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Article history: Reverse osmosis (RO) is the most widely used technology in water treatment and desalination technologies for
27 December 2019 potable water production. Since its invention, RO has undergone significant developments in terms of material
Available online 27 December 2019 science, process, system optimization, methods of membrane synthesis, and modifications. Among various ma-
terials used for the synthesis of an RO membrane, the polyamide thin-film composite (PA-TFC) is by far the
Keywords:
most common, owing to its excellent water permeability high salt rejection, and stability. However, a tradeoff
RO membrane fabrication
Surface modification
between membrane permeability and salt rejection and membrane fouling has been a major hindrance for the
PA-TFC effective application of this membrane. Thus, a broad investigation has been carried out to address these prob-
Co-solvent-assisted interfacial polymerization lems, and among which co-solvent interfacial polymerization (CAIP) and the surface modification of substrates
and active layers of RO membrane have been the most effective approaches for controlling and improving the
surface properties of the PA-TFC membrane. In this review paper, the problems associated with the RO mem-
brane processes and strategies has been discussed and addressed in detail. Furthermore, as the focus of this re-
view, the major advancements in the strategies used for enhancement of RO membrane performance through
CAIP, and surface modifications were scrutinized and summarized.
© 2019 Elsevier B.V. All rights reserved.
Contents
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Background . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1. Reverse osmosis membrane process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2. Major process in reverse osmosis plant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3. Challenges associated with RO process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.1. Fouling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.2. Chlorination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3.3. Brine disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.4. Boron removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3.5. Tradeoff between salt rejection and permeability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Reverse osmosis membrane material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Strategies to improve PA-TFC RO membrane performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1. Addition of co-solvent organic phase during interfacial polymerization (CAIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2. RO membrane surface modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.2.1. Modification of support layer of PA membrane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.2. Modification of active layer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
⁎ Corresponding authors at: Department of Land, Water and Environment Research, Korea Institute of Civil Engineering and Building Technology, 283 Goyang-Daero, Ilsanseo-Gu,
Goyang-Si, Gyeonggi-Do 10223, Republic of Korea.
E-mail addresses: yunchul84@gmail.com (Y.C. Woo), jschoi@kict.re.kr (J.-S. Choi).
https://doi.org/10.1016/j.cis.2019.102100
0001-8686/© 2019 Elsevier B.V. All rights reserved.
2 R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100
1. Introduction
Nomenclature
Scarcity of drinking water is one of the biggest problems in the world
Δp Transmembrane pressure difference that must be solved urgently. Population growth, industrialization, ur-
Δπ Osmotic pressure difference banization, and climate change have been aggravating freshwater crisis
A Intrinsic water permeability coefficient all over the world. Over the last few decades, it has become evident that
ACA 6-Aminocaproic acid because of a steadily increasing demand, scarcity of fresh water is be-
BSA Bovine serum albumin coming a threat to the sustainable development of human society [1].
BSR Boron-selective ion exchange resin Moreover, the discharges from industrial processes are contaminating
BWRO Brackish water reverse osmosis the natural water resources, posing serious environmental problems.
CA Cellulose acetate Therefore, the provision of clean water is critical and should be attained
CAIP Co-solvent interfacial polymerization to meet the increasing water demand. As water resources become
CaSO4 Calcium sulfate scarce, the demand for water purification technologies is gradually in-
Cl2 Chlorine gas creasing. Seawater desalination and wastewater reuse are widely con-
ClO Hypochlorite ion sidered as promising solutions to augment water supply and alleviate
DMF N,N-dimethylformamide water scarcity. Given the fact that N97% of global water resources are
DMSO Dimethyl sulfoxide seawater, seawater desalination has become an important and a prom-
ED Electrodialysis ising water purification methodology [2].
ERD Energy recovery devices Desalination is the process of removing salt, and other minerals and
GA Glutaraldehyde contaminants from seawater, brackish water, and wastewater effluent,
GO Graphene oxide to obtain clean water for domestic consumption, agriculture, and indus-
HCIO Hypochlorous acid trial application. Desalination has been used for the production of pure
HMPA Hexamethyle phosphoramide water from the feed of 67% for seawater, 19% for brackish water, 8%
IP Interfacial polymerization for river water, and 6% for other wastewater, as shown in Fig. 1(a) [3].
J Water flux Based on the separation mechanism, desalination technologies can be
LMH L/m2/h categorized into phase-change (thermal) and membrane-based separa-
MD Membrane distillation tion processes. The phase-change separation process removes salts from
MED Multi-effect distillation water by a continuous process of evaporation and condensation. This
MF Microfiltration process includes multi-effect distillation (MED), multi-stage flash
MOF Metal–organic framework (MSF), and vapor compression distillation (MVC). The membrane-
MPD M-phenylenediamine based desalination uses a membrane—reverse osmosis (RO), nanofilt-
MVC Vapor compression distillation ration (NF), and electrodialysis (ED)—that acts as a filter to the water
NaOCl Sodium hypochlorite and allows it to pass through, while retaining salt and other minerals.
NF Nanofiltration As shown in Fig. 1(b), N50% of desalination plants in the world use RO
NMP Methylpyrrolidone technology because of its simplicity, energy efficiency, and relatively
PA Polyamide low operational cost [4].
PAN Polyacrylonitrile Membrane separation technology is the most popular technology for
PA-TFC Polyamide thin-film composite separating a wide range of fluids, including gas, oil, and water. Some of
PEG Poly(ethylene glycol) the advantages of using membrane over other technologies include rel-
PEGA Poly(ethylene glycol) acrylate atively low operational energy requirement, easy upscaling, simple op-
PES Polyethersulfone erational process, and no requirement of additional chemicals. Based on
PP Polypropylene the driving force, membranes can be categorized into pressure driven or
PPO Polyphenylene oxides non-pressure driven process. Non-pressure driven process the driven
PSU Polysulfone force can be temperature (membrane distillation (MD) [5] or electrical
RO Reverse osmosis potential (ED). Under a pressure-driven process based on the retention
SDS Sodium dodecyl sulfate size and pore size, membranes are divided into four groups, microfilt-
SEC Specific energy consumption ration (MF, 0.1–2.0 μm), ultrafiltration (UF, 2–100 nm), nanofiltration
SFIP Support-free IP (NF, 1–10 nm), and RO (b1 nm) [4].
SPGE Sorbitol polyglycidyl ether From a pressure-driven process, the widely used membranes in
SR Salt Rejection water and wastewater treatment plants are the RO and NF membranes.
SWRO Seawater reverse osmosis Numerous research works have been conducted for the development of
TFC Thin-film composite RO membrane. Among other materials, polyamide (PA) is commonly
TFN Thin-film nanocomposite used in RO membrane fabrication. PA thin-film composite (PA-TFC)
TMC Trimesoyl chloride membranes have undergone remarkable development after the concept
TMP Transmembrane pressure of interfacial polymerization (IP) was introduced. It is dominating the
UF Ultrafiltration world's membrane market owing to its excellent salt rejection (SR) ca-
WHO World Health Organization pability and high water flux [6], and due to the fact that the layer of PA-
ZLD Zero liquid discharge TFC membrane can be controlled independently to attain the desired
R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100 3
Fig. 1. (a) Feed-water used in the desalination industry around the world in percentage [3], and (b) global desalination plants capacity for different technology [3].
permeability and rejection. In addition, they can withstand high tem- pressure becomes greater than the osmotic pressure (Δp N Δπ), the
perature, are operable over vast pH differences (1−11), offer excellent feed water passes through the membrane, leaving salt and other
mechanical strength, are stable under high pressure compaction and bi- minerals behind, and comes out as purified water (Fig. 2). The two
ological attacks, and incur relatively low overall cost [7]. parameters governing the performance of the RO membrane are
However, RO membrane suffers from a tradeoff between mem- water flux and salt rejection [9].
brane permeability, and salt rejection/selectivity, fouling, and
chlorination problems. High permeability is always associated
with low salt rejection, which is a major hindrance in the investi- J ¼ AðΔp−ΔπÞ ð1Þ
gation of PA-TFC membrane with high permeability and high con-
stant salt rejection. Likewise, fouling and chlorination have an
where J is the water flux, Δp is the transmembrane pressure (TMP)
adverse effect on the membrane performance. When accumulated
difference, Δπ is the osmotic pressure difference between the feed
on the membrane surface, foulants lead to a significant reduction
water and the permeate water, and A is an intrinsic water permeabil-
in permeability and selectivity, and addition of chlorine is the
ity coefficient that describes the membrane [4].
most convenient approach to remove these foulants from the
Over the last few decades, several improvements have been made
membrane surface and restore membrane performance. However,
in the preparation of RO membranes from different materials. Be-
chlorine can react with PA, which lead to a significant reduction
cause of these improvements, the market for RO-based desalination
in membrane performance [8].
is steadily increasing. These advances also enabled the reduction of
To address such bottlenecks, researchers have attempted in various
energy consumption and cost for pure water production [10]. Spe-
ways to tackle the challenge. So far, several review articles addressing
cific energy consumption (SEC), which is expressed in kWh/m 3 of
the issue of RO membrane fabrication and performance-enhancement
the product water, is the most substantial parameter used to charac-
strategies have been contributed. However, the articles have paid lim-
terize the performance of the RO membrane process. SEC for the RO
ited attention to the significant contribution already made via co-
process mainly depends on operating conditions such as feedwater
solvent IP (CAIP). In lieu of the limited contribution, this review ad-
salinity, recovery rate, efficiency of intake and product water
dresses and delivers special emphasis on membrane synthesis by CAIP
pumps, and energy recovery systems. There are different approaches
approach. This review also provides a brief insight into the RO process,
aimed at reducing the total energy consumption; for instance, devel-
the type of material used for membrane fabrication, and the surface
oping highly permeable membranes, and using highly efficient pres-
properties of each membrane type. In addition, the IP of PA-TFC RO
sure pumps and energy recovery devices (ERD). ERD has become an
membrane, and its advantage and drawbacks are discussed in detail.
indispensable part of the seawater reverse osmosis (SWRO) desali-
Moreover, as the focus of this article, the strategies used for surface
nation system, as it recovers the hydraulic energy from the highly
modification of PA-TFC membrane for the improvement of membrane
pressurized reject brine, thereby reducing energy consumption sig-
performance are reviewed.
nificantly [11].
2. Background
Recently, RO has been the most widely used technology for both
water treatment and desalination technologies in the world. RO is
used in desalination industries to produce clean water suitable for
drinking, agriculture, and industries, by removing salts, minerals, and
ions from the feed water. The efficiency of RO process depends on the
operational parameters and the feed water characteristics. In RO desali-
nation technology, external pressure is applied to a stream of water to
overcome the natural osmotic pressure.
In naturally occurring osmosis process, the solvent moves from
the area of low to high solute concentration to equalize the solute
concentration on both sides of the membrane, which produces the
osmotic pressure. The applied pressure on the RO membrane is
used to reverse the flow direction of solvents. When the applied Fig. 2. Schematic illustration of reverse osmosis.
4 R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100
brine. The zero liquid discharge (ZLD) approach is used to recover water
and salt by ejecting liquid waste from brine. For a feasible application of
ZLD, a brine pretreatment process essential to increasing membrane
water recovery and reduce the operational cost of the ZLD process is
used [30].
have emerged in different parts of the world. Selection of a proper dis- membranes [33]. Generally, boron can be more effectively removed at
posal method is essential for the feasibility of the desalination industry. pH 11 than at lower pH values [32].
Brine disposal methods include direct discharge into surface water, Boron-selective ion exchange resin (BSR) is one of the most efficient
evaporation ponds, land application, and deep well injection. Disposal techniques for potable / drinking water, wherein the feed water passes
of brine into the sea is a preferable method when the desalination through high-pressure RO membrane followed by BSR. However, the
plant is near to the shore. However, this type of disposal method high cost, storage of chemicals for regeneration, and disposal of BSR
could degrade the physical and chemical characteristics of the water are the challenges that need to be resolved. The efficiency of boron re-
body and its ecology [26]. The disposal of brine via evaporation pond moval using commercial RO PA-TFC membranes is relatively lower
is used where oceanic discharge is not possible, and it is much more than other dissolved ions under similar operating conditions. For effec-
suitable, especially for countries with a dry and warm climate. This dis- tive boron removal, multiple RO passes after certain pH adjustment of
posal method is recommended in places where the evaporation rate is the feed water is highly recommended.
higher and a wider land area is available. In areas with higher disposal
rates or low rates of evaporation, this disposal method requires a large 2.3.5. Tradeoff between salt rejection and permeability
area of land for operation. It is also necessary to seal the pond with im- A tradeoff between salt rejection and permeability is another draw-
pervious liners (clay, PVC, Hypalon) to avoid risk of groundwater con- back of the currently available polymeric membranes. For instance,
tamination due to seepage [27]. higher salt rejection always comes with a lower permeate flux/perme-
After saturating the brine water with CaSO4 or silica, the electrodial- ability, and vice versa. Therefore, it is a major obstacle to investigate
ysis (ED) experiment is conducted to increase the concentration from the PA-TFC membranes with high permeation property and high con-
1.5–10% so that it significantly reduces the brine volume and cost of dis- stant salt rejection.
posal. However, the disadvantage of this approach is the precipitation of In the last few years, studies have been conducted by incorporating
CaSO4 on the membrane surface during the process. In another research nanoscale materials during the interfacial polymerization process to
work, a pilot-scale ED plant was built to treat brine by circulating it overcome this tradeoff. A multiwall carbon nanotube–polyamide
throughout the ED cell after passing it through a separate CaSO4 precip- (MWNT-PA) nanocomposite membrane was developed to enhance
itator containing gypsum seeds, which in turn are used to precipitate the membrane performance by modifying the surface and eliminating
the excess CaSO4 from the solution [28]. Another case study used the the tradeoff between water permeability and selectivity [34]. In another
SAL-PROC technology as a means to minimize the waste discharge work, inorganic polyamide nanocomposite membrane was prepared
from desalination plants, while extracting valuable chemicals from the using phenyltriethoxysilane on a UF PSU support with a promising
brine stream. In this process, multiple evaporations and cooling cycles metal-alkoxide-assisted interfacial polymerization method. The pre-
are added by chemical and mineral processing. The extracted valuable pared membrane showed a two-fold increase in water flux compared
chemical products can be found in the form of liquid, slurry, or crystal. with the PA membrane with insignificant salt rejection loss [35]. The in-
The high quality components recovered by this process include NaCl, corporated nanoparticles are a promising means to improve the proper-
NaSO4, NaSO4, CaCO3, CaCl, Mg(OH)2, and gypsum [29]. The integrated ties of PA by modifying the membrane network structure due to its
process of solar and evaporation ponds can significantly decrease the tunable characteristics of size, shape, solubility, and hydrophilicity,
desalination cost, while producing valuable minerals from concentrated thus, increasing water permeability.
6 R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100
As mentioned in the above section chlorination is the most com- fouling in order to achieve a sustainable application of polymeric mem-
monly used disinfection process to control membrane biofouling. How- brane in desalination technologies. This has drawn the attention of re-
ever, the chlorination has an effect on the water flux and salt rejection searchers toward improving membrane performance via various
performance of the membrane. During chlorination, the structural strategies of membrane modification, to achieve simultaneous enhance-
changes on the active layer of the membrane cause the water flux to in- ment of permeability and selectivity, as well as to synthesize PA-TFC
creases due to the lower cross-linking density that facilitates the diffu- membrane with antifouling and chlorine-resistance properties. Thus,
sion of water through the membrane while reducing the salt rejection synthesis of high-performance polymeric RO membrane has become
performance [36]. one of the focus research topics in the study of desalination.
Inorganic membrane in the membrane fabrication process has
3. Reverse osmosis membrane material drawn much attention because of its exceptional physical and chemical
properties, and high tunability and reusability. Its high stability has
Polymeric RO membranes have controlled commercial applications made it an attractive alternative for challenging water treatment pro-
since the very beginning of RO desalination plant. Because of their tech- cesses such as for the feed water containing highly concentrated or-
nological maturity, polymeric membranes are easy to handle, inexpen- ganics, radioactive substances, grease, and oil [45]. Moreover, they are
sive to fabricate, and offer improved permeability and salt rejection less susceptible to deterioration by microorganisms or bacteria, which
performance. is the main reason for biofouling degradation, which makes it suitable
In 1959, Reid and Breton reported a hand-cast thin symmetrical cel- in applications where polymeric membranes are either inefficient or in-
lulose acetate (CA) film capable of separating salt from water. However, applicable [46].
the water flux was too small and not suitable for practical applications In broad terms, inorganic membranes consist of ceramic or carbon-
[37]. Next, Loeb and Sourirajan developed the first reverse-osmosis based membranes [47]. The most used oxides in commercialized ce-
membrane from CA polymer, which made RO practical, and the mem- ramic membranes are silica, alumina, titania, and/or the mixtures of
brane was capable of rejecting salts and have a higher water flux [38]. their oxides, and among these zeolite is the most important one [48].
CA polymer was the best material for RO membrane until 1969. Despite A typical ceramic membrane has an anisotropic structure, which
that, CA membranes are limited to a relatively narrow pH range as the comes from the progressive deposition of fine particles during fabrica-
acetate group in CA is susceptible to hydrolysis in both alkaline and tion of the membrane. It consists of a microporous support and mesopo-
acidic conditions, susceptible to microbial attack / biofouling, and easily rous or microporous active layers [49]. Despite the advantages of
compacted at high pressures [39]. inorganic membranes over polymeric membranes, the difficulties in
It is noteworthy to mention that the first non-cellulosic asymmetric handling the preparation of the membrane, the high manufacturing
membrane consisted of an aromatic hollow fiber polyamide (PA) mem- cost, and the relatively high thickness, which directly affects perfor-
brane developed by Richter and Hoehn [40]. This membrane was com- mance have hindered its commercialization.
mercialized by DuPont under the trade name, B-9 Permasep, for Recently, a lot of work has been done to prepare low-cost inorganic
application in brackish water desalination. Although it performed better membranes by replacing affordable materials such as clay and organic
than the CA membrane, the PA membrane was highly susceptible to be pore formers to encourage the use of inorganic membranes at a larger
attacked by the presence of oxidizing disinfectants such as ozone and scale [50]. This type of RO membrane can be further developed by ex-
chlorine after prolonged use. The invention of CA asymmetric mem- ploring and investigating other materials suitable for fabrication or by
branes played a significant role in water desalination, and significant reducing the thickness of the membrane for better performance.
improvement has been accomplished over the years. Cellulosic poly- Over the past years, polymeric and ceramic membranes have been
mers (cellulose acetate, cellulose diacetate, etc.) and the most widely used widely in the desalination industry, and researchers have been
used example of asymmetric membranes are linear aromatic PA mem- working to combine the advantages of both the membranes to form
branes [41]. one new membrane. This membrane material is called mixed matrix
Later on, Cadotte and Petersen prepared the first efficient thin-film membranes (MMMs).
composite (TFC) membrane, which was one of the biggest technological Also known as hybrid membrane, MMMs combines the unique fea-
advancements in the history of RO processes. TFC membranes make RO tures of both the polymeric matrix and the inorganic fillers to become a
membranes economically feasible and applicable in large-scale desali- new, high-performance material. This hybrid organic–inorganic system
nation plants. A typical TFC membrane is composed of an outer active enhances the properties of the polymeric matrix by combining the ad-
ultra-thin polyamide layer (0.1–1 μm), a porous middle-support vantages provided by the added inorganic fillers, which is a promising
polysulfone (PSU), and a non-woven polyester fabric base. TFC is the means to achieve the desired membrane morphology with excellent se-
membrane most commonly fabricated via interfacial polymerization lectivity and permeability, and high chemical, mechanical, and thermal
(IP) [35,42]. stability over the wide temperature and pH ranges, as well as fouling re-
IP is important for the development of membrane science and tech- sistance of the composite membrane [51]. The inorganic fillers can be a
nology. The introduction of interfacial polymerization process is a key porous and/or nonporous material including zeolite, activated carbon,
technological breakthrough for the production of low-pressure mem- carbon molecular sieve, carbon nanotubes, silica, alumina, silver, and/
branes with high water flux and salt rejection [6]. The IP process starts or titanium oxide nanoparticles. Nevertheless, these advancements
by saturating the porous polymeric support layer in an aqueous solution face some difficulties that have restricted their wider application.
of m-phenylenediamine (MPD) followed by an organic trimesoyl chlo- These difficulties include the identification of filler material for synthe-
ride (TMC) solution [43]. Compared to cellulose acetate, polyamide sis, complex fabrication process, high cost, agglomeration, phase separa-
membrane is widely applied in the membrane industry as it performs tion, inorganic particle concentration, and fouling [52].
well under low pressure over a wide range of temperature and pH, Biological membranes are involved with the development of desali-
and has good stability under high-pressure compaction and biological nation membranes to attain a higher permeability and better selectivity
attacks. Furthermore, PA-TFC membranes are characterized by excellent through aquaporin proteins [53]. A biological water channel protein or
water permeability and high salt rejection due to their highly cross- an aquaporin-based biomimetic membranes can potentially achieve a
linked and ultra-thin polyamide skin layer. Thus, polyamide and related higher water permeability compared to existing RO membranes, and
membranes dominate membrane desalination technology [7,42,44]. they have excellent water transport characteristics with high permeabil-
However, use of polymeric membrane for wastewater and desalination ity, while maintaining selectivity. However, most of the biomimetic
technology have faced some critical issues such as the tradeoff between membranes do not have enough mechanical strength to withstand the
water permeability and salt rejection, and membrane scaling and high hydrostatic pressure required by RO membranes [54]. In addition,
R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100 7
the fabrication process takes a longer time and requires highly special- rejection for NaCl and a flux N1.7 m3/(m2 d) which is about 1.7 fold
ized techniques, making it difficult to scale up for large-scale desalination higher flux than the commercialized polyamide membrane [59]. Addi-
[55]. Fig. 5 showed the timeline of RO membrane development and the tion of polar aprotic solvents in the aqueous solution could also enhance
major modification types. the flux permeability of TFC membrane [57]. Polar aprotic solvents have
dipole moments larger than 2.5D, and they do not react with amines.
4. Strategies to improve PA-TFC RO membrane performance Some of the polar aprotic solvents used as additives in the preparation
of high-flux membranes are hexamethyle phosphoramide (HMPA), di-
4.1. Addition of co-solvent organic phase during interfacial polymerization methyl sulfoxide (DMSO), N-methylpyrrolidone (NMP), and N,N-
(CAIP) dimethylformamide (DMF). Using NMP or DMF in aqueous phase at
the time of polymerization will result in a smoother surface than the
Commercial PA-TFC RO membranes are typically synthesized by the membrane without the addition aprotic solvents [60]. The addition of
IP method to form a thin polyamide layer. Interfacial polymerization DMSO in aqueous phase decreases immiscibility between the two
process involves the impregnation of a porous support layer in two re- phases by facilitating the diffusion of MPD in the TMC organic solution.
active monomers. The most widely used monomers to synthesize aro- Among the other polar aprotic solvents, DMSO has been reported to
matic polyamide membrane are MPD in aqueous phase and TMC in considerably improve the water flux across the PA-TFC membrane,
organic phase. However, TFC membranes have low water permeability while maintaining reasonable salt rejection [61]. The morphological
under a moderate pressure because of the excessively tight crosslink and molecular nature of the polyamide membrane was modified during
network and low free volume of the active layer [56]. the formation of TFC, and morphological studies show that the surface
The performance of the PA-TFC membrane depends on the chemical area and roughness increased with the concentration of DMSO com-
and surface properties of the thin film layer, which are characterized by pared to the TFC membrane without the addition of DMSO [62]. In addi-
surface roughness, surface charge, and hydrophilicity. A broad investi- tion, the aggregate pore size and number of network pores increase,
gation has been carried out on the development of a loose PA-TFC mem- greatly intensifying the water flux by approximately five-fold [57].
brane to prepare a highly permeable membrane without lowering salt In another study, addition of HMPA in an aqueous solution was used
rejection, which meets the application requirement. For the purpose to prepare fouling-resistant TFC membrane with improved water per-
of enhancing surface hydrophilicity of membrane, most of the research meability and good salt rejection. HMPA increases the reaction rate be-
works focus on improving the immiscibility of organic and aqueous so- tween MPD and TMC. The study's contact angle result shows that the
lutions by increasing the monomers' reactivity and decreasing the den- membrane surface becomes more hydrophilic with the addition of
sities of the membrane layers. Addition of a co-solvent in the aqueous or HMPA [63]. In the membrane prepared by 3 wt% HMPA addition, the
organic phase may alter the diffusivity, solubility, or reactivity between flux reached 51.67 L/m2 h with salt rejection of 98.27%. The permeate
the MPD and the TMC. The addition of co-solvent results in the variation flux increased by 73%, and the salt rejection loss was b0.21% compared
of morphology, thickness, and network structure of the polyamide thin to the non-additive membrane.
layer, which ultimately influences the water permeability and overall The other modification strategy for synthesis of high-performance
performance. Over the years, several researchers have used different desalination membrane is the addition of co-solvents in an organic
solvents to enhance the performance of the PA membrane, which are phase during interfacial polymerization, which is known as co-
listed in Table 1. solvent-assisted interfacial polymerization (CAIP) [64]. The first high-
One of the strategies to achieving high permeate flux is to improve performance membrane was synthesized with the addition of acetone
monomer miscibility by addition of additives in the aqueous phase (0–5 wt%) in the organic phase by CAIP techniques. As shown in Fig. 6
[57]. For instance, the addition of alcohol and ether in aqueous phase (A), the addition of acetone in organic phase increases the diffusion
is used to prepare a membrane with higher permeability and salt rejec- rate of MPD in the hexane phase and creates a narrow, miscible zone
tion [58]. PA-TFC membrane prepared by the addition of 20 wt% isopro- by reducing the solubility difference and interfacial tension between
pyl alcohol, showed a performance with 99.7% to 99.8% high salt the two phases. This leads to the formation of a loose layer within the
8 R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100
Table 1
Effect of addition of solvent for RO membrane modification: (Type of co-solvent; Experimental condition, and membrane performance).
Table 1 (continued)
Diethyl ether • Effective area 44 cm2 • Formation of multi-layered polyamide Permeate flux was gradually increased Same rejection with [68]
Hexane phase • Pressure 1.5 MPa structures lesser than acetone and ethyl Nhigher than 0.6 m3/(m2 d) for NaCl membrane with no
• pH of 6.5–7.0 acetate Nhigher than 0.8 m3/(m2 d) for IPA additives
(2 wt%) • Temperature of 25 °C. • MPD diffusion rate increased
• NaCl 2000 ppm and • Larger surface area b99% for NaCl
IPA 500 ppm
b90% for IPA
Diethyl ether in • Area 42 cm2 • Smooth and homogeneous • High flux (large pore sizes) Decreased slightly [71]
n-heptane mixed • Pressure 225 psi • The surfaces of the membranes consisted • for 3 wt% 42.17 l/m2 h
• PH of 6–7 of continuous ridges and valleys
• Temperature at 25 °C • High thermal stability
(0.5, 1, 2, 3, 5 wt%). • NaCl 2000 ppm and • Adsorption of light energy increased,
• Mgcl2 and IPA thicker membrane
Contact angle significantly increased
Diethyl ether • Area 42 cm2 • Smaller contact angle in larger and Increases the flux by ~25%. Hexane Diethyl ether N ethyl [72]
n-Dodecane • Pressure 1.6 × 106 Pa smaller co-solvent concentration solvent shows that dodecane based acetate N acetone.
• pH of 6.5 ± 0.5 • Low thickness and high contact angle membranes yield higher flux for all the
• Temperature was 25 salts Greater salt rejection than
°C hexane-based membrane
NaCl 2000 ppm
Ethyl formate • Area 19.625 cm2 • Multi-layered structures are formed • Increased remarkably • The rejection exceeded [66]
(nanofiltration) • Pressure 1.6 MPa • Narrow miscibility zone 90% when the content
• Temperature was 25 • Surface roughness increased For 4 wt% flux 45 L/m2 h of ethyl formate was
(0, 2, 4, 6, 8, 10 wt%). °C • Smaller pore b4 wt%.
• NaCl and MgSO4 at • The amount of PA increased by addition
2000 ppm of ethyl formate
Contact angle slightly decreased from 71
to 54, hydrophilicity enhanced due to
the rougher surface
Propanone • Area 19.64 cm2 • Thickness slightly decreased for dense Flux is increased from 4.85 (kg/m2h) for • TFC-0 N TFC-B N TFC-P. [69]
• pressure 6.5 bar active layer TFC-0 to 7.7
(1.5 wt%) • Temperature was 25 • Membrane with loose and thin polyam- Rejection 88 ± 0.4
°C ide layer and smoother surface
• NaCl 2000 ppm • Narrow miscibility zone
• High porosity
Smoother surface formed
Butanone • Area 19.64 cm2 • Surface rougher than membrane with Flux is increased from 4.85 (kg/m2h) for • TFC-0 N TFC-B N TFC-P. [69]
• pressure 6.5 bar propanone TFC-0 to 9.97
(1.5 wt%) • Temperature was 25 • Thinner section than propanone added Rejection 90 ± 0.5
°C membrane
• NaCl 2000 ppm • Narrow miscibility zone
• High porosity
Smoother surface formed
Toluene same IP • Effective area 44 cm2 • Same ridge-and-valley structure with Same with membrane with no additives Same with membrane [68]
(2 wt%) • Pressure 1.5 MPa membrane without co-solvent with no additives
• pH of 6.5–7.0
• Temperature of 25 °C.
• NaCl 2000 ppm and
IPA 500 ppm
Isopropyl alcohol (IPA) • Effective area 44 cm2 • Large ridge-and-valley structure High flux Significantly lower [68]
• Pressure 1.5 MPa • holes were observed on the surface rejection
(2 wt%) • pH of 6.5–7.0
• Temperature of 25 °C
NaCl 2000 ppm and IPA
500 ppm
N,N′ – dimethyl • Effective area 44 cm2 • Low miscibility with hexane High flux Significantly lower [68]
formamide (DMF) • Pressure 1.5 MPa rejection
• pH of 6.5–7.0
(2 wt%) • Temperature of 25 °C
• NaCl 2000 ppm and
IPA 500 ppm
Polar aprotic solvents in • Area 17.34 cm2 • Diffusion kinetics; absorbance become For 3% (MH-3) the flux 51.67 L/m2 h For 3% (MH-3) Good salt [63]
aqueous phase • Pressure 1.55 MPa stronger, thicker reaction zone, and rejection of 98.27%.
• Temperature of 25 ± • Polyamide skin layer increase
Hexamethyl 0.1 °C • Contact angle decreased
phosphoramide NaCl 2000 ppm • Average skin layer thickness gradually
increases
(1, 2, 3, and 4 wt%) • Average roughness increased
• Hydrophilicity increased
• Fouling further study needed
Polar aprotic solvents • Pressure of 225 psi • Reducing the immiscibility between • large increase in water flux, up five-- • Salt rejection not [62]
aqueous phase • Temperature of 25 °C aqueous/organic fold compared to FT-30 sacrificed considerably
• NaCl 2000 ppm • Ridge-and-valley structure
Table 1 (continued)
zone and, gradually, after a short period of time, a thin dense layer is network structure [67,68]. The addition of DMF and IPA as co-solvents
formed as shown in Fig. 6(B) [65]. Compared with the conventional IP reveals a whitish layer, which leads to a formation of a milky hexane
process, in CAIP, a membrane with a thin layer and flat morphology is phase. The Hildebrand solubility parameters for DMF and IPA were far
formed. Furthermore, the result in Fig. 7 indicates the membrane pre- from the hexane phase and close to the water phase; thus, they have
pared with 2 wt% of acetone exhibits approximately four-times higher lower miscibility with hexane than the other co-solvents, and are
permeate flux without considerable loss of salt rejection when com- found to be unsuitable for layer formation. A membrane with IPA sol-
pared with the PA membrane prepared without acetone. vent exhibited a large ridge-and-valley structure because the formed
Ethyl formate (C3H6O2) is used as a co-solvent to enhance the flux polyamide layer is not continuous and holes were observed on the sur-
performance of polyamide composite membrane [66]. The prepared face of layer. This may be a result of lower miscibility between the IPA
membrane forms a narrow miscibility zone between the two solutions, and hexane solutions, and unbalanced reactivity and diffusion rate
which leads to the formation of a thicker reaction zone. The thicker among the MPD molecules in the TMC solution. Moreover, a membrane
zone, along with the lower content of MPD solution, leads to the forma- with the addition of DMF and IPA demonstrated significantly lower re-
tion of a multi-layered loose polyamide structure. The prepared mem- jection and higher flux than the membrane with no addition of DMF
brane has a more hydrophilic surface, which causes the permeate flux or IPA. On the other hand, the addition of toluene resulted in a similar
to increase more than twice (from 23 to 45 L/m2 h) the commercial ordinal ridge-and-valley structure and performance with the mem-
TFC membrane, while the salt rejection remains at a high level (N90%). brane without the addition of solvent, because n-hexane and toluene
However, after a long-term test on the CAIP membrane with 4 wt% of belong to the same hydrocarbon group. Surface morphology with addi-
ethyl formate, the water flux showed a slight decline due to the multi- tion of acetone, ethyl acetate, and diethyl ether exhibited a multi-
layered, loose PA layer formation. The TFC membrane synthesized layered polyamide structure. Based on the size of the multi-layer struc-
with ethyl formate could be used in brackish water reverse osmosis ture formation, the order of compounds is as follows: -acetone N ethyl
(BWRO) for production of potable water and its suitable to use in low acetate N IPA N diethyl ether N toluene.
pressure driven membrane systems. The permeate flux was significantly increased by the addition of co-
Different co-solvents have been utilized for the synthesis of mem- solvents in the hexane solution. Among the membranes prepared by
brane with controlled surface morphology. In CAIP process, co- CAIP, the membrane synthesis by addition of 3 wt% ethyl acetate
solvents (acetone, diethyl ether, ethyl acetate, isopropyl alcohol (IPA), showed better performance with a rejection rate of N99% and a perme-
toluene and N,N′-dimethyl formamide (DMF)) are added to the organic ate flux rate of 1.8 m3/(m2d), which is more than three times that of the
hexane phase to control the surface morphology and polyamide membrane prepared without a co-solvent, and for 1 wt% acetone and
Fig. 6. Scheme for (A) MPD diffusion in TMC with and without acetone as a co-solvent, and (B) formation of polyamide structure in IP and CAIP membranes [65].
R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100 11
Fig. 11. The range and mean value of flux and rejection for different diethyl ether
Fig. 10. The range and mean value of flux and rejection for different ethyl acetate concentrations [Source: [67,68,71,72]].
concentrations [Source: [67,68,71,72]].
improve chemical resistance, control pore size, elimination of defects, hydraulic pressures applied throughout the process. Experimental and
and improved biofouling resistance. Physicochemical properties of com- modeling results indicate the significance of selecting a suitable support
posite RO membrane, such as physical morphology, interfacial proper- layer on the performance of permeate flux and salt rejection. The nature
ties, chemical structure, permeability, and rejection performance, of the support layer co-defines the interface where IP occurs, and fine-
depend on chemical structure of membrane support materials, polymer tuning of support layers through modification is essential to form a
concentration, monomer structure, added solvents and catalysts, reac- defect-free PA layer [76].
tion and curing temperature and other post-treatment procedures [73]. Membrane porous support structures are prepared from different
The PA-TFC membrane performance depend on the surface proper- polymers, such as polysulfone (PSU), polyethersulfone (PES), polyphen-
ties of the membrane such as hydrophilicity, surface roughness, and sur- ylene oxides (PPO), polycarbonate (PO), poly (phthalazinone ether sul-
face charge. Higher hydrophilicity promotes enhanced wettability, fone ketone) (PPESK), polyacrylonitrile (PAN), polypropylene (PP),
which results in higher permeability, as well as better fouling resistance polyetherimide (PEI) and others using phase inversion techniques
for the membrane surface [74]. However, hydrophilicity of a PA-TFC [77]. However, the most widely used polymer for fabricating composite
membrane is not sufficient due to the highly crosslinked network; RO membranes is PSU, as it is cheaper, widely available, compatible with
hence, enhancing the surface hydrophilicity is important. The surface IP, stable against thermal, chemical, and bacterial attacks, and tolerant
charge of the membrane depends not only on fouling but also on the to a wide range of pH [78]. Expanding the selection of support and
charge of foulant, considering the membrane's electrostatic charge is es- using modification are expected to enhance chlorine resistance [79],
sential for the reduction of membrane fouling. When the membrane to give antifouling property [80] and improve the performance of PA-
surface has a similar charge as the foulant, the electrostatic repulsion TFC RO membranes.
force between the two surfaces prevent fouling deposition on the mem- Factors influencing the properties of support layer and the perfor-
brane surface [75]. mance of TFC membrane include polymer concentration, temperature,
Surface roughness has a strong effect on the performance of the air humidity, and types of solvent and additives during the fabrication
membrane and has a direct relation with the membrane flux. Higher process [73]. In addition to morphology, the support layer's chemical
surface roughness results in a higher surface area, which provides better property has a large influence on the formation of ultrathin active PA
wettability and contributes to a higher permeate flux [58]. Nevertheless, layer, which may cause variations in membrane permeability and rejec-
surface roughness is directly related to membrane fouling in that mem- tion, while affecting the propensity of scaling and fouling. A highly hy-
branes with rougher surfaces are highly susceptible to fouling. In gen- drophobic and porous support caused the formation of a rougher,
eral, membranes with high hydrophilicity, smoother surface, and low more permeable membrane; whereas, hydrophilic supports caused
negative charge demonstrated better fouling resistance [74]. the formation of a smooth and thinner PA composite membrane with
low permeability [73]. The influence of support-layer porosity on mem-
4.2.1. Modification of support layer of PA membrane brane performance has been studied by [81], and the result revealed
The porous support layer of PA-TFC RO membrane gives mechanical that the active layer formed on low-porosity supports have low surface
strength to the thin selective active layer for resistance against higher porosity, lower thickness, lower crosslinking, and weak bonding with
R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100 13
the support. Contrary to this, on highly porous support layers, the active Recently, support-free IP (SFIP) approach was used to synthesize PA-
layers exhibited high crosslinking, greater thickness, and strong bond- TFC membrane. Unlike in the conventional IP in the SFIP method, the PA
ing with the support, and it was found that the support layer with layer in the PA-TFC membrane formed separately and latched on to the
high concentration of PSU showed a higher water permeability and con- support layer. A polyacrylonitrile (PAN) support layer was treated with
tact angle. hydrolysis to tune its chemical structure, and nitrile (-CN) groups of
The generation of a functional group on the surface of a support layer PAN converts into carboxyl (–COOH) groups. SFIP is used to fabricate a
might form a covalent bond between the active layer and the support smooth and thin polyamide structure with a highly wettable and nega-
layer, which may lead to the formation of a TFC membrane with high tively charged surface as it involves uniform amine diffusion during film
salt rejection performance and structural stability [82]. Modification formation Fig. 12 [88].
by the addition of organic solvents in the PSU casting solution results Recently, acid treatment of PSU support layer was used to increase
in the variation of physical and chemical properties of the PSU support the performance of the membrane [89] [90]. A metal–organic frame-
[73,83]. For instance, the substrate fabricated with the addition of hy- work (MOF) treated with sulfuric acid used to modify the membrane
drophilic additives such as polyvinyl pyrrolidone and polyethylene gly- [89]. The addition of hydrophilic acid–MOF groups and the strong
col in a precipitation bath promotes a more hydrophilic character to the bonding between the cluster and copper ions enhanced the porosity
support layer, because of the presence of hydroxyl, ether, or secondary and hydrophilicity of the membrane. The prepared membrane reveals
amide groups in the additives. The prepared membrane was a thinner, a thinner section with improved permeability and enhanced fouling
smoother, and less permeable polyamide layer than the membrane resistance. In other research, a combination of sulfuric acid-treated
with no additives. The MPD diffusion in the substrate was limited be- PSU support and thin-film nanocomposite (TFN) membranes with
cause of the hydrogen bond between MPD and the additives inside a-MWCNT-TNT showed a high permeability and rejection [90].
the pore, and the organic solvent addition increased the effective layer The PSU and sulfonated PSU porous-UF supports were blended for
thickness for water permeation [73]. The support layer synthesized by enhancement of RO membrane performance [91]. Recently,
the addition of organic solvents, such as n-methyl pyrrolidone, showed Sulfochlorinated polysulfone (SC-PSf) membrane was synthesized by
higher porosity than the other solvents. metalation sulfochlorination of PSU to increase the chlorine resistance
The other support layer modification method is plasma treatment performance. The modified membrane showed a long-term stability
with hydrophilic monomers. This method is used to improve the sup- against chlorine [79]. In Table 2, modification of PA-TFC RO membrane
port layer hydrophilic properties and change the film structures support layer, experimental condition, purpose, and performance are
[78,84,85]. Low-temperature plasma treatment of membrane supports listed.
was conducted for investigation of TFC RO membrane performance
[84]. The treated PSU support exhibited improved chlorine resistance 4.2.2. Modification of active layer
with slightly improved water flux and salt rejection than the conven- Modification of polyamide thin layer using different methods
tional PA-TFC membrane. Moreover, due to the enhanced adhesion could significantly affect membrane performance. The active layer
properties between the support layer and the active layer, a better inter- of PA-TFC RO membrane is made of a crosslinked aromatic PA syn-
facial polymerized layer could be formed on the modified support. thesized by interfacial polymerization between amines and aromatic
In the recent years, the support layer modified by hydrophilic in- acyl chlorides. The most commonly used monomers are MPD and
organic particles such as MWNTs, zeolites nanoparticles, amorphous TMC [92]. When PA membrane is immersed into an aqueous solu-
non-porous silica, and titanium dioxide (TiO2) for improvement of tion, it possesses amino- and intrinsic carboxylic groups on the sur-
TFC membrane performance [86]. Compared to pure PSU support, face due to the incomplete crosslinking of the polymer, and it has
nanocomposite RO membranes by incorporation of zeolite or silica been proved that there are many negatively charged functional
shows higher initial permeability with increased salt rejection. Nano- groups on the membrane surface. Physical morphology, structure,
composite-supported RO membranes are one of the potential re- and chemistry of the active layer have a direct effect on membrane
search approaches for the mitigation of irreversible internal fouling hydrophilicity, permeability, selectivity, surface roughness, and
that comes with membrane compaction, which helps to enhance fouling resistance of the RO membrane [93]. Interfacial parameters
the mechanical stability of the membrane for applications in seawa- including concentration and types of monomers, addition of
ter and brackish water desalination [87]. The addition of zeolite in additives, solvent viscosity, condition of polymerization and curing
the wet-phase inversion method helped form smoother hydrophilic temperature, and processing time need to be optimized to synthe-
membrane surfaces to increase water permeability and rejection. size high-performance TFC membranes [43,67,94]. Controlling
Moreover, it increased the stability of the membrane under high the surface properties of a PA active layer through surface
physical compaction [86]. modification was one of the promising methods for preparation of
Fig. 12. Schematic illustration of (a) conventional interfacial polymerization (IP) and (b) support-free IP (SFIP) for the fabrication of TFC membranes [88].
14 R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100
Table 2
Modification of RO membranes support layer in recent years; support layers, experiment condition, purpose, and performance.
high-performance membranes. Some of the approaches involve the applied modifying reagent, surface modification is broadly catego-
reduction of surface roughness, construction of super hydrophilic rized into physical and chemical modifications [95].
surface layers, introduction of antibacterial layers, utilization of the
steric repulsion effect, and improvement of the electrostatic surface 4.2.2.1. Physical surface modification. In physical surface modification, the
charge. In general, modification of the active layer helps enhance PA layer and the modifying material are bound by weaker bonds such as
membrane performance and provides chlorine and fouling resis- the van der Waals attraction or hydrogen bonds through methods in-
tance to the membrane. Depending on the membrane surface and cluding surface coating and surface adsorption [96]. Surface adsorption
R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100 15
Table 3
Physical modification of the active layer of RO membrane in recent years; membrane type, experiment condition, purpose and performance.
Commercial Temperature = 25 °C To improve antifouling Dip- coating by sericin followed by GA and • Surface hydrophilicity increased [108]
PA-TFC Pressure = 5.0 bar property H2SO4 crosslinking • Surface negative charge increase with increasing
membrane PH = 6.8 sericin, smoothed surface morphology
(Hangzhou) Effective membrane Sericin = 50–200 mg/L • Improved fouling resistance
area = 19.0 cm2 GA = 0.2% (w/w) • Lower pure water permeability, improved salt
NaCl concentration = H2SO4 = 0.1% (w/w) rejection
500 mg/L
Commercial Temperature = 23 °C To improve antifouling Polyvinyl alcohol (PVA), • Coating thickness varied from 80 to 250 nm [109]
PA-TFC Pressure = 27.6 bar property polyhexamethylene guanidine • Smoother membrane surface (uncoated
membrane Effective membrane hydrochloride (PHMG) membrane = 67.8 nm, PVA coated = 42.5 nm,
LE-400 area = 19.0 cm2 PHMG coated = 53.4 nm and PVA–PHMG =
NaCl concentration = PVA:PHMG ratios 95:5 and 99:1 with a total 57.5 nm)
10 mM polymer content of 2 wt%, applied by • Contact angle decreased for all coatings
dispersion coating method • Surface energy increased for all coatings
• PVA–PHMG-coated membranes maintain high
antimicrobial performance without sacrificing RO
membrane performance
• Reduced water permeability
• Slight increase in salt rejection
Commercial Temperature = 25 °C To improve antifouling Polydopamine (PDA) • Contact angle unchanged [111]
PA-TFC Pressure = 10.3 bar property and increase • With increased dopamine water flux and salt
membrane Effective membrane membrane performance Dopamine solutions prepared dopamine rejection decreased in time
area = 14.6 cm2 hydrochloride in (0.1, 0.5, 2, 4, and 8 • Modified membrane significantly more resistant
XLE RO NaCl concentration = mg/mL) concentration in 15 mM Tris–HCl to fouling
2000 ppm buffer
Commercial Temperature = 25 °C To improve antifouling Hydroxyethylmethacrylate(HEMA) and • With increased PFA content, increased contact [115]
PA-TFC Pressure = 4825 kPa property perfluorodecylacrylate (PFA) angle and roughness
membrane NaCl concentration = • The increased thickness of coating leads to
0.2 M PFA content: 0, 20, 40 increased roughness and decreased water perme-
TFC-HR ability
• Cell attachment significantly reduced with coated
membrane
Commercial Temperature = 25 °C To improve antifouling Poly[2-methacryloyloxyethyl • Contact angle reduced to 18.6 [116]
PA-TFC Pressure = 0.75 MPa property phosphorylcholine • Membrane surface charge changes to neutral
membrane NaCl concentration = (MPC)-co-2-aminoethylmethacrylate • high bacterial adhesion resistance
0.2 M (AEMA)] (P(MPC-co-AEMA)) • Water flux increase by 20%
ES20 RO Salt rejection increased from 94.7 to 96.9%
P(MPC-co-AEMA): 0.1 wt%
Commercial PA Temperature = 25 °C To enhance the Polydopamine (PDA) coating followed by • No change of surface hydrophilicity with modifi- [117]
layer Pressure = 0.75 MPa durability and covalently cation of PDA or PZ
membrane Effective membrane antibiofouling potential immobilization (MPC-co-AEMA) as the • Membrane surface charge changes to neutral by
area = 7.5 × 10−4 m2 of a PZ-immobilized polyzwitterions (PZ) PZ immobilization
ES-20 RO NaCl aqueous solution membrane • Modification did not affect water flux and rejec-
0.05 wt% Dopamine solutions prepared by dissolving tion
0.5 kg/m3 of the dopamine hydrochloride in • Biofouling resistance improved
15 mM Tris–HCl buffer. • With PZ, lower bacterial attachment was
demonstrated
Commercial RO Temperature = 21 °C To improve antifouling Poly(4-vinylpyridine-co-ethylene glycol • Zwitterionic coatings reduce Contact angle (from [118]
membranes Pressure = 300 psi property diacrylate) (p(4-VP-co-EGDA)) deposition 60.4 to 29 °C)
NaCl concentration = followed by • Improved resistance against bacterial adhesion
TFC-HR 2000 mg/L reaction with poly(carboxybetaine acrylic • Reduction in water permeability (approximately
acetate) (pCBAA) units by a quaternization 17%)
reaction with 3-bromopropionic acid • Increase in salt rejection (about 2%)
(3-BPA)
Commercial Temperature = 25 °C To improve antifouling Hydroxyl poly(oxyethylene) methacrylate • Surface roughness decreased slightly [119]
(TFC) SWRO Pressure = 400 or property HPOEM or polyethyeleneimine PEI coating • Less negative membrane with HPOEM coating
membrane 800 psi followed by GA crosslinking, and after that and PEI coating made it more neutral,
NaCl concentration = dipped into aqueous • Contact angle increased for HPOEM and
SHN 2000 or 32,000 ppm bromoacetic acid to obtain carboxylated PEI decreased for PEI coating
(Toray) with 70 ppm coating. • HPOEM coating have better fouling resistance
CaCl2 under BW feed and PEI coating improved fouling
HPOEM or PEI: 0.1 wt%, resistance in SW feed
GA: 0.01 wt%,
Bromoacetic acid: 0.1 wt%
Commercial PA Temperature = 23 °C To improved chlorine Terpolymer of 2-acrylamido-2-methyl • With increased concentration of coating material [100]
TFC Pressure = 0.4 MPa resistance propanesulfonic acid, acrylamide and the membrane become more hydrophilic, contact
membranes MgSO4: 2000 ppm, 1-vinylimidazole (P(AMPS-co-Am-co-VI) angle decreased, charge become neural, smoother
NaClO: 2000 ppm surface
DF30 P(AMPS-co-AM-co-VI): • Permeability increased in lower coating concen-
0.5, 1, 2, 5 g/L tration and decrease slightly, salt rejection mono-
tonically increased and
• Chlorine resistance of the membrane increased
Commercial Temperature = 28 °C To improve antifouling Monomers HEMA-co-PFDA • Contact angle decreased for coated membrane [110]
(SWRO) Pressure = 800 psi property • On coated membrane a discontinuous and porous
membrane NaCl concentration = Composition: 40% PFDA foulant layer formed while a continuous and
20 g/L on the copolymer dense foulant layer on uncoated membrane
TFC-HR, AD • Better resistance to foulant deposition
• Slight water permeability decline for coated
membrane without sacrifice of salt rejection
R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100 17
RO membrane Temperature = 25 °C To improve antifouling Sulfonated polyvinyl alcohol (SPVA) or PVA • Smooth structure formed [120]
was Pressure = 1.55 MPa property with glutaraldehyde as the crosslinker • Antifouling property improved
fabricated by Effective membrane • Contact angle decreased with coating of PVA
IP area = 42.2 cm2. PA-PVA-0.5 (51.4 ± 1.6°) and SPVA (35.2 ± 0.9°)
NaCl = 2000 ppm PA-SPVA-0.5 • Coated membrane showed more negatively
charged
• Water flux decrease slightly
• Rejection increase for all cases
• Fouling resistance for PA-SPVA-xx membranes
increased
SWC1), – Investigate amphiphilic Hydroxyethyl methacrylate (HEMA) and Amphiphilic copolymer [121]
TF-RO-SG copolymer coating for perfluorodecyl acrylate (PFA),
and TFC-HR biofouling control
• Delay formation of biofilm on membrane, it
HEMA-PFA
restrict the but does not prevent formation
• Delayed the increased pressure drop
• Influence biofilm composition (reduce polysac-
charide in 23% and protein in 132%) relatively
with the uncoated membrane
Prepared TFC Temperature = 25 °C To improved chlorine Polyethylene glycol diacrylate (PEGDA) • Contact angle decreased [114]
polyamide Pressure = 20 bar resistance • Smooth surface formed
membrane Effective membrane Concentration.; (10, 20, 30, 50, 70 and 90 • With increasing of PEGDA concentration water
by IP area = 36 cm2 wt% PEGDA in ultra-pure water) flux decreased and salt rejection and chlorine
NaCl = 2000 ppm resistance increased
Prepared TFC Temperature = 25 °C To improve the Organic-inorganic hybrid material by • Smooth and even flat surface formed [122]
polyamide Pressure = 1.55 MPa hydrophilicity and coating of polyvinyl alcohol (PVA) and • Contact angle increases with increased
membrane Effective membrane fouling resistance 3-mercaptopropyltriethoxysilane (MPTES) concentration, of MPTES
by IP area = 42.2 cm2 aqueous solution • Reduce negative charge density
NaCl = 2000 ppm • With increasing MPTES content the PA-MPTES-xx
membranes show reduction in water flux from
26.3 L m−2 h−1 to 17.9 L m−2 h−1 and increased
salt rejection from 98.14% to 98.85%
• PA-MPTES showed improved BSA and CTAB foul-
ing resistance
Commercial Temperature = 25 °C To improve boron sorption of hydrophobic long-chain • Lower boron passage (2–4 times) [123]
fully Pressure = 40 bar rejection aliphatic amine molecules as a generic • No change in surface morphology and chemistry
aromatic pH = 7–7.3 approach • Moderate flux drop with no change of salt
polyamide Membrane surface rejection
(PA) area = 2.8 m2
membrane NaCl = 15,000 ppm
SW30–2540 and Boron = 5 ppm
(Dow)
Chemically modifying the surface of PA-TFC RO membrane by However, the modification showed an acceptable decrease in
treating it with hydrofluoric (HF) and fluosilicic acids (FSA) helped to water flux due to the additional coating layer and no change in
increase the water flux [125]. Compared to the elemental fluorine, HF rejection.
and FSA are better for the modification of the membrane because they 6-Aminocaproic acid (ACA) was used to modify the PA layer by in-
require low reactor cost, are easy to handle, and are safe. Because of troducing IP between ACA and TMC. After the polymerization, a lyso-
the surface etching and partial fluorination, the flux in the modified zyme on the modified layer was immobilized by an amine coupling
membrane exhibits a drastic increase without affecting the membrane's reaction using 1-ethyl-3-(3-dimethylaminopropyl), EDC, and N-
rejection capacity. hydroxysuccinimide. This immobilization resulted in a reduction in
Polar aprotic acids including hydrochloric, sulfuric, hydrofluoric, nitric, water flux while maintaining the salt rejection ratio. Furthermore, the
and phosphoric acids, and other alcohols have been applied as hydroph- prepared membrane exhibited sufficient antibacterial property against
ilizing agents for surface modification of TFC RO membranes [126]. Addi- Micrococcus lysodeikticus, a gram-positive bacteria, and Bacillus subtilis
tion of ethanol, 2-propanol, hydrofluoric acid, and hydrochloric acid and prevented a biofilm formation.
increase water flux with no loss in salt rejection; however, the other acids A facial two-step chemical surface modification via aldehydes was
result in an increase in permeability with a slight reduction in rejection. proposed to fabricate a chlorine-resistant, high-performance PA TFC
Grafting of hydrophilic polymer on the membrane surface was ex- membrane [128]. Firstly, formaldehyde was used to reduce the
amined for the modification of RO membrane. The radicals are gener- chlorine-sensitive sites with N\\H bonds from the PA layer, then glutar-
ated by a redox system containing potassium metabisulfite and aldehyde (GA) was introduced to crosslink the newly formed N-CH2OH
potassium persulfate. The formation of radicals attacked the backbone groups by stable ether bonds to tighten the polyamide inter chains. The
of the polymer, and the monomers start latching on to membrane sur- modified membrane showed ameliorative chlorine resistance both in
face by graft polymerization. Some of the monomers used in the poly- the alkaline and acidic aging conditions.
merization process included methacrylate, AA, polyethylene glycol, Sequential treatment of the membrane with GA and polyvinyl alco-
methacrylic acid, and sulfopropyl methacrylate. Attenuated total reflec- hol (PVA) was applied for membrane modification [129]. The PVA at-
tion Fourier transform infrared spectroscopy (ATR-FTIR) was used to tachment on the membrane's surface resulted in a reduction of a
measure the extent of grafting on the surface of the membrane and all surface negative charge, enhanced surface hydrophilicity, and a slightly
the grafted-polymer-related changes in the absorption. increased surface roughness. The modified membrane showed an im-
The RO membrane was modified by 1-ethyl-3-(3-dimethylamin- proved membrane chlorine resistance and enhanced antifouling prop-
opropyl)carbodiimide (EDC)-induced grafting with hydrophilic PEG de- erty of the membrane for foulants of sodium dodecyl sulfate (SDS),
rivatives [127], which enhanced its hydrophilicity. After subjected to a bovine serum albumin (BSA), and dodecyltrimethyl ammonium bro-
protein and cationic surfactant feed solution, the membrane exhibited mide. Furthermore, the modification enhanced water permeability
more resistance to fouling compared to the unmodified membrane. and rejection simultaneously.
18 R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100
Table 4
Chemical surface modification of the active layer in the PA-TFC RO membranes in recent years; membrane type, experiment condition, purpose, and performance.
Membrane Experimental Objective Grafting agent and method of modification and Performance after modification Ref.
condition concentration
Commercial Pressure = 500 psi To improve Chemical Coupling • Increase surface hydrophilicity, which [131]
pristine PA TFC NaCl concentration = membrane poly(acrylic acid) (PAA- silane) enhance fouling resistance
membranes 3000 ppm surface • Contact angle decreased to 25 from 58 °C
wettability PAA: 0.2, 0.5, 1, 2.5, 10 wt% in • No reduction in membrane performance
SWC4+ methanol
Commercially Temperature = 25 °C To improve Redox initiated graft polymerization • Water flux increase by 22.55% from unmod- [132]
available Pressure = 1.5 MPa water flux and ified membrane without affecting salt rejec-
aromatic Effective membrane bio-fouling N,N′-dimethylaminoethyl methacrylater (DMAEMA) tion
polyamide RO area = 17.34 cm2 resistance followed by reacted with 3-bromopropionic acid • Surface charge neutralized
membrane NaCl concentration = (3-BPA) to get carboxybetaine methacrylate(CBMA) • By decreased to 16 °C (for pristine mem-
2000 ppm polymer brane 36 °C)
RE4021-TE • Improved resistance to protein adsorption
DMAEMA: (0.05, 0.1, 0.2, 0.3) mol/L and antimicrobial
• Improved antimicrobial property
Commercial Temp = 25.0 ± 0.1 °C To improve Chemical Coupling • Decreased contact angle [133]
available Pressure = 1.55 MPa antifouling • Smoother membrane surface with increas-
aromatic NaCl concentration = property Polyvinylamine (PVAm) (Grafting), PVA (Dip ing concentration
polyamide RO 2000 ppm coating) • Decreased negative charge density
membrane • With increased PVAm content water flux
PVAm; (0.05 w/v%, 0.10 w/v%, 0.20 w/v%, 0.25 w/v %) deceased and salt rejection increased
RE4021-TE, PVA: 1.0 w/v% • higher flux recovery for foulants
• PVAm grafted membrane showed a better
BW30FR, antifouling property than PVA coated mem-
LFC3 brane due to steric repulsion and neutral
surface charge
Commercial Temperature = 25 °C Improving Polyvinyl alcohol (PVA) • Contact angle and surface roughness [134]
available Pressure = 5 bar fouling decreased with increasing PVA content
aromatic PH = 7.0 resistance and PVA: 100, 300, 500, 1000 mg/L • Surface charge decreased
polyamide RO Effective membrane chlorine • Water flux slightly decreased and salt rejec-
membrane area = 19.0 cm2 stability tion increased
NaCl concentration = • Chlorine and alkaline resistance improved
Tianchuang RO 500 mg/L • Fouling resistance to SDS,BSA and DTAB
enhanced
Commercial Temperature = 25 °C To improve Chemical coupling • Contact angle decreased with increasing PVA [129]
pristine PA TFC Pressure = 5.0 bar membrane • Negative surface charge decrease and
membranes PH = 7.0 performance Glutaraldehyde(GA) followed by Polyvinylalcohol roughness increased with increased PVA
effective membrane (PVA) • Pure water flux increased with PVA content
Hangzhou area = 19.6 cm2 b150 mg/L
Tianchuang RO NaCl concentration = PVA concentration.: 50, 100, 150, 200 mg/L • Increased salt rejection, while water flux
500 mg/L slightly decreased
Improved membranes chlorine and antifouling
stability
Prepared TFC Temperature = 25 °C To enhance Chemical coupling • Contact angle decreased to 42.8 °C from 62.2 [128]
polyamide Pressure = 1.6 MPa chlorine °C for unmodified membrane
membrane by IP NaCl concentration = resistance Two-step modification by Aldehydes • Surface roughness remain same
2000 ppm Formaldehyde: to reduce chlorine sensitive site • Water permeability 37.5 L/m2 h close to
(37–40 wt%) original one 41.6 L/m2 h.
Glutaraldehyde phosphoric acid: 85 wt% • Salt rejection 98.6%, close to original 98.7%
• Stable acid resistance
• Better antifouling property to BSA foulant
and enhanced chlorine resistance in alkaline
and acidic condition
Aromatic PA _ To improve UV irradiation assisted radical grafting • Contact angle decreased to 16° (for pristine [135]
membrane antifouling 2-[(methacryloyloxy)ethyl] membrane 36°)
ESPA-1 property dimethyl-(3-sulfopropyl) ammonium hydroxide • More hydrophilic, less negative charge sur-
(SPE) face formed
• Improved resistance to initial bacterial
SPE: 0.3 M adhesion
UV irradiation for 15 min Short term resistance to biofouling and organic
fouling improved.
A spiral-wound Temperature = 25 °C To improved Redox initiator • Contact angle decreased to 13° (for virgin [136]
commercial RO Pressure = 15.5 fouling Sol-gel coating method with silane coupling agent membrane 13°)
membrane kgf/cm2 resistance • Improved fouling resistance
effective membrane 3-glycidoxypropyltrimethoxysilane • For GPPTMS b1.0 wt% content, flux decline
SUL-H area = 27.0 cm2 (GPPTMS) index and fouling index decreased
NaCl concentration = GPPTMS: 0.5, 1, 1.5, 2 wt% in ethanol For N1.5 wt% GPPTMS concentration, the
2 g/L membrane less fouled and flux significantly
decreased
Commercial Temperature = 25 °C To improved Hydrophilic acrylic acid (AA, M) monomer and • Contact angle decreased with increasing of [137]
polyamide Pressure = 20 bar to hydrophilicity ethylene glycol dimethacrylate as a crosslinker AA
seawater RO 15 bar and fouling (EGDMA, 0.01 M) • Increases the membrane thickness
membrane NaCl concentration = resistance • Reduces roughness thus fouling decrease
2000 mg/L AA; (0.25, 0.5, 0.75, 1 and 1.5 M) • Negative charge increased High water flux
RE4040-SHF and Salt rejection reduced
R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100 19
Table 4 (continued)
Membrane Experimental Objective Grafting agent and method of modification and Performance after modification Ref.
condition concentration
Commercial Temperature = 22 °C To improve Grafting of a bioactive, non-biocidal • Water permeability decreased moderately [130]
membranes Pressure = 13.8 bar antifouling 2-aminoimidazole (2-AI) by coupling for ESPA3 by 13% and SWC4+ by 25%.
PH = 8 property 1-ethyl-3-(3-dimethylaminopropyl) carbodiimide Increase biofilm inhibition property
ESPA3 and SWC4+ Active membrane area (EDC)
of 0.00146 m2
NaCl concentration = 2-AI; 0.44–1.08 M
500 mg/L
Commercial Temperature = 25 °C To prevent Surface-initiated atom transfer radical • Hydrophilicity increased [138]
polyamide RO Back pressure = 0.75 biofouling polymerization • Static bacterial adhesion improved
membranes MPa • Biofilm formation and biofouling effectively
Effective membrane Poly[(2-methacryloyloxy)ethyl]dimethyl prevented
ES20 area = 8.0 cm2 [3-sulfopropyl]ammonium hydroxide (pMEDSAH)
NaCl concentration = grafted on the surface of BIBB-immobilized
0.05 wt% membranes.
Commercial fully Temperature = 25 °C To improved Chemical coupling process • The amine incorporation reduce boron pas- [139]
aromatic Pressure = 55 bar boron rejection sage by a factor of 2–4
polyamide (PA) pH = 7–7.3 The coupling agent are 0.1 g • Some flux reduction observed
membranes Effective membrane N-(3-Dimethylaminopropyl)- • Flux-rejection tradeoff improved compared
area = 11.3 cm2 N′-ethylcarbodiimide hydrochloride to commercial PA membrane
SWC5 max NaCl concentration =
SWC4B 32,000 ppm
Boron concentration =
5 ppm
Grafting a polyamide RO membrane with non-biocidal 2- network layer with higher water permeability and salt rejection. How-
aminoimidazole (2-AI) by activating the carboxylate groups in the ac- ever, for successful results, it is essential to choose carefully the appro-
tive layer with EDC [130] resulted in the enhancement of membrane priate monomers, experimental conditions, and type and
performance. In comparison to the unmodified membrane, grafting 2- concentration of co-solvents. Acetone, diethyl ether, and ethyl acetate
AI on the membrane significantly hindered (Pseudomonas aeruginosa) are the mostly used co-solvents for the CAIP method. For instance, addi-
the biofilm's growth. In Table 4, different recent chemical surface mod- tion of ethyl acetate in small concentrations results in the formation of a
ifications on the PA-TFC RO membrane, and the corresponding mem- multi-layered PA structure with a desirable layer and an enhanced per-
brane type, experimental condition, and performance are summarized. formance when compared with other co-solvents. The CAIP approach in
the dodecane organic phase exhibited better salt rejection than in the
5. Conclusion and prospects hexane solvent.
Even though the study in the membrane synthesis using co-
RO is most commonly used in the desalination industry as it is more solvent has shown a promising result so far, there are still some
energy efficient and requires lower capital and operational costs com- gaps which needs to be addressed and considered in future works.
pared to other desalination methods. PA-TFC membranes currently For instance using co-solvents in different organic phase has
dominate the RO membrane applications because of advantages such shown an enhanced performance however, the its effect on the
as excellent salt rejection and high water flux, wide operational pH membrane fouling and scaling has not been yet discussed; The effect
and temperature ranges, and stability. However, the performance of of considering various experimental conditions and additional pa-
the PA-TFC membrane is inhibited by tradeoffs between water perme- rameters needs to be addressed and optimized in detail as most of
ability and salt rejection, fouling, and scaling. Previous research works the previous studies used almost same conditions and same type of
have revealed that surface properties of the PA-TFC membranes, such solvents; the membrane long term stability needs to be studied thor-
as surface hydrophilicity, roughness, and charge, strongly affect the oughly during performance test.
membrane's performance and fouling resistance. Consequentially, Surface modification of the support layer plays an important role in
membranes with high hydrophilicity, smoother surface, and low nega- preparing a defect-free PA layer as it co-defines the interface where the
tive charge demonstrated better fouling resistance. Furthermore, the interfacial polymerization occurs; therefore, fine-tuning of the support
current most commonly utilized IP process of RO fabrication method layer is essential to improve membrane performance. Active layer mod-
provide a little control over the nano-pores of the polymer and layer ification by physical and chemical treatments has been used for the re-
thickness that significantly cause limitations on the permeability of duction of surface roughness, to construct super hydrophilic surface
the membrane. Among the existing strategies to tackle such problems, layer, introduce antibacterial layer, and improve the electrostatic sur-
CAIP and surface modification have proven to be effective approaches face charge. However, for long-term operation, when compared to
to controlling and improving the surface properties of PA-TFC mem- chemical treatment, coating layers for physical modification is more
brane. The CAIP method will offer new degrees of freedom in modifying susceptible to washing in the chemical cleaning process due to the
polymer membrane with high separation performance. Addition of co- weaker bonds between the coating material and the membrane surface.
solvents in the organic phase may alter the diffusivity, solubility, or re- In addition to that, in some cases, an additional layer formed after mod-
activity between the monomers, which may lead to changes in mem- ification gives additional resistance to the membrane, which hinders the
brane morphology, thickness, and structural network. Co-solvent passage of water and reduces the water flux. For this reason, a novel
interfacial polymerization (CAIP) is one of the effective approaches to coating agent with high stability and better applicability should be ex-
eliminate any tradeoffs between permeability and rejection. The plored to increase chlorine resistance without reducing performance.
added co-solvents increase the MPD diffusion rate in the organic Moreover, some of the modification method are highly costly, and fol-
phase and decrease the solubility difference and interfacial tension be- lows complicated synthesis and operational procedure which limits it
tween the two liquid phases, which in turn helps to form a loose from commercial application.
20 R.H. Hailemariam et al. / Advances in Colloid and Interface Science 276 (2020) 102100
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