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Subgroup Number 6
Objective:
To determine the vapour-liquid equilibrium curve for the ethanol-water mixture and
compare it with the VLE data.
Experimental Setup:
The experimental setup consists of a round bottom flask with three ways open at the
top and opened at the bottom. The reboiler is heated by a heating mantle with a
capacity of 1 litre. The reboiler is equipped with a vapour rising and reflux system, as
well as a reflux tube with condensate and sampling. The vapour is condensed using
a spiral glass tube condenser. Two thermocouples are given to measure the liquid
and vapour temperatures, and an above tank is provided to circulate condenser
cooling water.
Requirements:
● Water
● Ethanol
● Digital Refractometer
The driving force for the mass transfer is ultimately the difference in chemical
potential or equivalently how far the current state is from equilibrium. Now
equilibrium is a dynamic state of the system post which we see no change in the
system parameters (macroscopic) as time passes by. The attainment of equilibrium
also indicates that the chemical potentials are now balanced. Coming to the system
of interest, we have an isolated vessel or system that has vapours and liquid in it
(two different phases). If they are not at equilibrium initially, then the system will
undergo a change in composition of the phases so that the amount of liquid
vaporising will be equal to the amount of the vapour condensing so that no change in
composition will be observed (both the fluxes are equal).
Let us now consider a liquid-vapour system that has two different chemical species
in it. From the Gibbs Phase Rule, F = C - P + 2, we can observe that the system has
2-2+2 ⇒ 2 degrees of freedom or the system can be characterised totally by 2
independent thermodynamic variables when they are made constant. For sake if we
keep the temperature and pressure of the system constant, the compositions of both
the phases can easily be found.
The curves given below were made by tabulating the data of composition of the
phases at a fixed pressure and varying temperature. yi represents the mole fraction
in the gas phase and xi represents the mole fraction of the component i in the liquid
phase. As we can see, there are two lines in the curves plotted, the upper one in
each of them is called the bubble line or the saturated vapor line and the below one
is called the saturated liquid line or the dew line.
Above graph shows the variation between the gas phase composition and the liquid
phase compositions at a given pressure when either one of them is kept constant.
This particular behaviour was approximated in the form of Henry’s Law and Raoult's
Law.
Henry’s Law
This law states that the amount of gas dissolved in a liquid is proportional to the
partial pressure present above the liquid and the proportionality constant involved is
called the Henry’s constant denoted by H.
𝑃1 = 𝑥1 𝐻
where P1 is the partial pressure of the vapor and x1 is the composition of the
component in the dissolved liquid.
This when combined with the Dalton’s law or Ideal gas equation gives
𝑦1 𝑃𝑡 = 𝑥1 𝐻
Here y1 is the mole fraction of components in the vapor phase and PT is the total gas
pressure.
Raoult’s Law
This law states that the partial pressure of each component of an ideal mixture of
liquids is equal to the vapour pressure of the pure component multiplied by its mole
fraction in the mixture.
𝑃1 = 𝑥1 𝑃1, 𝑣𝑎𝑝
Where P1 and x1 are the partial pressure and mole fraction of the component in
vapour phase and P1,vap is the vapour pressure of the component.
𝑦1 𝑃𝑡 = 𝑥1 𝑃1, 𝑣𝑎𝑝
As can be inferred this law predicts a linear relation between the liquid and the gas
phase compositions at equilibrium. It should be noted that this law is valid only for
ideal mixtures of liquid.
When one of the variables is fixed at a constant pressure, the graph below depicts
the volatility of y with x. Raoult's and Henry's Laws could be used as models for this
x-y behaviour.
Procedure:
Preparing the calibration chart
● Take out 10 mole % of water and 90 mole% of Ethanol and mix the contents
well, after that calculate the refractive index of that mixture.
● Make another sample by taking out 30 mol% of water and 70 mole % of index
and also calculate the refractive index of this mixture.
● Make a table 1 in which keep noting the change in refractive index by
changing the concentration.
● Once generated , the calibration chart can be used repeatedly.
Method:
Observations Table:
1 0 100 1.3345
2 10 90 1.3465
3 20 80 1.3521
4 30 70 1.3553
5 40 60 1.3573
6 50 50 1.3581
7 60 40 1.3584
8 70 30 1.3585
9 80 20 1.3586
10 90 10 1.3586
11 100 0 1.3592
Calculations:
Using the calibration data, the calibration curve is plotted which relates the
composition of ethanol in ethanol-water solution to its refractive index.
Using the above calibration curve, the mole fraction or the mole % of ethanol in liquid
and vapour state can be easily determined.
Similarly, the refractive index of the liquid sample is 1.3376. The corresponding mole
% of ethanol in the sample is 2.4% or x1 = 0.024.
T (oC) y1 x1
86.4 1 0.024
Using the above data, the y-x plot can be made for our VLE system.
The theoretical data for VLE in Ethanol and water system is obtained from literature:
Best model and data parameters for T-x-y equilibrium of ethanol-water mixture
T(℃) x y
95.5 0.019 0.17
89 0.0721 0.3891
86.7 0.0966 0.4375
85.3 0.1238 0.4704
84.1 0.1661 0.5089
82.7 0.2337 0.5445
82.3 0.2608 0.558
81.5 0.3273 0.5826
80.7 0.3965 0.6122
79.8 0.5079 0.6565
79.7 0.5198 0.6599
79.3 0.5732 0.6841
78.74 0.6763 0.7385
78.41 0.7472 0.7815
78.15 0.8943 0.8943
Results:
Error Analysis:
● The data given in the experiment is highly inaccurate and unrealistic. For
example, at 86.4 oC, the composition of ethanol in vapor phase is 1 which is
practically impossible to achieve. y = 1 means that pure ethanol is obtained on
distillation and none of the water has gone into vapor phase which is ofcourse
not true because water is also volatile.
● For very small values of x, y is coming out to be very high and also, y does
not increase every time when x increases (which is true according to theory).
Error in x
4. What is the Equilibrium Phase rule? What are the free and the
dependent variables in this experiment?
- The Equilibrium Phase Rule is a governing principle for thermodynamic
systems at equilibrium. It defines the degree of freedom for a closed system
that can be calculated as:
F=C-P+2
Where,
F= Number of degrees of freedom
C = Number of components
P = Number of phases
Free or Intensive Variables are the ones that are independent of the total
mass of the system while dependent or extensive variables depend on the
mass of the system. In out experiment, the free variables are Temperature (T)
and Mole Fraction in liquid phase (x) while dependent variables are Mole
Fraction in vapour phase (y) and Refractive Index (R.I)
Also, in our experiment it has been observed that the ethanol - water mixture
exhibits positive deviation
Hence, it can be shown that the interaction between components is
considerable in VLE.
a. Positive deviation
b. Negative deviation
7. Is it always possible to obtain a pure component using a distillation
process? Why/why not?
- Distillation is the process to separate components of a liquid mixture by
performing selective evaporation and condensation steps. This process
makes use of different boiling points of different components. During
distillation, once the thermodynamic equilibrium is attained, the liquid
evaporates and the liquid's surface is the phase boundary. On increasing
pressure, components boil but due to VLE, liquid phase is maintained. So, on
condensing the gas mixture, condensed liquid is not pure. For example, the
mixture of ethanol and water forms a minimum-boiling azeotropic mixture at
89.4 mole% ethanol at 78.15 ℃, it is not possible to obtain a product richer
than 89.4 mole% ethanol using conventional distillation. To obtain a relatively
pure ethanol, azeotropic distillation can be performed.
Some more examples includes liquid mixture that contains organic liquid
having boiling point < 150℃, it's not possible to obtain pure component using
distillation because of decomposition .Also, when a non-volatile component is
present with boiling points separated by less than 70℃ fractional distillation at
atmospheric pressure is employed.
Scope of Improvement:
1. More data points can give results which are more comparable with the
literature.
2. The measurement of the refractive index to determine the concentration of
ethanol in the solution resulted in wrong results many times. We may have an
alternative method to measure to find concentration.
3. To calibrate the refractometer, a greater range of mole percent of ethanol and
water should be used to have a value with less fluctuation.
Precautions:
1. Ensure that the valves are correctly closed as necessary to avoid leaks.
2. Before switching the heat on make sure that the mixture inlet valve is closed.
3. The voltage must be kept constant throughout the experiment free from
variation.
4. Clean the sample well of the digital refractometer with dry tissue paper to
remove dust particles.
5. Only take reading refractometer valves , after achieving a stable reading.
CLP302: Mass Transfer and Fluid Particle Mechanics Lab
Semester II: 2021 - 2022
Subgroup Number 6
Objective:
1. To study the dissolution of benzoic acid in aq. NaOH solution
2. To calculate the enhancement factor comparing Mass Transfer Coefficient of
with and without chemical reaction dissolution.
Experimental Setup:
The apparatus where the reaction will happen is a reactor tank. The solvent is made
in a form of cylinder which will dissolve in the solvent present in the reactor with the
help of a rotating rod.For maintaining the reactor's temperature, a water bath with a
stirrer and a heat source has been supplied.
Materials Required:
1. Benzoic Acid
2. NaOH solution
3. Indicators (Phenolphthalein and Methyl Orange)
4. HCl
Theory:
Molecular diffusion is the movement of molecules (of liquid and gas) under the
influence of a concentration gradient by the help of their thermal energy which they
possess at all temperatures above absolute zero or 0 K. Some of the factors on
which it is dependent are namely Size of moving entities, Temperature and Viscosity.
The process of dissolution (mixing of solid and liquid) is also dependent on molecular
diffusion. But in this case as the molecular size is large so the process is inherently
slow and so for better and optimal results in industrial usage the movement is
enhanced by giving the additional help of bulk flow.
Now as the mass transfer is also influenced by the interactions of solid and liquid
reactants in the dissolution process so for better understanding of the phenomenon
the mass transfer is classified into two types- one in which there is no chemical
reaction and the other in which there is chemical reaction and these can be further
understood better by Film theory and Boundary Layer Theory concepts.
Let A be the solid reactant and B be the liquid reactant and the process comprises of
A dissolving into B and then reacting with B instantaneously and the reaction be
represented as follows
A + nB → products
A dissolves into B and then reacts with it at the reaction interface while B is present
in the space from the interface to the rest of the beaker where liquid is present and it
diffuses from bulk to interface.
By using film theory, the enhancement factor is given by solid liquid mass transfer
coefficient with reaction divided by the mass transfer coefficient without reaction.
Method:
Observations:
10 8.3
20 9.9
30 11.2
40 13
10 6.3
20 5.1
30 3.7
40 0.8
Calculations:
The mass balance gives the following relation for change in benzoic acid
concentration with time
𝐴𝑎𝑣 𝐶
𝑘 𝑡= − 𝑙𝑛⎡1 − ⎡ 𝐶* ⎤⎤
𝑉 ⎣ ⎣ ⎦⎦
To calculate Concentration of Benzoic acid (C) at time (t), we will use mole
balance equation at neutralisation point.
𝑁1 × 𝑉1 = 𝑁2 × 𝑉2
𝑉2
𝑁1 = 𝐶 = 𝑁2 × 𝑉1
Where,
N - normality,
V - volume,
1 - sample of benzoic acid taken for titration (V1 =10 ml),
2 - Standard NaOH used for titration (N2= 0.01N, V2 - given in reading)
At t = 10 minutes
𝐶 = 𝑁2 × ( )
𝑉2
𝑉1
= (0.01)*(8.3/10) = 0.0083 mol/L
𝐶
𝐶*
= 0.0083/0.0682 = 0.1217
− 𝑙𝑛⎡1 −
⎣ ( )⎤⎦ =− 𝑙𝑛[1 − 0. 1217] = 0.1298
𝐶
𝐶*
At t = 20 minutes
𝑁1 = 𝐶 = 𝑁2 × ( )
𝑉2
𝑉1
= (0.01)*(9.9/10) = 0.0099 mol/L
𝐶
𝐶*
= 0.0099/0.0682 = 0.1452
− 𝑙𝑛⎡1 −
⎣ ( )⎤⎦ =
𝐶
𝐶*
− 𝑙𝑛[1 − 0. 1452] = 0.1568
Therefore,
Aav = 6.341 x 10-3 m2
V = 1.6 x 10-3 m3 (Volume of water in reactor)
−5 −3
4.54𝑥10 * 1.6𝑥10 −5
𝑘= −3 = 1. 145𝑥10 m/s
6.341𝑥10
k = 1.145 x 10-5 m/s
Formula Used:
𝐶−𝑂
𝑅' = 𝑇
𝑉'
Where,
C = initial concentration of NaOH in the feed tank,
O = Concentration of NaOH at time T,
V’ = Volume of water in reactor
Where,
N’ - normality,
V’ - volume,
1 - sample of benzoic acid taken for titration (V’1 =10 ml),
2 - Standard HCl used for titration (N’2= 0.01N, V’2 - given in reading)
At time t = 10 min
𝑉'2
𝑁'1 = 𝑂 = 𝑁'2 × 𝑉'1
= (0.01)*(6.3/10) = 0.0063
𝐶 −𝑂
R’ = 𝑇
V’ = (0.01 - 0.0063)*(1.6x10-3)/(600) = 9.87x10-9 kmol/s
At time t = 20 min
𝑉'2
𝑁'1 = 𝑂 = 𝑁'2 × 𝑉'1
= (0.01)*(5.1/10) = 0.0051
𝐶 −𝑂
R’ = 𝑇
V’ = (0.01 - 0.0051)*(1.6x10-3)/(1200) = 6.53x10-9 kmol/s
Concentration of
Time Volume of Std. HCl used Time 𝐶 −𝑂
NaOH at time (t) R’ = V’
(min) for 10 ml of soln (V'2) (sec) 𝑇
O = N’2*V’2/V’1
10 6.3 600 0.0063 9.87E-09
20 5.1 1200 0.0051 6.53E-09
30 3.7 1800 0.0037 5.60E-09
40 0.8 2400 0.0008 6.13E-09
R’Avg 7.03E-09
−9 −9 −9 −9
9.87𝑥10 + 6.53𝑥10 + 5.60𝑥10 + 6.13𝑥10 −9
R’Avg = 4
= 7. 03 × 10 kmol/s
( ) = 1. 552
−6
𝑅 1.212×10
ϕ𝑒𝑥𝑝 = 𝑘𝐶*
= −5
1.145𝑥10 ×0.0682
Φexp = 1.552
𝐷𝐴 10
−9
1
𝐷𝐵
= −9 = 5.79
5.79𝑥10
𝐷𝐵[𝐵0]
ϕ𝑓𝑖𝑙𝑚 = 1 + 𝐷𝐴𝑛𝐵[𝐴*]
0.01𝑥5.79
ϕ𝑓𝑖𝑙𝑚 = 1 + ⎡ ⎤ = 1.8940
⎣ 0.0682 ⎦
Φfilm = 1.8940
Enhancement factor using boundary layer model:
1/3 2/3
ϕ𝐵 = ( ) ( )
𝐷𝐴
𝐷𝐵
+
𝐷𝐵
𝐷𝐴
[𝐵0]
𝑛𝐵[𝐴*]
1/3
ϕ𝐵 = ( )1
5.79
+ (5. 79)
2/3 0.01
0.0682
= 1.0297
ΦB = 1.0297
Results:
1. The mass transfer coefficient without reaction (k) = 1.145 x 10-5 m/s
2. The specific rate of dissolution with reaction (R) = 1.212 x 10-6 kmol/m2s
3. The value of the observed enhancement factor (Φexp) is 1.552
4. Enhancement Factor
Observed 1.5520
Error Analysis:
We can see from the preceding data that the Experimental value differs
significantly from the Boundary layer model value when compared to the Film
theory value. This inaccuracy may emerge due to uneven pore size and
spaces in the benzoic acid cylinder created during compression, as well as
non-uniform mixing in the reactor and temperature variations. As a result,
we've received inaccuracies in our experimental value. The film theory value
has less inaccuracy because the resistance to mass transfer in a particular
fluid phase is present in a thin layer next to the reaction interface.
Scope of Improvement:
1. Making sure the temperature of the reaction beaker is constant as the mass
transfer coefficient is temperature dependent. This can be done by process
control systems or putting the beaker in a cold water bath
2. Measuring the height of the meniscus at the tangent drawn to the surface
3. The titration should be carried out carefully making sure that the burette drops
the liquid drop by drop only because any threshold gives color change with
the indicator
4. Despite all the measures taken mixing won't be uniform in the beaker which is
contradictory to the assumption taken that conditions are uniform throughout
the reaction mixture
5. Some amount of human error is unavoidable forsake in measuring the
dimensions of rod, volumes of samples collected along with preparing
solutions of a required concentration
6. Heat released in the acid base reaction will lead to non uniformity of
temperature in the beaker which will lead to variable mass transfer coefficient
7. One of the starting assumptions that reaction is instantaneous (to remove the
possibility of coexistence), but in reality it won't be as the acid is relatively
weak
8. Uneven pore size and air gaps in the acid cake may lead to faulty calculations
9. Presence of dead zones in the beaker can lead to non uniform base
concentration in the beaker
Sources of Error:
1. Parallax error in burette reading.
2. Improper cake compression and insufficient mixing but we have assumed
uniform mixing for the experiment.
3. Due to incorrect mixing, heat from neutralisation will be discharged, and the
temperature of the reactor will fluctuate in the reactor tank, and MTC is a
strong function of temperature.
4. Using uncleaned and faulty equipment or apparatus.
5. It's possible that we got a neutralisation point during the titration because we
didn't adequately stir the sample collected in the conical flask or beaker.
Precautions:
1. To avoid distortion of the Benzoic Acid cylinder, fix the rod within the die
vertically.
2. Before beginning the experiment, wash the burettes and beakers.
3. Ensure that the samples are well mixed before titration.
4. The stirrer's speed should not be too high and should be the same for both
portions.
5. Try best to ensure that all the reaction parameters are as uniform as possible
CLP302: Mass Transfer and Fluid Particle Mechanics Lab
Semester II: 2021 - 2022
Subgroup Number 6
Objective:
To study Adsorption in a packed bed for a Solid-Liquid system and to find the
breakthrough curve and the length of unused bed.
Experimental Setup:
The device is designed for adsorption in packed columns with a static solid phase
and a flowing fluid phase. A pump and rotameter are provided for fluid flow. A
Bypass valve is also provided. Sump tank is installed behind the setup to hold
chemical solution. Three borosilicate columns of various diameters and lengths are
available. Valves are installed at the column's inlet to allow only one column to be
fed at a time. After running the apparatus, valves which are at the bottom of
columns and liquid tanks are used to drain the device. To prevent the charcoal from
draining, filters are placed in front of the column drain valves.
Requirements:
1. Electricity supply: Single phase, 220 V, 50 Hz, 5-15 Amp socket with earth
connection
2. Water supply,Test tubes, Measuring cylinders
3. Colorimeter or Spectrophotometer
4. Chemical required: KMnO4
Theory:
Calculation
If V = velocity of advancement of the “adsorption plane”,
then at breakthrough 𝑍𝐵 = 𝑉θ𝐵
Also, 𝑍 = 𝑉θ𝑆
Therefore, 𝐿𝑈𝐵 = 𝑍 − 𝑍𝐵 = 𝑉θ𝑆 − 𝑉θ𝐵 = 𝑍(θ𝑆 − θ𝐵)/θ𝑆
θ𝐵 = Time when the colour of product starts changing rapidly
θ𝑆 = Time required for idealised breakthrough
θ𝑇 = Time at which concentration almost saturates
θ𝑆 = (θ𝐵 + θ𝑇)/2
𝑀𝑇𝑍 = 2 * 𝐿𝑈𝐵
Thus, if the field flow is continued till the breakthrough time, virtually all the solute
entering the bed gets captured. On further continuation of the feed flow, the solute
shows up in the effluent with gradually increasing concentration.
Procedure:
1. Before starting the experiment ensure that all the valves are closed and also
the rotameter is properly calibrated.
2. Ensure that every column is filled with activated charcoal.
3. Prepare a KMnO4 solution by diluting 4g of KMnO4 crystals into 20 L of
water and ensure that the KMnO4 solution is not too concentrated.
4. Pour the KMnO4 solution into the feed tank.
5. Open the valve of the column which you want to operate.
6. Start the pump and use a rotameter to fix a low flow rate in the column.
7. Take the output samples from the corresponding column in fixed time
intervals.
8. Take water as a reference for measuring absorbance using a colorimeter.
9. Measure the optical density of the other samples with the reference sample
(water).
10. After this plot a calibration curve between concentration and optical density.
11. Using a calibration curve, find the concentration of the liquids.
12. Note down the flow rate, time, and concentration after each time interval.
13. Keep repeating the experiment until the change in the colour of the output
becomes stable.
14. Switch off the pump and close all the valves.
15. Repeat all of the above steps for each column and record the data.
Method:
Observations:
● Height of column 1, Z1 = 1 m
● Height of column 2, Z2 = 0.5 m
● Height of column 3, Z3 = 0.3 m
● Flow rate of liquid, F = 20 LPH
● Initial conc. of KMnO4 solution, C0 = 0.2 g/L
Observation Table:
Calculations:
Using the calibration curve data, the calibration curve is plotted which relates the
concentration of KMnO4 solution to its optical density.
The calibration curve follows the Beer Lambert’s law and hence, it should be a
straight line. Using the data and plot, the concentration is related to optical density
by:
𝐶 = 0. 1714 × (𝑂. 𝐷.)
Using the above relation and plot, all the concentration values corresponding to
each optical density (or absorbance) obtained in 3 columns can be found out easily.
Length of column 1, Z2 = 50 cm
θ𝐵 6
So, Length of Unused Bed, 𝐿𝑈𝐵 = 𝑍2(1 − θ𝑆
) = 50(1 − 113
) 𝑚 = 47. 345 𝑐𝑚
From the above graph,
Time at which the colour of product starts changing rapidly, θB = 8 sec
Time at which concentration of product saturates, θT = 240 sec
θ𝐵+θ𝑇 8+240
Time required for idealised breakthrough, θ𝑆 = 2
= 2
= 124 𝑠𝑒𝑐
Length of column 1, Z3 = 30 cm
θ𝐵 8
So, Length of Unused Bed, 𝐿𝑈𝐵 = 𝑍3(1 − θ𝑆
) = 30(1 − 124
) 𝑚 = 28. 064 𝑐𝑚
Results:
Due to the sparse capacity of absorbent, the effluent coming from the
top of the bed should be very dilute in concentration (nearly solute free) and
this should continue until the breakpoint. These inferences were evident with
the breakthrough curve tabulated. After some time has elapsed a quasi-static
equilibrium was attained when MTZ arrived at the top of the bed as
concentration attained a fixed value because the absorbent capacity got
saturated and no longer absorbed any particle
Columns that are shorter in size give higher absorbance as they possess
higher breakthrough time. Smaller columns gave lesser concentration as
compared to columns with larger size at the breakthrough point because the
smaller columns had larger area of cross section that gave the solution more
time to get adsorbed and become saturated with liquid
LUB method also shows limitations like, method is valid for isothermal mass
transfer operations and we can scale up breakthrough curves only under
similar flow conditions, which need to be maintained constant for a time
period in which we get a stable mass transfer zone.
Where,
𝐷𝐸 = axial dispersion coefficient of solute in bed
𝐶 = local concentration of solute in bulk of fluid
𝑧 = axial position u = interstitial/bulk fluid velocity
ϵ𝑏 = porosity of the packed bed
ρ𝑝 = density of pellet
𝑞 = average concentration of solute in a pellet
Scope of Improvement:
● To prevent the accumulation of KMNO4, the liquid should be drained off as
soon as possible.
● By changing the feed supply mechanism we can make complete use of the
mass transfer area.
● By taking more data points in equal time differences we can get better plots.
Sources of Error:
● Any one of the valves may not be open while performing the experiment.
● The rate of adsorbent removal and regeneration can differ depending on the
location of the column.
● The rotameter hasn’t been calibrated initially.
● As we are performing many experiments in a short time span this can create
a situation of error due to not proper cleaning of the column.
● Any default in the colorimeter can create errors in readings.
Precautions:
● The bypass valve should be fully closed throughout the experiment.
● We must ensure that there is no leakage.
● In order to get correct results, we must ensure that the apparatus should be
drained off as soon as possible in order to prevent the accumulation of solute
particles.
● Make sure that at a time only one valve is opened.
● Make sure that the rotameter is properly calibrated and the rotameter is
closed before the start of the experiment.
CLP302: Mass Transfer and Fluid Particle Mechanics Lab
Semester II: 2021 - 2022
Subgroup Number 6
Objective:
To determine the mass transfer coefficient for flow of air over a naphthalene sphere.
Experimental Setup:
The Setup of the given experiment experiment consists of:
a. Glass pipe with T section
b. Naphthalene ball
c. Metal wire (stiff)
d. Rubber cork
e. Blower
f. Orifice metre
g. Screw gauge
h. Weight Balance
Theory:
Mass transfer coefficient relates the mass transfer rate with the mass transfer area
and the concentration change (which is the driving force here). The relation between
them is
Where kc is the mass transfer coefficient with units m/s, nA is the mass transfer rate
in mol/s, A is the effective mass transfer area in m2/s and DeltaC is the concentration
difference.
As evident from the expression above the mass transfer coefficient controls the
mass transfer rate as they have a direct linear dependence. Usually mass transfer
coefficient is found empirically by using correlations and the mass transfer coefficient
correlations are generally of the form
Several correlations are present that depend on the type of flow present which could
be laminar, turbulent or transitional, free or forced convection and so on.
Sh = 2 + C Rem Scn
In case of gas flow across a single sphere the forced convection mass transfer can
be related with Sherwood number by
where
Procedure:
1. Using the wire , determine the starting weight of the naphthalene ball as (W1).
2. Using the screw gauge measure the ball’s initial diameter as (d1).
3. After taking the measurement , place the ball and wire in the proper position.
4. At the same time start the airflow and the stopwatch.
5. At every subsequent 30 minutes , take the measurement (weight and
diameter) of the naphthalene ball.
6. Carry out ( Step no.5) for another 2 hours and write down the results.
Method:
Observations:
Difference
Weight of ball
Time Weight of ball between the level Temperature, Diameter of ball,
without wire, wt
(min) with wire, Wt (g) of manometer, ∆P T (°C) dt (mm)
(g)
(mm of water)
30 5.4604 4.0726 12 28 19.48
60 5.4386 4.0508 12 29 19.41
90 5.4195 4.0317 12 31 19.37
120 5.4037 4.0159 12 32 19.32
Note: By looking at the data, it can be observed that Naphthalene diffused into the
air is very small at any time. Hence, partial pressure of Naphthalene in air can be
assumed to be 0 at every time in the experiment for simplicity.
Therefore, Partial pressure of naphthalene, P = 0 (At every time from 0 min to 120
min).
Calculations:
Similar calculations can be carried out for all other times. These are shown in the
below table.
Vapour
Weight of Weight of Mean
Time, t Temperature, Pressure of
ball with ball without Diameter of kg , exp (m/s)
(min) T (°C) Naphthalene,
wire, W (g) wire, w (g) ball, d (mm)
P1 (Pa)
30 5.4604 4.0726 28 19.515 14.53866 1.6409E-05
60 5.4386 4.0508 29 19.48 16.02922 1.3704E-05
90 5.4195 4.0317 31 19.46 19.44699 1.0612E-05
120 5.4037 4.0159 32 19.435 21.39981 8.9857E-06
𝐷𝑖𝑎𝑚𝑒𝑡𝑒𝑟 𝑜𝑓 𝑜𝑟𝑖𝑓𝑖𝑐𝑒 𝑑𝑜
It is given that β = 𝐷𝑖𝑎𝑚𝑒𝑡𝑒𝑟 𝑜𝑓 𝑡𝑢𝑏𝑒
= 𝐷
= 0. 5
𝑑𝑜 0.025
Therefore, 𝐷 = 0.5
= 0.5
= 0. 05 𝑚
−3 −3
4𝑄 𝑑 4×5.49501 × 10 ×19.515×10
Reynolds Number, 𝑅𝑒 = 2 × µ
= 2 −5 = 2950. 5362
π𝐷 π×0.05 ×1.851×10
−5
µ 1.851×10
Schmidt Number, 𝑆𝑐 = ρ𝐷𝐴
= −6 = 2. 2823
1.172×6.92×10
Sherwood Number,
1/2 1/3 1/2 1/3
𝑆ℎ = 2 + 0. 6𝑅𝑒 𝑆𝑐 = 2 + 0. 6(2950. 5362) (2. 2823) = 44. 91008
= 101299. 53467 𝑃𝑎
Similar calculations can be carried out for all other times. These are shown in the
below table.
Time
T (°C)
⍴air 𝜇air (Pa.s) ∆P (Pa)
Flow rate of
Re Sc Sh kg , theo (m/s)
(min) (kg/m3) Air, Q (kg/s)
● The conditions are similar at every time step such as temperature, density of
air, viscosity of air, DA etc. Therefore, an average mass transfer coefficient can
be estimated to represent our results.
Average Experimental Mass Transfer Coefficient:
−6
(16.409 + 13.704 +10.612 + 8.9857) × 10 −6
𝑘𝑔 , 𝑒𝑥𝑝 = 4
= 12. 428 × 10 𝑚/𝑠
Results:
Error Analysis:
% error for Average value of Theoretical and Experimental Mass transfer coefficient
−6 −6
|6.3245 𝑥 10 − 12.428 𝑥 10 |
%𝐸𝑟𝑟𝑜𝑟 = −6 × 100
6.3245 𝑥 10
%𝐸𝑟𝑟𝑜𝑟 = 96. 50 %
As observed, error is very large initially and decreases with time but error remains
very large. Experimental value is higher compared to Theoretical value.
Reasons for this error are as follows:-
● Variances in Air flow condition.
● Error in measuring the diameter and mass of naphthalene balls.
● Large error values may result from the non-uniform sphere shape,
asymmetrical exposure of the balls, and temperature variations.
Assuming Ni flow:
𝑁𝐴 = 𝐷𝐴(𝐶𝐴 − 𝐶𝐴 ) = 𝐾𝑐(𝐶𝐴 − 𝐶𝐴 )
𝑖 𝑖 0 𝑖 𝐵
𝐷𝐴 𝐾𝐶 𝐷𝐴
⇒ 𝐾𝑐 = 𝑅
& 𝑅
=1
𝐾𝐶 𝑑 𝐾𝐶 (2𝑅)
⇒ 𝑆ℎ = 𝐷𝐴
= 𝐷𝐴
=2
4. Briefly describe the analogy between heat transfer and mass transfer.
● For mass transfer, the Nussel number (Nu, ratio of convective to conductive
heat transfer) is called Sherwood number(Sh). The Prandtl number (Pr) for
mass transfer is equivalent to the Schmidt number(Sc) as we have mass
diffusivity instead of thermal diffusivity.
Scope of Improvement:
1. While measuring the diameter of the naphthalene ball, several readings with
different orientations can be recorded and then these can be averaged to get
accurate results
2. We can keep good track of temperature readings for both air and the
naphthalene sphere.
Sources of Error:
● As the gas starts flowing through the sphere ball it will alter the shape of the
ball and also because of surrounding irregularities and this all will
subsequently result in the difference in the measurement of diameter of the
sphere.
● As we are measuring the mass of the sphere using the weight measuring
machine which can involve human error.
● There will also be the existence of a parallax effect while taking the readings
of the height of manometric fluid in both legs of the manometer.
● Naphthalene balls have different air flow throughout the surface.
Precautions:
● The mean diameter of the naphthalene ball can be measured by multiplying
the diameter of two mutually perpendicular surfaces.
● Be cautious while suspending the naphthalene ball and starting the
timer.small delay can alter results.
● Never touch the outer surface of the heater.
B. DIFFUSION COEFFICIENT
Objective:
To find the diffusion coefficient of Acetone vapour in air using Stefan’s Tube
apparatus.
Experimental Setup:
The setup consists of a diffusion cell and inside the diffusion cell there exists a
central vertical glass tube ,which is opened from the top and closed from the
bottom.which is also packed/surrounded by another glass tube.The air , which is
entered into the cell, flows up around the tube through the annular between the glass
tube and the surroundings and escapes from the topside of the tube.
Requirements:
● Acetone.
● Stefan Tube.
● Cathetometer.
● Compressed air supply.
Theory:
Diffusion is a process that results from the random motion of molecules that
culminates in a net flow of matter from a region of high concentration to a region of
low concentration.
Generally there are two types of diffusion - diffusion of one species through another
species which is non diffusing or stagnant and the other is the case of equimolar
counter diffusion
Ficks law –
𝑑𝐶𝐴
𝑗𝐴 = − 𝐷𝐴 𝑑𝑧
Where jA is the molecular flux of species A with respect to an observer that moves
with average molar velocity, DA is the diffusivity of species A in a mixture and CA is
the concentration of the species A in mixture
𝐷𝐴𝐵 𝑃 (𝑃𝐴1−𝑃𝐴2)
𝑁𝐴 = 𝑅𝑇𝑧 𝑃𝐵𝑀
where,
DAB is the molecular diffusion coefficient of A in B
P is the total pressure
R is the universal gas constant
T is the temperature on absolute scale
PBM the log mean of PB1= P-PA1 & PB2 = P-PA2
𝑅𝑇𝑃𝐵𝑀⍴ 𝑧𝑑𝑧
𝐷𝐴𝐵𝑑𝑡 = 𝑃 (𝑃𝐴1 − 𝑃𝐴2) 𝑀𝐴
Procedure:
1. Take the vertical glass tube, fill it with acetone liquid up to the top of the
vertical tube, and place it in the cell.
2. At first, the length of z1 should be measured by focusing the cathetometer at
the top end of the tube and also at the liquid surface.
3. At a very low and steady rate, the air(B) started to flow and maintain.
Simultaneously the stopwatch also started. A schematic diagram for the same
is shown in the experimental setup.
4. Every 30 minutes, record the height of the acetone in the tube and tabulate
the results.
Method:
Observations:
Temperature = 23 oC = 296 K
Universal Gas Constant = 8.314 m3-Pa/mol-K
Molecular weight of Acetone = 58.08 g/mol = 0.05808 kg/mol
Initial Height of the liquid ‘z1’ = 25.967 cm
Final Height of the liquid ‘z2’ = 25.425 cm
Time taken = 120 minutes
Density of Acetone (ρ) = 0.7857 g/cm3 = 785.7 kg/m3
Observation Table:
Calculations:
Acetone at 296 K
𝑙𝑛 ( ) 𝑃1
𝑃2
=
∆𝐻𝑣𝑎𝑝
𝑅 ( 1
𝑇2
−
1
𝑇1 )
We know that,
Therefore,
P2 = 101325 Pa
T2 = 329 K
T1 = 296 K ( Temperature at which Partial Pressure will be calculated)
∆𝐻𝑣𝑎𝑝 of Acetone = 2.91 x 10 4 J/mol
R = 8.314 J/mol-K
( )
𝑃𝐴 4
𝑙𝑛 1
101325
=
2.91 𝑥 10
8.314 ( 1
329
−
1
296 )
𝑙𝑛(𝑃𝐴 ) = 10. 3400
1
(10.3400)
𝑃𝐴 = 𝑒 = 30946. 03 𝑃𝑎
1
Assume that the velocity of air above the tube is such that acetone vapours reaching
the tube's top are carried away by air, leaving a minimal partial pressure of acetone.
Where,
𝑃𝐴 = 0 𝑃𝑎
2
Now,
𝑃 = 𝑃𝐴 + 𝑃𝐵 = 𝑃𝐴 + 𝑃𝐵 = 101325 𝑃𝑎 = 1 𝑎𝑡𝑚
1 1 2 2
𝑃𝐵 = 𝑃 − 𝑃𝐴 = 101325 − 0 = 101325 𝑃𝑎
2 2
( )
𝑃𝐵
2
𝑙𝑛 𝑃𝐵
1
(70378.97 − 101325)
𝑃𝐵𝑀 = = 84914.23 Pa
𝑙𝑛 ( 70378.97
101325 )
2 2
𝑅𝑇𝑃𝐵𝑀(𝑧2 −𝑧1 ) ρ
𝐷𝐴𝐵 = 2𝑃𝑀𝐴(𝑃𝐴 − 𝑃𝐴 ) 𝑡
1 2
Results:
−7 3/2 1 1
1.858 𝑥 10 𝑇 𝑀𝐴
+ 𝑀𝐵
𝐷𝐴𝐵 = 2 m2/sec
𝑃 (σ𝐴𝐵) Ω𝐷
T = absolute Temperature in K
MA, MB = molecular weights of A and B
P = total pressure in atm
σ𝐴𝐵 = characteristic length parameter of binary in Å
Ω𝐷 = collision integral , 𝑓 ( )
𝑘𝑇
ε𝐴𝐵
T = 296 K
MA = 58.08 g/mol, MB = 28.97 g/mol
P = 1 atm
σ𝐴𝐵 = 4.155 Å
Ω𝐷 = 1.23
The experimental and theoretical value are of the same order but
experimental value is higher than theoretical which leads to high error.
The experimental value differs from the Theoretical value because the
flow rate above the tube is less than the required flow rate. We
believed that the physical properties of acetone do not change with
temperature, however this is not always the case.
2. Write about the effect of air flow rate and temperature on diffusion
coefficient. What should be the optimum air flow rate?
● If the airflow rate is increased, the diffusion constant will increase and
as the air velocity increases, we can deduce that the reynolds number
will increase as well, which would increase sherwood number and in
turn mass transfer coefficient, so finally 𝐷𝐴𝐵 increases and also 𝐷𝐴𝐵
increases as the temperature is increased as 𝐷𝐴𝐵 is proportional to T1.5.
3. Give any five differences between the mass transfer coefficient and the
diffusion coefficient.
● The major differences between mass transfer coefficient and diffusion
coefficient are enlisted below:
1. Mass Transfer coefficient is the ratio of molar flux to conc./
partial pressure/ mole fraction difference (as driving force) while
diffusion coefficient is the ratio of molecular flux w.r.t. Observer
moving with molar average velocity to conc. gradient.
2. Mass Transfer coeff. is rate based while diffusion coeff. is
equilibrium based.
3. Mass Transfer coefficient has units of m/s whereas diffusion
coefficient has units of m²/s.
4. In mass transfer coefficients all these are considered Mass
transfer by diffusion, convection and phase change while in the
second case only by diffusion is considered.
5. 10⁻⁰²m/s is the general value for mass transfer coefficient
whereas 10⁻⁰⁵ m2/s for the diffusion coefficient.
4. Give any five inferences from the experiment.
● The rate of diffusion and mass transfer increases as air is blown over
the acetone glass tube. As a result, the diffusion coefficient's value will
rise.
● As the diffusion coefficient is a function of temperature, changes in
temperature have an impact on its value.
● The relative volatility of acetone is affected by pressure, which changes
the diffusion coefficient value.
● Diffusion coefficient and Mass transfer coefficient differ in many ways
and cannot be assumed to be the same.
● The Boundary Layer Theory (BLT) provides correct MTC values
despite several assumptions.
Scope of Improvement:
1. Adding a temperature controller can be a boon as it will increase the precision
of our experiment.
2. The flowrate should be kept constant throughout the experiment, a orifice
metre and a controller could be added to ensure this.
3. We should avoid using air bubbles in the experiment because this will
increase the effective length of the column, causing our measurements to be
hampered.
4. A constant temperature water bath can be placed just outside the glass tube
filled with acetone, with air flowing in a horizontal manner just above the tube
entrance. Inside the glass tube, it will retain a steady temperature.
Sources of Error:
● Cathetometer might not be placed horizontally.
● As we know that the temperature is not constant then there might be some
error in calculating partial pressure of acetone.
● There is always some parallax error while taking readings on a vernier scale
through the convex lens.
● There could be a zero inaccuracy in the cathode metre’s reading equipment.
Precautions:
● Zero scale of cathetometer.
● Verify your reading by rechecking it.
● Clean all the apparatus properly, specially convex lenses.
● For correct reading take measurement after every 30 minutes.
● Take care while filling acetone in the glass tube.