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GT2005-68244
R. Yadav
Emeritus Professor of Mechanical Engineering,
MNNIT, Allahabad (U.P.)-211004
INDIA
email: ramashishy@yahoo.com
ABSTRACT INTRODUCTION
The present work deals with a detailed parametric The turbofan engines, which are, now invariably used in
thermodynamic analysis of all the possible configurations of commercial and fighter planes, are basically a modified version
turbofan engine (two and three spool with or without mixer of turbojet engine with an aim to reduce jet noise and to
and/ afterburner) employing transpiration cooling technique for improve propulsive efficiency. In this engine, unlike turbojet
turbine blade cooling. The study is focused on design point engines, a portion of total flow bypasses part of compressor,
performance and is of general nature rather than an application combustor chamber, turbine and hot nozzle before being ejected
specific parametric study. The analysis has been carried out by through a separate cold nozzle. This means thrust is made up of
selecting/developing models for various components of engine. two components, the cold stream or fan thrust and hot stream
A computer program has been written which is capable of thrust. In some cases, it is sometimes desirable to mix the two
predicting engine dependent parameters (i.e. specific thrust, streams and eject them as a single jet having reduced velocity.
thrust specific fuel consumption, propulsive efficiency, The term bypass ratio (BPR) (the ratio of the flow through the
efficiency of energy conversion and overall efficiency) at bypass duct i.e. cold stream to the flow at entry to the high-
varying independent parameters at any flight condition and for pressure compressor i.e. hot stream) plays an important role on
any set of operating parameters. A set of multi-dimensional the performance. It varies from 0.3 to 8 or even more. Fan
carpet plots predicting the effect of dependent in terms of pressure ratio (rpFAN) and Mach number also plays important
independent parameters has been presented considering roles on the performance. Turbofan engines may be double or
transpiration cooling for turbine blades and the temperature triple spool engine with or without mixer and/ afterburner. In
effect on specific heat of air/gas. Besides giving the general, aircraft engines use either film or transpiration cooling
comparative design point performance for a class of turbofan technique. The latter is considered for the present analysis.
engine, these results could also be useful in assessing the A lot of research work has been carried out in the field of
relative benefits of extending technology to new engine aviation turbines. Some of the contributions include, the work
configurations. Though, for a realistic mission application, the of Otates [1], Liew, et al [2], Liu, et al [3], etc. Also various
difference in performance at various thrust sizing conditions textbooks including Mattingly [4], Cohen, et al [5], etc. are
and at cruise conditions critical for fuel burn is a key available with the detailed parametric thermodynamic analysis
characteristic in selecting the appropriate cycle, however this treatment but only for ideal cycle employing no cooling
study could be useful in selecting in general the cycle technique for turbine blades and without considering the
configuration for a particular need with its optimum operating temperature effect on specific heat of air/gas which are the
parameters. major key factors to be considered for real cycle analysis.
ENGINE CONFIGURATION
HP, IP and LP
Figures 1 (a) and 2 (a) show the schematic of the two spool Turbines
turbofan engine with mixed exhaust and afterburner and three LP and HP Combustor Hot Nozzle
Compressors
spool turbofan engine with separate exhausts and no
afterburner, respectively. Their respective T-s representations
are shown in figures 1 (b) and 2 (b).
From these two configurations shown in Figures 1 and 2
other possible configurations of the engine can be easily
derived simply by removing or adding mixer and/ afterburner.
Inlet Fan High-pressure HP & LP turbines Free
compressor Combustor Mixer Nozzle 3 4 5 6 7 8 9
stream
Afterburner 0 1 2 10
Fig. 2 (a) Schematic representation of three-spool turbofan engine, with
separate exhausts and no afterburner
Free
stream 5
Bypass Duct
0 1 2 3 4 5 6 7 8 9 4
Fig. 1 (a) Schematic representation of two-spool turbofan engine, with mixed 6
exhaust and afterburner
7
4 3
5 8 8
3
6
62 7
2
9
2 9
T
1
10
T
1 0
T
The mass and energy balance are given by p'e
m g ,e = m i + m fcomb (12)
pe -p'e = pressure loss
ηcomb m f comb
LHV = m g ,e he − m i hi (14) due to coolant mixing
pcomb,e = pcomb,i − ∆pcomb (15) s
Fig. 3 (b) T-s representation of the expansion path in a single cooled row of
Cooled Turbine Model: There are two (HP and LP) and three turbine with various losses due to coolant mixing
(HP, IP, and LP) turbines in two and three spool engines
respectively. Aerodynamic losses are accounted by introducing Mixer Model: In the mixer, there is a mixing of hot and cold
polytropic efficiency. stream causing mixing losses, which are accounted by
Auxiliary power requirement for running accessories is considering stagnation pressure loss. The final mixture is
tapped out from high-pressure turbine. calculated by enthalpy balance of two streams.
Wc + Wax = η mWt (16) m g ,i Cpg ,iTmx ,i + m bp ,i Cpa ,i Tmx ,i = m g ,eCpg ,eTmx , e (21)
where Wax = 10% of Wt m g ,e = m g ,i + m bp (22)
= auxiliary power requirement for accessories Jet Nozzle Model: The jet nozzle suffers from the aerodynamic
Here, it is assumed that turbines are cooled by transpiration losses mainly due to skin friction, which is modeled by
air-cooling technique. The model is based on the work of introducing the concept of nozzle efficiency [5]. The nozzle
Horlock, et al [7], which is shown in figure 3 (a). The complete may be choked or unchoked.
expansion path in a single cooled row of turbine with various a) Choked Nozzle
losses due to coolant mixing is shown in figure 3 (b). The critical pressure ratio is expressed as
γ n ( γ n −1)
The ratio of mass of coolant to gas needed for transpiration pcr pn ,i = 1 − η n ⎡⎣( γ n − 1) ( γ n + 1) ⎤⎦ (23)
air-cooling is expressed as
if pn ,i psd ,i > pn ,i pcr , then nozzle is choked and the
m cl m g ,i = C ′ ln ⎡⎣1 (1 − ε 0 ) ⎤⎦ , where C ′=0.03 (17)
calculation is based on following equations.
ε 0 = (Tg ,i − Tbl ) (Tg ,i − Tcl ,i ) (18) Tsn ,e = Tcr = ⎣⎡ 2 (γ n + 1) ⎦⎤ Tn ,i (24)
It is assumed that the temperature of the coolant does not psn ,e = pcr (25)
fully reach the temperature of the metal before it leaves the
The jet velocity is given by
blade, i.e., Tcl , e < Tbl .Hence, the concept of a cooling efficiency
Cn,e = γ n RTsn, e (26)
is introduced as
ηcl = ( Tcl ,e − Tcl ,i ) ( Tbl − Tcl ,i ) (19) The mass flow rate is expressed by
m g , e = ( ρ AC )n ,e (27)
The total pressure losses in mixing of coolant and mainstream
are expressed as where ρ n,e = psn ,e RTsn ,e (28)
∆p p = 0.07 m cl ,i m g ,i (20) b) Unchoked Nozzle
Bypass-duct Model: This is modeled by considering pressure If pn ,i psd ,i < pn,i pcr , then nozzle is unchoked and calculation
loss only and no temperature loss is considered. is performed using following equations.
{ }
( γ n −1) γ n
Using above models and governing equations, parametric
Tn ,i − Tsn , e = η nTn ,i 1 − ⎡⎣1 ( pn ,i pamb ) ⎤⎦ (30) study has been carried out by constructing a code in MATLAB
and using the input data given in Table 1.
The jet velocity is given by
Cn , e = 2Cpg (Tn ,i − Tsn , e ) (31) RESULTS AND DISCUSSIONS
Figure 4 shows the variation of coolant requirement with
Table 1: Input data for analysis TIT for cooled rows of turbine blades. As expected, it increases
Component Parameters with TIT linearly with higher value in first row stator and
Sea level condition Tsl=288K, Psl =1.013 bar, lowest in the last rotor.
R=287 kJ/kgK, m a =1 kg/s 0.035
Burner ηb = 98.0 % ,
0.02
0
T f = 15 C
0.01
η cl = 80.0 %
0
By-pass duct ∆ pbp=1.0 % of entry pressure 1400 1500 1600 1700 1800 1900 2000
PROPULSIVE EFFICIENCY
0.12 rpFAN =2 0.78 TIT TIT
THRUST SP. FUEL CONSUMPTION (Kg/Nh)
PROPULSIVE EFFICIENCY
1700
rpC = 10 1500
0.1 1600 0.74
1400
rpC = 10
1500 0.08 2000 0.7
0.09 0.72 15
1400
rpC = 10
20
0.08 15 0.7 25
2000 3-Spool, Separate exhausts,
30
20
35
No Afterburner
25
40
0.07 0.68 0.06 0.65
30 210 220 230 240 250 260 270
35 2-Spool, Separate exhausts, SPECIFIC THRUST (N)
40 No Afterburner
0.06 0.66 Fig. 8 Variation of thrust specific fuel consumption and propulsive efficiency
200 210 220 230 240 250 260 270
SPECIFIC THRUST (N) with specific thrust for three-spool engines, with separate exhausts and no
Fig. 5 Variation of thrust specific fuel consumption and propulsive efficiency afterburner
0.09
with specific thrust for two-spool engines, with separate exhausts and no
M = 0.9 TIT= 1400 1500 1600 1900 2000
afterburner Alt = 11000 m 1700 1800 10 =rpC
0.1 0.085 BPR = 5
1800
PROPULSIVE EFFICIENCY
0.6 850
35 1900 20
2000 40 25
1400
1700 40 1800 30
TIT
0.58 800 rpC 35
2-Spool, Mixed exhaust, 10 1700
1600 40
0.6 800
No Afterburner
2000 1600
0.56 1500 750
1400 1500
3-Spool, Mixed exhaust,
TIT= 1400
No Afterburner TIT = 1400
0.54 700 1400
0.55 700
TIT
TIT
2000
2000
40
0.52 650 40
and higher thrust as compared to two-spool engine at all BPR. 0.1 BPR = 2
Three-spool engine with mixed exhaust and no afterburner
gives the minimum thrust at BPR greater than 2. 0.09
drops to very low level, even below nozzle exit pressure and Fig. 12 Effects of rpFAN and BPR on thrust specific fuel consumption for various
the thrust through hot nozzle becomes negative. However, the configurations
Gross thrust is mainly thrust through the cold nozzle. This Figures 13 and 14 show the effect of inlet Mach number on
situation becomes serious with the further increase of BPR and SFC and specific thrust for two altitudes (Alt = 0 and 11 km).
rpFAN as the hot thrust continues to be a large negative value and At any altitude, specific thrust decreases while specific fuel
hence the total thrust becomes negative. consumption increases with the increase of inlet Mach number
The reason for lower SFC for 'mixed' configuration is for all configurations. At any Mach number, with increase in
initial higher thrust at the same mass of fuel as compared to altitude, specific thrust increases while SFC decreases for all
separate exhausts case. On the other hand in the 'mixing with configurations of two and three spool engines. This is due to the
afterburner' configuration, thrust is higher but it is at the effect of decreasing density of air with altitude.
expense of more fuel in afterburner. Hence, the SFC also Figure 15 (bar chart) show the comparison for all the
increases along with thrust. important parameters for all possible configurations of two and
At low BPR and higher values of rpFAN the thrust for the three spool turbofan engine for given input data.
mixed exhaust cases becomes higher than the separate exhaust The results of parametric study presented in figures 5 to 14
case. In the 'mixing with afterburner’ case and 'mixing with no are the useful design monograms obtained for the cruising
afterburner', the thrust is negative with the increase in BPR and conditions and for a very general set of parameters. They may
rpFAN. Due to the presence of the afterburner the decrease is not be directly used to select the operating parameters, but the
over a longer rpFAN range. Thus, the selection of (rpFAN)opt and code is capable of producing the results, which may be used in
BPR play an important role for the design of a turbofan engine. a sequence to decide a set of operating parameters for any flight
Though, the higher BPR gives lower thrust, but noise level mission.
is less, which is important in the case of commercial planes. This can be understood as follows. Let us consider that the
With all these conflicting performance, the designer has to flight mission requirement is: Thrust = F (N), Altitude = Alt
make a compromise to meet all the requirements satisfactorily. (m) and Mach No. = M. Then the code can be iterated with
FAR for a very general set of operating parameters until we get
700 M = 0.9
Alt = 11000 m
the result within the range of thrust, which includes the required
rpC = 24
TIT = 1700 K
2-Spool,Separate Exhausts, No Afterburner
2-Spool,Mixed Exhausts, No Afterburner
thrust value. Then using figures 5 to 10, for a particular
BPR = 2
600 mfab = 0.005 kg/s
For 3-Spool Engine
2-Spool,Mixed Exhausts,with Afterburner
3-Spool,Separate Exhausts, No Afterburner
BPR = 5 configuration, we will get a range of rpC and TIT corresponding
BPR = 9
rpLC = 2 3-Spool,Mixed Exhausts, No Afterburner
3-Spool,Mixed Exhausts,with Afterburner
to the required thrust for different SFC. Selection of any desired
500
SPECIFIC THRUST (N)
value of SFC will fix rpC, TIT and also propulsive efficiency for
400
BPR = 2
that configuration. Now the obtained values of these three
parameters for the required thrust can be optimized using other
300 figures presented here in sequence to get the set of operating
5
parameters. Using figure 11 and 12 we will get optimum BPR
200
9
and (rpFAN)opt. Similarly, using figure 13 and 14 Mach No. and
altitude can be optimized for the configuration considered.
100
Now, for this optimized set of operating parameters the
program can be used freshly to produce a complete set of
0
2 2.5 3 3.5
FAN PRESSURE RATIO
4 4.5 5 5.5 6 results for all the possible configuration of turbofan engine and
Fig. 11 Effects of rpFAN and BPR on specific thrust for various configurations the comparison can be done to select the most suitable
configuration. Similar procedure can be followed if the mission
is based on SFC.
500
configurations. Though, the results cannot be used directly to
choose configuration and its optimum for a particular
SP. THRUST (N)
100
mfab =0.005 kg/s
For 3-Spool Engine
spool engine with mixed exhaust and no afterburner need low
rpLC = 2 Alt = 0
SFC. At any rpC and TIT, propulsive efficiency is higher in the
0 case of three-spool engine with separate exhausts while slight
0.5 1 1.5 2 2.5
MACH NO AT INLET higher specific thrust is found to occur in the case of two-spool,
Fig. 13 Effects of inlet Mach number and altitude on specific thrust mixed exhaust with afterburner. For two and three spool
engines with separate exhausts, there exists an optimum
0.15
BPR =5
rpC = 24 Alt = 0 Alt =11000 (rpFAN)opt with reference to SFC for each BPR. At higher value
of BPR, it lies in the range of 3 to 4 while at low BPR it may lie
THRUST SP. FUEL CONSUMPTION (Kg/Nh)
rpFAN=2
TIT = 1700 K
mfab =0.005 kg/s
For 3-Spool Engine
Alt = 0
beyond 6. At any altitude specific thrust decreases while SFC
rpLC = 2
increases with increase in Mach number, whereas reverse is
Alt =11000
true with increase in altitude at any Mach number.
0.1
Alt = 0 m
Alt = 11000 m
ACKNOWLEDGMENTS
The first author is grateful to All India Council for
Technical Education (AICTE), New Delhi, for providing
2-Spool,Separate Exhausts, No Afterburner
2-Spool,Mixed Exhausts, No Afterburner
opportunity and financial help to carry out the research work.
0.05
2-Spool,Mixed Exhausts,with Afterburner
3-Spool,Separate Exhausts, No Afterburner
The help extended by AICTE is greatly acknowledged. The
3-Spool,Mixed Exhausts, No Afterburner
3-Spool,Mixed Exhausts,with Afterburner
second and third authors are grateful to Council of Scientific
0.5 1 1.5 2 2.5
and Industrial Research (CSIR), New Delhi and National
MACH NO AT INLET Aerospace Laboratories, Bangalore for providing opportunity
Fig. 14 Effects of inlet Mach number and altitude on thrust specific fuel and reference materials to carry out the present research work.
consumption
M=0.9, REFERENCES
[1] Otates, G. C., May-June 1985, Performance Estimation for
BPR=5
Turbofans with and without Mixers, Journal of Propulsion and Power,
Alt =11000 m vol. 1, No. 3, pp. 252-256.
rpC = 30 [2] Liew, K. H., Urip, E., Yang, S. L., Mattingly, J. D., and Marek, C.
rpFAN = 2 J., July 2004, Performance Cycle Analysis of a Two-spool, Separate
mfab=0.005kg/s exhaust Turbofan with Interstage Turbine Burner, 40th
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2-Spool,
3-Spool, 3-Spool,
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Afterburner
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