM Version Check

“FUNCTION” × 2
Button Check / Pedal Check PREPARATION: Pedal (SP-3, SP-20, or SP-33)
“FUNCTION” × 2
Keyboard Check /
Speaker Polarity Check
“FUNCTION”
USB Check PREPARATION: PC, USB cable
“FUNCTION”
RAM Check
“FUNCTION” * Starts in the user mode.
End the Diagnostic Program POWER OFF
Y Preparation
(1) Connect the AC adaptor.

(2) Connect the pedal (SP-3, SP-20, or SP-33).
[NOTE] SP-3 is the pedal that comes with this digital piano. Connect it to the DAMPER PEDAL jack.
[NOTE] SP-20 is a pedal sold separately. Connect it to the DAMPER PEDAL jack.
[NOTE] SP-33 is a pedal unit sold separately. Connect it to the pedal connector.
The stand CS-67P (sold separately) is required to use the pedal unit SP-33.
[NOTE] The “Pedal Check” cannot be performed without a pedal.
(3) Adjust the volume so that it is at about 1/3 of the full volume.
(4) Have a PC and USB cable ready.
For information about PC system requirements, refer to the User’s Guide.
[NOTE] The “USB Check” cannot be performed without a PC and USB cable.
– 35 –
PX-160
Y Test Procedures
[REMARK] Refer to the below for the pitch of the confirmation or error tones which you hear during the
test.
A0# C1# D1# F1# G1# A1# C2# D2# F2# G2# A2# C3# D3# F3# G3# A3# C4# D4# F4# G4# A4# C5# D5# F5# G5# A5# C6# D6# F6# G6# A6# C7# D7# F7# G7# A7#
A0 B0 C1 D1 E1 F1 G1 A1 B1 C2 D2 E2 F2 G2 A2 B2 C3 D3 E3 F3 G3 A3 B3 C4 D4 E4 F4 G4 A4 B4 C5 D5 E5 F5 G5 A5 B5 C6 D6 E6 F6 G6 A6 B6 C7 D7 E7 F7 G7 A7 B7 C8
A. Start the Diagnostic Program (Flash Sum Check / LED Check)
A-1. Turn on the power while holding down the [FUNCTION], [START/STOP] and [RECORDER]
buttons.
[NOTE] Hold down three buttons until the diagnostic program starts.
• When the diagnostic program starts, all LEDs illuminate briefly.
Release the three buttons after the LEDs illuminate.
• The [P] (Power) LED remains on.
• It takes approximately five seconds for the diagnostic program to start.
[NOTE] When the test is finished, be sure to press the power button to turn off the power.
<LED status during the diagnostic program startup>
– 36 –
PX-160
A-2. Once the diagnostic program is started, the “Flash Sum Check” is performed automatically.
If the result passes (OK): The program automatically proceeds to the next step.
If the result fails (NG): The [START/STOP (left)], [START/STOP (right)] and [RECORDER]
LEDs are flashing.
Press the [FUNCTION] button to end the diagnostic program. When
the diagnostic program ends, the User Mode launches.
A-3. The “LED Check” starts automatically and the LEDs keep illuminating in the order shown below.
• Lit in Yellow: START/STOP (left)
• Lit in Red: START/STOP (right), RECORDER, L, R, CONCERT, MODERN,
ELEC.PIANO 1
A-4. Check that all LEDs illuminate.
B. Model Check
[NOTE] To skip this check, press the [FUNCTION] button twice and proceed to the next check.
B-1. Press the [FUNCTION] button.

[REMARK] The confirmation chord (C4/E4/G4) sounds.
B-2. Press the [FUNCTION] button again.
[NOTE] The model identification tone (C2) sounds immediately after the confirmation chord
(C4/E4/G4).
B-3. Check that the model identification tone sounds and also that the following LED is flashing.
<For PX-160>
• Model identification tone: C2
• Flashing in Yellow: START/STOP (left)
• Flashing in Red: START/STOP (right), RECORDER
– 37 –
PX-160
C. ROM Version Check

(This section describes how to identify the ROM version, not to test it.)
[NOTE] To skip this check, press the [FUNCTION] button and proceed to the next check.
C-1. When you press the [FUNCTION] button, the following LEDs illuminate and the ROM Version
Check Mode enters into its stand-by status.
• Lit in Red: RECORDER, CONCERT, MODERN, ELEC.PIANO 1
C-2. You can identify the ROM version (4 digits) by repeatedly pressing the [START/STOP] button
while in the stand-by status.
[NOTE] The number indicating each digit of the ROM version will be expressed by LEDs that
illuminate.
* The ROM version may differ depending on the individual products.
[REMARK] Each time you press the [START/STOP] button, the confirmation tone (C6) sounds
and the LED indication moves to the next digit.
START/ START/ START/ START/

Stand-by status STOP STOP STOP STOP
4th digit 3rd digit 2nd digit 1st digit
(As in step C-1)
<Version number vs. LED indication>
No. LED No. LED

0 All LEDs off 6 CONCERT + MODERN
1 ELEC.PIANO 1 CONCERT + MODERN +
7
2 MODERN ELEC.PIANO 1
3 MODERN + ELEC.PIANO 1 8 RECORDER

4 CONCERT 9 RECORDER + ELEC.PIANO 1
5 CONCERT + ELEC.PIANO 1
<Example>
The example below shows the ROM version “0105” (Ver. 1.05).
Stand-by status

4th digit All LEDs off (Version number: 0)

3rd digit ELEC.PIANO 1 (Version number: 1)

2nd digit All LEDs off (Version number: 0)

1st digit CONCERT + ELEC.PIANO 1 (Version number: 5)
– 38 –
PX-160
D. Button Check
[NOTE] This check cannot be skipped.
D-1. Press the [FUNCTION] button twice.

[REMARK] The confirmation chord (C4/E4/G4) sounds each time you press the button.
D-2. Press the buttons in the order shown below.
If the result passes (OK): The confirmation tone (C6) sounds.
When press the [ELEC.PIANO 1] button at the end, the confirmation
chord (C4/E4/G4) sounds.
If the result fails (NG): If there is a button failure or the buttons are pressed in a wrong
sequence, the error tone (F2) sounds.
E. Pedal Check
[NOTE] If there is no pedal or when you choose to skip this check, simply proceed to the next check.
[NOTE] The procedures differ depending on the pedal use.
<Pedal check for SP-3 or SP-20>

E-1. Press the pedal and then check that the [ELEC.PIANO 1] LED is lit.
[REMARK] The confirmation tone (G4) sounds.
• Lit in Red: ELEC.PIANO 1
<Pedal check for SP-33>

E-1. Press the [SOFT] pedal and then check that the [CONCERT]
LED is lit.
[REMARK] The confirmation tone (E4) sounds.
• Lit in Red: CONCERT
SOFT DAMPER
E-2. Press the [SOSTENUTO] pedal and then check that the SOSTENUTO
[MODERN] LED is lit.
[REMARK] The confirmation tone (G4) sounds.
• Lit in Red: MODERN
E-3. Press the [DAMPER] pedal fully and then check that the [ELEC.PIANO 1] LED is lit.
[REMARK] The confirmation tone (C4) sounds.
– 39 –
PX-160
E-5. Press the [DAMPER] pedal halfway (half-pedal) and then check that the [ELEC.PIANO 1] LED
is flashing.
• Flashing in Red: ELEC.PIANO 1
F. Keyboard Check
[NOTE] To skip this check, press the [FUNCTION] button twice and proceed to the next check.
F-1. Press the [FUNCTION] button twice and then check that the [START/STOP (left)] LED is lit.
[REMARK] The confirmation chord (C4/E4/G4) sounds each time you press the button.
[NOTE] The LED does not illuminate if the touch response adjustment data has been reset.
For details, refer to “Resetting the Touch Response Adjustment Data”.
F-2. Press the [ELEC.PIANO 1] button and then check that the [ELEC.PIANO 1] LED is lit.
F-3. Press a key and then check that the sound comes out (sine wave) as follows.
[NOTE] Check all keys.
Key Left Speaker Right Speaker Remarks

Press a key
C6 sine wave When the contact  is turned on
halfway
Press a key When the contact  and  are
C6 sine wave C4 sine wave
all the way turned on
– 40 –
PX-160
G. Speaker Polarity Check
[NOTE] When you choose to skip this check, simply proceed to the next check.
G-1. Press the [MODERN] button and then check that the [MODERN] LED is lit.
• Lit in Red: MODERN
G-2. Press any key and then check that the sound correctly comes out (sine wave).
[NOTE] Check the sound while you are at the center of the digital piano.
H. USB Check
[NOTE] To skip this check, press the [FUNCTION] button and proceed to the next check.
H-1. Press the [FUNCTION] button.

H-2. Press the [CONCERT] button and then check that the [L] LED is lit.
[REMARK] The confirmation tone (F2) sounds.
• Lit in Red: L
H-3. Connect the digital piano to the PC with a USB cable.

H-4. Press the [CONCERT] button and then check that the [R] LED is lit.
• Lit in Red: R
H-5. Disconnect the USB cable.
– 41 –
PX-160
I. RAM Check
[NOTE] To skip this check and end the diagnostic program, press the [FUNCTION] button twice.
When the diagnostic program ends, the User Mode launches.
I-1. Press the [FUNCTION] button and then check that the following LEDs are flashing.
• Flashing in Yellow: START/STOP (left)
• Flashing in Red: START/STOP (right)
I-2. Press the [START/STOP] button to start the check.

Check that the LED status changes as shown below.
[NOTE] It takes approximately 15 seconds until the check ends.
During the Writing Check

[START/STOP (left)] LED Lit in Yellow
[START/STOP (right)] LED Off
During the Reading Check

[START/STOP (left)] LED Off
[START/STOP (right)] LED Lit in Red
The Check Complete

[START/STOP (left)] LED Lit in Yellow
[START/STOP (right)] LED Lit in Red
I-3. Press the [FUNCTION] button to end the diagnostic program.

[NOTE] When the diagnostic program ends, the User Mode launches.
I-4. Turn off the power after the User Mode is launched.
<LED status during the user mode>
• Lit in Red: L, R, CONCERT
– 42 –
PX-160
Y Resetting the Touch Response Adjustment Data
Caution
Be sure to reset the touch response adjustment data by following the steps below after
the main PCB or a keyboard component is replaced.
Applicable Parts
• Main PCB (MDA1 PCB)

• KEYBOARD UNIT
• Components for the KEYBOARD UNIT
(Refer to the EXPLODED VIEW and PART LIST: KEYBOARD UNIT)
Reset Procedure
(1) Turn on the power while holding down the [FUNCTION], [CONCERT] and [MODERN] buttons.
[NOTE] Hold down three buttons until the reset mode starts.
• When the reset mode starts, all LEDs illuminate. Release the three buttons after the
LEDs illuminate.
• The [P] (Power) LED remains on.
<LED status during the reset mode startup>
(2) Press the [START/STOP] button and then check that the following LEDs are lit.
• Lit in Red: L, R
(3) Press the [METRONOME] button and then check that the following LEDs are lit.
• Lit in Red: R, ELEC.PIANO 1
– 43 –
PX-160
(4) Press the [ELEC.PIANO 1] button and then check that the following LEDs are lit.
• Lit in Red: RECORDER, R, ELEC.PIANO 1
(5) Press the [RECORDER] and [METRONOME] buttons at the same time to start resetting.
[NOTE] When resetting is complete, the User Mode launches.
(6) Turn off the power after the User Mode is launched.
<LED status during the user mode>
• Lit in Red: L, R, CONCERT
[NOTE] After resetting is complete, perform the “KEYBOARD CHECK” in the diagnostic program
and then check that the touch response adjustment data has been reset.
For details, refer to “DIAGNOSTIC PROGRAM”.
– 44 –
PX-160
EXPLODED VIEW
11
17
10 18
13
19
15
9
14 16
81
12 21
23 20
17 22 24
11
13 19
24
15 1
18
16
20 21 2
4
25
27
5
28
26 34
29
30 32
33 36
31 32
35
37
8
7
37
– 45 –
PX-160
41
45
48 46
43
52
42 44
49
47
52
50
38
52 40
51
58
52
60
53
39
57
54
57 59 63
55 61
62
57
64
56
57
63 60
64 59
– 46 –
PX-160
67
68
69
70
65 66 76 75
71
77
74 72
73
77
78
79
78
81
80
– 47 –
PX-160
PARTS LIST
[Notes]
1. Prices and specifications are subject to change
without prior notice.
2. Refer to the latest “Parts Price Code” at
“PARTS FINDER” on the Casio Service Website
(https://www.servicecasio.com).
3. As for spare parts order and supply, refer to
the “GUIDEBOOK for Spare Parts Supply”,
published separately.
4. The numbers in item column correspond to
the same numbers in drawing.
– 48 –
PX-160
1: PX-160_BLACK_DI 5: PX-160_GOLD_DI 9: PX-160_WHITE_DI

2: PX-160_BLACK_EU 6: PX-160_GOLD_EU 10: PX-160_WHITE_EU
3: PX-160_BLACK_UK 7: PX-160_GOLD_UK 11: PX-160_WHITE_UK
4: PX-160_BLACK_US 8: PX-160_GOLD_US 12: PX-160_WHITE_US
Q'ty
N Item Code No. Parts Name Specification R Remarks
1 2 3 4 5 6 7 8 9 10 11 12
Main PCB
N 1 10507473 PCB UNIT/MAIN TK-RJM514513*001 1 1 1 1 1 1 1 1 1 1 1 1 A MDA1
CN14 10236624 CONNECTOR/USB typeB UBR24-4K5G00 1 1 1 1 1 1 1 1 1 1 1 1 C USB port
2 10432625 CONNECTOR CABLE EF-SMP5P022M920 1 1 1 1 1 1 1 1 1 1 1 1 X Pedal connector
Power Amp PCB

N 3 10507472 PCB UNIT/POWER & AMP TK-RJM514514*001 1 1 1 1 1 1 1 1 1 1 1 1 B PSA1
J1 10334294 CONNECTOR/DC jack KM02022ABMP 1 1 1 1 1 1 1 1 1 1 1 1 A DC terminal
J4 10206816 CONNECTOR/PEDAL jack JY-6314*01-130 1 1 1 1 1 1 1 1 1 1 1 1 C DAMPER PEDAL jack
N 4 10432626 CONNECTOR CABLE EF-PH13P007M920 1 1 1 1 1 1 1 1 1 1 1 1 X Between PSA1 and MDA1
Jack PCB
N 5 10507474 PCB UNIT/JKA1 TK-RJM514515*001 1 1 1 1 1 1 1 1 1 1 1 1 X JKA1
J505, J506 10206816 CONNECTOR/LINE OUT jack JY-6314*01-130 2 2 2 2 2 2 2 2 2 2 2 2 B LINE OUT R, L/MONO jacks
N 6 10433037 CONNECTOR CABLE EF-PH5P023M921 1 1 1 1 1 1 1 1 1 1 1 1 X Between JKA1 and PSA1
Console PCB
7 10433485 PCB UNIT/CNA TK-RJM512320*001 1 1 1 1 1 1 1 1 1 1 1 1 C CNA1/CNA2
VR601 10399354 VARIABLE RESISTOR F-09KH1-CASIO-2 1 1 1 1 1 1 1 1 1 1 1 1 B
SW601-SW608 10337110 SWITCH TP-1138A-10-100GF 8 8 8 8 8 8 8 8 8 8 8 8 X
N 8 10445842 CONNECTOR CABLE EF-PH16P040M920A 1 1 1 1 1 1 1 1 1 1 1 1 X Between CNA1 and MDA1
Console Unit
N 9 10507398 CASE/PANEL RJM514407*001V03 1 1 1 1 X
10 10431960 SHEET/V-ZERO RJM512311-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
N 11 10448913 PACKING/10X95 RJM512822-001V01 2 2 2 2 X
N 11 10503817 PACKING/10X95 RJM512822-002V01 2 2 2 2 2 2 2 2 X
12 10337938 KEY FELT RJM509922-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
13 10437810 FELT RJM512629-001V01 2 2 2 2 2 2 2 2 2 2 2 2 X
– 49 –
PX-160

Q'ty
1 2 3 4 5 6 7 8 9 10 11 12
14 10047591 FABRIC TAPE/30X60 M441248-1 1 1 1 1 1 1 1 1 1 1 1 1 X
N 15 10504317 SPEAKER NET RJM514316-001V02 2 2 2 2 X
N 16 10503805 FABRIC TAPE RJM514473-001V01 2 2 2 2 2 2 2 2 2 2 2 2 X
N 17 10512162 DOUBLE FACED TAPE RJM514524-001V04 2 2 2 2 2 2 2 2 2 2 2 2 X
N 18 10513480 FABRIC SHEET RJM514552-002V03 2 2 2 2 2 2 2 2 2 2 2 2 X
N 19 10507396 PLASTIC TUBE RJM514680-001V01 4 4 4 4 X
N 20 10423542 DOUBLE FACED TAPE/6X10 RJM506386-002V01 4 4 4 4 4 4 4 4 4 4 4 4 X
21 10474441 SPEAKER CJ12FH01 2 2 2 2 2 2 2 2 2 2 2 2 X
N 22 10504249 CONNECTOR CABLE EF-EH2P052M937 1 1 1 1 1 1 1 1 1 1 1 1 X For left speaker
N 23 10511857 CONNECTOR CABLE EF-EH2P057M937A 1 1 1 1 1 1 1 1 1 1 1 1 X For right speaker
24 10214402 SPONGE/20X60 RJM506161-001V01 2 2 2 2 2 2 2 2 2 2 2 2 X
25 69275200 FABRIC TAPE/20X10 M411742-2 1 1 1 1 1 1 1 1 1 1 1 1 X
26 10337054 LED COVER RJM509410-001V01 3 3 3 3 X
26 10448030 LED COVER RJM509410-003V01 3 3 3 3 3 3 3 3 X
27 10428304 LED COVER RJM512166-001V01 2 2 2 2 X
27 10448004 LED COVER RJM512166-003V01 2 2 2 2 2 2 2 2 X
28 10428263 LED SPACER RJM512126-001V01 2 2 2 2 2 2 2 2 2 2 2 2 X
29 10437812 LED SPACER RJM512127-001V02 1 1 1 1 1 1 1 1 1 1 1 1 X
30 10428362 KNOB/for ROTARY RJM512136-001V01 1 1 1 1 C
N 30 10503832 KNOB/for ROTARY RJM512136-004V01 1 1 1 1 C
N 30 10433704 KNOB/for ROTARY RJM512136-003V01 1 1 1 1 C
31 10342127 TACT BUTTON RJM509408-002V01 1 1 1 1 X For power button
N 31 10503742 TACT BUTTON RJM509408-013V01 1 1 1 1 X For power button
N 31 10434799 TACT BUTTON RJM509408-010V01 1 1 1 1 X For power button
32 10337030 TACT BUTTON RJM509396-002V01 2 2 2 2 X 1 button
N 32 10503731 TACT BUTTON RJM509396-014V01 2 2 2 2 X 1 button
N 32 10434802 TACT BUTTON RJM509396-010V01 2 2 2 2 X 1 button
– 50 –
PX-160

Q'ty
1 2 3 4 5 6 7 8 9 10 11 12
33 10337029 TACT BUTTON RJM509396-001V01 1 1 1 1 X 2 buttons
N 33 10503730 TACT BUTTON RJM509396-013V01 1 1 1 1 X 2 buttons
34 10431933 TACT BUTTON RJM509408-004V01 1 1 1 1 X 3 buttons
35 10433684 FABRIC TAPE RJM512456-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
36 10439084 FABRIC SHEET RJM512457-002V01 1 1 1 1 1 1 1 1 1 1 1 1 X
37 69261580 SPONGE/35X150 M440499-1 2 2 2 2 2 2 2 2 2 2 2 2 X
Keyboard PCB
PCB UNIT/
38 10433482 TK-RJM512336*001 1 1 1 1 1 1 1 1 1 1 1 1 C KYA1/KYB1/KYC1
KY and RUBBER CONTACT
39 10437600 RUBBER CONTACT/AG RJM512163-001V02 7 7 7 7 7 7 7 7 7 7 7 7 B
40 10431698 RUBBER CONTACT/AC RJM512164-001V01 1 1 1 1 1 1 1 1 1 1 1 1 C
Keyboard Unit
N 41 10507468 KEYBOARD UNIT TK-RJM512338*004 1 1 1 1 1 1 1 1 1 1 1 1 C
N 42 10503740 WHITE KEY/SA RJM512040-003V02 1 1 1 1 1 1 1 1 1 1 1 1 X
43 10437154 WHITE KEY/B RJM512039-002V02 1 1 1 1 1 1 1 1 1 1 1 1 X
44 10437152 WHITE KEY/CEGB RJM512037-002V02 7 7 7 7 7 7 7 7 7 7 7 7 B
45 10437153 WHITE KEY/DFA RJM512038-002V02 7 7 7 7 7 7 7 7 7 7 7 7 B
N 46 10503741 WHITE KEY/SC RJM512041-003V02 1 1 1 1 1 1 1 1 1 1 1 1 X
47 10439085 BLACK KEY RJM512042-001V02 36 36 36 36 36 36 36 36 36 36 36 36 B
48 10483246 HAMMER UNIT/W1 RJM513790*001V01 13 13 13 13 13 13 13 13 13 13 13 13 C
52 10196930 HAMMER CAP/W RJM502806-001V02 52 52 52 52 52 52 52 52 52 52 52 52 X
53 10483250 HAMMER UNIT/B1 RJM513794*001V01 9 9 9 9 9 9 9 9 9 9 9 9 C
– 51 –
PX-160

Q'ty
1 2 3 4 5 6 7 8 9 10 11 12
57 10301389 HAMMER CAP/B RJM505541-001V03 36 36 36 36 36 36 36 36 36 36 36 36 X
58 37195442 FLAT CABLE N30315B1B05-UL2896 1 1 1 1 1 1 1 1 1 1 1 1 X
59 10398226 FELT/LOWER LIMIT/BLACK KEY RJM510067-002V02 1 1 1 1 1 1 1 1 1 1 1 1 X
60 10398227 FELT/LOWER LIMIT/WHITE KEY RJM503562-002V02 1 1 1 1 1 1 1 1 1 1 1 1 X
61 10388000 PLATE RJM510952-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
62 10343387 FABRIC TAPE/ACP RJM510100-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
63 10398219 FELT/UPPER LIMIT/HAMMER RJM511203-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
64 10294093 FELT/LOWER LIMIT/HAMMER TK-RJM507910*001 1 1 1 1 1 1 1 1 1 1 1 1 X
Phones PCB
N 65 10507469 PCB UNIT/HPA1 TK-RJM514516*001 1 1 1 1 1 1 1 1 1 1 1 1 C HPA1
J701, J702 10305131 CONNECTOR/HEADPHONE jack ST-3529B 2 2 2 2 2 2 2 2 2 2 2 2 B PHONES jacks
N 66 10503804 CONNECTOR CABLE TD-PH5P088M937 1 1 1 1 1 1 1 1 1 1 1 1 X Between HPA1 and PSA1
Main Case Unit

N 67 10503836 SHIELD R RJM514319-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
68 10431959 SHEET/V-ZERO RJM512310-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
69 10216002 SPONGE/50X220 RJM506429-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
N 70 10503835 SHIELD L RJM514318-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
71 69261570 SPONGE/35X130 M440013-2 1 1 1 1 1 1 1 1 1 1 1 1 X
72 69263990 SPONGE/35X190 M440556-1 1 1 1 1 1 1 1 1 1 1 1 1 X
N 73 10503806 BRACKET/for HEADPHONE RJM514320-001V01 1 1 1 1 1 1 1 1 1 1 1 1 X
N 74 10497605 SIDE CASE/LEFT RJM514243-001V01 1 1 1 1 X
N 74 10503833 SIDE CASE/LEFT RJM514243-002V01 1 1 1 1 1 1 1 1 X
N 75 10497606 SIDE CASE/RIGHT RJM514244-001V01 1 1 1 1 X
N 75 10503834 SIDE CASE/RIGHT RJM514244-002V01 1 1 1 1 1 1 1 1 X
N 76 10507470 CASE UNIT/LOWER TK-RJM514403*001 1 1 1 1 X
N 76 10507471 CASE UNIT/LOWER TK-RJM514403*002 1 1 1 1 1 1 1 1 X
77 10434472 BRACKET RJM512581-001V01 4 4 4 4 4 4 4 4 4 4 4 4 X
– 52 –
PX-160

Q'ty
1 2 3 4 5 6 7 8 9 10 11 12
78 10472512 BRACKET RJM513282-001V01 2 2 2 2 2 2 2 2 2 2 2 2 X
79 10133655 RUBBER FOOT RJM503180-001V01 5 5 5 5 5 5 5 5 5 5 5 5 X
80 10337052 LOWER COVER RJM509409-001V01 8 8 8 8 X
N 80 10503809 LOWER COVER RJM509409-005V01 8 8 8 8 8 8 8 8 X
N 81 10503830 LABEL/RATING RJM513003-043V01 1 1 X For BK (EU, UK only)
N 81 10503831 LABEL/RATING RJM513003-044V01 1 2 2 1 X For GD
N 81 10530554 LABEL/RATING RJM513003-057V01 1 2 2 1 X For WE
Accessories
- 10133504 FOOT PEDAL/SP3 TK-RJM503195*001 1 1 1 1 1 1 1 1 1 1 1 1 X
- 10453366 MUSIC STAND RJM508666-001V06 1 1 1 1 C
N - 10503816 MUSIC STAND RJM508666-004V06 1 1 1 1 1 1 1 1 C
N - 10523404 AC ADAPTOR AD-A12150LW-F6 1 1 1 1 1 1 1 1 1 B Without AC CORD, for DI/EU/UK
N - 10523403 AC ADAPTOR AD-A12150LW-P1 1 1 1 B Without AC CORD, for US
- 10485583 AC CORD USC2LT060-001A 1 1 1 1 1 1 X US type plug
- 10485584 AC CORD EUC2LT060-001A 1 1 1 1 1 1 X EU type plug
- 10485582 AC CORD KRC2LT060-001A 1 1 1 X Korea type plug
- 10485648 AC CORD AUC2LT060-001A 1 1 1 X Australia type plug
- 10485585 AC CORD GBC2LT060-001A 1 1 1 X UK type plug
- 10418341 DUST COVER RJM506261-001 1 1 1 X
– 53 –
PX-160
SCHEMATIC DIAGRAMS
Main PCB: M920-MDA1 (1/2)
(to CNA1/
CN601)
USB
(CN14)
(to Pedal Connector)

(to KYB1/CN803) Not used
– 54 –
PX-160
Main PCB: M920-MDA1 (2/2)
(to PSA1/
CN1)
Not used
– 55 –
PX-160
Power Amp PCB: M920-PSA1
DC (J1) DAMPER PEDAL

(J4)
(to LEFT SPEAKER)
(to RIGHT
SPEAKER)
(to HPA1/CN701)
(to MDA1/CN16)
(to JKA1/CN502)
Not used
LEFT SPEAKER RIGHT SPEAKER
– 56 –
PX-160
Console PCB: M920-CNA1
(to CNA2/CN603)
(to MDA1/CN1)
POWER SWITCH
(SW608)
BUTTON
(SW601)
BUTTON BUTTON BUTTON BUTTON BUTTON BUTTON

(SW602) (SW603) (SW604) (SW605) (SW606) (SW607)
– 57 –
PX-160
Console PCB: M920-CNA2 Phones PCB: M937-HPA1
PHONES PHONES
(J701) (J702)
(to CNA1/CN602)
VOLUME
(VR601)
(to PSA1/CN17) Not used
– 58 –
PX-160
Jack PCB: M921-JKA1
LINE OUT
L/MONO (J505) R (J506)
(to PSA1/CN4)
Not used
– 59 –
PX-160
Keyboard PCB: M920-KYA1
(to KYB1/CN802)
– 60 –
PX-160
Keyboard PCB: M920-KYB1
(to MDA1/CN3)
(to KYA1/CN801) (to KYC1/CN805)
– 61 –
PX-160
Keyboard PCB: M920-KYC1
(to KYB1/CN804)
– 62 –
Ver. 1 : Jul. 2015
• Correction of DISASSEMBLY (P24)
• Correction of EXPLODED VIEW (P46)
• Correction of PARTS LIST (P51)
Ver. 2 : Sep. 2015

• Correction of EXPLODED VIEW (P47)
Ver. 3 : Jan. 2016

• Correction of DIAGNOSTIC PROGRAM (P39)
Ver. 4 : Mar. 2016

• Addition of New Model “PX-160WE”
* Correction of EXPLODED VIEW and PARTS LIST
CASIO COMPUTER CO., LTD.

CS Technical Department
TOKYO, JAPAN
© 2015 – 2016 CASIO COMPUTER CO., LTD.

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PX-160BK/GD

Ver. 4 : Mar. 2016

BLOCK AND WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRINTED CIRCUIT BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Keyboard 88-key piano keyboard, with Touch Response

BLOCK AND WIRING DIAGRAM

KEYBOARD PCB (M920-KYA1) KEYBOARD PCB (M920-KYB1) KEYBOARD PCB (M920-KYC1)

MAIN PCB (M920-MDA1) PEDAL CONNECTOR

KS0 KS1 KS2 KS0 KS1 KS2

KS0 KS1 KS2 KS0 KS1 KS2

SO0 SO1 SO2

PRINTED CIRCUIT BOARDS

Main PCB: M920-MDA1 Power Amp PCB: M920-PSA1

Console PCB: M920-CNA1

Console PCB: M920-CNA2 Phones PCB: M937-HPA1 Jack PCB: M921-JKA1

Keyboard PCB: M920-KYA1

Keyboard PCB: M920-KYB1

Keyboard PCB: M920-KYC1

• If a screw cap is attached to the screw, remove it.

Y Before Starting Repair or Servicing

• Remove the AC adaptor, AC cord or batteries.

Y About the Stand

Stand: CS-53P Stand: CS-67P Pedal Unit: SP-33

B. Console Unit C. PCB UNIT/MAIN

E. PCB UNIT/POWER & AMP

I. KEYBOARD UNIT, CASE UNIT/LOWER

Disassembly of the KEYBOARD UNIT A. KEY

C. PCB UNIT/KY AND RUBBER CONTACT

A. Remove the Case

A-1. Undo 10 screws on the bottom surface.

A-6. Lift and remove the Console Unit.

B. Remove the Console Unit

B-1. Disconnect three cables and remove the Console Unit.

No. Type Connected From Connected To

 PSA1 PCB  MDA1 PCB

C. Remove the PCB UNIT/MAIN

C-1. Disconnect two cables.

No. Type Connected From Connected To

C-2. Undo five screws and remove the PCB UNIT/MAIN.

D. Remove the PCB UNIT/JKA1

D-1. Disconnect one cable.

No. Type Connected From Connected To

D-2. Undo three screws and remove the PCB UNIT/JKA1.

PCB UNIT/JKA1  PSA1 PCB

E. Remove the PCB UNIT/POWER & AMP

E-1. Disconnect three cables.

No. Type Connected From Connected To

PCB UNIT/POWER & AMP MDA1 PCB

F. Remove the PCB UNIT/CNA

F-1. Disconnect one cable.

No. Type Connected From Connected To

CNA2 PCB CNA1 PCB MDA1 PCB

F-2. Undo 13 screws and remove the PCB UNIT/CNA.

G. Remove the PCB UNIT/HPA1

G-1. Disconnect one cable.

No. Type Connected From Connected To

H. Remove the SPEAKER

H-1. Undo two screws and then remove the SPEAKER.

Positive terminal (Red) Negative terminal (White)

Negative terminal (Black) Positive terminal (Red)

PLASTIC TUBE SPEAKER

I. Remove the KEYBOARD UNIT and CASE UNIT/LOWER

: Screw (Step I-4)

: Screw (Step I-5)