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PRODUCT FEEDING - 60
PRESSING - BALE FORMATION - 62

TYING/WRAPPIMG/TWISTING - 68
LUBRICATION SYSTEM - 71
PLATFORM, CAB, BODYWORK, AND DECALS - 90
LB324
LB334
LB424
LB434
Square Baler
SERVICE MANUAL
Printed in U.S.A.
Part number 47534297
Copyright © 2013 CNH America LLC. All Rights Reserved.
Case IH is a registered trademark of CNH America LLC. 1st edition English
Racine Wisconsin 53404 U.S.A. March 2013
Product feeding - 60
Pickup - 220
Large LB series
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Contents
Pickup - 220
SERVICE
Pickup
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
LB324S, LB324P, LB334S, LB334P, LB424S, LB434S
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
LB324R, LB334R, LB424R, LB434R
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pickup reel
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pickup reel cam

Remove (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Install (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Remove (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Install (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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Product feeding - Pickup
Pickup - Remove
1. Remove the chain (1) from the machine.

2. Set the downforce of the pickup to the minimum.
NOTE: Refer to the Operator’s Manual.
3. Lift the pickup to its highest position using the hy-
draulics.
4. Place a pallet underneath the pickup.
5. Release the remaining pressure from the pickup hy-
draulics to drop the pickup on the pallet.
ZEIL12II1016A0B 1
6. Remove the cotter pin (3) and the pin (4).

7. Open the right-hand side pickup cover.
ZEIL12II1017A0B 2
8. Remove the lubrication line (5) from the distributor

and pull it back from the pickup.
9. Release the tension from the pickup drive chain.
ZEIL12II1018A0B 3
10. Remove the connector link to open the chain.

11. Remove the pickup drive chain from the sprocket (6)
(see figure 3).
ZEIL12II0875A0B 4
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12. Remove the cover at the right-hand back side of the

pickup.
ZEIL12II0318A0B 5
13. Disconnect the connector (7). Remove the fixed part

from its support.
14. Loosen the hardware (9) and remove the sensor sup-
port (8).
ZEIL12II1019A0B 6
15. Loosen the hardware (11) and remove the sprocket

(6).
16. Remove the shims located behind the sprocket.
ZEIL12II1020A0Z 7
17. Loosen the locking collar (12) from the bearing.
ZEIL12II1021A0Z 8
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18. Loosen the hardware (14) and remove the plate (13)
together with the bearing.
19. Slide the clutch (19) (see figure 8) outwards to re-
move it from the shaft. Then move the clutch in-
wards, in an angle, to remove it from the machine.
ZEIL12II1022A0B 9
20. On both sides, support the back side of the pickup

with wooden blocks on the pallet or a hoist.
21. On the right-hand side, unfold the tab from the tab
washer. Loosen the lock nut from the bearing (16).
22. Remove the hardware (15) from the flange.
23. Remove the flanges and the bearing (16).
ZEIL12II1023A0Z 10
24. On the left-hand side of the machine, unfold the tab

from the tab washer. Loosen the lock nut from the
bearing (18).
27. Remove the pickup by pulling it to the front and then
to the side of the machine.
ZEIL12II1024A0Y 11
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Pickup - Install
Prior operation:
Remove the pickup from the machine, refer to Pickup - Remove (60.220).
1. Align the pickup to its hinge points.

2. On the left-hand side, install the flanges and the
bearing (18). Use the hardware (17).
ZEIL12II1024A0Y 1
3. On the right-hand side, install the flanges and the

4. If needed, move the entire pickup to the left or to the
right-hand side until there is no interference between
the pickup and the pre-compression chamber.
5. On both sides, instal and tighten the lock nut from
the bearing (16) and (18) to a torque between 70 -
80 N·m (619.6 - 708.1 lb in).
NOTE: Hold the inner ring while tightening the lock nut.
6. On both sides, bend the tab on the tab washer into a
groove in the lock nut to secure the nut.
ZEIL12II1023A0Z 2
NOTE: Ensure that the seal in the bearing is not damaged
when bending the locking tab over.
7. On the right-hand bottom side of the machine, install
the pin (4) and secure with the cotter pin (3).
ZEIL12II1017A0B 3
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8. Place the slip clutch on the splined shaft. First slide

it from the backside through the hole in the pickup
frame and then slide it over the splined shaft.
9. Install the plate (13) together with the bearing. Use
the bolts (14).
NOTE: Rotate the shaft by hand to check if it runs freely. If
not, loosen the bolts (14) and reposition the plate (13).
ZEIL12II1022A0B 4
10. Tighten and lock the locking collar (12).
ZEIL12II1021A0B 5
11. Install the earlier removed shims on the splined shaft.

12. Install the sprocket (6). Use the hardware (11).
NOTE: Apply LOCTITE® 243, OMNIFIT® 50M or
PERMABOND® 113 on the thread of the bolt in the hardware
(11).
ZEIL12II1020A0Z 6
13. Install the lubrication line (5) on the distributor.

14. Install the chain on the sprocket (6).
ZEIL12II1018A0B 7
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15. Install the chain connector link and lock it with the
closed side in the rotating direction.
16. Apply the correct chain tension to the chain.
NOTE: For correct chain tension, refer to the Operator’s
Manual.
ZEIL12II0875A0B 8
17. Install the sensor support (8). Use the hardware (9).
NOTE: For sensor adjustment refer to the Operator’s Man-
ual.
18. Place the connector (7) in its support and connect
the connector (7).
ZEIL12II1019A0B 9
19. Place the chain (1).

20. Close all the shields.
ZEIL12II1016A0B 10
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Pickup - Remove
1. Remove the chain (1) from the machine.

2. Set the downforce of the pickup to the minimum.
3. Lift the pickup to its highest position using the hy-
draulics.
4. Place a pallet underneath the pickup.
5. Release the remaining pressure from the pickup hy-
draulics to drop the pickup on the pallet.
ZEIL12II1016A0B 1
6. Remove the cotter pin (3) and the pin (4).

ZEIL12II1017A0B 2
8. Remove the lubrication line (5) from the distributor

and pull it back from the pickup.
9. Release the tension from the pickup drive chain.
ZEIL12II1025A0B 3

11. Remove the pickup drive chain from the sprocket (6)
(see figure 3).
ZEIL12II0875A0B 4
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12. Remove the cover at the right-hand back side of the

pickup.
ZEIL12II0318A0B 5
13. Disconnect the connector (7). Remove the fixed part

from its support.
14. Loosen the hardware (9) and remove the sensor sup-
port (8).
ZEIL12II1026A0B 6

(10).
ZEIL12II1027A0B 7
16. Remove the shims (12) from the shaft.
ZEIL12II0877A0Z 8
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17. Remove the hardware (14) from the plate (13).

18. Remove the plate (13) together with the clutch as-
sembly from the shaft.
ZEIL12II1029A0B 9
19. On both sides, support the back side of the pickup

with wooden blocks on the pallet or a hoist.
20. On the right-hand side of the machine, unfold the tab
from the tab washer. Loosen the lock nut from the
bearing (16).
ZEIL12II1023A0Z 10
23. On the left-hand side of the machine, unfold the tab

from the tab washer (19). Loosen the lock nut from
the bearing (18).
25. Remove the flanges together with the bearing (18).
26. Remove the pickup by pulling it to the front and then
to the side of the machine.
ZEIL12BB0306A0B 11
NOTE: Remove the shims (20) and keep for further use.
ZEIL12BB0307A0B 12
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Pickup - Install
Prior operation:
Remove the pickup from the machine, refer to Pickup - Remove (60.220).
NOTE: If removed, install the same amount of shims (20)

on the left-hand side pickup hinge shaft.
ZEIL12BB0307A0B 1
1. Align the pickup to its hinge points.

2. On the left-hand side, install the flanges and the
3. If needed, move the entire pickup to the right-hand
side to remove any play between the shims and the
bearing (see figure 1).
ZEIL12BB0306A0B 2
4. On the right-hand side, install the flanges and the

5. On both sides tighten the lock nut from the bearings
(16) and (18) to a torque between 70 - 80 N·m (619.6
- 708.1 lb in).
NOTE: Hold the inner ring to prevent rotation while tight-
ening the lock nut.
6. On both sides, bend a tab from the tab washer into a
groove in the lock nut to secure the nut.
NOTE: Ensure that the seal in the bearing is not damaged
when bending the locking tab over.
ZEIL12II1023A0Z 3
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7. On the right-hand bottom side of the machine, install

the pin (4) and secure with the cotter pin (3).
ZEIL12II1017A0B 4
8. Slide the clutch on the splined shaft to install the

clutch assembly and the plate (13) in one movement.
9. Install the hardware (14).
NOTE: Rotate the shaft by hand to check if it runs freely. If
not, loosen the hardware (14) and reposition the plate (13).
ZEIL12II1029A0B 5
10. Mount the shims (12).
ZEIL12II0877A0Z 6
11. Install the sprocket (6) on the shaft. Use the hard-
ware (11).
PERMABOND® 113 on the thread of the bolt in the hardware
(11).
ZEIL12II1027A0Z 7
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12. Install the lubrication line (5) on the distributor.

13. Install the chain on the sprocket (6).
ZEIL12II1025A0B 8
15. Apply the correct chain tension to the chain.
NOTE: For correct chain tension, refer to the Operator’s
Manual.
ZEIL12II0875A0B 9
16. Install the sensor support (8). Use the hardware (9).
NOTE: For sensor adjustment refer to the Operator’s Man-
ual.
17. Place the connector (7) in its support and connect
the connector (7).
ZEIL12II1026A0B 10
18. Place the chain (1).

ZEIL12II1016A0B 11
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Pickup reel - Remove

1. Open the both pickup covers.

2. On both sides, remove the gauge wheel support (1).
ZEIL12II1002A0B 1
3. On both sides, remove the bolts (3), the washers (4)

and the nuts (5).
4. Loosen the bolts (6), slide the shields (2) backwards
and remove them.
ZEIL12II1003A0B 2
5. To remove the guard (7), first remove the bolt (8), the
washer (9) and the nut (10).
ZEIL12II1004A0B 3
6. Remove the bolts (11).

NOTE: If needed, raise the windguard for better access to
the bolts.
ZEIL12II1005A0B 4
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7. Remove the bolts (12) on the bottom side of the

pickup.
8. Remove the guard (7) (see figure 3).
ZEIL12II1006A0B 5
9. On the right-hand side, loosen the nut (14) to release

the tension on the chain (13).
ZEIL12II1009A0B 6
10. Remove the connector link to open the chain (13).

11. Remove the chain (13) from the sprocket.
ZEIL12II0875A0B 7
12. On the left-hand side of the pickup, loosen the nut

(15) to release the tension on the chain.
ZEIL12II1010A0B 8
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ZEIL12II0875A0B 9
14. Remove the chain from the sprocket (16).

(16).
16. To remove the guard (18), first remove the hardware
(19).
ZEIL12II1011A0B 10
ZEIL12II1012A0Z 11

pickup.
19. Remove the guard (18).
20. Remove all the bolts (23) on the bottom and top side
of the pickup reel tine guards. Remove all the pickup
tine guards (22).
ZEIL12II1013A0B 12
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21. Remove the key (24) and the shims (25).

22. Attach a suitable hoist to support the pickup reel.
23. Loosen the locking collar (26).
24. Remove the hardware (27).
25. Remove the bearing (29).
ZEIL12II1014A0Z 13
26. On the right-hand side, remove the hardware (28)

from the pickup reel cam.
27. Slide the pickup reel to the right-hand side of the
machine and remove it.
ZEIL12II1015A0B 14
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Pickup reel - Install

1. Lift the pickup reel and slide it through the opening in

the left-hand side of the pickup frame.
2. On the right-hand side, install the hardware (28).
ZEIL12II1015A0B 1
3. On the left-hand side, install the bearing (29) and the

flanges. Use the hardware (27).
ZEIL12II1014A0Z 2
4. If the sprocket or the bearing on the right-hand side

of the pickup reel were removed, realignment of the
chain sprockets and the pickup reel is needed.
Use the correct amount of shims to achieve the cor-
rect dimensions:
• X = 83.5 - 85.5 mm (3.287 - 3.366 in)
• Y = 128.5 - 130.5 mm (5.059 - 5.138 in)
NOTE: Measure the distance (Y) from the middle of the first
tine to the edge of the flange.
5. Tighten the locking collar (26) and install the shims
(25) and the key (24) (see figure 2). ZEIL12BB0284A0B 3
6. Install all the pickup tine guards (22). Use the bolts
(23) on the bottom and top side of the pickup tine
guards.
7. Install the guard (18). Use the bolts (21).
ZEIL12II1013A0B 4
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8. Install the bolts (20) on the top side of the pickup reel.
ZEIL12II1012A0Z 5
ZEIL12II1011A0B 6
10. Install the sprocket (16) (see figure 6). Use the fol-
lowing dimension for the right shim amount:
• Z = 41 - 43 mm (1.614 - 1.693 in)
NOTE: If necessary, remove the key (24) (see figure 2) to
install the correct amount of shims.
11. Install the hardware (17) (see figure 6).
PERMABOND® 113 on the thread of the bolt.
12. Install the chain on the sprocket.
ZEIL12BB0285A0B 7
ZEIL12II0875A0B 8
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14. Apply the correct tension on the chain and tighten the
nut (15).
ZEIL12II1010A0B 9
15. On the right-hand side, install the chain (13) on the

sprocket.
16. Install the chain connector link (see figure 8) and lock
it with the closed side in the rotating direction.
nut (14).
ZEIL12II1009A0B 10
18. Install the guard (7). Use the bolt (8), the washer (9)
and the nut (10).
ZEIL12II1004A0B 11
19. Install the bolts (12) on the bottom side of the guard
(7).
ZEIL12II1006A0B 12
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20. On the top side of the pickup reel, install the bolts
(11).
ZEIL12II1005A0B 13
21. On both sides, slide the cover (2) under the bolts (6)
and tighten these bolts.
22. On both sides, install the bolt (3), the washers (4) and
the nut (5).
ZEIL12II1003A0B 14
23. Install the gauge wheel supports (1) on both sides.

24. Close the pickup shields.
ZEIL12II1002A0B 15
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Pickup reel - Remove

1. Open the both pickup covers.

2. On both sides, remove the gauge wheel supports (1).
ZEIL12BB0308A0B 1
3. On both sides, remove the bolts (3), the washers (4)

and the nuts (5).
4. Loosen the bolts (6) and slide the cover (2) back-
wards and remove it.
ZEIL12BB0309A0B 2
ZEIL12BB0310A0B 3

NOTE: If needed, raise the windguard for better access to
the bolts.
ZEIL12BB0311A0B 4
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pickup.
8. Remove the guard (7) (see figure 3).
ZEIL12BB0312A0B 5
9. On the right-hand side, loosen the nut (13).

10. Loosen the nut (14) until there is no tension left on
the chain.
ZEIL12BB0313A0B 6

12. Remove the chain from the sprocket.
ZEIL12II0875A0B 7
13. On the left-hand side of the pickup, loosen the nut

(15) to release the tension on the chain.
ZEIL12II1010A0B 8
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ZEIL12II0875A0B 9
15. Remove the chain from the sprocket (16).

(16).
17. To remove the guard (18), first remove the hardware
(19).
ZEIL12II1011A0B 10
ZEIL12II1012A0Z 11

pickup.
21. Remove all the bolts (23) on the bottom and top side
of the pickup reel tine guards (22).
22. Remove all the pickup tine guards (22).
ZEIL12II1013A0B 12
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23. Remove the key (24) and the shims (25).

24. Attach a suitable hoist to support the pickup reel.
25. Loosen the locking collar (26).
ZEIL12II1014A0Z 13
28. On the right-hand side, remove the hardware (30).

29. Remove the sprocket (31).
ZEIL12BB0314A0B 14
30. Remove the shims (34).

31. Remove the hardware (32) and the bearing.
33. Slide the pickup reel to the front to remove it.
ZEIL12BB0315A0Y 15
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Pickup reel - Install

1. Lift the pickup reel and slide it through the opening in

the left-hand side of the pickup frame.
2. On the right-hand side, install the hardware (33).
3. Install the bearing and the hardware (32).
NOTE: Make sure to install the reel completely to the right-
hand side against the bearing.
ZEIL12BB0315A0Y 1
4. On the left-hand side, install the bearing (29) and the

flanges. Use the hardware (27).
ZEIL12II1014A0Z 2
5. On the right-hand side, install the shims (34) (see

figure 1).
NOTE: For the correct amount of shims, refer to step 7.
6. Install the sprocket (31). Use the hardware (30).
ZEIL12BB0314A0B 3
7. Use the correct amount of shims to achieve the cor-

rect dimension from the center of the sprocket to the
plate:
• X = 30 - 32 mm (1.18 - 1.26 in)
ZEIL12BB0316A0B 4
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8. Tighten the locking collar (26).
ZEIL12II1014A0Z 5
9. Install all the pickup tine guards (22). Use the bolts
(23) on the bottom and top side of the pickup tine
guards.
10. Install the guard (18). Use the bolts (21).
ZEIL12II1013A0B 6
11. Install the bolts (20) on the top side of the pickup reel.
ZEIL12II1012A0Z 7
ZEIL12II1011A0B 8
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13. Install the shims (25) and the key (24) (see figure 5).
14. Install the sprocket (16) (see figure 8). Use the fol-
lowing dimension for the right shim amount:
• Z = 41 - 43 mm (1.614 - 1.693 in)
15. Install the hardware (17) (see figure 8).
ZEIL12BB0285A0B 9
ZEIL12II0875A0B 10
nut (15).
ZEIL12II1010A0B 11
19. On the right-hand side, install the chain on the

sprocket.
20. Install the chain connector link (see figure 10) and
lock it with the closed side in the rotating direction.
21. Tighten the nut (14) to apply the correct tension on
the chain.
22. Tighten the nut (13).
ZEIL12BB0313A0B 12
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and the nut (10).
ZEIL12BB0310A0B 13
24. Install the bolts (12) on bottom side of the guard.
ZEIL12BB0312A0B 14
25. On the top side of the pickup reel, install the bolts
(11).
ZEIL12BB0311A0B 15
26. On both sides, slide the cover (2) under the bolts (6)
and tighten these bolts.
27. On both sides, install the bolt (3), the washers (4) and
the nut (5).
ZEIL12BB0309A0B 16
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28. Install the gauge wheel supports (1) on both sides.

29. Close the pickup shields.
ZEIL12BB0308A0B 17
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Pickup reel cam - Remove (roller)


2. Remove the gauge wheel support (1).
ZEIL12II1002A0B 1
3. Remove the shield (2). Remove the bolt (3), the

washers (4) and the nut (5).
4. Loosen the bolts (6).
ZEIL12II1003A0B 2
5. To remove the cover (7), first remove the bolt (8), the
ZEIL12II1004A0B 3
ZEIL12II1005A0B 4
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pickup.
8. Remove the guard.
ZEIL12II1006A0B 5
9. Remove the nut (13) from the roller that needs re-
placement.
ZEIL12II1007A0B 6
10. Turn the reel and align the roller to the hole in the reel
cam.
11. Slide the roller (14) out through the hole in the reel
cam.
ZEIL12II1008A0B 7
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Pickup reel cam - Install (roller)

1. Slide the roller (14) through the hole in the reel cam.
ZEIL12II1008A0B 1
2. Install and tighten the nut (13) with a torque of 80

N·m (708.1 lb in).
NOTE: Apply LOCTITE® 242, PERMABOND® 113 or
OMNIFIT®50M on the thread of the hex socket head
screws.
ZEIL12II1007A0B 2
3. Install the cover (7). Use the bolt (8), the washer (9)
and the nut (10).
ZEIL12II1004A0B 3
4. Install the bolts (11).
ZEIL12II1005A0B 4
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5. Install the bolts (12) on the bottom side of the pickup.
ZEIL12II1006A0B 5
6. Slide the cover (2) under the bolts (6) and tighten
these bolts.
7. Install the bolt (3), the washers (4) and the nut (5).
ZEIL12II1003A0B 6
8. Install the gauge wheel support (1).

9. Close the right-hand pickup shield.
ZEIL12II1002A0B 7
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Pickup reel cam - Remove (roller)


2. Remove the gauge wheel support (1).
ZEIL12BB0308A0B 1
3. Remove the bolt (3), the washers (4) and the nut (5).
4. Loosen the bolts (6).
5. Remove the shield (2).
ZEIL12BB0309A0B 2
ZEIL12BB0310A0B 3
ZEIL12BB0311A0B 4
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pickup.
ZEIL12BB0312A0B 5
10. On the right-hand side, loosen the nut (13).

11. Loosen the nut (14) until there is no tension left in the
chain.
ZEIL12BB0313A0B 6
ZEIL12II0875A0B 7

and the sprocket (16).
ZEIL12BB0314A0Z 8
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14. Turn the reel and align the roller to the hole in the reel
cam.
15. Remove the nut (17) from the roller that needs re-
placement.
ZEIL12BB0318A0Z 9
16. Slide the roller (18) out through the hole in the reel
cam.
ZEIL12BB0319A0Z 10
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Pickup reel cam - Install (roller)

1. Slide the roller (18) through the hole in the reel cam
and onto the tine bar.
ZEIL12BB0319A0Z 1
2. Install and tighten the nut (17) with a torque of 80

N·m (59 lb ft).
NOTE: Apply LOCTITE® 242, PERMABOND® 113 or
OMNIFIT®
50M on the thread of the bolts.
3. Repeat step 1 and 2 for every removed roller.
ZEIL12BB0318A0Z 2
4. Install the sprocket (16) and the hardware (15).

ZEIL12BB0314A0Z 3

ZEIL12II0875A0B 4
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7. Tighten the nut (14) and apply the correct chain ten-
sion.
8. Tighten the nut (13).
ZEIL12BB0313A0B 5
and the nut (10).
ZEIL12BB0310A0B 6
10. Install the bolts (11).
ZEIL12BB0311A0B 7
11. Install the bolts (12) on the bottom side of the pickup.
ZEIL12BB0312A0B 8
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12. Slide the cover (2) under the bolts (6) and tighten
these bolts.
13. Install the bolt (3), the washers (4) and the nut (5).
ZEIL12BB0309A0B 9
14. Install the gauge wheel support (1).

15. Close the right-hand side pickup shield.
ZEIL12BB0308A0B 10
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Index
Pickup - 220
Pickup - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pickup - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pickup - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pickup - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pickup reel - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pickup reel - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pickup reel - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pickup reel - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Pickup reel cam - Install (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Pickup reel cam - Install (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Pickup reel cam - Remove (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Pickup reel cam - Remove (roller) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
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Rotor - 260
Large LB series
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Contents
Rotor - 260
FUNCTIONAL DATA
Rotor
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Rotor
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drive chain
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Rotor scraper
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
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Product feeding - Rotor
Rotor - Exploded view

ZEIL13BB00001GA 1
1 Rotor 10 Retaining ring

2 Retaining ring 11 Shim
3 Bearing housing 12 Sprocket
4 Hex socket head screw 13 Seal
5 Sleeve 14 Retaining ring
6 Ring 15 Bearing
7 Hardware 16 Bolt
8 Flange 17 Bearing housing
9 Bearing 18 Seal
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Rotor - Remove
Prior operation:
Remove the pickup, refer to Pickup - Remove (60.220).
NOTE: For rotor details, refer to “ Rotor - Exploded view (60.260)”.

On the right-hand side:
1. Remove the hardware (20) and (21).
3. Remove the wiring harness (22) and the grease lines
(23).
ZEIL13BB00033AA 1
4. Remove the tension from the rotor drive chain.

ZEIL10BBA136A0Z 2
5. Remove the grease line (25).

9. Remove the rotor drive chain (29).
ZEIL13BB00034AA 3
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11. Remove the ring (6).
12. Remove the flange (8).
14. Remove the second flange.
15. Remove the support (30).
ZEIL13BB00035AZ 4
16. Remove the retaining ring (10) from the rotor (1)
shaft.
18. Remove the sprocket (12).
ZEIL13BB00032AA 5
19. Open the knife drawer.

ZEIL10BBA062A0D 6
20. Use a suitable lifting device to support the rotor (1).
ZEIL13BB00037AA 7
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On the left-hand side:

21. Remove the retaining ring (2) from the rotor (1) shaft.
22. Remove the hex socket head screws (4) and the lock
washers.
ZEIL13BB00028AA 8
23. Turn the bearing housing (3) slightly so that the holes
of the bearing housing (3) do not match with the fixing
holes in the pre-compression chamber frame.
24. Install the bolts (A) ( M14).
25. Tighten the bolts (A) alternating to push off the as-
sembly bearing housing (3).
26. Remove the assembly bearing housing (3).
ZEIL13BB00029AA 9

28. Remove the bolts (16) and the lock washers.
ZEIL13BB00036AA 10
29. Turn the bearing housing (17) slightly so that the

holes of the bearing housing (17) do not match with
the fixing holes in the pre-compression chamber
frame.
30. Install the bolts (B) ( M14).
31. Tighten the bolts (B) alternating to push off the as-
sembly bearing housing (17).
32. Remove the assembly bearing housing (17).
ZEIL13BB00038AA 11
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ZEIL13BB00031AZ 12

ZEIL13BB00030AZ 13
37. Move the rotor (1) forwards.

Remove the rotor (1) from the machine, with on both
sides the rotor covers.
ZEIL13BB00039AA 14
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Rotor - Install
NOTE: For rotor details, refer to “ Rotor - Exploded view (60.260)”.

1. On both sides of the rotor (1), place the rotor covers
on the shafts.
Move the rotor (1) with the shafts, on both sides in
the slots of the pre-compression chamber frame.
Use a suitable lifting device to support the rotor (1).
ZEIL13BB00040AA 1

2. Install the support (34).
Use the hardware (32) and (33).
ZEIL13BB00030AZ 2

ZEIL13BB00031AZ 3
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4. Install the assembly bearing housing (17).

Use the bolts (16) and the lock washers.
5. Install the grease line (31).
ZEIL13BB00036AA 4

6. Install the assembly bearing housing (3).
Use the hex socket head screws (4) and the lock
washers.
7. Install the retaining ring (2).
ZEIL13BB00028AA 5

8. Install the sprocket (12).
9. Install the shims (11).
ZEIL13BB00032AA 6

12. Install the flanges (8) and the bearing (9).
13. Secure with the hardware (7).
14. Install the ring (6).
ZEIL13BB00035AZ 7
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15. Install the rotor drive chain (29).

17. Install the guard (27).
Use the hardware (26).
ZEIL13BB00034AA 8
19. Adjust the chain tension.

ZEIL10BBA136A0Z 9
20. Install the guard (19).

21. Install the wiring harness (22) and the grease lines
(23).
ZEIL13BB00033AA 10
22. Close the knife drawer.

ZEIL10BBA062A0D 11
Next operation:
Install the pickup, refer to Pickup - Install (60.220).
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Drive chain - Remove

Prior operation:
Remove the pickup, refer to Pickup - Remove (60.220).

2. Remove the chain guard (19).
3. Remove the wiring harness (22) and the grease lines
(23).
ZEIL13BB00033AA 1
4. Release the tension from the rotor drive chain.

ZEIL10BBA136A0Z 2

7. Remove the chain guard (27).
ZEIL13BB00034AA 3
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9. Remove the rotor drive chain (29).

10. Remove the grease fitting (4).
ZEIL13BB00064AB 4

14. Turn the support (30) to have access to the chain
tensioner (10) (refer to figure 6).
ZEIL13BB00035AA 5
15. Remove the nut (3) and the damper (2).

16. Remove the lock ring (13), the lock washer (12) and
the washer (11).
17. Remove the grease line (16) from the shaft (17), be-
tween the frame of machine and the chain tensioner
assembly (10).
ZEIL13BB00065AB 6
18. Turn the chain tensioner assembly (10) to release the

threaded rod (14) from the support (15).
19. Support the lower idler gear assembly (18) in the
chain tensioner assembly (10).
NOTE: If you pull off the chain tensioner assembly (10), the
lower idler gear assembly (18) will be free.
20. Pull off the chain tensioner assembly (10) from the
shaft.
ZEIL13BB00066AB 7
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Drive chain - Install

1. Support the lower idler gear assembly (18) in the
chain tensioner assembly (10).
2. Push the chain tensioner assembly (10) on the shaft.
3. Turn the chain tensioner assembly (10) to slide the
threaded rod (14) in the hole of the support (15).
ZEIL13BB00067AC 1
4. Install the grease line (16) on the shaft (17), between

the frame of machine and the chain tensioner assem-
bly (10).
5. Install the lock ring (13), the lock washer (12) and the
washer (11).
6. Install the nut (3) and the damper (2).
ZEIL13BB00065AB 2
7. Turn the support (30) in place.

ZEIL13BB00035AA 3

11. Install the grease fitting (4).
12. Install the rotor drive chain (29).
ZEIL13BB00064AB 4
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14. Install the chain guard (27).
ZEIL13BB00034AA 5
17. Adjust the chain tension.

ZEIL10BBA136A0Z 6
18. Install the wiring harness (22) and the grease lines
(23).
19. Install the chain guard (19).
20. Install the hardware (20) and (21).
ZEIL13BB00033AA 7
Next operation:
Install the pickup, refer to Pickup - Install (60.220).
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Rotor scraper - Remove

WARNING
Moving parts!
Some components may continue to run after disengaging the drive systems. Make sure all drive sys-
tems are fully disengaged and all movement has stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W0002A
ZEIL13BB00007FA 1
Scraper set (1)
The scraper sets (1) are hooked in on the beam (2), be-
tween the blades of the rotor (4).
NOTE: The figure 1 shows a 4-knotter machine.
1. Move the stuffer fork (5) backwards into a position to
have access to the hardware (2).
ZEIL13BB00010AA 2
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60.2 [60.260] / 15
2. Engage the flywheel brake.

ZEIL10BBA039A0Z 3
3. Remove the hardware (6) of a wide pre-compression

chamber guard (3).
ZEIL13BB00011AA 4
4. On top of the same wide pre-compression chamber

guard (3), remove the hardware (7).
5. Remove the wide pre-compression chamber guard
(3).
ZEIL13BB00012AA 5
6. Remove the hardware (8) of the scraper set (1).
ZEIL13BB00008AA 6
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7. Hook the scraper set (1) off from the beam (2).
8. Lower the scraper set (1).
9. Remove the scraper set (1).
NOTE: Use the same opening to remove the rest of the
scraper sets.
ZEIL13BB00009AA 7
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Rotor scraper - Install

WARNING
Moving parts!
Some components may continue to run after disengaging the drive systems. Make sure all drive sys-
tems are fully disengaged and all movement has stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W0002A
Prior operation:
Remove the scraper sets, refer to Rotor scraper - Remove (60.260).
ZEIL13BB00007FA 1
Scraper set (1)
The scraper sets (1) are hooked in on the beam (2), be-
tween the knives of the rotor (4).
NOTE: The figure 1 shows a 4-knotter machine.
1. Bring the scraper set (1) underneath the beam (2)
forwards.
Take care that the scrapers of the scraper set (1) fit
between the blades of the rotor.
2. Hook the scraper set (1) in on the beam (2).
ZEIL13BB00014AA 2
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60.2 [60.260] / 18
3. Secure the scraper set (1) on the beam (2).

ZEIL13BB00008AA 3
4. Install the upper side of the pre-compression cham-

ber guard (3) as shown.
ZEIL13BB00013AA 4
5. Secure the pre-compression chamber guard (3) on

the frame.
Use the hardware (7). Do not tighten yet.
ZEIL13BB00012AA 5
6. Secure the pre-compression chamber guard (3) on

the beam (2).
Tighten the hardware on the lower and upper part of
the pre-compression chamber guard (3).
ZEIL13BB00011AA 6
7. Check for interference between the parts installed

and the moving parts.
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Index
Rotor - 260
Drive chain - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Drive chain - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rotor - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Rotor - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Rotor - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rotor scraper - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rotor scraper - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Precompression - 230
Large LB series
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Contents
FUNCTIONAL DATA
Gearbox
Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Drive system
Timing check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gearbox
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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Product feeding - Precompression
Gearbox - Sectional view
BSF5150Z 1
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1. Bearing 16020 33. Hydraulic pump

2. Gear ( Z40) 34. Bolt M6x20
3. Gearbox housing 35. Bearing 6006
4. Bolt M10x55 36. Dowel pin
5. Gearbox housing 37. Bearing 6204
6. Bearing 16022 38. Pump drive shaft ( Z11)
7. Seal 120x150x12 39. Gear ( Z20)
8. Flange 40. Bearing 6312
9. Friction bearing 70x75x40 41. Seal 60x90x8
10. Snap ring 42. Shaft
11. Bearing 30210 43. Shim 60.2x87.7
12. Shim 50.2x59.8 44. Gear ( Z21)
13. Gear ( Z34) 45. O-ring
14. Bearing 6211 46. Shaft
15. Retaining ring 47. Cap
16. Cover 48. Bolt M16x90
17. Shim 55.3x67.7 49. Spacer
18. Retaining ring 50. Shim 135.5x149.5
19. Seal 30x55x7 51. Shim 100.5x114.5
20. Ring 52. Retaining ring
21. Protective washer 53. Seal 100x130x13
22. Reduction hub 54. Grease fitting M8x1.25
23. Seal 35x62x7 55. Plug 1/2”
24. Bolt M10x80 56. Shim 0.4 mm (0.016 in)
25. Pinion ( Z11) 57. Shim 0.3 mm (0.012 in)
26. Shim 35.3x48 58. Bolt M10x40
27. Bearing 32007 59. Sight glass
28. Fitting (grease) 60. Bolt M10x140
29. Shim 35.3x48 61. Bolt M12x1
30. Retaining ring 62. Plate
31. Retaining ring 63. Shim 0.2 mm (0.008 in)
32. Cover 64. Insert notch
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bsf5166a 2
Section A-A and B-B
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Drive system - Timing check

Timing check
1. Turn the flywheel until the plunger timing marks (4)
and (5) align. If there are no marks, refer to the chap-
ter “Plunger timing” further on.
ZEIL13BB00022AA 1
2. If the plunger marks align, check if the stuffer gearbox

timing marks (18) and (19) align. If not, refer to the
chapter “Stuffer to plunger timing” further on.
BSF4742Z 2
3. If the plunger and stuffer marks align, check if the

knotter gearbox timing marks (16) and (17) align. If
not, refer to the chapter “Needles to plunger timing”
further on.
4. If all the marks align, the machine should be timed
correctly. If this is not the case, go through the fol-
lowing steps.
ZEIL13BB00027AA 3
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60.3 [60.230] / 6
Plunger timing:
1. Trip the stuffer mechanism.
2. Turn the flywheel in the operating direction until the
distance Y between the plunger knifes (3) and the tip
of the stationary knife (2) is between 230 - 255 mm
(9.06 - 10.04 in).
NOTE: Make sure that the main gearbox crank is pointing
downwards.
ZDA0708A 4
3. If the mark on the crank (4) and plate (5) align, con-
tinue with step 4, otherwise apply a mark (4) on the
crank at the height of the plate (5).
4. Apply the flywheel brake.
ZEIL13BB00022AA 5
Stuffer to plunger timing:

NOTE: Before adjusting the timing, make sure that the
stuffer cam wheels on both sides are collinear with each
other.
5. Measure the distance X between the stationary knife
(2) and the stuffer fork tips (1). This distance must
be 80 mm (3.15 in).
ZDA0708A 6
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6. If the distance is correct, continue with step 13. Oth-

erwise remove the hardware (6) from the coupling
sleeve (7).
ZEIL13BB00023AA 7
7. Slide the coupling sleeve (7) away from the main

gearbox shaft (8).
BSF5201Z 8
8. Turn on the cam wheel from the stuffer in the operat-

ing direction until the distance X = 80 mm (3.15 in)
between the stuffer fork tips (1) and the stationary
knife (2).
NOTE: The stuffer fork moves forwards during the mea-
surement.
ZDA0708A 9
9. Turn the clutch disc (9) until the cam (10) makes con-
tact with the stuffer clutch roller (11).
ZEIL13BB00024AA 10
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10. Slide the coupling sleeve (7) towards the main gear-
box. Do not rotate the main gearbox shaft (8) but turn
the stuffer cam wheel to align the shafts.
NOTE: Make sure that the distance X (see figure 6) stays
80 mm (3.15 in) during the alignment of the splined shafts.
BSF5201Z 11
11. Install and tighten the hardware (6) from the coupling
sleeve (7).
ZEIL13BB00023AA 12
12. Apply a notch (19) in the clutch disc next to the timing
mark (18) on the stuffer gearbox and color them.
BSF4742Z 13
Needles to plunger timing:

13. Align the notch (4) on the left-hand side plunger crank
and the marking plate (5).
ZEIL13BB00022AA 14
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14. At this position of the plunger, the timing mark (18) on

the stuffer gearbox and the notch (19) on the clutch
should align. If not restart the timing procedure.
BSF4742Z 15
15. Trip the knotter mechanism.

16. Turn the flywheel until distance X = 0 mm (0 in).
ZDA0781Y 16
17. Disconnect the chain (12).

18. Loosen the dust cover (13) and slide it over the tube
(14).
ZEIL13BB00025AA 17
19. Disconnect the knotter Power Take-Off (PTO) shaft

(15).
NOTE: Do not turn the flywheel when the knotter PTO is
disconnected.
ZEIL13BB00026AA 18
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20. Bring the top of the highest needle to a distance Y =

60 mm (2.36 in) to the top side of the fixed hay dogs.
ZDA0781Y 19
21. Turn the clutch disc until the cam (2) makes contact
with the knotter clutch roller (1).
ZEIL12BB0099A0Z 20
22. Install the knotter PTO shaft (15).
ZEIL13BB00026AA 21
23. Install the dust cover (13) on the tube (14) and con-
nect the chain (12) to the frame.
ZEIL13BB00025AA 22
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24. Turn the flywheel until the needle starts to move up-
wards. At this point the horizontal distance X be-
tween the middle of the needle top roller and the
plunger knives should be between 0 - 40 mm (0 -
1.6 in).
25. If distance X is larger than 40 mm (1.6 in), realign
the knotter PTO with the knotter gearbox input shaft.
NOTE: Always turn in the operating direction.
ZDA0781Y 23
26. Turn the flywheel until the marks of the main gearbox
and the stuffer gearbox align.
27. Apply a notch (17) in the knotter clutch next to the
timing mark (16) on the knotter gearbox and color
them.
ZEIL13BB00027AA 24
Needle protection
28. If any adjustment on the machine timing has been
made, check and if needed, adjust the needle pro-
tection linkage. Refer to Needles - Check (68.130)
in the Operator’s Manual.
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Gearbox - Remove
CAUTION
Heavy object!
The component is heavy. Use care not to drop the component when installing, removing, or handling.
Failure to comply could result in minor or moderate injury.
C0095A
DANGER
Heavy parts!
Support designated component(s) with adequate lifting equipment.
Failure to comply will result in death or serious injury.
D0018A
Prior operation:
- Synchronize the plunger, the knotter and the stuffer, refer to Drive system - Timing check (60.230).
- Remove the stuffer fork, refer to Stuffer - Remove (60.280).
1. Remove the hardware (12) on both sides of the

stuffer arms.
2. Remove the tube (13).
ZEIL12II0995A0B 1
3. On the left-hand side, remove the hardware (1) and

the connecting rod (2).
NOTE: Be careful because the clutch arm (3) is forced up-
wards due to the spring.
4. Disconnect the grease lines (4).
ZEIL12BB0288A0B 2
5. Remove the retaining ring (5) and the shims (6).

6. Remove the stuffer trip lever (7).
ZEIL12BB0289A0B 3
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ZEIL12BB0290A0B 4

9. Remove the clamps (10).
10. Disconnect the sensor connector (11).
ZEIL12BB0291A0B 5
11. Remove the retaining ring (14) and the washer (15)
from the stuffer arm (16).
ZEIL12BB0292A0B 6
12. Release the stuffer arm (16) from the cam wheel (17).
13. Remove the shims and the ring (18) from the cam
wheel tab (19).
ZEIL12BB0293A0B 7
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14. Remove the grease line (20) from the shuttle (21).
ZEIL12BB0294A0B 8
15. Remove the hardware (22) and the flat washer (23)
from the shuttle (21).
ZEIL12BB0295A0B 9
ZEIL12BB0296A0B 10
17. Remove the shuttle (21) and stuffer arm (16) in one
movement.
NOTE: Be careful because the parts are heavy. Use a hoist
to the hole (25) or ask someone to help.
ZEIL12BB0297A0B 11
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ZEIL12BB0298A0B 12
19. Disconnect the hydraulic lines (27) from the hydraulic

pump (28).
ZEIL12BB0299A0B 13
20. Mark the position of the cam wheel (17) and the shaft
(29) relative to each other.
21. Remove the retaining ring (30) and the shim (31)
from the shaft of the cam wheel (17).
ZEIL12BB0300A0B 14
22. Remove the cam wheel (17) with the clutch assembly
(32).
ZEIL12BB0301A0B 15
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23. Disconnect the chain (33) from the lifting plate (38).
24. Remove the bolt (35) to disconnect the PTO (Power
Take-Off) shaft (34).
ZEIL12BB0302A0B 16
25. Remove the drain plug (36) and drain the oil from the
gearbox.
26. Reinstall the drain plug (36).
ZEIL12BB0303A0B 17
27. Attach a hoist to the lifting plate (38) on the gearbox

(39).
28. Remove the hardware (40) from the gearbox.
NOTE: The plunger may require alternating in and out, by
manually turning the flywheel, to access the nuts located
behind the gearbox.
29. Note down the number of shims, if any, that are be-
tween the gearbox and the frame.
30. Slide the gearbox away from the machine until it's
free.
31. Carefully lower the gearbox to the ground level. ZEIL12BB0305A0B 18
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Gearbox - Disassemble
Prior operation:
Remove the gearbox from the machine, refer to Gearbox - Remove (60.230).
NOTE:
- For gearbox parts details, refer to Gearbox - Sectional view (60.230).
- Seals will be damaged during disassembly. Order new seals from CASE IH AGRICULTURE spare parts.
1. Remove the four bolts (34) to remove the hydraulic

pump (33).
BSF5167Z 1
2. Remove the hydraulic pump (33) and the centering

ring (20).
BSF5168Z 2
3. Remove the cover (16) from the stuffer drive shaft.

4. Remove all of the bolts (4), (24) and (60) surrounding
the gearbox.
BSF5167Y 3
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5. Turn the gearbox over and remove and discard the

stuffer shaft oil seal (53).
BSF5169Z 4
6. Remove and discard the drive shaft oil seal (41).
BSF5170Z 5
7. Remove and discard the pump drive oil seal (19).
BSF5171Z 6
8. Separate the two housing halves, by inserting four

bolts (A) into the M10 extraction holes as shown.
NOTE: There are two dowel pins (36), one on each side of
the gearbox.
BSF5172Z 7
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9. Remove the bolt cap (47).
BSF5173Z 8
10. Remove the bolt (48) from the gear assembly (44).
The gear assembly (44) can now be lifted straight up
and out.
NOTE: Make a marking indicating the position of the gears
before removal.
BSF5174Z 9
11. Gear (44) disassembly: separate the gear (44) from

the shaft (46). Remove both cups of the bearings
(11) and the spacer (49) and the shim (12).
BSF5175Z 10
12. Turn the gearbox on its side. Using a hammer and

a two by four, hammer the drive shaft (42) out of the
gearbox.
BSF5176Z 11
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NOTE: The gears and bearings will remain attached to the

shaft (42).
BSF5177Z 12
13. Stuffer drive shaft (42) disassembly: seat the shaft

assembly on the face of the hub of gear (13). Push
on the splined end of the shaft (42) to remove the
bearing (40), the shim (43) and the gears (13) and
(39).
NOTE: Inspect and replace all parts as required.
BSF5178Z 13
14. Remove the retaining ring (18) from the pump drive.
BSF5179Z 14
15. Drive out the pump drive shaft (38) as shown.
BSF5180Z 15
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16. Pump drive shaft (38) disassembly: separate the

pump drive shaft (38) from the bearings (35) and
(37).
NOTE: Inspect, repair/replace as needed.
BSF5181Z 16
17. Remove the retaining ring (52).

18. Pull the bearing (1) out and remove the gear (2).
19. Pull the flange (8) from the gearbox housing (5) and
remove the bearing (6) and the seal (7).
BSF5182Z 17
20. A tool may be made to drive out the friction bearings

(9) and to install the new parts. The tool is a round
shaft with the dimensions:
• A = 74.8 mm (2.945 in)
• B = 69.8 mm (2.748 in)
• C = 140 mm (5.5 in)
• D = 300 mm (11.8 in)
bsf5183a 18
21. Remove the retaining ring (30), the cover (32), the oil
seal (23), the retaining ring (31) and the shims (26)
and (29). Remove the pinion (25) from the inside.
BSF5184Z 19
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22. Pinion shaft (25) disassembly: remove the cone of

the bearings (27), the protective washer (21) and the
shim (26).
23. Remove both the bearing (27) cups from the housing.
BSF5185Z 20
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Gearbox - Assemble
Prior operation:
Disassemble the stuffer gearbox, refer to Gearbox - Disassemble (60.230).
NOTE: For gearbox parts details, refer to Gearbox - Sectional view (60.230).
1. Install the cups of the bearings (27) into the gearbox

housing.
2. Pinion shaft assembly: fit the shims (26) and the pro-
tective washer (21) onto the pinion shaft (25).
3. Add the bearing (27) at the pinion (25).
BSF5185Z 1
4. Pinion shaft installation: insert the pinion (25) from

inside the gearbox housing, into the gearbox hous-
ing.
5. Install the bearing (27), the shims (26), (29) and the
retaining ring (31).
NOTE: Adjust the shims (29) as required to obtain a rolling
torque between 0.4 - 0.8 N·m (0.3 - 0.6 lb ft).
6. Add the oil seal (23), the cover (32) and the retaining
ring (30).
BSF5184Z 2
7. Pump drive assembly: install the bearings (35) and

(37) onto the shaft (38).
BSF5181Z 3
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8. Install the pump drive shaft (38) in the gearbox hous-

ing.
BSF5179Y 4
10. If removed, press the friction bearings (9) inside the

hub of the flange (8). If made, use the tool for disas-
sembling (see Gearbox - Disassemble (60.230)).
11. Install the seal (7) into the housing.
12. Place the flange (8) very carefully through the seal
(7).
13. Install the bearing (6) making sure to go in contact
with the shoulder on the flange (8) hub.
14. Install the gear (2).
15. Install the bearing (1).
16. Install the shims (50) and (51).
BSF5182Y 5

NOTE: Adjust the shims (51) as required to obtain no axial
clearance.
18. Stuffer drive shaft (42) assembly: install the bearing
(14) onto the shaft (42).
19. Install the gears (13) and (39) onto the shaft (42).
20. Install the shim (43) and the bearing (40).
BSF5178Y 6
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21. Stuffer drive shaft installation: install the drive shaft

assembly (42) into the housing (5) as shown.
22. Close the gearbox, place the housing (3) onto the
housing (5). Install the bolts (24) and (60) and tighten
them to a torque between 50 - 65 N·m (37 - 48 lb ft).
23. Check the rolling torque of the shaft (42) with a
torquemeter. The recommended rolling torque value
is between 0.3 - 0.7 N·m (0.22 - 0.52 lb ft). If the
value is lower or higher than recommended, adjust
with the shims (43) (see figure 6) until the correct
value is obtained.
NOTE: Open and close the gearbox as necessary.
7
24. Once the correct value is obtained, remove the bolts BSF5186Z
(8) and (24) and separate the two housings (3) and
(5).
25. Gear (44) assembly: insert the spacer (49) and the
shim (12) inside the gear (44).
26. Insert the cups of the bearings (11) inside the gear
(44).
27. Insert the shaft (46) into the gear (44).
BSF5175Z 8
28. Gear (44) installation: align the markings made at

removal and install the assembled gear (44) into the
housing (5).
29. Install the bolt (48).
housing (5).
31. Check the rolling torque of the shaft (46) with a
torquemeter. The recommended rolling torque value
is between 0 - 0.3 N·m (0 - 0.22 lb ft). If the value is
lower or higher than recommended, adjust with the
shims (12) until the correct value is obtained.
NOTE: To add or remove shims, the gear must be removed
9
and disassembled as described previously. See gear re- BSF5174Y
moval and disassembly, refer to Gearbox - Disassemble

(60.230).
32. Install the bolt cap (47).
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33. Distribute sealing compound ( LOCTITE® 574,

OMNIFIT® FD30 or PERMABOND® 141) around the
perimeter of one half of the gearbox housing.
housing (5). Install the bolts (4), (24) and (60) and
tighten them to a torque between 50 - 65 N·m (37 -
48 lb ft).
NOTE: Ensure that the two dowel pins (36) are installed
and join the two halves.
35. Install the cover (16).
BSF5167Y 10
36. Install a new pump drive oil seal (19).
BSF5171Y 11
37. Install a new drive shaft oil seal (41).
BSF5170Y 12
38. Install a new stuffer shaft oil seal (53).
BSF5169Y 13
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39. Install the ring (20) and hydraulic pump (33).
BSF5168Z 14
40. Insert the four bolts (34) and tighten them to a torque
between 10 - 11 N·m (7.4 - 8.1 lb ft).
BSF5167Z 15
Next operation:
Install the stuffer gearbox on the machine, refer to Gearbox - Install (60.230).
47510985 07/03/2013
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Gearbox - Install
CAUTION
Heavy object!
C0095A
DANGER
Heavy parts!
D0018A
Prior operation:
- Remove the stuffer brake, refer to Stuffer shaft Brake - Remove (60.280).
- Place the main gearbox (39) and the knotter gearbox to their timing mark, refer to Drive system - Timing check
(60.230).
1. Place the stuffer clutch to its timing mark.

2. Install the gearbox on the machine. Use a hoist at-
tached to the lifting plate (38).
NOTE: Make sure the timing marks of the stuffer gearbox
and the plunger remain aligned. If needed refer to Drive
system - Timing check (60.230) for adjusting the timing
after the stuffer gearbox has been installed.
3. Install the hardware (40) to the gearbox (39).
NOTE:
- Do not tighten the bolts yet. The gearbox must be
shimmed properly.
ZEIL12BB0305A0B 1
- The plunger may require altering in and out, by manually
turning the flywheel, to access the nuts behind the gearbox.
4. Install the earlier removed shims and check if the
stuffer shaft can be turned by hand.
If not, follow the shimming procedure:
1. Tighten the bolt in the lower right hand corner
of the gearbox.
2. Check if the stuffer shaft can still be turned by
hand.
3. If not, install shims.
4. Shim the remaining five bolt locations to pre-
vent the gearbox from flexing or moving as they
are tightened.
5. Check if the stuffer shaft can still be turned by
hand.
6. If not, repeat step 4-5.
5. Fill the gearbox with oil.
47510985 07/03/2013
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6. Install the PTO (Power Take-Off) shaft (34).

NOTE: Make sure to maintain the right timing. If needed
refer to Drive system - Timing check (60.230).
7. Install the bolt (35) and tighten to a torque of 70 N·m
(619.6 lb in).
8. Install the chain (33) to the lifting plate (38).
ZEIL12BB0302A0B 2
9. Install the cam wheel (17) with the clutch assembly

(32).
NOTE: Align the wheel and the shaft according the marks
(29) applied earlier. Refer to Gearbox - Remove (60.230).
ZEIL12BB0301A0B 3
10. Install the shims (31) and the retaining ring (30) on
the shaft from the cam wheel (17).
ZEIL12BB0300A0B 4
11. Install the hydraulic lines (27) on the pump (28).
ZEIL12BB0299A0B 5
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60.3 [60.230] / 30
12. Install the earlier removed shims (26).
ZEIL12BB0298A0B 6
13. Install the shuttle (21) and stuffer arm (16) in one
movement.
NOTE: Be careful because the parts are heavy. Use a hoist
to the hole (25).
ZEIL12BB0297A0B 7
ZEIL12BB0296A0B 8
15. Install the flat washer (23) and the hardware (22).
ZEIL12BB0295A0B 9
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16. Connect the grease line (20) from the shuttle pivot
(21).
ZEIL12BB0294A0B 10
17. Install the ring and the shims (18) on the bearing tab
(19).
18. Install the stuffer arm (16) on the bearing tap of the
cam wheel (17).
ZEIL12BB0293A0B 11
19. Install the shims (15) and the retaining ring (14).
ZEIL12BB0292A0B 12
20. Connect the sensor connector (11).

21. Connect the grease lines (9).
22. Install the clamps (10).
NOTE: The red tape marks the right placement of the wiring
harness to the clamps.
ZEIL12BB0291A0B 13
47510985 07/03/2013
60.3 [60.230] / 32
ZEIL12BB0290A0B 14
24. Install the stuffer trip lever (7), the shims (6) and the
retaining ring (5).
ZEIL12BB0289A0B 15
25. Connect the grease lines (4) and the connecting rod
(2).
27. Install the stuffer brake, refer to Stuffer shaft Brake
- Install (60.280).
ZEIL12BB0288A0B 16
28. Install the tube (13), use the hardware (12) on both
sides.
ZEIL12II0995A0B 17
Next operation:
- Install the stuffer fork, refer to Stuffer - Install (60.280).
- Check the timing Drive system - Timing check (60.230).
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Index
Drive system - Timing check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gearbox - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Gearbox - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gearbox - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Gearbox - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Gearbox - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Stuffer - 280
Large LB series
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Contents
Stuffer - 280
SERVICE
Stuffer
Remove (fork) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install (fork) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Stuffer shaft
Brake - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Brake - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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Product feeding - Stuffer
Stuffer - Remove (fork)

CAUTION
Heavy object!
C0095A
DANGER
Heavy parts!
D0018A
1. Open the flywheel shield.

2. Open the twine box shields.
3. Open the safety guards.
NOTE: Refer to the “Operator’s Manual”.
4. On the left-hand side, remove the retaining ring (3)
and the washer (4).
5. Remove the spring (5) and the spring retainer (6).
ZEIL12II0992A0B 1
6. Support the stuffer fork (7) on both ends.

7. Remove the shearbolt (8).
8. On both sides, remove the hardware (9).
ZEIL12II0993A0B 2
47510985 07/03/2013
60.4 [60.280] / 3
9. On both sides, remove the bushing (10) from the in-

side. Use a hammer and punch.
10. Remove the stuffer fork (7).
NOTE: Removing the fork is a 2 men job as it is heavy.
ZEIL12II0994A0B 3
47510985 07/03/2013
60.4 [60.280] / 4
Stuffer - Install (fork)

CAUTION
Heavy object!
C0095A
DANGER
Heavy parts!
D0018A
1. Install the stuffer fork (7) and the bushings (10) on

both sides.
NOTE: Installing the fork is a 2 men job as it is heavy.
ZEIL12II0994A0B 1
2. On both sides, install the hardware (9).

NOTE: The stuffer fork (7) should hinge freely over about
70 °.
3. On the left-hand side, install the shearbolt (8).
ZEIL12II0993A0B 2
4. Install the spring retainer (6) and the spring (5).

5. Install the washer (4) and the retaining ring (3).
ZEIL12II0992A0B 3

NOTE: Refer to the “Operator’s Manual”.
47510985 07/03/2013
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Stuffer shaft Brake - Remove

CAUTION
Heavy object!
C0095A
DANGER
Heavy parts!
D0018A
Prior operation:
Remove the stuffer fork, refer to Stuffer - Remove (60.280).
1. Remove the hardware (12) on both sides.

2. Remove the tube (13).
ZEIL12II0995A0B 1
3. On the right-hand side, disconnect the grease line

(14) on the top side of the shuttle pivot.
ZEIL12II0996A0B 2

5. Remove the clamp (2).
ZEIL12II0991A0B 3
47510985 07/03/2013
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7. Pull back the stuffer arm (17) from the bearing tap
(18).
ZEIL12II0997A0B 4

9. Remove the flat washer (20) and the shims (21).
ZEIL12II0998A0B 5
10. Remove the stuffer arm (17) and the shuttle (22) as
one unit.
NOTE: Be careful, there are shims on the shuttle pivot
point, leave them on the shaft.
ZEIL12II0999A0B 6
11. Remove the hardware (24) to remove the connection

rod (23).
ZEIL12II1000A0B 7
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12. Mark the position (25) of the cam wheel on the spline
shaft and the brake, and vice versa.
14. Remove the cam wheel (28) and the brake (29) as
one unit.
ZEIL12II1001A0B 8
15. Remove the hex head socket screws (30) to remove

the cam wheel (28) from the brake (29).
ZEIL12BB0286A0B 9
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Stuffer shaft Brake - Install

CAUTION
Heavy object!
C0095A
DANGER
Heavy parts!
D0018A
1. Install the cam wheel (28) on the brake (29). Use the
hex head socket screws (30).
NOTE: Align the cam wheel and the brake according the
previously applied marks (25), refer to Stuffer shaft Brake
- Remove (60.280).
ZEIL12BB0286A0B 1
2. Install the cam wheel (28) and the brake (29) in one
movement.
NOTE: Align the cam wheel and the shaft according the
previously applied marks (25), refer to Stuffer shaft Brake
- Remove (60.280).
ZEIL12II1001A0B 2
4. Install the connection rod (23). Use the hardware

(24).
ZEIL12II1000A0B 3
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5. Install the stuffer arm (17) and the shuttle (22).
ZEIL12II0999A0B 4
6. Install the shims (21), the flat washer (20) and the
hardware (19).
ZEIL12II0998A0B 5
7. Install the stuffer arm (17) on the bearing tap (18).

ZEIL12II0997A0B 6
9. Connect the grease line (14) on the top side of the

shuttle.
ZEIL12II0996A0B 7
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10. Install the tube (13). Use the hardware (12) on both
sides.
ZEIL12II0995A0B 8
Next operation:
Instal the stuffer fork, refer to Stuffer - Install (60.280).
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Index
Stuffer - 280
Stuffer - Install (fork) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Stuffer - Remove (fork) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Stuffer shaft Brake - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Stuffer shaft Brake - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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Pressing - Bale formation - 62
Plunger and connecting rod - 100
Large LB series
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Contents
SERVICE
Plunger
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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Pressing - Bale formation - Plunger and connecting rod
Plunger - Remove
1. Open the bale chute.
2. Make sure the bale chamber is empty.
ZEIL10BBA066A0E 1
3. Engage the flywheel brake.

ZEIL10BBA039A0Z 2
4. Open the knotter fan shield (6).

5. To support the knotter fan shield (6), use a suitable
lifting device.
6. Disconnect the connector (7).
7. Remove the hardware (3) from the gas struts.
NOTE: Or use a screwdriver to unlock the gas strut from
the ball joint.
8. Disconnect the gas struts (4).
9. On both sides, remove the hardware (5) from the ZEIL12BBA481A0B 3
hinges.
10. Remove the knotter fan shield (6).
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11. Loosen the bolt (2).

12. Open the plunger access door (1).
13. Remove the hardware, to remove the plunger access
door (1).
ZEIL10DIA344A0Z 4
14. On both sides of the scraper plate (10), remove the

hardware (8).
16. Remove the scraper plate (10).
ZEIL12BBA482A0B 5
17. Remove the side scrapers.
ZEIL10BBA066A0E 6
18. From the grease divider on the plunger (13), remove

the grease line (11).
ZEIL12BB0484A0B 7
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19. Remove the grease lines (12) from the connecting

rods (17).
ZEIL12BB0485A0B 8
20. Lock the plunger (13) in place, to prevent it moves to

the rear of the machine.
Use a suitable lifting device (see figure 13).
21. Remove the straps (15) to detach the grease lines
from the U-tube (16).
22. On both sides, remove the hardware (14) from the
connecting rods (17).
23. Remove the U-tube (16).
24. Remove the connecting rods (17) from the plunger
(13).
NOTE: Turn the flywheel to move the connecting rods as ZEIL12BB0486A0B 9
far as possible to the front.
25. Put the plunger in the position to have access to the
rear rollers.
On both sides:
27. Remove the rear roller (19).
ZEIL12BB0490A0B 10
28. On the front right-hand side of the plunger, remove

the hardware (20).
29. Remove the roller (21).
ZEIL12BB0489A0B 11
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30. On the front left-hand side of the plunger, remove the

hardware (22).
31. Remove the roller (23).
ZEIL12BB0488A0B 12
32. Lift the plunger (13) out of the machine.

Use a suitable lifting device.
NOTE: In case the front shield is not removed, close it to
remove the plunjer.
ZEIL12BB0487A0B 13
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Plunger - Install
1. Lift the plunger (13) in place.
NOTE: In case the front shield is not removed, close it to
install the plunger.
ZEIL12BB0487A0B 1
2. On both sides of the plunger, install the rear roller

(19).
ZEIL12BB0490A0B 2
4. On the front right-hand side of the plunger, install the

roller (21).
ZEIL12BB0489A0B 3
6. On the front left-hand side of the plunger, install the

roller (23).
NOTE: For adjustment of the left-hand side front roller, re-
fer to the Operator’s Manual.
ZEIL12BB0488A0B 4
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8. On the plunger (13), install the connecting rods (17).

9. Install the U-tube (16).
10. Secure on both sides with the hardware (14).
• On the 4-knotter machines: tighten the bolts to
a torque of 160 N·m (118.0 lb ft).
• On the 6-knotter machines: tighten the bolts to
a torque of 343 N·m (253.0 lb ft).
11. Attach the grease lines to the U-tube (16).
Use the straps (15).
ZEIL12BB0486A0B 5
12. Install the grease lines (12) on the connecting rods

(17) and connect them to the grease fittings.
ZEIL12BB0485A0B 6
13. Install the grease line (11) on the grease divider of

the plunger (13).
ZEIL12BB0484A0B 7
14. Install the side scrapers on the plunger.

NOTE: For adjustment of the side scrapers, refer to the
Operator’s Manual.
ZEIL10BBA066A0E 8
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15. Install the scraper plate (10).

16. Secure with the hardware (8) and (9).
ZEIL12BBA482A0B 9
17. Install the plunger access door (1).
ZEIL10DIA344A0Z 10
18. Install the knotter fan shield (6).

19. On both sides, attach the hinges.
20. Install the gas struts (4).
21. Connect the connector (7).
22. Close the knotter fan shield (6).
ZEIL12BBA481A0B 11
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Index

Plunger - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Plunger - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Tying/Wrapping/Twisting - 68
Knotter frame - 160
Large LB series
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Contents
Knotter frame - 160
SERVICE
Knotter frame
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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Tying/Wrapping/Twisting - Knotter frame
Knotter frame - Remove

1. Cut and remove the twines from the knotter.
2. Remove the hardware (24) and the connecting rod
(25) from the needle yoke (26).
NOTE: If it is difficult to remove the connecting rod (25),
loosen the bolts of the twine box.
ZEIL13BB00098AB 1
3. Remove the knotter shielding (20).

NOTE: If service lights are installed, disconnect the con-
nector from inside the knotter shielding (20).
ZEIL13BB00089AB 2
4. Disconnect the connector (1) from the sensor of the

knotter gearbox (2).
ZEIL12BB0468A0B 3
5. Disconnect the grease lines (3) from the grease di-

viders (4).
ZEIL13BB00090AB 4
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6. Disconnect the grease line (5) from the bale length

metering wheel shaft (6).
ZEIL13BB00091AB 5
7. Remove the hardware (7) and the connecting rod (8)

from the declutch cam (9).
ZEIL13BB00092AB 6
8. On the left-hand side, remove the hardware (15) from

the knotter frame (12).
ZEIL13BB00095AB 7
9. Remove the hardware (11) from the knotter frame

(12) and the scraper plate (10).
ZEIL13BB00094AB 8
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10. Remove the dust cover from the Power Take-Off

(PTO) shaft (17).
11. Remove the hardware (16) from the PTO shaft (17).
12. Remove the PTO shaft (17) from the knotter gearbox
input shaft (18).
ZEIL13BB00093AB 9
13. Remove the hardware (13) and the scraper plate

(10).
(12).
ZEIL13BB00097AB 10

and the connecting rod (22) from the knotter shaft
arm (23).
(12).
ZEIL13BB00096AB 11
17. Secure the knotter frame (12) with an adequate lifting

device. Use the knotter shaft as lift point.
(12).
19. Push the knotter frame (12) towards the front (see
arrow). Use an appropriate tool.
ZEIL13BB00099AB 12
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DANGER
Heavy parts!
Support designated component(s) with ade-
quate lifting equipment.
Failure to comply will result in death or serious
injury.
D0018A
20. Remove the knotter frame (12) from the machine.
ZEIL13BB00100AB 13
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Knotter frame - Install

DANGER
Heavy parts!
injury.
D0018A
1. Secure the knotter frame (12) to an adequate lifting

device. Use the knotter shaft as lift point.
2. Guide the knotter frame (12) to the machine. ZEIL13BB00100AB 1
3. Install the knotter frame (12) onto the machine.

4. Push the knotter frame (12) to the rear (see arrow).
Use an appropriate tool.
NOTE: Make sure that all holes for the bolts are matching.
5. Install the hardware (14) onto the knotter frame (12).
6. Remove the lifting device from the knotter frame (12).
ZEIL13BB00099AZ 2
7. On the right-hand side, install the hardware (19) onto

the knotter frame (12).
8. Install the connecting rod (22) on the knotter shaft
arm (23). Use the hardware (21).
ZEIL13BB00096AB 3
9. Install the hardware (14) onto the knotter frame (12).

10. Install the scraper plate (10). Use the hardware (13).
ZEIL13BB00097AB 4
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11. Install the hardware (11) on the knotter frame (12)

and the scraper plate (10).
ZEIL13BB00094AB 5
12. On the left-hand side, install the hardware (15) on the

knotter frame (12).
ZEIL13BB00095AB 6
13. Install the connecting rod (25) to the needle yoke

(26). Use the hardware (24).
ZEIL13BB00098AB 7
14. Install the Power Take-Off (PTO) shaft (17) onto the
knotter gearbox input shaft (18).
15. Install the hardware (16) onto the PTO shaft (17).
16. Install the dust cover on the PTO shaft (17).
ZEIL13BB00093AB 8
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17. Install the connecting rod (8) on the declutch cam (9).
ZEIL13BB00092AB 9
18. Connect the grease line (5) to the bale length meter-
ing wheel shaft (6).
ZEIL13BB00091AB 10
19. Connect the grease lines (3) to the grease dividers

(4).
ZEIL13BB00090AB 11
20. Connect the connector (1) to the sensor of the knotter

gearbox (2).
ZEIL12BB0468A0B 12
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21. Install the knotter shielding (20).

NOTE: If service lights are installed, connect the connector
inside the knotter shielding (20).
ZEIL13BB00089AB 13
22. Route the twines to the knotter, refer to the Opera-

tor’s Manual of your machine.
23. Check and/or adjust the needles to knotter frame
alignment, refer to the Operator’s Manual of your ma-
chine.
24. Check and/or adjust the top plunger scrapers to knot-
ter frame alignment, refer to the Operator’s Manual
of your machine.
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Index
Knotter frame - 160

Knotter frame - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Knotter frame - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Knotter drive system - 100
Large LB series
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Contents
SERVICE
Knotter drive system

Timing adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Tying/Wrapping/Twisting - Knotter drive system
Knotter drive system - Timing adjust

For checking and/or adjustment of the needles to plunger
timing, refer to Drive system - Timing check (60.230).
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Index

Knotter drive system - Timing adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Knotter clutch and brake - 110
Large LB series
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Contents
FUNCTIONAL DATA
Knotter gearbox
Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SERVICE
Knotter gearbox
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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Tying/Wrapping/Twisting - Knotter clutch and brake
Knotter gearbox - Sectional view
BSF4971A 1
1. Shim 35.3x48 16. Shim 100.5x114.5

2. Bearing 30207 17. Flange
3. Plate 18. Plug 1/2”
4. Gearbox housing 19. Retaining ring
5. Bolt M10x25 20. Seal 120x140x7.5
6. Cover 21. Bearing 16020
7. Hex socket head screw M10x16 22. Shim 60.3x71.7
8. Crown wheel Z68 23. Retaining ring
9. Bolt M10x30 (for support with lifting eye) 24. Spacer
10. Friction bearing 55x60x30 25. Shim 35.3x48
11. Seal 90x110x7.5 26. Retaining ring
12. Bearing 6018 27. Seal 35x72x10
13. Shim 93.2x109.7 28. Pinion Z11
14. Spacer 29. Retaining ring
15. Sight glass
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BSF4982Z 2
Detail pinion shaft (28)
1. Shim 35.3x48 25. Shim 35.3x48

2. Bearing 30207 26. Retaining ring
4. Gearbox housing 27. Seal 35x72x10
22. Shim 60.3x71.7 28. Pinion Z11
23. Retaining ring 29. Retaining ring
24. Spacer
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Knotter gearbox - Remove

Prior operation:
- Remove the left-hand side twine box, refer to Twine container - Remove (90.105).
- Place the gearboxes on there timing marks, refer to Drive system - Timing check (60.230).
1. Open the knotter and the fan shielding, refer to the

Operator’s Manual of your machine.
2. If necessary, drain the oil from the knotter gearbox,
refer to the Operator’s Manual of your machine.
3. Disconnect the connector (1) from the sensor of the
knotter gearbox (2).
ZEIL12BB0468A0B 1
4. Remove the hardware (3) and the connecting rod (4).
ZEIL12BB0469A0B 2
5. Remove the screw (5) from the cam (6).
ZEIL12BB0470A0B 3
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6. Remove the retaining ring (7) and the shims (8) from
the knotter shaft (19).
NOTE: Keep the shims (8) for further use.
ZEIL12BB0471A0B 4
7. Remove the cam (6) from the knotter shaft (19). Use
a crow bar.
ZEIL12BB0472A0B 5
8. Remove the hardware (9) and the declutch cam (10).

NOTE: Keep the shims for further use.
ZEIL12BB0473A0B 6
9. On the PTO shaft (13), move the cover (11) and re-
move the hardware (12).
ZEIL12BB0474A0B 7
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10. Remove the PTO shaft (13) from the knotter gearbox
input shaft (14). Use a crow bar.
ZEIL12BB0475A0B 8
11. Remove the hardware (15) and the plate (16).

12. Remove the hardware (17) from the knotter gearbox
(2).
ZEIL12BB0476A0B 9
13. Remove the key (18) from the knotter shaft (19).
ZEIL12BB0477A0B 10
DANGER
Heavy parts!
injury.
D0018A
14. Secure the knotter gearbox (2) with an adequate lift-

ing device. Use the lifting eye on the knotter gearbox
(2).
ZEIL12BB0478A0B 11
15. Pull the knotter gearbox (2) from the knotter shaft
(19). Use a crow bar.
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16. Remove the knotter gearbox (2) from the machine.
ZEIL12BB0479A0B 12
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Knotter gearbox - Disassemble

Prior operation:
Remove the gearbox from the machine, refer to Knotter gearbox - Remove (68.110).
NOTE:
- For gearbox parts details, refer to Knotter gearbox - Sectional view (68.110).
1. Remove the sensor from the gearbox.

2. Mark the location of the recessed hex socket head
screw (7) on the gearbox housing (4), then remove
the recessed hex socket head screw (7).
3. Remove the bolts (5) and (9) around the outside of
the cover (6).
BSF4972Z 1
4. Pull off the cover (6) by inserting two M8 bolts (at

least 20 mm (0.8 in) long) in the two threaded holes
in the cover (6).
BSF4972Y 2
5. Remove the seal (11) and the bearing (12) from the
cover if required.
BSF4974Z 3
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6. Remove any shims (13) from the top of the crown

wheel (8).
NOTE: Keep track of all the shims as they are removed. It
will make the assembly easier.
7. Lift off the crown wheel (8), a puller may be neces-
sary.
BSF4975Z 4
8. Remove the spacer (14) and any shims (16).

9. Remove the retaining ring (19) and any shims (16).
BSF4976Z 5
10. Support the gearbox under the three mounting bolt

holes (A).
11. Drive the flange (17) out. Use a block of wood (B) or
soft punch.
12. Drive out the bearing (21) and the seal (20) from the
gearbox housing if necessary.
BSF4977Z 6
13. If the friction bearings (10) in the flange (17) hub must
be replaced, drive them out from any end.
BSF4978Z 7
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A tool may be made to drive out the friction bearings (17)

and to install the new parts. The tool is a round shaft with
the dimensions:
• A = 59.8 mm (2.354 in)
• B = 54.8 mm (2.157 in)
• C = 140 mm (5.5 in)
• D = 300 mm (11.8 in)
bsf5183a 8
The picture illustrates the removal of the friction bearings

(17) using this tool. The left side shows the tool inserted
before removal. The right side shows the tool pushed in
until one bushing is pushed against the other.
BSF4980Z 9
14. Remove the retaining ring (29). It may require two

screwdrivers (E) and two people.
15. Remove the seal (27). It will be damaged while re-
moving.
BSF4981Z 10
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68.3 [68.110] / 11
16. Remove the retaining ring (26).

17. Remove the shims (1) and (25).
18. With a wooden block or an aluminum punch drive
the pinion shaft (28) toward the inside of the gearbox
housing (4).
19. Pinion shaft (28) disassembly: if required, remove
the cone of the bearing (2) from the pinion shaft.
20. Remove the cup of the bearing (2) with a punch to-
ward the inside of the housing.
BSF4982Y 11
22. Take out the retaining ring (23).
23. Drive out the bearing (2) and the spacer (7) from
inside of the housing.
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Knotter gearbox - Assemble

Prior operation:
Disassemble the gearbox, refer to Knotter gearbox - Disassemble (68.110).
NOTE: For gearbox parts details, refer to Knotter gearbox - Sectional view (68.110).
1. Pinion shaft (28) assembly: press the cone of the

bearing (2) on the shaft all the way against the gear.
2. Install the retaining ring (23) and the spacer (24) in
the gearbox (4).
3. Install the same shims (22) as were removed from
against the bearing (2).
4. Install the cups of the bearings (2) in the gearbox (4).
5. Install the pre-assembled pinion shaft (28) from in-
side the gearbox (4).
6. Use a wooden block against the end of the pinion
gear and drive on the cone of the bearing (2). BSF4982Y 1
7. Install the same shims (25) and (1) as were removed

from against the bearing and add the retaining ring
(26). Check that the preload on the bearings is be-
tween 0.4 - 0.8 N·m (0.295 - 0.590 lb ft). If not adjust
with the shims (1) and (25) as required.
NOTE: Do not install the seal (27) and the retaining ring
(29) at this time.
8. Press the two friction bearings (10) into the flange
(17) hub one from each end. Use the tool described
in the disassembly, if available. Refer to Knotter
gearbox - Disassemble (68.110).
NOTE: The friction bearings (10) must be flush with the
flange (17) hub on the ends.
BSF4978Z 2
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9. If removed, install the bearing (21) and the seal (20)

in the gearbox housing (4).
10. Install the flange (17) into the gearbox housing (4),
taking care not to damage the seal (20).
11. Add the required shims (16) to fill the gap between
the retaining ring (19) and the bearing (21). Install
the retaining ring (19).
12. Place the shims (16) that were removed and then
the spacer (14) on the flange (17) hub, against the
retaining ring (19).
BSF4976Z 3
13. Install the gear (8). Check the gear backlash, it must
be between 0.2 - 0.4 mm (0.008 - 0.016 in). The
gears must also make contact near the center of the
teeth. Remove the gear (8) and adjust the shims (16)
under the spacer (14) as required. If proper gear
tooth engagement cannot be achieved, it may be
necessary to adjust the shims on the pinion shaft (28)
(see figure 1). This will require removing the pinion
shaft and changing the shim thickness against the in-
ner bearing ring. Any change to the shim thickness
at the inner bearing ring will require a corresponding
change to the shim thickness at the outer bearing ring
to maintain the bearing preload.
BSF4975Y 4
14. Add the shims (13) that were removed on top of the
gear (8).
BSF4975Z 5
15. Install the bearing (12) in the gearbox cover (6).
BSF4974Y 6
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16. Install the gearbox cover (6). Fasten the cover in

place with four bolts. Check that there is no end play
of the flange (17) in the gearbox. The bearings must
rotate with a preload between 0.3 - 0.6 N·m (0.221 -
0.443 lb ft). If required remove the cover and adjust
the shim (13) thickness between the gear and the
bearing in the cover.
NOTE: Open and close the gearbox as necessary.
BSF4972X 7
17. Once the correct value is obtained, open the gear-

box, distribute sealing compound ( LOCTITE® 574,
OMNIFIT® FD30 or PERMABOND® 141) around the
perimeter of the gearbox housing or cover.
18. Install the cover (6). Match the marks made when
disassembling to place correctly. Use the bolts (5)
and (9). Rotate the gears by hand. This will detect
any problems before the seals are installed.
19. Install the recessed hex socket head screw (7).
BSF4972Z 8
20. Grease the lip of the seal (27) for the pinion shaft
(28). Press the seal in place. Install the retaining
ring (29).
BSF4983Z 9
21. Grease the lip of the seal (11). Press the seal (11) in
position in the gearbox cover (6).
BSF4972V 10
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22. Install the speed sensor (C). Screw it in until it hits a

tooth of the gear. Back the sensor out three turns.
Tighten the jam nut.
NOTE: For sensor adjustments, refer to the Operator’s
Manual.
BSF4972U 11
Next operation:
Install the gearbox on the machine, refer to Knotter gearbox - Install (68.110).
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Knotter gearbox - Install

DANGER
Heavy parts!
injury.
D0018A
1. Secure the knotter gearbox (2) to an adequate lifting

device. Use the lifting eye on the knotter gearbox (2).
2. Guide the knotter gearbox (2) to the machine. ZEIL12BB0479A0B 1
3. Install the knotter gearbox (2) onto the knotter shaft

(19).
ZEIL12BB0478A0B 2
4. Install the key (18) onto the knotter shaft (19).
ZEIL12BB0477A0Z 3
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5. Install the hardware (17) onto the knotter gearbox (2).

6. Install the plate (16). Use the hardware (15).
7. Match the timing mark on the flange with the timing
mark on the knotter gearbox (2).
NOTE: If there is no timing mark on the flange, go to step
10 and synhronize the gearbox at the end.
ZEIL12BB0476A0B 4
8. Install the PTO shaft (13) onto the knotter gearbox

input shaft (14).
ZEIL12BB0475A0B 5
9. On the PTO shaft (13), install the hardware (12) and

move the cover (11) in place.
ZEIL12BB0474A0B 6
10. Install the declutch cam (10) and the hardware (9).
NOTE: Use the same amount of the shims, as removed.
ZEIL12BB0473A0B 7
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11. Install the cam (6) onto the knotter shaft (19).
ZEIL12BB0472A0Z 8
12. On the knotter shaft (19), install the shims (8) and the
retaining ring (7).
NOTE: Use the same amount of the shims (8) as removed.
ZEIL12BB0471A0B 9
13. Apply LOCTITE® 242 or OMNIFIT® 50M or

PERMABOND® 113 on the threads of the screw (5).
Install the screw (5) into the cam (6).
ZEIL12BB0470A0B 10
14. Install the connecting rod (4) and the hardware (3).
ZEIL12BB0469A0B 11
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15. Connect the connector (1) to the sensor of the knotter

gearbox (2).
ZEIL12BB0468A0B 12
16. If necessary, fill the gearbox with oil, refer to the Op-
erator’s Manual of your machine.
17. Close the knotter and the fan shielding, refer to the
Operator’s Manual of your machine.
Next operation:
- Check the timing of the gearboxes, refer to Drive system - Timing check (60.230).
- Install the left-hand side twine box, refer to Twine container - Install (90.105).
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Index

Knotter gearbox - Assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Knotter gearbox - Disassemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Knotter gearbox - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Knotter gearbox - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Knotter gearbox - Sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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Needles - 130
Large LB series
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Contents
Needles - 130
FUNCTIONAL DATA
Needle yoke
Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SERVICE
Needle yoke
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Tying/Wrapping/Twisting - Needles
Needle yoke - Exploded view

1. Needle yoke 8. Washer
2. Needle 9. Rod
3. Needle protection linkage 10. Support
4. Bolt M10x20 11. Shim
5. Lock washer 12. Shim
6. Washer 13. Carriage bolt M16x70
7. Bearing
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ZEIL12BB0222H0B 1
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ZEIL12BB0224F0B 2
14. Washer 17. Washer

15. Seal 18. Retaining ring
16. Bush
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Needle yoke - Remove

NOTE:
- For needle yoke details, refer to “ Needle yoke - Exploded view (68.130)”.
1. Underneath the bale chamber, with the needle yoke

assembly in the home position, cut all the twines at
the top of the needles (2).
ZEIL12BB0190A0B 1
2. Engage the knotter.

Turn the flywheel till the needle yoke (1) is in a com-
fortable position to remove the hardware (A) and the
needles.
Engage the flywheel brake.
3. Remove all the needles (2) from the needle yoke (1).
ZEIL12BB0184A0B 2
4. Remove the wheel.

Install a suitable jack underneath the axle.
NOTE: Remove the rear wheel if tandem axle.
ZEIL12BB0185A0B 3
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5. Open the knotter shield.
ZEIL12BB0186A0B 4
6. Remove the bolt (4), the lock washer (5), the washer
(6), the washer (8), the bearing (7), the needle pro-
tection linkage (3) and the washer (8).
ZEIL12BB0188A0B 5
7. Put the needle yoke (1) so that there is access to the

lower part of the rods (9). See figure 7.
8. Support the needle yoke in place.
ZEIL12BB0219A0A 6
9. On the left-hand side:

Remove the lock nut, the bolt, the washers and the
rod (9) from the needle yoke (1).
ZEIL12BB0193A0B 7
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10. On the right-hand side:

Remove the nut, the bolt, the lock washer, the wash-
ers, the bush and the rod (9) from the needle yoke
(1).
ZEIL12BB0192A0B 8
11. On both sides:

To remove the supports (10) with the needle yoke, re-
move the carriage bolts (13), the nuts, the lock wash-
ers and the bushes.
Pay attention to the shims (11) and (12).
ZEIL12BB0218A0B 9
12. Lower the needle yoke (1) with the supports (10).
ZEIL12BB0220A0B 10
13. Lift the needle yoke (1) from underneath the bale
chamber.
ZEIL12BB0221A0B 11
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On both sides of the needle yoke (1):

14. Remove the retaining ring (18), the washer (17) and
the washers (14).
15. Remove the supports (10) from the needle yoke (1).
ZEIL12BB0223A0B 12
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Needle yoke - Install

Prior operation:
Remove the needle yoke, refer to Needle yoke - Remove (68.130).
NOTE: For needle yoke details, refer to “ Needle yoke - Exploded view (68.130)”.
1. On both sides of the needle yoke (1), install the

bushes (16).
2. Install the seals (15), with the lips pointing away from
the bushes (16).
3. Apply grease at the inside of the bushes (16).
4. For both sides:
On the support (10), install two washers (14).
5. Install the support (10) on the needle yoke (1).
6. Install the washers (14) and the washer (17).
7. Secure with the retaining ring (18). ZEIL12BB0223A0B 1
8. Lift the assembly needle yoke (1) in place under-

neath the bale chamber.
ZEIL12BB0220A0B 2
9. Lift the pre-assembled needle yoke (1) in place to

install the supports (10) (see figure 4) in the frame.
ZEIL12BB0219A0A 3
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10. On both sides:

Install the supports (10) of the needle yoke, install
the carriage bolts (13), the nuts, the lock washers
and the bushes.
Use the necessary shims (11) and (12) to line out the
supports (10).
ZEIL12BB0218A0B 4
11. On the right-hand side:

On the needle yoke (1), install the rod (9), the nut,
the bolt, the lock washer, the washers, and the bush.
ZEIL12BB0192A0B 5
12. On the left-hand side:

On the needle yoke (1), install the rod (9), the lock
nut, the bolt and the washers.
ZEIL12BB0193A0B 6
13. Install the bolt (4), the lock washer (5), the washer
(6), the washer (8), the bearing (7), the needle pro-
tection linkage (3) and the washer (8).
ZEIL12BB0188A0B 7
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14. Install the wheel.

NOTE: For torque specifications, refer to the Operator’s
Manual.
ZEIL12BB0185A0B 8
15. Install all the needles (2) on the needle yoke (1).
Use the hardware (A).
16. Adjust the needles.
NOTE: Refer to the Operator’s Manual, “Needles”.
ZEIL12BB0184A0B 9
17. Tie the twines with a flat knot.

NOTE: Refer to the Operator’s Manual, “Tying”.
ZEIL12BB0190A0B 10
18. Close the knotter shield.
ZEIL12BB0186A0B 11
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Index
Needles - 130
Needle yoke - Exploded view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Needle yoke - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Needle yoke - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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Lubrication system - 71
Grease lubrication system - 460
Large LB series
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Contents
TECHNICAL DATA
Pump and reservoir

General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FUNCTIONAL DATA
Pump and reservoir

Pump - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Grease lines manifold
Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lubrication lines
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
LB324S, LB334S
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
LB324P, LB334P
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
LB324R, LB334R
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
LB424S, LB434S
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
LB424R, LB434R
DIAGNOSTIC
Grease lubrication system

Testing Grease points - no grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
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Lubrication system - Grease lubrication system
Pump and reservoir - General specification

Pump
Power 12 V
Current 3.5 A
Maximum operating pressure 350 bar (5075 psi)
Operating temperature range -25 - 70 °C (-13 - 158 °F)
Output per minute 2.8 cm³ (0.17 in³)
Pressure relief valve 259 - 293 bar (3756 - 4249 psi)
Enclosure rating (protected from water sprayed in all directions) IP6K9K
Outlet connection 1/8” NPT
Reservoir
Capacity 2 l (0.53 US gal)
Enclosure rating (protected from water sprayed in all directions) IP6K9K
Grease type Grease classified under NLGI 2
Fill method • By grease fitting
• By quick fill pump
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Pump and reservoir Pump - Dynamic description

Intake stroke
The electric motor drives the eccentric cam (1). The pis-
ton (2) follows the circumference of the cam due to the
spring (3).
During the intake stroke, the piston (2) is moved back-

wards. This reduces the pressure in the pump, and
grease is drawn into the pump through the inlet port.
BSD1898A 1
Exhaust stroke
Further rotation of the cam moves the piston (2) forwards.
The inlet port closes and the pressure in the pump in-
creases.
The check valve opens and grease is forced into the sys-
tem through check valve (4).
BSD1898B 2
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Grease lines manifold - Dynamic description

Preface
The distributor block divides the grease input out to the
connected lubrication points irrespective of the distance
and the back pressure.
Each piston must have completed its stroke before the

next piston can move.
Color legend for the following images:

• Red = pump pressure
• Blue = delivery pressure
BSD1899A 1
Phase 1
In the start position, all the pistons are located on the far
right.
The grease enters the divider from above and flows

through the divider to the right-hand end of the piston (A).
The piston (A) is moved to the left under pressure of the

lubricant, causing the lubricant ahead of the left-hand end
of the piston (A) to be dispensed to the outlet (2) (see the
blue color).
ZED0100Z 2
Phase 2
Once the piston (A) has reached its left-hand final posi-
tion, the junction channel to the right-hand end of the pis-
ton (B) is opened.
The lubricant which flows from above moves the piston

(B) to the left, causing the lubricant ahead of the left-hand
end of the piston (B) to be dispensed to the outlet (7).
ZED0101Z 3
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Phase 3
When the piston (B) has reached its left-hand final posi-
tion, the junction channel to the right-hand end of the pis-
ton (C) is opened.
The lubricant which is fed from above moves the piston

(C) to the left, causing the lubricant ahead of the left-hand
end of the piston (C) to be dispensed to the outlet (5).
ZED0102Z 4
Phase 4
The channel to the right hand end of the piston (D) is now
open.
The lubricant moves the piston (D) to the left, causing the
lubricant ahead of the left-hand end of the piston (D) to be
dispensed to the outlet (3).
ZED0103Z 5
Phase 5
In phase 4, the piston (D) has opened the junction channel
to the left-hand end of the piston (A).
The lubricant flowing in, moves the piston (A) to the right,
causing the lubricant ahead the right-hand end of the pis-
ton (A) to be dispensed to the outlet (1).
ZED0104Z 6
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Phase 6
Once the piston (A) has reached its right-hand final posi-
tion, the junction channel to the left-hand end of the piston
(B) is opened.

(B) to the right, causing the lubricant ahead of the right-
hand end of the piston (B) to be dispensed to the outlet
(8).
ZED0105Z 7
Phase 7
The channel to the left-hand end of the piston (C) is
opened.
The lubricant which is fed from above moves the piston

(C) to the right, causing the lubricant ahead of the right-
hand end of the piston (C) to be dispensed to the outlet
(6).
ZED0106Z 8
Phase 8
When the piston (C) has reached its left-hand final posi-
tion, the junction channel to the left-hand end of the piston
(D) is opened.

(D) to the right, causing the lubricant ahead of the right-
hand end of the piston (D) to be dispensed to the outlet
(4).
ZED0107Z 9
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Phase 9
In phase 9, the piston (D) has opened the junction channel
to the left-hand end of the piston (A) is opened.
The lubricant moves the piston (A) to the right, causing

the lubricant ahead of the right-hand end of the piston (A)
to be dispensed to the outlet (2).
A complete distribution sequence is finished and a new

cycle can begin.
ZED0100Z 10
Cross-porting
Installing a closure plug in one or more outlets may com-
bine the outputs from the adjacent outlets. The lubricant
from a plugged outlet is redirected to the next adjacent
outlet in descending numerical order.
The outlets (1) and (8) must not be plugged since they
have no cross-port passage to the next adjacent outlet.
In the figure 11, the outlets (5) and (3) are cross-ported
and directed through the outlet (1).
In this example, outlet (1) will dispense three times as

much lubricant as outlet (7).
ZED0108Z 11
The tube ferrules in outlets (1) and (7) block the cross-
port passage so that lubricant flow is directed through the
outlets.
Visual monitoring
All the divider blocks (except the main divider) are
equipped with an indicator pin which is connected to a
piston.
The main divider has a sensor instead of the indicator pin.
During the lubrication distribution, the piston moves back

and forth so also the indicator pin moves back and forth.
If there is a blockage in the system during the distribution

cycle, the indicator pin stops moving.
BSD1913A 12
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Amount of pulses
The grease flow through the system drives the pin of the
sensor on the main divider in and out, as the divider cy-
cles. A sensor mounted on the main divider counts the
number of pin movements or pulses.
BSF5227A 13
When the required number of pin movements have been reached, the machine controller stops the electric pump,
until the next cycle.
Every machine has a predefined number of pulses for a complete grease feed to all the lubrication points. The pump
is switched off by the controller as soon as the required amount of pulses has been reached.
The amount of pulses will vary by model:
• 4-knotter rotor cutter machines and all standard machines: 5 pulses

• 6-knotter rotor cutter machines: 6 pulses
• 4-knotter packer cutter machines: 7 pulses
The required number of pin movements must be seen within 15 min. This maximum “grease on” time is a safety
feature for the machine to ensure that the greasing cycle is not interrupted for a long-term period.
If this maximum grease time is exceeded, the controller will stop the pump and a "Greasing system” warning message
will appear on the monitor. This is an indication of a problem (no grease left in the reservoir or a blockage in the
system).
NOTE: The pump will however restart for the next cycle at the selected interval even if the warning message is still
illuminated.
Greasing cycle interval

The electrical grease pump delivers grease to the main divider which will distribute the grease to the other dividers
of the centralized greasing system. All the grease points covered by the centralized greasing system will be supplied
with grease during each greasing cycle interval set by the operator.
The greasing cycle interval refers to the “greasing pump” off time. The shorter the “pump off” time, the more intense
the lubrications will be.
• Off: greasing system continuously OFF

• Low: 27 min
• Normal: 13 min
• High: 4 min
• Test mode: greasing system continuously ON
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Diagram of the greasing cycle
ZED0109Z 14
A. Number of pulses
B. Grease sensor status
C. Grease pump status
D. Greasing on time (variable)
E. Greasing off time (fixed by the selected greasing mode)
F. Maximum greasing on time ( 15 min)
G. Greasing system interval (variable)
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Lubrication lines - Overview

LB324S, LB334S
ZED0124Z 1
1. Main divider with pump

2. Plunger divider
3. Left-hand side divider
4. Right-hand side divider
5. Left-hand side knotter divider
6. Right-hand side knotter divider
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ZED0120Z 2
Port Grease point

2. Plunger divider
4. Sensor
6. Plugged
7. Plugged
8. Plugged
10. Packer
11. Plugged
12. Packer
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2. Plunger divider
ZED0110Z 3
Port Grease point

1. Right-hand side plunger conrod bearing
2. Left-hand side plunger conrod bearing
3. Right-hand side crank conrod bearing
4. Left-hand side crank conrod bearing
5. Right-hand side rear plunger roller
6. Left-hand side rear plunger roller
7. Right-hand side front plunger roller
8. Left-hand side front plunger roller
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ZED0111Z 4
Port Grease point

1. Left-hand side rocking arm roller
2. Needle protection crank bearing
3. Plugged
4. Plugged
5. Left-hand side stuffer arm bearing
7. Plugged
8. Plugged
9. Left-hand side rocking arm pivot
10. Knotter drive output shaft
11. Plugged
12. Stuffer trip mechanism
13. Needle yoke conrod lower bearing
14. Needle yoke conrod upper bearing
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ZED0112Z 5
Port Grease point

3. Right-hand side rocking arm roller
4. Packer drive chain tensioner
5. Plugged
6. Crop holding fingers linkage pivot point
7. Right-hand side stuffer arm bearing
8. Right-hand side rocking arm pivot point
9. Plugged
10. Plugged
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ZED0115Z 6
Port Grease point

1-6. Knotter 1
7. Knotter trip mechanism
8. Bale length metering wheel shaft
9-14. Knotter 2
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ZED0116Z 7
Port Grease point

1-6. Knotter 3
7-12. Knotter 4
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LB324P, LB334P
ZED0125Z 1

2. Plunger divider
7. Feeder divider
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ZED0121Z 2
Port Grease point

2. Plunger divider
4. Sensor
5. Feeder divider
6. Plugged
7. Plugged
8. Packer
10. Packer
12. Packer
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2. Plunger divider
ZED0110Z 3
Port Grease point

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ZED0111Z 4
Port Grease point

3. Plugged
4. Plugged
7. Plugged
8. Plugged
11. Plugged
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ZED0113Z 5
Port Grease point

5. Plugged
6. Plugged
8. Packer drive shaft bearing
9. Plugged
10. Plugged
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ZED0115Z 6
Port Grease point

1-6. Knotter 1
9-14. Knotter 2
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ZED0116Z 7
Port Grease point

1-6. Knotter 3
7-12. Knotter 4
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7. Feeder divider
ZED0119Z 8
Port Grease point

1. Packer finger conrod bearing 1
7. Packer crank shaft right-hand side bearing
8. Packer crank shaft left-hand side bearing
Figure 9 shows the numbering of the conrod bearings.
The arrow points in the driving direction.
BSF5295A 9
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LB324R, LB334R
ZED0126Z 1

2. Plunger divider
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ZED0122Z 2
Port Grease point

3. Plugged
4. Sensor
6. Plunger divider
7. Plugged
8. Plugged
10. Plugged
11. Plugged
12. Plugged
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2. Plunger divider
ZED0110Z 3
Port Grease point

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ZED0111Z 4
Port Grease point

3. Plugged
4. Plugged
7. Plugged
8. Plugged
11. Plugged
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ZED0114Z 5
Port Grease point

5. Plugged
6. Rotor drive chain tensioner
8. Rotor drive shaft bearing
9. Plugged
12. Right-hand side rotor shaft bearing
13. Plugged
14. Plugged
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ZED0115Z 6
Port Grease point

1-6. Knotter 1
9-14. Knotter 2
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ZED0116Z 7
Port Grease point

1-6. Knotter 3
7-12. Knotter 4
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LB424S, LB434S
ZED0127Z 1

2. Plunger divider
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ZED0123Z 2
Port Grease point

2. Plunger divider
4. Sensor
6. Plugged
7. Plugged
8. Packer
10. Packer
11. Plugged
12. Packer
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2. Plunger divider
ZED0110Z 3
Port Grease point

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ZED0111Z 4
Port Grease point

3. Plugged
4. Plugged
7. Plugged
8. Plugged
11. Plugged
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ZED0112Z 5
Port Grease point

5. Plugged
9. Plugged
10. Plugged
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ZED0117Z 6
Port Grease point

1-6. Knotter 1
7-12. Knotter 2
14. Knotter shaft central bearing
16. Plugged
17-22. Knotter 3
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ZED0118Z 7
Port Grease point

1-6. Knotter 4
7-12. Knotter 5
13-18. Knotter 6
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LB424R, LB434R
ZED0128Z 1

2. Plunger divider
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ZED0122Z 2
Port Grease point

3. Plugged
4. Sensor
6. Plunger divider
7. Plugged
8. Plugged
10. Plugged
11. Plugged
12. Plugged
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2. Plunger divider
ZED0110Z 3
Port Grease point

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ZED0111Z 4
Port Grease point

3. Plugged
4. Plugged
7. Plugged
8. Plugged
11. Plugged
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ZED0114Z 5
Port Grease point

5. Plugged
8. Rotor drive shaft bearing
9. Plugged
12. Right-hand side rotor shaft bearing
13. Plugged
14. Plugged
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ZED0117Z 6
Port Grease point

1-6. Knotter 1
7-12. Knotter 2
14. Knotter shaft central bearing
16. Plugged
17-22. Knotter 3
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ZED0118Z 7
Port Grease point

1-6. Knotter 4
7-12. Knotter 5
13-18. Knotter 6
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Grease lubrication system - Testing Grease points - no grease

N° Test Point Expected Result Other Result (Possible Cause)
1 Check Result Result
Activate lubrication cycle by setting in test Pump element does not rotate. Pump element rotates (check di-
mode. Refer to the Operator’s Manual. Action rection is not reversed).
Go to test 2 Action
Go to test 3
Check the wiring harness. Not OK. If OK.
Action Action
Repair the wiring harness. Check the pump motor.
Replace the greasing pump.
Check if the pump feeds. The pump feeds. The pump does not feed.
Action Action
Go to test 4 Reservoir empty, fill the reservoir.
Check the pump element. OK. NOK.
Action Action
Go to test 5 Replace the greasing pump.
Check if there is air in the grease. Yes. No.
Action Action
Remove the main line and let the Go to test 6
grease flow until grease free of air
bubbles escapes.
Check if grease extrudes from the safety Yes. No.
valve. Action Action
System blocked. Grease is still not free of air bub-
Go to test 7 bles.
Go to test 5
Lubricate the main divider manually. System works. System does not work.
Action Action
Go to test 8 Go to test 9
Remove all feed lines from the secondary System works without grease System does not work without
dividers and grease manually. lines. grease lines.
Action Action
Blockage at grease point, check Secondary divider blocked, re-
grease point. place divider.
Remove all grease lines from main di- System does not work. System does not work.
vider. Grease again manually. Action Action
Replace main divider. Check all grease lines from main
divider (hose stud blocked).
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Index

Grease lines manifold - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Grease lubrication system - Testing Grease points - no grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Lubrication lines - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
LB324S, LB334S
LB324P, LB334P
LB324R, LB334R
LB424S, LB434S
LB424R, LB434R
Pump and reservoir - General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pump and reservoir Pump - Dynamic description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
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Platform, cab, bodywork, and decals - 90
Machine shields and guards - 105
Large LB series
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Contents
SERVICE
Twine container
Remove (left-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install (left-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Front shield
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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Platform, cab, bodywork, and decals - Machine shields and guards
Twine container - Remove (left-hand side)

1. Disconnect the connector (1) of the oil reservoir.
ZEIL13BB00041AA 1
2. Disconnect the connector (2) of the 12 V socket.

NOTE: If installed, remove the connector of the service
light and the side marker light.
3. Disconnect the lubrication line (3) from the oil reser-
voir.
ZEIL13BB00042AA 2
4. Remove the hardware (4) from the ladder (5).
ZEIL13BB00043AA 3
5. Remove the hardware (4) and the ladder (5).
ZEIL13BB00044AA 4
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6. Inside the twine box (8), remove the hardware to re-

move the railing (6).
7. Remove the hardware (7) from the twine box (8).
ZEIL13BB00045AA 5
8. Secure the twine box (8) with an adequate lifting de-

vice.
ZEIL13BB00046AA 6
ZEIL13BB00047AA 7
ZEIL13BB00083AA 8
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11. Remove the twine box (8) from the machine and
place it on wooden blocks.
ZEIL13BB00048AA 9
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Twine container - Install (left-hand side)

1. Guide the twine box (8) onto the machine. Use an
adequate lifting device.
ZEIL13BB00048AA 1
2. Install the hardware (9) onto the twine box (8).
ZEIL13BB00047AA 2
3. Install the hardware (11) into the twine box (8).
ZEIL13BB00083AA 3
4. Install the hardware (7) onto the twine box (8).

5. Install the railing (6), use the hardware inside the
twine box (8).
ZEIL13BB00045AA 4
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6. Install the ladder (5). Use the hardware (4).
ZEIL13BB00043AA 5
7. Install the hardware (4) onto the ladder (5).
ZEIL13BB00044AA 6
8. Remove the lifting device from the twine box (8).
ZEIL13BB00046AA 7
9. Connect the lubrication line (3) to the oil reservoir.

10. Connect the connector (2) to the 12 V socket.
NOTE: If installed, connect the connector of the service
light and the side marker light.
ZEIL13BB00042AA 8
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11. Connect the connector (1) of the oil reservoir.
ZEIL13BB00041AA 9
12. Bleed the oil lubrication system. Remove the lubri-

cation line from the divider on the right-hand side of
the pickup. Set the oil lubrication in test mode. Install
the lubrication line back on the divider when oil free
of air bubbles leave the lubrication line.
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Front shield - Remove

1. Open the flywheel shield (2).
ZEIL12BB0090A0B 1
2. Use a suitable lifting device to support the flywheel

shield (2).
ZEIL13BB00060AB 2
3. On the left-hand side, remove the cotter pin (6), the

washers (5) and the plate (4) to detach the support
(7) from the frame.
ZEIL13BB00061AB 3
4. On both sides, remove the gas strut (8) from the

frame.
ZEIL13BB00062AB 4
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5. On both sides, remove the nut and the bolt (9) from
the hinges of the flywheel shield (2).
6. Remove the flywheel shield (2) from the machine.
ZEIL13BB00063AB 5
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Front shield - Install

1. Place the flywheel shield (2) on the machine.
ZEIL13BB00060AB 1
2. On both sides, install the nut and the bolt (9) in the
hinges of the flywheel shield (2).
ZEIL13BB00063AB 2
3. On both sides, install the gas strut (8) on the frame.
ZEIL13BB00062AB 3
4. On the left-hand side, install the support (7) on the

frame.
Secure with the plate (4), the washers (5) and the
cotter pin (6).
ZEIL13BB00061AB 4
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5. Close the flywheel shield (2) and check the function

of the locking system (1).
ZEIL12BB0090A0B 5
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Index

Front shield - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Front shield - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Twine container - Install (left-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Twine container - Remove (left-hand side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
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PRODUCT FEEDING - 60

PRESSING - BALE FORMATION - 62

Pickup reel cam

1. Remove the chain (1) from the machine.

6. Remove the cotter pin (3) and the pin (4).

8. Remove the lubrication line (5) from the distributor

10. Remove the connector link to open the chain.

12. Remove the cover at the right-hand back side of the

13. Disconnect the connector (7). Remove the fixed part

15. Loosen the hardware (11) and remove the sprocket

17. Loosen the locking collar (12) from the bearing.

20. On both sides, support the back side of the pickup

24. On the left-hand side of the machine, unfold the tab

1. Align the pickup to its hinge points.

3. On the right-hand side, install the flanges and the

8. Place the slip clutch on the splined shaft. First slide

10. Tighten and lock the locking collar (12).

11. Install the earlier removed shims on the splined shaft.

13. Install the lubrication line (5) on the distributor.

19. Place the chain (1).

1. Remove the chain (1) from the machine.

6. Remove the cotter pin (3) and the pin (4).

8. Remove the lubrication line (5) from the distributor

10. Remove the connector link to open the chain.

12. Remove the cover at the right-hand back side of the

13. Disconnect the connector (7). Remove the fixed part

15. Loosen the hardware (11) and remove the sprocket

16. Remove the shims (12) from the shaft.

17. Remove the hardware (14) from the plate (13).

19. On both sides, support the back side of the pickup

23. On the left-hand side of the machine, unfold the tab

NOTE: If removed, install the same amount of shims (20)

1. Align the pickup to its hinge points.

4. On the right-hand side, install the flanges and the

7. On the right-hand bottom side of the machine, install

8. Slide the clutch on the splined shaft to install the

10. Mount the shims (12).

12. Install the lubrication line (5) on the distributor.

18. Place the chain (1).

Pickup reel - Remove

1. Open the both pickup covers.

3. On both sides, remove the bolts (3), the washers (4)

6. Remove the bolts (11).

7. Remove the bolts (12) on the bottom side of the

9. On the right-hand side, loosen the nut (14) to release

10. Remove the connector link to open the chain (13).

12. On the left-hand side of the pickup, loosen the nut

13. Remove the connector link to open the chain.

14. Remove the chain from the sprocket (16).

17. Remove the bolts (20).

18. Remove the bolts (21) on the bottom side of the

21. Remove the key (24) and the shims (25).

26. On the right-hand side, remove the hardware (28)

Pickup reel - Install

1. Lift the pickup reel and slide it through the opening in

3. On the left-hand side, install the bearing (29) and the

4. If the sprocket or the bearing on the right-hand side

9. Install the hardware (19).

15. On the right-hand side, install the chain (13) on the

23. Install the gauge wheel supports (1) on both sides.

Pickup reel - Remove

1. Open the both pickup covers.

3. On both sides, remove the bolts (3), the washers (4)