Bendi III Operators Manual F-300-1099

ELECTRIC
NARROW AISLE
FORKLIFT
OPERATORS MANUAL
BENDI SERIES III MODELS
B25/42E-180D B35/48E-180D
B30/42E-180D B40/48E-180D
B35/42E-180D B45/48E-180D
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508 Publication No. F-300-1099 Rev. 10/99
MATERIAL
HANDLING PRODUCTS Printing: October 1999 (01)
Bendi Op Manual Cover.p65 1 10/08/1999, 10:12 AM

BENDI SERIES III NARROW AISLE
ELECTRIC FORKLIFT
OPERATORS MANUAL Reorder Part Number
SERIES III MODELS 110825
*110825*
B25/42E-180D / B30/42E-180D / B35/42E-180D
B35/48E-180D / B40/48E-180D / B45/48E-180D
LANDOLL CORPORATION - MATERIAL HANDLING PRODUCTS
Marysville, Kansas 66508 Publication No. F-300-1099
Telephone (785) 562-5381 Rev. 10/99 Printing: October 1999 (01)
Bendi Op Manual Cover.p65 2 10/08/1999, 10:12 AM

TRAINING KIT
MARYSVILLE, KANSAS AND OPERATOR S MANUAL
RE-ORDER FORM
Customer Name: Date:
Attention:
Address (Ship To):
City: State: Zip/Postal Code:
Daytime Telephone Number: ( ) -
Type of Remittance: Bill Parts Account MasterCard

Check/Money Order VISA
Account Number:
Expiration Date:
Part
Description Number Quantity Price Item Total
Bendi Safety and Operator Training Course 107218 $595.00
Bendi Refill Kit — Student(s) 107218RF $ 95.00
Bendi Operator’s Manual Series II 107219 $ 15.00
Bendi Operator’s Manual Series III 110825 $ 15.00
PivotMast Safety and Operator Training Course 107220 $595.00
PivotMast Refill Kit — Student(s) 107220RF $ 95.00
PivotMast Operator’s Manual 107221 $ 15.00
Rush Charges
State Tax
Total
No C.O.D. All orders must be prepaid

Send Requests to: LANDOLL CORPORATION
Payments must be in U.S. dollars.
Material Handling Product Group
1900 North Street
Marysville, KS 66508-9902
Phone: (785) 562-5381
Fax: (785) 562-4853
9/99
Please separate at perforation, fold in half, tape at top, and mail
Table of Contents
Page
Safety ........................................................................................ S-1

The Meaning of Safety Statements ....................................S-2
Bendi Forklift Safety Statements ........................................S-2
Introduction .............................................................................. 1-1

Vehicle Description ............................................................ 1-2
Terminology Used in Manual .............................................. 1-2
Illustrations Used in Manual ............................................... 1-2
Questions and Comments ................................................. 1-2
Component Identification ................................................... 1-3
Identification Plate .............................................................. 1-4
Serial Number Nomenclature ............................................. 1-5
Before You Begin ..................................................................... 2-1

Operator Training ............................................................... 2-2
Operator Safety .................................................................. 2-2
Understanding Stability ...................................................... 2-2
Knowing the Rated Capacity .............................................. 2-4
Understanding Workplace Conditions ................................ 2-8
Working in Hazardous Environments ................................. 2-9
Operating Your Bendi Forklift ................................................. 3-1

Operator’s Daily Checklist .................................................. 3-2
Controls and Indicators ...................................................... 3-2
Operating Instructions – Basic Procedures ........................ 3-5
Operating Instructions – Handling a Load .......................... 3-9
Unloading Your Forklift ..................................................... 3-17
Using Lifting Equipment to Move a
Forklift to Another Location ......................................... 3-20
Bendi Series III Forklift Operator’s Manual

i
Table of Contents
Page
Inspection and Maintenance ................................................... 4-1

Inspection and Maintenance .............................................. 4-3
Inspection and Maintenance Responsibilities .................... 4-3
Inspection and Maintenance Practices .............................. 4-4
Inspecting Specially Equipped Bendi Forklift Trucks ......... 4-7
Identification Plate and Safety Warnings ........................... 4-7
Inspecting Forks ................................................................. 4-7
Repairing and Load Testing Forks ..................................... 4-9
Battery Maintenance .......................................................... 4-9
Hydraulic System Maintenance ....................................... 4-12
Transmission Fluid Change ............................................. 4-12
Power Steering System Maintenance .............................. 4-13
Mast Maintenance ............................................................ 4-14
Side Shift Circuit Maintenance ......................................... 4-16
Troubleshooting Your Bendi Forklift ...................................... 5-1
Standard Bendi Forklift Specifications .................................. 6-1
Appendix A................................................................................ A-1

Operator’s Daily Checklist ..................................................A-2
200 Hour Inspection Checklist ........................................... A-3
600 Hour Inspection Checklist ........................................... A-4
Installation Checklist ..........................................................A-5
Customer Electric Truck Installation Report .......................A-6
Routine Maintenance Schedule for Bendi Forklifts ............ A-7
Appendix B ............................................................................... B-1
Bendi Lubrication Points .................................................... B-2

Bendi Lubrication Chart ..................................................... B-2
Bendi Torque Chart ............................................................ B-3
Landoll Corporation General Torque Specifications ........... B-4
Landoll Corporation Hydraulic Fitting Torque
Specifications ............................................................... B-5

ii
Safety
Landoll Corporation has made every effort to provide you with the safest
forklift trucks on the market but wishes to indicate the proper procedures
for safely operating and maintaining your lift truck.
After you review this section you will understand the meaning of the
following safety symbols and safety statements:
• Safety Alert Symbol
• Danger
• Warning
• Caution
• Note

S-1
Table of Contents
Safety
The Meaning of Safety
! Caution
Statements
Caution means serious equipment or other
You will find various types of safety information property damage can occur if instructions
on the following pages and on the machine signs on this label are not properly followed.
(decals) attached to the vehicle. This section
explains their meaning. Note: Means that failure to follow these
instructions could cause damage to
The Safety Alert Symbol means the equipment or cause it to operate
! ATTENTION! BECOME ALERT! improperly.
YOUR SAFETY IS INVOLVED!
Bendi Forklift
! Danger
Safety Statements
Danger means a life threatening situation
exists. Death can occur if safety measures The safety statements contained in this manual
or instructions on this label are not properly relate to the operation and maintenance of Bendi
followed. forklift trucks.
Note: Make sure you read and understand

! Warning the information contained in this
manual and on the machine signs
Warning means serious injury or death (decals) before you attempt to operate
can occur if safety measures or instructions or maintain this vehicle.
on this label are not properly followed.
The location of each machine sign on the Bendi
forklift is illustrated 1 on the next page and a
representation of each machine sign 2 is on
the following page.
Make sure you check each machine sign before

you operate your Bendi forklift and replace any
that are no longer legible, missing or damaged.

S-2
Safety
Table of Contents
17
9
29
(9 and 17
25
are located
on inside face
of control console)
16
5
4 11
28
2
27 26 12
24 6 22
23 6
8
3
7
22
12
27
8
18
11
1 BENDI 300

S-3
Safety
3 5
2
CAUTION
THIS TRUCK IS EQUIPPED
WITH A ROLL/SLIDE OUT
BATTERY TRAY. USE
CAUTION WHEN OPENING 4 6
DOOR OR REMOVING STOP
102159
8 9
11
PRESS BUTTON TO
OVERRIDE BRAKE SWITCH 16
DURING RAMP START
110816
12 18
17
HYDRAULIC OIL 24
ONLY
110815
25 22
111009 23
OFF
ON/ 28
110817 ACC
27
ON/
RUN 29
26
2 BENDI 303

S-4
SECTION 1
Introduction
Your Bendi Forklift Operator’s Manual contains basic instructions for
operation and maintenance of Landoll Bendi forklifts. This information
must be carefully reviewed and understood before attempting to operate
the vehicle.
Safe and efficient forklift operation requires skill and alertness. You must
be familiar with the vehicle, understand its capabilities, and follow the
operating procedures and safety instructions recommended in this
manual. According to rules issued by OSHA, your employer must make
training available to ensure that you are competent to safely operate the
type of forklift that you will be using in the workplace.
Safe and efficient operation also depends on correct maintenance of the

vehicle. An Operator’s Daily Checklist, which outlines maintenance that
must be performed each time the vehicle is put into operation, is located
in Appendix A. The checklist is part of a complete preventive Mainte-
nance Schedule. Make certain that the vehicle is correctly maintained
and is in good mechanical condition at all times, even though you may
not perform all service on the vehicle yourself. Report any failure imme-
diately for correction. Otherwise, even minor failures or damage may
result in major failures, or create unsafe operating conditions.

1-1
Introduction
Vehicle Description The brake pedal (item 2) [1], is located on the
floor to the left of the accelerator pedal.
The Bendi is a narrow aisle type lift truck. The
principle of this type of truck is that the weight of
the load, which is carried on the forks in front of
the load wheels, is offset by the combined weight
of the heavy truck chassis and its battery unit. To
maintain a safe counterbalance limit, a ballast
weight is mounted to the rear of the truck chas-
sis.
1
Landoll Bendi forklifts are available in capacities
from 2500 to 4500 lbs. The front end can be
pivoted 180 degrees. This permits the vehicle to
act as a conventional as well as a narrow aisle
forklift. 2
Terminology Used in 1 BENDI 319
Manual
Questions and Comments
Whenever front and rear, right and left are men-
tioned throughout this manual, it is assumed that If you have any questions or comments about
you are standing behind the vehicle looking this manual, or any procedure or description
toward the forks. The forks are the front of the within it, please contact:
vehicle.
Landoll Corporation
Illustrations Used in Manual 1900 North Street
Marysville, Kansas 66508
This manual makes use of many illustrations to (785) 562-5381
help you locate components on your Bendi forklift
and follow the procedures.
(800) 428-5655
FAX: (785) 562-4853
You will note that each illustration has an identify- www.landoll.com
ing numeral 1 on the lower left-hand corner
and each item in the illustration that is referenced
to the text is identified with a number 1 .
In the text, illustration references appear in bold

brackets [1], and the item numbers are in paren-
thesis (item 1). Let’s look at an example:
The accelerator pedal (item 1) [1], is located on

the floor to the right of the brake pedal.

1-2
Introduction
Mast Serial Number (item 7) [3]
Component Identification
The following illustrations will help you locate
components on your Bendi forklift.
Forks (item 1) [2]

Load Backrest (item 2) [2]
7
Mast (item 3) [2]
Load Wheels (item 4) [2]
Drive Wheels (item 5) [2]
Overhead Guard (item 6) [2]
3
3 BENDI 304
1
5
2 4 BENDI 314

1-3
Introduction
These illustrations show where this information
Identification Plate may appear on your Bendi Series III forklift. The
identification plate may be in either or both of the
The identification plate (item 1) [4] and specifica- locations shown.
tion data plate (item 2) [4] lists the rated capacity,
serial number, and other vehicle characteristics.
NG
NI
AR
!
W
! MODEL: A
S TA N D A R D L O A D C T R . WEIGHT "C" HEIGHT "D"
WA
C A PA C I T Y A = 2 4 I N . B
RN
IN
G C
IN
G
R
N SERIAL NO.: R AT I N G S B = 2 4 I N .
A
W
!
MAST NO.: D
AUXILIARY LOAD CTR. WEIGHT "C" HEIGHT "D"
C A PA C I T Y A =
TRUCK TYPE: R AT I N G S B =
LANDOLL CORPORATION
MARYSVILLE, KANSAS USA
UNLADEN TRUCK WEIGHT
W I T H O U T B AT T E R Y ( L B S . ) :
2
W I T H M A X . B AT T E R Y ( L B S . ) :
M I N . S E R V I C E W E I G H T O F B AT. : 2600 LBS.
M A X . S E R V I C E W E I G H T O F B AT. : 2900 LBS.
B AT T E R Y T Y P E :
N O M I N A L T R U C K V O LTA G E : 48
COMPLIES WITH ANSI B56.I
BENDI 322
4

1-4
Introduction
Serial Number Nomenclature
The serial number for the Bendi forklift (item 1)
[5] and mast (item 2) [5] is located on the identifi-
cation plate. The following information will help
decode the Bendi serial number:
Bendi Serial Number
Baa/ww-ymms-xxxxx
Where:
aa = 25 for 2,500 lb rated capacity truck
= 30 for 3,000 lb rated capacity truck
= 40 for 4,000 lb rated capacity truck 1
6 BENDI 305
ww = 42 for 42” frame width

= 48 for 48” frame width
y = last digit of year of manufacture
(eg., “9” means 1999, “0” means 2000) ! Caution
mm = month of manufacture
s = component series; such as “A” The mast serial number is also located on the
xxxxx = frame number left side of the mast (item 7) [3]. You must
compare the mast serial number listed on the
! Caution identification plate with the mast serial num-
ber on the mast of the truck before you
The frame number is also located on the left operate the truck.
side of the frame (item 1) [6]. You must com-
pare the frame number listed on the identifica-
tion plate with the frame number on the frame
of the truck before you operate the truck.
1
2
1 MODEL:
S TA N D A R D L O A D C T R . WEIGHT "C" HEIGHT "D" A
C A PA C I T Y A = 2 4 I N . B C
SERIAL NO.: R AT I N G S B = 2 4 I N .
MAST NO.: D
AUXILIARY LOAD CTR. WEIGHT "C" HEIGHT "D"
C A PA C I T Y A =
TRUCK TYPE: R AT I N G S B =
BENDI 323

1-5
Introduction

1-6
SECTION 2
Before You Begin
This section of your Bendi Forklift Operator’s Manual discusses
the following concepts that must be thoroughly understood
before you can operate a Bendi forklift:
Operator Training – Discusses the operator training required

by OSHA and its implications for operators of Bendi forklifts.
Operator Safety – Reviews the safety guidelines operators

need to be aware of before they operate a fork lift.
Understanding Stability – In this discussion you will learn

about the stability triangle and how to use it to help prevent your
Bendi forklift from tipping over.
Knowing the Rated Capacity – The meaning of rated capacity

and how it relates to how high you lift the load, the load center, and
attachments used is discussed in detail using several examples.
Understanding Workplace Conditions – This discussion

makes you aware of hazards in the workplace that you must
understand to avoid accidents. You need to stay aware of
changing conditions in your workplace such as potholes, over-
head obstructions, and pedestrian traffic that may change on a
daily basis. You also need to understand how to load and
unload transport vehicles.
Working in Hazardous Environments – You will learn about

the hazards of working in explosive and flammable atmo-
spheres and how to handle chemical hazards in this discussion.
Bendi Forklift Operator’s Manual

2-1
Before You Begin
Operator Safety
! Warning
Before you start using your Bendi forklift you
Read the Operator’s Manual and machine
must become familiar with its capabilities and
signs (decals) before using the forklift. Failure
thoroughly read and understand the material
to do so can cause serious injury or death.
contained in this Operator’s Manual and the
various machine signs (decals) found on your
vehicle.
Operator Training
Whether you are a new operator or have used
! Warning forklifts for many years, read through the follow-
ing guidelines. They provide step-by-step instruc-
Every forklift operator must be trained in
tions to help you operate your Bendi forklift in a
accordance to the rules provided by Occupa-
safe and efficient manner.
tional Safety and Health Administration
(OSHA) 29 CFR Parts 1910, 1915, 1917,
1918, and 1926. Your employer must ensure Understanding Stability
that each powered industrial truck operator is
competent to operate a powered industrial
truck safely, as demonstrated by the success- ! Warning
ful completion of the training and evaluation Never load truck beyond its rated capacity.
as specified by OSHA. Operating a powered Loading beyond rated capacity can cause
industrial truck without the proper training can axles to break, truck to tip over, load to fall, or
cause serious injury or death. serious injury or death. See identification
plate for rated capacity and load center
According to rules issued by OSHA, your em- information.
ployer must make training available to ensure
that you are competent to safely operate the type
of forklift that you will be using in the workplace. ! Warning
The training provided by your employer will Never allow anyone to stand beneath or pass
consist of: under the lifting mechanism. The load could
fall causing serious injury or death.
• Formal instruction (lecture, discussion,
interactive computer learning, video tape or
written material) that covers topics relating to
the forklift and your workplace ! Warning
• Demonstrations provided by an instructor Make sure that the load is centered and the
• Hands-on training to allow you to get some forks are fully engaged. Failure to do so can
practice cause the load to fall, or the truck to tip over,
• Evaluation of your performance in your resulting in serious injury or death.
workplace

2-2
Before You Begin
Although the Bendi forklift meets or exceeds Unlike an automobile which has four points of
safety guidelines established by ASME/ANSI suspension, Bendi forklift trucks operate on a
B56.1 and EEC 89/240, accidents can still three-point suspension. When the forks are
happen. According to the Occupational Safety turned nearly 90° to the right, two of the suspen-
and Health Administration (OSHA), forklift type of sion points are on the rear axle (item 1) [1] and
vehicles cause over 38,000 serious injuries and (item 2) [1]. The third suspension point is the
107 fatalities annually. This is second only to center point of the front axle (item 3) [1]. The
vehicular highway accidents. center of gravity, an imaginary point at which all
of the truck’s weight is concentrated, is located
Studies have shown that the leading cause of
as shown (item 4) [1] when:
these accidents is the lack of understanding of
how forklift trucks operate, especially when it
• The forks are turned nearly 90° to the right
comes to stability. If you don’t understand the
• No load is placed on the forks
concepts of stability, you are likely to tip your
• The truck is at rest.
Bendi forklift truck which can cause serious injury
or death.
In this position, the fulcrum, or axis around which
the truck will tip, is between suspension point
Basic Principles (item 2) [1] and (item 3) [1].
The concepts concerning stability are actually
quite simple. As the angle between the forks and If you try to pick up a load that is too heavy, the
the body of the truck approaches 90° to the right truck will tip around the fulcrum. Let’s see why.
[1] or left [2], the truck is in its least stable posi- Imagine a triangle (item 5) [1] is drawn between
tion. Since the large majority of accidents occur the three suspension points (item 1) [1], (item 2)
with the truck in this position, let’s examine what [1], and (item 3) [1]. This triangle is commonly
creates this instability. called the stability triangle. Since the center of
gravity is an imaginary point, it will shift for various
reasons that we will explore in a moment. The
crucial thing to remember is, as long as the center
1 4 of gravity of the truck remains within the border of
the stability triangle, the truck will not tip.
3 If the center of gravity shifts (item 6) [1] so it falls

outside of the border of the stability triangle, the
truck will tip around the fulcrum. The center of
gravity will shift if:
• The load exceeds the rated capacity listed on

the identification plate
• The load exceeds the load center dimensions
listed on the identification plate
5 • You do not seat the forks fully into the pallet,
called “tip loading”
2 6 • You take a corner too fast (with the truck
unloaded or loaded)
• You drive with the load raised
1 BENDI 152

2-3
Before You Begin
• The load is not distributed properly (always
keep the heavier items near the load
Knowing the Rated Capacity
backrest)
• You drive across a grade
• You drive on a grade with the load facing
! Warning
downhill Never load truck beyond its rated capacity.
• You use a battery that weighs less or more Loading beyond rated capacity can cause
than the weight range listed on the identifica- axles to break, truck to tip over, load to fall, or
tion plate serious injury or death. See identification
plate for rated capacity and load center
The same holds true when you turn the forks information.
almost 90° to the left. The suspension points are
(item 1) [2], (item 2) [2], and (item 3) [2]. The
Before you begin to operate your Bendi forklift,
fulcrum is between (item 1) [2] and (item 3) [2].
you need to know some basic principles of how it
The center of gravity is at (item 4) [2] when the
works. This includes knowing how much weight it
forks are turned nearly 90° to the left, the truck is
can carry and how to properly carry a load to
not carrying a load, and the truck is at rest. If the
maintain stability.
center of gravity shifts (item 5) [2] so it falls
outside of the stability triangle, the truck will tip
One of the most important facts you need to
around the fulcrum.
know about your Bendi forklift is its rated capac-
ity (how much weight it can safely lift). This
Note that your truck model may have wider
weight is listed as the rated capacity on the
wheel track width for improved stability.
identification plate. The rated capacity varies for
each load depending on:
• Where the horizontal and vertical load cen-
ters are
• The height you plan to lift the load
• Attachments used
1 5
3
4
2 2 BENDI 154

2-4
Before You Begin
Identification Plate Maximum Service Weight of Battery (item 9) [3],
The battery must not exceed the weight stated
The following list explains each item that appears here for your Bendi forklift to operate properly;
on the identification plate and specification data stated in pounds and kilograms.
plate shown in Figure 4 of the Introduction. Maximum Unladen Mass (item 10) [3], This is the
Unladen Mass Without Battery added to the
Model (item 1) [3], The model number of your Bendi Maximum Service Weight of Battery; stated in
forklift appears here. pounds and kilograms.
Serial No. (item 2) [3], The serial number of your Battery Type (item 11) [3], This is the rating for
Bendi forklift appears here. the battery itself as designated by Underwriter’s
Laboratory (UL) Standard 583. This describes the
Mast No. (item 3) [3], The serial number of the mast construction of the battery and battery enclosure
appears here. with respect to the risk of fire, electric shock, and
Rated Capacity (item 4) [3], The rated capacity is explosion.
stated with the forks at various fork heights. As you Truck Type (item 12) [3], This designation as-
lift the load higher, the rated capacity of the forklift signed by the Underwriter’s Laboratory (UL)
decreases. Standard 583 describes the overall design of the
Height (item 5) [3], This is the fork height stated in electrical components on the truck. Type “E” offers
inches and centimeters. This is the distance between safeguards against an inherent risk of fire and
the ground and the top edge of the forks. electrical shock and Types “ES and EE” adds
additional safeguards to prevent emission of
Weight (item 6) [3], The rated capacity of the forklift hazardous sparks and limits surface temperatures.
at various fork heights. Rated capacity stated in
pounds and kilograms. Nominal Voltage (item 13) [3], Nominal voltage
indicates whether the truck uses a 48 VDC battery.
Unladen Mass Without Battery (item 7) [3], The
actual weight of your Bendi forklift as built without the Horizontal Load Center (item 14) [3], The hori-
battery installed; stated in pounds and kilograms. zontal load center is equal to one-half the length of
the rated load when the weight is evenly distrib-
Minimum Service Weight of Battery (item 8) [3], uted.
The battery must weigh at least this much for your
Bendi forklift to operate properly; stated in pounds Vertical Load Center (item 15) [3], The vertical
and kilograms. load center is equal to one-half the height of the
rated load when the weight is evenly distributed.
7 8
1
2 9
6 10
3 1 5 6
4 11 12 2 MODEL:
S TA N D A R D L O A D C T R . WEIGHT "C" HEIGHT "D" A
C A PA C I T Y A = 2 4 I N . B
14 13 SERIAL NO.: R AT I N G S B = 2 4 I N .
C
3 MAST NO.:
AUXILIARY LOAD CTR.
C A PA C I T Y A =
WEIGHT "C" HEIGHT "D"
D
15 TRUCK TYPE:
R AT I N G S B =
L A N D O L L C O R P O R AT I O N
7 M A RY S V I L L E , K A N S A S U S A
12 15 14 4
10 W I T H O U T B AT T E R Y ( L B S . ) :
W I T H M A X . B AT T E R Y ( L B S . ) :
8 M I N . S E R V I C E W E I G H T O F B AT. : 2600 LBS.
9 M A X . S E R V I C E W E I G H T O F B AT. : 2900 LBS.
B AT T E R Y T Y P E :
11 N O M I N A L T R U C K V O LTA G E : 48
3 13 COMPLIES WITH ANSI B56.I

BENDI 324

2-5
Before You Begin
Load Center 48 in (122 cm) high, has a vertical load center of
24 in (61 cm). Make sure that you do not pick up
a load that is higher than twice the vertical load
! Warning center.
Make sure the actual horizontal and vertical
load centers do not exceed the maximum The maximum horizontal and vertical load cen-
load centers stated on the identification plate. ters your Bendi forklift can handle is listed on the
Failure to do this can cause the forklift to tip identification plate.
over causing serious injury or death.
You need to consider two types of load centers.

The horizontal load center (item 1) [4], is equal to
one-half the length of the load when the weight is
evenly distributed. For example, a load that is 48
in (122 cm) long has a horizontal load center of
24 in (61 cm). The farther the load center is from
the fulcrum (item 2) [4], the less stable the
forklift. Always make sure your load is flush
against the load backrest (item 3) [4], and that
unbalanced loads are loaded with the heaviest
end of the load closest to the front wheels.
5 BENDI 110
Counterweight
1
! Warning
Never let a co-worker stand on the back of
the forklift to add to the counterweight. Your
co-worker can fall off the forklift, or the truck
3 can tip backwards, causing serious injury or
4 death.
2
Your Bendi forklift has a counterweight (item 1)
4 BENDI 109 [5] that allows it to travel with heavy loads. When
the forklift lifts a heavy load, the counterweight
The vertical load center (item 4) [4], is equal to on the other end of the forklift keeps the center of
one-half the height of the load when the weight is gravity inside the stability triangle and prevents it
evenly distributed. For example, a load that is from tipping over.

2-6
Before You Begin
Maximum Fork Height When you load at high elevations, tilt the load
back far enough to seat it against the load
backrest.
! Warning
The load capacity of your forklift decreases When you unload at high elevations, make sure
the higher you raise the forks. Refer to the you only use enough tilt to place the load onto
rated capacity at various heights listed on the the rack or stack.
identification plate. Failure to heed these
guidelines can cause your forklift to tip over Attachments
causing serious injury or death.
! Warning
The maximum fork height (item 1) [6], is the
Never modify your Bendi forklift in any man-
highest position your Bendi forklift can lift a load.
ner. Only options and attachments approved
This is measured from the floor to the forks when
by Landoll Corporation may be installed on
they are raised in their highest position. The
the truck. Other modifications will void the
higher the forks are raised, the less stable the
warranty and can cause serious injury or
forklift becomes.
death.
Attachments to the forks may affect the load

center. When the factory, dealer, or distributor
installs attachments approved by Landoll Corpo-
ration, an additional identification plate is at-
tached to the truck. The new plate identifies the
type of attachment, the changes in the load
centers, and the rated capacity.
Determining the Weight of the Load

1 In addition to the rated capacity you must deter-
mine the weight of the load before you attempt
to lift it with your Bendi forklift:
• Weight is listed on pallet wrapper
• Weight is listed on Bill of Lading
6 BENDI 111
• Weight is determined by multiplying the
weight of each small container by the number
Tilting Considerations of small containers on a pallet. Each small
container should be marked with its weight.
The amount of forward and rearward tilt you
• Ask your supervisor when in doubt
should use is governed by the application.
When you travel with the truck loaded, you may

have to tilt the mast rearward as well as keep the
load low. This will help stabilize loads with an
uneven weight distribution.

2-7
Before You Begin
Understanding Workplace Dockboards (Bridge Plates)
Conditions Dockboards are designed and maintained so that
one end contacts the dock (or loading platform)
and the other end contacts the transport vehicle.
! Warning
When you load or unload the transport vehicle,
Workplace situations are constantly chang- the dockboard must be locked in place to prevent
ing. Check your area before beginning work it from rocking or sliding. Dockboards have a
for the day. If in doubt, check with your high friction surface designed to reduce the
supervisor. Failure to observe new workplace possibility of people or trucks slipping. Handholds
conditions can lead to serious injury or death. or other effective means are provided on portable
dockboards to permit safe handling. Where
In addition to stability, you need to be aware of possible, fork loops or lugs are provided for
special situations in your workplace to avoid handling by fork trucks.
forklift accidents. Even if you work in the same
area each day, there could be changes that Special rules should be followed if your work-
would affect your safety, such as: place uses dockboards on loading docks:
• Contractors doing maintenance • Never exceed the carrying capacity marked

• Wet areas on portable or powered dockboards.
• Overhead repair work
• Portable dockboards must be secured in
Be on the defensive for anything that might position, using anchors or other devices that
present a hazard. Other situations that could prevent slipping.
present special operating conditions include:
• Potholes
Trucks and Railroad Cars
• Pedestrian traffic 1. Before you load or unload a highway truck,
• Narrow aisle ways (should be marked trailer, or railroad car, make sure it does not
according to ANSI Z53. 1) move unintentionally:
• Overhead obstructions (should be marked
• Set the brakes
according to ANSI Z53. 1)
• Block the wheels
• Poor lighting making it hard to see hazards
• Wet, oily, or rough terrain
2. In addition to setting the brakes and blocking
• Other equipment or vehicles operated in the
the wheels, if a semitrailer is not coupled to a
area
tractor, make sure that all four corners are
supported to prevent upending or corner
Remember: Do not block the following items
dipping.
with your Bendi forklift or materials you are
moving:
3. Maintain a safe distance from the edge of
• Electrical panels ramps, platforms, or other similar working
• Fire exits surfaces.
• Emergency stop buttons
• Aisle ways 4. Do not move railroad cars or trailers with a
Bendi forklift.

2-8
Before You Begin
Warning Devices Atmospheric/Electrical
Sound the horn at an intersection. Stop and look Special atmospheric conditions are explosive
for other vehicles and/or pedestrians and pro- and/or flammable. For example, if gasoline or
ceed with caution. kerosene is stored in the area, the vapors they
produce can be flammable and explosive. Make
Your Bendi forklift may have other warning sure your Bendi forklift meets the criteria for your
devices installed. Make sure they are in working workplace.
order before you start work for the day:
• An amber overhead strobe warning light The standard Bendi forklift meets the criteria for
• Flashing backup light “Type E” as described in UL 583.
• Rear safety light package
• Backup alarm (beeping or talking) The factory also provides special Bendi forklift
trucks that comply with “Type ES or EE” designa-
tion. In addition to the requirements of “Type E”,
Working in Hazardous “Type ES” limits the emission of hazardous
Environments sparks and surface temperatures and in addition
to these requirements, “Type EE” requires that
the electrical equipment, including the motors, be
Here are some types of hazards you might
completely enclosed.
encounter in your workplace:
Check with your supervisor if you are not sure
• Atmospheric/Electrical
which designation is appropriate for your work-
• Chemical
place.
! Warning Chemical Hazards

Some atmospheric conditions encountered in You should know the chemical characteristics of
the workplace are extremely explosive and/or the substances you are moving. In case of an
flammable. Make sure your Bendi forklift is accident you would handle stable, reactive, or
designated with the type appropriate for your flammable substances differently. For example, if
workplace. If you are unsure, check with your you puncture a drum that contains flammable
supervisor. Using the wrong type designation material, you need to turn off all sources of
can cause an explosion or fire resulting in a ignition and contact the proper authorities.
serious injury or death.

2-9
Before You Begin

2-10
SECTION 3
Operating Your Bendi Forklift
This section of your Bendi Forklift Operator’s Manual discusses
the following concepts that must be thoroughly understood to
operate a Bendi forklift:
Operator’s Daily Checklist – Inspecting your Bendi forklift

before you begin your shift of work is a mandatory requirement
of OSHA. The procedure for performing this inspection is
explained.
Controls and Indicators – The location of each control and

indicator is illustrated as well as its operation. ASME and ITA
operation sequences are also described.
Operating Instructions – Basic Procedures – Basic proce-

dures such as getting on and off the forklift, driving position,
starting and traveling, turning, stopping, and parking are dis-
cussed.
Operating Instructions – Handling a Load – This discussion

describes the procedures necessary to load and unload your
Bendi forklift, traveling with a load, what to do in case of a tip
over, going up and down an incline, and using external lifting
equipment to move your Bendi forklift to a different location.
Using Lifting Equipment to Move a Forklift to Another

Location – This discussion warns you to make sure lifting
equipment has appropriate size and capacity for the job.

3-1
Note: The operation of each control is estab-
! Warning lished by the American Society of
Mechanical Engineers (ASME) or
If you haven’t done so already, please read Industrial Truck Association (ITA). If
the Before You Begin section in this manual. you notice that the control operation
It contains valuable information, such as deviates from the way it is described
stability and rated capacity, you need to know in this manual, see your supervisor!
before you operate your Bendi forklift. Failure
to follow the information provided in the Accelerator Pedal
Before You Begin section can lead to serious The accelerator pedal (item 1) [1], is located on
injury or death. the floor to the right of the brake pedal.
ITA Operation - Pressing the pedal down starts

! Warning the truck moving in the direction you selected,
see discussion of the “Direction Lever.” The
According to rules issued by OSHA, your
closer you press the accelerator pedal to the
employer must make training available to
floor, the faster the forklift moves.
ensure that you are competent to safely
operate the type of forklift that you will be
Brake Pedal
using in the workplace. More information on
operator training requirements is included in
the Before You Begin section of this manual. ! Caution
Failure to receive proper operator training
can cause serious injury or death. Always use your right foot for braking. Do not
steer with brakes applied.
Operator’s Daily Checklist The brake pedal (item 2) [1], is located on the
Note: Daily inspection is an OSHA require- floor to the left of the accelerator pedal.
ment. Report any defect immediately
to your supervisor! ITA Operation - Depress the brake pedal with
your right foot to activate the brakes.
You are responsible for the daily inspection of
your Bendi forklift:
• Photocopy the Operator’s Daily Checklist in

Appendix A of this manual or use the form
supplied by your supervisor.
• Inspect the truck and fill out the form
• Report defects to your supervisor 1
• Return the form to your supervisor
Controls and Indicators

This section explains how each control and 2
indicator on your Bendi forklift works and identi-
fies their location with an illustration.
1 BENDI 319

3-2
Note that your Bendi forklift also has a hand Steering Wheel
brake. See the discussion on “Hand Brake” for The steering wheel (item 2) [3], is equipped with
more information. a steering knob (item 3) [3], which should be
held firmly with your left hand at all times.
Your Bendi forklift will “brake by plugging” if you
release the accelerator pedal, change direction
with the direction lever, and press the accelerator 4
pedal again, the motor will come to a smooth
stop and then reverse direction. This process is 3 1
automatic, DO NOT press the brake pedal.
2
Seat Switch
T
E ON
ST S W I T
AR
T 0F
F
A seat switch (item 1) [2], tells the motor control- O
TURN K
TO DELATOO RO
ONRUN Y F
AC N
C
Y H NA M
RU N
E
ler when you are in the operator’s seat. Traction N
OU C
R C
S
operations will shut down if the seat switch opens

signaling that you are not in the operator’s seat. 5
2
3 BENDI 315
1 The steering column tilt is adjustable:
1. Press the pedal (item 2) [2].
2. Adjust the angle of the steering column.
3. Release the pedal.
Dash Display
The Dash Display (item 4) [3], is above the
steering column. It provides a record of operating
time in hours, battery charge, or service codes.
2 BENDI 325
When you turn the key switch to the ON ACC
Key Switch position the dash display indicates operating
The key switch (item 1) [3], is located on the right time.
side of the steering column. It is a three position
switch (OFF, ON ACC and ON RUN). Turn the key When the key switch is in the ON RUN position,
and you are sitting on the operator’s seat, the
clockwise to set the switch to the ON ACC position
dash display indicates the battery charge or
and further clockwise to the ON RUN position. All
displays service codes. The battery charge is
controls are inoperative when the key switch is in the displayed as percent of full charge; “100” indi-
OFF position. Turn the key fully counterclockwise cates a fully charged battery. Note that this
to the OFF position. reading may fluctuate when you first turn the key
switch to ON RUN but the readings will settle
down after the forklift is in operation.

3-3
If the battery charge is less than 20 percent, the ITA Operation - Pull the hand brake toward you
lift, tilt, side shift and other accessory controls will to set it. Push it away from you to release it. You
not function. cannot drive your Bendi forklift while the parking
brake is engaged. The truck will not respond
Note that if you see a number preceded by a “-” to the accelerator pedal unless you push the
sign, such as “-04”, this is a service code. We hand brake forward all the way.
have provided a list of items you can check
yourself. If you cannot resolve the problem, or Direction Lever
the code is not on this list, contact your supervi- The direction lever (item 1) [4], is located on the
sor: front, sloped face, of the armrest.
Dash Display Service Codes

Displayed
What It Means What To Do
Code 4 3 6
“-01” • You are not • You must be on the
seated on the
operator’s seat
operator’s seat when
you operate your
5 1
and key switch is forklift.
in the On position.
• Seat switch is • Check for debris NG
NI
inoperative. under seat. AR
!
W
“-02” Direction lever is in 1. Take your foot off the

“Forward”, and accelerator pedal
accelerator pedal is 2. Turn key switch Off.
pressed, when you 3. Move direction lever 2
turn key switch On. to neutral. !
4. Turn key switch On.

WA
R
G
NIN
IN
G
N
“-03” Direction lever is in 1. Take your foot off the A
R
W
“Reverse”, and accelerator pedal !
accelerator pedal is 2. Turn key switch Off.

pressed, when you 3. Move direction lever
turn key switch On. to neutral. 4 BENDI 320
4. Turn key switch On.
“-04” Direction lever is in 1. Turn key switch Off. ITA Operation - Push the lever away from you so
“Forward” or “Reverse” 2. Move direction lever
when you turn key to neutral. the truck moves forward and pull it toward you so
switch On. 3. Turn key switch On. the truck moves backward. The lever may be
“-06”
moved while the truck is in motion (known as
Accelerator pedal is 1. Take your foot off the
pressed and accelerator pedal. “brake by plugging”). The motor will automatically
direction lever is in 2. Select direction. come to a smooth stop and then reverse direc-
“neutral”. 3. Press accelerator pedal. tion.
“-015” Battery is Charge the battery.
discharged. Lift Lever
The first lever (item 2) [4], (closest to the opera-
Hand Brake tor) on the front of the armrest is the lift lever.
The hand brake (item 5) [3], is located to the left
of the hour meter. ASME Operation - Pull it back to lift the forks;
push it forward to lower the forks.

3-4
Tilt Lever
The second lever (item 3) [4], on the front of the
armrest is the tilt lever. A visual indicator (item 4)
[2] is provided so you can easily determine the
number of degrees the mast is tilted.
ASME Operation - Pull it back for backward tilt;

push it forward for forward tilt.
Side Shift Lever

The third lever (item 4) [4], on the front of the
armrest is the side shift lever. Side shift is an
optional function on Bendi forklifts.
ASME Operation - Pull it back to shift to the right;

push it forward to shift to the left. 1 2 3
5 BENDI 316
Attachment Lever(s)
The fourth lever (item 5) [4], on the front of the Operating Instructions –
armrest is an additional hydraulic lever for pow- Basic Procedures
ered attachments. Powered attachments are
optional functions on Bendi forklifts.
! Warning
Horn
The horn (item 6) [4], is located on the side of Check all systems before operating this
the armrest. vehicle. Report unsafe conditions and correct
them before operating vehicle. Do not oper-
Seat Adjustments ate vehicle unless trained and authorized to
The standard Bendi Series III vinyl covered seat do so. Failure to follow these guidelines can
can be positioned as the operator requires by result in serious injury or death.
releasing the seat lever (item 1) [5] and moving
the seat forward or back. The optional deluxe
seat also has a comfort adjustment. Turn the
knob (item 2) [5] to increase or decrease the
! Warning
firmness of the seat base suspension. The Every forklift operator must be trained in
indicator (item 3) [5] will display the firmness accordance to the rules provided by Occupa-
setting. The cloth covered deluxe seat is stan- tional Safety and Health Administration
dard on some Bendi Series III models. A vinyl (OSHA) 29 CFR Parts 1910, 1915, 1917,
cover option is available. 1918, and 1926. Your employer must ensure
that each powered industrial truck operator is
competent to operate a powered industrial
truck safely, as demonstrated by the success-
ful completion of the training and evaluation
as specified by OSHA. Operating a powered
industrial truck without the proper training can
cause serious injury or death.

3-5
! Warning
Look in the direction you will travel before you
begin to drive the forklift. Failure to look in the
direction you are traveling can cause serious
1
injury or death.
Before you operate your Bendi forklift, get used

to the controls and indicators and practice going
forward, backward, turning, stopping and parking
without a load on the truck. After you become
familiar with the truck’s operation, learn how to
load and unload it.
Getting On and Off the Forklift 2

• Always maintain a three-point contact when
you get on and off the forklift. 6 BENDI 326
• Use the steps and handholds provided for Keep your right foot on the accelerator pedal
this purpose. (item 1) [6], and your left foot (item 2) [6], on
the floor of the cab at all times.
Driving Position
! Warning
! Warning
Remain in your seat with the seatbelt fas-
Only operate vehicle from the operator’s seat
tened while the truck is moving. Your seatbelt
with the seat belt fastened. Do not place any
will help you remain inside of the truck should
part of your body outside the vehicle. Do not
it tip over. Never jump from the truck if it
carry passengers. Failure to follow these
begins to tip. In most cases the truck will land
guidelines can result in serious injury or death.
on you causing serious injury or death.
! Caution 2. Fasten your seatbelt.
Always use your right foot to operate the Note: If you get out of your seat while the
accelerator and brake pedal. Keep your left truck is moving, the seat switch opens,
foot on the floor of the cab. causing the truck to freewheel. Do not
place items under the seat; they could
Refer to Figure [6] for proper seating position. prevent the seat switch from operating.
1. Adjust the driving seat for comfortable opera- Starting and Traveling
tion of the forklift controls. You must be cor-
rectly seated with all body parts inside the cab.
Note: Make sure all accessories (lights, etc.)
are off before continuing.

3-6
1. Make sure your right foot is on the floor of the
operator’s cab. 2
2. Set the direction lever (item 1) [7], to neutral.
3. Turn the key switch to the ON RUN position.

3
T
E ON
ST S W I T
4. Set the direction lever (item 1) [7], in the AR

T 0F
F
TURN K
TO DELATOO RO
ONRUN Y
forward position. O
AC N
C
Y H NA M
RU N
E
N
OU C
F
R C
S
1
3
1
NG
NI
AR
W
!
8 BENDI 327
2
!
WA
R
G
NIN
IN
G
N
R
A
W
!
7 BENDI 357
5. Use the lift lever (item 2) [7], to raise the

forks 4 to 6 in (10.2 to 15.2 cm) from the
ground and the tilt lever (item 3) [7], to tilt the
mast back. This is the recommended travel-
ing position.
6. Release the hand brake (item 1) [8] and hold

the steering knob (item 2) [8] firmly with your 9 BENDI 328
left hand.
(item 3) [8], release the brake and press the
7. Note the position of the front wheels. The accelerator pedal simultaneously to avoid
truck will move in the direction the front reverse motion.
wheels are pointed.
Turning
8. Make sure the way is clear and select the
direction of travel with the steering knob. ! Warning
A lateral tip-over can occur if your truck is
9. Gently press the accelerator pedal (item 1) improperly operated. Slow down before
[9], with your right foot. If the truck is on an turning! Failure to slow down can cause
incline, press the traction override button serious injury or death.

3-7
When you reach an intersection:
! Warning
• Slow down. Even if the forklift is not carrying Do not apply brakes abruptly with the load
a load it can tip-over if you turn at a high rate raised or tilted forward. If you stop abruptly
of speed! the load may dislodge from the forks causing
• Sound the horn as you reach the intersection
to warn pedestrians and other equipment
operators you are approaching the intersec-
tion. ! Caution
Always use right foot for braking. Do not ride
• Always follow the rules of the road and yield the brakes. Do not apply brakes while steering.
to other equipment operators and pedestrians
as required.
To slow down, release the accelerator, and gently
apply pressure to the brake pedal with your right foot.
Stopping
Your Bendi forklift will “brake by plugging” if you
release the accelerator pedal, change direction
! Warning with the direction lever, and press the accelerator
pedal again, the motor will come to a smooth
When you stop, stay inside the cab until the
stop and then reverse direction. This process is
truck comes to a complete stop. Failure to
automatic, DO NOT press the brake pedal.
stay inside the cab can cause serious injury
or death.
For an emergency stop, release the accelerator
and press hard on the foot brake pedal with your
right foot.
Stopping Distance
Stopping Distance (feet [meters])
25.00
[7.6]
20.00
[6.1]
0% Grade
15.00 4% Grade
[4.6]
8% Grade
10.00
[3.0] 12% Grade
5.00
[1.5]
0.00
1 [1.6] 2 [3.2] 3 [4.8] 4 [6.4] 5 [8.0] 6 [9.7] 7 [11.3]
Speed (mph [kph])
10 BENDI 329

3-8
Stopping Distance Note: Make sure all accessories are off
(lights, etc.) before you turn the key
Stopping distance changes with the incline and switch to the Off position.
quality of the road surface.
To make sure you come to a safe stop:
• Reduce speed
• Reduce load size
• Allow adequate distance between the truck
and any other vehicle, object, or person
Use Figure 10 to help determine the stopping

distances in certain situations.
11 BENDI 330
Parking
Operating Instructions –
! Warning Handling a Load
When you exit the vehicle, place controls in
neutral and set the hand brake. If you leave
the truck unattended, fully lower the mast, ! Warning
turn Off and remove the key. Failure to • Look in the direction you will travel
properly exit and park your forklift can cause before you begin to drive the forklift.
• Make sure forks are set so the spacing
between them is equal to one-half the
Before you park the vehicle make sure: opening between the end stringers on
• The parked truck will not cause an obstruc- the pallet.
tion or safety hazard. • Make sure you insert forks fully into the
• The forklift is clear of fire exits, fire equip- pallet. Do not “tip load” [11].
ment, and stairways.
• The truck is not left unattended on an incline. • Read and understand the information in
the Before You Begin section before you
If the truck is inoperative and you must leave operate a Bendi forklift.
it parked on an incline, securely block the
• Do not handle unstable or loosely
wheels and remove the key.
stacked loads. Use caution when you
When you park your forklift always: handle long, high or wide loads.
1. Apply the hand brake. • Do not allow anyone to stand beneath or
2. Tilt the mast forward. pass under the mast.
3. Lower the forks to the ground. • Never use the forklift to elevate anyone.
4. Turn the key switch to the OFF position. • Never carry passengers on the truck.
5. Remove the key.

3-9
Setting the Forks
• Never load your Bendi forklift beyond its
rated capacity. Rated capacity is stated Before you get on the forklift make sure the
on the truck’s identification plate. Load- spacing between the forks (item 1) [12], is
ing the truck beyond its rated capacity properly set:
can cause axle(s) to break, the truck to
tip over and the load to fall. 1. Measure the opening between the end
stringers on the pallet (item 2) [12].
• Make sure the load center of the load
does not exceed the load center rating 2. Lift the fork locks (item 3) [12], up.
stated on the truck’s identification plate.
• If the mast continues to raise after the 3. Move the forks until the spacing between them
control lever is released, turn Off the key is equal to one-half the opening between the
switch. end stringers on the pallet. Make sure the forks
are seated in a carriage notch and equidistant
Failure to follow these guidelines can from the ends of the carriage (item 4) [12].
cause serious injury or death. See identifi-
cation plate for rated capacity and load 4. Press the fork locks down to ensure locking.
center information.
1
2
4
12 BENDI 331

3-10
Retrieving a Load 2. For narrow aisles, straighten out the truck so
it is 6 to 8 in (15.2 to 20.3 cm), (item 2) [13],
Note: The aisle, (item 5) [13], must not be from the edge of the aisle opposite the load.
any narrower than 6.0 ft (183 cm). For wider aisles, straighten out the truck so it
Actual minimum aisle width may vary is 36 to 48 in (91 to 122 cm), (item 6) [13],
based upon application. from the side of the aisle where the load is
located.
Follow these steps to retrieve a load: 3. Center the forks using the side shift lever (if
you have this option).
Note: The following illustrations show stan-
dard 40 x 48 in (101.6 x 121.9 cm)
pallets loaded on a rack with 96 in ! Warning
(243.8 cm) beams.
If the forks or load jam or catch during a
The arrow labeled with an “S” shows stacking operation, do not attempt to free
the direction you must turn the steer- them by reaching through the mast. Failure to
ing wheel. follow this guideline can cause serious injury
or death.
1. Approach the side of the aisle that is opposite 4. Drive forward until the front edge of the load
the load (item 1) [13]. wheels, (item 3) [13], is aligned with the
center of the pallet (item 4) [13].
5
2
S
1
3 4
13 BENDI 332 14 BENDI 333

3-11
5. Lift the forks to the proper height. 8. Turn the steering wheel clockwise to keep the
forks straight as you fully insert them into the
6. Stop the forklift and turn the forks 90° (turn load and lift, tilt, and side shift as required to
the steering wheel counterclockwise) to align stabilize and pickup the load [16]. Only raise
them with the load [14]. the load high enough to clear the rack or the
load backrest may catch on the rack.
Note: When you turn the steering wheel with
the truck stopped, do not apply the
foot brake or hand brake.
7. Straighten out the forks (turn the steering

wheel back to center) as you drive them into
the load so the forks enter the load in a
straight line [15].
16 BENDI 335
15 BENDI 334

3-12
9. Shift into reverse and slowly back away from 11. When the front right hand corner of the load
the stack as you turn the steering wheel (item 1) [18] clears the rack, stop backing
counterclockwise (to keep the forks straight) and turn the steering wheel clockwise to
[17]. straighten out the forks so they are parallel
with the body of the truck.
1
17 BENDI 336
18 BENDI 337
10. You may need to side shift as you back out

the load to clear the rack. 12. Lower the forks until they are 4 to 6 in (10.2
to 15.2 cm) off the ground and slowly drive
If you do not have a side shift option, or you still the truck to the next location observing the
are unable to get enough clearance, drive for- safety rules previously stated.
ward and try the removal process again. To get
more clearance, don’t start turning the forks until
you have backed out 8 to 16 in (20.3 to 40.6 cm).

3-13
In Case Your Forklift Tips Over
! Warning
The following conditions can cause a forklift
to tip over
• Tip Loading [11]
• A load that is too heavy
• Taking a corner too fast
• Driving with the load raised
19 BENDI 338
• A load that is not distributed properly (keep

2. Hold on to the steering wheel [20].
the heavier items near the load backrest)
• Driving across a grade
• Driving on a grade with the load facing
downhill
• Using a battery that weighs less than or
more than the weight range listed on the
identification plate
Failure to follow these guidelines can

20 BENDI 339
3. Brace your feet [21].
11 BENDI 330
If you sense your forklift is going to tip-over, 21 BENDI 340
follow these instructions:
1. Lean away from the direction the truck is

tipping [19].

3-14
4. Don’t jump [22]. Follow these rules when you carry a load to help
prevent the truck from tipping:
• Slow down. Your forklift can tip over if you

turn at a high rate of speed!
• Sound the horn as you reach the intersection

to warn pedestrians and other equipment
operators you are approaching the intersec-
tion.
• Always follow the rules of the road and yield

22 BENDI 341
to other equipment operators and pedestrians
as required.
Turning
Transporting a Load
Follow these guidelines when you transport a

load:
• Do not speed.
• Use your horn to warn others of danger.
• Make sure the load is seated firmly against

23 BENDI 342 the load backrest.
• Tilt the mast back.

! Warning • Lower the load so the forks are 4 to 6 in (10.2
A lateral tip-over can occur if your truck is to 15.2 cm) off of the ground.
improperly operated [23]. Slow down before
turning! Failure to slow down can cause • Be alert to overhead obstructions such as low
serious injury or death. doorways, racking, and pipes. Make sure you
know the raised and lowered heights of the
mast.
• Make sure the load is not wider than the

width of the gangways or aisles, especially
if you are backing a bulky load down an
incline.

3-15
Traveling On Inclines you must back down an incline when you are
carrying a load. If vision is obscured, arrange
for a “spotter” to guide you.
! Warning
• If you are not carrying a load, travel with the
Use extra caution when operating on ramps. forks facing uphill when you are going up the
Travel slowly and do not turn. Travel with load incline and face the forks downhill when you
uphill. Travel with empty forks downhill. are traveling down an incline [24].
Failure to follow these guidelines can cause
serious injury or death. • Never travel across a grade. This can cause
the truck to tip-over laterally and can cause
When you travel up or down an incline, follow serious injury or death.
these guidelines:
• Use the foot brake to maintain control before
• Make sure the grade is 12% or less with a the truck builds up momentum.
loaded Bendi forklift and 20% or less if you
are not carrying a load. • Raise the forks as necessary to avoid dam-
aging the forks or load as the road surface
• Always keep the load pointed uphill [24]. changes grade at the top or bottom of an
Travel with the forks facing uphill whether you incline. Lower the forks to 4 to 6 in (10.2 to
are going up or down an incline. That means 15.2 cm) off of the ground when you clear the
incline.
24 BENDI 343

3-16
off point. For wide aisles, straighten out the
Unloading Your Forklift truck so it is 36 to 48 in (91 to 122 cm) (item
Note: The aisle, (item 5) [25], must not be 2) [25] from the side of the aisle where the
any narrower than 6.0 ft (183 cm). load is located.
Actual minimum aisle width may vary 3. Center the load using the side shift lever (if
based upon application. you have this option).
Follow these steps to retrieve a load: 4. Drive forward until the front edge of the load
Note: The following illustrations show stan- wheels, (item 3) [25], is aligned with the
dard 40 x 48 in (101.6 x 121.9 cm) center of the rack opening (item 4) [25].
pallets loaded on a rack with 96 in
(243.8 cm) beams.
! Warning
The arrow labeled with an “S” shows
the direction you must turn the steer- If the forks or load jam or catch during a stack-
ing wheel. ing operation, do not attempt to free them by
reaching through the mast. Failure to follow this
1. Approach the side of the aisle that is opposite guideline can cause serious injury or death.
the area where you will unload the forklift
(item 1) [25]. 5. Lift the load to the proper height.
2. For narrow aisles, straighten out the truck so 6. Stop the forklift and turn the load 90° (turn the
it is 6 to 8 in (15.2 to 20.3 cm), (item 2) [25], steering wheel counterclockwise) so it points
from the edge of the aisle opposite the drop in the direction you will drop it off [26].
5
2
S
1
3 4
25 BENDI 344 26 BENDI 345

3-17
Note: When you turn the steering wheel with
the truck stopped, do not apply the
foot brake or hand brake.
7. Drive forward and straighten out the load

(turn the steering wheel back to center), so it
is square over the stack [27].
S
28 BENDI 347
9. Position the load directly over the stack and

tilt the mast into its vertical position.
! Warning
27 BENDI 346
When you lower the forks to the “no load”
position (item 1) [29], make sure you do not
8. Turn the steering wheel clockwise to keep the lower the forks too far. If the forks are low-
load straight as you drive it over the stack ered too beyond the “no load” position, you
[28]. can damage the mast, rack, or other contain-
ers on the stack. This can cause serious
injury or death.

3-18
29 BENDI 348
10. Lower the forks until the load sits firmly on

the stack. Continue to lower the forks until
they no longer support the load (“no load”
position) (item 1) [29].
! Warning
Do not attempt to withdraw the forks until
they have been lowered to a “no load” posi-
tion. Failure to follow this guideline can cause
the load to fall off the stack causing serious
injury or death.
Note: Do not tilt the mast back until the forks S

clear the pallet.
11. Shift into reverse and slowly back out of the

load as you turn the steering wheel counter-
clockwise (to keep the forks straight) [30].
30 BENDI 349

3-19
12. When the front right fork (item 1) [31] clears Using Lifting Equipment
the rack, stop backing and turn the steering
wheel clockwise to straighten out the forks so to Move a Forklift to
they are parallel with the body of the truck.
Another Location
! Warning
Failure to use lifting equipment of adequate
capacity to lift and move your Bendi forklift
can cause lifting equipment failure, which can
lead to serious injury or death.
If you use lifting equipment, such as elevators,

cranes, or ship hoisting gear, to move a forklift to
another location, make sure the hoisting equip-
S ment has adequate size and capacity to move
the equipment.
If you need to use a hoist to lift your Bendi forklift:
1. Pass a strap (item 1) [32] under the truck just

in front and behind of the rear wheels.
2. Pass a strap (item 2) [32] under the cross-

member at the top of the mast.
1 3. Make sure you place a spacer (item 3) [32]

(such as a 2 x 6 in [5 x 15.2 cm] block of
wood) between the overhead guard and the
31 BENDI 350 lift point to avoid damage to the truck.
13. Lower the forks until they are 4 to 6 in (10.2

to 15.2 cm) off the ground and slowly drive 3
the truck to the next location observing the
safety rules previously stated. 2
1 1
32 BENDI 351

3-20
SECTION 4
Inspection and
Maintenance
This section of your Bendi Forklift Operator’s Manual discusses the
following concepts that must be thoroughly understood before you
inspect or perform maintenance on a Bendi forklift:
Inspection and Maintenance – Describes the tasks involved in

performing Bendi forklift inspections and preventive maintenance.
Inspection and Maintenance Responsibilities – Details the inspection

responsibilities for Bendi forklift operators and service facilities
authorized by Landoll Corporation to perform preventive maintenance.
Inspection and Maintenance Practices – Describes the precautions

and steps you should take when you perform inspection or preventive
maintenance tasks on Bendi forklifts.
Inspecting Specially Equipped Bendi Forklift Trucks – Describes

how authorized service facilities should inspect Bendi forklift trucks
designed for special applications, such as Type EE trucks.
Identification Plate and Safety Warnings – Describes how to inspect

the identification plate and safety warnings (decals) that are affixed to
Bendi forklifts.
Inspecting Forks – Describes how authorized service facilities should

inspect Bendi forklift forks.

4-1
Inspection and Maintenance
Repairing and Load Testing Forks – Describes who is authorized to
determine whether a fork is repairable or needs replacement and how to
load test forks after they have been repaired.
Battery Maintenance – Describes how authorized service facilities

should charge and care for Bendi forklift batteries.
Hydraulic System Maintenance – Describes how authorized service

facilities should perform maintenance on Bendi forklift hydraulic systems.
Transmission Fluid Change – Describes how authorized service

facilities should change transmission fluid.
Power Steering System Maintenance – Describes how authorized

service facilities should perform maintenance on Bendi forklift power
steering systems.
Mast Maintenance – Describes how authorized service facilities should

perform maintenance on Bendi forklift masts including load roller and
chain maintenance.
Side Shift Circuit Maintenance – Describes how authorized service

facilities should perform maintenance on Bendi forklift side shift circuits.

4-2
Inspection Program ! Warning
Never perform any maintenance or service
The inspection program designed by Landoll procedures unless specifically indicated in
Corporation periodically checks the integrity of this manual or requested by your supervisor.
Bendi forklift systems such as: All other service and maintenance on your
Bendi forklift must be provided by a facility
• Checking performance of operator functions authorized by Landoll Corporation to perform
such as lift, tilt, side shift, attachment, and these services. Failure to follow these guide-
traction systems lines can cause serious injury or death.
• Checking for leaks
• Checking fluid levels Preventive maintenance tasks are usually
• Making sure components are securely performed by a service and maintenance facility
attached that is approved by Landoll Corporation.
• Checking the tires Operators may be asked to assist in some
routine maintenance procedures. Never perform
To make sure these and other systems are any of these maintenance procedures unless
checked periodically, Landoll Corporation has directed by your supervisor.
developed a system of checklists. A blank copy
of each checklist can be found in Appendix A. Inspection and
These checklists include:
Maintenance Responsibilities
• Operator’s Daily Checklist
• 200 Hour Inspection Checklist Operator’s Daily Checklist
• 600 Hour Inspection Checklist
• Installation Checklist Note: Daily inspection is an OSHA require-
• Customer Electric Truck Installation Report ment. Report any defect immediately
to your supervisor!
Except for the Operator’s Daily Checklist, these
tasks are usually performed by a service and You are responsible for the daily inspection of
maintenance facility that is approved by Landoll your Bendi forklift:
Corporation.
• Photocopy the Operator’s Daily Checklist in
Appendix A in this manual or use the form
Maintenance Program
supplied by your supervisor.
In addition to the inspection program, Landoll • Inspect the truck and fill out the form
Corporation has set up a preventive maintenance • Report defects to your supervisor
program. Preventive maintenance procedures • Return the form to your supervisor
include: • If your Bendi forklift fails to perform in a safe
manner during your shift, stop and park the
• Drain, flush, and refill transmission fluid vehicle and report the problem to your super-
• Clean hydraulic reservoir suction screens visor immediately.
• Change hydraulic oil and filter
• Lubricate mechanical systems
• Remove, clean and inspect battery rollers
(optional)

4-3
200 and 600 Hour Inspection Inspection and
Checklist
Maintenance Practices
During these inspections technicians from an
authorized service and maintenance facility will This section explains the general cautions and
inspect all mechanical and electrical systems and warnings you should observe during inspection
perform preventive maintenance operations and maintenance procedures. In addition, the
designated by Landoll Corporation. duties of the operator and service and
maintenance technician are explained. Finally,
Installation Inspection these specific procedures are explained:
When your Bendi forklift is installed, the • Preparing for Inspection or Maintenance
authorized service facility is required to complete • Performance Testing
an Installation Checklist and a Customer Electric • Completing Performance Testing
Truck Installation Report. The installation report
initiates the warranty for the vehicle.
! Warning
Routine Maintenance Schedule for Wipe up any spills immediately to prevent
Bendi Forklifts serious injury or death from slipping, fire,
explosion, or contact with hazardous
The Routine Maintenance Schedule for Bendi
materials.
Forklifts is located in Appendix A. Note that each
task should be performed at the time interval or
number of operation hours indicated, which ever
comes first. ! Warning
To help avoid fire hazards:
! Warning • Have fire protection equipment present in
the work area.
Never perform any maintenance or service
• Do not use an open flame to check fluid
procedures unless specifically indicated in
level, leaking oil, or electrolyte.
this manual or requested by your supervisor.
• Do not use fuel or flammable cleaning
All other service and maintenance on your
fluids to clean parts.
Bendi forklift must be provided by a facility
authorized by Landoll Corporation to perform Failure to follow these guidelines can
these services. Failure to follow these guide- cause serious injury or death.
lines can cause serious injury or death.
Typically an authorized service and maintenance ! Warning

facility performs preventive maintenance Batteries produce flammable and explosive
procedures. At times operators may be gases. Keep arcs, sparks, flames, and lighted
requested to assist in performing routine tobacco away to prevent an explosion. Keep
maintenance, such as doing routine lubrication. the area well ventilated. Failure to follow
If requested to do so, make sure you read and these guidelines can cause serious injury or
understand the guidelines discussed in the death.
“Inspection and Maintenance Practices for Bendi
Forklift Operators,” section in this manual.

4-4
If you are asked or required to perform basic
! Warning lift truck maintenance, make special note of
the following:
Failure to use lifting equipment of adequate
capacity to lift and move your Bendi forklift • Before you perform service or maintenance
can cause lifting equipment failure, which can on a Bendi forklift, read and understand the
lead to serious injury or death. Bendi Forklift Operator’s Manual, Service
Manuals, and machine safety signs.
! Warning • Observe the procedures and practices con-

Removing the counterweights or uprights will tained in the “The following information is
change the center of gravity of the truck and provided for authorized service facilities
can cause the truck to tip. The battery is ONLY” sections in this manual.
considered part of the truck’s counterweight.
Failure to follow these guidelines can cause Inspection and Maintenance Prac-
the truck to tip over and result in serious tices For Authorized Facilities ONLY
injury or death.
• Follow the procedures outlined in “Before You
Inspect the Truck or Perform Service,” “Be-
Inspection and Maintenance fore You Check Performance,” and “After
Practices for Bendi Forklift Operators Performance Testing is Complete.”
These guidelines will help prevent downtime for • Inspect and maintain motors, controllers, limit
your Bendi forklift and maintain it in a safe switches, protective devices, electrical con-
operating condition: ductors, connections and electrical insulation
as described in the applicable section of
• Perform the tasks listed on the Operator’s ASME B56.1-1993.
Daily Checklist even if you are taking respon-
sibility of the truck from another operator. You • Only use replacement parts, including tires,
are responsible for the condition of the forklift that are equal to, or exceed, the quality of the
on your shift. Work together as a team with parts supplied by the original equipment
your co-workers, supervisor, and authorized manufacturer. Install parts, including tires,
service facility to keep the truck in peak according to procedures established by
operating condition. Accidents happen when Landoll Corporation.
you assume another operator has checked
out the forklift. • When you remove tires, follow industry safety
practices as described in the applicable
• Keep your truck clean to minimize fire haz- section of ASME B56.1-1993.
ards and facilitate detection of loose or
defective parts. Preparing for Inspection or
• Follow the procedures outlined in “Before You
Maintenance
Inspect the Truck or Perform Service,” “Be- • Inspect the truck in an area that has sufficient
fore You Check Performance,” and “After clearance to check all operator functions.
Performance Testing is Complete.”
• Lower forks to the ground and tilt mast
forward.

4-5
• If you will not operate the truck to check 4. Turn the key switch, (item 1) [2], to the ON
operator functions, disconnect the battery RUN position.
and block the wheels with chocks or other
positive truck-positioning devices.
• If you will operate the truck to perform opera-

tor functions, raise the drive wheels so they
1
clear the floor.
• Block the mast to prevent it from engaging.
• If you need to hoist the truck, make sure the

hoisting equipment has adequate size and
capacity to move the equipment.
• Never remove counterweights or uprights.

This will change the center of gravity and can
cause an unstable condition.
Performance Testing 2 BENDI 130
Note: Make sure all accessories (lights, etc.) 5. Set the direction lever (item 1) [1], in the
are off before continuing. forward position.
1. Make sure you are in the operator’s seat. 6. Check functions described on the Operator’s
Daily Checklist or 200/600 Hour Checklists.
2. Make sure your right foot is on the floor of the
operator’s cab. Completing Performance Testing
3. Set the direction lever (item 1) [1], in the Note: Make sure all accessories are off
neutral position. (lights, etc.) before you turn the key
switch to the Off position.
1. Apply the hand brake (item 1) [3].
2. Tilt the mast forward.

1
3. Lower the forks to the ground.
NG
NI
AR
!
W 4. Turn the key switch to the OFF position.
5. Remove the key.

!
WA
R
G
NIN
IN
G
N
R
A
W
!
1 BENDI 352

4-6
Identification Plate and
Safety Warnings
! Warning
T
E ON
ST SW I T
AR
T 0F
F Make sure that the identification plate and
O
TURN K
TO DELATOO RO
ONRUN Y
O
AC N
C
safety warnings (decals) located on the truck
Y H NA M
RU N
E
N
OU C
are legible and the information provided
F
R C
S
match the characteristics of the truck. Failure

1 to follow this guideline can result in serious
injury or death.
The following information is provided for

authorized service facilities ONLY.
3 BENDI 353
Contact Landoll Corporation if any accessories
Before you leave the truck make sure that: that modify the capacity and truck operation are
planned. After the factory reviews your request,
• The parked truck will not cause an obstruc- new identification tags will be issued to update
tion or safety hazard. the rated capacity and other operation character-
• The forklift is clear of fire exits, fire equip- istics.
ment, and stairways.
• The truck is not left unattended on an incline. Inspecting Forks
If the truck is inoperative and you must leave
it parked on an incline, securely block the ! Warning
wheels and remove the key.
Never operate your Bendi forklift if you
suspect the forks are damaged. Report fork
damage to your supervisor immediately.
Inspecting Specially Failure to follow this recommendation can
Equipped Bendi Forklift
Trucks Checks required by the Operator’s
Daily Checklist:
authorized service facilities ONLY. Check the top clip retaining pin and fork heel for
signs of cracks and wear. Report any signs of
Bendi forklift trucks that were designed to meet cracks and wear to your supervisor immediately.
special applications, such as Type EE
construction, should be inspected and tested to
make sure they meet original design criteria
described by the specific agency, such as ASME
B56.1-1993 and UL 583.

4-7
The following information is provided for Fork Angle – Check the angle between the
authorized service facilities ONLY. upper face of each fork blade and the load face
of each shank. If the deviation exceeds 3° from
Check the forks, and associated components, as the original specification, repair or replace the
required by the various checklists located in fork.
Appendix A The following discussion provides
detailed procedures necessary to provide a Difference in Height Between Fork Tips –
complete fork inspection. Check the difference in height between each fork
blade (measured at the tip) with the fork mounted
on the fork carrier. If the difference in tip heights
! Warning exceeds 3% of the length of the blade, repair or
If you find any defect in the forks or mounting replace the fork.
components, take the forklift out of service
until the fork is repaired or replaced. Failure Positioning Lock – Check the positioning lock
to follow this guideline can cause the load to on each fork to make sure it functions properly. If
fall resulting in serious injury or death. any problems are noted, repair or replace the
fork.
Rated Capacity and Load Center – The rated Wear – Two different areas of the fork and fork
capacity of each fork must be at least half of the attachment should be checked for wear.
rated capacity stated on the identification plate.
The load center of each fork must match the load Fork Blade and Shank – Check each fork
center stated on the identification plate. If the blade and shank for wear, pay special
values do not match, replace the fork with one attention to the area surrounding the heel of
that has the correct characteristics. the fork. If the thickness is reduced to 90% of
the original thickness, repair or replace the
Cracks – Visually examine the forks for cracks fork.
and, if considered necessary, perform a non-
destructive crack detection test. Pay special Fork Hooks – Check the support face of the
attention to: top hook and the retaining faces of both
hooks for wear, crushing, and other local
• Fork heel deformations. If any of these deficiencies
cause excessive clearance between the fork
• Welds that attach mounting components to and the fork carrier, repair or replace the fork.
the fork blank
Fork Marking – If the fork marking is not clearly
• Top clip retaining pin legible, it should be remarked by the fork
manufacturer, or their representative, in
Straightness of Blade and Shank – Check the accordance with paragraph 7.25.2 (ANSI B56.1-
straightness of the upper face of each blade and 1993).
the front face of each shank. If the deviation from
straightness exceeds 0.5% of the length of the
blade and/or the height of the shank,
respectively, repair or replace the fork set.

4-8
Repairing and Load Testing
! Warning
Forks Make sure the batteries in your Bendi forklift
weigh no more than the Maximum Service
The following information is provided for Weight of Battery and no less than the Mini-
authorized service facilities ONLY. mum Service Weight of Battery stated on the
identification plate. Failure to follow these
Repairing Forks guidelines can lead to truck instability causing
If you suspect that a fork needs to be repaired, serious injury or death.
return it to the manufacturer or other expert of
equal competence, for repair. Never try to repair
surface cracks or wear by welding the fork. If you ! Caution
need to reset a fork, make sure it is heat treated • To avoid injury to personnel or damage to
before it is returned to service. the equipment, consult Landoll
Corporation’s procedures for replacing
Load Testing Forks contacts for any battery connection.
A fork that has undergone repairs, other than • Change and charge batteries in accor-
repair or replacement of the positioning lock and/ dance with ANSI/NFPA 505.
or marking, must be load tested before it is
returned to service. The testing facility must test • When you plug in the charger, make sure
the forks according to paragraph 7.25.3 (ANSI you connect it to the cable that goes to
B56.1-1993) except that the test load must be the batteries NOT to the truck.
2.5 times the rated capacity marked on the fork.
Battery Maintenance ! Caution

Make sure you don’t pinch any body parts
The following information is provided for when you latch the battery cover.
Maintain the battery, and associated compo- Battery Charging

nents, as required by the various checklists and
the Routine Maintenance Schedule for Bendi
Forklifts located in Appendix A. Detailed battery
maintenance procedures are provided in the
Charging Procedure
following paragraphs.
1. Park the truck in the charging bay and re-
! Warning move the key.
Batteries produce explosive gases during
operation and charging. Keep your Bendi
forklift in a designated area while you are
charging or changing the batteries. Keep all
sparks, arcs, and lighted tobacco away from
the batteries. Failure to do this can cause

4-9
2. Raise the seat base from the right side of the 3. Check the electrolyte levels and top off with
Bendi: distilled water as necessary. Add sufficient
(a) Open the right side door and pull amount of distilled water to keep the acid
out at the rubber grommet (item 1) [4]. level visible. Many types of cells have an
(b) Release the arm rest lever (item 2) [4] indicator rib or similar projection above the
and raise the arm rest clear of the separator guard. Do not fill above this
base (item 3) [5]. marker. Refer to manufacturer’s instructions.
(c) Raise the seat base (item 4) [5] and
lock the restraint pin (item 5) [5] into Note: Do not overfill - only top off after full
the latch (item 6) [5]. charge.
2 4. Make sure top of batteries are clean and dry.
! WARNING
5. Pull up on the “Y” handle (item 1) [6], and
disconnect the truck cable (item 2) [6] from
battery cable (item 3) [6].
6. Check the charger cable and plug for frayed

1 insulation and broken connectors.
! Caution
Connecting the charger cable to the truck
B30 cable (item 2) [6], can cause damage to the
forklift.
7. Connect the charger cable to the battery

4 BENDI 317 cable (item 3) [6].
8. Follow charger manufacturer’s instructions to

charge batteries.
3
6 9. Disconnect the charger cable and reconnect
the battery cable (item 3) [6], to the truck
cable (item 2) [6].
4 10. Lower the seat base from the right side of the
Bendi:
(a) Be sure the arm rest is raised and
clear of the seat base and the right
side door is open.
(b) While supporting the seat base,
release the restraint latch (item 6) [5]
5 and lower the seat base. CAUTION:
Grip the seat base from the side only
5 BENDI 318 to avoid front pinch points (Note
warning decals).

4-10
(c) Lower and latch the arm rest. • Only add distilled water to the battery cells.
(d) Close and secure the battery compart Overfilling battery cells is dangerous and any
ment door. spillage must be wiped up immediately.
1 • Use only a clean glass or other non-metallic

3 container for storing distilled water used to
top off the battery fluid.
• Keep the battery container clean and dry. Any

corrosion to metal components, caused by
battery acid, must be neutralized with a
solution of sodium bicarbonate or diluted
2 ammonia. Smearing the terminals with
petroleum jelly and applying acid proof paint
to the battery container can prevent further
corrosion.
! Warning
6 BENDI 321
Batteries produce explosive gases during
Battery Care operation and charging. Keep your Bendi
forklift in a designated area while you are
The following information is provided for charging or changing the batteries and make
authorized service facilities ONLY. sure you latch the battery cover in the Up
position. Keep all sparks, arcs, and lighted
The information below is only intended as a tobacco away from the batteries. Failure to
guide for battery care. For further information do this can cause serious injury or death.
on the safe operation of batteries, refer to the
applicable battery manufacturer’s guide.
• Keep all sparks, arcs, and lighted tobacco
away from the batteries.
! Warning
• Make sure the filler plugs are tight and the
Batteries contain acid which burns eyes and vents are clear.
skin on contact. Wear goggles, protective
clothing, and rubber gloves to keep acid off • If you take a truck out of service for any
body. length of time, disconnect and remove the
battery.
In case of acid contact, wash immediately
with water. In case of eye contact, get prompt
• Disconnect the battery when you transport
medical attention and wash eye with clean,
the truck.
cool water for at least 15 minutes.
If electrolyte is taken internally, drink large • Keep the battery fully charged while it is in
quantities of water or milk! DO NOT induce storage.
vomiting. Get prompt medical attention.

4-11
• Store spare batteries in a cool, dry place. Cylinders and Valves – Check these compo-
Maintain the cells by topping off with distilled nents for drift and leakage. Refer to Landoll
water and give it an equalizing charge each Corporation and other vendor service information
month. for specifications.
• Spare and replacement batteries must be the Hoses and Tubelines – Check for cracks,
same type and weight as the original unit hardening, or other signs of wear. Reroute any
unless authorized by Landoll Corporation. usable hoses that are kinked, severely bent, or
rest against hot parts. Look for leaks, especially
• Make sure that lifting chains, slings, hooks, at couplings and fittings. Replace any hoses or
tools, and other metallic objects do not come tubelines that don’t meet system flow and
into contact with the battery terminals. pressure ratings.
• Never operate a truck with the battery cover Hydraulic Fluid – Check fluid level and look for
(seat base) removed. air bubbles. Check the filter.
• Never remove the charging connector by Other Hydraulic System Components –

pulling the lead. This could result in damage Visually check other components to see if they
to the insulation inside the connector. are loosely mounted, show signs of leaks, or
other damage or wear.
• Never use or charge a battery that has a
damaged connector and/or defective insula-
tion. Repair or replace the connector.
Transmission Fluid Change
Hydraulic System authorized service facilities ONLY.
Maintenance Change the transmission fluid as required in the
Routine Maintenance Schedule for Bendi
The following information is provided for Forklifts located in Appendix A. The detailed
authorized service facilities ONLY. transmission fluid change procedure follows:
Maintain the hydraulic system, and associated 1. Disconnect the battery.
components, as required by the various check-
lists and the Routine Maintenance Schedule for 2. Place the vehicle on a level floor and block
Bendi Forklifts located in Appendix A. Guidelines opposing wheels.
for hydraulic system maintenance is provided in
the following paragraphs. 3. Raise the vehicle.
4. Use jackstands, or other suitable supporting

! Caution device, to support vehicle.
Do not allow hydraulic fluid level to drop
significantly or allow the reservoir to run dry. 5. Remove wheel.
This will induce air into the system and cause
damage to hydraulic system components. 6. Thoroughly clean the area around the fill
(item 1) [7], level (item 2) [7], and drain (item
3) [7] plugs.

4-12
7. Place a drain pan under the drain plug.
Power Steering System
8. Using a 3/8 inch Allen key, unscrew the fill, Maintenance
level and drain plugs.
1
Perform maintenance on the power steering
system as required by the 200 and 600 hour
checklists and Routine Maintenance Schedule
for Bendi Forklifts located in Appendix A. Guide-
lines are provided in the following paragraphs.
• Fluid for the hydraulic power steering system

comes from the central hydraulic reservoir.
2 • Always use a puller to remove the steering

wheel. Do not use a hammer, torch, or crow
bar.
3 • Investigate and immediately correct any play,

rattle, shimmy, misalignment or other unusual
occurrence in the steering system.
7 BENDI 354
9. Drain the fluid completely into the drain pan. • Report any malfunction or accident that may
have damaged a steering system part.
10. Clean the magnet on the drain plug and re-
install in bottom hole. Tighten to 35 ft. lbs. (47 • Do not attempt to weld any broken steering
Nm). component. Replace the component with
original equipment only. Do not cold
11. Fill the transmission with synthetic gear lube straighten, hot straighten, or bend any steer-
as indicated in the Lubrication Chart located ing part.
in Appendix B. Fluid capacity is approxi-
mately 1 pint (0.47 L). Fill through fill plug • Prevent dirt or other foreign matter from
until fluid is at the level plug. Install both entering the hydraulic system; clean filler
plugs. Tighten to 35 ft. lbs. (47 Nm). DO NOT caps before checking oil level.
OVERFILL.
• Investigate and correct any external leak in
the steering system, no matter how minor the
leak.

4-13
Filling and Air Bleeding the System outer (item 3) [8], or inner intermediate upright
assemblies (item 4) [8], is 1/16 in. (1.5 mm).
Fill and air bleed the power steering system per
the schedule shown on the Routine Maintenance 3. To check the clearance, insert a pry bar
Schedule for Bendi Forklifts. between the upright and roller (item 5) [8],
and measure the clearance at the “XXX”
1. Fill the reservoir until it reaches the FULL (item 1) [8].
mark on the dipstick. DO NOT OVERFILL.
2. Run the steering through three complete

cycles by turning the steering wheel all the 2
4
way in one direction, then all the way the
other direction.
5
3. Check and refill the reservoir after each
cycle.
3
4. Add fluid until it reaches the FULL mark on

the dipstick. 1
Mast Maintenance
Perform maintenance on the mast as required by 8 BENDI 355
the 200 and 600 hour checklists and Routine

Maintenance Schedule for Bendi Forklifts located 4. If additional shims are required, refer to the
in Appendix A. Guidelines are provided in the appropriate manufacturer’s mast service
following paragraphs. manual.
Chain Maintenance
! Warning
Regular inspection and lubrication of the chains
Never work on the mast with a load on the will increase their service life and reduce down-
forks or attachment in the raised position time. When you perform chain maintenance,
without supports or while anyone is near the make sure you follow the guidelines in “Chain
lift truck control handles per ANSI B56.1. Inspection”, “Chain Lubrication”, “Chain Adjust-
ment” and “Measuring Chain Stretch”.
Load Roller Maintenance Measuring Chain Stretch
1. Check for proper load roller shimming as Inspect the chains as required by the 200 and
required by the Routine Maintenance Sched- 600 hour checklists and Routine Maintenance
ule for Bendi Forklifts. Schedule for Bendi Forklifts. Check for the
following:
2. The maximum side-to-side clearance (item 1)
[8], between load rollers (item 2) [8], and the • Chain wear. If one strand appears to be worn
replace both strands of the pair.

4-14
• Rust and corrosion. If chain joints become To determine whether the chains are properly
tight from rust and corrosion, loosen them adjusted:
with SAE 40W oil or penetrating oil. If they
1. Remove load from forks.
cannot be loosened, or if the tight joints are
caused by bent pins, plates, or peened plate 2. Extend the mast to put the chains under
edges, replace both strands of chain. tension.
• Cracked side plates. Replace both strands of 3. Press the center of a strand of chain with
chain. your thumb, then press at the same place on
the other chain of the pair.
• Protruding or turned pins. Replace both 4. Each chain in a pair should have equal “give”.
strands of chain. If tension is not equal, adjust them as de-
scribed in the manufacturer’s mast service
• Side wear. If pins and outside plates show manual.
signs of wear, check for misalignment of
sheaves, anchors or other components. Measuring Chain Stretch
Correct the misalignment. If wear is exces-
sive, replace both strands of chain. If the chains stretch beyond the recommended
amount, they should be replaced in pairs. Chain
• Worn, broken or misaligned chain anchors. stretch can be measured with a chain wear scale
Replace or adjust as required. (item 1) [9]. The scale indicates whether the
distance between two chain links is within
Chain Lubrication tolerance. The shaded area in the illustration
(item 2) [9], compares a stretched chain (item 3)
[9], to a new chain (item 4) [9]. Measure the
! Caution chains according to the instructions printed on
The chains must be coated with a film of the chain wear scale, without a load on the
lubricant at all times. carriage.
• Lubricate the chains as required by the 200

and 600 hour checklists and Routine Mainte-
nance Schedule for Bendi Forklifts. Use
lubricant listed on the Lubrication Chart
2
located in Appendix B. 1
• Each pair of chains has been factory-lubri-
cated using heat and pressure to force the
lubricant thoroughly into the chain links. Avoid
removal or contamination of this factory
applied lubricant. Do not wash, sand blast, 4
etch, steam clean, or paint the chains.
3
Chain Adjustment
The chains must be adjusted so each strand is
under equal tension for proper load distribution
and mast operation.
9 BENDI 356

4-15
• To check the free lift chains, raise the car- • Check the hydraulic system pressure at the
riage 1 ft (30 cm) off the ground to put ten- carriage hose terminal. Refer to the truck
sion on the chains. service manual for details on measuring
hydraulic system pressure. The minimum
• To check the main lift chains, raise the mast recommended pressure is 2000 psi (140 bar).
until the inner upright starts to extend putting System pressure must not exceed 3500
tension on the chains. psi (245) bar.
• Check the hydraulic system flow volume at

Side Shift Circuit the carriage hose terminal. The recom-
Maintenance mended flow volume is 2 GPM (7.5 L/min.).
The following information is provided for Checking For Leaks

To check side shift circuit performance:
Perform maintenance on the side shift circuit as
1. Side shift completely to the left and hold the
required by the 200 and 600 hour checklists and
control handle in this position for 5 seconds.
Routine Maintenance Schedule for Bendi
Check for external leaks at the cylinder,
Forklifts located in Appendix A. Guidelines are
fittings and hoses.
provided in the following paragraphs.
2. Side shift completely to the right and hold the
! Warning control handle in this position for 5 seconds.
Check for external leaks at the cylinder,
• Before you remove any hoses or tubes, fittings and hoses.
relieve hydraulic system pressure. With
the truck off, open the truck auxiliary
control valve(s) several times in both
Troubleshooting Side Shift System
directions. 1. Disconnect the right hand cylinder hose from
the hose terminal or internal reeving fitting.
• Check for hydraulic fluid leaks using a
piece of cardboard or wood. Do not use 2. Cap the supply fitting.
your bare hands. Remember to wear
safety glasses. 3. Place the hose end in a bucket.
Hydraulic oil can be under very high
4. Start the truck.
pressure. A pinhole leak is not easily seen
and if it pierces your skin, can cause
5. Actuate the side shift right control handle for
gangrene, and possibly death, if not
five seconds.
treated immediately by a physician famil-
iar with this type of injury.
6. If there is oil flow out of the hose, the cylinder
seals are defective and require service. Refer
to the manufacturer’s side shift service manual.
7. If there is no oil flow out of the hose, the

problem is not in the hydraulic system.

4-16
SECTION 5
Troubleshooting Your
Bendi Forklift
This section of your Bendi Forklift Operator’s Manual includes a
Troubleshooting Guide to help you quickly locate problems that can
happen using your Bendi forklift. Follow all safety precautions stated in
the previous chapters when making any adjustments to your machine.

5-1
Troubleshooting Your Bendi Forklift
Symptom Possible Cause: Remedy
No operation Battery disconnected or discharged: Connect
and/ or charge the battery
Control fuses blown: Replace fuses
Power fuse blown: Replace fuses
Shut down by emergency switch: Use EV100LX
diagnostics in the Service Manual
Improper start-up sequence: Put the unit in
neutral, then turn the key on
Sluggish performance, erratic switching, slow lift Loose connection (power wiring): Tighten
connections
Motor brushes are worn: Replace the brushes
Brake is dragging: See brake adjustment in
Service Manual
Load wheels are binding: Check for clearance
Defective EV100LX: Refer to EV100LX section of
the Service Manual
Improper creep speed - improper acceleration in EV100LX system is misadjusted: Adjust

EV100LX range - bypass or inadequate power EV100LX; refer to Service Manual
Does not lift (motor runs) Excessive load: Check the load
Direction control O.K. Air lock: Bleed the hydraulic cylinder
Pump(s) are defective: Check oil pressure - repair
or replace if necessary
Low oil supply: Add oil
Plugged suction screen: Clean the screen, flush
and refill the reservoir
Does not lift (motor does not run) Battery low (lift lockout): Recharge battery
Valve switch misadjusted: Adjust the valve switch
Valve switch is defective: Replace valve switch
Valve is not operating: Check linkage
Control wiring is open (pump contactor does
not energize): Refer to Service Manual
Power wiring is open (pump contactor does
energize): Refer to Service Manual
Slow lift Battery low: Recharge battery

Excess load: Check the load
Leaks in lift cylinder: Tighten or replace cylinder
packing
Plug suction screen: Clean the screen, flush and
refill the reservoir
Worn pump/motor unit(s): Check oil pressure
(rebuild or replace)

5-2
Does not lower Control valve linkage is broken: Inspect and
repair
Mechanical binding: Inspect mast
Flow valve is defective: Replace
Lowers excessively slow Mast Flow valve is defective: Clean or replace

valve
Mast Flow valve is undersized: Replace valve
with correct size valve
Does not tilt (motor runs) Excess load: Check the load
Plugged orifice: Inspect orifices in hydraulic valve
Slow or erratic tilt Orifices are plugged: Clean orifices in valve and
tilt cylinder
Hydraulic system leaks oil Defective hose: Replace the hose

Loose fittings: Tighten
Lift or tilt cylinder leaking Seals or wiper damaged: Replace

Rod is damaged: Inspect and replace
Oil in breather line (lift cylinder) Leakage in cylinder packing (some gradual
accumulation is normal): Tighten or replace
cylinder packing
Steering is slack Worn bushings: Replace

Backlash in gears: Replace if worn
Loose keys, etc.: Inspect linkage
Steers hard Low hydraulic pressure: Inspect and adjust
Battery rollers stick (Battery rollers optional) Corroded: Remove, clean and lubricate
Not enough brake Improper adjustment: See Service Manual
Too much brake Improper adjustment: See Service Manual
Transmission (see Service Manual for repair procedures)
Knocking conditional on speed Gearing of helical gear step has been damaged
when mounting motor: Dismount electric motor.
Check drive pinion and helical gear for damage
Singing noise Motor connection is not correct: Check motor

connection
Insufficient fluid level: Check fluid level
Motor bearing is faulty: Check motor bearing

5-3
Muffled grinding noise Wheel bearings faulty
- due to insufficient fluid level
- inadmissible high pre-stress of
bearings:
Have bearings checked in a workshop
Gearing of planetary step damage
- due to insufficient fluid level
- due to excessive play of wheel
bearings:
Have wheel set of planetary step and
wheel bearings checked in a workshop
Leakage in breather valve Excessive fluid level: Check fluid level
Leakage in motor O-ring seal faulty: Dismount electric motor, check

O-ring and sealing surfaces for damages
Faulty bearing seal on electric motor: Dismount
electric motor, check O-ring and sealing surfaces
for damages
Leakage in wheel shaft Faulty seal ring on wheel shaft: Check radial
shaft seal ring and wheel shaft for damages in the
sealing area; Consult workshop
Leakage when transmission warms up Fluid level is either too high or too low: Check
fluid level
Wheel bearings with an excessive pre-stress:
Consult workshop
Hydraulic Power Steering Motor (see Service Manual for repair procedures)
Oil leakage Oil seal rings deteriorated by excess heat:

Replace oil seal rings by disassembling motor unit
Special bolt loose or its sealing area
deteriorated by corrosion: Loosen then tighten
single bolt to torque specification or replace bolt
Internal shaft seal worn or damaged: Replace
seal. Disassembly of motor unit necessary
Worn coupling shaft and internal seal: Replace
coupling shaft and seal by disassembling motor unit
Low mechanical efficiency or undue high Line blockage: Locate blockage source and repair
pressure required to operate motor unit or replace
Internal interference: Disassemble motor unit,
identify and remedy cause and repair, replacing
parts as necessary

5-4
Battery (see Service Manual for repair procedures)
Unequal or low specific gravity Electrolyte spillage during watering: Avoid over
watering, neutralize and clean
Electrolyte flooding: Water cells during end of
charge
Insufficient charge: Extend charging time
Internal short: Replace cell
Excessive water requirement Overcharging: Select a properly sized charger.

Check charging time and average battery
temperature.
Jar leakage: Replace or repair cell
Excessive cell temperatures Overcharging: Check charger size and charging

time
Battery overworked: Reduce to one cycle/day or
300/yr. Maximum
Battery being charged more than once per day:
Reduce charging to once per day
Battery temperature too high at start of charge:
Allow battery to cool down before starting charge
Shorted cell(s): Replace defective cell(s)
Poor truck performance Battery undersized: Install higher capacity battery

Undercharged battery: Extend charging time
Discharge indicator malfunction: Reset
discharge indicator for 80%
Defective charging connector: Replace or repair
cable and/or connector
Excessive loss of electrolyte: Adjust specific
gravity at state of full charge. Check for leakage.
Hydrostatic Steering System (see Service Manual for repair procedures)
Clicking noise during a turn Loose or shifting component: Check that

components are in place and torqued correctly
Steering wander Different size tires: Replace tires of incorrect size

Loose, worn, or out of adjustment parts: Check
for loose or worn steering linkage parts or wheel
bearings
High steering effort in one direction Vehicle overloaded: Do not exceed capacity of
vehicle
Low hydraulic system pressure: Check other
components of system
Excessive heat: See excessive heat checklist

5-5
High steering effort in both directions Different size tires: Replace tires of incorrect size
Vehicle overloaded: Do not exceed capacity of
vehicle
Low hydraulic fluid level: Add hydraulic fluid
Low flow or pressure from pump: Check pump
Components in steering linkage binding: Find
source of binding and correct
Restriction in fluid return line, or line too small:
Clear or replace fluid return line
Lost motion at the steering wheel Steering wheel loose on column: Tighten
steering wheel
Air in hydraulic system: Bleed hydraulic system
Mast and Side Shifter (see manufacturer’s mast or side shift service manual for repair procedures)
Cylinders do not lift-empty Plugged inlet hose: Unplug hose or replace

Insufficient oil: Check the truck hydraulic system
for correct oil level in tank, defective pump or pump
drive, leaks in the lines or disconnected control
valve linkage. Repair or replace as necessary.
Bent or jammed plunger: Repair or replace as
necessary
Cylinders do not lift-loaded Plugged piston check valve: Unplug check valve
or replace
Truck relief valve setting low: Raise truck relief
setting to specified level
Over capacity: Reduce load to specified capacity
Mechanical bind due to bent plunger or bad
rollers: Remove mechanical load by replacing/
freeing plunger and rollers
Cylinders drift External leak in pressure line: Tighten or replace

as necessary
Truck valve defective-cycle to full lift height to
verify: Repair or replace truck valve.
External leaks at retainer: Replace all cylinder
seals.
Piston check valve leaking: Replace check valve

5-6
Spongy or jerky action Sticky or defective truck relief valve: Remove
and check the truck relief valve. If contaminated oil
caused the malfunction, drain and flush the system,
change the filter and refill with fresh oil.
Bent or damaged cylinder: Disassemble, check
and repair cylinder assembly plunger
Load rollers not properly adjusted or defective:
Adjust or repair as necessary
Mast channels improperly lubricated: Lubricate
mast
Low battery charge: Charge battery
Low pump volume: Install accumulator
Low oil level: Fill oil reservoir
Insufficient hydraulic tank capacity or baffles:
Install larger tank or baffles
Air in hydraulic system: Bleed hydraulic system
Attachment will not side shift or side shifts Inadequate upper bearing lubrication or worn
slowly bearings: Lubricate or replace bearings
Kinked supply hoses: Locate kink and straighten
hose
External leaks: Locate source of leakage
Incorrect hydraulic pressure/volume from the
truck: Check and adjust pressure and volume
Lower mounting hooks installed incorrectly:
See Service Manual for correct installation
procedure
Worn or defective cylinder seals: Replace
cylinder seals

5-7

5-8
SECTION 6
Standard Bendi
Forklift Specifications
This section of your Bendi Forklift Operator’s Manual includes the standard
specifications for the following Bendi forklift trucks:
• B25/42E-180D
• B30/42E-180D
• B35/42E-180D
• B35/48E-180D
• B40/48E-180D
• B45/48E-180D

6-1
Standard Bendi Forklift Specifications
Mast Dimensions
A B C D
Max. Fork Collapsed Free Lift Max.Overall
Mast Height Height Height Height
Type in cm in cm in cm in cm
Triple 188 478 83 211 61 155 236 599
Triple 198 503 87 221 65 165 246 625
Triple 216 549 95 241 73 185 264 671
Triple 230 584 101 257 79 201 278 706
Triple* 251 638 112 284 86 218 299 759
Triple* 272 691 121 307 99 251 320 813
Quad* 240 610 83 211 58 147 288 732
Quad* 258 655 89 226 64 163 306 777
Quad* 276 701 95 241 70 178 324 823
Quad* 294 747 101 257 76 193 342 867
Quad* 312 792 107 272 82 208 360 914
Above dimensions are based on 3" clearance under the mast.
* Not available for B25/42E-180D.
Truck Dimensions
B25/42E-180D E F G H I J K L M N O P Q R S T U V W X
in 7 66 22 95 10 38 87 42 31 4 29 18° 11° 40 48 74 19 43 96 28
cm 18 168 56 241 25 97 221 107 79 10 74 102 122 188 48 109 244 71
in 7 66 22 95 10 39 87 43
42 31 4 29 18° 11° 40 48 74 19 43 96 28
cm 18 168 56 241 25 99 221 107 79 10 74 102 122 188 48 109 244 71
B35/42E-180D E F G H I J K L
L* M N O P Q R S T U V W X
in 10 66 22 98 10 39 87 50
48 31 4 29 18° 11° 40 48 74 19 43 96 28
cm 25 168 56 249 25 99 221 122 79 10 74 102 122 188 48 109 244 71
in 7 66 25 98 10 39 87 48 31 4 29 18° 11° 40 48 78 19 43 101 28
cm 18 168 64 249 25 99 221 122 79 10 74 102 122 198 48 109 257 71
in 10 66 25 101 10 39 87 48 31 4 29 18° 11° 40 48 78 19 43 101 28
cm 25 168 64 257 25 99 221 137 79 10 74 102 122 198 48 109 257 71
B45/48E-180D E F G H I J K L* M N O P Q R S T U V W X
in 10 66 25 101 10 39 87 54 31 4 29 18° 11° 40 48 78 19 43 101 28
cm 25 168 64 257 25 99 221 137 79 10 74 102 122 198 48 109 257 71
BENDI 310

6-2
T
R L L*
O
L* = Models B35/42 and B45/48 only
J
A
K
C
B
S
V
X
U
Q I P
N
E F G
H
BENDI 311

6-3
Standard Specifications
Gradeability
Empty 20%
Loaded 12%
Rated Capacity at 24 in. (61 cm) Load Center

B25/42E-180D 2,500 lb (1,136 kg)
B30/42E-180D 3,000 lb (1,364 kg)
B35/42E-180D; B35/48E-180D 3,500 lb (1,591 kg)
B40/48E-180D 4,000 lb (1,818 kg)
B45/48E-180D 4,500 lb (2,045 kg)
Mast Tilting Angle

Forward 3°
Reverse 3°
Fork Size (Standard)

ITA Class II Carriage 1.5 x 4 x 36 in (3.81 x 10 x 91 cm)
Lifting Speed
Empty 90 ft/min (27.4 m/min)
Loaded 70 ft/min (21.3 m/min)
Lowering Speed
Empty 60 ft/min (18.3 m/min)
Loaded 90 ft/min (27.4 m/min)
Traveling Speed
Empty 6.5 mph (10.5 kph)
Loaded 6.0 mph (9.7 kph)
Truck Weight With Battery

B25/42E-180D 11,810 lb (5,365 kg)
B30/42E-180D 12,340 lb (5,609 kg)
B35/48E-180D 13,150 lb (5,977 kg)
B35/42E-180D 12,440 lb (5,655 kg)
B40/48E-180D 13,320 lb (6,055 kg)
B45/48E-180D 13,880 lb (6,309 kg)
Minimum Battery Weight 2,600 lb (1,182 kg)
Poly Load Tire (Front)

B25/42E-180D; B30/42E-180D; 12 x 5 x 8 in (30 x 13 x 20 cm)
B35/48E-180D; B40/48E-180D
B35/42E-180D; B45/48E-180D 14 x 5 x 8 in (36 x 13 x 20 cm)
Solid Rubber Drive Tire (Rear)

B25/42E-180D 18 x 6 x 12-1/8 in (46 x 15 x 31 cm)
B30/42E-180D; B35/42E-180D; 18 x 7 x 12-1/8 in (46 x 18 x 31 cm)
B35/48E-180D; B40/48E-180D
B45/48E-180D 18 x 8 x 12-1/4 in (46 x 20 x 31 cm)
Battery 48 Volt Type EO

6-4
Appendix A
This section of your Bendi Forklift Operator’s Manual includes the follow-
ing checklists and maintenance schedules:
• Operator’s Daily Checklist

• Installation Checklist
• Customer Electric Truck Installation Report
• Routine Maintenance Schedule for Bendi Forklifts

A-1
A-2
A-3
A-4
A-5
A-6
Routine Maintenance Schedule for Bendi Forklifts
Operation Time* First 2 First Monthly Quarterly Semi- Annually
Weeks Month Annually
Hours* 1st 50 - 100 1st 200 200 500 1000 2000
Check that terminal X
studs and mounting
bolts on motor are
clean and tight
Clear cooling holes on X
motor of debris or
restrictions
Check traction motor X
brushes for pressure
and wear, and surface
of commutator for
roughness
Clean dust from X
traction motors
Check resistance X
between truck body
and negative/positive
terminal of battery
Check operation of X X
contactor points and
micro switches
Check resistance of X
contactor coils
Clean SCR surface X X
Clean commutator on X
traction motor
Thoroughly scrub X
battery
Thoroughly clean X
machine (do not steam
clean where EV100LX
could get wet)
Check wiring, bolts and X X
nuts
Check brake pedal free X X
play
Check hand brake X X
Check lift chain tension X X
Check lift bracket X
rollers for damage
Check lift and tilt X X
cylinder fittings
Check lift and tilt X X
cylinder operation
Check hydraulic oil X X
pump operation
Drain, flush and refill X X X
transmission
* Perform maintenance at interval or hours of operation, which ever occurs first
A-7
Routine Maintenance Schedule for Bendi Forklifts
Operation Time* First 2 First Monthly Quarterly Semi- Annually
Weeks Month Annually
Hours* 1st 50 - 100 1st 200 200 500 1000 2000
Retorque lug nuts on X X
drive wheels
Clean hydraulic X
reservoir suction
screens with solvent
Service all grease X
fittings
Check power steering X X
pump operation
Fill and air bleed power X X
steering system
Check brake fluid level X
Remove, clean and X
repack battery rollers
Check brushes for X
pressure or wear, and
surface of commutator
for roughness
(Hydraulic oil pump
and power steering
pump)
Clean dust from motors X
(Hydraulic oil pump
and power steering
pump)
Change hydraulic oil X
and filter
Inspect the mast X
mechanism
Lubricate steering knob X
Check steering X
backlash
Inspect all tires and X
wheels
Inspect and lubricate X X
the mast chains
Shim rollers X
Check chains for wear X
and stretch
Check brake pads for X
excessive wear
* Perform maintenance at interval or hours of operation, which ever occurs first
A-8
Appendix B
This section of your Bendi Forklift Operator’s Manual includes the follow-
ing lubrication and torque specification charts:
• Bendi Lubrication Points

• Bendi Lubrication Chart
• Bendi Torque Chart
• Landoll Corporation General Torque Specifications
• Landoll Corporation Hydraulic Fitting Torque Specifications

B-1
Appendix B
BENDI 312
12 4
13
11
10 9 7 8 BENDI 313
Name Lubrication Notes

1 Chain SAE 40W oil or Bowman Clean and reoil
Heavy Load Red Grease
2 Upright Rail Chassis Lube or Kendall SR-12X Lubricate inner sides of upright rails
3 Rotation Bearings Texaco Ref. C & C #880 Use standard lubrication gun
4 Steering Knob Light weight oil Lightly oil
5 Battery Rollers (opt.) Texaco Ref. C & C #880 Use standard lubrication gun
6 Reservoir Cap 30W oil Clean in solvent and reoil
7 Hydraulic Reservoir Amoco Rykon MV Drain, flush, and refill
8 Gear Case Mobilube SHC-634 Drain, flush, and refill
9 Master Cylinder Heavy duty brake fluid Check level and add if necessary
10 Articulating Axle Bearings Texaco Ref. C & C #880 Use standard lubrication gun
11 Load Wheel Axle Texaco Ref. C & C #880 Use lubrication gun and adapter for flush type fittings
12 Steering Gears Texaco Ref. C & C #880 Use standard lubrication gun
13 Tilt Cylinders Texaco Ref. C & C #880 Use standard lubrication gun

B-2
Appendix B
Component Torque
Transmission
Wheel 130 ft. lbs. (176 Nm.)
Electric motor 17 ft. lbs. (23 Nm.)
Fluid draining and filling plug 16 ft. lbs. (22 Nm.)
Hydraulic braking unit and brake cable 37 ft. lbs. (50 Nm.)
Transmission with vehicle frame 100 ft. lbs. (136 Nm.)
Hydraulic Power Steering Motor
Bolt 5/16 24 UNF 2A 22-26 ft. lbs. (30-35 Nm.)
Nut 3/4 16 UNF 2B 175-255 ft. lbs. (237-346 Nm.)
Nut 1 20 UNEF 2B 300-400 ft. lbs. (407-542 Nm.)
Nut 1-1/8 18 UNEF 2B 300-400 ft. lbs. (407-542 Nm.)
Electric Motors
Motor terminals 12 ft. lbs. (16 Nm.)
Pole pieces screws 20-25 ft. lbs. (27-34 Nm.)
Hydrostatic Steering Control Unit
Plug and o-ring assy #8 SAE fitting 44-48 ft. lbs. (60-65 Nm.)
Steering control unit assy bolt (M8 x 1.0) 18-23 ft. lbs. (24-31 Nm.)
Mounting bolts 23-25 ft. lbs. (31-34 Nm.)
Mast and Sideshifter
Chain guard capscrews 48-52 ft. lbs. (65-71 Nm.)
Main lift cyl. plunger retainer 95-125 ft. lbs. (129-169 Nm.)
Free lift cyl. plunger retainer 275-300 ft. lbs. (373-407 Nm.)
Carriage roller capscrews 70-80 ft. lbs. (95-108 Nm.)
Chain and hose sheave screws 26-30 ft. lbs. (35-41 Nm.)
Lift chain adjusting nuts 50-70 ft. lbs. (68-90 Nm.)
Backrest screws 145 ft. lbs. (197 Nm.)
Side shift mounting hooks 115-125 ft. lbs. (156-170 Nm.)

B-3
Appendix B
Landoll Corporation
General Torque Specifications (Rev. 4/97)
This chart provides tightening torques for general purpose application when special torques are not
specified on process or drawing.
Assembly torques apply to plated nuts and capscrews assembled without supplemental lubrication (as
received condition). They do not apply if special graphite moly-disulfide or other extreme pressure
lubricants are used
When fasteners are dry (solvent cleaned), add 33% to as received condition torque.
Bolt head identification marks indicate grade and may vary from manufacturer to manufacturer.
Thick nuts must be used on grade 8 capscrews.
Use value in [ ] if using prevailing torque nuts.
Torque is specified in foot pounds
UNC SAE Grade SAE Grade SAE Grade UNC SAE Grade SAE Grade SAE Grade
Size 2 5 8 Size 2 5 8
1/4-20 4 [5] 6 [7] 9 [11] 1/4-28 5 [6] 7 [9] 10 [12]
5/16-18 8 [10] 13 [16] 18 [22] 5/16-24 9 [11] 14 [17] 20 [25]
3/8-16 15 [19] 23 [29] 35 [43] 3/8-24 17 [21] 25 [31] 35 [44]
7/16-14 24 [30] 35 [43] 55 [62] 7/16-20 27 [34] 40 [50] 60 [75]
1/2-13 35 [43] 55 [62] 80 [100] 1/2-20 40 [50] 65 [81] 90 [112]
9/16-12 55 [62] 80 [100] 110 [137] 9/16-18 60 [75] 90 [112] 130 [162]
5/8-11 75 [94] 110 [137] 170 [212] 5/8-18 85 [106] 130 [162] 180 [225]
3/4-10 130 [162] 200 [250] 280 [350] 3/4-16 150 [188] 220 [275] 320 [400]
7/8-9 125 [156] 320 [400] 460 [575] 7/8-14 140 [175] 360 [450] 500 [625]
1-8 190 [237] 408 [506] 680 [850] 1-14 210 [263] 540 [675] 760 [950]
1-1/8-7 270 [337] 600 [750] 960 [1200] 1-1/8-12 300 [375] 660 [825] 1080 [1350]
1-1/4-7 380 [475] 840 [1050] 1426 [1782] 1-1/4-12 420 [525] 920 [1150] 1500 [1875]
1-3/8-6 490 [612] 110 [1375] 1780 [2225] 1-3/8-12 560 [700] 1260 [1575] 2010 [2512]
1-1/2-6 650 [812] 1460 [1825] 2360 [2950] 1-1/2-12 730 [912] 1640 [2050] 2660 [3325]
Metric
Coarse thread metric class 10.9 fasteners and class 10.0 nuts and through hardened flat washers,
phosphate coated, rockwell “C” 38-45.
Use value in [ ] if using prevailing torque nuts.
Nominal Standard Torque Nominal Standard Torque
Thread Thread
Diameter Newton- Foot- Diameter Newton- Foot-
mm Meters Pounds mm Meters Pounds
6 10 [14] 7 [10] 20 385 [450] 290 [335]
7 16 [22] 12 [16] 24 670 [775] 500 [625]
8 23 [32] 17 [24] 27 980 [1105] 730 [825]
10 46 [60] 34 [47] 30 1330 [1470] 990 [1090]
12 80 [101] 60 [75] 33 1790 [1950] 1340 [1450]
14 125 [155] 90 [115] 36 2325 [2515] 1730 [1870]
16 200 [240] 150 [180] 39 3010 [3210] 2240 [2380]
18 275 [330] 205 [245]

B-4
Appendix B
Landoll Corporation
Hydraulic Fitting Torque Specifications
37° JIC, ORS, & ORB (Rev. 10/97)
This chart provides tightening torques for hydraulic fitting applications when special torques are not
Assembly torques apply to plated carbon steel and stainless steel fittings assembled without supple-
mental lubrication (as received condition). They do not apply if special graphite moly-disulfide or other
extreme pressure lubricants are used.
Brass fittings and adapters - 65% of the torque value for steel, stainless steel, aluminum and monel -
threads are to be lubricated.
Parker Brand Fittings
Dash 37 Degree O-Ring O-Ring Boss
Size JIC (ORS) (ORB)
-4 11-13 15-17 13-15
-5 14-16 – 21-23
-6 20-22 34-36 25-29
-8 43-47 58-62 40-44
-10 55-65 100-110 57.5-62.5
-12 80-90 134-146 75-85
-16 115-125 202-218 109-121
-20 160-180 248-272 213-237
-24 185-215 303-327 238-262
-32 250-290 – 310-340
Landoll Corporation
Hydraulic Fitting Torque Specifications
37° JIC, ORS, & ORB (Rev. 10/97)
This chart provides tightening torques for hydraulic fitting applications when special torques are not
Assembly torques apply to plated carbon steel and stainless steel fittings assembled without supple-
mental lubrication (as received condition). They do not apply if special graphite moly-disulfide or other
extreme pressure lubricants are used.
Brass fittings and adapters - 65% of the torque value for steel.
Aeroquip Brand Fittings
Dash 37 Degree O-Ring O-Ring Boss
Size JIC (ORS) (ORB)
-4 11-12 10-12 14-16
-5 15-16 – 18-20
-6 18-20 18-20 24-26
-8 38-42 32-35 50-60
-10 57-62 46-50 72-80
-12 79-87 65-70 125-135
-14 – – 160-180
-16 108-113 92-100 200-220
-20 127-133 125-140 210-280
-24 158-167 150-165 270-360
-32 245-258 – –

B-5
Appendix B

B-6

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ELECTRIC

Bendi Op Manual Cover.p65 1 10/08/1999, 10:12 AM

SERIES III MODELS 110825

Bendi Op Manual Cover.p65 2 10/08/1999, 10:12 AM

Customer Name: Date:

Address (Ship To):

City: State: Zip/Postal Code:

Daytime Telephone Number: ( ) -

Type of Remittance: Bill Parts Account MasterCard

Bendi Refill Kit — Student(s) 107218RF $ 95.00

Bendi Operator’s Manual Series II 107219 $ 15.00

Bendi Operator’s Manual Series III 110825 $ 15.00

PivotMast Safety and Operator Training Course 107220 $595.00

PivotMast Refill Kit — Student(s) 107220RF $ 95.00

PivotMast Operator’s Manual 107221 $ 15.00

No C.O.D. All orders must be prepaid

Safety ........................................................................................ S-1

Introduction .............................................................................. 1-1

Before You Begin ..................................................................... 2-1

Operating Your Bendi Forklift ................................................. 3-1

Bendi Series III Forklift Operator’s Manual

Inspection and Maintenance ................................................... 4-1

Troubleshooting Your Bendi Forklift ...................................... 5-1

Standard Bendi Forklift Specifications .................................. 6-1

Appendix A................................................................................ A-1

Appendix B ............................................................................... B-1

Bendi Lubrication Points .................................................... B-2

Bendi Series III Forklift Operator’s Manual

• Safety Alert Symbol

Bendi Series III Forklift Operator’s Manual

Note: Make sure you read and understand

Make sure you check each machine sign before

Bendi Series III Forklift Operator’s Manual

Bendi Series III Forklift Operator’s Manual

Bendi Series III Forklift Operator’s Manual

Safe and efficient operation also depends on correct maintenance of the

Bendi Series III Forklift Operator’s Manual

Terminology Used in 1 BENDI 319

In the text, illustration references appear in bold

The accelerator pedal (item 1) [1], is located on

Bendi Series III Forklift Operator’s Manual

Forks (item 1) [2]

Bendi Series III Forklift Operator’s Manual

M I N . S E R V I C E W E I G H T O F B AT. : 2600 LBS.

M A X . S E R V I C E W E I G H T O F B AT. : 2900 LBS.

Bendi Series III Forklift Operator’s Manual

ww = 42 for 42” frame width

Bendi Series III Forklift Operator’s Manual

Bendi Series III Forklift Operator’s Manual

Operator Training – Discusses the operator training required

Operator Safety – Reviews the safety guidelines operators

Understanding Stability – In this discussion you will learn

Knowing the Rated Capacity – The meaning of rated capacity

Understanding Workplace Conditions – This discussion

Working in Hazardous Environments – You will learn about

Bendi Forklift Operator’s Manual

Bendi Forklift Operator’s Manual

3 If the center of gravity shifts (item 6) [1] so it falls

• The load exceeds the rated capacity listed on

Bendi Forklift Operator’s Manual

Bendi Forklift Operator’s Manual

9 M A X . S E R V I C E W E I G H T O F B AT. : 2900 LBS.

3 13 COMPLIES WITH ANSI B56.I

Bendi Forklift Operator’s Manual