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Pertemuan ke 7 OTK II
Condensation
where As is the heat transfer area (the surface area on which condensation occurs).
Flow Regimes
• The Reynolds number for condensation on the outer surfaces of
vertical tubes or plates increases in the flow direction due to the
increase of the liquid film thickness .
• The flow of liquid film exhibits different regimes, depending on
the value of the Reynolds number.
• It is observed that the outer surface of the liquid film remains
smooth and wave-free for about Re < 30, as shown in Figure, and
thus the flow is clearly laminar.
• Ripples or waves appear on the free surface of the condensate
flow as the Reynolds number increases, and the condensate flow
becomes fully turbulent at about Re = 1800.
• The condensate flow is called wavy-laminar in the range of 450 <
Re< 1800 and turbulent for Re >1800.
Condensation on Vertical Plate
Consider a vertical plate of height L and width b maintained
at a constant temperature Ts that is exposed to vapor at the
saturation temperature Tsat.
• The heat transfer rate from the vapor to the plate at a location
x can be expressed as
• Substituting the δ(x), the local heat transfer coefficient hx is determined to be
• The average heat transfer coefficient over the entire plate is determined from its
definition by substituting the hx relation and performing the integration
Inclined Plates:
Vertical and Horizontal Tubes
Condensation inside horizontal tube
Horizontal Tube Banks
• Horizontal tubes stacked on top of each other as shown in
Figure are commonly used in condenser design. The average
thickness of the liquid film at the lower tubes is much larger as
a result of condensate falling on top of them from the tubes
directly above.
• Therefore, the average heat transfer coefficient at the lower
tubes in such arrangements is smaller.
• Assuming the condensate from the tubes above to the ones
below drain smoothly, the average film condensation heat
transfer coefficient for all tubes in a vertical tier can be
expressed as
Effect of Vapor Velocity
• In the analysis above we assumed the vapor velocity to be small and
thus the vapor drag exerted on the liquid film to be negligible, which
is usually the case.
• However, when the vapor velocity is high, the vapor will “pull” the
liquid at the interface along since the vapor velocity at the interface
must drop to the value of the liquid velocity.
• If the vapor flows downward (i.e., in the same direction as the
liquid), this additional force will increase the average velocity of the
liquid and thus decrease the film thickness. This, in turn, will
decrease the thermal resistance of the liquid film and thus increase
heat transfer
• Upward vapor flow has the opposite effects: the vapor exerts a force
on theliquid in the opposite direction to flow, thickens the liquid
film, and thus decreases heat transfer
Effect of Noncondensable Gases
• Experimental studies show that the presence of
noncondensable gases in the vapor has a detrimental
effect on condensation heat transfer.
• Even small amounts of a noncondensable gas in the
vapor cause significant drops in heat transfer coefficient
• This is because when the vapor mixed with a
noncondensable gas condenses, only the
noncondensable gas remains in the vicinity of the
surface. This gas layer acts as a barrier between the
vapor and the surface, and makes it difficult for the
vapor to reach the surface.
• The vapor now must diffuse through the
noncondensable gas first before reaching the surface,
and this reduces the effectiveness of the condensation
process.
Problem1
• Saturated steam at atmospheric pressure
condenses on a 2-m-high and 3-mwide
vertical plate that is maintained at 80°C by
circulating cooling water through the other
side.
• Determine:
(a) the rate of heat transfer by condensation to
the plate and
(b) the rate at which the condensate drips off
the plate at the bottom.
h= 5800 W/m2oC:
Problem2
• Saturated ammonia vapor at a saturation
temperature of Tsat = 10°C condenses on
the outer surface of a horizontal tube
which is maintained at -10°C.
• calculate: The rate of heat transfer from
the ammonia and the rate of
condensation of ammonia are to be
determined.
• The properties of ammonia at the
saturation temperature of 10°C are hfg =
1226×103 J/kg and ρv = 4.870 kg/m3
Condensation Number
• Film Reynold’s Number is so important for determining the
condensation behavior. Therefore. It is convenient to express
heat transfer coefficient in terms of Re.
Condensate flow over tube bank
Condensate flow inside tube
Vertical condenser
• Upflow vertical condenser: In case of upflow
condenser, the vapor enters at the bottom and
flows upwards inside the tubes. The condensate
drains down the tubes by gravity only
• Downflow vertical condenser: The vapor enters at
the top of condenser and flows down inside
tubes. The condensate drains from the tubes by
gravity and vapor induced shear
Horizontal condenser
• The condensation may occur inside or outside the horizontal tubes
Condensation in the tube-side is common in air-cooled
condensers. The main disadvantage of this type of condenser is
that the liquid tends to build up in the tubes. Therefore the
effective heat transfer coefficient is reduced significantly.
Air Cooled Condenser
• A once-through thermosyphon
reboiler can be equipped with a
vertical baffle
• The reboiler return liquid goes only
to the hot side of the tower
bottoms.
Circulating Thermosyphon Reboiler
• The reboiler outlet temp is always
higher than tower bottoms
temperature.
• Some of the liquid from the reboiler
outlet will always circulate back into
the reboiler feed.
• Some of the liquid from the bottoms
tray ends up as bottoms product.
• Tower bottoms product temperature
and composition is the same as the
temperature and composition of the
feed to the reboiler
Forced-circulation Reboiler
• Forced circulation reboilers are similar to
circulating thermosiphon reboilers, except
the pump is used for the circulation of the
liquid.
• To calculate the heat transfer coefficient it
is generally assumed that, heat is
transferred only by forced convection. The
usual method of shell and tube exchanger
design can be used.
• Advantage: suitable for viscous and highly
fouling fluids.
• Disadvantage: high pumping and
maintenance cost; pump is required to
circulate the boiling liquid through the
tubes and back into the column
Kettle Reboiler
• The tube bundle is immerged in a pool of
liquid at the base of the column in an
oversize shell. Kettle reboiler is also called a
“submerged bundle reboiler”.
• The height of the tube bundle is usually 40-
60% of the shell ID. The submergence of the
tube bundle is assured by an overflow weir
at height of typically 5-15 cm from the upper
surface of topmost tubes
• Advantage: suitable for vacuum operation
and high vaporization rate up to about 80%
of the feed.
• Limitations: low heat transfer rate than
other types as there is no liquid circulation
(low velocity); not appropriate for fouling
fluids; kettle reboiler is not suitable for heat
sensitive materials as it has higher residence
time.
Kettle Reboilers
Friction Losses:
• The minimum downcomer nozzle
elevation above a horizontal
reboiler centerline is:
ΔP = ρ1 H1- ρ2 H2
1
2
4. Antoine (Kpa)
log P= A-(B/(T+C))
T4 : 598 K T5 : 308 K
Condensor
Fungsi : Menurunkan temperatur gas hasil reaksi dengan media pendingin air.
Kondisi Operasi : Temperatur bahan masuk : 325 °C = 598 K
Temperatur bahan keluar : 35 °C = 308 K
Temperatur referensi : 25 °C = 298 K
Komponen mol Cp dT
298
H in ( kJ )
Komponen mol Cp dT
298
H out ( kJ )
Panas yang dibutuhkan untuk menurunkan temperatur umpan masuk flash drum
Q pendingin total = Q pendingin – Q loss
Q pendingin total = 28.080.475,2921 kJ
T8= 333,12 K
Destilasi
T11= 371 K
Kondisi Operasi
Suhu umpan masuk pada bubble pointnya : 60,12 °C = 333,12 K
Suhu Produk atas pada dew pointnya : 57,09 °C = 330,09 K
Suhu produk bawah pada bubble pointnya : 98 °C = 371 K
Suhu referensi : 25 °C = 298 K
Tekanan Operasi : 1 atm = 760 mmHg
Rumus Antoine
log P= A-(B/(T+C))
dimana :
log P = Tekanan uap (mmHg)
T = Temperatur (K)
A, B, C, = Konstanta Antoine
6
massa air
Fraksi massa air =
massa umpan
6112,81 kg
=
48682,58 kg
= 0,13
7
massa aseton
Fraksi massa aseton =
massa umpan
41250 kg
=
48682,58 kg
= 0,85
𝐵
log Psat IPA = A - ( )
𝑇+𝐶
1483,3
= 7,8306 - ( )
60,12+ 217,413
= 2,486
𝐵
log Psat air = A - ( )
𝑇+𝐶
1668,21
= 7,9668 - ( )
60,12+228
= 2,177
𝐵
log Psat aseton = A - ( )
𝑇+𝐶
1315,67
= 7,3141 - ( )
60,12+240,479
= 2,937
𝐵
(A − ( 𝑇+𝐶 ))
Psat = 10
150,28
Ki Air =
760
= 0,1977
865,70
Ki Aseton =
760
= 1,1391
Yi = Fraksi x Ki
Yi IPA = 0,03 x 0,4029
= 0,0109
9
Dengan cara yang sama seperti penentuan bubble point pada feed, sehingga dapat
diperoleh nilai dew point untuk destilat. Penentuan nilai dew point untuk destilat
hanya berbeda caranya saat mencari nilai Xi. Dimana nilai Xi adalah sebagai
berikut:
10
𝐹𝑟𝑎𝑘𝑠𝑖 𝑘𝑜𝑚𝑝𝑜𝑛𝑒𝑛
Xi =
𝐾𝑖
0,01
Xi IPA =
0,352
= 0,0199
0,003
Xi Air =
0,172
= 0,0175
0,99
Xi Aseton =
1,028
= 0,9629
Maka suhu 57,09 °C atau 330,09 0K adalah suhu dew point untuk destilat.
Dengan cara yang sama seperti penentuan dew point pada destilat, sehingga dapat
diperoleh nilai bubble point untuk bottom.
Harga Rm + 1 = 1,4911
Rm = 0,4911
Untuk jenis pendingin air digunakan R/Rm = 1,5
Maka harga reflux sebenarnya = 1,5 x 1,4911 = 0,7366
V
Lo D
Vo
L w
Panas Masuk
a. Mencari panas umpan masuk (Q feed)
16
333,12
Q feed = n CpdT
298
Panas Keluar
b. Mencari panas destilat
330,1
Q destilat = n CpdT
298
Kebutuhan steam
Dari tabel uap jenuh, untuk T = 350 °C (623 K)
Diperoleh harga panas penguapan Hfg = 2568,8 kJ/kg
Panas yang diberikan steam = m x Hfg
11.293.614 kJ/jam = m x 2568,8 kJ/kg
m = 4396,4552 kg/jam