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8.

0 Bending moment & Shear Force summary from STAAD

Sections S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit


Outer Girder
Mz 0.00 458.25 805.57 1588.38 1981.08 2111.98 Kn-m
1 DL GIRDER Fy 291.50 247.61 215.48 136.00 68.00 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz -0.18 151.59 270.67 545.15 681.30 726.41 Kn-m
2 DL SLAB + CROSS
Fy 94.86 84.43 74.98 47.36 23.73 0.10 Kn
GIRDER
Mx 0.25 0.25 0.04 0.04 0.04 0.04 Kn-m
1 SIDL CRASH Mz -167.32 -75.72 -1.51 177.57 234.48 237.96 Kn-m
BARRIER AND Fy 116.41 116.41 99.18 61.10 32.69 13.63 Kn
RAILING Kn-m
Mx 65.62 65.62 45.88 25.00 16.80 5.97
Mz -17.59 1.10 17.56 55.12 67.84 66.74 Kn-m
2 SIDL SURFACING
Fy 18.76 18.76 20.66 17.33 12.10 6.88 Kn
(WEARING COAT)
Mx 2.60 2.60 0.71 1.19 0.84 0.24 Kn-m
Mz 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
3 FPLL Fy 0.00 0.00 0.00 0.00 0.00 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz 196.17 268.78 324.43 422.38 488.81 500.56 Kn-m
4 LL Fy 57.03 57.03 45.20 39.05 36.04 20.85 Kn
Mx 79.60 79.60 72.42 54.87 39.46 11.34 Kn-m
Mz 196.17 268.78 324.43 422.38 488.81 500.56 Kn-m
5 LL _ Special
Fy 57.03 57.03 45.20 39.05 36.04 20.85 Kn
Vehicle
Mx 79.60 79.60 72.42 54.87 39.46 11.34 Kn-m
Mz 0.00 143.92 255.41 512.66 645.81 697.77 Kn-m
6 SEISMIC LOAD Fy 90.42 78.89 69.77 45.13 24.04 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m

Inner Girder S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit


Mz 0.00 458.25 805.57 1588.38 1981.08 2111.98 Kn-m
1 DL GIRDER Fy 291.50 247.61 215.48 136.00 68.00 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz -0.09 152.64 272.58 549.06 686.36 731.03 Kn-m
2 DL SLAB + CROSS
Fy 96.18 85.68 75.44 47.65 23.87 0.10 Kn
GIRDER
Mx 0.54 0.54 0.10 0.10 0.10 0.10 Kn-m
Mz 33.70 45.38 46.05 96.36 134.99 138.12 Kn-m
1 SIDL CRASH
Fy 28.32 28.32 33.14 32.28 22.63 10.61 Kn
BARRIER &
RAILING Mx 57.16 57.16 35.76 19.45 14.93 5.72 Kn-m
Mz -39.11 -9.44 12.82 65.92 85.56 85.91 Kn-m
Fy 52.20 52.20 34.53 22.83 15.00 8.17 Kn
2 SIDL SURFACING
(WEARING COAT) Mx 37.42 37.42 1.10 1.27 1.00 0.31 Kn-m
Mz 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
3 FPLL Fy 0.00 0.00 0.00 0.00 0.00 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz 159.24 143.11 194.07 933.04 1294.28 1356.17 Kn-m
4 LL Fy 526.60 526.60 445.34 344.99 250.40 195.59 Kn
Mx 131.60 131.60 104.21 64.46 46.48 22.08 Kn-m
Mz 159.24 143.11 194.07 933.04 1294.28 1356.17 Kn-m
5 LL _ Special
Fy 526.60 526.60 445.34 344.99 250.40 195.59 Kn
Vehicle
Mx 131.60 131.60 104.21 64.46 46.48 22.08 Kn-m
Mz 0.00 144.10 255.74 513.32 646.63 698.65 Kn-m
6 SEISMIC LOAD Fy 90.53 78.99 69.86 45.18 24.07 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Maximum for
S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Outer Girder
Mz 0.0 458.2 805.6 1588.4 1981.1 2112.0 Kn-m
1 DL GIRDER Fy 291.5 247.6 215.5 136.0 68.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.2 151.6 270.7 545.2 681.3 726.4 Kn-m
2 DL SLAB + CROSS
Fy 94.9 84.4 75.0 47.4 23.7 0.1 Kn
GIRDER
Mx 0.3 0.3 0.0 0.0 0.0 0.0 Kn-m
1 SIDL CRASH Mz -167.3 -75.7 -1.5 177.6 234.5 238.0 Kn-m
BARRIER AND Fy 116.4 116.4 99.2 61.1 32.7 13.6 Kn
RAILING Mx 65.6 65.6 45.9 25.0 16.8 6.0 Kn-m
Mz -17.6 1.1 17.6 55.1 67.8 66.7 Kn-m
2 SIDL SURFACING
Fy 18.8 18.8 20.7 17.3 12.1 6.9 Kn
(WEARING COAT)
Mx 2.6 2.6 0.7 1.2 0.8 0.2 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
3 FPLL Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 196.2 268.8 324.4 422.4 488.8 500.6 Kn-m
4 LL Fy 57.0 57.0 45.2 39.0 36.0 20.9 Kn
Mx 79.6 79.6 72.4 54.9 39.5 11.3 Kn-m
Mz 196.2 268.8 324.4 422.4 488.8 500.6 Kn-m
5 LL _ Special
Fy 57.0 57.0 45.2 39.0 36.0 20.9 Kn
Vehicle
Mx 79.6 79.6 72.4 54.9 39.5 11.3 Kn-m
Mz 0.0 143.9 255.4 512.7 645.8 697.8 Kn-m
6 SEISMIC LOAD Fy 90.4 78.9 69.8 45.1 24.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m

Maximum for
S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Inner Girder
Mz 0.0 458.2 805.6 1588.4 1981.1 2112.0 Kn-m
1 DL GIRDER Fy 291.5 247.6 215.5 136.0 68.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.1 152.6 272.6 549.1 686.4 731.0 Kn-m
2 DL SLAB + CROSS
Fy 96.2 85.7 75.4 47.6 23.9 0.1 Kn
GIRDER
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
1 SIDL CRASH Mz 33.7 45.4 46.0 96.4 135.0 138.1 Kn-m
BARRIER AND Fy 28.3 28.3 33.1 32.3 22.6 10.6 Kn
RAILING Mx 57.2 57.2 35.8 19.4 14.9 5.7 Kn-m
Mz -39.1 0.0 12.8 65.9 85.6 85.9 Kn-m
2 SIDL SURFACING
Fy 52.2 52.2 34.5 22.8 15.0 8.2 Kn
(WEARING COAT)
Mx 37.4 37.4 1.1 1.3 1.0 0.3 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
3 FPLL Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 0.0 143.1 194.1 933.0 1294.3 1356.2 Kn-m
4 LL Fy 526.6 526.6 445.3 345.0 250.4 195.6 Kn
Mx 131.6 131.6 104.2 64.5 46.5 22.1 Kn-m
Mz 0.0 143.1 194.1 933.0 1294.3 1356.2 Kn-m
5 LL _ Special
Fy 526.6 526.6 445.3 345.0 250.4 195.6 Kn
Vehicle
Mx 131.6 131.6 104.2 64.5 46.5 22.1 Kn-m
Mz 0.0 144.1 255.7 513.3 646.6 698.7 Kn-m
6 SEISMIC LOAD Fy 90.5 79.0 69.9 45.2 24.1 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m

8.1 Load Factors as per IRC 06 : 2017

FACTOR FOR SLS Rare SLS Quasi permanent ULS Basic Seismic Combination

1 DL GIRDER 1.00 1.00 1.35 1.35


2 DL SLAB 1.00 1.00 1.35 1.35
1 SIDL (Crash
1.00 1.00 1.35 1.35
Barrier & Railing)
2 SIDL Surfacing
1.20 1.20 1.75 1.75
_(Wearing Coat)
3 FPLL 1.00 0.00 1.5 0.20

4 LL 1.00 0.00 1.5 0.20


4 LL with Imapct
factor & Congestion 1.00 0.00 1.15 0.00
factor
5 LL Special Vehicle
1.00 0.00 1.15 0.00
Case
6 Seismic Load 0.00 0.00 0.00 1.50

8.2 Factored Bending moment & Shear Force for Outer Girder

Outer Girder SLS Rare Combination

S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit


Mz 0.0 458.2 805.6 1588.4 1981.1 2112.0 Kn-m
1 DL GIRDER FY 291.5 247.6 215.5 136.0 68.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.2 151.6 270.7 545.2 681.3 726.4 Kn-m
2 DL SLAB + CROSS
FY 94.9 84.4 75.0 47.4 23.7 0.1 Kn
GIRDER
Mx 0.3 0.3 0.0 0.0 0.0 0.0 Kn-m
Mz -188.4 -74.4 19.6 243.7 315.9 318.0 Kn-m
3 SIDL FY 138.9 138.9 124.0 81.9 47.2 21.9 Kn
Mx 68.7 68.7 46.7 26.4 17.8 6.3 Kn-m
Mz 196.2 268.8 324.4 422.4 488.8 500.6 Kn-m
4 FPLL & LL FY 57.0 57.0 45.2 39.0 36.0 20.9 Kn
Mx 79.6 79.6 72.4 54.9 39.5 11.3 Kn-m
Mz 196.2 268.8 324.4 422.4 488.8 500.6 Kn-m
5 LL _ Special
Fy 57.0 57.0 45.2 39.0 36.0 20.9 Kn
Vehicle
Mx 79.6 79.6 72.4 54.9 39.5 11.3 Kn-m
Mz 7.6 804.2 1420.2 2799.6 3467.1 3657.0 Kn-m
SUM FY 582.3 528.0 459.6 304.3 175.0 42.8 Kn
Mx 148.6 148.6 119.2 81.3 57.3 17.6 Kn-m
Outer Girder Quasi Permanent Combination
S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Mz 0.0 458.2 805.6 1588.4 1981.1 2112.0 Kn-m
1 DL GIRDER FY 291.5 247.6 215.5 136.0 68.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.2 151.6 270.7 545.2 681.3 726.4 Kn-m
2 DL SLAB + CROSS
FY 94.9 84.4 75.0 47.4 23.7 0.1 Kn
GIRDER
Mx 0.3 0.3 0.0 0.0 0.0 0.0 Kn-m
Mz -188.4 -74.4 19.6 243.7 315.9 318.0 Kn-m
3 SIDL FY 138.9 138.9 124.0 81.9 47.2 21.9 Kn
Mx 68.7 68.7 46.7 26.4 17.8 6.3 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
4 FPLL & LL FY 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
5 LL _ Special
Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Vehicle
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -188.6 535.4 1095.8 2377.2 2978.3 3156.4 Kn-m
SUM FY 525.3 471.0 414.4 265.3 138.9 22.0 Kn
Mx 69.0 69.0 46.8 26.5 17.9 6.3 Kn-m

Outer Girder ULS Basic Combination


S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Mz 0.0 618.6 1087.5 2144.3 2674.5 2851.2 Kn-m
1 DL GIRDER FY 393.5 334.3 290.9 183.6 91.8 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.2 204.7 365.4 736.0 919.8 980.7 Kn-m
2 DL SLAB + CROSS
FY 128.1 114.0 101.2 63.9 32.0 0.1 Kn
GIRDER
Mx 0.3 0.3 0.1 0.1 0.1 0.1 Kn-m
Mz -256.7 -100.3 28.7 336.2 435.3 438.0 Kn-m
3 SIDL FY 190.0 190.0 170.0 112.8 65.3 30.4 Kn
Mx 93.1 93.1 63.2 35.8 24.2 8.5 Kn-m
Mz 225.6 309.1 373.1 485.7 562.1 575.6 Kn-m
4 FPLL & LL FY 65.6 65.6 52.0 44.9 41.4 24.0 Kn
Mx 91.5 91.5 83.3 63.1 45.4 13.0 Kn-m
Mz 225.6 309.1 373.1 485.7 562.1 575.6 Kn-m
5 LL _ Special
Fy 65.6 65.6 52.0 44.9 41.4 24.0 Kn
Vehicle
Mx 91.5 91.5 83.3 63.1 45.4 13.0 Kn-m
Mz 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
6 SEISMIC LOAD Fy 0.00 0.00 0.00 0.00 0.00 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz -31.3 1032.1 1854.7 3702.2 4591.6 4845.5 Kn-m
SUM FY 777.2 703.8 614.1 405.3 230.6 54.6 Kn
Mx 185.0 185.0 146.5 99.0 69.6 21.6 Kn-m
Outer Girder ULS _ Seismic Combination
S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Mz 0.0 618.6 1087.5 2144.3 2674.5 2851.2 Kn-m
1 DL GIRDER Fy 393.5 334.3 290.9 183.6 91.8 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.2 204.7 365.4 736.0 919.8 980.7 Kn-m
2 DL SLAB + CROSS
Fy 128.1 114.0 101.2 63.9 32.0 0.1 Kn
GIRDER
Mx 0.3 0.3 0.1 0.1 0.1 0.1 Kn-m
Mz -256.7 -100.3 28.7 336.2 435.3 438.0 Kn-m
3 SIDL Fy 190.0 190.0 170.0 112.8 65.3 30.4 Kn
Mx 93.1 93.1 63.2 35.8 24.2 8.5 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
4 FPLL & LL Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
5 LL _ Special
Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Vehicle
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 0.00 215.87 383.12 768.99 968.71 1046.66 Kn-m
6 SEISMIC LOAD Fy 135.63 118.34 104.66 67.69 36.06 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz -256.9 938.9 1864.7 3985.4 4998.2 5316.5 Kn-m
SUM Fy 847.2 756.6 666.8 428.0 225.2 30.6 Kn
Mx 93.5 93.5 63.2 35.9 24.2 8.5 Kn-m

8.3 Factored Bending moment & Shear Force for Inner Gireder

Inner Girder SLS Rare Combination


S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Mz 0.0 458.2 805.6 1588.4 1981.1 2112.0 Kn-m
1 DL GIRDER FY 291.5 247.6 215.5 136.0 68.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.1 152.6 272.6 549.1 686.4 731.0 Kn-m
2 DL SLAB + CROSS
FY 96.2 85.7 75.4 47.6 23.9 0.1 Kn
GIRDER
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -13.2 45.4 61.4 175.5 237.7 241.2 Kn-m
3 SIDL FY 91.0 91.0 74.6 59.7 40.6 20.4 Kn
Mx 102.1 102.1 37.1 21.0 16.1 6.1 Kn-m
Mz 0.0 143.1 194.1 933.0 1294.3 1356.2 Kn-m
4 FPLL & LL FY 526.6 526.6 445.3 345.0 250.4 195.6 Kn
Mx 131.6 131.6 104.2 64.5 46.5 22.1 Kn-m
Mz 0.0 143.1 194.1 933.0 1294.3 1356.2 Kn-m
5 LL _ Special
Fy 526.6 526.6 445.3 345.0 250.4 195.6 Kn
Vehicle
Mx 131.6 131.6 104.2 64.5 46.5 22.1 Kn-m
Mz -13.3 799.4 1333.6 3245.9 4199.4 4440.4 Kn-m
SUM FY 1005.2 950.9 810.8 588.3 382.9 216.1 Kn
Mx 233.7 233.7 141.3 85.4 62.6 28.2 Kn-m
Inner Girder Quasi Permanent Combination
S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Mz 0.0 458.2 805.6 1588.4 1981.1 2112.0 Kn-m
1 DL GIRDER FY 291.5 247.6 215.5 136.0 68.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.1 152.6 272.6 549.1 686.4 731.0 Kn-m
2 DL SLAB + CROSS
FY 96.2 85.7 75.4 47.6 23.9 0.1 Kn
GIRDER
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -13.2 45.4 61.4 175.5 237.7 241.2 Kn-m
3 SIDL FY 91.0 91.0 74.6 59.7 40.6 20.4 Kn
Mx 102.1 102.1 37.1 21.0 16.1 6.1 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
4 FPLL & LL FY 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
5 LL _ Special
Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Vehicle
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -13.3 656.3 1139.6 2312.9 2905.1 3084.2 Kn-m
SUM FY 478.6 424.3 365.5 243.3 132.5 20.5 Kn
Mx 102.1 102.1 37.1 21.0 16.1 6.1 Kn-m

Inner Girder ULS Basic Combination


S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Mz 0.0 618.6 1087.5 2144.3 2674.5 2851.2 Kn-m
1 DL GIRDER FY 393.5 334.3 290.9 183.6 91.8 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.1 206.1 368.0 741.2 926.6 986.9 Kn-m
2 DL SLAB + CROSS
FY 129.8 115.7 101.8 64.3 32.2 0.1 Kn
GIRDER
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -22.9 61.3 84.6 245.4 332.0 336.8 Kn-m
3 SIDL FY 129.6 129.6 105.2 83.5 56.8 28.6 Kn
Mx 142.7 142.7 50.2 28.5 21.9 8.3 Kn-m
Mz 0.0 164.6 223.2 1073.0 1488.4 1559.6 Kn-m
4 FPLL & LL FY 605.6 605.6 512.1 396.7 288.0 224.9 Kn
Mx 151.3 151.3 119.8 74.1 53.4 25.4 Kn-m
Mz 0.0 164.6 223.2 1073.0 1488.4 1559.6 Kn-m
5 LL _ Special
Fy 605.6 605.6 512.1 396.7 288.0 224.9 Kn
Vehicle
Mx 151.3 151.3 119.8 74.1 53.4 25.4 Kn-m
Mz 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
6 SEISMIC LOAD Fy 0.00 0.00 0.00 0.00 0.00 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz -23.1 1050.5 1763.3 4204.0 5421.4 5734.5 Kn-m
SUM FY 1258.5 1185.1 1010.1 728.2 468.8 253.7 Kn
Mx 294.0 294.0 170.0 102.6 75.4 33.7 Kn-m
Inner Girder ULS _ Seismic Combination
S1-1 S2-2 S3-3 S4-4 S5-5 S6-6 Unit
Mz 0.0 618.6 1087.5 2144.3 2674.5 2851.2 Kn-m
1 DL GIRDER Fy 393.5 334.3 290.9 183.6 91.8 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -0.1 206.1 368.0 741.2 926.6 986.9 Kn-m
2 DL SLAB + CROSS
Fy 129.8 115.7 101.8 64.3 32.2 0.1 Kn
GIRDER
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz -22.9 61.3 84.6 245.4 332.0 336.8 Kn-m
3 SIDL Fy 129.6 129.6 105.2 83.5 56.8 28.6 Kn
Mx 142.7 142.7 50.2 28.5 21.9 8.3 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
4 FPLL & LL Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
5 LL _ Special
Fy 0.0 0.0 0.0 0.0 0.0 0.0 Kn
Vehicle
Mx 0.0 0.0 0.0 0.0 0.0 0.0 Kn-m
Mz 0.00 216.15 383.61 769.97 969.95 1047.98 Kn-m
6 SEISMIC LOAD Fy 135.80 118.49 104.80 67.78 36.10 0.00 Kn
Mx 0.00 0.00 0.00 0.00 0.00 0.00 Kn-m
Mz -23.1 1102.1 1923.7 3901.0 4902.9 5222.8 Kn-m
SUM Fy 788.7 698.0 602.7 399.2 216.9 28.8 Kn
Mx 142.7 142.7 50.2 28.5 21.9 8.3 Kn-m
9.0 Prestress - Cable Detail _ @ 40+945 - (Rev. - R1)

Description Unit
System of Cable used Cable -1 16 - T - 13
Cable -2 16 - T - 13
Cable -3 18 - T - 13
Cable -4 12 - T - 13
Cable -5 Not Used

Ultimate Tensile Stress of one Strand 1860.00 N/mm2


Ultimate Braking Strength of one strand 186.00 Kn
90% of 0.1% of
Maximum Prestress Jacking force
Proof load
= 0.9 * 0.87 * UTS
= 0.783 * UTS
Nominal Dia of Strand 12.90 mm
Nominal Area of each Strand 100.00 mm2

9.1 Cable Location at Mid Span & Support Location

1.20 1.20 4 0.35


4
0.200 3 0.35

3 0.000 2 0

1 2 0.125 1 0.25

0.150 0.250 0.250 0.150 0.40 0.40

(Section at Mid Span) (Section at Support)

Description Unit
Type of Sheating Used Corrugated HDPE
Minimum Clear Distance between ducts 0.090 m
Minimum Clear cover to ducts 0.090 m
Minimum web thickness 0.150 +duct dia

Dimension of Anchor Plate 0.3 x 0.3 m


Cordinates considering origin at center of bearing
Cable -1 Cable -2. Cable -3 Cable -4
X Y Z X Y Z X Y Z X Y Z

1 -0.250 0.250 0.175 -0.250 0.250 -0.175 -0.250 0.600 0.000 -0.250 0.950 0.000
2 0.000 0.244 0.175 0.000 0.245 -0.175 0.000 0.583 0.000 0.000 0.930 0.000
3 1.000 0.218 0.200 1.000 0.224 -0.200 1.000 0.514 0.000 1.000 0.851 0.000
4 2.000 0.196 0.225 2.000 0.203 -0.225 2.000 0.446 0.000 2.000 0.773 0.000
5 3.000 0.176 0.250 3.000 0.184 -0.250 3.000 0.378 0.000 3.000 0.694 0.000
6 4.000 0.159 0.250 4.000 0.167 -0.250 4.000 0.316 0.000 4.000 0.615 0.000
7 5.000 0.146 0.250 5.000 0.153 -0.250 5.000 0.262 0.000 5.000 0.544 0.000
8 6.000 0.136 0.250 6.000 0.142 -0.250 6.000 0.218 0.000 6.000 0.483 0.000
9 7.000 0.129 0.250 7.000 0.134 -0.250 7.000 0.182 0.000 7.000 0.432 0.000
10 8.000 0.126 0.250 8.000 0.128 -0.250 8.000 0.155 0.000 8.000 0.390 0.000
11 9.000 0.125 0.250 9.000 0.126 -0.250 9.000 0.136 0.000 9.000 0.359 0.000
12 10.000 0.125 0.250 10.000 0.125 -0.250 10.000 0.127 0.000 10.000 0.338 0.000
13 11.000 0.125 0.250 11.000 0.125 -0.250 11.000 0.125 0.000 11.000 0.327 0.000
14 12.000 0.125 0.250 12.000 0.125 -0.250 12.000 0.125 0.000 12.000 0.325 0.000
15 13.000 0.125 0.250 13.000 0.125 -0.250 13.000 0.125 0.000 13.000 0.325 0.000
16 14.000 0.125 0.250 14.000 0.125 -0.250 14.000 0.125 0.000 14.000 0.325 0.000
17 15.000 0.125 0.250 15.000 0.125 -0.250 15.000 0.125 0.000 15.000 0.325 0.000
18 15.400 0.125 0.250 15.400 0.125 -0.250 15.400 0.125 0.000 15.400 0.325 0.000
10.0 Prestress Cable detail - ( For 1.0 PSC Force)

10.1 CABLE NO : 1

Since cable is streched from both ends, hence only half span is analysed due to symmetric condition.

1.454 ° CL of Symmetry
0.250 m
Y
X 0.125 m
1.000 m 8.000 m 6.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m

10.1.1 General Detail of Cable No. 1

Type of cables = 16 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1860.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Total Area of Cable = 1600 mm

Initial Stress in Cable = 1456.38 MPa


Jacking Force = 2330.21 KN

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 7.47 mm

Total elongation of Cable in girder = 114.67 mm


Total cable length in girder (half) = 15.651 m

10.1.2 Coordinates and Friction & Slip Loss calculations for cable No. 1

Cable
ΔL = ∑
Stress Actual
θ Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) after Cable
(radians) (radians) Length) Length) / E Length
Friction Stress
(mm)
(MPa)
1 -0.250 0.250 0.175 0.0254 1456.4 1356.3 0.000
2 0.000 0.244 0.175 0.250 0.006 0.0254 0.0000 1455.7 91.0 0.000 1356.3 0.250
3 1.000 0.218 0.200 1.000 0.025 0.0252 0.0002 1452.7 2311.4 0.012 1356.9 1.250
4 2.000 0.196 0.225 1.000 0.023 0.0230 0.0022 1449.2 8342.4 0.043 1359.7 2.251
5 3.000 0.176 0.250 1.000 0.020 0.0197 0.0032 1445.6 18485.2 0.095 1362.9 3.251
6 4.000 0.159 0.250 1.000 0.017 0.0165 0.0032 1441.9 32281.3 0.166 1366.4 4.251
7 5.000 0.146 0.250 1.000 0.013 0.0133 0.0032 1438.2 49712.4 0.255 1369.9 5.251
8 6.000 0.136 0.250 1.000 0.010 0.0101 0.0032 1434.5 70759.9 0.363 1373.4 6.251
9 7.000 0.129 0.250 1.000 0.007 0.0068 0.0033 1430.9 95488.5 0.490 1376.9 7.251
10 8.000 0.126 0.250 1.000 0.004 0.0035 0.0033 1427.2 123766.1 0.635 1380.4 8.251
11 9.000 0.125 0.250 1.000 0.001 0.0006 0.0029 1423.7 154834.7 0.794 1383.9 9.251
12 10.000 0.125 0.250 1.000 0.000 0.0000 0.0006 1420.7 184069.7 0.944 1387.4 10.251
13 11.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1417.8 214583.9 1.100 1390.3 11.251
14 12.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1415.0 247870.0 1.271 1393.1 12.251
15 13.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1412.2 283916.9 1.456 1395.9 13.251
16 14.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1409.4 322713.2 1.655 1398.7 14.251
17 15.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1406.6 364248.0 1.868 1401.5 15.251
18 15.400 0.125 0.250 0.400 0.000 0.0000 0.0000 1405.4 381630.4 1.957 1404.3 15.651
10.1.3 Final Stress at various sections of Cable No. 1 - ( For 1.0 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force % Loss Angle
Stress (MPa) Force (kN)
(MPa) (kN) (MPa) (kN)

1 0.00L 0.000 0.244 0.175 1455.7 2329.0 1356.3 2170.0 100.1 160.2 6.88 0.025
2 0.0552L 1.700 0.202 0.225 1450.3 2320.4 1358.9 2174.2 97.5 156.0 6.72 0.024
3 0.1039L 3.200 0.172 0.250 1444.8 2311.7 1363.6 2181.8 92.8 148.4 6.42 0.019
4 L/4 7.700 0.127 0.250 1428.3 2285.3 1379.4 2207.0 77.0 123.2 5.39 0.005
5 3L/8 11.550 0.125 0.250 1416.3 2266.1 1391.9 2227.0 64.5 103.2 4.56 0.000
6 L/2 15.400 0.125 0.250 1405.4 2248.7 1404.3 2246.9 52.1 83.3 3.71 0.000

10.2 CABLE NO : 2

1.208 ° CL of Symmetry
0.250 m
Y
X 0.125 m
2.000 m 8.000 m 5.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m

10.2.1 General Detail of Cable No. 2

Type of cables = 16 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1860.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1600 mm

Stress in Cable = 1456.38 MPa


Jacking Force = 2330.21 KN

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 7.47 mm

Total elongation of Cable in girder = 114.75 mm


Total cable length in girder (half) = 15.651 m
10.2.2 Coordinates and Friction & Slip Loss calculations for cable No. 2

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / E Length
Friction Stress
(mm)
(MPa)
1 -0.250 0.250 -0.175 0.0211 1456.4 1358.2 0.000
2 0.000 0.245 -0.175 0.250 0.005 0.0211 0.0000 1455.7 91.0 0.000 1358.2 0.250
3 1.000 0.224 -0.200 1.000 0.021 0.0211 0.0000 1452.7 2272.3 0.012 1358.9 1.250
4 2.000 0.203 -0.225 1.000 0.021 0.0209 0.0002 1449.8 7427.6 0.038 1361.6 2.250
5 3.000 0.184 -0.250 1.000 0.019 0.0191 0.0018 1446.4 16634.4 0.085 1364.4 3.251
6 4.000 0.167 -0.250 1.000 0.016 0.0164 0.0027 1442.9 29938.4 0.154 1367.6 4.251
7 5.000 0.153 -0.250 1.000 0.014 0.0137 0.0027 1439.4 46749.2 0.240 1370.9 5.251
8 6.000 0.142 -0.250 1.000 0.011 0.0110 0.0027 1435.8 67049.4 0.344 1374.3 6.251
9 7.000 0.134 -0.250 1.000 0.008 0.0084 0.0027 1432.3 90821.9 0.466 1377.7 7.251
10 8.000 0.128 -0.250 1.000 0.006 0.0056 0.0027 1428.8 118128.9 0.606 1381.1 8.251
11 9.000 0.126 -0.250 1.000 0.003 0.0029 0.0027 1425.3 148844.0 0.763 1384.5 9.251
12 10.000 0.125 -0.250 1.000 0.001 0.0005 0.0024 1421.8 182267.3 0.935 1387.9 10.251
13 11.000 0.125 -0.250 1.000 0.000 0.0000 0.0005 1418.9 214180.2 1.098 1391.2 11.251
14 12.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1416.0 247490.6 1.269 1394.1 12.251
15 13.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1413.2 283563.6 1.454 1396.9 13.251
16 14.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1410.4 322388.2 1.653 1399.7 14.251
17 15.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1407.6 363953.2 1.866 1402.5 15.251
18 15.400 0.125 -0.250 0.400 0.000 0.0000 0.0000 1406.4 381348.3 1.956 1405.3 15.651

10.2.3 Final Stress at various sections of Cable No. 2 - ( For 1.0 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force % Loss Angle
Stress (MPa) Force (kN)
(MPa) (kN) (MPa) (kN)

1 Sec (1- 1) 0.000 0.245 -0.175 1455.7 2329.0 1358.2 2173.2 98.2 157.0 6.74 0.021
2 Sec (2- 2) 1.700 0.209 -0.225 1450.7 2321.1 1360.8 2177.3 95.6 152.9 6.59 0.021
3 Sec (3- 3) 3.200 0.180 -0.250 1445.7 2313.2 1365.0 2184.0 91.4 146.2 6.32 0.019
4 Sec (4- 4) 7.700 0.130 -0.250 1429.8 2287.8 1380.0 2208.1 76.3 122.1 5.34 0.006
5 Sec (5- 5) 11.550 0.125 -0.250 1417.3 2267.7 1392.8 2228.5 63.6 101.7 4.48 0.000
6 Sec (6- 6) 15.400 0.125 -0.250 1406.4 2250.3 1405.3 2248.5 51.1 81.7 3.63 0.000

10.3 CABLE NO : 3

3.918 ° CL of Symmetry
0.600 m
Y
X 0.125 m
3.000 m 8.000 m 4.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m


10.3.1 General Detail of Cable No. 3

Type of cables = 18 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1860.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1800 mm

Stress in Cable = 1456.38 MPa


Jacking Force = 2621.48 Kn

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 7.47 mm

Total elongation of Cable in girder = 114.38 mm


Total cable length in girder (half) = 15.663 m

10.3.2 Coordinates and Friction & Slip Loss calculations for cable No. 3

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / E Length
Friction Stress
(mm)
(MPa)
1 -0.250 0.600 0.000 0.0685 1456.4 1336.5 0.000
2 0.000 0.583 0.000 0.250 0.017 0.0685 0.0000 1455.7 91.0 0.000 1336.5 0.251
3 1.000 0.514 0.000 1.000 0.069 0.0685 0.0000 1452.7 2272.3 0.012 1337.2 1.253
4 2.000 0.446 0.000 1.000 0.069 0.0685 0.0000 1449.8 7351.8 0.038 1339.9 2.255
5 3.000 0.378 0.000 1.000 0.068 0.0679 0.0006 1446.8 15702.8 0.081 1342.5 3.258
6 4.000 0.316 0.000 1.000 0.062 0.0620 0.0059 1442.5 32010.2 0.164 1345.4 4.260
7 5.000 0.262 0.000 1.000 0.053 0.0533 0.0087 1437.4 55793.9 0.286 1349.4 5.261
8 6.000 0.218 0.000 1.000 0.045 0.0446 0.0087 1432.5 84496.1 0.433 1354.1 6.262
9 7.000 0.182 0.000 1.000 0.036 0.0359 0.0087 1427.5 118084.0 0.606 1358.8 7.263
10 8.000 0.155 0.000 1.000 0.027 0.0272 0.0087 1422.5 156524.1 0.803 1363.6 8.263
11 9.000 0.136 0.000 1.000 0.018 0.0183 0.0089 1417.5 200071.3 1.026 1368.3 9.263
12 10.000 0.127 0.000 1.000 0.010 0.0095 0.0088 1412.6 248289.6 1.273 1373.1 10.263
13 11.000 0.125 0.000 1.000 0.002 0.0017 0.0078 1407.9 298722.7 1.532 1377.9 11.263
14 12.000 0.125 0.000 1.000 0.000 0.0000 0.0017 1404.7 336609.0 1.726 1382.5 12.263
15 13.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1401.9 372392.6 1.910 1385.7 13.263
16 14.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1399.1 410905.7 2.107 1388.5 14.263
17 15.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1396.3 452137.2 2.319 1391.3 15.263
18 15.400 0.125 0.000 0.400 0.000 0.0000 0.0000 1395.2 469392.6 2.407 1394.0 15.663

10.3.3 Final Stress at various sections of Cable No. 3 - ( For 1.0 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force % Loss Angle
Stress (MPa) Force (kN)
(MPa) (kN) (MPa) (kN)

1 Sec (1- 1) 0.000 0.583 0.000 1455.7 2620.2 1336.5 2405.7 119.9 215.7 8.23 0.068
2 Sec (2- 2) 1.700 0.466 0.000 1450.7 2611.3 1339.1 2410.3 117.3 211.2 8.09 0.068
3 Sec (3- 3) 3.200 0.365 0.000 1445.9 2602.7 1343.1 2417.6 113.3 203.9 7.83 0.067
4 Sec (4- 4) 7.700 0.163 0.000 1424.0 2563.2 1362.2 2451.9 94.2 169.6 6.62 0.030
5 Sec (5- 5) 11.550 0.125 0.000 1406.1 2531.0 1380.5 2484.8 75.9 136.6 5.40 0.001
6 Sec (6- 6) 15.400 0.125 0.000 1395.2 2511.3 1394.0 2509.3 62.3 112.2 4.47 0.000
10.4 CABLE NO : 4

4.500 ° CL of Symmetry
0.950 m
Y
X 0.325 m
4.000 m 8.000 m 3.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m

10.4.1 General Detail of Cable No. 4

Type of cables = 12 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1860.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1200 mm

Stress in Cable = 1456.38 MPa


Jacking Force = 1747.66 KN

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 7.47 mm

Total elongation of Cable in girder = 114.43 mm


Total cable length in girder (half) = 15.671 m

10.4.2 Coordinates and Friction & Slip Loss calculations for cable No. 4

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / E Length
Friction Stress
(mm)
(MPa)
1 -0.250 0.950 0.000 0.0787 1456.4 1331.9 0.000
2 0.000 0.930 0.000 0.250 0.020 0.0787 0.0000 1455.7 91.0 0.000 1331.9 0.251
3 1.000 0.851 0.000 1.000 0.079 0.0787 0.0000 1452.7 2272.3 0.012 1332.6 1.254
4 2.000 0.773 0.000 1.000 0.079 0.0787 0.0000 1449.8 7351.8 0.038 1335.2 2.257
5 3.000 0.694 0.000 1.000 0.079 0.0787 0.0000 1446.9 15318.0 0.079 1337.9 3.260
6 4.000 0.615 0.000 1.000 0.078 0.0780 0.0007 1443.9 26760.5 0.137 1340.6 4.263
7 5.000 0.544 0.000 1.000 0.071 0.0712 0.0068 1439.3 48398.5 0.248 1343.4 5.266
8 6.000 0.483 0.000 1.000 0.061 0.0612 0.0100 1434.0 78936.6 0.405 1347.7 6.268
9 7.000 0.432 0.000 1.000 0.051 0.0513 0.0100 1428.7 114673.3 0.588 1352.6 7.269
10 8.000 0.390 0.000 1.000 0.041 0.0412 0.0100 1423.5 155572.2 0.798 1357.7 8.270
11 9.000 0.359 0.000 1.000 0.031 0.0312 0.0100 1418.2 201595.2 1.034 1362.7 9.270
12 10.000 0.338 0.000 1.000 0.021 0.0211 0.0102 1412.9 253072.4 1.298 1367.7 10.270
13 11.000 0.327 0.000 1.000 0.011 0.0110 0.0101 1407.7 309449.0 1.587 1372.9 11.271
14 12.000 0.325 0.000 1.000 0.002 0.0020 0.0090 1402.7 367655.9 1.885 1378.0 12.271
15 13.000 0.325 0.000 1.000 0.000 0.0000 0.0020 1399.4 409397.5 2.099 1382.8 13.271
16 14.000 0.325 0.000 1.000 0.000 0.0000 0.0000 1396.6 447843.7 2.297 1386.1 14.271
17 15.000 0.325 0.000 1.000 0.000 0.0000 0.0000 1393.9 489003.6 2.508 1388.8 15.271
18 15.400 0.325 0.000 0.400 0.000 0.0000 0.0000 1392.7 506229.2 2.596 1391.6 15.671
10.4.3 Final Stress at various sections of Cable No. 4 - ( For 1.0 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force % Loss Angle
Stress (MPa) Force (kN)
(MPa) (kN) (MPa) (kN)

1 Sec (1- 1) 0.000 0.930 0.000 1455.7 1746.8 1331.9 1598.3 124.5 149.4 8.55 0.079
2 Sec (2- 2) 1.700 0.796 0.000 1450.7 1740.9 1334.4 1601.3 122.0 146.4 8.41 0.079
3 Sec (3- 3) 3.200 0.678 0.000 1446.3 1735.6 1338.4 1606.1 118.0 141.5 8.16 0.079
4 Sec (4- 4) 7.700 0.403 0.000 1425.0 1710.0 1356.2 1627.4 100.2 120.3 7.03 0.044
5 Sec (5- 5) 11.550 0.326 0.000 1404.9 1685.9 1375.7 1650.8 80.7 96.9 5.74 0.006
6 Sec (6- 6) 15.400 0.325 0.000 1392.7 1671.3 1391.6 1670.0 64.8 77.7 4.65 0.000
11.0 STRESS CHECK OF PSC GIRDER - ( For 1.0 PSC Force)

Cable-1 Cable-2 Cable-3 Cable-4 Cable-5


Stage -1 (After 7 days of casting of No. of Stands 0 0 18 0 0
Girder)
Stage -2 (After 28 days of casting of No. of Stands 16 16 0 12 0
Girder)
Exit Angle in degree 1.454 ° 1.208 ° 3.918 ° 4.500 ° 0.000 °

2
Area of Prestressing Steel (each Strand) = 100 mm

Ec 7 Days = 33000 MPa


Ec 28 Days = 35000 MPa
ES = 1.95E+05 MPa
αe = 5.57 5.57E+00

11.1 Construction Methodology

1 Casting of Beams at yard = 1st Day


2 Removing of side formwork of beam = 3rd Day

3 Prestressing of beams Stage 1 = 7th day or after achieving 40 Mpa strength


(whichever Later)
28th day or after achieving 50 Mpa strength
4 Prestressing of beams Stage 2 =
(whichever Later)
5 Transporting beams from yard to site = 29 to 50 days
6 Casting deck and diaphragms = 51 to 60 days
7 Construction of crash barrier = 101 to 130 days
8 Applying wearing coat over deck = > 130 Days **
9 Live load application at = > 131 Days **

11.2 Properties of Precast Girder & Cable Details

11.2.1 Outer Girder

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)

Properties of Beam Only @ 0.000 1.700 3.200 7.700 11.550 15.400


Depth of Section mm 1200 1200 1200 1200 1200 1200
Area of section (A) m2 1.03266 1.033 0.707 0.707 0.707 0.707
C.G. from bottom m 0.636 0.636 0.630 0.630 0.630 0.630
C.G. from top m 0.564 0.564 0.570 0.570 0.570 0.570
Moment of Inertia, Ixx m4 0.133 0.133 0.121 0.121 0.121 0.121
Section modulus, Zt m3 0.236 0.236 0.212 0.212 0.212 0.212
Section modulus, Zb m3 0.209 0.209 0.192 0.192 0.192 0.192

Properties of Composite Section


Depth of Section mm 1400 1400 1400 1400 1400 1400
Thickness of deck slab m 0.2 0.2 0.2 0.2 0.2 0.2
Area of Compositesection (A2) m2 1.278 1.278 0.952 0.952 0.952 0.952

C.G. from top of beam (Composite) m 0.436 0.436 0.397 0.397 0.397 0.397

C.G. from top of slab (Composite) m 0.636 0.636 0.597 0.597 0.597 0.597

C.G. from bottom (Composite) m 0.764 0.764 0.803 0.803 0.803 0.803
4
m 0.221 0.221 0.204 0.204 0.204 0.204
Moment of Inertia, Ixx (Composite)

Section modulus, Zt (Composite) m3 0.35 0.35 0.34 0.34 0.34 0.34

Section modulus, Zb (Composite) m3 0.29 0.29 0.25 0.25 0.25 0.25


11.2.2 Cable Details

a) Cable 1

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 16 16 16 16 16 16
Distance from bottom Kn 0.244 0.202 0.172 0.127 0.125 0.125
Max. prestress force Kn 2330.21 2330.21 2330.21 2330.21 2330.21 2330.21

Prestress F, after fric&slip loss Kn 2170.01 2174.19 2181.80 2206.98 2226.97 2246.88

Horz. Component of prestress Kn 2169.31 2173.58 2181.40 2206.96 2226.97 2246.88

Vert. Component of prestress Kn 55.06 51.35 41.64 9.93 0.00 0.00

b) Cable 2

No. of strands 16 16 16 16 16 16
Distance from bottom Kn 0.245 0.209 0.180 0.130 0.125 0.125
Max. prestress force Kn 2330.21 2330.21 2330.21 2330.21 2330.21 2330.21

Prestress F, after fric&slip loss Kn 2173.17 2177.30 2184.04 2208.06 2228.51 2248.52

Horz. Component of prestress Kn 2172.68 2176.82 2183.67 2208.01 2228.51 2248.52

Vert. Component of prestress Kn 45.84 45.66 40.51 14.25 0.00 0.00

c) Cable 3

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 18 18 18 18 18 18
Distance from bottom Kn 0.583 0.466 0.365 0.163 0.125 0.125
Max. prestress force Kn 2621.48 2621.48 2621.48 2621.48 2621.48 2621.48

Prestress F, after fric&slip loss Kn 2405.734691 2410.31 2417.60 2451.88 2484.84 2509.28

Horz. Component of prestress Kn 2400.10 2404.66 2412.22 2450.79 2484.84 2509.28

Vert. Component of prestress Kn 164.63 164.94 161.20 73.02 1.93 0.00

d) Cable 4

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 12 12 12 12 12 12
Distance from bottom Kn 0.930 0.796 0.678 0.403 0.326 0.325
Max. prestress force Kn 1747.66 1747.66 1747.66 1747.66 1747.66 1747.66

Kn 1598.261643 1601.30 1606.11 1627.39 1650.80 1669.95


Prestress F, after fric&slip loss

Kn 1593.31 1596.35 1601.16 1625.79 1650.77 1669.95


Horz. Component of prestress

Kn 125.66 125.89 126.06 71.99 9.93 0.00


Vert. Component of prestress
e) Cable 5

No. of strands m 0 0 0 0 0 0
Distance from bottom Kn 0.000 0.000 0.000 0.000 0.000 0.000
Max. prestress force Kn 0.00 0.00 0.00 0.00 0.00 0.00

Kn 0.00 0.00 0.00 0.00 0.00 0.00


Prestress F, after fric&slip loss

Kn 0.00 0.00 0.00 0.00 0.00 0.00


Horz. Component of prestress

Kn 0.00 0.00 0.00 0.00 0.00 0.00


Vert. Component of prestress

11.3 Calculation of Stress in Beam due to Prestress

a) 1st Stage Stressing @ Age 7 days


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 18 18 18 18 18 18
Area of prestress steel mm2 1800.00 1800.00 1800.00 1800.00 1800.00 1800.00
Initial prestress force (Jack) Kn 2621.48 2621.48 2621.48 2621.48 2621.48 2621.48
Total Horz. Prestress ( P1 ) Kn 2400.10 2404.66 2412.22 2450.79 2484.84 2509.28
Total Vert. Prestress Kn 164.63 164.94 161.20 73.02 1.93 0.00

C.G. of prestress from bottom m 0.583 0.466 0.365 0.163 0.125 0.125

C.G. of prestress from centroid ( e1 ) m 0.053 0.170 0.264 0.467 0.505 0.505

C.G. of prestress from centroid


m 0.181 0.297 0.437 0.640 0.678 0.678
(Composite) (ce1)
Moment due to prestress ( Mp = P1 Kn-m 127.79 408.46 637.99 1144.49 1254.13 1266.47
e1 )
Stress at top of beam ( P1/A - Mp/Zt Mpa 1.78 0.60 0.41 -1.92 -2.39 -2.41
)
Stress at bottom of beam ( P1/A + 2.93 4.28 6.73 9.42 10.04 10.13
Mpa
Mp/Zb )

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

b) 2nd Stage Stressing @ Age 28 days

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 44 44 44 44 44 44
Area of prestress steel 4400.00 4400.00 4400.00 4400.00 4400.00 4400.00
Initial prestress force Kn 6408.07 6408.07 6408.07 6408.07 6408.07 6408.07
Total Horz. Prestress ( P2 ) Kn 5935.30 5946.75 5966.23 6040.76 6106.25 6165.35
Total Vert. Prestress Kn 226.55 222.90 208.21 96.17 9.93 0.00
C.G. of prestress from bottom m 0.431 0.367 0.313 0.203 0.180 0.180
m 0.205 0.269 0.316 0.427 0.450 0.450
C.G. of prestress from centroid ( e2 )
C.G. of prestress from centroid m 0.33 0.40 0.49 0.60 0.62 0.62
(Composite) (ce2)
Moment due to prestress ( Mp = P2 Kn-m 1215.5 1601.8 1888.3 2576.4 2747.3 2775.4
e2 )
Stress at top of beam ( P2/A - Mp/Zt Mpa 0.60 -1.02 -0.44 -3.58 -4.29 -4.34
)
Stress at bottom of beam ( P2/A + 11.55 13.41 18.26 21.94 22.92 23.15
Mpa
Mp/Zb )

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.
c) Combined CG
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 62 62 62 62 62 62
Area of prestress steel 6200 6200 6200 6200 6200 6200
Initial prestress force Kn 9029.56 9029.56 9029.56 9029.56 9029.56 9029.56

Total Horz. Prestress ( P1+P2 ) Kn 8335.40 8351.41 8378.45 8491.56 8591.10 8674.63

Total Vert. Prestress Kn 391.18 387.84 369.41 169.19 11.86 0.00


C.G. of prestress from bottom m 0.475 0.396 0.328 0.191 0.164 0.164
m 0.161 0.240 0.301 0.438 0.466 0.466
C.G. of prestress from centroid ( e )
C.G. of prestress from centroid m 0.288 0.368 0.474 0.611 0.639 0.639
(Composite) (ce)
Moment Kn-m 1340.3 2008.2 2525.2 3721.5 4002.0 4042.4

11.4 Stress in Beam due to 1st stage Prestress & Self weight of beam - ( For 1.0 PSC Force)

Moment Due to self wt. of beams


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)

Kn-m 0.00 458.25 805.57 1588.38 1981.08 2111.98


Bending moments from STADD (M)
Stress at top of beam ( M/Zt ) Mpa 0.00 1.94 3.79 7.48 9.32 9.94
Stress at bottom of beam ( M/Zb ) Mpa 0.00 -2.19 -4.19 -8.26 -10.30 -10.98
Stresses due to self weight and prestress
Stress at top of beam Mpa 1.78 2.54 4.20 5.56 6.94 7.53
Stress at bottom of beam Mpa 2.93 2.09 2.54 1.16 -0.26 -0.84

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

11.5 Calculation of Losses after 1st stage Prestress (7 to 28 days) - ( For 1.0 PSC Force)

11.5.1 Elastic Shortning loss of 1st Stage Cable

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at CG of cables Mpa 2.38 2.85 4.81 7.88 8.74 8.83
Average stress Mpa 6.79 6.79 6.79 6.79 6.79 6.79
Loss = Avg Stress/2*Es/Ec Kn -36.1 -36.1 -36.1 -36.1 -36.1 -36.1
Moment Kn-m 1.92 6.13 9.55 16.86 18.22 18.22
Stress at top of beam Mpa -0.03 -0.01 -0.01 0.03 0.03 0.03
Stress at bottom of beam Mpa -0.04 -0.06 -0.10 -0.14 -0.15 -0.15
Stresses after elastic shortening loss
Stress at top of beam Mpa 1.76 2.53 4.20 5.59 6.97 7.57
Stress at bottom of beam Mpa 2.89 2.03 2.44 1.02 -0.41 -0.99
Prestress force after elastic 2363.99 2368.56 2376.12 2414.69 2448.74 2473.18
Kn
shortening
2369.55 2374.12 2381.42 2415.76 2448.74 2473.18
2417.62 2417.62 2417.62 2417.62 2417.62 2417.62

11.5.2 Total Relaxation loss of 1st stage Prestressing as per A2.11 of IRC 112 - 2011

Relaxation loss for 1000 hrs 2.50 78.3 % At ∞ 7.5

Days 7 28 50 60 81 90
Days 28 50 60 81 90 20833
Hours for relaxation loss 504 1032 1272 1776 1992 499824
Relaxation loss % for hours 2.27 % 2.51 % 2.59 % 2.71 % 2.76 % 7.5 %
Loss after 1st stage prestressing (7 days to 28 days)
Relaxation loss % for hours 2.27 %

Relaxation loss in prestress Kn -53.6 -53.7 -53.9 -54.7 -55.5 -56.1

Moment Kn-m 2.85 9.12 14.24 25.56 28.01 28.29


Stress at top of beam Mpa -0.040 -0.013 -0.009 0.043 0.053 0.054
Stress at bottom of beam Mpa -0.066 -0.096 -0.150 -0.210 -0.224 -0.226

Stresses after elastic shortening and relaxation loss


Stress at top of beam Mpa 1.72 2.52 4.19 5.63 7.03 7.62
Stress at bottom of beam Mpa 2.82 1.93 2.29 0.81 -0.63 -1.21

11.5.3 Shrinkage loss as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete at 1st stage transfer fck M- 40


ts (days) 7
t (days) 28
βas(t) = ( 1 - exp(-0.2 * sqrt(t)))
0.65
As per cl. 6.4.2.6 of IRC 112-2011
-6
εca(∞) = 2.5 * ( fck - 10 ) 10 0.00008
Autogenous Shrinkage strain ε ca (t) =
0.00005
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t) as per Eq. 6.12 and
0.00004
Table 6.6 of IRC 112-2011
Concrete Cross Sectional Area (Ac) mm2 706500

mm 4621.6
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.7
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.089
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.0000

εcd,0 Table 6.8 of IRC 112-2011 0.0004

Drying Shrinkage strain ε cd (t) =


0.00003
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00008


Stress due to shrinkage Mpa 15.06

loss in prestress Kn -27.1 -27.1 -27.1 -27.1 -27.1 -27.1


Moment Kn-m 1.4 4.6 7.2 12.7 13.7 13.7
Stress at top of beam Mpa -0.020 -0.007 -0.005 0.021 0.026 0.026
Stress at bottom of beam Mpa -0.033 -0.048 -0.076 -0.104 -0.109 -0.109

Stresses after elastic shortening, relaxation and shrinkage loss

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of beam Mpa 1.696 2.510 4.183 5.651 7.053 7.646
Stress at bottom of beam Mpa 2.792 1.883 2.217 0.709 -0.741 -1.324

11.5.4 Creep loss after 1st stage prestressing (7 to 28 days)

Grade of concrete at 1st stage transfer fck M- 40


fcm 50
t0 (days) days 7
t (days) days 28
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 45 / fcm )0.5 -- Eq. A2-24 0.95
Concrete Cross Sectional Area (Ac) mm2 706500

Primeter of part of cross sectioin exposed to drying (u) mm 4621.6

Notional size of member (ho = 2Ac / u) mm 305.7

βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45 696.2


OR βH = 1.5 [1+(0.012
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45

0
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2-13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.347
α1 = ( 43.75 / fcm )0.7 0.911
α2 = ( 43.75 / fcm )0.2 0.974

φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH = 1.55


1/3
{1+α1(1-RH/100)/(0.1 h )}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.66

β(t0) = 1 / (0.1 + t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.61
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 0.904

Stress at top of beam Mpa 1.696 2.510 4.183 5.651 7.053 7.646
Stress at bottom of beam Mpa 2.792 1.883 2.217 0.709 -0.741 -1.324
Stress at CG of Cables Mpa 2.26 2.71 4.57 7.50 8.32 8.41
Average Stress at CG of Cables Mpa 6.46 6.46 6.46 6.46 6.46 6.46
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -62.11 -62.11 -62.11 -62.11 -62.11 -62.11
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -62.11 -62.11 -62.11 -62.11 -62.11 -62.11

Moment Kn-m 3.3 10.6 16.4 29.0 31.3 31.3


Stress at top of beam Mpa -0.05 -0.02 -0.01 0.05 0.06 0.06
Stress at bottom of beam Mpa -0.07 -0.10 -0.17 -0.22 -0.24 -0.24

Stress after all losses before 2nd stage transfer


Stress at top of beam Mpa 1.650 2.495 4.173 5.699 7.112 7.706
Stress at bottom of beam Mpa 2.718 1.778 2.051 0.484 -0.976 -1.560

11.6.1 Elastic Shortning loss of 2nd Stage Cable

Stress at CG of cables Mpa 9.69 11.71 18.14 25.48 27.55 27.83


Average stress Mpa 22.09 22.09 22.09 22.09 22.09 22.09
Loss = Avg Stress/2*Es/Ec Kn -381.6 -381.6 -381.6 -381.6 -381.6 -381.6
Moment Kn-m 78.14 102.78 120.76 162.74 171.67 171.77
Stress at top of beam Mpa -0.039 0.066 0.028 0.226 0.268 0.268
Stress at bottom of beam Mpa -0.743 -0.860 -1.168 -1.386 -1.432 -1.433
Stresses after elastic shortening loss
Stress at top of beam Mpa 2.21 1.54 3.76 2.35 3.09 3.64
OK OK OK OK OK OK
Stress at bottom of beam Mpa 13.53 14.33 19.14 21.04 20.51 20.16
OK OK OK OK OK OK
Max. prestressing force applied to
the str. Immediately
Kn 7774.9 7790.8 7817.7 7929.9 8028.7 8111.7
after tranfer (As per cl. 7.9.2 (3) of
IRC :112-2011)

Min. of (75% of fpk ,0.85 of fpk0.1) Kn 8527.9 8527.9 8527.9 8527.9 8527.9 8527.9

OK OK OK OK OK OK

11.6.2 Relaxation loss of 2nd stage Prestressing (28 to 50 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 1000 hrs 2.50 At ∞ 7.5


Days 28 50 60 81 90
Days 50 60 81 90 20833
Hours for relaxation loss 528 768 1272 1488 499320
Relaxation loss % for hours 2.28 % 2.41 % 2.59 % 2.65 % 7.50 %
Loss after 2nd stage prestressing (28 days to 50 days)
Relaxation loss % for hours 2.28 %
Relaxation loss in prestress Kn -135.4 -135.7 -136.1 -137.8 -139.3 -140.7
Moment Kn-m 27.73 36.55 43.09 58.79 62.69 63.33
Stress at top of beam Mpa -0.014 0.023 0.010 0.082 0.098 0.099
Stress at bottom of beam Mpa -0.264 -0.306 -0.417 -0.501 -0.523 -0.528

Stresses after elastic shortening and relaxation loss


Stress at top of beam Mpa 2.20 1.56 3.77 2.43 3.19 3.74
Stress at bottom of beam Mpa 13.26 14.02 18.73 20.54 19.99 19.63

Stresses after 2nd Stage Stressing After losses


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of beam Mpa 2.20 1.56 3.77 2.43 3.19 3.74
Stress at bottom of beam Mpa 13.26 14.02 18.73 20.54 19.99 19.63

11.6.3 Relaxation Losses after deck slab casting for 1st stage cable (28days to 60 days)

28 Days to 60 Days
Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.27 % 2.59 %
Effective relaxation for 768 Hrs 0.32 %
Relaxation loss in prestress Kn -7.58 -7.60 -7.62 -7.75 -7.86 -7.93
Moment Kn-m 1.37 2.26 3.33 4.96 5.32 5.38
Stress at top of slab Mpa -0.002 0.001 0.002 0.006 0.007 0.007
Stress at top of beam Mpa -0.003 -0.001 -0.002 0.002 0.002 0.002
Stress at bottom of beam Mpa -0.011 -0.014 -0.021 -0.028 -0.029 -0.030

Stresses after relaxation loss


Stress at top of slab Mpa -0.002 0.001 0.002 0.006 0.007 0.007
Stress at top of beam Mpa 2.195 1.558 3.766 2.431 3.192 3.738
Stress at bottom of beam Mpa 13.254 14.008 18.705 20.511 19.961 19.601

11.6.4 Relaxation Losses after deck slab casting for 2nd stage cable (50days to 60 days)

Relaxation loss for 2nd stage 50 Days to 60 Days


cable
Relaxation loss % for hours 2.28 % 2.59 %
Effective relaxation for 240 Hrs 0.31 %
Relaxation loss in prestress Kn -18.14 -18.18 -18.24 -18.47 -18.67 -18.85
Moment Kn-m 6.03 7.22 8.93 11.07 11.63 11.74
Stress at top of slab Mpa 0.003 0.007 0.007 0.013 0.014 0.015
Stress at top of beam Mpa 0.011 0.016 0.023 0.033 0.035 0.035
Stress at bottom of beam Mpa -0.043 -0.049 -0.066 -0.077 -0.080 -0.081
Stresses after relaxation loss
Stress at top of slab Mpa 0.001 0.007 0.009 0.019 0.022 0.022
Stress at top of beam Mpa 2.206 1.574 3.789 2.464 3.227 3.773
Stress at bottom of beam Mpa 13.211 13.959 18.639 20.434 19.881 19.520

11.7 Check for stress due to self weight of Deck (green concrete+shuttering) and diaphragm

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m 0.09 -152.64 -272.58 -549.06 -686.36 -731.03
Stress at top of slab Mpa 0.000 0.000 0.000 0.000 0.000 0.000
Stress at top of beam Mpa 0.000 0.646 1.283 2.584 3.231 3.441
Stress at bottom of beam Mpa 0.000 -0.729 -1.417 -2.854 -3.567 -3.799
Cumulative Stress
Stress at top of slab Mpa 0.001 0.007 0.009 0.019 0.022 0.022
Stress at top of beam Mpa 2.206 2.221 5.072 5.049 6.458 7.214
OK OK OK OK OK OK
Stress at bottom of beam Mpa 13.212 13.230 17.223 17.580 16.314 15.721
OK OK OK OK OK OK

11.7.1 Shrinkage loss (28 to 60 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 60
βas(t) = ( 1 - exp(-0.2 * sqrt(t)))
0.79
As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010
Autogenous Shrinkage strain ε ca (t) =
0.00008
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t) Table
0.00006
6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.199
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t) =
0.00006
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00014


Stress due to shrinkage (28 to 60 days) Mpa 26.44 -15.06 = 11.38

loss in prestress Kn -70.5 -70.5 -70.5 -70.5 -70.5 -70.5


Moment Kn-m 20.3 26.0 33.4 43.1 45.0 45.1
Stress at top of slab Mpa 0.003 0.019 0.024 0.052 0.058 0.058
Stress at top of beam Mpa -0.015 -0.004 -0.009 0.010 0.014 0.014
Stress at bottom of beam Mpa -0.125 -0.145 -0.206 -0.244 -0.251 -0.251

Stresses after elastic shortening, relaxation and shrinkage loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.004 0.026 0.033 0.072 0.080 0.080
Stress at top of beam Mpa 2.191 2.217 5.063 5.059 6.471 7.228
OK OK OK OK OK OK
Stress at bottom of beam Mpa 13.086 13.085 17.017 17.337 16.063 15.469
OK OK OK OK OK OK
11.7.2 Creep loss after deck casting (28 to 60 days) - ( For 1.0 PSC Force)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 60
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 45 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0
18
βH = 1.5 [1+(0.012 RH) ] h0 + 250 <=1500 for fcm <=45
OR βH = 1.5 [1+(0.012 674.5
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45

0
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2-13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.456
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH =
1.43
{1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 +t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 0.999 -0.9 = 0.096

Stress at top of slab Mpa 0.004 0.026 0.033 0.072 0.080 0.080
Stress at top of beam Mpa 2.191 2.217 5.063 5.059 6.471 7.228
Stress at bottom of beam Mpa 13.09 13.09 17.02 17.34 16.06 15.47
Stress at CG of Cables Mpa 9.15 11.10 17.27 24.38 26.38 26.66
Average Stress at CG of Cables Mpa 21.56 21.56 21.56 21.56 21.56 21.56
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -75.61 -75.61 -75.61 -75.61 -75.61 -75.61
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -75.61 -75.61 -75.61 -75.61 -75.61 -75.61

Moment Kn-m 21.80 27.82 35.86 46.21 48.29 48.30


Stress at top of slab Mpa 0.00 0.02 0.03 0.06 0.06 0.06
Stress at top of beam Mpa -0.02 0.00 -0.01 0.02 0.03 0.03
Stress at bottom of beam Mpa -0.14 -0.15 -0.22 -0.25 -0.26 -0.26

Stress after losses


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.008 0.047 0.058 0.128 0.142 0.142
Stress at top of beam Mpa 2.173 2.214 5.057 5.081 6.499 7.256
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.951 12.932 16.799 17.087 15.806 15.213
OK OK OK OK OK OK
11.8 Losses after (60 days to 130 days) of girder casting - ( For 1.0 PSC Force)

11.8.1 Relaxation loss of 1st stage Prestressing (60 to 130 days) as per A2.11 of IRC 112 - 2011

60 Days to 130 Days


Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.71 % 2.76 %
Effective relaxation for 1680 Hrs 0.04 %
Relaxation loss in prestress Kn -1.06 -1.06 -1.07 -1.08 -1.10 -1.11
Moment Kn-m 0.19 0.32 0.47 0.69 0.75 0.75
Stress at top of slab Mpa 0.000 0.000 0.000 0.001 0.001 0.001
Stress at top of beam Mpa 0.000 0.000 0.000 0.000 0.000 0.000
Stress at bottom of beam Mpa -0.001 -0.002 -0.003 -0.004 -0.004 -0.004

Stresses after relaxation loss


Stress at top of slab Mpa 0.008 0.047 0.059 0.129 0.143 0.143
Stress at top of beam Mpa 2.173 2.214 5.056 5.081 6.500 7.257
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.949 12.930 16.796 17.083 15.802 15.209
OK OK OK OK OK OK

11.8.2 Relaxation loss of 2nd stage Prestressing (60 to 130 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 2nd stage 60 Days to 130 Days


cable
Relaxation loss % for hours 2.59 % 2.65 %
Effective relaxation for 1920 Hrs 0.06 %
Relaxation loss in prestress Kn -3.48 -3.49 -3.50 -3.55 -3.58 -3.62
Moment Kn-m 1.16 1.39 1.71 2.12 2.23 2.25
Stress at top of slab Mpa 0.001 0.001 0.001 0.003 0.003 0.003
Stress at top of beam Mpa 0.000 0.000 0.000 0.000 0.001 0.001
Stress at bottom of beam Mpa -0.007 -0.008 -0.010 -0.012 -0.013 -0.013

Stresses after relaxation loss


Stress at top of slab Mpa 0.008 0.049 0.060 0.131 0.146 0.146
Stress at top of beam Mpa 2.172 2.214 5.056 5.081 6.500 7.257
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.942 12.923 16.786 17.071 15.790 15.196
OK OK OK OK OK OK

11.8.3 Shrinkage loss (60 to 130 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 130

βas(t) = ( 1 - exp(-0.2 * sqrt(t))) 0.90


As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010

Autogenous Shrinkage strain ε ca (t) = 0.00009


βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t) Table
0.00007
6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 952000

mm 6241.61167
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.366
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t) =
0.00010
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00019


Stress due to shrinkage Mpa 37.86 -26.44 = 11.43

loss in prestress Kn -70.8 -70.8 -70.8 -70.8 -70.8 -70.8


Moment Kn-m 20.4 26.1 33.6 43.3 45.2 45.3
Stress at top of slab Mpa 0.003 0.020 0.024 0.052 0.058 0.058
Stress at top of beam Mpa -0.015 -0.004 -0.009 0.010 0.014 0.014
Stress at bottom of beam Mpa -0.126 -0.145 -0.207 -0.245 -0.253 -0.253

Stresses after shrinkage loss


Stress at top of slab Mpa 0.012 0.068 0.084 0.184 0.204 0.204
Stress at top of beam Mpa 2.157 2.210 5.047 5.091 6.514 7.271
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.817 12.777 16.579 16.826 15.537 14.944
OK OK OK OK OK OK

11.8.4 Creep loss after deck casting (60 to 130 days)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 130
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0

βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45 674.5


OR βH = 1.5 [1+(0.012
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45

0
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2-13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.571
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH =
1.43
{1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 +t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 1.251 -1 = 0.252

Stress at top of slab Mpa 0.012 0.068 0.084 0.184 0.204 0.204
Stress at top of beam Mpa 2.157 2.210 5.047 5.091 6.514 7.271
Stress at bottom of beam Mpa 12.82 12.78 16.58 16.83 15.54 14.94
Stress at CG of Cables Mpa 9.06 10.99 17.11 24.16 26.15 26.43
Average Stress at CG of Cables Mpa 21.37 21.37 21.37 21.37 21.37 21.37
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -197.38 -197.38 -197.38 -197.38 -197.38 -197.38
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -197.38 -197.38 -197.38 -197.38 -197.38 -197.38
Moment Kn-m 56.9 72.6 93.6 120.6 126.1 126.1
Stress at top of slab Mpa 0.009 0.054 0.067 0.146 0.162 0.162
Stress at top of beam Mpa -0.046 -0.006 -0.017 0.058 0.073 0.073
Stress at bottom of beam Mpa -0.355 -0.400 -0.569 -0.652 -0.669 -0.669

Stresses after relaxation, shrinkage loss & Creep loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.021 0.122 0.151 0.330 0.366 0.367
Stress at top of beam Mpa 2.111 2.204 5.030 5.150 6.587 7.344
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.462 12.378 16.010 16.174 14.868 14.275
OK OK OK OK OK OK

AFTER DESHUTTERING
11.9 Calculation of Stress after SIDL & LL application - ( For 1.0 PSC Force)

11.9.1 Stress due to Super Imposed Dead Loads

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m 13.23 -45.38 -61.43 -243.71 -315.89 -318.04
Stress at top of slab Mpa -0.038 0.130 0.180 0.714 0.926 0.932
Stress at top of beam Mpa -0.026 0.089 0.120 0.475 0.616 0.620
Stress at bottom of beam Mpa 0.046 -0.157 -0.242 -0.960 -1.244 -1.252
Cumulative Stress
Stress at top of slab Mpa -0.017 0.253 0.331 1.044 1.292 1.299
Stress at top of beam Mpa 2.085 2.294 5.149 5.625 7.203 7.965
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.507 12.221 15.768 15.214 13.625 13.022
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

11.9.2 Stress due to Live loads

Live Load Factor 1.00


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m -196.17 -268.78 -324.43 -933.04 -1294.28 -1356.17
Stress at top of slab Mpa 0.564 0.773 0.951 2.735 3.794 3.975
Stress at top of beam Mpa 0.387 0.530 0.633 1.819 2.524 2.644
Stress at bottom of beam Mpa -0.677 -0.927 -1.277 -3.674 -5.096 -5.340
Cumulative Stress
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.546 1.025 1.282 3.779 5.085 5.274
Stress at top of beam Mpa 2.471 2.823 5.782 7.444 9.727 10.609
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.831 11.294 14.491 11.541 8.529 7.683
OK OK OK OK OK OK
11.10 Losses after (131 days to 20833 days) of Girder casting

11.10.1 Relaxation loss of 1st stage Prestressing (131 to 20833 days) as per A2.11 of IRC 112 - 2011

131 Days to 20833 Days


Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.76 % 7.50 %
Effective relaxation for 496848 Hrs 4.74 %
Relaxation loss in prestress Kn -113.79 -114.01 -114.37 -116.19 -117.81 -118.97
Moment Kn-m 20.57 33.90 50.02 74.35 79.82 80.61
Stress at top of slab Mpa -0.030 0.008 0.026 0.096 0.110 0.111
Stress at top of beam Mpa -0.048 -0.022 -0.023 0.023 0.032 0.032
Stress at bottom of beam Mpa -0.160 -0.206 -0.317 -0.415 -0.438 -0.442

Stresses after relaxation loss


Stress at top of slab Mpa 0.517 1.034 1.308 3.875 5.196 5.385
Stress at top of beam Mpa 2.423 2.801 5.759 7.467 9.759 10.641
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.671 11.088 14.174 11.126 8.091 7.240
OK OK OK OK OK OK

11.10.2 Relaxation loss of 2nd stage Prestressing (131 to 20833 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 2nd stage 131 Days to 20833 Days


cable
Relaxation loss % for hours 2.65 % 7.50 %
Effective relaxation for 496848 Hrs 4.85 %
Relaxation loss in prestress Kn -288.09 -288.64 -289.59 -293.21 -296.39 -299.25
Moment Kn-m 95.73 114.55 141.71 175.74 184.58 186.44
Stress at top of slab Mpa 0.050 0.103 0.111 0.207 0.230 0.232
Stress at top of beam Mpa -0.037 0.000 -0.028 0.035 0.049 0.049
Stress at bottom of beam Mpa -0.556 -0.621 -0.862 -1.000 -1.038 -1.048

Stresses after relaxation loss


Stress at top of slab Mpa 0.566 1.137 1.420 4.082 5.425 5.617
Stress at top of beam Mpa 2.386 2.801 5.732 7.502 9.807 10.690
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.115 10.467 13.312 10.126 7.052 6.192
OK OK OK OK OK OK

11.10.3 Shrinkage loss (130 to 20833 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 20833
βas(t) = ( 1 - exp(-0.2 * sqrt(t)))
1.00
As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010
Autogenous Shrinkage strain ε ca (t) =
0.00010
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t) Table
0.00007
6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 952000

mm 6241.61167
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.990
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t) =
0.00028
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00038


Stress due to shrinkage Mpa 74.56 -37.86 = 36.70

loss in prestress Kn -227.5 -227.5 -227.5 -227.5 -227.5 -227.5


Moment Kn-m 65.6 83.7 107.9 139.1 145.3 145.4
Stress at top of slab Mpa 0.011 0.063 0.077 0.169 0.187 0.187
Stress at top of beam Mpa -0.049 -0.013 -0.029 0.032 0.044 0.044
Stress at bottom of beam Mpa -0.404 -0.467 -0.664 -0.787 -0.811 -0.811

Stresses after shrinkage loss


Stress at top of slab Mpa 0.577 1.200 1.497 4.250 5.612 5.804
Stress at top of beam Mpa 2.338 2.788 5.703 7.534 9.852 10.735
OK OK OK OK OK OK
Stress at bottom of beam Mpa 10.711 10.000 12.648 9.339 6.241 5.381
OK OK OK OK OK OK

11.10.4 Creep loss after deck casting (130 to 20833 days)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 20833
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.85
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0
18
βH = 1.5 [1+(0.012 RH) ] h0 + 250 <=1500 for fcm <=45
OR βH = 1.5 [1+(0.012 671.5
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45

0
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2-13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.991
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH =
1.43
{1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 + t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 2.172 -1.25 = 0.920

Stress at top of slab Mpa 0.577 1.200 1.497 4.250 5.612 5.804
Stress at top of beam Mpa 2.338 2.788 5.703 7.534 9.852 10.735
Stress at bottom of beam Mpa 10.71 10.00 12.65 9.34 6.24 5.38
Stress at CG of Cables Mpa 8.57 10.36 16.24 21.13 21.72 21.80
Average Stress at CG of Cables Mpa 18.60 18.60 18.60 18.60 18.60 18.60

∆Pc =ApEp/Ecmφ(t,t0) *
-627.04 -627.04 -627.04 -627.04 -627.04 -627.04
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -627.04 -627.04 -627.04 -627.04 -627.04 -627.04

Moment Kn-m 180.8 230.7 297.4 383.2 400.5 400.6


Stress at top of slab Mpa 0.029 0.173 0.213 0.464 0.515 0.515
Stress at top of beam Mpa -0.147 -0.020 -0.056 0.185 0.233 0.233
Stress at bottom of beam Mpa -1.127 -1.270 -1.806 -2.071 -2.125 -2.125

Stresses after relaxation, shrinkage loss & Creep loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.606 1.372 1.710 4.715 6.127 6.320
Stress at top of beam Mpa 2.191 2.768 5.647 7.718 10.085 10.968
OK OK OK OK OK OK
Stress at bottom of beam Mpa 9.584 8.730 10.842 7.268 4.116 3.256
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

11.10.5 Differential Shrinkage Loss

Grade of Concrete of Slab M-40


Grade of Concrete of Girder M-50

Shrinkage Strain Girder Slab

Grade of concrete fck M-50 M-40


ts (days) 7 60
t (days) 130 130
βas(t) = ( 1 - exp(-2 * sqrt(t))) As
0.90 0.90
per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010 0.00008
Autogenous Shrinkage strain
0.00009 0.00007
εca (t) = βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t) Table
0.00007 0.00005
6.6 of IRC 112-2011
Concrete Cross Sectional Area (Ac) mm2 706500 952000

Primeter of part of cross sectioin exposed to drying (u) mm 4621.6 1635

ho = 2Ac / u mm 305.7 1164.5


kh Table 6.7 of IRC 112-2011 0.749 0.700
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.365 0.042
Relative humidity 57 % 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038 0.00042
Drying Shrinkage strain ε cd (t) =
0.00010 0.00001
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00019 0.00008

Factor due to difference in grade of concrete 1.00


Shrinkage strian 0.00011
Reduction factor 1.00
Net shrinkage strain 0.00011
For concrete
Modulus of elasticity of slab Mpa 35000
Area of slab 245500
Force due to shrinkage 980598.02
Direct tensile stress in slab Mpa 3.99
Compr. stress on comp. section Mpa 1.03
Moment on composite section N-mm 4.9E+08

Diff. shrink (Direct Tensile stress on Mpa -3.99 -3.99 -3.99 -3.99 -3.99 -3.99
top of slab)
Diff. shrink (Direct Tensile stress on
Mpa 0.00 0.00 0.00 0.00 0.00 0.00
bottom of slab)
Diff shrink (Comp.Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on top of slab)
Diff shrink(Comp.Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on bottom of slab)
Diff.shrink (Comp.Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on top of girder)
Diff.shrink (Comp. Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on bottom of girder)
Moment due to force Kn-m 526.0 526.0 487.8 487.8 487.8 487.8

Diff.shrink (Stress due to moment Mpa 1.512 1.512 1.430 1.430 1.430 1.430
on comp.Sec.at top of slab)

Diff.shrink (Stress due to moment Mpa 1.037 1.037 0.951 0.951 0.951 0.951
on comp.Sec.at top of girder)

Diff.shrink (Stress due to moment Mpa -1.814 -1.814 -1.921 -1.921 -1.921 -1.921
on comp.Sec.at bott.of girder)

Stress at top of slab Mpa -1.715 -1.715 -1.535 -1.535 -1.535 -1.535
Stress at top of beam Mpa 1.804 1.804 1.981 1.981 1.981 1.981
Stress at bottom of beam Mpa -1.047 -1.047 -0.891 -0.891 -0.891 -0.891

Cumulative Stress
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa -1.109 -0.343 0.175 3.180 4.593 4.785
Stress at top of beam Mpa 3.995 4.572 7.629 9.699 12.066 12.949
Stress at bottom of beam Mpa 8.538 7.683 9.951 6.378 3.226 2.365

11.11 Stresses with live load and temperature gradient - ( For 1.0 PSC Force)

SLS factor for thermal 0


Temperature Rise case
Stress at top of slab 4.33 4.33 4.28 4.28 4.28 4.28
Stress at top of beam -1.02 -1.02 -1.08 -1.08 -1.08 -1.08
Stress at bottom of beam 0.68 0.68 0.63 0.63 0.63 0.63

Cumulative Stress
Stress at top of slab -1.109 -0.343 0.175 3.180 4.593 4.785
Stress at top of beam 3.995 4.572 7.629 9.699 12.066 12.949
OK OK OK OK OK OK
Stress at bottom of beam 8.538 7.683 9.951 6.378 3.226 2.365
OK OK OK OK OK OK

Temperature Fall case


Stress at top of slab -2.64 -2.64 -2.48 -2.48 -2.48 -2.48
Stress at top of beam 1.13 1.13 1.30 1.30 1.30 1.30
Stress at bottom of beam -2.08 -2.08 -1.85 -1.85 -1.85 -1.85

Cumulative Stress
Stress at top of slab -1.109 -0.343 0.175 3.180 4.593 4.785
Stress at top of beam 3.995 4.572 7.629 9.699 12.066 12.949
OK OK OK OK OK OK
Stress at bottom of beam 8.538 7.683 9.951 6.378 3.226 2.365
OK OK OK OK OK OK
11.12 STRESS DUE TO DIFFERENTIAL TEMPRATURE

11.12.1 Rise in Temprature :

a) Section At Support ;

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
0.15 17.80 °
0.20 1 4.00 °
0.05
3.20 °
2
0.15 0.17 0.48 °
0.03
3
0.80
0.8

0 4

0.25 5 0.15
2.10 °
0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 (a) 1.2275 0.15 0.1841 0.075 0.0138 0.0010 10.90 2.007 0.1505
1 (b) 1.2275 0.05 0.0614 0.175 0.0107 0.0019 3.600 0.221 0.0387
2 1.22 0.17 0.2074 0.285 0.0591 0.0168 1.840 0.382 0.1088
3 (a) 0.8 0.03 0.0240 0.365 0.0088 0.0032 0.240 0.006 0.0021
3 (b) 0.8 0.00 0.0000 0.785 0.0000 0.0000 0.000 0.000 0.0000
4 0.8 0.00 0.0000 0.000 0.0000 0.0000 0.000 0.000 0.0000
5 0.8 0.15 0.1200 1.325 0.1590 0.2107 1.050 0.126 0.1670

Total 0.5969 0.251419 0.2336 2.741 0.4670

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000082
𝜃 = 0.000065
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = (𝜃Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.0000 17.80 0.0002 -0.0001313 4.33 C
2 0.200 0.0000 3.20 0.0000 0.0000310 -1.02 T
3 0.350 0.0000 0.80 0.0000 0.0000501 -1.65 T
4 1.150 0.0001 0.00 0.0000 0.0000080 -0.26 T
5 1.150 0.0001 0.00 0.0000 0.0000080 -0.26 T
6 1.400 0.0001 1.05 0.0000 -0.0000207 0.68 C
b) Section At Mid Span :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
0.15 17.80 °
0.2 1 4.00 °
0.05
3.20 °
2
0.15 0.17 0.48 °
0.03
3
0.65
0.3

0.15 4

0.25 5 0.15
2.10 °
0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 (a) 1.228 0.150 0.1841 0.075 0.0138 0.0010 10.9 2.007 0.151
1 (b) 1.228 0.050 0.0614 0.175 0.0107 0.0019 3.60 0.221 0.039
2 1.220 0.170 0.2074 0.285 0.0591 0.0168 1.84 0.382 0.109
3 (a) 0.300 0.030 0.0090 0.385 0.0035 0.0013 0.24 0.002 0.001
3 (b) 0.300 0.000 0.0000 0.710 0.0000 0.0000 0.00 0.000 0.000
4 0.550 0.000 0.0000 0.000 0.0000 0.0000 0.00 0.000 0.000
5 0.800 0.150 0.1200 1.325 0.1590 0.2107 1.05 0.126 0.167

Total 0.5819 0.2461 0.2318 2.738 0.4657

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000084
𝜃 = 0.000065
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = (𝜃Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.0000 17.80 0.0002 -0.0001296 4.28 C
2 0.200 0.0000 3.20 0.0000 0.0000327 -1.08 T
3 0.350 0.0000 0.80 0.0000 0.0000518 -1.71 T
4 1.000 0.0001 0.00 0.0000 0.0000194 -0.64 T
5 1.150 0.0001 0.00 0.0000 0.0000097 -0.32 T
6 1.400 0.0001 1.05 0.0000 -0.0000191 0.63 C
11.12.2 Fall in Temprature :

a) Section At Support :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
10.60 °
0.2 0.2 2.68 °
1
0.05 0.70 °
0.15 2 0.1
0.42 °
0.15
0.8 3
0.8

0.00
0.25 0.00 °
0 4 0.00 0.80 °
5
0.25 0.25 6.60 °

0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 1.228 0.200 0.2455 0.100 0.0246 0.0025 6.640 1.630 0.163
2(a) 1.220 0.050 0.0610 0.225 0.0137 0.0031 1.690 0.103 0.023
2 (b) 1.220 0.100 0.1220 0.300 0.0366 0.0110 0.560 0.068 0.020
3 (a) 0.800 0.150 0.1200 0.425 0.0510 0.0217 0.210 0.025 0.011
3 (b) 0.800 0.000 0.0000 0.750 0.0000 0.0000 0.000 0.000 0.000
4 0.800 0.000 0.0000 1.150 0.0000 0.0000 0.000 0.000 0.000
5 (a) 0.800 0.250 0.2000 1.025 0.2050 0.2101 0.400 0.080 0.082
5 (b) 0.800 0.250 0.2000 1.275 0.2550 0.3251 3.700 0.740 0.944

Total 0.9485 0.586 0.573 2.647 1.243

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000047
𝜃 = 0.000022
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = ( Ɛ - y - αt) Stress = AEc (N/mm2)


1 0 0.00000 10.60 0.0001 -0.000080 -2.64 T
2 0.2 0.00000 0.700 0.0000 0.000034 1.13 C
3 0.35 0.00001 0.420 0.0000 0.000034 1.14 C
4 1.15 0.00003 0.000 0.0000 0.000022 0.71 C
5 1.15 0.00003 0.800 0.0000 0.000012 0.40 C
6 1.40 0.00003 6.600 0.0001 -0.000063 -2.08 T
b) Section At Mid Span :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
10.60 °
0.2 1 0.2 2.68 °
0.05 0.70 °
0.15 2 0.1
0.42 °
0.15
3
0.65
0.3

0.100
0.15 0.15 0.32 °
4
0.000 0.80 °
0.25 5 0.8
0.2500 6.60 °

0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 1.228 0.200 0.246 0.100 0.0246 0.0025 6.640 1.630 0.163
2(a) 1.220 0.050 0.061 0.225 0.0137 0.0031 1.690 0.103 0.023
2 (b) 1.220 0.100 0.122 0.300 0.0366 0.0110 0.560 0.068 0.020
3 (a) 0.300 0.150 0.045 0.425 0.0191 0.0081 0.210 0.009 0.004
3 (b) 0.300 0.100 0.030 0.950 0.0285 0.0271 0.160 0.005 0.005
4 0.550 0.150 0.083 1.075 0.0887 0.0953 0.560 0.046 0.050
5 (a) 0.800 0.000 0.000 1.150 0.0000 0.0000 0.800 0.000 0.000
5 (b) 0.800 0.250 0.200 1.275 0.2550 0.3251 3.700 0.740 0.944

Total 0.786 0.466188 0.4722 2.602 1.208

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000052
𝜃 = 0.000021
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = ( Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.00000 10.60 0.00013 -0.000075 -2.48 T
2 0.200 0.00000 0.700 0.00001 0.000039 1.30 C
3 0.350 0.00001 0.420 0.00001 0.000040 1.31 C
4 0.900 0.00002 0.320 0.00000 0.000030 0.98 C
5 1.150 0.00002 0.800 0.00001 0.000019 0.62 C
6 1.400 0.00003 6.600 0.00008 -0.000056 -1.85 T
STRESS CHECK FOR 0.9 PSC FORCE
12.0 Prestress Cable detail - ( For 0.9 PSC Force)

12.1 CABLE NO : 1

Since cable is streched from both ends, hence only half span is analysed due to symmetric condition.

1.454 ° CL of Symmetry
0.250 m
Y
X 0.125 m
1.000 m 8.000 m 6.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m

12.1.1 General Detail of Cable No. 1

Type of cables = 16 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1674.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Total Area of Cable = 1600 mm

Initial Stress in Cable = 1310.74 MPa


Jacking Force = 2097.19 KN

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 6.72 mm

Total elongation of Cable in girder = 103.20 mm


Total cable length in girder (half) = 15.651 m

12.1.2 Coordinates and Friction & Slip Loss calculations for cable No. 1

Cable
ΔL = ∑
Stress Actual
θ Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) after Cable
(radians) (radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.250 0.175 0.0254 1310.7 1220.6 0.000
2 0.000 0.244 0.175 0.250 0.006 0.0254 0.0000 1310.1 81.9 0.000 1220.6 0.250
3 1.000 0.218 0.200 1.000 0.025 0.0252 0.0002 1307.4 2080.3 0.011 1221.2 1.250
4 2.000 0.196 0.225 1.000 0.023 0.0230 0.0022 1304.3 7508.2 0.039 1223.7 2.251
5 3.000 0.176 0.250 1.000 0.020 0.0197 0.0032 1301.0 16636.7 0.085 1226.6 3.251
6 4.000 0.159 0.250 1.000 0.017 0.0165 0.0032 1297.7 29053.2 0.149 1229.8 4.251
7 5.000 0.146 0.250 1.000 0.013 0.0133 0.0032 1294.4 44741.2 0.229 1232.9 5.251
8 6.000 0.136 0.250 1.000 0.010 0.0101 0.0032 1291.1 63683.9 0.327 1236.1 6.251
9 7.000 0.129 0.250 1.000 0.007 0.0068 0.0033 1287.8 85939.7 0.441 1239.2 7.251
10 8.000 0.126 0.250 1.000 0.004 0.0035 0.0033 1284.5 111389.5 0.571 1242.4 8.251
11 9.000 0.125 0.250 1.000 0.001 0.0006 0.0029 1281.3 139351.2 0.715 1245.6 9.251
12 10.000 0.125 0.250 1.000 0.000 0.0000 0.0006 1278.6 165662.7 0.850 1248.7 10.251
13 11.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1276.1 193125.5 0.990 1251.3 11.251
14 12.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1273.5 223083.0 1.144 1253.8 12.251
15 13.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1271.0 255525.2 1.310 1256.3 13.251
16 14.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1268.4 290441.9 1.489 1258.8 14.251
17 15.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1265.9 327823.2 1.681 1261.3 15.251
18 15.400 0.125 0.250 0.400 0.000 0.0000 0.0000 1264.9 343467.3 1.761 1263.9 15.651

12.1.3 Final Stress at various sections of Cable No. 1 - ( For 0.9 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force Force % Loss Angle
Stress (MPa)
(MPa) (kN) (MPa) (kN) (kN)

1 Sec (1- 1) 0.000 0.244 0.175 1310.1 2096.1 1220.6 1953.0 90.1 144.2 6.88 0.025
2 Sec (2- 2) 1.700 0.202 0.225 1305.3 2088.4 1223.0 1956.8 87.8 140.4 6.72 0.024
3 Sec (3- 3) 3.200 0.172 0.250 1300.3 2080.5 1227.3 1963.6 83.5 133.6 6.42 0.019
4 Sec (4- 4) 7.700 0.127 0.250 1285.5 2056.8 1241.4 1986.3 69.3 110.9 5.39 0.005
5 Sec (5- 5) 11.550 0.125 0.250 1274.7 2039.5 1252.7 2004.3 58.1 92.9 4.56 0.000
6 Sec (6- 6) 15.400 0.125 0.250 1264.9 2023.8 1263.9 2022.2 46.9 75.0 3.71 0.000

12.2 CABLE NO : 2

1.208 ° CL of Symmetry
0.250 m
Y
X 0.125 m
2.000 m 8.000 m 5.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m

12.2.1 General Detail of Cable No. 2

Type of cables = 16 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1674.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1600 mm

Stress in Cable = 1310.74 MPa


Jacking Force = 2097.19 KN

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 6.72 mm

Total elongation of Cable in girder = 103.27 mm


Total cable length in girder (half) = 15.651 m

12.2.2 Coordinates and Friction & Slip Loss calculations for cable No. 2

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.250 -0.175 0.0211 1310.7 1222.4 0.000
2 0.000 0.245 -0.175 0.250 0.005 0.0211 0.0000 1310.1 81.9 0.000 1222.4 0.250
3 1.000 0.224 -0.200 1.000 0.021 0.0211 0.0000 1307.5 2045.1 0.010 1223.0 1.250
4 2.000 0.203 -0.225 1.000 0.021 0.0209 0.0002 1304.8 6684.9 0.034 1225.5 2.250
5 3.000 0.184 -0.250 1.000 0.019 0.0191 0.0018 1301.8 14970.9 0.077 1228.0 3.251
6 4.000 0.167 -0.250 1.000 0.016 0.0164 0.0027 1298.6 26944.6 0.138 1230.8 4.251
7 5.000 0.153 -0.250 1.000 0.014 0.0137 0.0027 1295.4 42074.3 0.216 1233.8 5.251
8 6.000 0.142 -0.250 1.000 0.011 0.0110 0.0027 1292.2 60344.4 0.309 1236.9 6.251
9 7.000 0.134 -0.250 1.000 0.008 0.0084 0.0027 1289.1 81739.7 0.419 1239.9 7.251
10 8.000 0.128 -0.250 1.000 0.006 0.0056 0.0027 1285.9 106316.0 0.545 1242.9 8.251
11 9.000 0.126 -0.250 1.000 0.003 0.0029 0.0027 1282.7 133959.6 0.687 1246.0 9.251
12 10.000 0.125 -0.250 1.000 0.001 0.0005 0.0024 1279.7 164040.5 0.841 1249.1 10.251
13 11.000 0.125 -0.250 1.000 0.000 0.0000 0.0005 1277.0 192762.2 0.989 1252.1 11.251
14 12.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1274.4 222741.5 1.142 1254.7 12.251
15 13.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1271.9 255207.3 1.309 1257.2 13.251
16 14.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1269.4 290149.4 1.488 1259.7 14.251
17 15.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1266.8 327557.9 1.680 1262.3 15.251
18 15.400 0.125 -0.250 0.400 0.000 0.0000 0.0000 1265.8 343213.5 1.760 1264.8 15.651

12.2.3 Final Stress at various sections of Cable No. 2 - ( For 0.9 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force Force % Loss Angle
Stress (MPa)
(MPa) (kN) (MPa) (kN) (kN)

1 Sec (1- 1) 0.000 0.245 -0.175 1310.1 2096.1 1222.4 1955.8 88.3 141.3 6.74 0.021
2 Sec (2- 2) 1.700 0.209 -0.225 1305.6 2089.0 1224.7 1959.6 86.0 137.6 6.59 0.021
3 Sec (3- 3) 3.200 0.180 -0.250 1301.2 2081.9 1228.5 1965.6 82.2 131.5 6.32 0.019
4 Sec (4- 4) 7.700 0.130 -0.250 1286.9 2059.0 1242.0 1987.3 68.7 109.9 5.34 0.006
5 Sec (5- 5) 11.550 0.125 -0.250 1275.6 2040.9 1253.5 2005.7 57.2 91.5 4.48 0.000
6 Sec (6- 6) 15.400 0.125 -0.250 1265.8 2025.3 1264.8 2023.7 46.0 73.5 3.63 0.000

12.3 CABLE NO : 3

3.918 ° CL of Symmetry
0.600 m
Y
X 0.125 m
3.000 m 8.000 m 4.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m

12.3.1 General Detail of Cable No. 3

Type of cables = 18 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1674.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1800 mm

Stress in Cable = 1310.74 MPa


Jacking Force = 2359.34 Kn

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 6.72 mm

Total elongation of Cable in girder = 102.94 mm


Total cable length in girder (half) = 15.663 m
12.3.2 Coordinates and Friction & Slip Loss calculations for cable No. 3

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.600 0.000 0.0685 1310.7 1202.9 0.000
2 0.000 0.583 0.000 0.250 0.017 0.0685 0.0000 1310.1 81.9 0.000 1202.9 0.251
3 1.000 0.514 0.000 1.000 0.069 0.0685 0.0000 1307.5 2045.1 0.010 1203.5 1.253
4 2.000 0.446 0.000 1.000 0.069 0.0685 0.0000 1304.9 6616.6 0.034 1205.9 2.255
5 3.000 0.378 0.000 1.000 0.068 0.0679 0.0006 1302.1 14132.5 0.072 1208.3 3.258
6 4.000 0.316 0.000 1.000 0.062 0.0620 0.0059 1298.2 28809.1 0.148 1210.8 4.260
7 5.000 0.262 0.000 1.000 0.053 0.0533 0.0087 1293.7 50214.5 0.258 1214.5 5.261
8 6.000 0.218 0.000 1.000 0.045 0.0446 0.0087 1289.2 76046.4 0.390 1218.7 6.262
9 7.000 0.182 0.000 1.000 0.036 0.0359 0.0087 1284.7 106275.6 0.545 1223.0 7.263
10 8.000 0.155 0.000 1.000 0.027 0.0272 0.0087 1280.3 140871.7 0.722 1227.2 8.263
11 9.000 0.136 0.000 1.000 0.018 0.0183 0.0089 1275.8 180064.2 0.923 1231.5 9.263
12 10.000 0.127 0.000 1.000 0.010 0.0095 0.0088 1271.3 223460.7 1.146 1235.8 10.263
13 11.000 0.125 0.000 1.000 0.002 0.0017 0.0078 1267.1 268850.4 1.379 1240.1 11.263
14 12.000 0.125 0.000 1.000 0.000 0.0000 0.0017 1264.2 302948.1 1.554 1244.3 12.263
15 13.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1261.7 335153.4 1.719 1247.1 13.263
16 14.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1259.2 369815.1 1.896 1249.6 14.263
17 15.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1256.7 406923.4 2.087 1252.1 15.263
18 15.400 0.125 0.000 0.400 0.000 0.0000 0.0000 1255.6 422453.4 2.166 1254.6 15.663

12.3.3 Final Stress at various sections of Cable No. 3 - ( For 0.9 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force Force % Loss Angle
Stress (MPa)
(MPa) (kN) (MPa) (kN) (kN)

1 Sec (1- 1) 0.000 0.583 0.000 1310.1 2358.2 1202.9 2165.2 107.9 194.2 8.23 0.068
2 Sec (2- 2) 1.700 0.466 0.000 1305.6 2350.2 1205.2 2169.3 105.6 190.1 8.09 0.068
3 Sec (3- 3) 3.200 0.365 0.000 1301.3 2342.4 1208.8 2175.8 101.9 183.5 7.83 0.067
4 Sec (4- 4) 7.700 0.163 0.000 1281.6 2306.9 1225.9 2206.7 84.8 152.6 6.62 0.030
5 Sec (5- 5) 11.550 0.125 0.000 1265.5 2277.9 1242.4 2236.4 68.3 123.0 5.40 0.001
6 Sec (6- 6) 15.400 0.125 0.000 1255.6 2260.2 1254.6 2258.4 56.1 101.0 4.47 0.000

12.4 CABLE NO : 4

4.500 ° CL of Symmetry
0.950 m
Y
X 0.325 m
4.000 m 8.000 m 3.250 m
Straight Profile Circular Profile Straight Profile

Half length = 15.250 m

12.4.1 General Detail of Cable No. 4

Type of cables = 12 nos strands of 12.9 in dia

Ultimate Stress in Cable = 1674.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1200 mm

Stress in Cable = 1310.74 MPa


Jacking Force = 1572.89 KN
Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 6.72 mm

Total elongation of Cable in girder = 102.99 mm


Total cable length in girder (half) = 15.671 m

12.4.2 Coordinates and Friction & Slip Loss calculations for cable No. 4

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.950 0.000 0.0787 1310.7 1198.7 0.000
2 0.000 0.930 0.000 0.250 0.020 0.0787 0.0000 1310.1 81.9 0.000 1198.7 0.251
3 1.000 0.851 0.000 1.000 0.079 0.0787 0.0000 1307.5 2045.1 0.010 1199.3 1.254
4 2.000 0.773 0.000 1.000 0.079 0.0787 0.0000 1304.9 6616.6 0.034 1201.7 2.257
5 3.000 0.694 0.000 1.000 0.079 0.0787 0.0000 1302.2 13786.2 0.071 1204.1 3.260
6 4.000 0.615 0.000 1.000 0.078 0.0780 0.0007 1299.5 24084.4 0.124 1206.5 4.263
7 5.000 0.544 0.000 1.000 0.071 0.0712 0.0068 1295.4 43558.7 0.223 1209.1 5.266
8 6.000 0.483 0.000 1.000 0.061 0.0612 0.0100 1290.6 71042.9 0.364 1212.9 6.268
9 7.000 0.432 0.000 1.000 0.051 0.0513 0.0100 1285.9 103206.0 0.529 1217.4 7.269
10 8.000 0.390 0.000 1.000 0.041 0.0412 0.0100 1281.1 140015.0 0.718 1221.9 8.270
11 9.000 0.359 0.000 1.000 0.031 0.0312 0.0100 1276.4 181435.7 0.930 1226.4 9.270
12 10.000 0.338 0.000 1.000 0.021 0.0211 0.0102 1271.6 227765.2 1.168 1231.0 10.270
13 11.000 0.327 0.000 1.000 0.011 0.0110 0.0101 1266.9 278504.1 1.428 1235.6 11.271
14 12.000 0.325 0.000 1.000 0.002 0.0020 0.0090 1262.4 330890.3 1.697 1240.2 12.271
15 13.000 0.325 0.000 1.000 0.000 0.0000 0.0020 1259.5 368457.7 1.890 1244.6 13.271
16 14.000 0.325 0.000 1.000 0.000 0.0000 0.0000 1257.0 403059.3 2.067 1247.5 14.271
17 15.000 0.325 0.000 1.000 0.000 0.0000 0.0000 1254.5 440103.3 2.257 1250.0 15.271
18 15.400 0.325 0.000 0.400 0.000 0.0000 0.0000 1253.5 455606.2 2.336 1252.5 15.671

12.4.3 Final Stress at various sections of Cable No. 4 - ( For 0.9 PSC Force)

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force Force % Loss Angle
Stress (MPa)
(MPa) (kN) (MPa) (kN) (kN)

1 Sec (1- 1) 0.000 0.930 0.000 1310.1 1572.1 1198.7 1438.4 112.0 134.5 8.55 0.079
2 Sec (2- 2) 1.700 0.796 0.000 1305.6 1566.8 1201.0 1441.2 109.8 131.7 8.41 0.079
3 Sec (3- 3) 3.200 0.678 0.000 1301.7 1562.0 1204.6 1445.5 106.2 127.4 8.16 0.079
4 Sec (4- 4) 7.700 0.403 0.000 1282.5 1539.0 1220.5 1464.6 90.2 108.2 7.03 0.044
5 Sec (5- 5) 11.550 0.326 0.000 1264.5 1517.3 1238.1 1485.7 72.6 87.2 5.74 0.006
6 Sec (6- 6) 15.400 0.325 0.000 1253.5 1504.2 1252.5 1503.0 58.3 69.9 4.65 0.000
13.0 STRESS CHECK OF PSC GIRDER (0.9 * PSC)

Cable-1 Cable-2 Cable-3 Cable-4 Cable-5


Stage -1 (After 7 days of casting of No. of Stands 0 0 18 0 0
Girder)
Stage -2 (After 28 days of casting of No. of Stands 16 16 0 12 0
Girder)
Exit Angle in degree 1.454 ° 1.208 ° 3.918 ° 4.500 ° 0.000 °

2
Area of Prestressing Steel (each Strand) = 100 mm

Ec 7 Days = 33000 MPa


Ec 28 Days = 35000 MPa
ES = 1.95E+05 MPa
αe = 5.57

13.1 Construction Methodology

1 Casting of Beams at yard = 1st Day


2 Removing of side formwork of beam = 3rd Day
7th day or after achieving 40 Mpa strength
3 Prestressing of beams Stage 1 =
(whichever Later)
28th day or after achieving 50 Mpa strength
4 Prestressing of beams Stage 2 =
(whichever Later)
5 Transporting beams from yard to site = 29 to 50 days
6 Casting deck and diaphragms = 51 to 60 days
7 Construction of crash barrier = 101 to 130 days
8 Applying wearing coat over deck = > 130 Days **
9 Live load application at = > 131 Days **

13.2 Properties of Precast Girder & Cable Details

13.2.1 Outer Girder

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)

Properties of Beam Only @ 0.000 1.700 3.200 7.700 11.550 15.400


Depth of Section mm 1200 1200 1200 1200 1200 1200
Area of section (A) m2 1.03266 1.033 0.707 0.707 0.707 0.707
C.G. from bottom m 0.636 0.636 0.630 0.630 0.630 0.630
C.G. from top m 0.564 0.564 0.570 0.570 0.570 0.570
Moment of Inertia, Ixx m4 0.133 0.133 0.121 0.121 0.121 0.121
Section modulus, Zt m3 0.236 0.236 0.212 0.212 0.212 0.212
Section modulus, Zb m3 0.209 0.209 0.192 0.192 0.192 0.192

Properties of Composite Section


Depth of Section mm 1400 1400 1400 1400 1400 1400
Thickness of deck slab m 0.2 0.2 0.2 0.2 0.2 0.2
Area of Compositesection (A2) m2 1.278 1.278 0.952 0.952 0.952 0.952

C.G. from top of beam (Composite) m 0.436 0.436 0.397 0.397 0.397 0.397

C.G. from top of slab (Composite) m 0.636 0.636 0.597 0.597 0.597 0.597

C.G. from bottom (Composite) m 0.764 0.764 0.803 0.803 0.803 0.803

m4 0.221 0.221 0.204 0.204 0.204 0.204


Moment of Inertia, Ixx (Composite)

Section modulus, Zt (Composite) m3 0.35 0.35 0.34 0.34 0.34 0.34

Section modulus, Zb (Composite) m3 0.29 0.29 0.25 0.25 0.25 0.25


13.2.2 Cable Details

a) Cable 1

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 16 16 16 16 16 16
Distance from bottom Kn 0.244 0.202 0.172 0.127 0.125 0.125
Max. prestress force Kn 2097.19 2097.19 2097.19 2097.19 2097.19 2097.19

Prestress F, after fric&slip loss Kn 1953.00 1956.77 1963.62 1986.28 2004.28 2022.19

Horz. Component of prestress Kn 1952.38 1956.22 1963.26 1986.26 2004.28 2022.19

Vert. Component of prestress Kn 49.55 46.21 37.48 8.94 0.00 0.00

b) Cable 2

No. of strands 16 16 16 16 16 16
Distance from bottom Kn 0.245 0.209 0.180 0.130 0.125 0.125
Max. prestress force Kn 2097.19 2097.19 2097.19 2097.19 2097.19 2097.19

Prestress F, after fric&slip loss Kn 1955.8496 1959.57 1965.64 1987.25 2005.65 2023.66

Horz. Component of prestress Kn 1955.41 1959.14 1965.30 1987.21 2005.65 2023.66

Vert. Component of prestress Kn 41.25 41.09 36.45 12.82 0.00 0.00

c) Cable 3

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 18 18 18 18 18 18
Distance from bottom Kn 0.583 0.466 0.365 0.163 0.125 0.125
Max. prestress force Kn 2359.34 2359.34 2359.34 2359.34 2359.34 2359.34

Prestress F, after fric&slip loss Kn 2165.1612 2169.28 2175.84 2206.69 2236.36 2258.36

Horz. Component of prestress Kn 2160.09 2164.20 2171.00 2205.71 2236.36 2258.36

Vert. Component of prestress Kn 148.16 148.45 145.08 65.71 1.73 0.00

d) Cable 4

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 12 12 12 12 12 12
Distance from bottom Kn 0.930 0.796 0.678 0.403 0.326 0.325
Max. prestress force Kn 1572.89 1572.89 1572.89 1572.89 1572.89 1572.89

Kn 1438.4355 1441.17 1445.50 1464.65 1485.72 1502.96


Prestress F, after fric&slip loss

Kn 1433.98 1436.71 1441.04 1463.21 1485.70 1502.96


Horz. Component of prestress

Kn 113.09 113.31 113.46 64.79 8.94 0.00


Vert. Component of prestress

13.3 Calculation of Stress in Beam due to Prestress (0.9 * PSC)


1st Stage Stressing @ Age (0.9 *
a) 7 days
PSC)
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 18 18 18 18 18 18
Area of prestress steel mm2 1800.00 1800.00 1800.00 1800.00 1800.00 1800.00
Initial prestress force (Jack) Kn 2359.34 2359.34 2359.34 2359.34 2359.34 2359.34
Total Horz. Prestress ( P1 ) Kn 2160.09 2164.20 2171.00 2205.71 2236.36 2258.36
Total Vert. Prestress Kn 148.16 148.45 145.08 65.71 1.73 0.00

C.G. of prestress from bottom m 0.583 0.466 0.365 0.163 0.125 0.125

C.G. of prestress from centroid ( e1 ) m 0.053 0.170 0.264 0.467 0.505 0.505

C.G. of prestress from centroid


m 0.181 0.297 0.437 0.640 0.678 0.678
(Composite) (ce1)
Moment due to prestress ( Mp = P1 Kn-m 115.01 367.61 574.19 1030.04 1128.72 1139.82
e1 )
Stress at top of beam ( P1/A - Mp/Zt Mpa 1.60 0.54 0.37 -1.73 -2.15 -2.17
)
Stress at bottom of beam ( P1/A + 2.64 3.85 6.06 8.48 9.03 9.12
Mpa
Mp/Zb )

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

b) 2nd Stage Stressing @ Age 28 days

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 44 44 44 44 44 44
Area of prestress steel 4400.00 4400.00 4400.00 4400.00 4400.00 4400.00
Initial prestress force Kn 5767.26 5767.26 5767.26 5767.26 5767.26 5767.26
Total Horz. Prestress ( P2 ) Kn 5341.77 5352.07 5369.61 5436.69 5495.63 5548.81
Total Vert. Prestress Kn 203.90 200.61 187.39 86.55 8.94 0.00
C.G. of prestress from bottom m 0.431 0.367 0.313 0.203 0.180 0.180
m 0.205 0.269 0.316 0.427 0.450 0.450
C.G. of prestress from centroid ( e2 )
C.G. of prestress from centroid m 0.33 0.40 0.49 0.60 0.62 0.62
(Composite) (ce2)
Moment due to prestress ( Mp = P2 Kn-m 1093.9 1441.6 1699.4 2318.8 2472.6 2497.9
e2 )
Stress at top of beam ( P2/A - Mp/Zt Mpa 0.54 -0.92 -0.40 -3.22 -3.86 -3.90
)
Stress at bottom of beam ( P2/A + 10.40 12.07 16.43 19.75 20.63 20.84
Mpa
Mp/Zb )

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

c) Combined CG
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 62 62 62 62 62 62
Area of prestress steel 6200 6200 6200 6200 6200 6200
Initial prestress force Kn 8126.60 8126.60 8126.60 8126.60 8126.60 8126.60

Total Horz. Prestress ( P1+P2 ) Kn 7501.86 7516.27 7540.61 7642.40 7731.99 7807.17

Total Vert. Prestress Kn 352.06 349.05 332.47 152.27 10.67 0.00


C.G. of prestress from bottom m 0.475 0.396 0.328 0.191 0.164 0.164
m 0.161 0.240 0.301 0.438 0.466 0.466
C.G. of prestress from centroid ( e )
C.G. of prestress from centroid m 0.288 0.368 0.474 0.611 0.639 0.639
(Composite) (ce)
Moment Kn-m 1206.2 1807.4 2272.7 3349.3 3601.8 3638.2
13.4 Stress in Beam due to 1st stage Prestress & Self weight of beam (0.9 * PSC)

Moment Due to self wt. of beams


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)

Kn-m 0.00 458.25 805.57 1588.38 1981.08 2111.98


Bending moments from STADD (M)
Stress at top of beam ( M/Zt ) Mpa 0.00 1.94 3.79 7.48 9.32 9.94
Stress at bottom of beam ( M/Zb ) Mpa 0.00 -2.19 -4.19 -8.26 -10.30 -10.98
Stresses due to self weight and prestress
Stress at top of beam Mpa 1.60 2.48 4.16 5.75 7.18 7.77
OK OK OK OK OK OK
Stress at bottom of beam Mpa 2.64 1.66 1.87 0.22 -1.26 -1.86
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

13.5 Calculation of Losses after 1st stage Prestress (7 to 28 days) - ( For 0.9 PSC Force)

13.5.1 Elastic Shortning loss of 1st Stage Cable

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at CG of cables Mpa 2.14 2.56 4.33 7.09 7.87 7.94
Average stress Mpa 6.11 6.11 6.11 6.11 6.11 6.11
Loss = Avg Stress/2*Es/Ec Kn -32.5 -32.5 -32.5 -32.5 -32.5 -32.5
Moment Kn-m 1.73 5.52 8.59 15.17 16.40 16.40
Stress at top of beam Mpa -0.02 -0.01 -0.01 0.03 0.03 0.03
Stress at bottom of beam Mpa -0.04 -0.06 -0.09 -0.12 -0.13 -0.13
Stresses after elastic shortening loss
Stress at top of beam Mpa 1.58 2.47 4.16 5.78 7.21 7.80
Stress at bottom of beam Mpa 2.60 1.60 1.78 0.10 -1.40 -1.99
Prestress force after elastic 2127.59 2131.70 2138.50 2173.22 2203.86 2225.86
Kn
shortening
2132.59 2136.71 2143.27 2174.18 2203.87 2225.86
2175.85 2175.85 2175.85 2175.85 2175.85 2175.85

13.5.2 Total Relaxation loss of 1st stage Prestressing as per A2.11 of IRC 112 - 2011

Relaxation loss for 1000 hrs 2.50 78.3 % At ∞ 7.5

Days 7 28 50 60 81 90
Days 28 50 60 81 90 20833
Hours for relaxation loss 504 1032 1272 1776 1992 499824
Relaxation loss % for hours 2.27 % 2.51 % 2.59 % 2.71 % 2.76 % 7.5 %
Loss after 1st stage prestressing (7 days to 28 days)
Relaxation loss % for hours 2.27 %

Relaxation loss in prestress Kn -48.2 -48.3 -48.5 -49.3 -50.0 -50.5

Moment Kn-m 2.57 8.21 12.82 23.00 25.21 25.46


Stress at top of beam Mpa -0.036 -0.012 -0.008 0.039 0.048 0.048
Stress at bottom of beam Mpa -0.059 -0.086 -0.135 -0.189 -0.202 -0.204

Stresses after elastic shortening and relaxation loss


Stress at top of beam Mpa 1.54 2.46 4.15 5.81 7.26 7.85
Stress at bottom of beam Mpa 2.54 1.52 1.64 -0.09 -1.60 -2.19
13.5.3 Shrinkage loss as per Cl 6.4.2.6 of IRC 112 : 2011 - (0.9 * PSC)

Grade of concrete at 1st stage transfer fck M- 40


ts (days) 7
ts (days) 28
βas(t) = ( 1 - exp(-0.2 * sqrt(t)))
0.65
As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00008
Autogenous Shrinkage strain ε ca (t) =
0.00005
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00004
Table 6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 706500

mm 4621.6
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.7
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.089
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.0000
εcd,0 Table 6.8 of IRC 112-2011 0.0004
Drying Shrinkage strain ε cd (t) =
0.00003
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00008


Stress due to shrinkage Mpa 15.06

loss in prestress Kn -27.1 -27.1 -27.1 -27.1 -27.1 -27.1


Moment Kn-m 1.4 4.6 7.2 12.7 13.7 13.7
Stress at top of beam Mpa -0.020 -0.007 -0.005 0.021 0.026 0.026
Stress at bottom of beam Mpa -0.033 -0.048 -0.076 -0.104 -0.109 -0.109

Stresses after elastic shortening, relaxation and shrinkage loss

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of beam Mpa 1.525 2.453 4.144 5.835 7.283 7.878
Stress at bottom of beam Mpa 2.509 1.471 1.569 -0.198 -1.707 -2.301

13.5.4 Creep loss after 1st stage prestressing (7 to 28 days) - (0.9 * PSC)

Grade of concrete at 1st stage transfer fck M- 40


fcm 50
t0 (days) days 7
t (days) days 28
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.95
Concrete Cross Sectional Area (Ac) mm2 706500

Primeter of part of cross sectioin exposed to drying (u) mm 4621.6

Notional size of member (ho = 2Ac / u) mm 305.7

βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45 696.2


OR βH = 1.5 [1+(0.012
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.347
α1 = ( 43.75 / fcm )0.7 0.911
α2 = ( 43.75 / fcm )0.2 0.974

φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH 1.55


1/3
= {1+α1(1-RH/100)/(0.1 h )}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.66

β(t0) = 1 / (0.1 + t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.61
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 0.904

Stress at top of beam Mpa 1.525 2.453 4.144 5.835 7.283 7.878
Stress at bottom of beam Mpa 2.509 1.471 1.569 -0.198 -1.707 -2.301
Stress at CG of Cables Mpa 2.03 2.44 4.11 6.74 7.48 7.56
Average Stress at CG of Cables Mpa 5.81 5.81 5.81 5.81 5.81 5.81
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -55.83 -55.83 -55.83 -55.83 -55.83 -55.83
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -55.83 -55.83 -55.83 -55.83 -55.83 -55.83

Moment Kn-m 3.0 9.5 14.8 26.1 28.2 28.2


Stress at top of beam Mpa -0.04 -0.01 -0.01 0.04 0.05 0.05
Stress at bottom of beam Mpa -0.07 -0.09 -0.15 -0.20 -0.21 -0.21

Stress after all losses before 2nd stage transfer


Stress at top of beam Mpa 1.483 2.439 4.134 5.879 7.336 7.932
Stress at bottom of beam Mpa 2.443 1.376 1.420 -0.400 -1.919 -2.512

13.6.1 Elastic Shortning loss of 2nd Stage Cable

Stress at CG of cables Mpa 8.72 10.54 16.33 22.93 24.79 25.04


Average stress Mpa 19.88 19.88 19.88 19.88 19.88 19.88
Loss = Avg Stress/2*Es/Ec Kn -343.4 -343.4 -343.4 -343.4 -343.4 -343.4
Moment Kn-m 70.33 92.50 108.69 146.47 154.51 154.59
Stress at top of beam Mpa -0.035 0.059 0.026 0.203 0.241 0.242
Stress at bottom of beam Mpa -0.668 -0.774 -1.051 -1.247 -1.289 -1.290
Stresses after elastic shortening loss
Stress at top of beam Mpa 1.99 1.58 3.76 2.86 3.72 4.27
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.17 12.67 16.80 18.10 17.42 17.03
OK OK OK OK OK OK
Max. prestressing force applied to
the str. Immediately
Kn 6994.8 7009.1 7033.3 7134.3 7223.2 7297.9
after tranfer (As per cl. 7.9.2 (3) of
IRC :112-2011)

Min. of (75% of fpk ,0.85 of fpk0.1) Kn 8527.9 8527.9 8527.9 8527.9 8527.9 8527.9

OK OK OK OK OK OK
13.6.2 Relaxation loss of 2nd stage Prestressing (28 to 50 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 1000 hrs 2.50 At ∞ 7.5


Days 28 50 60 81 90
Days 50 60 81 90 20833
Hours for relaxation loss 528 768 1272 1488 499320
Relaxation loss % for hours 2.28 % 2.41 % 2.59 % 2.65 % 7.50 %
Loss after 2nd stage prestressing (28 days to 50 days)
Relaxation loss % for hours 2.28 %
Relaxation loss in prestress Kn -121.9 -122.1 -122.5 -124.1 -125.4 -126.6
Moment Kn-m 24.96 32.89 38.78 52.91 56.42 57.00
Stress at top of beam Mpa -0.012 0.021 0.009 0.073 0.088 0.089
Stress at bottom of beam Mpa -0.237 -0.275 -0.375 -0.451 -0.471 -0.475

Stresses after elastic shortening and relaxation loss


Stress at top of beam Mpa 1.98 1.60 3.77 2.94 3.81 4.36
Stress at bottom of beam Mpa 11.94 12.40 16.43 17.65 16.95 16.56

Stresses after 2nd Stage Stressing After losses


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of beam Mpa 1.98 1.60 3.77 2.94 3.81 4.36
Stress at bottom of beam Mpa 11.94 12.40 16.43 17.65 16.95 16.56

13.6.3 Relaxation Losses after deck slab casting for 1st stage cable (28days to 60 days) - (0.9 * PSC)

28 Days to 60 Days
Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.27 % 2.59 %
Effective relaxation for 768 Hrs 0.32 %
Relaxation loss in prestress Kn -6.83 -6.84 -6.86 -6.97 -7.07 -7.14
Moment Kn-m 1.23 2.03 3.00 4.46 4.79 4.84
Stress at top of slab Mpa -0.002 0.000 0.002 0.006 0.007 0.007
Stress at top of beam Mpa -0.003 -0.001 -0.001 0.001 0.002 0.002
Stress at bottom of beam Mpa -0.010 -0.012 -0.019 -0.025 -0.026 -0.027

Stresses after relaxation loss


Stress at top of slab Mpa -0.002 0.000 0.002 0.006 0.007 0.007
Stress at top of beam Mpa 1.974 1.596 3.768 2.938 3.808 4.361
Stress at bottom of beam Mpa 11.926 12.383 16.408 17.624 16.925 16.533

13.6.4 Relaxation Losses after deck slab casting for 2nd stage cable (50days to 60 days) - (0.9 * PSC)

Relaxation loss for 2nd stage 50 Days to 60 Days


cable
Relaxation loss % for hours 2.28 % 2.59 %
Effective relaxation for 240 Hrs 0.31 %
Relaxation loss in prestress Kn -16.33 -16.36 -16.42 -16.62 -16.80 -16.96
Moment Kn-m 5.43 6.49 8.03 9.96 10.46 10.57
Stress at top of slab Mpa 0.003 0.006 0.006 0.012 0.013 0.013
Stress at top of beam Mpa 0.010 0.015 0.021 0.029 0.032 0.032
Stress at bottom of beam Mpa -0.039 -0.044 -0.059 -0.069 -0.072 -0.073

Stresses after relaxation loss


Stress at top of slab Mpa 0.001 0.006 0.008 0.017 0.020 0.020
Stress at top of beam Mpa 1.984 1.610 3.789 2.967 3.839 4.393
Stress at bottom of beam Mpa 11.887 12.340 16.349 17.555 16.853 16.460
13.7 Check for stress due to self weight of Deck (green concrete+shuttering) and diaphragm - (0.9 * PSC)

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Moment due to Shuttering Kn-m 0.00 -4.64 -8.28 -16.68 -20.84 -22.23
Moment due to Cons. LL Kn-m 0.00 -45.82 -81.81 -164.75 -205.94 -219.67
Bending moments Kn-m 0.10 -209.20 -373.57 -752.45 -940.60 -1002.18
Stress at top of slab Mpa 0.000 0.000 0.000 0.000 0.000 0.000
Stress at top of beam Mpa 0.000 0.886 1.758 3.542 4.427 4.717
Stress at bottom of beam Mpa 0.000 -0.999 -1.942 -3.911 -4.889 -5.209
Cumulative Stress
Stress at top of slab Mpa 0.001 0.006 0.008 0.017 0.020 0.020
Stress at top of beam Mpa 1.983 2.496 5.547 6.509 8.267 9.110
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.887 11.340 14.408 13.644 11.964 11.251
OK OK OK OK OK OK

13.7.1 Shrinkage loss (28 to 60 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 60
βas(t) = ( 1 - exp(-2 * sqrt(t)))
0.79
As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010
Autogenous Shrinkage strain ε ca (t) =
0.00008
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00006
Table 6.6 of IRC 112-2011
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.199
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t) =
0.00006
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00014


Stress due to shrinkage (28 to 60 days) Mpa 26.44 -15.06 = 11.38

loss in prestress Kn -70.5 -70.5 -70.5 -70.5 -70.5 -70.5


Moment Kn-m 20.3 26.0 33.4 43.1 45.0 45.1
Stress at top of slab Mpa 0.003 0.019 0.024 0.052 0.058 0.058
Stress at top of beam Mpa -0.015 -0.004 -0.009 0.010 0.014 0.014
Stress at bottom of beam Mpa -0.125 -0.145 -0.206 -0.244 -0.251 -0.251

Stresses after elastic shortening, relaxation and shrinkage loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.004 0.026 0.032 0.070 0.078 0.078
Stress at top of beam Mpa 1.968 2.492 5.538 6.519 8.280 9.124
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.762 11.196 14.202 13.400 11.713 11.000
OK OK OK OK OK OK

13.7.2 Creep loss after deck casting (28 to 60 days) - ( For 0.9 PSC Force)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 60
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 45 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0
βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45
OR βH = 1.5 [1+(0.012 674.5
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.456
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH
1.43
= {1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 +t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 0.999 -0.9 = 0.096

Stress at top of slab Mpa 0.004 0.026 0.032 0.070 0.078 0.078
Stress at top of beam Mpa 1.968 2.492 5.538 6.519 8.280 9.124
Stress at bottom of beam Mpa 11.76 11.20 14.20 13.40 11.71 11.00
Stress at CG of Cables Mpa 8.23 9.98 15.53 21.92 23.73 23.98
Average Stress at CG of Cables Mpa 19.39 19.39 19.39 19.39 19.39 19.39
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -64.11 -64.11 -64.11 -64.11 -64.11 -64.11
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -64.11 -64.11 -64.11 -64.11 -64.11 -64.11

Moment Kn-m 18.48 23.59 30.40 39.18 40.95 40.96


Stress at top of slab Mpa 0.00 0.02 0.02 0.05 0.05 0.05
Stress at top of beam Mpa -0.02 0.00 -0.01 0.02 0.02 0.02
Stress at bottom of beam Mpa -0.12 -0.13 -0.18 -0.21 -0.22 -0.22

Stress after losses


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.007 0.043 0.054 0.117 0.130 0.131
Stress at top of beam Mpa 1.953 2.490 5.533 6.538 8.304 9.148
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.647 11.066 14.017 13.189 11.496 10.782
OK OK OK OK OK OK

13.8 Losses after (60 days to 130 days) of girder casting - ( For 0.9 PSC Force)

13.8.1 Relaxation loss of 1st stage Prestressing (60 to 90 days) as per A2.11 of IRC 112 - 2011

60 Days to 130 Days


Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.71 % 2.76 %
Effective relaxation for 1680 Hrs 0.04 %
Relaxation loss in prestress Kn -0.96 -0.96 -0.96 -0.98 -0.99 -1.00
Moment Kn-m 0.17 0.28 0.42 0.62 0.67 0.68
Stress at top of slab Mpa 0.000 0.000 0.000 0.001 0.001 0.001
Stress at top of beam Mpa 0.000 0.000 0.000 0.000 0.000 0.000
Stress at bottom of beam Mpa -0.001 -0.002 -0.003 -0.003 -0.004 -0.004
Stresses after relaxation loss
Stress at top of slab Mpa 0.007 0.043 0.054 0.118 0.131 0.131
Stress at top of beam Mpa 1.953 2.490 5.533 6.538 8.304 9.148
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.646 11.064 14.015 13.185 11.492 10.779
OK OK OK OK OK OK

13.8.2 Relaxation loss of 2nd stage Prestressing (60 to 130 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 2nd stage 60 Days to 130 Days


cable
Relaxation loss % for hours 2.59 % 2.65 %
Effective relaxation for 1920 Hrs 0.06 %
Relaxation loss in prestress Kn -3.14 -3.14 -3.15 -3.19 -3.23 -3.26
Moment Kn-m 1.04 1.25 1.54 1.91 2.01 2.03
Stress at top of slab Mpa 0.001 0.001 0.001 0.002 0.002 0.003
Stress at top of beam Mpa 0.000 0.000 0.000 0.000 0.001 0.001
Stress at bottom of beam Mpa -0.006 -0.007 -0.009 -0.011 -0.011 -0.011

Stresses after relaxation loss


Stress at top of slab Mpa 0.008 0.045 0.055 0.120 0.134 0.134
Stress at top of beam Mpa 1.952 2.490 5.532 6.539 8.305 9.148
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.640 11.057 14.005 13.174 11.481 10.767
OK OK OK OK OK OK

13.8.3 Shrinkage loss (60 to 130 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 130

βas(t) = ( 1 - exp(-2 * sqrt(t))) 0.90


As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010

Autogenous Shrinkage strain ε ca (t) = 0.00009


βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00007
Table 6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 952000

mm 6241.61167
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.366
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t) =
0.00010
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00019


Stress due to shrinkage Mpa 37.86 -26.44 = 11.43

loss in prestress Kn -70.8 -70.8 -70.8 -70.8 -70.8 -70.8


Moment Kn-m 20.4 26.1 33.6 43.3 45.2 45.3
Stress at top of slab Mpa 0.003 0.020 0.024 0.052 0.058 0.058
Stress at top of beam Mpa -0.015 -0.004 -0.009 0.010 0.014 0.014
Stress at bottom of beam Mpa -0.126 -0.145 -0.207 -0.245 -0.253 -0.253
Stresses after shrinkage loss
Stress at top of slab Mpa 0.011 0.064 0.079 0.173 0.192 0.192
Stress at top of beam Mpa 1.937 2.486 5.523 6.549 8.319 9.162
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.514 10.912 13.799 12.929 11.228 10.515
OK OK OK OK OK OK

13.8.4 Creep loss after deck casting (60 to 130 days)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 130
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0

βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45 674.5


OR βH = 1.5 [1+(0.012
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.571
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH
1.43
= {1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 +t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 1.251 -1 = 0.252

Stress at top of slab Mpa 0.011 0.064 0.079 0.173 0.192 0.192
Stress at top of beam Mpa 1.937 2.486 5.523 6.549 8.319 9.162
Stress at bottom of beam Mpa 11.51 10.91 13.80 12.93 11.23 10.51
Stress at CG of Cables Mpa 8.14 9.88 15.37 21.71 23.50 23.75
Average Stress at CG of Cables Mpa 19.20 19.20 19.20 19.20 19.20 19.20
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -167.21 -167.21 -167.21 -167.21 -167.21 -167.21
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -167.21 -167.21 -167.21 -167.21 -167.21 -167.21

Moment Kn-m 48.2 61.5 79.3 102.2 106.8 106.8


Stress at top of slab Mpa 0.008 0.046 0.057 0.124 0.137 0.137
Stress at top of beam Mpa -0.039 -0.005 -0.015 0.049 0.062 0.062
Stress at bottom of beam Mpa -0.300 -0.339 -0.482 -0.552 -0.567 -0.567

Stresses after relaxation, shrinkage loss & Creep loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.019 0.110 0.136 0.297 0.329 0.330
Stress at top of beam Mpa 1.898 2.481 5.509 6.598 8.381 9.224
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.213 10.573 13.317 12.377 10.661 9.948
OK OK OK OK OK OK
AFTER DESHUTTERING
13.9 Calculation of Stress after SIDL & LL application - (0.9 * PSC)

13.9.1 Stress due to Super Imposed Dead Loads

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m 13.23 5.08 28.66 -62.29 -89.11 -76.14
Stress at top of slab Mpa -0.038 -0.015 -0.084 0.183 0.261 0.223
Stress at top of beam Mpa -0.026 -0.010 -0.056 0.121 0.174 0.148
Stress at bottom of beam Mpa 0.046 0.018 0.113 -0.245 -0.351 -0.300
Cumulative Stress
Stress at top of slab Mpa -0.019 0.096 0.052 0.479 0.590 0.553
Stress at top of beam Mpa 1.872 2.471 5.453 6.719 8.555 9.373
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.259 10.591 13.430 12.132 10.311 9.648
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

13.9.2 Stress due to Live loads

Live Load Factor 1.00


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m -196.17 -268.78 -324.43 -933.04 -1294.28 -1356.17
Stress at top of slab Mpa 0.564 0.773 0.951 2.735 3.794 3.975
Stress at top of beam Mpa 0.387 0.530 0.633 1.819 2.524 2.644
Stress at bottom of beam Mpa -0.677 -0.927 -1.277 -3.674 -5.096 -5.340
Cumulative Stress
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.544 0.868 1.003 3.214 4.384 4.528
Stress at top of beam Mpa 2.259 3.001 6.085 8.539 11.078 12.017
OK OK OK OK OK OK
Stress at bottom of beam Mpa 10.582 9.664 12.152 8.458 5.215 4.309
OK OK OK OK OK OK

13.10 Losses after (130 days to 20833 days) of Girder casting - (0.9 * PSC)

13.10.1 Relaxation loss of 1st stage Prestressing (130 to 20833 days) as per A2.11 of IRC 112 - 2011

130 Days to 20833 Days


Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.76 % 7.50 %
Effective relaxation for 496872 Hrs 4.74 %
Relaxation loss in prestress Kn -102.41 -102.61 -102.93 -104.57 -106.03 -107.07
Moment Kn-m 18.51 30.51 45.01 66.91 71.84 72.55
Stress at top of slab Mpa -0.027 0.007 0.024 0.086 0.099 0.100
Stress at top of beam Mpa -0.044 -0.020 -0.020 0.021 0.029 0.029
Stress at bottom of beam Mpa -0.144 -0.186 -0.285 -0.373 -0.394 -0.398

Stresses after relaxation loss


Stress at top of slab Mpa 0.518 0.876 1.027 3.300 4.483 4.628
Stress at top of beam Mpa 2.215 2.980 6.065 8.559 11.107 12.046
OK OK OK OK OK OK
Stress at bottom of beam Mpa 10.438 9.478 11.867 8.085 4.820 3.910
OK OK OK OK OK OK
13.10.2 Relaxation loss of 2nd stage Prestressing (130 to 20833 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 2nd stage 130 Days to 20833 Days


cable
Relaxation loss % for hours 2.65 % 7.50 %
Effective relaxation for 496872 Hrs 4.85 %
Relaxation loss in prestress Kn -259.28 -259.78 -260.63 -263.89 -266.75 -269.33
Moment Kn-m 86.16 103.10 127.54 158.16 166.12 167.80
Stress at top of slab Mpa 0.045 0.093 0.100 0.186 0.207 0.209
Stress at top of beam Mpa -0.033 0.000 -0.025 0.031 0.044 0.044
Stress at bottom of beam Mpa -0.500 -0.559 -0.776 -0.900 -0.934 -0.944

Stresses after relaxation loss


Stress at top of slab Mpa 0.562 0.969 1.127 3.487 4.690 4.837
Stress at top of beam Mpa 2.182 2.980 6.040 8.590 11.151 12.090
OK OK OK OK OK OK
Stress at bottom of beam Mpa 9.938 8.919 11.091 7.185 3.886 2.967
OK OK OK OK OK OK

13.10.3 Shrinkage loss (130 to 20833 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 20833
βas(t) = ( 1 - exp(-2 * sqrt(t)))
1.00
As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010
Autogenous Shrinkage strain ε ca (t) =
0.00010
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00007
Table 6.6 of IRC 112-2011
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.61167
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.990
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t) =
0.00028
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00038


Stress due to shrinkage Mpa 74.56 -37.86 = 36.70

loss in prestress Kn -227.5 -227.5 -227.5 -227.5 -227.5 -227.5


Moment Kn-m 65.6 83.7 107.9 139.1 145.3 145.4
Stress at top of slab Mpa 0.011 0.063 0.077 0.169 0.187 0.187
Stress at top of beam Mpa -0.049 -0.013 -0.029 0.032 0.044 0.044
Stress at bottom of beam Mpa -0.404 -0.467 -0.664 -0.787 -0.811 -0.811

Stresses after shrinkage loss


Stress at top of slab Mpa 0.573 1.031 1.204 3.655 4.877 5.024
Stress at top of beam Mpa 2.133 2.967 6.011 8.622 11.195 12.135
OK OK OK OK OK OK
Stress at bottom of beam Mpa 9.534 8.453 10.427 6.398 3.075 2.155
OK OK OK OK OK OK
13.10.4 Creep loss after deck casting (130 to 20833 days)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 20833
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0
βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45
OR βH = 1.5 [1+(0.012 674.5
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.990
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH
1.43
= {1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 +t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 2.172 -1.25 = 0.920

Stress at top of slab Mpa 0.573 1.031 1.204 3.655 4.877 5.024
Stress at top of beam Mpa 2.133 2.967 6.011 8.622 11.195 12.135
Stress at bottom of beam Mpa 9.53 8.45 10.43 6.40 3.07 2.16
Stress at CG of Cables Mpa 7.66 9.34 14.71 19.19 19.73 19.83
Average Stress at CG of Cables Mpa 16.87 16.87 16.87 16.87 16.87 16.87

∆Pc =ApEp/Ecmφ(t,t0) *
-536.39 -536.39 -536.39 -536.39 -536.39 -536.39
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -536.39 -536.39 -536.39 -536.39 -536.39 -536.39

Moment Kn-m 154.6 197.4 254.4 327.8 342.6 342.7


Stress at top of slab Mpa 0.025 0.148 0.182 0.397 0.441 0.441
Stress at top of beam Mpa -0.126 -0.017 -0.048 0.158 0.199 0.200
Stress at bottom of beam Mpa -0.964 -1.087 -1.545 -1.772 -1.818 -1.818

Stresses after relaxation, shrinkage loss & Creep loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.598 1.179 1.386 4.052 5.317 5.465
Stress at top of beam Mpa 2.008 2.951 5.964 8.780 11.394 12.334
OK OK OK OK OK OK
Stress at bottom of beam Mpa 8.570 7.366 8.882 4.626 1.257 0.338
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.
13.10.5 Differential Shrinkage Loss

Grade of Concrete of Slab M-40


Grade of Concrete of Girder M-50

Shrinkage Strain Girder Slab

Grade of concrete fck M-50 M-40


ts (days) 7 60
t (days) 90 90
βas(t) = ( 1 - exp(-2 * sqrt(t)))
0.85 0.85
As per cl. 6.4.2.6 of IRC 112-2011
-6
εca(∞) = 2.5 * ( fck - 10 ) 10 0.00010 0.00008
Autogenous Shrinkage strain
0.00009 0.00006
εca (t) = βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00006 0.00005
Table 6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 706500 952000

Primeter of part of cross sectioin exposed to drying (u) mm 4621.6 1635

ho = 2Ac / u mm 305.7 1164.5


kh Table 6.7 of IRC 112-2011 0.749 0.700
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.280 0.019
Relative humidity 57 % 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038 0.00042
Drying Shrinkage strain ε cd (t) =
0.00008 0.00001
βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00016 0.00007

Factor due to difference in grade of concrete 1.00


Shrinkage strian 0.00010
Reduction factor 1.00
Net shrinkage strain 0.00010
For concrete
Modulus of elasticity of slab Mpa 35000
Area of slab 245500
Force due to shrinkage 820783.12
Direct tensile stress in slab Mpa 3.34
Compr. stress on comp. section Mpa 0.86
Moment on composite section N-mm 4.1E+08

Diff. shrink (Direct Tensile stress on Mpa -3.34 -3.34 -3.34 -3.34 -3.34 -3.34
top of slab)
Diff. shrink (Direct Tensile stress on
Mpa 0.00 0.00 0.00 0.00 0.00 0.00
bottom of slab)
Diff shrink (Comp.Stress on
Mpa 0.64 0.64 0.86 0.86 0.86 0.86
comp.Sec.on top of slab)
Diff shrink(Comp.Stress on
Mpa 0.64 0.64 0.86 0.86 0.86 0.86
comp.Sec.on bottom of slab)
Diff.shrink (Comp.Stress on
Mpa 0.64 0.64 0.86 0.86 0.86 0.86
comp.Sec.on top of girder)
Diff.shrink (Comp. Stress on
Mpa 0.64 0.64 0.86 0.86 0.86 0.86
comp.Sec.on bottom of girder)
Moment due to force Kn-m 440.3 440.3 408.3 408.3 408.3 408.3

Diff.shrink (Stress due to moment Mpa 1.265 1.265 1.197 1.197 1.197 1.197
on comp.Sec.at top of slab)

Diff.shrink (Stress due to moment Mpa 0.868 0.868 0.796 0.796 0.796 0.796
on comp.Sec.at top of girder)

Diff.shrink (Stress due to moment Mpa -1.518 -1.518 -1.608 -1.608 -1.608 -1.608
on comp.Sec.at bott.of girder)
Stress at top of slab Mpa -1.436 -1.436 -1.284 -1.284 -1.284 -1.284
Stress at top of beam Mpa 1.510 1.510 1.658 1.658 1.658 1.658
Stress at bottom of beam Mpa -0.876 -0.876 -0.745 -0.745 -0.745 -0.745

Cumulative Stress
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa -0.838 -0.257 0.102 2.768 4.033 4.180
Stress at top of beam Mpa 3.518 4.461 7.622 10.439 13.052 13.993
Stress at bottom of beam Mpa 7.694 6.490 8.137 3.881 0.512 -0.408

13.11 Stresses with live load and temperature gradient - (0.9 * PSC)

SLS factor for thermal 0


Temperature Rise case
Stress at top of slab 4.33 4.33 4.28 4.28 4.28 4.28
Stress at top of beam -1.03 -1.03 -1.08 -1.08 -1.08 -1.08
Stress at bottom of beam 0.69 0.69 0.64 0.64 0.64 0.64

Cumulative Stress
Stress at top of slab -0.838 -0.257 0.102 2.768 4.033 4.180
Stress at top of beam 3.518 4.461 7.622 10.439 13.052 13.993
OK OK OK OK OK OK
Stress at bottom of beam 7.694 6.490 8.137 3.881 0.512 -0.408
OK OK OK OK OK OK

Temperature Fall case


Stress at top of slab -2.64 -2.64 -2.48 -2.48 -2.48 -2.48
Stress at top of beam 1.13 1.13 1.30 1.30 1.30 1.30
Stress at bottom of beam -2.08 -2.08 -1.85 -1.85 -1.85 -1.85

Cumulative Stress
Stress at top of slab -0.838 -0.257 0.102 2.768 4.033 4.180
Stress at top of beam 3.518 4.461 7.622 10.439 13.052 13.993
OK OK OK OK OK OK
Stress at bottom of beam 7.694 6.490 8.137 3.881 0.512 -0.408
OK OK OK OK OK OK
13.12 STRESS DUE TO DIFFERENTIAL TEMPRATURE

13.12.1 Rise in Temprature :

a) Section At Support ;

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
0.15 17.80 °
0.20 1 4.00 °
0.05
3.20 °
2
0.15 0.17 0.48 °
0.03
3
0.80
0.8

0 4

0.25 5 0.15
2.10 °
0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 (a) 1.2275 0.15 0.1841 0.075 0.0138 0.0010 10.90 2.007 0.1505
1 (b) 1.2275 0.05 0.0614 0.175 0.0107 0.0019 3.600 0.221 0.0387
2 1.22 0.17 0.2074 0.285 0.0591 0.0168 1.840 0.382 0.1088
3 (a) 0.8 0.03 0.0240 0.385 0.0092 0.0036 0.240 0.006 0.0022
3 (b) 0.8 0.00 0.0000 0.785 0.0000 0.0000 0.000 0.000 0.0000
4 0.8 0.00 0.0000 0.000 0.0000 0.0000 0.000 0.000 0.0000
5 0.8 0.15 0.1200 1.325 0.1590 0.2107 1.050 0.126 0.1670

Total 0.5969 0.251899 0.2340 2.741 0.4671

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000082
𝜃 = 0.000065
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = (𝜃Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.0000 17.80 0.0002 -0.0001311 4.33 C
2 0.200 0.0000 3.20 0.0000 0.0000311 -1.03 T
3 0.350 0.0000 0.80 0.0000 0.0000502 -1.66 T
4 1.150 0.0001 0.00 0.0000 0.0000079 -0.26 T
5 1.150 0.0001 0.00 0.0000 0.0000079 -0.26 T
6 1.400 0.0001 1.05 0.0000 -0.0000209 0.69 C
b) Section At Mid Span :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
0.15 17.80 °
0.2 1 4.00 °
0.05
3.20 °
2
0.15 0.17 0.48 °
0.03
3
0.65
0.3

0.15 4

0.25 5 0.15
2.10 °
0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 (a) 1.228 0.150 0.1841 0.075 0.0138 0.0010 10.9 2.007 0.151
1 (b) 1.228 0.050 0.0614 0.175 0.0107 0.0019 3.60 0.221 0.039
2 1.220 0.170 0.2074 0.285 0.0591 0.0168 1.84 0.382 0.109
3 (a) 0.300 0.030 0.0090 0.385 0.0035 0.0013 0.24 0.002 0.001
3 (b) 0.300 0.000 0.0000 0.710 0.0000 0.0000 0.00 0.000 0.000
4 0.550 0.000 0.0000 0.000 0.0000 0.0000 0.00 0.000 0.000
5 0.800 0.150 0.1200 1.325 0.1590 0.2107 1.05 0.126 0.167

Total 0.5819 0.2461 0.2318 2.738 0.4657

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000084
𝜃 = 0.000065
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = (𝜃Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.0000 17.80 0.0002 -0.0001296 4.28 C
2 0.200 0.0000 3.20 0.0000 0.0000326 -1.08 T
3 0.350 0.0000 0.80 0.0000 0.0000517 -1.71 T
4 1.000 0.0001 0.00 0.0000 0.0000192 -0.63 T
5 1.150 0.0001 0.00 0.0000 0.0000094 -0.31 T
6 1.400 0.0001 1.05 0.0000 -0.0000194 0.64 C
13.12.2 Fall in Temprature :

a) Section At Support :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
10.60 °
0.2 0.2 2.68 °
1
0.05 0.70 °
0.15 2 0.1
0.42 °
0.15
0.8 3
0.8

0.00
0.25 0.00 °
0 4 0.00 0.80 °
5
0.25 0.25 6.60 °

0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 1.228 0.200 0.2455 0.100 0.0246 0.0025 6.640 1.630 0.163
2(a) 1.220 0.050 0.0610 0.225 0.0137 0.0031 1.690 0.103 0.023
2 (b) 1.220 0.100 0.1220 0.300 0.0366 0.0110 0.560 0.068 0.020
3 (a) 0.800 0.150 0.1200 0.425 0.0510 0.0217 0.210 0.025 0.011
3 (b) 0.800 0.000 0.0000 0.750 0.0000 0.0000 0.000 0.000 0.000
4 0.800 0.000 0.0000 1.150 0.0000 0.0000 0.000 0.000 0.000
5 (a) 0.800 0.250 0.2000 1.025 0.2050 0.2101 0.400 0.080 0.082
5 (b) 0.800 0.250 0.2000 1.275 0.2550 0.3251 3.700 0.740 0.944

Total 0.9485 0.586 0.573 2.647 1.243

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000047
𝜃 = 0.000022
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = ( Ɛ - y - αt) Stress = AEc (N/mm2)


1 0 0.00000 10.60 0.0001 -0.000080 -2.64 T
2 0.2 0.00000 0.700 0.0000 0.000034 1.13 C
3 0.35 0.00001 0.420 0.0000 0.000034 1.14 C
4 1.15 0.00003 0.000 0.0000 0.000022 0.71 C
5 1.15 0.00003 0.800 0.0000 0.000012 0.40 C
6 1.4 0.00003 6.600 0.0001 -0.000063 -2.08 T
b) Section At Mid Span :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
10.60 °
0.2 1 0.2 2.68 °
0.05 0.70 °
0.15 2 0.1
0.42 °
0.15
3
0.65
0.3

0.1
0.15 0.15 0.32 °
4
0 0.80 °
0.25 5 0.8
0.25 6.60 °

0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 1.228 0.200 0.246 0.100 0.0246 0.0025 6.640 1.630 0.163
2(a) 1.220 0.050 0.061 0.225 0.0137 0.0031 1.690 0.103 0.023
2 (b) 1.220 0.100 0.122 0.300 0.0366 0.0110 0.560 0.068 0.020
3 (a) 0.300 0.150 0.045 0.425 0.0191 0.0081 0.210 0.009 0.004
3 (b) 0.300 0.100 0.030 0.950 0.0285 0.0271 0.160 0.005 0.005
4 0.550 0.150 0.083 1.075 0.0887 0.0953 0.560 0.046 0.050
5 (a) 0.800 0.000 0.000 1.150 0.0000 0.0000 0.800 0.000 0.000
5 (b) 0.800 0.250 0.200 1.275 0.2550 0.3251 3.700 0.740 0.944

Total 0.786 0.466188 0.4722 2.602 1.208

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000052
𝜃 = 0.000021
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = ( Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.00000 10.60 0.00013 -0.000075 -2.48 T
2 0.200 0.00000 0.700 0.00001 0.000039 1.30 C
3 0.350 0.00001 0.420 0.00001 0.000040 1.31 C
4 0.900 0.00002 0.320 0.00000 0.000030 0.98 C
5 1.150 0.00002 0.800 0.00001 0.000019 0.62 C
6 1.400 0.00003 6.600 0.00008 -0.000056 -1.85 T
STRESS CHECK FOR 1.1 PSC FORCE
14.0 Prestress Cable detail - ( For 1.1 PSC Force)

14.1 CABLE NO : 1

Since cable is streched from both ends, hence only half span is analysed due to symmetric condition.

1.454 ° CL of Symmetry
0.250 m
Y
X 0.125 m
1.000 m 8.000 m 6.250 m
Straight Profile Circular Profile Straight Profile

Half span = 15.250 m

14.1.1 General Detail of Cable No. 1

Type of cables = 16 nos strands of 12.9 in dia

Ultimate Stress in Cable = 2046.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Total Area of Cable = 1600 mm

Initial Stress in Cable = 1602.02 MPa


Jacking Force = 2563.23 KN

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 8.22 mm

Total elongation of Cable in girder = 126.14 mm


Total cable length in girder (half) = 15.651 m

14.1.2 Coordinates and Friction & Slip Loss calculations for cable No. 1 - ( For 1.1 PSC Force)

Cable
ΔL = ∑
Stress Actual
θ Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) after Cable
(radians) (radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.250 0.175 0.0254 1602.0 1491.9 0.000
2 0.000 0.244 0.175 0.250 0.006 0.0254 0.0000 1601.2 100.1 0.001 1491.9 0.250
3 1.000 0.218 0.200 1.000 0.025 0.0252 0.0002 1598.0 2542.6 0.013 1492.6 1.250
4 2.000 0.196 0.225 1.000 0.023 0.0230 0.0022 1594.2 9176.7 0.047 1495.7 2.251
5 3.000 0.176 0.250 1.000 0.020 0.0197 0.0032 1590.1 20333.7 0.104 1499.2 3.251
6 4.000 0.159 0.250 1.000 0.017 0.0165 0.0032 1586.1 35509.5 0.182 1503.0 4.251
7 5.000 0.146 0.250 1.000 0.013 0.0133 0.0032 1582.0 54683.6 0.280 1506.9 5.251
8 6.000 0.136 0.250 1.000 0.010 0.0101 0.0032 1578.0 77835.8 0.399 1510.7 6.251
9 7.000 0.129 0.250 1.000 0.007 0.0068 0.0033 1574.0 105037.4 0.539 1514.6 7.251
10 8.000 0.126 0.250 1.000 0.004 0.0035 0.0033 1570.0 136142.7 0.698 1518.5 8.251
11 9.000 0.125 0.250 1.000 0.001 0.0006 0.0029 1566.1 170318.2 0.873 1522.3 9.251
12 10.000 0.125 0.250 1.000 0.000 0.0000 0.0006 1562.8 202476.6 1.038 1526.1 10.251
13 11.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1559.6 236042.3 1.210 1529.4 11.251
14 12.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1556.5 272657.0 1.398 1532.4 12.251
15 13.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1553.4 312308.5 1.602 1535.5 13.251
16 14.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1550.3 354984.5 1.820 1538.6 14.251
17 15.000 0.125 0.250 1.000 0.000 0.0000 0.0000 1547.2 400672.8 2.055 1541.6 15.251
18 15.400 0.125 0.250 0.400 0.000 0.0000 0.0000 1546.0 419793.4 2.153 1544.7 15.651

14.1.3 Final Stress at various sections of Cable No. 1

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force Stress Force % Loss Angle
(MPa) (kN) (MPa) (kN) (MPa) (kN)

1 Sec (1- 1) 0.000 0.244 0.175 1601.2 2561.9 1491.9 2387.0 110.1 176.2 6.88 0.025
2 Sec (2- 2) 1.700 0.202 0.225 1595.3 2552.5 1494.8 2391.6 107.3 171.6 6.72 0.024
3 Sec (3- 3) 3.200 0.172 0.250 1589.3 2542.9 1500.0 2400.0 102.0 163.2 6.42 0.019
4 Sec (4- 4) 7.700 0.127 0.250 1571.2 2513.9 1517.3 2427.7 84.7 135.6 5.39 0.005
5 Sec (5- 5) 11.550 0.125 0.250 1557.9 2492.7 1531.0 2449.7 71.0 113.6 4.56 0.000
6 Sec (6- 6) 15.400 0.125 0.250 1546.0 2473.5 1544.7 2471.6 57.3 91.7 3.71 0.000

14.2 CABLE NO : 2

1.208 ° CL of Symmetry
0.250 m
Y
X 0.125 m
2.000 m 8.000 m 5.250 m
Straight Profile Circular Profile Straight Profile

Half span = 15.250 m

14.2.1 General Detail of Cable No. 2 - ( For 1.1 PSC Force)

Type of cables = 16 nos strands of 12.9 in dia

Ultimate Stress in Cable = 2046.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1600 mm

Stress in Cable = 1602.02 MPa


Jacking Force = 2563.23 KN

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 8.22 mm

Total elongation of Cable in girder = 126.22 mm


Total cable length in girder (half) = 15.651 m

14.2.2 Coordinates and Friction & Slip Loss calculations for cable No. 2

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.250 -0.175 0.0211 1602.0 1494.1 0.000
2 0.000 0.245 -0.175 0.250 0.005 0.0211 0.0000 1601.2 100.1 0.001 1494.1 0.250
3 1.000 0.224 -0.200 1.000 0.021 0.0211 0.0000 1598.0 2499.5 0.013 1494.8 1.250
4 2.000 0.203 -0.225 1.000 0.021 0.0209 0.0002 1594.8 8170.4 0.042 1497.8 2.250
5 3.000 0.184 -0.250 1.000 0.019 0.0191 0.0018 1591.1 18297.8 0.094 1500.8 3.251
6 4.000 0.167 -0.250 1.000 0.016 0.0164 0.0027 1587.2 32932.3 0.169 1504.3 4.251
7 5.000 0.153 -0.250 1.000 0.014 0.0137 0.0027 1583.3 51424.1 0.264 1508.0 5.251
8 6.000 0.142 -0.250 1.000 0.011 0.0110 0.0027 1579.4 73754.3 0.378 1511.7 6.251
9 7.000 0.134 -0.250 1.000 0.008 0.0084 0.0027 1575.5 99904.0 0.512 1515.4 7.251
10 8.000 0.128 -0.250 1.000 0.006 0.0056 0.0027 1571.7 129941.8 0.666 1519.2 8.251
11 9.000 0.126 -0.250 1.000 0.003 0.0029 0.0027 1567.8 163728.4 0.840 1522.9 9.251
12 10.000 0.125 -0.250 1.000 0.001 0.0005 0.0024 1564.0 200494.0 1.028 1526.7 10.251
13 11.000 0.125 -0.250 1.000 0.000 0.0000 0.0005 1560.8 235598.2 1.208 1530.3 11.251
14 12.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1557.6 272239.6 1.396 1533.5 12.251
15 13.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1554.5 311920.0 1.600 1536.6 13.251
16 14.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1551.4 354627.1 1.819 1539.7 14.251
17 15.000 0.125 -0.250 1.000 0.000 0.0000 0.0000 1548.3 400348.6 2.053 1542.8 15.251
18 15.400 0.125 -0.250 0.400 0.000 0.0000 0.0000 1547.1 419483.1 2.151 1545.9 15.651

14.2.3 Final Stress at various sections of Cable No. 2

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force Stress Force % Loss Angle
(MPa) (kN) (MPa) (kN) (MPa) (kN)

1 Sec (1- 1) 0.000 0.245 -0.175 1601.2 2561.9 1494.1 2390.5 108.0 172.7 6.74 0.021
2 Sec (2- 2) 1.700 0.209 -0.225 1595.7 2553.2 1496.9 2395.0 105.1 168.2 6.59 0.021
3 Sec (3- 3) 3.200 0.180 -0.250 1590.3 2544.5 1501.5 2402.4 100.5 160.8 6.32 0.019
4 Sec (4- 4) 7.700 0.130 -0.250 1572.8 2516.5 1518.0 2428.9 84.0 134.4 5.34 0.006
5 Sec (5- 5) 11.550 0.125 -0.250 1559.1 2494.5 1532.1 2451.4 69.9 111.9 4.48 0.000
6 Sec (6- 6) 15.400 0.125 -0.250 1547.1 2475.3 1545.9 2473.4 56.2 89.9 3.63 0.000

14.3 CABLE NO : 3

3.918 ° CL of Symmetry
0.600 m
Y
X 0.125 m
3.000 m 8.000 m 4.250 m
Straight Profile Circular Profile Straight Profile

Half span = 15.250 m

14.3.1 General Detail of Cable No. 3 - ( For 1.1 PSC Force)

Type of cables = 18 nos strands of 12.9 in dia

Ultimate Stress in Cable = 2046.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1800 mm

Stress in Cable = 1602.02 MPa


Jacking Force = 2883.63 Kn

Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 8.22 mm

Total elongation of Cable in girder = 125.82 mm


Total cable length in girder (half) = 15.663 m
14.3.2 Coordinates and Friction & Slip Loss calculations for cable No. 3

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.600 0.000 0.0685 1602.0 1470.2 0.000
2 0.000 0.583 0.000 0.250 0.017 0.0685 0.0000 1601.2 100.1 0.001 1470.2 0.251
3 1.000 0.514 0.000 1.000 0.069 0.0685 0.0000 1598.0 2499.5 0.013 1470.9 1.253
4 2.000 0.446 0.000 1.000 0.069 0.0685 0.0000 1594.8 8087.0 0.041 1473.9 2.255
5 3.000 0.378 0.000 1.000 0.068 0.0679 0.0006 1591.5 17273.1 0.089 1476.8 3.258
6 4.000 0.316 0.000 1.000 0.062 0.0620 0.0059 1586.7 35211.2 0.181 1479.9 4.260
7 5.000 0.262 0.000 1.000 0.053 0.0533 0.0087 1581.2 61373.3 0.315 1484.4 5.261
8 6.000 0.218 0.000 1.000 0.045 0.0446 0.0087 1575.7 92945.7 0.477 1489.5 6.262
9 7.000 0.182 0.000 1.000 0.036 0.0359 0.0087 1570.2 129892.4 0.666 1494.7 7.263
10 8.000 0.155 0.000 1.000 0.027 0.0272 0.0087 1564.8 172176.5 0.883 1499.9 8.263
11 9.000 0.136 0.000 1.000 0.018 0.0183 0.0089 1559.3 220078.5 1.129 1505.2 9.263
12 10.000 0.127 0.000 1.000 0.010 0.0095 0.0088 1553.9 273118.6 1.401 1510.4 10.263
13 11.000 0.125 0.000 1.000 0.002 0.0017 0.0078 1548.7 328594.9 1.685 1515.7 11.263
14 12.000 0.125 0.000 1.000 0.000 0.0000 0.0017 1545.2 370269.9 1.899 1520.8 12.263
15 13.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1542.1 409631.9 2.101 1524.3 13.263
16 14.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1539.0 451996.3 2.318 1527.3 14.263
17 15.000 0.125 0.000 1.000 0.000 0.0000 0.0000 1535.9 497350.9 2.551 1530.4 15.263
18 15.400 0.125 0.000 0.400 0.000 0.0000 0.0000 1534.7 516331.9 2.648 1533.5 15.663

14.3.3 Final Stress at various sections of Cable No. 3

AT STRESSING AFTER SLIP LOSS LOSS


Sl. No. Section X Y Z Stress Force Stress Force Stress Force % Loss Angle
(MPa) (kN) (MPa) (kN) (MPa) (kN)

1 Sec (1- 1) 0.000 0.583 0.000 1601.2 2882.2 1470.2 2646.3 131.8 237.3 8.23 0.068
2 Sec (2- 2) 1.700 0.466 0.000 1595.8 2872.4 1473.0 2651.3 129.0 232.3 8.09 0.068
3 Sec (3- 3) 3.200 0.365 0.000 1590.5 2862.9 1477.4 2659.4 124.6 224.3 7.83 0.067
4 Sec (4- 4) 7.700 0.163 0.000 1566.4 2819.5 1498.4 2697.1 103.6 186.6 6.62 0.030
5 Sec (5- 5) 11.550 0.125 0.000 1546.7 2784.1 1518.5 2733.3 83.5 150.3 5.40 0.001
6 Sec (6- 6) 15.400 0.125 0.000 1534.7 2762.4 1533.5 2760.2 68.6 123.4 4.47 0.000

14.4 CABLE NO : 4

4.500 ° CL of Symmetry
0.950 m
Y
X 0.325 m
4.000 m 8.000 m 3.250 m
Straight Profile Circular Profile Straight Profile

Half span = 15.250 m

14.4.1 General Detail of Cable No. 4 - ( For 1.1 PSC Force)

Type of cables = 12 nos strands of 12.9 in dia

Ultimate Stress in Cable = 2046.00 MPa (As per IS - 14268)


2
Area of each strand = 100 mm (As per IS - 14268)
2
Area of Cable = 1200 mm

Stress in Cable = 1602.02 MPa


Jacking Force = 1922.42 KN
Cofficient for duct & high tensile steel as per IRC - 112
Cofficient of friction (µ) = 0.170 /radians ( Table 7.1 IRC 112)
Wobble Effect (k) = 0.002 /m ( Table 7.1 IRC 112)
Modulus of Elasticity = 1.95E+05 MPa

Length of Cable in jack = 1.00 m


Elongation of Cable in Jack = 8.22 mm

Total elongation of Cable in girder = 125.87 mm


Total cable length in girder (half) = 15.671 m

14.4.2 Coordinates and Friction & Slip Loss calculations for cable No. 4

Cable
ΔL = ∑
Stress Actual
Δθ ∑(Stress * (Stress x Cable
Sl. No X (m) Y (m) Z (m) ΔX (m) ΔY (m) θ (radians) after Cable
(radians) Length) Length) / Length
Friction Stress
E (mm)
(MPa)
1 -0.250 0.950 0.000 0.0787 1602.0 1465.1 0.000
2 0.000 0.930 0.000 0.250 0.020 0.0787 0.0000 1601.2 100.1 0.001 1465.1 0.251
3 1.000 0.851 0.000 1.000 0.079 0.0787 0.0000 1598.0 2499.5 0.013 1465.8 1.254
4 2.000 0.773 0.000 1.000 0.079 0.0787 0.0000 1594.8 8087.0 0.041 1468.7 2.257
5 3.000 0.694 0.000 1.000 0.079 0.0787 0.0000 1591.6 16849.8 0.086 1471.7 3.260
6 4.000 0.615 0.000 1.000 0.078 0.0780 0.0007 1588.3 29436.5 0.151 1474.6 4.263
7 5.000 0.544 0.000 1.000 0.071 0.0712 0.0068 1583.3 53238.4 0.273 1477.7 5.266
8 6.000 0.483 0.000 1.000 0.061 0.0612 0.0100 1577.4 86830.2 0.445 1482.4 6.268
9 7.000 0.432 0.000 1.000 0.051 0.0513 0.0100 1571.6 126140.7 0.647 1487.9 7.269
10 8.000 0.390 0.000 1.000 0.041 0.0412 0.0100 1565.8 171129.4 0.878 1493.4 8.270
11 9.000 0.359 0.000 1.000 0.031 0.0312 0.0100 1560.0 221754.7 1.137 1499.0 9.270
12 10.000 0.338 0.000 1.000 0.021 0.0211 0.0102 1554.2 278379.7 1.428 1504.5 10.270
13 11.000 0.327 0.000 1.000 0.011 0.0110 0.0101 1548.4 340393.9 1.746 1510.1 11.271
14 12.000 0.325 0.000 1.000 0.002 0.0020 0.0090 1543.0 404421.5 2.074 1515.8 12.271
15 13.000 0.325 0.000 1.000 0.000 0.0000 0.0020 1539.4 450337.2 2.309 1521.1 13.271
16 14.000 0.325 0.000 1.000 0.000 0.0000 0.0000 1536.3 492628.1 2.526 1524.7 14.271
17 15.000 0.325 0.000 1.000 0.000 0.0000 0.0000 1533.2 537904.0 2.758 1527.7 15.271
18 15.400 0.325 0.000 0.400 0.000 0.0000 0.0000 1532.0 556852.1 2.856 1530.8 15.671
15.0 STRESS CHECK OF PSC GIRDER - ( For 1.1 PSC Force)

Cable-1 Cable-2 Cable-3 Cable-4 Cable-5


Stage -1 (After 7 days of casting of No. of Stands 0 0 18 0 0
Girder)
Stage -2 (After 28 days of casting of No. of Stands 16 16 0 12 0
Girder)
Exit Angle in degree 1.454 ° 1.208 ° 3.918 ° 4.500 ° 0.000 °

2
Area of Prestressing Steel (each Strand) = 100 mm

Ec 7 Days = 33000 MPa


Ec 28 Days = 35000 MPa
ES = 1.95E+05 MPa
αe = 5.57

15.1 Construction Methodology

1 Casting of Beams at yard = 1st Day


2 Removing of side formwork of beam = 3rd Day
7th day or after achieving 40 Mpa strength
3 Prestressing of beams Stage 1 =
(whichever Later)
28th day or after achieving 50 Mpa strength
4 Prestressing of beams Stage 2 =
(whichever Later)
5 Transporting beams from yard to site = 29 to 50 days
6 Casting deck and diaphragms = 51 to 60 days
7 Construction of crash barrier = 101 to 130 days
8 Applying wearing coat over deck = > 130 Days **
9 Live load application at = > 131 Days **

15.2 Properties of Precast Girder & Cable Details

15.2.1 Outer Girder

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)

Properties of Beam Only @ 0.000 1.700 3.200 7.700 11.550 15.400


Depth of Section mm 1200 1200 1200 1200 1200 1200
Area of section (A) m2 1.03266 1.033 0.707 0.707 0.707 0.707
C.G. from bottom m 0.636 0.636 0.630 0.630 0.630 0.630
C.G. from top m 0.564 0.564 0.570 0.570 0.570 0.570
Moment of Inertia, Ixx m4 0.133 0.133 0.121 0.121 0.121 0.121
Section modulus, Zt m3 0.236 0.236 0.212 0.212 0.212 0.212
Section modulus, Zb m3 0.209 0.209 0.192 0.192 0.192 0.192

Properties of Composite Section


Depth of Section mm 1400 1400 1400 1400 1400 1400
Thickness of deck slab m 0.2 0.2 0.2 0.2 0.2 0.2
Area of Compositesection (A2) m2 1.278 1.278 0.952 0.952 0.952 0.952

C.G. from top of beam (Composite) m 0.436 0.436 0.397 0.397 0.397 0.397

C.G. from top of slab (Composite) m 0.636 0.636 0.597 0.597 0.597 0.597

C.G. from bottom (Composite) m 0.764 0.764 0.803 0.803 0.803 0.803

m4 0.221 0.221 0.204 0.204 0.204 0.204


Moment of Inertia, Ixx (Composite)

Section modulus, Zt (Composite) m3 0.35 0.35 0.34 0.34 0.34 0.34

Section modulus, Zb (Composite) m3 0.29 0.29 0.25 0.25 0.25 0.25


15.2.2 Cable Details

a) Cable 1

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 16 16 16 16 16 16
Distance from bottom Kn 0.244 0.202 0.172 0.127 0.125 0.125
Max. prestress force Kn 2563.23 2563.23 2563.23 2563.23 2563.23 2563.23

Prestress F, after fric&slip loss Kn 2387.01 2391.61 2399.98 2427.68 2449.67 2471.57

Horz. Component of prestress Kn 2386.24 2390.94 2399.54 2427.65 2449.67 2471.57

Vert. Component of prestress Kn 60.56 56.48 45.81 10.93 0.00 0.00

b) Cable 2

No. of strands 16 16 16 16 16 16
Distance from bottom Kn 0.245 0.209 0.180 0.130 0.125 0.125
Max. prestress force Kn 2563.23 2563.23 2563.23 2563.23 2563.23 2563.23

Prestress F, after fric&slip loss Kn 2390.483 2395.03 2402.45 2428.87 2451.36 2473.37

Horz. Component of prestress Kn 2389.95 2394.50 2402.04 2428.81 2451.36 2473.37

Vert. Component of prestress Kn 50.42 50.22 44.56 15.67 0.00 0.00

c) Cable 3

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 18 18 18 18 18 18
Distance from bottom Kn 0.583 0.466 0.365 0.163 0.125 0.125
Max. prestress force Kn 2883.63 2883.63 2883.63 2883.63 2883.63 2883.63

Prestress F, after fric&slip loss Kn 2646.308 2651.34 2659.36 2697.07 2733.33 2760.21

Horz. Component of prestress Kn 2640.10 2645.13 2653.44 2695.87 2733.33 2760.21

Vert. Component of prestress Kn 181.09 181.43 177.32 80.32 2.12 0.00

d) Cable 4

Description Unit Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
No. of strands 12 12 12 12 12 12
Distance from bottom Kn 0.930 0.796 0.678 0.403 0.326 0.325
Max. prestress force Kn 1922.42 1922.42 1922.42 1922.42 1922.42 1922.42

Prestress F, after fric&slip loss Kn 1758.088 1761.43 1766.72 1790.12 1815.88 1836.95

Horz. Component of prestress Kn 1752.65 1755.98 1761.27 1788.37 1815.85 1836.95

Vert. Component of prestress Kn 138.22 138.48 138.67 79.19 10.93 0.00


15.3 Calculation of Stress in Beam due to Prestress - ( For 1.1 PSC Force)

1st Stage Stressing @ Age (1.1 *


a) 7 days
PSC Force )
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 18 18 18 18 18 18
Area of prestress steel mm2 1800.00 1800.00 1800.00 1800.00 1800.00 1800.00
Initial prestress force (Jack) Kn 2883.63 2883.63 2883.63 2883.63 2883.63 2883.63
Total Horz. Prestress ( P1 ) Kn 2640.10 2645.13 2653.44 2695.87 2733.33 2760.21
Total Vert. Prestress Kn 181.09 181.43 177.32 80.32 2.12 0.00

C.G. of prestress from bottom m 0.583 0.466 0.365 0.163 0.125 0.125

C.G. of prestress from centroid ( e1 ) m 0.053 0.170 0.264 0.467 0.505 0.505

C.G. of prestress from centroid


m 0.181 0.297 0.437 0.640 0.678 0.678
(Composite) (ce1)
Moment due to prestress ( Mp = P1 Kn-m 140.57 449.30 701.79 1258.94 1379.54 1393.11
e1 )
Stress at top of beam ( P1/A - Mp/Zt Mpa 1.96 0.66 0.45 -2.11 -2.62 -2.65
)
Stress at bottom of beam ( P1/A + 3.23 4.71 7.40 10.36 11.04 11.15
Mpa
Mp/Zb )

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

b) 2nd Stage Stressing @ Age 28 days

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 44 44 44 44 44 44
Area of prestress steel 4400.00 4400.00 4400.00 4400.00 4400.00 4400.00
Initial prestress force Kn 7048.88 7048.88 7048.88 7048.88 7048.88 7048.88
Total Horz. Prestress ( P2 ) Kn 6528.83 6541.42 6562.85 6644.84 6716.88 6781.88
Total Vert. Prestress Kn 249.21 245.19 229.03 105.79 10.93 0.00
C.G. of prestress from bottom m 0.431 0.367 0.313 0.203 0.180 0.180
m 0.205 0.269 0.316 0.427 0.450 0.450
C.G. of prestress from centroid ( e2 )
C.G. of prestress from centroid m 0.33 0.40 0.49 0.60 0.62 0.62
(Composite) (ce2)
Moment due to prestress ( Mp = P2 Kn-m 1337.0 1762.0 2077.1 2834.1 3022.1 3053.0
e2 )
Stress at top of beam ( P2/A - Mp/Zt Mpa 0.66 -1.13 -0.49 -3.93 -4.72 -4.77
)
Stress at bottom of beam ( P2/A + 12.71 14.75 20.08 24.14 25.21 25.47
Mpa
Mp/Zb )

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

c) Combined CG
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Total no. of strands 62 62 62 62 62 62
Area of prestress steel 6200 6200 6200 6200 6200 6200
Initial prestress force Kn 9932.51 9932.51 9932.51 9932.51 9932.51 9932.51

Total Horz. Prestress ( P1+P2 ) Kn 9168.94 9186.55 9216.30 9340.71 9450.20 9542.10

Total Vert. Prestress Kn 430.30 426.62 406.35 186.10 13.05 0.00


C.G. of prestress from bottom m 0.475 0.396 0.328 0.191 0.164 0.164
m 0.161 0.240 0.301 0.438 0.466 0.466
C.G. of prestress from centroid ( e )
C.G. of prestress from centroid m 0.288 0.368 0.474 0.611 0.639 0.639
(Composite) (ce)
Moment Kn-m 1474.3 2209.1 2777.7 4093.6 4402.2 4446.6
15.4 Stress in Beam due to 1st stage Prestress & Self weight of beam - ( For 1.1 PSC Force)

Moment Due to self wt. of beams


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)

Kn-m 0.00 458.25 805.57 1588.38 1981.08 2111.98


Bending moments from STADD (M)
Stress at top of beam ( M/Zt ) Mpa 0.00 1.94 3.79 7.48 9.32 9.94
Stress at bottom of beam ( M/Zb ) Mpa 0.00 -2.19 -4.19 -8.26 -10.30 -10.98
Stresses due to self weight and prestress
Stress at top of beam Mpa 1.96 2.60 4.24 5.37 6.70 7.29
OK OK OK OK OK OK
Stress at bottom of beam Mpa 3.23 2.52 3.22 2.10 0.74 0.17
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

15.5 Calculation of Losses after 1st stage Prestress (7 to 28 days) - ( For 1.1 PSC Force)

15.5.1 Elastic Shortning loss of 1st Stage Cable

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at CG of cables Mpa 2.61 3.13 5.29 8.67 9.62 9.71
Average stress Mpa 7.47 7.47 7.47 7.47 7.47 7.47
Loss = Avg Stress/2*Es/Ec Kn -39.7 -39.7 -39.7 -39.7 -39.7 -39.7
Moment Kn-m 2.11 6.75 10.50 18.55 20.04 20.04
Stress at top of beam Mpa -0.03 -0.01 -0.01 0.03 0.04 0.04
Stress at bottom of beam Mpa -0.05 -0.07 -0.11 -0.15 -0.16 -0.16
Stresses after elastic shortening loss
Stress at top of beam Mpa 1.93 2.59 4.24 5.40 6.74 7.33
Stress at bottom of beam Mpa 3.18 2.45 3.11 1.95 0.58 0.01
Prestress force after elastic 2600.39 2605.41 2613.73 2656.16 2693.61 2720.50
Kn
shortening
2606.50 2611.54 2619.56 2657.34 2693.61 2720.50
2659.38 2659.38 2659.38 2659.38 2659.38 2659.38

15.5.2 Total Relaxation loss of 1st stage Prestressing as per A2.11 of IRC 112 - 2011

Relaxation loss for 1000 hrs 2.50 78.3 % At ∞ 7.5

Days 7 28 50 60 81 90
Days 28 50 60 81 90 20833
Hours for relaxation loss 504 1032 1272 1776 1992 499824
Relaxation loss % for hours 2.27 % 2.51 % 2.59 % 2.71 % 2.76 % 7.5 %
Loss after 1st stage prestressing (7 days to 28 days)
Relaxation loss % for hours 2.27 %

Relaxation loss in prestress Kn -58.9 -59.1 -59.2 -60.2 -61.1 -61.7

Moment Kn-m 3.14 10.03 15.67 28.12 30.82 31.12


Stress at top of beam Mpa -0.044 -0.015 -0.010 0.047 0.059 0.059
Stress at bottom of beam Mpa -0.072 -0.105 -0.165 -0.231 -0.247 -0.249

Stresses after elastic shortening and relaxation loss


Stress at top of beam Mpa 1.89 2.57 4.23 5.44 6.80 7.39
Stress at bottom of beam Mpa 3.11 2.34 2.94 1.72 0.34 -0.24
15.5.3 Shrinkage loss as per Cl 6.4.2.6 of IRC 112 : 2011 - ( For 1.1 PSC Force)

Grade of concrete at 1st stage transfer fck M- 40


ts (days) 7
ts (days) 28
βas(t) = ( 1 - exp(-2 * sqrt(t)))
0.65
As per cl. 6.4.2.6 of IRC 112-2011
-6
εca(∞) = 2.5 * ( fck - 10 ) 10 0.00008
Autogenous Shrinkage strain ε ca (t) =
0.00005
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00004
Table 6.6 of IRC 112-2011
Concrete Cross Sectional Area (Ac) mm2 706500

mm 4621.6
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.7
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.089
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.0000
εcd,0 Table 6.8 of IRC 112-2011 0.0004
Drying Shrinkage strain ε cd (t)
0.00003
= βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00008


Stress due to shrinkage Mpa 15.06

loss in prestress Kn -27.1 -27.1 -27.1 -27.1 -27.1 -27.1


Moment Kn-m 1.4 4.6 7.2 12.7 13.7 13.7
Stress at top of beam Mpa -0.020 -0.007 -0.005 0.021 0.026 0.026
Stress at bottom of beam Mpa -0.033 -0.048 -0.076 -0.104 -0.109 -0.109

Stresses after elastic shortening, relaxation and shrinkage loss

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of beam Mpa 1.868 2.568 4.223 5.466 6.823 7.414
Stress at bottom of beam Mpa 3.074 2.295 2.865 1.615 0.226 -0.348

15.5.4 Creep loss after 1st stage prestressing (7 to 28 days) - ( For 1.1 PSC Force)

Grade of concrete at 1st stage transfer fck M- 40


fcm 50
t0 (days) days 7
t (days) days 28
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.95
Concrete Cross Sectional Area (Ac) mm2 706500

Primeter of part of cross sectioin exposed to drying (u) mm 4621.6

Notional size of member (ho = 2Ac / u) mm 305.7

βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45 696.2


OR βH = 1.5 [1+(0.012
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.347
α1 = ( 43.75 / fcm )0.7 0.911
α2 = ( 43.75 / fcm )0.2 0.974

φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH 1.55


1/3
= {1+α1(1-RH/100)/(0.1 h )}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.66

β(t0) = 1 / (0.1 + t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.61
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 0.904

Stress at top of beam Mpa 1.868 2.568 4.223 5.466 6.823 7.414
Stress at bottom of beam Mpa 3.074 2.295 2.865 1.615 0.226 -0.348
Stress at CG of Cables Mpa 2.49 2.99 5.04 8.26 9.17 9.26
Average Stress at CG of Cables Mpa 7.12 7.12 7.12 7.12 7.12 7.12
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -68.40 -68.40 -68.40 -68.40 -68.40 -68.40
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -68.40 -68.40 -68.40 -68.40 -68.40 -68.40

Moment Kn-m 3.6 11.6 18.1 31.9 34.5 34.5


Stress at top of beam Mpa -0.05 -0.02 -0.01 0.05 0.07 0.07
Stress at bottom of beam Mpa -0.08 -0.12 -0.18 -0.25 -0.26 -0.26

Stress after all losses before 2nd stage transfer


Stress at top of beam Mpa 1.817 2.551 4.211 5.519 6.889 7.480
Stress at bottom of beam Mpa 2.993 2.179 2.683 1.368 -0.033 -0.608

15.6.1 Elastic Shortning loss of 2nd Stage Cable

Stress at CG of cables Mpa 10.66 12.89 19.95 28.03 30.30 30.61


Average stress Mpa 24.30 24.30 24.30 24.30 24.30 24.30
Loss = Avg Stress/2*Es/Ec Kn -419.7 -419.7 -419.7 -419.7 -419.7 -419.7
Moment Kn-m 85.95 113.05 132.84 179.01 188.84 188.94
Stress at top of beam Mpa -0.042 0.072 0.031 0.249 0.295 0.295
Stress at bottom of beam Mpa -0.817 -0.946 -1.284 -1.524 -1.576 -1.576
Stresses after elastic shortening loss
Stress at top of beam Mpa 2.44 1.50 3.75 1.83 2.47 3.00
Stress at bottom of beam Mpa 14.88 15.98 21.48 23.98 23.61 23.28
As per clause A6-3.3, stress check is not required during construction stage

15.6.2 Relaxation loss of 2nd stage Prestressing (28 to 50 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 1000 hrs 2.50 At ∞ 7.5


Days 28 50 60 81 90
Days 50 60 81 90 20833
Hours for relaxation loss 528 768 1272 1488 499320
Relaxation loss % for hours 2.28 % 2.41 % 2.59 % 2.65 % 7.50 %
Loss after 2nd stage prestressing (28 days to 50 days)
Relaxation loss % for hours 2.28 %
Relaxation loss in prestress Kn -149.0 -149.3 -149.8 -151.6 -153.3 -154.7
Moment Kn-m 30.51 40.20 47.39 64.67 68.96 69.66
Stress at top of beam Mpa -0.015 0.026 0.011 0.090 0.108 0.109
Stress at bottom of beam Mpa -0.290 -0.337 -0.458 -0.551 -0.575 -0.581
Stresses after elastic shortening and relaxation loss
Stress at top of beam Mpa 2.42 1.52 3.77 1.92 2.57 3.11
Stress at bottom of beam Mpa 14.59 15.65 21.02 23.43 23.03 22.70

Stresses after 2nd Stage Stressing After losses


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of beam Mpa 2.42 1.52 3.77 1.92 2.57 3.11
Stress at bottom of beam Mpa 14.59 15.65 21.02 23.43 23.03 22.70

15.6.3 Relaxation Losses after deck slab casting for 1st stage cable (28days to 60 days)

28 Days to 60 Days
Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.27 % 2.59 %
Effective relaxation for 768 Hrs 0.32 %
Relaxation loss in prestress Kn -8.34 -8.36 -8.39 -8.52 -8.64 -8.73
Moment Kn-m 1.51 2.49 3.67 5.45 5.86 5.91
Stress at top of slab Mpa -0.002 0.001 0.002 0.007 0.008 0.008
Stress at top of beam Mpa -0.004 -0.002 -0.002 0.002 0.002 0.002
Stress at bottom of beam Mpa -0.012 -0.015 -0.023 -0.030 -0.032 -0.032

Stresses after relaxation loss


Stress at top of slab Mpa -0.002 0.001 0.002 0.007 0.008 0.008
Stress at top of beam Mpa 2.416 1.521 3.764 1.925 2.576 3.115
Stress at bottom of beam Mpa 14.583 15.632 21.001 23.398 22.998 22.670

15.6.4 Relaxation Losses after deck slab casting for 2nd stage cable (50days to 60 days)

Relaxation loss for 2nd stage 50 Days to 60 Days


cable
Relaxation loss % for hours 2.28 % 2.59 %
Effective relaxation for 240 Hrs 0.31 %
Relaxation loss in prestress Kn -19.96 -20.00 -20.06 -20.31 -20.53 -20.73
Moment Kn-m 6.63 7.94 9.82 12.18 12.79 12.92
Stress at top of slab Mpa 0.003 0.007 0.008 0.014 0.016 0.016
Stress at top of beam Mpa 0.012 0.018 0.025 0.036 0.039 0.039
Stress at bottom of beam Mpa -0.047 -0.054 -0.072 -0.085 -0.088 -0.089

Stresses after relaxation loss


Stress at top of slab Mpa 0.001 0.008 0.010 0.021 0.024 0.024
Stress at top of beam Mpa 2.429 1.539 3.789 1.961 2.615 3.154
Stress at bottom of beam Mpa 14.536 15.579 20.929 23.313 22.910 22.581

15.7 Check for stress due to self weight of Deck (green concrete+shuttering) and diaphragm - ( For 1.1 PSC Force)

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m 0.09 -152.64 -272.58 -549.06 -686.36 -731.03
Stress at top of slab Mpa 0.000 0.000 0.000 0.000 0.000 0.000
Stress at top of beam Mpa 0.000 0.646 1.283 2.584 3.231 3.441
Stress at bottom of beam Mpa 0.000 -0.729 -1.417 -2.854 -3.567 -3.799
Cumulative Stress
Stress at top of slab Mpa 0.001 0.008 0.010 0.021 0.024 0.024
Stress at top of beam Mpa 2.429 2.185 5.072 4.545 5.845 6.595
OK OK OK OK OK OK
Stress at bottom of beam Mpa 14.536 14.849 19.513 20.459 19.343 18.781
OK OK OK OK OK OK
15.7.1 Shrinkage loss (28 to 60 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 60
βas(t) = ( 1 - exp(-2 * sqrt(t)))
0.79
As per cl. 6.4.2.6 of IRC 112-2011
-6
εca(∞) = 2.5 * ( fck - 10 ) 10 0.00010
Autogenous Shrinkage strain ε ca (t) =
0.00008
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00006
Table 6.6 of IRC 112-2011
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.199
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t)
0.00006
= βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00014


Stress due to shrinkage (28 to 60 days) Mpa 26.44 -15.06 = 11.38

loss in prestress Kn -70.5 -70.5 -70.5 -70.5 -70.5 -70.5


Moment Kn-m 20.3 26.0 33.4 43.1 45.0 45.1
Stress at top of slab Mpa 0.003 0.019 0.024 0.052 0.058 0.058
Stress at top of beam Mpa -0.015 -0.004 -0.009 0.010 0.014 0.014
Stress at bottom of beam Mpa -0.125 -0.145 -0.206 -0.244 -0.251 -0.251

Stresses after elastic shortening, relaxation and shrinkage loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.005 0.027 0.034 0.074 0.082 0.082
Stress at top of beam Mpa 2.413 2.181 5.064 4.555 5.859 6.609
OK OK OK OK OK OK
Stress at bottom of beam Mpa 14.411 14.705 19.307 20.216 19.091 18.530
OK OK OK OK OK OK

15.7.2 Creep loss after deck casting (28 to 60 days) - ( For 1.1 PSC Force)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 60
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0
18
βH = 1.5 [1+(0.012 RH) ] h0 + 250 <=1500 for fcm <=45
OR βH = 1.5 [1+(0.012 674.5
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.456
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH
1.43
= {1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 + t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 0.999 -0.9 = 0.096

Stress at top of slab Mpa 0.005 0.027 0.034 0.074 0.082 0.082
Stress at top of beam Mpa 2.413 2.181 5.064 4.555 5.859 6.609
Stress at bottom of beam Mpa 14.41 14.70 19.31 20.22 19.09 18.53
Stress at CG of Cables Mpa 10.07 12.22 19.01 26.83 29.04 29.34
Average Stress at CG of Cables Mpa 23.73 23.73 23.73 23.73 23.73 23.73
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -78.47 -78.47 -78.47 -78.47 -78.47 -78.47
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -78.47 -78.47 -78.47 -78.47 -78.47 -78.47

Moment Kn-m 22.62 28.87 37.21 47.95 50.12 50.13


Stress at top of slab Mpa 0.00 0.02 0.03 0.06 0.06 0.06
Stress at top of beam Mpa -0.02 0.00 -0.01 0.02 0.03 0.03
Stress at bottom of beam Mpa -0.14 -0.16 -0.23 -0.26 -0.27 -0.27

Stress after losses


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.008 0.049 0.060 0.132 0.146 0.147
Stress at top of beam Mpa 2.395 2.178 5.057 4.578 5.888 6.638
OK OK OK OK OK OK
Stress at bottom of beam Mpa 14.270 14.546 19.081 19.956 18.825 18.264
OK OK OK OK OK OK

15.8 Losses after (60 days to 130 days) of girder casting - ( For 1.1 PSC Force)

15.8.1 Relaxation loss of 1st stage Prestressing (60 to 130 days) as per A2.11 of IRC 112 - 2011

60 Days to 130 Days


Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.71 % 2.76 %
Effective relaxation for 1680 Hrs 0.04 %
Relaxation loss in prestress Kn -1.17 -1.17 -1.17 -1.19 -1.21 -1.22
Moment Kn-m 0.21 0.35 0.51 0.76 0.82 0.83
Stress at top of slab Mpa 0.000 0.000 0.000 0.001 0.001 0.001
Stress at top of beam Mpa 0.000 0.000 0.000 0.000 0.000 0.000
Stress at bottom of beam Mpa -0.002 -0.002 -0.003 -0.004 -0.004 -0.005

Stresses after relaxation loss


Stress at top of slab Mpa 0.008 0.049 0.061 0.133 0.148 0.148
Stress at top of beam Mpa 2.395 2.178 5.056 4.579 5.888 6.638
OK OK OK OK OK OK
Stress at bottom of beam Mpa 14.268 14.544 19.078 19.952 18.821 18.259
OK OK OK OK OK OK

15.8.2 Relaxation loss of 2nd stage Prestressing (60 to 130 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 2nd stage 60 Days to 130 Days


cable
Relaxation loss % for hours 2.59 % 2.65 %
Effective relaxation for 1920 Hrs 0.06 %
Relaxation loss in prestress Kn -3.83 -3.84 -3.85 -3.90 -3.94 -3.98
Moment Kn-m 1.27 1.52 1.88 2.34 2.46 2.48
Stress at top of slab Mpa 0.001 0.001 0.001 0.003 0.003 0.003
Stress at top of beam Mpa 0.000 0.000 0.000 0.000 0.001 0.001
Stress at bottom of beam Mpa -0.007 -0.008 -0.011 -0.013 -0.014 -0.014

Stresses after relaxation loss


Stress at top of slab Mpa 0.009 0.050 0.062 0.135 0.151 0.151
Stress at top of beam Mpa 2.394 2.178 5.056 4.579 5.889 6.639
OK OK OK OK OK OK
Stress at bottom of beam Mpa 14.261 14.535 19.066 19.939 18.807 18.245
OK OK OK OK OK OK

15.8.3 Shrinkage loss (60 to 130 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 130

βas(t) = ( 1 - exp(-2 * sqrt(t))) 0.90


As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010

Autogenous Shrinkage strain ε ca (t) = 0.00009


βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00007
Table 6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 952000

mm 6241.61167
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.366
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t)
0.00010
= βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00019


Stress due to shrinkage Mpa 37.86 -26.44 = 11.43

loss in prestress Kn -70.8 -70.8 -70.8 -70.8 -70.8 -70.8


Moment Kn-m 20.4 26.1 33.6 43.3 45.2 45.3
Stress at top of slab Mpa 0.003 0.020 0.024 0.052 0.058 0.058
Stress at top of beam Mpa -0.015 -0.004 -0.009 0.010 0.014 0.014
Stress at bottom of beam Mpa -0.126 -0.145 -0.207 -0.245 -0.253 -0.253

Stresses after shrinkage loss


Stress at top of slab Mpa 0.012 0.070 0.086 0.188 0.209 0.209
Stress at top of beam Mpa 2.379 2.174 5.047 4.589 5.903 6.653
OK OK OK OK OK OK
Stress at bottom of beam Mpa 14.135 14.390 18.859 19.694 18.554 17.993
OK OK OK OK OK OK

15.8.4 Creep loss after deck casting (60 to 130 days)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 130
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000
mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0

βH = 1.5 [1+(0.012 RH)18 ] h0 + 250 <=1500 for fcm <=45 674.5


OR βH = 1.5 [1+(0.012
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.571
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH
1.43
= {1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 +t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 1.251 -1 = 0.252

Stress at top of slab Mpa 0.012 0.070 0.086 0.188 0.209 0.209
Stress at top of beam Mpa 2.379 2.174 5.047 4.589 5.903 6.653
Stress at bottom of beam Mpa 14.13 14.39 18.86 19.69 18.55 17.99
Stress at CG of Cables Mpa 9.98 12.11 18.84 26.61 28.81 29.11
Average Stress at CG of Cables Mpa 23.54 23.54 23.54 23.54 23.54 23.54
∆Pc =ApEp/Ecmφ(t,t0) *
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic -205.00 -205.00 -205.00 -205.00 -205.00 -205.00
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -205.00 -205.00 -205.00 -205.00 -205.00 -205.00

Moment Kn-m 59.1 75.4 97.2 125.3 130.9 131.0


Stress at top of slab Mpa 0.009 0.056 0.070 0.152 0.168 0.169
Stress at top of beam Mpa -0.048 -0.006 -0.018 0.060 0.076 0.076
Stress at bottom of beam Mpa -0.368 -0.415 -0.591 -0.677 -0.695 -0.695

Stresses after relaxation, shrinkage loss & Creep loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.021 0.126 0.156 0.340 0.377 0.378
Stress at top of beam Mpa 2.331 2.168 5.029 4.649 5.979 6.729
OK OK OK OK OK OK
Stress at bottom of beam Mpa 13.767 13.975 18.269 19.017 17.860 17.298
OK OK OK OK OK OK

15.9 Calculation of Stress after SIDL & LL application - ( For 1.1 PSC Force)

15.9.1 Stress due to Super Imposed Dead Loads

Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m 13.23 -45.38 -61.43 -243.71 -315.89 -318.04
Stress at top of slab Mpa -0.038 0.130 0.180 0.714 0.926 0.932
Stress at top of beam Mpa -0.026 0.089 0.120 0.475 0.616 0.620
Stress at bottom of beam Mpa 0.046 -0.157 -0.242 -0.960 -1.244 -1.252
Cumulative Stress
Stress at top of slab Mpa -0.017 0.257 0.336 1.054 1.303 1.310
Stress at top of beam Mpa 2.305 2.257 5.149 5.125 6.595 7.349
OK OK OK OK OK OK
Stress at bottom of beam Mpa 13.812 13.818 18.027 18.057 16.616 16.046
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.
15.9.2 Stress due to Live loads

Live Load Factor 1.00


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Bending moments Kn-m -196.17 -268.78 -324.43 -933.04 -1294.28 -1356.17
Stress at top of slab Mpa 0.564 0.773 0.951 2.735 3.794 3.975
Stress at top of beam Mpa 0.387 0.530 0.633 1.819 2.524 2.644
Stress at bottom of beam Mpa -0.677 -0.927 -1.277 -3.674 -5.096 -5.340
Cumulative Stress
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.547 1.029 1.287 3.789 5.097 5.285
Stress at top of beam Mpa 2.692 2.787 5.781 6.944 9.119 9.994
OK OK OK OK OK OK
Stress at bottom of beam Mpa 13.136 12.891 16.750 14.384 11.520 10.706
OK OK OK OK OK OK

15.10 Losses after (131 days to 20833 days) of Girder casting - ( For 1.1 PSC Force)

15.10.1 Relaxation loss of 1st stage Prestressing (131 to 20833 days) as per A2.11 of IRC 112 - 2011

131 Days to 20833 Days


Relaxation loss for 1st stage cable
Relaxation loss % for hours 2.76 % 7.50 %
Effective relaxation for 496848 Hrs 4.74 %
Relaxation loss in prestress Kn -125.17 -125.41 -125.80 -127.81 -129.59 -130.86
Moment Kn-m 22.63 37.29 55.02 81.78 87.81 88.67
Stress at top of slab Mpa -0.033 0.009 0.029 0.105 0.121 0.122
Stress at top of beam Mpa -0.053 -0.025 -0.025 0.025 0.035 0.035
Stress at bottom of beam Mpa -0.176 -0.227 -0.349 -0.456 -0.482 -0.487

Stresses after relaxation loss


Stress at top of slab Mpa -0.012 0.135 0.185 0.445 0.498 0.500
Stress at top of beam Mpa 2.278 2.143 5.004 4.675 6.014 6.765
OK OK OK OK OK OK
Stress at bottom of beam Mpa 13.591 13.748 17.920 18.561 17.378 16.811
OK OK OK OK OK OK

15.10.2 Relaxation loss of 2nd stage Prestressing (131 to 20833 days) as per A2.11 of IRC 112 - 2011

Relaxation loss for 2nd stage 131 Days to 20833 Days


cable
Relaxation loss % for hours 2.65 % 7.50 %
Effective relaxation for 496848 Hrs 4.85 %
Relaxation loss in prestress Kn -316.90 -317.51 -318.55 -322.53 -326.02 -329.18
Moment Kn-m 105.31 126.01 155.88 193.31 203.04 205.09
Stress at top of slab Mpa 0.055 0.114 0.122 0.228 0.253 0.255
Stress at top of beam Mpa -0.040 0.000 -0.031 0.038 0.053 0.054
Stress at bottom of beam Mpa -0.611 -0.683 -0.948 -1.100 -1.142 -1.153

Stresses after relaxation loss


Stress at top of slab Mpa 0.043 0.249 0.307 0.673 0.751 0.755
Stress at top of beam Mpa 2.237 2.143 4.973 4.713 6.068 6.819
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.979 13.065 16.972 17.461 16.236 15.658
OK OK OK OK OK OK

15.10.3 Shrinkage loss (130 to 20833 days) as per Cl 6.4.2.6 of IRC 112 : 2011

Grade of concrete fck M- 50


ts (days) 7
t (days) 20833
βas(t) = ( 1 - exp(-2 * sqrt(t)))
1.00
As per cl. 6.4.2.6 of IRC 112-2011
-6
εca(∞) = 2.5 * ( fck - 10 ) 10 0.00010
Autogenous Shrinkage strain ε ca (t) =
0.00010
βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00007
Table 6.6 of IRC 112-2011
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.61167
Primeter of part of cross sectioin exposed to drying (u)
ho = 2Ac / u mm 305.0
kh Table 6.7 of IRC 112-2011 0.749
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.990
Relative humidity 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038
Drying Shrinkage strain ε cd (t)
0.00028
= βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00038


Stress due to shrinkage Mpa 74.56 -37.86 = 36.70

loss in prestress Kn -227.5 -227.5 -227.5 -227.5 -227.5 -227.5


Moment Kn-m 65.6 83.7 107.9 139.1 145.3 145.4
Stress at top of slab Mpa 0.011 0.063 0.077 0.169 0.187 0.187
Stress at top of beam Mpa -0.049 -0.013 -0.029 0.032 0.044 0.044
Stress at bottom of beam Mpa -0.404 -0.467 -0.664 -0.787 -0.811 -0.811

Stresses after shrinkage loss


Stress at top of slab Mpa 0.054 0.312 0.384 0.842 0.938 0.943
Stress at top of beam Mpa 2.189 2.130 4.945 4.745 6.112 6.863
OK OK OK OK OK OK
Stress at bottom of beam Mpa 12.575 12.598 16.308 16.674 15.425 14.847
OK OK OK OK OK OK

15.10.4 Creep loss after deck casting (130 to 20833 days)

Grade of concrete fck M- 50


fcm 60
t0 (days) days 7
t (days) days 20833
Relative humidity(RH) 57 %
No. of days for steam curing ∆ti = days 0
o
At temperature T (∆ti) C 50
α3 = ( 43.75 / fcm )0.5 -- Eq. 6.2 0.87
Concrete Cross Sectional Area (Ac) mm2 952000

mm 6241.6
Primeter of part of cross sectioin exposed to drying (u)
Notional size of member (ho = 2Ac / u) mm 305.0
18
βH = 1.5 [1+(0.012 RH) ] h0 + 250 <=1500 for fcm <=45
OR βH = 1.5 [1+(0.012 674.5
RH)18 ] h0 + 250α3 <=1500α3 for fcm >=45
tT = ∆ti exp[13.65 - 4000/(273+T(∆ti)/t0)] Eq. A2- 0
13
t0 = to.T ( 1+9/(2+t0.T1.2 ))α >= 0.5 -- Eq. A2-25 1
βc(t, t0) = { (t - t0) / (βH + (t-t0)) }0.3 0.990
α1 = ( 43.75 / fcm )0.7 0.802
α2 = ( 43.75 / fcm )0.2 0.939
φRH = 1+ (1-RH/100)/(0.1 h1/3) for fcm <=45MPa OR φRH
1.43
= {1+α1(1-RH/100)/(0.1 h1/3)}α2 for fcm >=45MPa
β(fcm) = 18.78 / (fcm)0.5 -- Eq A2-18 2.42

β(t0) = 1 / (0.1 + t00.20) -- Eq A2-19 0.63


φ0 = φRH β(fcm) β(t0) -- Eq A2-15 2.19
Creep strain φ(t,t0) = φ0 βc(t,to) -- Eq A2-14 2.172 -1.25 = 0.920

Stress at top of slab Mpa 0.054 0.312 0.384 0.842 0.938 0.943
Stress at top of beam Mpa 2.189 2.130 4.945 4.745 6.112 6.863
Stress at bottom of beam Mpa 12.58 12.60 16.31 16.67 15.42 14.85
Stress at CG of Cables Mpa 9.47 11.47 17.98 23.61 24.41 24.52
Average Stress at CG of Cables Mpa 20.79 20.79 20.79 20.79 20.79 20.79

∆Pc =ApEp/Ecmφ(t,t0) *
-660.82 -660.82 -660.82 -660.82 -660.82 -660.82
σc,QP/(1+Ep/Ecm Ap/Ac (1+Ac/Ic
Zcp2)(1+0.8 φ(t,t0))
loss in prestress -660.82 -660.82 -660.82 -660.82 -660.82 -660.82

Moment Kn-m 190.5 243.2 313.4 403.8 422.1 422.2


Stress at top of slab Mpa 0.031 0.182 0.224 0.490 0.543 0.543
Stress at top of beam Mpa -0.155 -0.021 -0.059 0.195 0.245 0.246
Stress at bottom of beam Mpa -1.187 -1.339 -1.904 -2.183 -2.239 -2.240

Stresses after relaxation, shrinkage loss & Creep loss


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa 0.084 0.494 0.609 1.331 1.481 1.486
Stress at top of beam Mpa 2.034 2.110 4.886 4.939 6.357 7.109
OK OK OK OK OK OK
Stress at bottom of beam Mpa 11.388 11.260 14.404 14.491 13.185 12.607
OK OK OK OK OK OK

Note : +ve Stress shows Compressive stress & -ve stress Shows Tension.

15.10.5 Differential Shrinkage Loss

Grade of Concrete of Slab M-40


Grade of Concrete of Girder M-50

Shrinkage Strain Girder Slab

Grade of concrete fck M-50 M-40


ts (days) 7 60
t (days) 130 130
βas(t) = ( 1 - exp(-2 * sqrt(t)))
0.90 0.90
As per cl. 6.4.2.6 of IRC 112-2011
εca(∞) = 2.5 * ( fck - 10 ) 10-6 0.00010 0.00008
Autogenous Shrinkage strain
0.00009 0.00007
εca (t) = βas(t) * εca(∞)
Autogenous Shrinkage strain εca (t)
0.00007 0.00005
Table 6.6 of IRC 112-2011
2
Concrete Cross Sectional Area (Ac) mm 706500 952000

Primeter of part of cross sectioin exposed to drying (u) mm 4621.6 1635

ho = 2Ac / u mm 305.7 1164.5


kh Table 6.7 of IRC 112-2011 0.749 0.700
βds(t, ts) = (t - ts) / ((t-ts)+0.04 h03/2 ) 0.365 0.042
Relative humidity 57 % 57 %
εcd,0 Eq.A2-26 of IRC 112-2011 0.00004 0.00004
εcd,0 Table 6.8 of IRC 112-2011 0.00038 0.00042
Drying Shrinkage strain ε cd (t)
0.00010 0.00001
= βds(t, ts) kh εcd,0

Total shrinkage strain = εca(t) + εcd(t) 0.00019 0.00008

Factor due to difference in grade of concrete 1.00


Shrinkage strian 0.00011
Reduction factor 1.00
Net shrinkage strain 0.00011
For concrete
Modulus of elasticity of slab Mpa 35000
Area of slab 245500
Force due to shrinkage 980598.02
Direct tensile stress in slab Mpa 3.99
Compr. stress on comp. section Mpa 1.03
Moment on composite section N-mm 4.9E+08

Diff. shrink (Direct Tensile stress on Mpa -3.99 -3.99 -3.99 -3.99 -3.99 -3.99
top of slab)
Diff. shrink (Direct Tensile stress on
Mpa 0.00 0.00 0.00 0.00 0.00 0.00
bottom of slab)
Diff shrink (Comp.Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on top of slab)
Diff shrink(Comp.Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on bottom of slab)
Diff.shrink (Comp.Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on top of girder)
Diff.shrink (Comp. Stress on
Mpa 0.77 0.77 1.03 1.03 1.03 1.03
comp.Sec.on bottom of girder)
Moment due to force Kn-m 526.0 526.0 487.8 487.8 487.8 487.8

Diff.shrink (Stress due to moment Mpa 1.512 1.512 1.430 1.430 1.430 1.430
on comp.Sec.at top of slab)

Diff.shrink (Stress due to moment Mpa 1.037 1.037 0.951 0.951 0.951 0.951
on comp.Sec.at top of girder)

Diff.shrink (Stress due to moment Mpa -1.814 -1.814 -1.921 -1.921 -1.921 -1.921
on comp.Sec.at bott.of girder)

Stress at top of slab Mpa -1.715 -1.715 -1.535 -1.535 -1.535 -1.535
Stress at top of beam Mpa 1.804 1.804 1.981 1.981 1.981 1.981
Stress at bottom of beam Mpa -1.047 -1.047 -0.891 -0.891 -0.891 -0.891

Cumulative Stress
Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6)
Stress at top of slab Mpa -1.631 -1.222 -0.926 -0.203 -0.054 -0.049
Stress at top of beam Mpa 3.838 3.913 6.867 6.920 8.339 9.090
Stress at bottom of beam Mpa 10.341 10.213 13.514 13.601 12.295 11.717

15.11 Stresses with live load and temperature gradient - ( For 1.1 PSC Force)

SLS factor for thermal 0


Temperature Rise case
Stress at top of slab 4.33 4.33 4.28 4.28 4.28 4.28
Stress at top of beam -1.03 -1.03 -1.08 -1.08 -1.08 -1.08
Stress at bottom of beam 0.69 0.69 0.64 0.64 0.64 0.64

Cumulative Stress
Stress at top of slab -1.631 -1.222 -0.926 -0.203 -0.054 -0.049
Stress at top of beam 3.838 3.913 6.867 6.920 8.339 9.090
OK OK OK OK OK OK
Stress at bottom of beam 10.341 10.213 13.514 13.601 12.295 11.717
OK OK OK OK OK OK

Temperature Fall case


Stress at top of slab -2.64 -2.64 -2.48 -2.48 -2.48 -2.48
Stress at top of beam 1.13 1.13 1.30 1.30 1.30 1.30
Stress at bottom of beam -2.08 -2.08 -1.85 -1.85 -1.85 -1.85
Cumulative Stress
Stress at top of slab -1.631 -1.222 -0.926 -0.203 -0.054 -0.049
Stress at top of beam 3.838 3.913 6.867 6.920 8.339 9.090
OK OK OK OK OK OK
Stress at bottom of beam 10.341 10.213 13.514 13.601 12.295 11.717
OK OK OK OK OK OK

15.12 STRESS DUE TO DIFFERENTIAL TEMPRATURE

15.12.1 Rise in Temprature :

a) Section At Support ;

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
0.15 17.80 °
0.20 1 4.00 °
0.05
3.20 °
2
0.15 0.17 0.48 °
0.03
3
0.80
0.8

0 4

0.25 5 0.15
2.10 °
0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 (a) 1.2275 0.15 0.1841 0.075 0.0138 0.0010 10.90 2.007 0.1505
1 (b) 1.2275 0.05 0.0614 0.175 0.0107 0.0019 3.600 0.221 0.0387
2 1.22 0.17 0.2074 0.285 0.0591 0.0168 1.840 0.382 0.1088
3 (a) 0.8 0.03 0.0240 0.385 0.0092 0.0036 0.240 0.006 0.0022
3 (b) 0.8 0.00 0.0000 0.785 0.0000 0.0000 0.000 0.000 0.0000
4 0.8 0.00 0.0000 0.000 0.0000 0.0000 0.000 0.000 0.0000
5 0.8 0.15 0.1200 1.325 0.1590 0.2107 1.050 0.126 0.1670

Total 0.5969 0.251899 0.2340 2.741 0.4671

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000082
𝜃 = 0.000065
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = (𝜃Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.0000 17.80 0.0002 -0.0001311 4.33 C
2 0.200 0.0000 3.20 0.0000 0.0000311 -1.03 T
3 0.350 0.0000 0.80 0.0000 0.0000502 -1.66 T
4 1.150 0.0001 0.00 0.0000 0.0000079 -0.26 T
5 1.150 0.0001 0.00 0.0000 0.0000079 -0.26 T
6 1.400 0.0001 1.05 0.0000 -0.0000209 0.69 C
b) Section At Mid Span :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
0.15 17.80 °
0.2 1 4.00 °
0.05
3.20 °
2
0.15 0.17 0.48 °
0.03
3
0.65
0.3

0.15 4

0.25 5 0.15
2.10 °
0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 (a) 1.228 0.150 0.1841 0.075 0.0138 0.0010 10.9 2.007 0.151
1 (b) 1.228 0.050 0.0614 0.175 0.0107 0.0019 3.60 0.221 0.039
2 1.220 0.170 0.2074 0.285 0.0591 0.0168 1.84 0.382 0.109
3 (a) 0.300 0.030 0.0090 0.385 0.0035 0.0013 0.24 0.002 0.001
3 (b) 0.300 0.000 0.0000 0.710 0.0000 0.0000 0.00 0.000 0.000
4 0.550 0.000 0.0000 0.000 0.0000 0.0000 0.00 0.000 0.000
5 0.800 0.150 0.1200 1.325 0.1590 0.2107 1.05 0.126 0.167

Total 0.5819 0.2461 0.2318 2.738 0.4657

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000084
𝜃 = 0.000065
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = (𝜃Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.0000 17.80 0.0002 -0.0001296 4.28 C
2 0.200 0.0000 3.20 0.0000 0.0000326 -1.08 T
3 0.350 0.0000 0.80 0.0000 0.0000517 -1.71 T
4 1.000 0.0001 0.00 0.0000 0.0000192 -0.63 T
5 1.150 0.0001 0.00 0.0000 0.0000094 -0.31 T
6 1.400 0.0001 1.05 0.0000 -0.0000194 0.64 C
15.12.2 Fall in Temprature :

a) Section At Support :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
10.60 °
0.2 0.2 2.68 °
1
0.05 0.70 °
0.15 2 0.1
0.42 °
0.15
0.8 3
0.8

0.00
0.25 0.00 °
0 4 0.00 0.80 °
5
0.25 0.25 6.60 °

0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 1.228 0.200 0.2455 0.100 0.0246 0.0025 6.640 1.630 0.163
2(a) 1.220 0.050 0.0610 0.225 0.0137 0.0031 1.690 0.103 0.023
2 (b) 1.220 0.100 0.1220 0.300 0.0366 0.0110 0.560 0.068 0.020
3 (a) 0.800 0.150 0.1200 0.425 0.0510 0.0217 0.210 0.025 0.011
3 (b) 0.800 0.000 0.0000 0.750 0.0000 0.0000 0.000 0.000 0.000
4 0.800 0.000 0.0000 1.150 0.0000 0.0000 0.000 0.000 0.000
5 (a) 0.800 0.250 0.2000 1.025 0.2050 0.2101 0.400 0.080 0.082
5 (b) 0.800 0.250 0.2000 1.275 0.2550 0.3251 3.700 0.740 0.944

Total 0.9485 0.586 0.573 2.647 1.243

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000047
𝜃 = 0.000022
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = ( Ɛ - y - αt) Stress = AEc (N/mm2)


1 0 0.00000 10.60 0.0001 -0.000080 -2.64 T
2 0.2 0.00000 0.700 0.0000 0.000034 1.13 C
3 0.35 0.00001 0.420 0.0000 0.000034 1.14 C
4 1.15 0.00003 0.000 0.0000 0.000022 0.71 C
5 1.15 0.00003 0.800 0.0000 0.000012 0.40 C
6 1.4 0.00003 6.600 0.0001 -0.000063 -2.08 T
b) Section At Mid Span :

( As per IRC : 6 - 2014, Figure 10 )


h= 1.40 m

1.2275

1.22
10.60 °
0.2 1 0.2 2.68 °
0.05 0.70 °
0.15 2 0.1
0.42 °
0.15
3
0.65
0.3

0.1
0.15 0.15 0.32 °
4
0 0.80 °
0.25 5 0.8
0.25 6.60 °

0.8

Section B D Area,(A) Yt A*Yt A*Yt2 t At Aty


mm mm mm2 mm mm3 mm4 o
C
1 1.228 0.200 0.246 0.100 0.0246 0.0025 6.640 1.630 0.163
2(a) 1.220 0.050 0.061 0.225 0.0137 0.0031 1.690 0.103 0.023
2 (b) 1.220 0.100 0.122 0.300 0.0366 0.0110 0.560 0.068 0.020
3 (a) 0.300 0.150 0.045 0.425 0.0191 0.0081 0.210 0.009 0.004
3 (b) 0.300 0.100 0.030 0.950 0.0285 0.0271 0.160 0.005 0.005
4 0.550 0.150 0.083 1.075 0.0887 0.0953 0.560 0.046 0.050
5 (a) 0.800 0.000 0.000 1.150 0.0000 0.0000 0.800 0.000 0.000
5 (b) 0.800 0.250 0.200 1.275 0.2550 0.3251 3.700 0.740 0.944

Total 0.786 0.466188 0.4722 2.602 1.208

Now, ∈∑▒𝐴−𝜃∑▒〖𝐴𝑦 〗=
∈∑▒𝐴𝑦−𝜃∑▒〖𝐴𝑦2 〗=
o
Cofficient of thermal expension (α) = 0.000012 / C
After Solving the above two equation Ɛ = 0.000052
𝜃 = 0.000021
2
Modulus of elasticity of concrete Ec = 33000 Kg/cm

Section y(m) y t αt A = ( Ɛ - y - αt) Stress = AEc (N/mm2)


1 0.000 0.00000 10.60 0.00013 -0.000075 -2.48 T
2 0.200 0.00000 0.700 0.00001 0.000039 1.30 C
3 0.350 0.00001 0.420 0.00001 0.000040 1.31 C
4 0.900 0.00002 0.320 0.00000 0.000030 0.98 C
5 1.150 0.00002 0.800 0.00001 0.000019 0.62 C

6 1.400 0.00003 6.600 0.00008 -0.000056 -1.85 T


16.0 ULS Check for Longitudnal Girder

ULTIMATE LIMIT STATE

Grade of Concrete _ (fck) = 50 N/mm2

Design Concrete compressive strength for ULS as per Cl. 6.4.2.8, IRC : 112-2011

fcd = 22.33 N/mm2 For Basic Combination


fcd = 27.92 N/mm2 For Accidental Combination
2
fcd = 22.33 N/mm For Seismic Combination

Ec = 35000 Mpa As per Table A4.2 of (IRC 112-2011)

Grade of Reinforcement Steel _ (fy) = 500.00 N/mm2

Design Yeild strength of Untensioned Reinforcement as per clause 6.2.2, IRC : 112-2011

fyd = 434.78 N/mm2 For Basic Combination


fyd = 500.00 N/mm2 For Accidental Combination
fyd = 434.78 N/mm2 For Seismic Combination

As per Parabolic- Rectangular Stess block of concrete Compressive = fcd *b*(3/7xu + 2/3*4/7xu)
force in concrete _ (Cu) = 17/21*fcd*b*xu

Tensile force in Reinforcement steel _ (Tu) = fyd * Ast


Lever Arm = d - (0.416*xu)

Where, " d " is the effective depth and " xu " is the depth of neutral axis fom top of section

Description Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6) Unit
Basic Combination
Actual moment (Ma) -23 1102 1924 4204 5421 5734 Kn-m
Torsional Moment (T) 294 294 170 103 75 34 Kn-m
Width of Beam _ (b) 0.914 0.914 0.681 0.681 0.681 0.681 m
Overall depth of section(D) 1.400 1.400 1.400 1.400 1.400 1.400 m
Area of section (A) 1.280 1.280 0.954 0.954 0.954 0.954 m2
Mt = T * (1+D/b) /1.7 438 438 306 184 135 60 Kn-m
Total Moment (Ma+Mt) 415 1540 2229 4388 5557 5795 Kn-m
Grade of concrete _ (Fck) 50 50 50 50 50 50 N/mm2
Grade of Steel _ (Fy) 500 500 500 500 500 500 N/mm2
Clear Cover as per Table 14.2 of IRC 112 :
50 50 50 50 50 50 mm
2011
Design Compressive Strength of Concrete
_(fcd)
22.33 22.33 22.33 22.33 22.33 22.33 N/mm2

434.78 434.78 434.78 434.78 434.78 434.78 N/mm2


Design yeild stength of Reinforcement _(fyd)
Width of flange _ (bf) 1220 1220 1220 1220 1220 1220 mm
Width of deck slab _ (bd) 1235 1235 1235 1235 1235 1235 mm
Depth of deck slab _ (Dd) 200 200 200 200 200 200 mm
Depth of Girder 1200 1200 1200 1200 1200 1200 mm
Width of web _ (bw) 800 800 300 300 300 300 mm
Width of top slab 1.228 1.228 1.228 1.228 1.228 1.228 m
Dd/ d 0.229 0.210 0.196 0.173 0.169 0.169
C.G. of prestress from top (d) 874.7 954.4 1021.7 1158.5 1186.1 1186.3 mm
Ecentricity from bottom 525.3 445.6 378.3 241.5 213.9 213.7 mm
Ultimate Strength of cable 1860 1860 1860 1860 1860 1860 Mpa
Area of each strand 100.0 100.0 100.0 100.0 100.0 100.0 mm2
Total Number of strands 62 62 62 62 62 62 Nos.
8335399 8351411 8378451 8491555 8591095 8674633 N
Horizontal Force after friction and slip loss

Depth of neutral axis _ (x) 375.17 375.89 377.11 382.20 386.68 390.44 mm
MoR (S) 5990 6664 7246 8488 8808 8882 Kn-m
MoR (C) 5990 6664 7246 8488 8808 8882 Kn-m
OK OK OK OK OK OK
Minimum steel requirement _(0.13%*A) 1239.55 1239.55 1239.55 1239.55 1239.55 1239.55 mm2
Dia of Bar provide _ Layer -1 20 20 20 20 20 20 mm
No. of Bar Provided 7 7 7 7 7 7 Nos
Dia of Bar provide _ Layer -2 16 16 16 16 16 16 mm
No. of Bar Provided 0 0 0 0 0 0 Nos
Ast provided 2199.11 2199.11 2199.11 2199.11 2199.11 2199.11 mm2
OK OK OK OK OK OK

Longitudnal Face Reinforcement as per Cl. 16.5.4 IRC 112-2011

Area of external concrete Act ext 18150 18150 18150 18150 18150 18150 mm2
Surface Reinforcement Asur = 0.01*Act,ext 182 182 182 182 182 182 mm2
Dia of bar 10 10 10 10 10 10 mm
Spacing of bars 150 150 150 150 150 150 mm
No. of bars 7 7 7 5 5 5 Nos.
Area of surface Reinf. Provided 288 288 288 288 288 288 mm2
OK OK OK OK OK OK

Shear check for section of Girder Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6) Unit

Actual shear Force _ (Ved) 1258.5 1185.1 1010.1 728.2 468.8 253.7 Kn
Torsional Moment _ (T) 294.0 294.0 144.5 87.2 75.4 33.7 Kn-m
Width of Beam _ (b) 0.914 0.914 0.681 0.681 0.681 0.681 m
Effective depth 0.875 0.954 1.022 1.159 1.186 1.186 m
Shear due to torsion _ (Vt) = 1.6* T / b 515 515 340 205 177 79 Kn
Total shear Force _ (Ved) 1773 1700 1350 933 646 333 Kn
Actual shear stress 2.534 2.226 4.40 2.685 1.815 0.935 N/mm2
Max shear capacity, (0.135* fck*(1-
fck/310)) 5.66 5.66 5.66 5.66 5.66 5.66 N/mm2

OK OK OK OK OK OK

v = 0.6 ( 1 - fck / 310) 0.50 0.50 0.50 0.50 0.50 0.50 N/mm2

θ =0.5*sin-1 (2*actual stress /αcw/v1/fcd)


Minimum angle of Inclination 21.8 21.8 25.8 21.8 21.8 21.8

cl. 10.3.2(2) Eq. 10.2 of IRC :112-2010


K = 1+Sqrt(200/d) <= 2.0 1.478 1.458 1.442 1.415 1.411 1.411
cl. 10.3.2(2) Eq. 10.3 of IRC :112-2010
vmin = 0.031 K3/2 fck1/2 0.394 0.386 0.380 0.369 0.367 0.367
cl. 10.3.1 of IRC :112-2011
p1 = Asl/(bw d) <= 0.02 0.009 0.008 0.020 0.018 0.017 0.017
OK OK OK OK OK OK
0.12* K *(80* p1* fck )0.33 0.576 0.552 0.734 0.695 0.687 0.687 N/mm2
Axial compressive force NEd 8335399 8351411 8378451 8491555 8591095 8674633 N
σcp = NEd / Ac < 0.2 fcd 4.467 4.467 4.467 4.467 4.467 4.467
cl. 10.3.2(2) Eq. 10.1 of IRC :112-2010
VRd.c= [0.12*K*(80*p1 *fck )0.33 +
996.0 1065.7 977.0 1076.7 1096.1 1096.2 Kn
0.15*σcp]*b*d

Provide Provide Provide No No No


Shear Shear Shear Reinforce Reinforce Reinforce
Reinforcem Reinforce Reinforcem ment ment ment
ent ment ent Required Required Required
Minimum Shear stress 0.576 0.552 0.734 0.695 0.687 0.687 N/mm2
Minimum shear force for Providing
reinforcement, VE 1773166 1699745 1349589 933050 645811 332735 N

No of links for shear reinforcement 2 2 2 2 2 2 Nos.


Dia of bar for inner stirrup 12 12 12 12 12 12 mm
Dia of bar for outer Stirrup 12 12 12 0 0 0 mm
S = Asw * 0.9 * d * cot θ * fy */ VE 251.1 285.8 318.9 316.0 467.4 907.3
Area of shear reinf. Asw 452.4 452.4 452.4 226.2 226.2 226.2 mm2
cl. 16.5.2(7) Eq. 16.6 of IRC :112-2011
Slong .max= 0.75*d 656.0 715.8 766.3 868.9 889.6 889.7 mm
Spacing provided in longitudnal direction S
(mm) 125 125 125 125 125 125 mm

Z = 0.9*D 787.2 858.9 919.5 1042.7 1067.5 1067.7 mm


Fywd 347.8 347.8 347.8 347.8 347.8 347.8 N/mm2
cl. 10.3.3.2 Eq. 10.7 of IRC :112-2011
VRds = Asw * z * fywd * cotθ / S 2477.6 2703.3 2395.0 1640.8 1679.9 1680.1 Kn

OK OK OK OK OK OK
αc 1 1 1 1 1 1
cl. 10.3.2(5) Eq. 10.6 of IRC :112-2010
v = 0.6 ( 1 - fck / 310) 0.503 0.503 0.503 0.503 0.503 0.503
cl. 10.3.3.2 Eq. 10.8 of IRC :112-2011
VRd.max = αcw * bw * z * v1 * fcd 8086.9 8823.6 7038.3 7981.1 8171.1 8172.3 Kn
OK OK OK OK OK OK
cl. 10.3.3.2 Eq. 10.10 of IRC :112-2011
Asw.max <= 0.5*αcw*v1*fcd*bw*S/ fywd 1845.9 1845.9 1375.4 1375.4 1375.4 1375.4 mm2
OK OK OK OK OK OK
cl. 10.3.1 of IRC :112-2011
pw = Asw / ( S * bw * Sinα ) 0.0040 0.0040 0.0053 0.0027 0.0027 0.0027
cl. 10.3.3.5 of IRC :112-2011
pw,min = ( 0.072 * fck 0.5 ) / Fyk 0.0010 0.0010 0.0010 0.0010 0.0010 0.0010
OK OK OK OK OK OK

Interface Shear Check b/w Slab &


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6) Unit
precast beam
Transeverse shear force VED 1862 1862 1862 1862 1862 1862 Kn
Inner Lever arm of composite section 1244 1244 1243 1241 1239 1238
Interface width _ (bi) 1220 1220 1220 1220 1220 1220 mm
Interface Area _ ( Aj) 1220000 1220000 1220000 1220000 1220000 1220000 mm2
Proportion of longitudnal tensile force to
total longitudnal force carried in top slab 0.19 0.19 0.26 0.26 0.26 0.26

VEdi = β * VED / ( z * bi ) 0.24 0.24 0.32 0.32 0.32 0.32


Fy 500 500 500 500 500 500 N/mm2
( µ ) _ as per cl. 10.3.4 of IRC :112-2011 0.6 0.6 0.6 0.6 0.6 0.6
Shera force due to SIDL & LL 735 735 617 480 345 254 Kn
Area of section 1.28 1.28 0.95 0.95 0.95 0.95 m2
ϭn (minimum coexisting normal stress) 0.575 0.575 0.647 0.504 0.362 0.266 N/mm2
Dia of Bar provided as stirrups 12 12 12 12 12 12 mm
No. of Bars provided 2 2 2 2 2 2
Spacing of Bars provided 125 125 125 125 125 125 mm
Area of bars per meter Ast 1810 1810 1810 1810 1810 1810 mm2
Min area of steel (0.15% interface area) 1830 1830 1830 1830 1830 1830 mm2
p = ( A s / Aj ) 0.001 0.001 0.001 0.001 0.001 0.001
α 90 90 90 90 90 90
v = 0.6 ( 1 - fck / 310) 0.503 0.503 0.503 0.503 0.503 0.503 N/mm2
Fcd 22.33 22.33 22.33 22.33 22.33 22.33 N/mm2
VRdi = µ*ϭn + p*Fyd*(µ*sinα + cosα) <=
0.5*v*Fcd 0.79 0.79 0.83 0.75 0.66 0.60

OK OK OK OK OK OK

SHEAR IN THE FLANGE PORTION OF


Sec (1-1) Sec (2-2) Sec (3-3) Sec (4-4) Sec (5-5) Sec (6-6) Unit
FLANGED BEAM
ΔM 3974 3974 4017 4255 4255 4255 Kn-m
Width of Top Flange _ (bf) 1.220 1.220 1.220 1.220 1.220 1.220 m
Width of Web _ (bw) 0.800 0.800 0.300 0.300 0.300 0.300
m
Total Depth of Girder _ (d) 1.200 1.200 1.200 1.200 1.200 1.200 m
Dept of top flange of girder _ (Df) 0.150 0.150 0.150 0.150 0.150 0.150 m
608.0 608.0 1346.3 1426.1 1426.1 1426.1
Depth of top Slab _ hf 0.200 0.200 0.200 0.200 0.200 0.200
m
7.700 7.700 7.700 7.700 7.700 7.700 m
Actual Shear Stress 0.395 0.395 0.874 0.926 0.926 0.926 N/mm2
v = 0.6 ( 1 - fck / 310) 0.503 0.503 0.503 0.503 0.503 0.503
Design Compressive strength of Concrete _ 22.333 22.333 22.333 22.333 22.333 22.333
Fcd N/mm2
θf 45 45 45 45 45 45
Degree
5.619 5.619 5.619 5.619 5.619 5.619
Permissible stress _ (0.4* fctd) 0.667 0.667 0.667 0.667 0.667 0.667 N/mm2

provide provide provide provide


OK,no OK,no
extra extra extra extra
extra reinf. extra reinf.
reinforcem reinforcem reinforce reinforce
required required
ent ent ment ment
Dia of Bar provided 12 12 12 12 12 12 mm
Area of Shear Reinforcement _ Asf 113.1 113.1 113.1 113.1 113.1 113.1 mm2
Design Yeild strength of steel _ Fyd 434.8 434.8 434.8 434.8 434.8 434.8 N/mm2

Spacing Required _ (Sf = Asf * Fyd * cotθf


623 623 281 266 266 266 mm
/ Ved /hf )

Spacing provided 150 150 150 150 150 150 mm

OK OK OK OK OK OK

16.1 Check for Deflection as per Cl. 12.4.1 of IRC 112 - 2011

Deflection Check _ Cl. 12.4.1 of IRC 112 - 2011 Unit

Span Length between C/L of Bearing 30800 mm


Allowable Deflection _ (Span / 800) under Live Load 38.5 mm
Deflection Factors Factored Deflection

Deflection due to Live Load 30.757 0.75 23.068 mm


Hence OK

Deflection due to DL will be resisted by prestressing force and net deflection will be negligible.

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