‘Non-Confidential “Ts standard ay be released the pulse I Ss U 2 U ISUZU ENGINEERING STANDARD - STANDARD PARTS ISD-C12-001F ‘Quantity Geil Set Parts ‘With Modified GM Weld nuts Part Number Shown Together Established on: Jan. 1962 Revised on: Sep. 25, 2006 1. SCOPE This standard covers weld nuts (hereinafter referred to as ‘nuts’) for general use in automobiles. 2, TYPES AND APPLICATION The types and application of nuts are shown in Table 1 Table 1 Types | Shape Pilot Pilot ae Hexagon Projection welding 1 Without without 2 Projection welding Without 3 With Spot welding 4 a © Copyright Sep. 2006 ISUZU MOTORS LIMITED Al Rights Reserved ops grlebeee ‘Sep. 25, 20062 ISUZU ENGINEERING STANDARD - STANDARD PARTS ISD-C12-001F 3. MECHANICAL PROPERTIES Nuts shall conform to the requirements specified in the following Tables 2 and 3 per property class of ISA-M-004Y ‘Mechanical properties of threaded fastener. 3.1. Property Class “Table 2 Property Class of Nuts Types Property Class A Hexagon | —= SN/8N C GN (M4 to M8) Square 5N (M10 to M12) o ON ii 5N 3.2. Mechanical Properties Table 3 Mechanical Properties of Nuts Property class SN éN aN | __ON Proof load stress MPa 500 600 soo | 900 HV Hardness (maximum) ae HRC. 30 Remark Maximum values of hardness of nuts shall be common in all property classes in order to weld. 4. SHAPES AND DIMENSIONS ‘The shapes and dimensions of nuts are shown in Attached Tables 1 through 4. 5. THREADS: 5.1 Threads shall conform to JIS B 0205-4:2001. 5.2 The accuracy of thread of a nut shall conform to 6H specified in JIS B 0209-2:2001 6. APPEARANCE 6.1 Surface defects of nuts shall conform to JIS B 1042:1998. 6.2 _ Nut overall surface roughness shall be 6.3 1 m Re specified in ISA-E-004Y. Threads shall be finished smoothly. 6.3 Nuts shall be free from burrs, flash, rust and other defects harmful in use. 7. MATERIAL Material of nuts shall be carbon steel containing less than 0.2 % carbon which meets the mechanical property requirements specified in Table 3. 8. FINISH No surface treatment is required. 9. MECHANICAL PROPERTIES TEST METHODS 9.1 Mechanical Properties Test Methods Nuts shall be tested for mechanical properties per 'SA-M-004Y. However, the projection of a weld, etc. shall be notified for proof load applying direction for nuts as be shown in Figure 1 {© Copyight Sep. 2906 ISUZU MOTORS LIMITED At Rights Reserved capt 22. canar See Fomor cuss Seiten no becgce To purest covnen cnmrnaraesatac3 ISUZU ENGINEERING STANDARD - STANDARD PARTS ISD-C12-001F (@) Hexagon and square nuts () T-shaped nuts SSS Mandrel Figure 1 Application of Proof Load Stress 10. PARTNUMBER Attached Tables 1 through 4 shall be referred to for part numbers. 10.1 The 10-digit isuzu part number of a nut shall consist of a [shown in Table 4, followed by a size number (nominal size x length) and a change suffix number. Table 6 Property class 8N, type A, hexagon 09110-524/5 09110-532/3 Property class 8N, type B. hexagon #00 #2402131 al pepe cnes eae S01i19916 [aaa S| acet09 ema leet Ami? st a ec ee dicen Remark : Functional numbers 90% * >- shall apply to d=M6 through M10, and 992% % >k- to d=M4, 5, 12. [Example of Isuzu part number) 11-4028 Functional number Size number Type A: Nominal thread diameter + 40, Type B: Nominal thread diameter + 20 Type C: Nominal thread diameter + 80 Type D: Nominal thread diameter + 60 Type T: Nominal thread diameter + 60 — Change suffix number {© Copyright Sep, 2008 ISUZU MOTORS LIMITED Al Rights Reserved pacts S212. ee, Sep.25, 2006 sEmattan, ear oe ere4 ISUZU ENGINEERING STANDARD- STANDARD PARTS _ISD-C12-001F 10.2 The Isuzu standard ‘Administrative Procedures for Assignment of GM Part Number’ 27-U-11 shall be referred to for converting an 8-digit GM part number to a 10-digit Isuzu one. This 10-digit Isuzu part number is referred to as “Modified GM part number’. [Example of Modified GM part number] $-24000128- Control number (8: Prefix indicating Modified GM part number) GM part number (8 digits) — Change suffix number 10.3 Use of part numbers. tsuzu part numbers shown in Attached Tables shall be used in engineering part lists other than the part lists which require modified GM part numbers (10 digits) ‘such as those for GM projects, etc. The modified GM part numbers (10 digits) in Attached Tables are shown for reference as used only in the engineering part lists requiring modified GM part numbers, 11. RESTRICTED AND REPORTABLE SUBSTANCES Restricted and reportable chemical substances shall conform to ISC-A00-008Y. 12, NORMATIVE REFERENCES The standards shown below shall be construed as part of this standard by making reference to them herein. For the standards, carrying their issue years, the editions of the years alone shall be deemed as constituting part of this standard but the revisions including amendments issued in the succeeding years shall not be deemed as so. For the standards carrying no issue years, the latest edition (including amendments) alone shall be construed as constituting part of this standard: ISA-E-004Y Surface roughness ; ISA-M-004Y Mechanical properties of threaded fasteners ISC-A00-008Y Restricted and reportable substances for parts JIS B.0205-4;2001 1SO general purpose metric screw threads-Part4:Basic dimensions JIS B 0209-2:2001 ISO general purpose metric screw threads-Tolerances-Part2:Limit of sizes for general purpose external and internal screw threads-Medium quality : JIS B 1042 : 1998, Fasteners - Surface discontinuities - Part 2: Nuts 13, OTHERS 13.1. This standard shall become effective from Oct. 10, 2006 on. 13.2 The previous standard ISD-C12-001E ‘Weld nuts’ revised on June 2, 2003 shall be superseded by this standard, Related Standards IsT-$013-002 Nut; Projection 27-U-11 Administrative Procedures for Assignment of GM Part Number JIS B1196:2001 Weld Nuts {© Copyright Sep. 2008 ISUZU MOTORS LIMITED A Rights Reserves coger ee es ‘Sep. 25, 20065 ISUZU ENGINEERING STANDARD - STANDARD PARTS_ISD-C12-001F Quantity Ceiling Functional Numbers Set Parts Attached Table 1 90911-402/3 NUT; PROJECTION, types A and B 99911-402/3 With Modified GM Type A Type B 90911-404/5 td aes Shown Together 8 tt 4, Application morcteaars Upper rows: Isuzu standard part numbers, Lower rows: Modified GM part numbers(shown in parentheses for reference) Type A 5N Part ape: ae Type A 8N Type B MBR125 | WiO«1 25 | MIT OS 810.25 i ti 3 75 cia 9 sn) | TEM) | Dimension 5 5 6 vo | -ee Tolerance 2075, 402 r [OF BY 0 in fb 08 08 08 08 19 10 © ae 08 08 08 08 12 12 J approximate z Z = Ti 3 5 “01 Eas 7 7 8 " 13 15 ypsA] os 05 08 8 08. gmx) bribes QIN a [aati gues [eeacbeanfn05 4 eee ae oS O71 oa OT G03 Type. i z i 13 15 wating [2°99 PRBS BT —5 n n if 3 bs Thickness | 08~20 | -08~20 05-26 | 73~52 [16-52 © Copyiht Sep. 2006 SUZU MOTORS UMITED Al Rights Reserved aod SIF. ep. 75, 2008 Nan tng perc ana to 6 SSS6 ISUZU ENGINEERING STANDARD- STANDARD PARTS _ISD-C12-001F Remarks 1. Thread chamfering diameter for type A top surface and type B top / bottom surfaces shall be sight larger than diameter ofthe thread root diameter “Thread chamfering diameter for type A bottom surface shall be equal to or greater than the extemal thread clameter +0.6 mm. The pilot bottom shall have a fat surface, Dee ee eee ee Ema Height incluaing welding points: (HK) for type A and (Hh) for type B 3. The details ofthe projection are not specified here, but shall be ina shape and dimension suitable for weld. 4. In case of using a nut of a size for which no part number is assigned in Attached table 1, quantity ceiling set parts standard of "NUT;PROJECTION’(IST-S013-002Y) shall be referred to. Application for using a new number shall be submitted in accordance with “The rules for quantity ceiling set pa ration” (270-R-01). © Copyright Sep. 2006 ISUZU MOTORS LIMITED All Rights Reserved 6.0f 12, Sep. 25, 2006 ‘Bolas rh Sh wigstna ita TBAT EE) -COWN OUNTAGTHESRACOii ISUZU ENGINEERING STANDARD - STANDARD PARTS |SD-C12-001F ‘Quantity Ceil With Modified GM Functional Number Set Parts Part Number Attached Table 2 90911-408/9 Shown Together | NUT; PROJECTION, type C 99911-408/9 Application (Before welding) Upper rows: Isuzu standard part numbers, Lower rows: Modified GM part numbers(shown in parentheses for reference) Part umpere | B14 ]BBETTADH=D ] 9097050 | BOOTTAOGED RTT AO] BOSTTADEST Done | oan a) | gousan | ous | gout Honda} ist [ ioeog nto [aera [ wiostae-[-Wine ta Ss; 4 3 8 eo oe] ah] tt ch] us eh] m0 2] v0 ah ¢ 30 | 20 | ao [us 2 | as ole 2 i a2 gy | a gh | 2 ah | os | es gdh feo a Cie) — as — ar gl] Soa | oo eR Cant) —s08-| 78 07a] coo | | 7 03~15 03~10 03~10 03~15. 03~15 05~20 7 ho Si me 10 10 10 ‘0 2 fi ca o 3 aa ma a & 0.28 038 038 0.49 055 0.59 Tasha pa Tah eRe 6 3 7 3 a 3 76-32 _| Re jemarks 1: Variation in height (Hh) including welding points in a single nut : Within 0.15 mm. 2. Thread chamfered diameter shall be the thread external diameter(d) + 1.5 40. 5mm. 3. Welding points are acceptable if they do not protrude from the side. 4. The details of the projection are not specified here, but shall be in a shape and dimension suitable for welding 5. Flash in the projection end shall be neglected in considering the tolerance for projection height ‘ty’ 6. In case of using a nut of a size for which no part number is assigned in Attached table 2, quantity ceiling set parts standard of ‘NUT;PROJECTION"(IST-S013-002Y) shall be referred to. Application for using a new number shall be submitted in ‘accordance with “The rules for quantity ceiling set parts operation” (270-R-01). re os~20_ | 08~20 | os~26 | 08~26 | 42~a2. © Copyright Sep 2008 ISUZU MOTORS LIMITED Al Rights Reserved era TQ Base ene ean et os8 ISUZU ENGINEERING STANDARD - STANDARD PARTS _ISD-C12-001F Quantity Ceiling |{ With Modified GM eiiiciionsl Number Set Parts. Part Number Attached Table 3 90911-406/7 Shown Together _| NUT; PROJECTION, type D 99911-406/7 A Application (Before welding) R R BS oo aaa a g Upper rows: Isuzu standard part numbers, Lower rows: Modified GM part numbers(shown in parentheses for reference) Part numbers sor aoneoe ap Ce EE uo gh | #0 gp [m0 yo wo [me 2 | oa 2 4 75 eto een [ieee Ci (Ref) 05 160 782 aS C2 (Ref) 405 150 165 195, f 05=20 05~20 05~20 h eo 10 10 13 04 04 04 049 056 08 Mang pan (oh ey iw ° 11 8 Thickness O8~56 08-36 08=36 Remarks | Variation in height Fh) including welding points ina single nut: Within 0.15 mm. 2. Thread chamfered diameter shall be the thread external diameter(d) + 1.5 0.5mm, 3, Welding points are acceptable if they do not protrude from the side. 4. The details of the projection are not specified here, but shall be in a shape and dimension suitable for welding 5. Flash in the projection end shall be neglected in considering the tolerance for projection height ‘h’ 6. In case of using a nut of a size for which no part number is assigned in Attached table 3, quantity ceiling set parts standard of NUT;PROJECTION*(IST-S013-002Y) shall be referred to. Application for using a new number shall be submitted in accordance with "The rules for quantity ceiling set parts operation” (270-R-01). {© Cooyright Sep, 2006 ISUZU MOTORS LIMITED Al Rights Reserved eee BOF I ne Sep. 25, 20069 ISUZU ENGINEERING STANDARD - STANDARD PARTS 1SD-C12-001F Quantity Celing Set Parts Attached Table 4, Functional Number NUT; WELD, type T 90911-42 With Modified GM eee Part Number ‘Shown Together sige Application renee! asics A ‘Approx. 120° D LAS ‘Approx. 120° ? i Upper rows: Isuzu standard part numbers, Lower rows: Modified GM part numbers(shown in parentheses for reference) Part numbers | 9991142650 9091142060 | 9091142680 | 9091142700 (6240091590) | (@940091600) | (8040081610) | (8040091620) msx08 | Mexto | Mex1.25 | Mi0x125 24x07 [261.0 | 28e10 | 3281.2 B 1220.25 1480.3 1940.4 [Dimension [6.5 70 85 40 Tolerance |__ +04 205 206 > Ppimension | 62 78 95 12.5 +03 * Tolerance a we 42802 1,640.25; 2403 D, ae | i 9 fm 13 Hy Po 08 08 08 12 ti 0.42, 0.45 0.49) 056 mating [do “3° 7 9 " a3 art (ef) | Thickness | 0.8~2.0 08~26 12~32 Remarks 1. The number of complete thread ridges shall be 4 pitchs or more. 2. Thread chamfering diameter shall be slightly larger than the thread root diameter. 3. In case of using a nut of a size for which no part number is assigned in Attached table 4, quantity ceiling set parts standard of *NUT;PROJECTION’(IST-S013-002Y)shall be referred to. Application for using a new number shall be submitted in ‘accordance with "The rules for quantity ceiling set parts operation” {© Copyright Sep. 2006 ISUZU MOTORS LIMITED Al Rights Reserved cog ta SOF Ne ne, maple cee10 ISUZU ENGINEERING STANDARD- STANDARD PARTS _ISD-C12-001F Annex A (For Reference) Welding of nuts 1, Recommended distance ‘L’ from plate to nut is shown in the following Reference Table 1. Reference Table 1 Nominal | Hex, Square | T Shape Tess M5; 200 M6 z we $200 M10 $250 Loz 2. Welding Conditions Nut adhesion. strength and accuracy in threads after welding depend on the following conditions: (1) Shape and volume of welding points (2) Thickness, shape and surface conditions of mating steel sheets (3) Capacity of welding machine, welding current, applied pressure and welding time Welding conditions for each nominal thread diameter and steel sheet thickness are shown in Reference Table 4 in determining optimum welding conditions. Sheet Wielding machine 3, Push/Torque Separation Strength (excerpt from JIS B 1196:2001 Reference) Remark This strength shows values (for reference) of strength needed in order to tighten parts of the external thread and can be value of higher strength where nuts should be welded on the most suitable condition. 3.1 Push separation strength and the test method (1) Push separation strength Push separation strength when a nut is tested using the method specified in the next subclause 3.1 (2) is given in Reference Table 2. The welded assembly is deemed satisfactory even if the welded part is deformed in the push separation test when the load at the test is no less than the relevant value given in Reference Table 2. Reference Table 2 Unit: kN Nominal thread ra 5 6 8 | 40 12 diameter (mm) Push separation | ear 3.24 3.24 3.24 373 | 603 | 603 Remarks 1. Push separation strength ‘F’ is obtained from the following formula: F=Sxnx o ‘where S: cross sectional area at the root of one welding point 1: number of welding points in a single nut (For S and n, median values of the standards for type A hexagon weld nuts are used in calculating the strength.) o : tensile strength of welded part (0 =294 Nimm*) (2) Push separation strength test method _ JIS B 1196:2001 ‘Weld Nuts’ Reference shall be referred to. 3.2 Torque separation strength and the test method (1) Torque separation strength Torque separation strength when a nut is tested using the method specified in the next paragraph 3.2 (2) is given in Reference Table 3. The welded assembly is deemed satisfactory even if the welded part is deformed in the torque separation © Copyrignt Sep, 2006 ISUZU MOTORS UMITED All Rights Reserved Sok 109842 oer Sep. 25, 2006W ISUZU ENGINEERING STANDARD - STANDARD PARTS _ISD-C12-001F test when the load at the test is no less than the relevant value given in Reference Table 3. Reference Table 3 Unit: Nm Nominal thread diameter (mm) a | 2 uo iB 4 | 5 Torque separation Sen ah 127 127 155 | 20.5 373 422 Notes 1. Torque separation strength Tis obtained from the following formula: T=Sxnx ¢ xb where S: cross sectional area at the root of one welding point 1n: number of welding points in a single nut LL: distance from thread center to welding point (For S, n and L, median values of the standards for type A hexagon weld nuts are used in calculating the strength.) +: shear strength of welded part ( ‘x0.7=294x0.7=206 N/mm?) (2) Torque separation strength test method JIS B 1196:2001 ‘Weld Nuts’ Reference shall be referred to. © Copyright Sep_ 2006 ISUZU MOTORS LIMITED All Rights Reserved. 11,08, 12 Sep. 25, 2006 ee we Ser Gite becanen roar cov aurngrasinnce12 ISUZU ENGINEERING STANDARD -STANDARD PARTS _ISD-C12-001F Reference Table 4 Welding Conditions for Nominal Thread Diameter x Steel Sheet Thickness. (Excerpt from JIS B 1196 : 1982 iding conditions: Types | thickness | — Current Pressure Weld time mm A EN Ki Hz We] 08 710,000 5 Botts | ms | 08~1.0 | 13,000~14,000 |245~3.42 {250~350) | 7~18 ms _| 1.0 41,600 2.06 {210} 40 MB | 1.0 15,000 Tie~t77__{120~180} | __8 Ms | 10 11,000 2.06 10) 6 ms | 10 41,000 2.06 10) 6 m6 | __4.0__| 14,000~14,200 | __ 2.16 20) 40 a lat 16 48,000 2.75 30=40 2 168 45,000 2.94~3.53, 10 = 18 14,000 3.92 40 5 18 44,000 3.92 40 8 16 43,000 147 19 5 18 | 15,300~15,400 |_2.35 1 iz 18,000 5 I 30 Mio] 23 | 15,000~16,000 | 2.94~3.54 (300~360)| 10 mio] 23 46,000 4a (450) 19 Mio] 23 16,000 4ai {450} 40 mio| 23 | 16,100~16,300 | __3.63 370) 40 ME 7.0 | 10,000~12,000 | 1.16~208 _{120~270} | 6~ MB] 10 111,000 2.08 210) 8 Ms | 1.0 191800 221 225) 8 Mp | 10 196 t200} & Mp | 1.0 196 200} 40 MBS} 10 2.94 300} 4~5 M5 | 10 216 1220) 3 Ms | 10 2165 1270} io ms | +0 1.96 200} 8 MB | 10 | 10,000~12,000 | 1.16~208 {120~210} |_6~10 Me | 10 11,000 2.08 (210) 8 Me | 10 13,800 2.94 300} 6 Ms | 40 41,000 284 300) 5-6 Ms | 10 11,000 2.06 f210) 8 Me} 190 44/500 314 320) 4 Ms | 10 13,000 294 300) 5 Ms | 10 14'500 216 (220) 5 me | 10 13,100 275 280) io Me | 10 14,000 245 250) 5 2 | Me] 10 14,000 2.45 250) 8 2 |e] 10 40,000 1196 {200} 14 S Le] 10 | 14,300~14,400 | 2:16 220) 49, § [MB] 10] 44,300~14,400 16 0} 1 3 | me] 10 10,000 2.94 300} 10 & | we} 10 15,000 314 320) 4 Mp | 10 14,000 324 1330) 8 Me | 1.0 46,000 2.26 230) 7 MB} 10 44/800 363 370) 19 me | 1.0 44,000 2.45 250) 5 MB | 10~20 | 13,000~16,000 | 204~353 _{300~360} |__8~10 Mp | 16 | 14,300~14,400 | |" 2.16 (220), 10 Ms | 216 | 14/000~18/000 | 3.14~412 {920~420)| 7~10 Me | 16 9,000 2.70 (275) 18 MB | 03~23 14,500 2.94 {300} ri MIO, fT T4000~ 14 3.43 (350), g Mio| 216 | 16,000~20,000 | 3.63~4.90 {390~S00)| 9~13 mio} “1.6 21,000 3.78. {385} 2 [MI0-|-20~25 | 13,000~17,000 | 294~412 —{a00~420} | ~10 Mio | © 20 15,500 444 (450) 10 Mio| 20 13,000 47 1480) 6 Mio| 20 15,500 444 1450) 40 MIZ | T2=25-| TS O00 18 000 | 33412 —{o60~400} | TOF Miz| 23 19,000 5.88 (600 14 mi2|__23 19,000 5.88 1600) 44 (© Copyright Sep. 2005 ISUZU MOTORS LIMITED All Rights Reserved 212 we, Sep. 25, 2006