rau BAKER Centrilift TABLE OF CONTENTS HUGHES ENGINEERING SECTION CONTENTS PUMP SELECTION DATA 1 EQUIPMENT COMBINATION IN VARIOUS CASING SIZES API DIMENSIONAL DATA- TUBING. 3 API DIMENSIONAL DATA- CASING 4 FRICTION LOSS IN API TUBING (U.S) 5 FRICTION LOSS IN API TUBING (METRIC) 6 PUMP & GAS SEPARATOR SHAFT HORSEPOWER LIMITATIONS 7 8 9 0 SHAFT HORSEPOWER LIMITATIONS PUMP HOUSING PRESSURE LIMITATION & FLUID VELOCITY CABLE VOLTAGE DROP 1 MAXIMUM RECOMMENDED CABLE LENGTH FOR RELIABLE MOTOR STARTING 11 KILOWATT-HOUR LOSS IN CABLE 12 CABLE REEL CAPACITIES 13 AMPACITY CHARTS FOR POWER CABLES. 14 API GRAVITY CONVERSION TABLE 18 ELECTRICAL TERMS AND DEFINITIONS 19 USEFUL FORMULAS 20 CONVERSION FACTORS 22 TEMPERATURE CONVERSION TABLE 24 FUNDAMENTAL UNITS OF LENGTH, AREA, VOLUME AND MASS: 25 SEAL HORSEPOWER CONSUMPTION 26 WELL DATA SHEET (blank) arZee - PUMP SELECTION DATA BAKER _ Centrilift HUGHES 60Hz (BPD) 50Hz (M'/D) Series| Type Rate @ Best Operating Rate @ Best Operating Efficiency Range Efficiency Range 338 0¢750 750 560 1000 99 73 182 6800 750 550 950 99 73 126 C950 950 600 1300 125 79 172 C1000 950 600 1300 126 33 172 C1250 1200 950 1700 158 126 225 e220 2300 s000 2760 305 432 366 062500 2400 1200 3100 318 159 an 400 FS400 400 250-880 53 38 70 F8650 650 520850 86 69 113, FS950 940 700 1200 425 83 458 81200 1200 900 1820 159 ig 201 FS1650 1620 1200 2100 215 159 278 F480 450 200 625 60 26 83 FO850 630 450 800 83 60 108 £0925 300 700 1150 19 93 4182 FC1200 1140 900 1550 1st ng 205 FC1600 1660 1000 2100 220 132 278 FC1800 1800 i000 2500 238 132 331 C2200 2300 4500 2800 305 199 ant C2700 2650 1800 3300 351 198 503 FC4300 ‘4300 3200 5400 570 424 715 C5000 5600 3600 6800 742 azz got FCNPSH 3650 250 4750 484 33 629 513 @se300 2450 1500 3000 328 199 397 Gcr150 1180 750 1500 186 98 98 go1700 1800 1300-2300 238 172 305 GC2200 2200 1500 3000 291 199 397 Gc2900 2800 1500 3500 sri 199 464 663000 2900 2200 3600 384 201 477 GC3500 3600 2200 4400 477 oat 583 C4100 +4000 2500 5000 530 331 662 668100 6300 3650 8100 835 484 1073 G¢8200 8000 4400 10000 1060 583 1325 610000 9500 4400 12000 1259 583 1500 GGNPSH 7600 50011500 1007 66 1524 562 kc12000 +2000 9500 14500 1590 1259 3921 C1500 414500, 1126018750, 1921 1490244 C1600 16000 11250 20000 2120 14902650 20000 49000 17600 24000 2517 2318 3180 675 Ho7000 ‘6800 45009000 801 596 i192 HE3000 8800 6000 11500 1168 795 1824 H12000 11500 7500 15000 1524 994 1987 He19000 194co 42000 24500 2570 4500246 HG27000 28000 29500 33600 3710 3134451 HC35000 36000 3350046000, 4768 4438 6094 875 14600 21000 1930027500 2783 13653643 18700 24500 12700 32200 3246 teas 4266, 1025 JAT100 38500 19200 45900 4836 2544608 481300 43000 49900 58800, 5697 26967803 NOTE: Catalog pump curves represent the performance measurements of a standard tloater or fixed impeller centrifugal pump. Performance curves for nonstandard pumps Le., compression pumps, AR pumps, tapered pumps, elc., can be requested at the Centrilit location of assembly,Wau BAKER ili EQUIPMENT COMBINATION Aiehes Centrilift IN VARIOUS CASING SIZES ‘aS ROWS CABLE SCE GRECO MINENDED ae weiont | eQuemenr semes APmLICABLE WITH vaRIOUS TUBING 81265 (0.0) cASING BT ERTERNAT ia 00. AL UPSET. NoN-UPSET uot | xom | woror | secnow | ume [au Law [au lam tae law lew [ow [> Te pas |e t 7 crummy | aos | ase | os ae we fot 1 csemen | azo | 253 | ar54s0 | seo | xem fo | 6 a] - 135 | 230 sfe]-efal- wr | mo yeas [aes [seme Po pe pp pe eazy | 260 | ase | asain [asearosta] smamnsio] + for fom fox foe | os (irra | 200 |e efor fa fadadas 230 | 31 | siasne stata tata ds af moo [269 Rea Ppt wo | 253 ose |v ty | tt caamny | sr | 502 rfPafafadads zs | see | sass | oo | ome fo for for faa fa fa da causa | ato | oss | sisaso | ssaaoo | sso for for for for for fa fa foe woo | sea |seesszrs| sizes forsee] 1 fo foo fos fos fo fa fo | seo | a5 rfafafada r fad a TT cerasin | 470 | 699 | at5450 | sanaq0 | aseao | + 4 1 4 1 1 1 a] 00 | 04 Jorssszres| sisers |oissseos] 1 fox fa ]os fa fa fata je mo | os rfadadafadedadada pos | we rea tatita ts ti tia ta wir] aes Pee? a cers | ser | as | srsaso | sseaoo | ssosrsers| a foo | os fos bs fa ta ta da wie | an | Waid | saassaree| sroereers] aaeacosiat 1 P+ + 1] pt osvainy | 60 | 75 oommeed «fs | + 1s bi ba pa ta Install 450 series motor, 400 series pump in 5 ¥," casing only with speciat motor lead extension, Consult ‘your sales roprosentative. Recommend installing this size round cable with four joints of smaller diameter tubing immediately above pump, = Insta flat power cable only, + Can only be used with flat cable unless 2" integral-thread tubing is used,L API DIMENSIONAL DATA - TUBING Bane Centrilift HUGHES CASING AND TUBING SIZES AND CAPACITIES Nominal Weight Per Inside Barrels Per Gals. Per Size (0.D.) Linear Foot Diameter 1000 Ft. 1000 Ft. 2 2.375 4.65 1.995 3.869 1625 au, 2.075 654 2aat 5.793 243.3 3 3.500 9.25 2.992 8,704 305.5 4 4.500 12.68 3.9se 15.23 639.6 5%, 20.00 4778 222 931.3 oy, 20.00 6.069 355 1493 7 23.00 6.366, 39.4 1653 7, 24.00 7.025 48.0 2013 ev, 32,00 7.921 60.9 2560 36.00 8.921 77.3 3247 10%, 40.50 10.050 984 ata 1% 47.00 11.000 1178 4996 13%, 61.00 12.515 152.2 6390 16 65.00 15.250 225.9 94g0 ‘The above table is supplied for a quick reference to casing and tubing sizes and their maximum allowable flow rates.au BAKER ili - AKER Ag Centrilift AP! DIMENSIONAL DATA - CASING WEIGHT weicnT OUTSIDE PER INSIDE DRIFT OUTSIDE. PER DRIFT DIAMETER LINEAR FT DIAMETER DIAMETER DIAMETER LINEAR FT DIAMETER DIAM (INCHES) (POUNDS) (INCHES) (INCHES) (INCHES) (POUNDS) (INCHES) (INCH: 418 9.50 090 3.965 85/8 24.00 5.097 7972 10.50 4.082 3.927 28.00 8.017 7.892 11.60 4.000 3.875 32.00 794 7.196 13.50 3.920 3.795 36.00 7.700 15.10 3.826 3.701 7.600 5 150 4.360 4435 7.500 13.00 4494 4.369 781 7.386 15.00 4.408 4.283 9518 9.001 B8S 18.00 4.276 4151 8.921 8.165 21.40 4.126 4.001 8.835 8.679 2.20 4.084 3919 8.755, 8.509 2.10 4.000 3875 S681 x28 san 14.00 s.o12 age? 8.535 8.379 15.50 4.950 4.825 103 10.192 10.036 17.00 4.892 40.50 10.050 9.804 20.00 478 45.50 9.950 9.704 23.00 4.670 51.00 9.850 9.604 26,00 4.548 55.50 9760 9.604 35.00 4.200 60.10 9.660 9.504 6-58 20.0 6.0409 65.10 9.560 9.404 24.00 5.921 Lai 42,00 Tosa 10.928 28.00 s.701 47.00 11.000 10.84 x200 8.675 54.00 10.880 10.72 7 17.00 6.538 60.00 10.772 10.616 23.00 6.36 er 48,00 17s 12889 26.00 6.276 54.50 ies nase 29.00 o.1ka 61.00 rss base 32.00 6.094 5.969 68,00 2415. base 35,00 6.004 5.879 72.00 17 pas 38.00 5,920 5.195 16 65.00 15.250 15.062 1s 24.00 7,052 6.900 75,00 15.124 196 26.40 6.969 6a 84,00 13.010 He 29.70 0.875 6.730 is-sis 87,30. 11758 17.567 35.70 6.765 6.040 20 94.00 19.124 1x96 39.00 6.625 6.500 106.50 19.000 Is936 42.80 6.501 5.376 133.00 18.730 Ins 45.30 6.435 47.10 6.318 For additional information, see AP! Bulletin 5C2, "Performance Properties of Casing, Tubing and Drill Pipe, Table 1"FRICTION LOSS IN A.P.I. TUBING (U.S.) Centrilift Based on Hazen-Williams Formula. y. ae For vate 8.0.10, 1eR SHB BER SEED leno) 94 (0 ipo to yea) FHCDD'=2.088 ( 102)" O°, fi “% gS = BS ae S53 8 ee * +8 ge8 8 8 358 9 ° Soe 8 ° of g32822 8 g Bsse88 8 8 8 e = Buign $0 1984 000'} 19d 1894 Uj SsO7 YONIFRICTION LOSS IN A.P.I. TUBING (METRIC) Based on Hazen-Wil : 100 QoQ 1p, #8658 * 2 2 o = & & - g 3 : ° » 2 2 338 bog © 538 o 2 5 0 & S gasegege 8 Buign Jo sieiey 000'| Jed SaIeWV U} SSO) UONOUA erenewr oo MePUMP & GAS SEPARATOR SHAFT HORSEPOWER LIMITATIONS LA BAKER HUGHES SHAFT HORSEPOWER LIMITATIONS 60 HERTZ (50 HERTZ) Centrilift Stage Type | Shaft Diameter Standard Intermediate | High Strength GoHz SoHz | Gonz SOHz | Gonz SoHz [po 800 oeas" ee) Wa Wa Tie aT or Wa Joc 1000 0.625" (6i8") NA NA 110 91 NA NA [Do 1250 0.625" (616") NA NA 110 31 WA NWA Joc 2200 o.sa9" (11/16") ez = 135 «| 197,184 | 24020 Joc 2500 Joes" (11716") 162 135 197 te4 | 240200 feo 450 0.625" (518")| 85 70 110 91 NA NA Fc 650 (ane) 162 198 | 197 tea | 240200 Fc 025 162 196 | 197 184 | 200 200 Fc 1200 lo.gaa" (11/16") 162138 197 tea | 240200 Fc 1600 lo.gaa (51/16") 162 198 | 197 = tea. | 240200 Fe 2200 o.680 (11/16") 162198 197 ted | 240200 Fc 2700 long" (11716' 162135 197 164 | 240200 Fc 4300 0.875! (718) 360-300: | 400 340 | 550 as, Fc sooo 0.875" (718") 360 300 | 403-380 | 550 as FS 400 oes" (11/16") 162 195 | 197 = 184 «| 240200 FS 650 o.sag" (riv16%) 162 195 | t97 = 64 «| 240200 FS 950 o.ca9" (riri6") 162 195 | 197184 | 240200 FS 1200 o.6aa" (11/10%) 162138 197 64. | 240-200 FS 1650 o.cs9" (r1/16%) 162 135 | 197 16a | 240 200 jac 1150 o.e7s (7i8") 360 300: | 409, 0 | 550 ae, icc 1700, 0.875" 7/8") seo 300: | 409,«S 0 | 550 as, icc 2209 0.875" (718%) 360 300: | 408, 0 | 550, jcc 2900 0.875" (718%) 360-300: | 409, 0. | 550 a, 1ec 3000 o.a7s* (710%) 360 goo | 409« 0 | 550 a, jcc 3500, lo.875" (78) aco 300: | 409-0 | 550 as, jac 4100 o.875" (7/8") seo g00' | 409-340 | 550 a, jac 8100 Jo.s75" (718") 360 300 :|| 409, to] 5500, lec 8200 o.875" (718") seo a00' | 409, 0. | 550 as, }ac10000 o.875" (728) 360 300: | 409, a0 | 550 0a Jas 2300 o.875" (718) 360 300 | 409 ato. | 550 aa. Ke 12000 + 1a9° (1-316) Na ona | 1017 a7 | Nw NWA ike 15000 + 189° (1-3716") NA wa | 1017 a7 | NA WA KC 16000 stag" (1-3n6") NA ona | to17 a7 | NA NA 1c 20000 198° (1-3/16") NA wa | 101747 | NA WA tic 7000 + 189° (1-3/16") NA wa | 1017 a7 | NA NWA ic 9000 1 189° (1-3/16") NA wa | 017 a? | NA WA Ho 12000 + 199° (1-9110°) NA wa | to17 a7 | NA WA He 19000 1.189" (1-316) NA wa | 4017 a7 | NA NWA Ho 27000 19° (1-916") NA wa | 4017 847 | NA WA Hc 95000 1.180" (1-3116") NA oA | 4017 a7 | NIA WA 14 600 + 19° (1-3716") NA wa | 4017 a7 | NA 18 700 1.189" (1-316") NA WA | 4101787 | NANA JA 1100 1.500" (1-172") NA NA | 45004260 | NIA NIA lye 1300 1.500" (1-112") NA wa | 1600 1250 | NANA 398 AGS - NA N/A 110 91 NA NIA 400 AGS NA NIA 197 16¢ | 240 200 S13 AGS NA wa | 409 340 | 550s.| BAKER __ Centrilift HUGHES ~O SHAFT HORSEPOWER LIMITATIONS Shaft Horsepower Limitation at Various Operating Frequencies 15 14 13 |—-—-. 12 Mw 10 Horsepower Mul o 10 =2 ©6805 wD Frequency To obtain the limitation at operating frequencies other than 60 Hz., multiply 60 Hz HP rating from page 7 or the table below by factor in above graph. EXAMPLE: — Determine maximum loading for GC3500 Intermediate Pump Shaft operating @ 70 Hz. Max. rating (pg. 7) = 409 HP x 1.17 (above graph) = 479 HP @ 70 Hz. SHAFT HORSEPOWER LIMITATION. SERIES wz | 338 | 375 | 400 | aso] sia | 54a | 562 | 675 | 725] 875 Seal eo] a7 287 550 1145 2000 Standard 50 | (142) (239) (458) (955) (1668) High Sirength] 60 | 270 460 00 1500 50 | @26) (382) (665) (1251) Motor 0 247 422 714 1524 Standard 50 (208) (951) (695) (1272) High Strength] 60 940 50 (73) NOTE: Referto information above for HP limitations at other frequencies.HOUSING PRESSURE LIMITATION \ a & FLUID VELOCITY Centrilift PUMP HOUSING PRESSURE LIMITATION PUMP SERIES 338_| 387 | 400 | 513 | 562 | 675 [975 | 1025 PSIG 4310 | 3000 | soz0 | 4970 | 3510 | 2680 | 4315 | 3054 375 Series Motor Fluid Velocity For Various Casing Sizes Velocity of Fluid Passing Motor (FTISEC) Volume of Fuld Passing Motor (6°D) BPD oO 500 100015002000 250030003500) MPD 0 80 159238 318307 477 556 9eanae Centrilift OLTAGE DROP AKER, Centrili CABLE V 60 For temperatures other than 77° F (25° C) multiply graph reading by the appropriate temperature factor below. 40 20 Cable Voltage Drop Per 1,000 Feet (305 Meters) of Cable @ 77° F (25° C) s 0 2» 40 «0 80 10 120 Amperes ‘Temperature Correction Factors (TFC) table based on Conductor Temperature (“F) and the following: TCE = 1 + 0.00214" F - 7) Temp. °F °C) | Multiplying Factor_| Temp. °F (°C)_| Multiplying Factor_| Temp, °F °C)_| Multiplying Factor 100 G8) 1049) 170 07) L199) 240 (116) 1.349) 110 (43) 1.071 180 (82) 4.220 250 (121) 1.370 120 (49) 1.092 190 (88) 1.242 260 27) 1.392 130 ($4) 1B 200 (93) 1.263 270 (132) 1 140 (60) 1.135 210 99) 1.285 280 (138) Las 150 (66) 1.156 220 (04) 1.206 290 (143) L4s6 160 7, 1178. 230 (10) 327 300 159) Lavy 1. Determine voltage drop from chart above, 2. Determine conductor temperature from applicable ampacity chart (pp 13-16) 3. Use table above (or formula) to determine Temperature Correction Factor, 4, True Voltage Drop = Chart Voltage Drop multiplied by Temperature Correction Factor 10Centrilift ae 10.Amps M Awe a 1 Amps Max. mn Amps Mas, Awe 46 400-600 800 100 200 1 MAXIMUM RECOMMENDED CABLE LENGTH FOR RELIABLE MOTOR STARTING 10 HORSEPOWER ns, the cable size (AWG) should be properly matched with “40 50 60 80 the motor (nameplate) volts and cable length. This chart will help to quickly estimate both. 20 1 g 222 ¢ 2 222 = 8 z= gif=2 = = 2 2222 2 5 2 883 & & 2 28235 & = LONGI a1avo HLDNaT aIAVD IDNA ATV, 18. OQOT IND 94 TEA. 4 OOS 59 TIN) AID ADRIINS JO 199) YG NILA TY OSE YE HS 1OIOW AH OS “AYN To help assure best starting condi euonyppe ‘sie su age jo sjunous Sddns soiod play ru moUy 1 Y7S1U9)27g02 poH04 pu s9moda.. 128949 ut uoHEUUXOLdde y>IMb wa3,000 2,500 2,000 Meters) of Cable @ 77° F (25° C) 1,500 1,000 KWH Loss Per Month Per 1,000 Feet (30: AWG. 46 KILOWATT-HOUR LOSS IN CABLE For temperatures other than 77° F (25° C) multiply graph reading by the propriate temperature factor below: 0 20 40 60 80 100 AMPERES ‘Temp. °F CC) | Multiplying Factor_| Temp. °% °C) | Multiplying Factor _| ‘temp. °F @C)_| Muniplying Factor 100 (38) 1049 179 a7) 1.199) 240 (C116), 1349 110 (43) 1071 180 ($2) 1220 250 (121) 1370 120 (49) 1.092 190 (88) 12 260 (127) 1392 130 4) Las 200 (93) 1263 270 (132) 1a 140 (60) Lass 210 99) 1.285 280 (138) 14a 150 (66) L136 220 (104) 1.306 290 (143) 1as6 160) Lays, 230 (110) 1327 300 (159) 1aT7 12 Note: Refer fo Ampacity Charts for Power Cables to determine conductor temperatureaaa mi CABLE REEL CAPACITIES BAKER Centrilift CENTRILIFT [CABLE REEL CAPACITIES in. [ow Tin Tm [in [mT in [ow [ins [Tw [io [ow Nominal Reel Size so |i27| 6 [ise | 7e [198] ss [ers| 90 [zo] 6 | ese Flange Diameter so _[s27| se | tee | 7e [ise] es [ere[ 90 [ees] es [evs Drum Diameter ao [re | "36 | 91 | 42 [aor] «2 [ror] ae [tor] ae | ror Traverse Width 40 [voa| 40 | 102 | 57 [rast s7 [tes] ss [res] eo | 152 Overall_Width 46 [v7{ as [7 [es [res | ea [rea] er | res{ ee [ars [ROUND CABLES PN ee [Te [ee [ow [en [em [re [we [ee [ee] | 7eaiifawsawc| 1650| 503] seo] 1085] 760] 2013] 9an0| ensal 11200] sata] 13800] 4208) 7osiz|aveawo| 1860[ se7| sero] 1192 S200] zavul 10600] 3251] 12600} sao] 15600] 4755] 7608e|mvaAwe] 2490] 759] S220] _1s91f 10900) 33221 14100] 4207] 15400] «604| 20700) 6209] 7609s |aiveawG| 2980] 908] 62so 1902} 13080] aoa7] 16900] 5181] 14200) 560] 24a00] r5s9] [centriine GEN| resoa|suviawe] terol aot] aseol10a0 7100) 2168] 9170] e706] _oasa] 2002] 12800] 4115) 7ss07|sAVBAWG| 1790] S46] 8760] 1146] revo 2403] 10100] 3078] 11100) 9483] 15000] «579 7ozs|swvaawc| 2160] 656] 4530 1361] 9500) 2695] 12200] 3714] +3300] «054| 1000) saa] rezat|sxveawG| 2530] 771] 5310] 1618] 11100) 963] 14300] 4356] 15600] 4755] 21100) sat Centeitine CEE[7e401]xv1AWG] toro] 491] ese] 1030] 7100} 2164) e170) 2796] _oasol 2002] 13500) 4115) 76400] siVBAWG] 1790] 646| 9760] 1146] 7e00] 2403] 10100] a07e| 11190) 3383] 15000] 4572] 75236) 5kv4AwG| 2160] 656] «630 10x] osoa] 2898] 12200] a7 16] 1a900] 4054] 18000] satel 76284] GANG] 2530] 771] sa10| 1614] 11100] aaea] 14300] aae6| tse00] 4755] 21100) say iGentiiine GEB| 75302 [sKv 1AwG] 1540] eo] azao] a4] 6790) 2060 e780] 2676] 9550] 2011] 12000) 320) Tes0ifsw2anGl x710l sex] s6s0| 1004] 7530] 2203] 9740] 2969] 10600) 3231| 14300) 450] resco] skveanG] 2050] 625] «srof 1373] 90s0| 2752) 11600] asael 12700) sari] 17100) Saiz FLAT CABLES lCentriine CPN] 7Sa1s[aiviawG] 290] 72a] sovo] i527] 1os0s] sa00] 12600] aves] vae00] s0za] DoooN] Hoad) 7e4telaw2anG| 2000 e14| 8570x699] 11700] 9568) 15100] 4602] 14700) aaao| 22300] 6797 7e08e|siv4 AWG] 3070] 936] 6450] s9ee| +4600] 4450] 12800] 5700] t9000] 579s] 25700) 7833 76087 [a6 AWG] 3610] 1100] 7540] 2298) 15000) 4416] 20s00| cea) 22200] 6797] 20200) 8205] [Gentiiine GEN] 76a05[sav tawa] 1900] S79 soaol 12s] _aasol 2545] 10800] 2202] 11900] 598] 12000] «aac! 7oava|siv2 ancl gogo] 634] 4360] 1320] 9200] 2804] 11800] 3508) 12900) 4932] 17800] saa 79280[siv4AWGl ea00l 731] Sogo] 1533} 10550) 3215] 13600] «14s) saa00] ase} P0100) 6126) [Genta zeae |siv 1 awa] e1t0{ 643] 4430] 1520] 9330] 2544] 12000] 9657] 13100) 2993] 17709] sas) 76087 [sive AwG| 2320] 707] 4870] 14eal 10260) 3127] 19200] «02a) 14500] aata] 19500) 593 75888] skv AWG] 2760) eae] sao} see] +2200] a748] 16700] 4705] 17100] 5212] e000) 707 [Gentine CEL] 76542] svi AWG 3812) 1070) 6500) 1087 Test] save awe 4ozel 1228] 7500) 2208] 76540] sev AWG | 183] 1580) S000) 2438] Cable Ree! Weight size [iss | Ke size [iss | Ke Sof s35f 152 #3] 1023] 46a 6a] 455] 208 ‘oa)_970) aaa] val esol 267 26] 1935) 05] veo] sao 301 4 cable” CEL_& tootage Ie production fongth 13Centrilift AMPACITY CHARTS FOR POWER CABLES WELL TEMPERATURE vs CURRENT ‘TAWG SOLID, ROUND CABLE 160 140 g ie = 100 5 G a 8 | re 60 tin 40 ‘ \ \ "HE rl \ | \ Ce a i MAXIMUM WELL TEMPERATURE (’F} WELL TEMPERATURE vs CURRENT 7 AWG SOLID, FLAT CABLE 160 — a ae See Dip p80 140 SS R120 é 2p he = 100 5 ow & Ya Ya Yel DD a ge eat ee ea 0 40 ; ; v4 Hl \ \ \ \ 1 toy Ty 120 M0~S«GDSC«HB.SCSC*«OSCSC«SSCSSC SSC (MAXIMUM WELL TEMPERATURE ('F) 14le ye, AMPACITY CHARTS FORPOWER CABLES © BAKER. Centrilift WELL TEMPERATURE vs CURRENT #2 AWG SOLID, ROUND CABLE 160 140 28» [OMe =m & 100 < i & wo 60 “e = “0 “AAT Tit \ \ \ a a WWAXIMUM VELL TEMPERATURE () WELL TEMPERATURE vs CURRENT #2 AWS SOLID. FLAT OROLE 160 a oS es pf] SSS hard Rt @ 120 fee ren g a alr a She 2 apie. pa pe. é g 0 RQ £ 5 3 0 Ye aN ” area vB \ \ \ Tee ee eet epee 7214016080 B00 220240 — B00 — B00 MAXIMUM WELL TEMPERATURE (°F) a 15eaten Centrilift AKER, Centrilii AMPACITY CHARTS FOR POWER CABLES WELL TEMPERATURE vs CURRENT 4 AWG SOLID, ROUND CABLE. 160 40 | SSS ad. @ 120 20 eee i—— eat 7 ee el 2 SSS =< B 00 or E & 8 60 a O 2 2 +} 3—+-8_+8_13__1% 8. \ T a a a a ae) MAXIMUM WELL TEMPERATURE (F) WELL TEMPERATURE ys CURRENT Bi AWG SOLID, FLAT CABLE 160 — 140 q 120 = SS —— : = —-— 2 SOFA Eom 5 SSS SSE cert to fo SS ‘um —| s a 3 LP 0 p80 SP 880 cy & 40, Oy a are ye g are ny 1 1 { \ Vt a a a a MAXIMUM WELL TEMPERATURE (“F)“1 BAKER ntrilift AMPACITY CHARTS FOR POWER CABLES NG uES Centri WELL TEMPERATURE ve CURRENT 6 AWG SOLID, ROUND CABLE 160 0 z 10 5 = £ 100 pS a 5 RS 60 40 EER EAR AAR A i 40 ~60~«D~C«OSSCeSCHSCRSC MAXIMUM WELL TEMPERATURE (F) \WELL TEMPERATURE vs CURRENT #6 AWG SOUD, FLAT CABLE 160 140 a 120 & 100 - EJ a ——— —— ——— SSS a 3, SS — «0 tae \ 1 "2 140~—«t80~C«BDS*~C~ROSSC SSS SCO MAXIMUM WELL TEMPERATURE (°F) 7LA VA on BAKER __ Centrilift API GRAVITY CONVERSION TABLE HUGHES RPI Spocitie Gradient Lbs. Por API Specifio Gradient Lbs. Por Gravity Gravity PSW/Ft. Gallon Gravity Gravity PSI/Ft. Gallon 10 4.000 0.483.928 [fl 36 0,845 0.366 7.084 41 0.008 0.490 8.270 || 70.880” 0.384 6.008 12 oeee 0.27 aia | 98.804 0.362 6.281 180.070 0.424 8158 | 300830 0.989 6.010 44 0,973 0.421 | 40 0.825 0.357 6.870 1s 0.066 0.418 I at 01820 0.965 6.880 16 agse oars 080] 42 otis sata 5.700 ir os 0.is 7098 | as ost1 0g 6.782 ie. 047 0.8i0 7.682 ff aa” 0807 0.ga9 te 190.940.0407 7.630 | 480.802 0.947 78 20 0.0a4 040d 7.778 if 460.707 0.486.607 21 0.028 0.402 7.727 ||| a7 0.703 0.436.600 220.922 0.300 7.676 i) a5 ores oars 869 220.018 0.307 7.627 || a0 o.7ea 0.30 g 826 “240 et0 0 0780 0.338 6.490 250.004 510.778 0.8366 48a 26 520771 0.83442 27 53.0767 0.ga2” 6.088 28 540.763 0.980 6.84 20 55075001320 6.324 30 be 7s8 0.907 288 at 570781 0.928.284 a2 Be O77 0.328 6204 33 o”oras 0.922.188 a4 600.789. 0.820.184 35 610735 ose 6.124 Figures shown above assume standard temperature and pressure; both liquids (oll and water as reference standard) are measured at 60° F at a pressure of 1 atmosphere. wis Specific Gravity = eee 131.5 + Degrees API Fluid Gradient (PSVFL) = Specific Gravity x 0.433 PSF Fluid Gradient (PSVFt) 0.052 x Density Lbs./Gal 18a BAKER ili ELECTRICAL TERMS AND DEFINITIONS Ar ns Centrilift Ampere AWG Kv Voit Ohm Impedance ‘Ohm's Law Volt Amperes Megohm Watt kw Power Factor Watt-hour Horsepower Unit of current or rate ot tlow of electricity American Wire Gauge (size) 1,000 volts Unit of electromotive force. unit of resistance (Direct and Alterating Current) Unit of impedance (Alternating Current) vector sum of resistance and reactance in an alternating current circuit Electromotive Force Current = =< AOL (Direct Current) Resistance Electromotive Force impedance Current = (Alternating Current) Volts Amperes Ohms = Unit of apparent power = Volts x Amps for Single Phase Power = Volts x Amps x 1.78 for Three Phase Power 41,000,000 Ohms Unit of true power = Volts x Amps x Power Factor 41,000 watts ratio of true power to apparent power unit of electrical work; Indicates the expenditure of electrical power amounting to fone watt for one hour 2 measure of time-rate of doing work Equivalent to raising 33,000 pounds one foot in one minute Equivalent to raising 4,561 Kilograms one meter in one minute ‘One Horsepower - 746 Watts 19a nae BAKER __ Centrilift USEFUL FORMULAS HUGHES To Find lish Formula: Metric Formula _ GPM x TDH (Feet) x Sp. Gr. M3 /D x TDH (M) x Sp. Gr, Brake HP = “ged x Pump EF E570 x Pump Ef BPD xTDH (Feet) x Sp. Gr. _ M3 /D x TDH (Kp) x Sp. Gr. Brake HP. a 135,788 x Pump Eff a 64,300 x Pump Eff. Brake HP. GPM x TDH(psi) x Sp.Gr. M® /D x TOH (Bar) x Sp. Gr. 4,715 x Pump Eff BET Pomp ER _ BPD x TDH (psi) x Sp.Gr eienbual ~ ‘58,807 x Pump Eff. _ GPM x H (Feet) Sp. Gr. MP ID x H(M)x Sp. Gr. Pump Eff = "3960.x Brake HP “6570 x Brake HP y _ Pounds Fluid Per Hour Kilograms Fluid Per Hour a = 500x Sp. Gr. 227 x Sp. Gr. _ Pounds Fluid Per Hour BPD = 146 x Sp. Gr. Me = Pounds Fluid Per Hour Kilograms Fluid Per Hour HP Input (8Phase) 97.8 x Sp.Gr = XV XA78 x PE 746 HP Input (@Phase) = KW 1.34 x17 KVA (Phase) ae TomqustuPounds = oH 5250 WHERE: BEP Best Efficiency Point ' BPD Barcels Per Day Kp MoD = Cubic Meters Per Day KW Ett (Decimal) = Efficiency M GPM Gallons Per Minute PF H Head RPM HP = Horsepower Sp. Gr v AxK xM HPatMeter = BAH XM WHERE: K = Meter Dise Constant M A. = Revolutions of Meter Dise t 20 417 x Sp. Gr LXV X478.x PF 746 = KWX 1.34 VxtxA73 7000 BHP x 5,250 APIA = Amperes = Kilopascat Kilowatts Meters Power Factor (Decimal) = _ Revolutions Per Minute Specific Gravity Surface Volts ‘Multiplier (Product of PT & CT Ratios) ‘Time Required tor “AYWau aoe USEFUL FORMULAS AND RELATIONSHIPS == BAKER Centrilift HUGHES To Find English Formula Metric Formula GPM. Len. peepee 246 x (Dia 276 x (Day 0.465 x LPM Velocity (FvSec) he aM Area x Velocity Area x Velocily GallonsiMin ) Asean Mega x vetooly Gallonsimtin 2 2 = 2.448 x V x (Dial = 4.76 x V x (Dia) Pp bia tn) =e Gallons/Day 2 = 3530 x V x (Dia) WHERE A ‘area in Square Inches A ‘Area in Square Centimeters Dia L.D. of Pipe in Inches Dia LD. of Pipe in Centimeters GPM — = Gallons Per Minute LPM Liters Per Minute GPD = Gallons Per Day LP Liters Pet Day v = Velocity in Feet/Second v Velocity in MetersiSecond RELATIONSHIPS Regarding FLOW AND PRESSURE DROPS IN PIPES ‘Ata constant pipe diameter, the friction loss (head) is proportional to GPM squared, EXAMPLE: A Flow of 1,000 GPM produces 12 Feet of triction in a pipe, ‘What friction will result with 2,000 GPM? 2 answer; (2950)" x 12 = 48 Feet n=@ Ata constant pipe diameter, flow is proportional to V/A EXAMPLE: Ina 10’ pipe, the friction (pressure drop) "h” is 16’ per 100" length. ‘What is the flow? OBSERVATION: From Friction Tables, the nearest figure to 16 is 10° far 3500 GPM. ANSWER: The flow is greater by the following relationship: $5002.78 _ 4430 GPM Q=h® v Ata constant head, the flow in a pipe is proportional to 1.D. (d) EXAMPLE: 6’ pipe discharges 400 GPM. How much will a 3' pipe deliver under the same conditions? (6) = 88.18 (3)°5 = 15.59 as ANSWER: $252 X 400 = 70.72 GPM G252Q root 2nate Centrilift HuGHEs CUT CONVERSION FACTORS FLOW HEAD 94.288 Banele! Day Gationstn 0.02045 Atmosphores Feat of Wetor 1.429 aarale! Hour Galionsi¥in 0.002454 Atmosphores Inch of Water 10.680 BarelsHour Cubic Feottin 08811 Inches of Mercury Foot of eter 160972 Barrle/Oay iow 1.4882 Kgs./Motor PoundFoot 8.0208 Cubic FoovHour Galena 0.03042 Kgs Sq. Gm. Feet of Water 0005885 Cubic FealSec Litera 06720 LbssFt KiogranvMetoe 0.002228 Cubic FeeuSec Gallons 0.4328 Ubs/Sa. in Feet of Water 0.02917 Gallensiinute Barrels Per Day 0.700 Galensittinsta Banels Per How | VOLUME 448.691 Gallons fino Cubic Feavsac | 002381 Barre (Oi) Gallon U5) 44033. GalonsMfnute wou 01781 Barres Cubic Feet 0.1247 GalonsiSec Cubic Feettin 6289 Barrels, Cubic Meter 0.06309 Liters/See Galonsttin ASA Barrls (96° API) Ton (tie) 1.0957 Cube Motersmour ‘cubic Feerinin 16:387 Cubic Gomimeters Cubic inch 0.00003531 Cubic Feet ‘Cubic Centimeter PRESSURE 0.03531 Cubic Foot Lier 0.01515 Aumospneres ‘om, of Moreury 56148 Cubic Feot Baul 0.08942 Aumesphores Inches otMercury | 95.18 Cubic Feet Cubic Meter 0.9678 Aimospheres KlogremSg. Cm 61.02 Cube ches tier 0.06805 Atwosphares Us /Sq, inch 0.15080 Cubic Meter Barret 101325 BAR -Aumosphare 0.7646 Cubic teters Cubic Yano 1000 BAR Klopascal (0.008785 Cubic Meters Gallon (U5) 073755 FLL. Fore) Joule 0.02602 Cubic Metors Cubic Feet 2992 Inches Mercury ‘Atmosphore 1.908 Gubie Yards Cubic Meter 2.098 Inches of Mercury tps Sa. inch 0.00885 Cubic Yards Baton (U5) 28.98 Inches of Mercury KiogramiSy.Om. | 0.2642 Gallons US.) Liter 0.07081 Kye 84, Om. Us 89, neh 284.17 Gallons Cubic Meter 0.03458 Kgs 89, Om. toch ofMercuy | 7.48052 Gallons Cutie Feet 1.0832 Kge/8a. Cm Atmosphere 20187 Gallons Cubic Yard @.000%882 Kgs/Sq. Gm. Ube 189. Foot 420 Gallons (US) Barcel (Oi 135.95 KgsSq Meter Cm of Mercury | 0.83267 Gallons (impel Gaton (V5) 6.8948 Kiopascat Ls Sa. inch 120085 Gallons S,) Galon (inperia) 20830 Lbsi8q, Foot Kiograms!Sq,Gm.} 0.948 Liter Quan (igus) 14223 Ube /Sq, inch KilogramslSa. Cm. | 28:2 Liters Cubic Foot 0.5984 Lbs Sa neh Gm.otMercury | 0.01699 ters Cutie nen 0.4912 Ubs/Sa. inch Inches of Mercury | 0.1842 Mate ‘on Bare 6 APL 0.14504 Lbs Inch Kopascal o.0ce13 Pints (Liqic) Cubic Gontmeter 14504 PSI BAR 8.398 Pounds of Water Goton Water (US) 1.087 Quarts (Liga) Luter GORAND-PL 0.44217 BarelsDey mevpay "eSi(PH Koro (PD) 5.6185 Cubic Feat Motors ‘Barrel (GOR) ‘Meters? (GOR) 22CONVERSION FACTORS BAKER , Centrilift VELOCITY 30.48 Centimeters Foot 0.1087 Radians'Sec. RevMin. (RPM 2540 Cantimeters Inch 0.8080 Centimeters/Sec FoetMin 3281.0 Feet Kilometer 1.963 Fev, GentimeteriSecend 3281 Feet Meter 3.281 FoovMin, MeteriMin, 30.37 Inches Meter 3281 FealSee. Meter#Sec 0.3937 Inches Centimeter 0.05468 -FeetSer. Meterain 1.608 Kllometers Milo 0.01829 Kilometers, FoouMin, 0.3088 Meters Foot 1.603 Kilometers, ier. e214 Miles Kilometer 1667 — Metorsiin Kilometer. 1.034 Yards Meter 06 Metersimin, CentmetersSecons 1098.00 Yards Kilometer 0.048 Meters FoouNin, 0.6214 less Kilometer, AREA Square Centimeters ‘Square inch ACCELERATION Square Feet Square Meter 90.48 Gms /Sec./See. FoetiSec.Ses Square Moter Square Foot POWER AND FORCE WEIGHT AND DENSITY. 9900.00 FLLbs. (Forceyatn Horsepower 160 Drams ‘Ounce 44.254 Fibs. (ForceyMin Watt 2794975 Grains Dram 550.00 FLLbs. (Forcay/Sec Horsepower 58.417 Graine/Gallon (U.S) GramMiter 2655.00 Fi-Lbs, (Foreo) ‘Watt Hour 0.01602 GremerCubic Gm, PoundiCubie Foot 1.0139 Horsepower (Metric) Horsepower 27680.00 _Kgs./Cubie Meter Pound'Gubie Inch | 0.013410 Horeopower Watt 16.02 Kgs /Cubie Motor PoundiCubic Foot 3600.0 Joules Watt Hour 0.45359 Kilograms Pound 1.0 JoulesiSec. Watt 907.1486 Kilograms ‘Ton (Short) 367.10 Klogram (Forco)-M Watt Hour 8.328 Lbs.Milion Gal PartMilion 0.10197 Kilograms (Force) Newton 0.0022857 Ounces (Troy) Grain (Toy) 02248 Pounds (Fores) Nowion 120 Ounces Pound (Troy) 745.7 Watts Horsepower 160 Ounces Pound (US) 17118 Partition GroinUS Gallon | TEMPERATURE 2205.0 Pounds (Avoir) Ton (Mette) 19 Abs. Tomp (°K.) Temp (C +273) 2000.0 Pounds {Avoiz.) Ton (Short) 10 Abs. Temp (R.) Temp (F + 480) 2240.0 Pounds (avoir) Ton (Long) 10 Temp €F) (Axo) +92 0.0825 Pounds (avoir) Ounce 10 Temp (C.) 0.5555 x CF 92) 0.0056 Poundsiinch Gramicm. 0,0003674 Tons (Long) Pound (Troy) 0.0009732 Tons (Metic) Pound (Troy) 0.004114 Tons (Shox) Pound (Troy) 23Wai BAKER ili AKER, . Centrilift TEMPERATURE CONVERSION TABLE F=915 °C +32=1.8(C4 17.8) °C=5/9(°F-32) _ Forintorpretation 1°C = 1.8°F “c— FF LC °c— FF LC °F 622 80 120 m1 160 3200 $56.7 30 940 79 165 329.0 “31 0 “760 16.3 10 388.0 456 “50, “58.0 ma 175 MnO 40.0 40 “400 82.2 180 3560 “M4 30 20) 85.0 Iss 265.0 317 25 Bo. NT8 190 740 20 40 906 195 3830) 15 +50 933) 200 3920 i Mo. 96.1 208 4010 5 230) 9K 210 4100 ° 220 1013 2s 419.0 +5 419 1044 428.0 10 500 1072 4370 1s soo n10.0 230 60) 20 68.0 128 BS 455.0 25 To 115.6 240 4640 30 86.0 1183 245 4730 a5 95.0 110 4820 40 104.0 1267 260 5000 45 130 132.2 270 S180) Io. 50 1220 178 280 Is. 55 BLO 143.3 290 156 60 1400) 148.9 300 rey 65 149.0 154.4 10 S900) 21 ” 1580) 1600 320 608.0 239 1 1620 165.6 330 6260 267 80 1750 md 340 uo 204 BS 1830) 176.7 330) e220 32.2 9 1940 1822 360 680.0 35.0 95 2030 1878 370 80 8 100 2120 1933 380 N60 40.6 10s 210 los 390 B40) 33 Ho 2300 2044 400 732.0 46.1 HS, 239.0 2100 410 770.0 489 0 248.0 215.6 20 788.0) 317 2570 211 40 8040 baa 80 266.0 2267 440 8240 512 BS, 215.0 232, 430 520 60.0) M40 2840 278 460 60.0 028 M5, 293.0 2433 410 S780 65.6 150 302.0 2489 480 900 683 155 3110 2544 490 oo. 2600 500 932.0 24wae FUNDAMENTAL UNITS OF LENGTH, AREA, — BAK Ey ntrilift VOLUME AND MASS Nigh. Cent Some definitions and legal relations Tin” = (1.08937) om = 2.54000508em 11.7. cal, = 4.18674 joules 1b." 453.5924277 g 1.000654 Cal, tga’ = 231 in? = 3.785329 titer 1BTU, = 251.9931,T. cal, Conversion factors, unit of length cm, m in, f yd. tom 1 oor 0.3987 0.0828083330.010936111 tm, an) 1 3937 3.2808333 40936111 tin 2.540051 0.025400051 1 onasexs33 0027777778 ‘ft 30.480061 0.90480061 12 1 0:39393803 td, 91.440188 oiadotes 36 3 1 Conversion factors, unit of area om# mé ft yds 1 10" 0.15499969 1.0763867 x 10° 41959853 10+ 10! 1 1548.9969 —10.769867 11959859 64516258 6451625010" 1 6.9444844x 10° 7-7160494 x 10 929.0342 o.ogzc0s4i2 148 1 ait @363.3070 0.83613070 1226, 9 1 Conversion factors, units of volume sms int fle tem? 1 0.081028378 3.531455 x 10 tings 16.7162 1 5.787087 x 10° ite 2.8317017 x 10° 178 1 + mi 1.000028 08102 3.5319 x10" titer 4.000028 x 10" 61.02 3.5313 x 10" 1 gal 3.7854345 x 19° 231 0.1997 Erm iter gal. toms 0.999720 0.990720 x 10° 2.6817047 x 10" tins 6.38670 1.03870 x 10-2 43290089 x 10° 1? 2.831622 x 10° 2831622 7.480519 1m = 1 0.003 2.641779 x 10° 1 iter 10° 1 02641770 4 gal 3.785329 x 10° 3.785329 1 Conversion factors, units of mass 9 kg tb mettic:ton ton 19 = 4 10 2.2048223.x10° 10° 1.1028112 « 10 the w 1 2209s 10° 4.1023112 « 10 tb 4.5359249 x 10° 0.4s359243 4 4.5959283.x 10" 0.0008 imiton = 108 10° 2204,6228 1 4.1023112 tion = .0718886x 10" 907.1648 2000, 0.907 18466 1 “Legal Relation ,As defined by International Steam Table Conference, London, 1929, 25BAKER Centrilift SEAL HORSEPOWER CONSUMPTION 26au REQUEST FOR CENTRILIFT BAKER Centrilift RECOMMENDATION HUGHES Name ATE COMPANY = = AppRess ; WELL NO. AND FIELD NAME WELL LOCATION (COUNTY, STA’ ate eet INSTALLATION. NeW) OR REDESIGN (| BRRARY POWER SUPALW, VOLTS PHASE PRODUCING FORMATION FORMATION TYPE (SANDSTONE, LIMESTONE, OTHER) WELL DATA APLCASING __IN.O.0, LINER NOD. ET. OPEN HOLE. - TOTAL DEPTH — PERFORATION INTERVAL! APITUBING __IN.0.0. THREADS” RESERVOIR DATA (FROM TEST AND PRODUCTION DATA) PRESENT PRODUCTION ____BFPD._ MePD ____PUMPING (_), SWABBING _). FLOWING S168) Kgiq. Gm. @ Wh )M HOLE FLOWING PRESSUAE PSIG @ eFPO Kaisa. Gr @ NPD =e TT PSIG BFPO KgSq.Cm_@ iD PRODUCING GOR __ SOFSTS. Ee WATER CUT, OIL API GRAVITY BOTTOM HOLE TEMPERATURE WATER SPECIFIC GRAVIT' GAS SPECIFIC GRAVITY. OLwiscosiry (1) CP.OR ssua oF 2) CR_OR ‘ssua. SF PVT DATA, ‘SOLUTION GOR EVE, PSIG : EVE, PSIG EVE, PIG SOLUTION GOR, FVF. Psi BUBBLE POINT PRESSURE PSI KoiSa. Ga CENTRILIFT SPECIFICATIONS, DESIRED PRODUCTION, BEPD.OR BOPD. FLUID M®PD.OR DESIRED PUMP (INTAKE) VERTICAL SETTING DEPTH FT. DESIRED PUMP (INTAKE) PRESSURE PSIG 5 Kaisa. REQUIRED WELL HEAD PRESSURE PSIG KgiSq, Gm. GOR THROUGH PUMP. oh CASING VENTE TO ATMOSPHERE (_) TO PIPELINE ( ) NONE ELECTRIC POWER, vouTs— DESIRED PUMP SERIES DESIRED PUMP TYPE CASING PRESSURE si. ___KalSa. Cm, oo _ SPECIAL PROBLEMS SAND(_), _ SCALE( ), CORROSION(], PARAFFIN( ), H2S(_), POWER SUPPLY] ) REMARKS SIGNED Te 27