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Steval ctm009v1
Steval ctm009v1
Data brief
5 kW low voltage high current inverter for industrial motor control applications
Features
• STEVAL-CTM004V1 (power board)
– insulated metal substrate (IMS)
– hosts 36 STH310N10F7 or STH315N10F7 power MOSFETs in the
H²PAK-6 (6x switch) package
– Decoupling gate resistors (2.2 Ω)
– 3-shunt resistors ground referred for current sensing (optional)
– 3 NTCs for thermal protection
• STEVAL-CTM005V1 (bulk capacitor board)
– 22x 270 μF, 100 V through-hole aluminium electrolytic capacitor
• STEVAL-CTM006V1 (driver board)
– based on 3x L6491 gate driver with current capability up to 4 A sink/source
– 34-pin MC connector
– overcurrent, overtemperature and overvoltage protection
• STEVAL-CTM008V1 (current sensing board)
– accurate phase current sensing
– DC current sensing (ICS not mounted)
– possibility of overdriving VREF with an external reference voltage
Description
The STEVAL-CTM009V1 evaluation kit for motor control is designed to demonstrate
Product summary
the capabilities of ST Power MOSFETs based on STripFET™ F7 technology. The
Low voltage high 100 V STripFET™ F7 devices (STH31*N10F7) are ideal for low voltage (up to 48 V),
current inverter for STEVAL- high current applications such as forklifts, golf carts and power tool.
industrial motor CTM009V1
control applications The STEVAL-CTM009V1 kit is composed of the STEVAL-CTM004V1, STEVAL-
CTM005V1, STEVAL-CTM006V1, STEVAL-CTM008V1 boards which have to
N-channel 100 V, 1.9 assembled together to build an inverter power stage for three-phase motors.
mOhm typ., 180 A
STripFET F7 Power STH310N10F7-6 The STEVAL-CTM004V1 power board features an insulated metal substrate (IMS),
MOSFET in H²PAK-6 NTCs for thermal protection and decoupling gate resistors for each power MOSFET.
package The board mounts ST devices in the H²PAK-6 package.
Automotive-grade N- The driver stage is an STEVAL-CTM006V1 board with L6491 high current capability
channel 100 V, 2.1 gate drivers to drive the power MOSFETs and integrated comparator for protections.
mOhm typ., 180 A The driver board includes the ST motor control connector, so you can interface the
STH315N10F7-6
STripFET F7 Power
STEVAL-CTM009V1 with any ST MCU control board suitable for motor control (not
MOSFET in H²PAK-6
package included in the kit).
High and low-side 4 A The system also has an STEVAL-CTM005V1 bus link capacitor board used to
L6491 connect the 48 VDC power source (e.g. the battery) to manage the ripple current and
gate driver
an STEVAL-CTM008V1 current sensing board to read the three-phase currents and
DC bus current (not assembled) thanks to the on-board ICS. The internal reference
for the ICSs can be overridden by providing an external reference voltage.
LS_GATE_U
LS_GATE_U
DC_BUS+
LS_Source_U
NTC+_U_PW LS_Source_U
NTC-_U_PW NTC+_U_PW
HS_GATE_U NTC-_U_PW
HS_Source _U HS_GATE_U
HS_Source_U
2
R71 2.2 D Q1 R72 2.2 D Q2 R73 2.2 D Q3 R74 2.2 D Q4 R75 2.2 D Q5 R76 2.2 D C80
HS_GATE_U 1 HS_GATE_U 1 HS_GATE_U 1 HS_GATE_U 1 HS_GATE_U 1 HS_GATE_U 1 Q6 0.033uF
1
2
2
R77 2 3 5 6 7 R78 2 3 5 6 7
R79 2 3 5 6 7 R80 2 3 5 6 7 R81 2 3 5 6 7 R82 2 3 5 6 7 RES
10k 10k 10k 10k 10k R83
10k
N.M.
1
1
NTC+_U_PW
2
C81 C82
1uF
1uF
HS_Source _U TW7
RT1
1
4.7k 1
Phase _ U
t Out_PHASE _U
NTC-_U_PW
2
R87 2.2 R84 2.2 R88 2.2 R89 2.2 R85 2.2 R90 2.2 C83
D Q7 D Q8 D Q9 D Q10 D Q11 D
LS_GATE_U LS_GATE_U LS_GATE_U LS_GATE_U LS_GATE_U LS_GATE_U 0.033uF
1 1 1 1 1 1 Q12 +HV_Battery
1
DC_BUS+
2
2
23 5 6 7 2 3 5 6 7 2 3 5 6 7 2 3 5 6 7 2 3 5 6 7 2 3 5 6 7
R92 R93 R94 RES DC_BUS-
R95 R96 R97 R98
10k 10k 10k 10k 10k 10k
POWER _GND
1
1
V_Sense _U_P
DC_BUS-_PW _U V_Sense _U_P
2
2
LS_Source_U
R173 R174
0.001 0.001
GND_U_P
1
GND_U_P DC_BUS-_PW _U
DC_BUS-
DC_BUS+ _PW _V
C85
Q18
R108 2.2 D Q13 R109 2.2 D Q14 R1072.2 D Q15 R110 2.2 D Q16 R111 2.2 D Q17 R112 2.2 D 0.033uF LS_GATE_V
LS_GATE_V
1
2
2
R118
R114
HS_GATE_V
R116
R113
R115
R119 HS_Source _V
10k
10k
10k
10k
10k
HS_Source _V
10k
1
1
NTC+_V_PW
C87
2
C86
HS_Source_V
1uF
TW8
1uF
RT2
1
4.7k Phase _ V 1
t
Out_PHASE _V
NTC-_V_PW
2
Q21 C88
R120 2.2 D R121 2.2 D Q20 R1222.2 D R123 2.2 D Q22 R1242.2 D Q23 R125 2.2 D Q24 0.033uF
1
LS_GATE_V 1 S_GATE_V
Q19L 1 LS_GATE_V 1 LS_GATE_V 1 LS_GATE_V 1 LS_GATE_V 1
2
2
2
2 3 5 6 7 2 3 56 7 R128 2 3 5 6 7 2 3 5 67 2 3 5 6 7 2 3 5 6 7 RES
R126 R127 10k R129 R130 R131 R132
10k 10k 10k 10k 10k
1
1
1
R175 R176
0.001 0.001
GND_V_P
1
GND_V_P DC_BUS-_PW _V
DC_BUS+ _PW _W
LS_GATE_W
2
LS_Source_W LS_GATE_W
Q27 Q29 C89 LS_Source _W
R134 2.2 D Q25 R135 2.2 D Q26 R1362.2 D R137 2.2 D Q28 R1382.2 D R133 2.2 D Q30 0.033uF
NTC+_W _PW
NTC+_W _PW
HS_GATE_W HS_GATE_W HS_GATE_W HS_GATE_W HS_GATE_W HS_GATE_W NTC-_W _PW
1
1 1 1 1 1 1 NTC-_W _PW
HS_GATE_W
HS_Source_W HS_GATE_W
2
2
2
RES HS_Source _W
23 5 6 7 2 3 56 7 2 3 5 6 7 2 3 5 67 2 3 5 6 7 23 5 6 7
R140
R139
R141
R142
R143
R144
R145
10k
10k
10k
10k
10k
10k
1
HS_Source_W
RT3 TW9
1
1uF1
1uF
4.7k Phase _ W 1
t
NTC-_W _PW Out_PHASE _W
2
R146 2.2 D R147 2.2 D Q32 R1482.2 D Q33 R149 2.2 D Q34 R150 2.2 D Q35 R151 2.2 D Q36
Q31 C92
LS_GATE_W 1 LS_GATE_W 1 LS_GATE_W 1 LS_GATE_W 1 LS_GATE_W 1 LS_GATE_W 1
0.033uF
1
2
2
2
23 5 6 7 2 3 56 7 2 3 5 6 7 2 3 5 67 2 3 5 6 7 23 5 6 7
R152
R157
R153
R154
R155
R156
10k
10k
10k
10k
10k
10k
RES
R158
1
V_Sense _W _P
DC_BUS-_PW _W V_Sense _W _P
LS_Source_W
R177 R178
0.001 0.001
GND_W _P
GND_W _P DC_BUS-_PW _W
1
1
1
DC_BUS+_W
DC_BUS+_U
DC_BUS+_V
DC_BUS-
DC_BUS+
1
1
C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27
+ + + + + + + + + + + + + + + + + + + + +
LS_Source_U_D +
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
270µF
2
2
DC_BUS-_W
DC_BUS-_U
DC_BUS-_V
8 7 CON4
10 9 47µF 1 2
12 11 GND_D 1 2 3 4
14 13 NTC-_W 5 6
7 8
0.1µF
Multipole Male connector J1
FEMALE CONNECTOR - ON BOTTOM
2 1 BKIN_D NTC+_U
4 3 CH1 BKIN NTC+_U NTC-_U
6 5 CH1_N CH1 NTC-_U POWER_GROUND_D 1 2 +HV_Battery_D
8 7 CH2 CH1_N NTC+_V 3 J2 4
GND_D CH2 NTC+_V
1
10 9 CH2_N NTC-_V
12 11 CH3 CH2_N NTC-_V C3
CH3 CON4A
DC_BUS_MONITOR_D 14 13 CH3_N NTC+_W 0.1µF
CH3_N NTC+_W
2
16 15 ADC_U NTC-_W
18 17 ADC_V NTC-_W
GND_D +5V_D FEMALE CONNECTOR - ON BOTTOM
20 19 ADC_W
22 21
24 23
1
+3V3_Micro_D Temperature_Sensing_D 26 25 C4
28 27 0.1µF
2
30 29
1
32 31 Enc A/H1_D
C5 Enc Z/H3_D 34 33 Enc B/H2_D Enc A/H1_D
0.1µF Enc B/H2_D
2
Enc Z/H3_D
09185346324
GND_D
Distreleck 121637
GND_D
Driver Board
R6
2
1
1
+3V3_M
R1 R2 R3 R4 1 2
NTC+
820 1.33k 3.57k 0.0 +5V_D
0.0 Temp.Monitoring
135 °C= 3.3V
1
NTC-
2
Iph_U
+3V3_M Iph_U
1
Iph_V
Iph_V Iph_W
D1 D2 D3 R7 Iph_W
1
1.5k
C28 +5V_D CH1 CH1
0.1uF CH1_N
Vcc_ICS CH1_N
2
CH2 CH2
CH2_N
POWER_GND GND_D CH2_N
25°C= 0.8V CH3 CH3
GND_D GND_D GND_D Ch3_N
CH3_N
GND_D
S1 Con2
GND_D
HALL/ENCODER CONNECTOR HV_DC_BAT
2
R179
1
2
R1880.0 N.M. R189 R180
0.0
+3V3_D +5V_D 20k
2 1
R181
20k
1
K
K
1
1
D4 D5 D6 R182
R99 R101 +5V_D
2 1
R100 10k
BAT30KFILM
BAT30KFILM
BAT30KFILM
4.7k 4.7k 4.7k
C112
R183
ON Semiconductor MMSZ4684T1G
2
2 1
A
2
CON8 20k
R11 0.0
1 2 1 2 Enc A/H1_D
1
3 4 1 R12 0.02 Enc B/H2_D 0.1uF
2 1
5 6 1 2 Enc Z/H3_D R184
GND_D 10k
7 8 R13 0.0 R185 U1
9 10 GND_D
3.9k
5
TSZ121IYLT
C35
R14NM
R15NM
R16NM
1
10pF C33
1
1
10pF C34
2
4
RS 687-8250
Enc/Hall Connector Male R186
-
1
1
DC_Bus_Monitor
10pF
2
1 2 3
2
+
1 3
+3V3_D +5V_D
K
39
2
2
SW2Con3 D54
2
D53 R187
D52
2.7V 500mW
GND_D 3.3V 2.7k C113
10nF GND_D
1
A
1
A
all resistor are 1% of tollerance
POWER_GND
Drive_U
Drive_V Drive_W
GND_D
GND_D
GND_D
Overcurrent
+3V3_D 3V3_D
GND_D GND_D
SD_1
SD_1
SD_3
SD_3
OverCurrent Protection
GND_P
GND_P
TP27
+3V3_D Expected 2.58V at 220Apk with LEM HTFS 200-P 5000
+3V3_D
+12V_D I_sense
+12V_D R243 8.2
1
+3V3_D
D59 R244
A C R245
18k R246 Gate_HS
1
D34 1.5
10 C631 µF
2
R51 STTH102AY K A
2 1 D36
4.7k
STPS5L60SY SM15T12CAY
IC9
R53 C640.22uF
2
2 1 1 14 2 1
LS_IN_PWM LIN BOOT R247
SD/OD 100 2 13
2 R54 1 3 SD/OD HVG 12
HS_IN_PWM Source_HS
1
100 4 HIN OUT 11
+12V_D Vcc N.C. fc=22.7kHz 2 R56 TP28
5 10 1 1
DT CP+ 0.1
1
6 9
SGND CP- +3V3_D 6.98k 5001
1
7 8
C69
2
PGND LVG
R223
C67
2
C70
1
1
1
100pFC120
TP29
100pFC121
R57
1
1
1
1000pF
C122 R248
1000pF
2
1.87k
100kR59
L6491D
2
5001
0.1uF
R58
C65
10uF
0.0
62k C111
100k
15nF
C72
2
2
2
0.1uF 0.22uF
2
1 2
2
2
1
1
2
TP31
1
1
C74 5000
R62
0.22uF
2.87k
1
D60 R249 8.2
1
GND_D GND_P
A C
2
TP30
5001 STTH102AY
GND_P Gate_LS
D40 R250
2
1.5
K A D42
LVG
STPS5L60SY SM15T12CAY
1
Source_LS
GND_D
V PHASE
1
GND_D
GND_P
GND_P TP32
5001
GND_P
TP21
+3V3_D Expected 2.58V at 220Apk with LEM HTFS 200-P 5000
+3V3_D
+12V_D I_sense
+12V_D R235 8.2
1
+3V3_D
D57 R236
A C R237
18k R238 Gate_HS
1
D22 1.5
10 C501 uF
2
R35 STTH102AY K A
2 1 D24
4.7k
STPS5L60SY SM15T12CAY
IC8
R37 C510.22uF
2
2 1 1 14 2 1
LS_IN_PWM LIN BOOT R239
SD/OD 100 2 13
2 R38 1 3 SD/OD HVG 12
HS_IN_PWM Source_HS
1
100 4 HIN OUT 11
+12V_D Vcc N.C. fc=22.7kH 2
z R40 TP22
5 10 1 1
DT CP+ 0.1
1
6 9
SGND CP- +3V3_D 6.98k 5001
1
7 8
C56
2
PGND LVG
R222
C54
2
C57
1
1
1
TP23
100pFC117
100pFC118
R41
1
1
1
1000pF
C119 R240
1000pF
2
1.87k
100kR43
L6491D
2
5001
0.1uF
R42
C52
10uF
0.0
62k C110
100k
15nF
C59
2
2
2
0.1uF 0.22uF
2
1 2
2
2
1
1
TP25
1
1
C61 5000
R46
0.22uF
1
2.87k
1
1
GND_D GND_P
A C
2
TP24
5001 STTH102AY
GND_P Gate_LS
D28 R242
2
1.5
K A D30
LVG
STPS5L60SY SM15T12CAY
1
Source_LS
W PHASE
1
GND_D
GND_D
GND_P
TP26
GND_P 5001
GND_P
TP27
+3V3_D Expected 2.58V at 220Apk with LEM HTFS 200-P 5000
+3V3_D
+12V_D I_sense
+12V_D R243 8.2
1
+3V3_D
D59 R244
A C R245
18k R246 Gate_HS
1
D34 1.5
10 C631 uF
2
R51 STTH102AY K A
2 1 D36
4.7k
STPS5L60SY SM15T12CAY
IC9
R53 C640.22uF
2
2 1 1 14 2 1
LS_IN_PWM LIN BOOT R247
SD/OD 100 2 13
2 R54 1 3 SD/OD HVG 12
HS_IN_PWM Source_HS
1
6 9
SGND CP- +3V3_D 6.98k 5001
1
7 8
C69
2
PGND LVG
R223
C67
2
C70
1
1
1
100pFC120
100pFC121
TP29
R57
1
1
1
1000pF
C122 R248
1000pF
2
1.87k
100kR59
L6491D
2
5001
0.1uF
R58
C65
10uF
0.0
62k C111
100k
15nF
C72
2
2
2
0.1uF 0.22uF
2
1 2
2
2
1
1
TP31
1
1
C74 5000
R62
0.22uF
1
2.87k
1
GND_D GND_P
A C
2
TP30
5001 STTH102AY
GND_P Gate_LS
D40 R250
2
1.5
K A D42
LVG
STPS5L60SY SM15T12CAY
1
Source_LS
1
GND_P
TP32
5001
3V3_D
2
R251
0.0
1
VD
1
C75
0.1µF
2
GND_D
14
U2A
SD_1 1
3
SD_2 2
MM74HC08MTCX VD
14
U2B
1
1
4
C76 C77 GND_D 6 FAULT
0.1µF 0.1µF 5
2
2 MM74HC08MTCX
7
GND_D GND_D
VD GND_D
14
U2C
SD_3 9
8
10
1
MM74HC08MTCX
7
C78
1
0.1µF VD
2
C79 GND_D
14
0.1µF U2D
2
12
11
GND_D GND_D GND_D 13
MM74HC08MTCX
7
GND_D
GND_D
C93 8 1 1 2 A K
VCC OUT +12V_drive
7 2
GND SYNC 15uH
1
6 3 C94
FSW EN STPS3L40SY BEAD Murata BLM18SG700TN1D
EXP
K
2
5 4 2200pF
FB COMP D48 R161
12
2
47k
1
R163
2
2
110k
SM4T28AY 2 11 2 U3
+ C96 A 3 ESDA14V2LY
1.5k 1 0.1uF
1
2 47uF
2
C98
2
1
470pF
R164
2.49k
2
GND_Drive
GND_Drive
IC5
R224 A6902D13TR L8
L7 68uH R165 5V/1A
8 1 1 2 2 1
VCC OUT +5V_Drive
2
CS+ 3 0.1 BEAD Murata BLM18SG331TN1D
0.0 4 CS-
COMP
K
1 K1 2 K2
2
15nF A 3 ESDA6V1LY
13k
C102
1 1
2
1
A
C101
R168
150pF
1
R167 4.3k
3.3uF
2
9.1k
2
L9 L10
2
IC6
2
R225 A6902D13TR
3V3/1A
L11 C103 C104 1 K1 2 K2
8 1 1 2 2 R169 1
VCC OUT 0.1uF 0.1uF
1
2 47uH U5
CS+ 0.1
3 A 3 ESDA5V3LY
0.0 4 CS-
COMP
K
2
15nF +3V3_Drive
1 1
120pF
2
R171 R172
1
47nF/10V
4.7nF/10V
C1 C2
Iph_U IPH_U
4 Vref
3.6K 1.8K
R1 R2 3 Out
0 2 0 HTFS 200-P
1 +5V
47nF/10V
C3
S2
JP
ICS2 Ip
47nF/10V
4.7nF/10V
C4 C5 CON10A
Iph_V IPH_V
4 Vref J1
3.6K 1.8K 0 1 2 IPH_U
R3 R4 3 Out
0 3 4 IPH_V
0 2 0 HTFS 200-P
0 5 6 IPH_W
1 +5V
0 7 8 IBAT
9 10 VCC
47nF/10V
male
C6
JP Vref
GND_C S3
S4 ICS4
JP ICS3 Ip Ip
47nF/10V
47nF/10V
4.7nF/10V
4.7nF/10V
C7 C8 C9 C10
Iph_W IPH_W Ibat IBAT
4 Vref 4 Vref
3.6K 1.8K 3.6K 1.8K
R5 R6 3 Out R7 R8 3 Out
2 0 HTFS 200-P 0 2 0 HTFS 200-P
+Vcc VCC 1 +5V +Vcc 1 +5V
47nF/10V
C11
47nF/10V
0
C12
TP1
TP3
1 1
Revision history