NAST ER PIPER CLASSIC AIRPLANES INSPECTION REPORT J-2 SERIES CUB J-3, NE-1, L-4 SERIES CUB o-4 SERIES COUPE d-5, J-5C, L-14, AE-1, HE-1 SERIES CUB CRUISER PA-I1 CUB SPECIAL PA-12 SUPER CRUISER PA-14 FAMILY CRUISER PA-15 AND PA-17 VAGABOND PA-16 CLIPPER NOTE This inspection report provides recommendations for an inspection program per requirements of FAR Part 43 and Advisory Circular 91-60 (The Continued Airworthiness ol older Airplanes}. his is a comprehensive inspection report designed to encompass more than one model airplane. it will be neccessary to determine which inspection item is applicable to the partioular airplane being inspected. PIPER AIRCRAFT CORPORATION (PART NUMBER 230 3000) 850601PE ARERAFY CORPORATION INSPECTION REPORT ns ones nn 1 z sia EL [ rat Raa Nake CLASSIC MRPLANES: ‘AE. HE, PALIT, 12.14.15, 16.17 | No No, " ; 7 Give Te epi eestor amt cert exc ot : oT SB Ts” iat |.Nalate| |] ctrinenns a micetyeceee | lelalal DESCRIPTION ee) DESCRIPTION 2 #PnoPatsh GRour PSone Sores Q op espera selene ate Geet aero 33. Inspect throttle, carburetor heat, and mixture ae Sere sisisis controls for travel and operating condition o}o}o| tee eee eee ‘gaskets (Replace exhaust gaskets es required}... | 0} 0} 0] 0 a taunt _ ‘9 2]0/0} I as. inspect muller neat exchanaer and battles giale inspect propeller mounting bolts and ste 36. Inspect exhaust stacx braces +, Seema teh | I ee slele 8. ENGINE GROUP 38. Check cylinder compression (Ref. AC43.13-1A) 0}0|o CAUTION: Grounet Magnata Primary Circuit 40. Ingpest orankeace for cracks, leaks and ° BE emg ale of ojojo 41. Inspect wiring to engine and accessories. 4 RETR ig sessed cs fission ans lees ores esters eigie Inspect terminals for security and cleanliness: sins for freon paris. See Nate lof a pac ete eerarienancaeearseee ane foreign particles) ofojo ‘spec fbr eng 9 ololo ota secieey dojo secunty ojolo crack See Note 7 0]0]0] 26. inspect condition and tension af generator or | damage # spplcable 2]9)2) I] a7, Inspect condition of generator or aiternator| 08 aparece |o]31818) fae teammates giele fa ooacenee) ©10]0) |] 38. Compiete averhaut of engine or tepiace wih 12 ron opr ss in oe ier alle 7 iercmeceeeee | | | |. [lan emnmneee olold +s utc resis ih @. can onove ep cay ool cesataars delete nae .| |o}0)0| || totum sand san slele ig Routttopear festa gishe| I), Seeaeesth ta sce alele ig hipet cee meson | |8[8[9) |] 2 inp onnenaes or gigs Spe Sane ea 4 eae ce vg Beri ig 5) [81818] |g freer neonate ncaa 3iei3 38 Sree Sloe gee $e a Relate cerere 10/0) Ww fiir ain sans” | [O1°]9 x siatinwse | |810]2) Io awe ole Sepa) Yololo| fz zeros nc amatmarmns. | [888 eceircnmesnyeapc [ole] |. seamncrmnswranamests | (°° 2» eee ’ ofofo| I) \* arose mer ofolo Be ea re es fol) Ug tapers ine sess an =” | |°/°)° el Pesasnt rere caer meaatutisasreatemase\”.| lololo Feces inainasonna’’””| [°|°|°| |] taaetstate dunt sencrson *Papnieable . oj}o apoiieatie (See Note 9) jojolo a Continued on reverse aideaes TE] Pestorm inspection or operation at each ofthe = 50 on cao To09 awmwt | fel e|g] gif tection ervats av iniieated by circle CD. | lata g| wnt _tale]a) 218 7 a/2|2|2 |: DESCRIPTION z DESCRIPTION é CABIN GROUT (coe etl ond du 7. tspec wing alchment ols fr setty ofofo ee ete B. Inspect lift and jury struts for security (Refer Fe see el cece oye {nest rvoroy ol Poe See Blain Inspec onation| o Notete sra'187 ncure ‘Se 20, Inspect operstion and sandiion a parking brake 9. am co damage leo ojojo it applicable = latest revision of Piper Service Bulletin 187) D. FUSELAGE AND EMPENNAGE GROUP tisute AD 80:20-15 fr napection and epace E 1. Remove inspection plates and panels... 0010] |} 10, inspect ateren tap appicabie ane wing 2. Inopect ter and tna fo rae ander Structure for damage and ovosion Siaten tf Gondtion of abr doubt, ret 1. Inept sietonatachments and bracket (or TOPAR AG 31314 to teat fabric use tghinese and damage ° Seipestetiod enn 0] ]) 12, inipectaioron nnge pine and biacks for uane coing applcable ° Socks as equred) olo}o 4, Choos that ue fonk a marked fr apaciy 13. inspect flap attachments and Bracket or *appbeable oo tightness: corrosion and damage apoicste .. | [0 |0 [0 5. Inspect tet tari and ines for damage isi 14, tape lap ttierank, contol 04 pins and stotorandsessterdeteraaion andeaptrvent-| | | | Hons for excess west and erosion 6. Inept ful header or secure ink 15, Cebneate a conc where appieabe 8/8 ]8 tnd condion Wsppleabe ofolo] |f 18: Remsian nspecion sates panes and avings | JO|0[0 7, inapeetbatey, bok an cables inspact at Toast every 30 ye, Flush bow as required and fitoater) #appleable ojo F. LANDING GEAR GROUP «8. Inspactelecrame stains ior sary ‘foppieable ©] |]. nemave tarings and shock cord covers 9. Inspect anterind munis on ict wing 4 Sppteable o|ofo {or damaged inulaion and security 2, Inspect fabri iis fe rack and ‘appteate : ofojo deterioration \ 10. Inspett ELT stallion nd conden of 3. Inepest gear, catane and shecsv bois {iitry and antanna appease fee Piper Sdn for saety o Service Letter No. 820) =| ]o]o]o] |}. Hostarplane inspect gor. eddane and shock 11. Inagest rude elevator ad sibiizer rm Sit ots and bushings for excess wear and cables, turnbuckles, guides and pulleys for corrosion (Replace bolts and/or bushings as Salety, damage. corrosion and operation olo equwed) Jo}olo ofojo \Cedtness andi aplable, shoo stu or 13. inspettWeiage frame tubing fer coraion Weakness (Replace orgs anor shock sis tGumage and deterioration ololo Ss necessany) o|o}o 14, Inspect rade, stair ad vad | 6 inspec gat wil aignment i Toe i/o 8/6 Srocres fe damage: 0]0/0} |) 5. inspect tres for ute, uneven or excessive olole conoge 0} 0/0] |} 2, Remove wnass: clean, inspec ond vepack 16, nape ude hinge sos ond bushings for Cnnge ololo treees woo an Caronion place pre and/ 8, pect wheeis er cracks, cvrsion and Sr busings ae required) of oo broken bots ojolo 17, Inapeet stables yoke and serew fr 6d pay 10, Chest main wheel ire presbure (B00 x 4-24 fn ecunty i appieaoe ofolo $Ri%or'tapphebte S00 8-26 Yn ofojolo 18, inspec statier tachmanis and atachment 11, inpect bre ing and rum for excessive tube fr sie pay appucable ololo went (Replace brake inong a8 accessor) ololo 19, Inspect stabiizer brave wares for cvrsion. 12, Inspect brake ines for chafing, corosion ‘ghness and safe . ofojo tnd security ololo 20, Inapet elevator attachments and horn Yor ingest wigs brake tube assy freaks (domage i ofo]o| |] 1% snPSeienorauon teplece es required on 21, Inepee igvaic hinge pine and busings tor Haves inattowon o]ofo tcess wear and covosion Replace pine ane” 14, Inepet brake eyinders, and paring vaves far Gr bushing a requires) ojojo {operat and eaks (Chock Wid level a6 22, Cobweate ai conto where sppicabia 9]o]o ‘que olololo 58, Reinaal inspection plates and sancls 0[0]0] I] 5. mses aiaaisarhironic ov iganens E. wiNG GROUP v6, Meet th wheelie Tovanass oa" | 1° ]°1° 1. Remove inspection plates, panes, and tavings | |0]0]0 brecket olo}o 2 Inapoct tre and ish for erecks and doer 17, apee al whee ior cuts and uneven 6 oraten if condion of fabri ie doubt, Feler loeecetsasse ololo Sirip test method) ololo enenenie | Jolojo 3 Inspect fl tars ad ines fo dana 19. Inspect tall wie! fos craks, corrosion and leaks and water, sels for deterioration and fees ae ololo caps for proper venting if apelcable gala} 20 insect tt wie ie ressre i appicate 4, Shot ut el arad or apa S]o}o (aOrsh olofolo : Shoot fc ton] marked for nena octane eae cients ease tating f ° for rocks, corrosion and security. o|ofo 6. Inspel sist and i applicable fap cabs, 22, Uereste al vot pointe wnere apicabic |". Jo]0[0 [0 turnbuetee guides ant pulleys for att, 23 Install faving and snack cord covers o}o}o damage, covrsion and operation ofoloCircle Type of Inspection (See Ne) Bf tortor specie or operation a each he A 0 too aanat | lele|g] gif tmtecon moral ae nated bya ctrcte Oh | la] gl] 48 |8)8/2| 3 }}-— ; 3/8/83 )2 16 DESCRIPTION : DESCRIPTION 2 «. FLOAT GROUP (t Apples) 1 OPERATIONALINSPECTION 1 tngpeet finat attachment fittings ofo}o Lee o aa 2 a 7 8 2. Inspect floats for damage ojeie 3. Check oil pressure and temperature alolojo 3. Inspect pulleys and cables o}ojo 4A. Check generator output if applicable o}0/o/o 2 Meat natant on stg damave aes eer gigisis Conon aid secur appcole ofofo] |] § Sree ee ie gigigig 2: Gneck vacuum gauge spteatie AGRICULTURAL GROUP (lt Applicable} 3, ERE fers etne ks Sad neugheoss syerele sopiesBie e}ojoje 1, Check i aval ste gear box o}ololo| |] ». cheer cava hater aseraton 8{0|0|9 4 Sapee unas ve fs 8/010 )0| |} 10. enece monte seh oeroson 8}9}9/9 4: Ibe braves ard conte 8/0/8\0) |f 3s. cnc magneto RP. tances 8}e/o)o 4 Inspect grease cop. srve ion 815/810) |} 32: Enea tonic ond more operation i &: Citirndper Sree 8}3\8/9 ce ololala &: Inspect popper ok do 8/8 ]010| 1, eheck rosaiar smcatmess ty 5, inspect baton Pope ant wal 8}5/6|0) 12: Gree etcrorc soupmeneperaion i € Remove metal bel slate ppzable and oleate 9)o]o}o o Scag s elo]aio| |) rs. Sacer ii and PH slolle neoct str aroun asari 18: heck propater governor seo apes 10. Check operation of dump vaive. o}olo}o eee cr cigisla 11 heck aptator operation “}8}9]9 {5 Ty (geet Brtepser ane stsanésezar’=---.|0] 0/00] | s. cenenan 15 leapt spray boom attachments 8[8/99 1 Chan apy ous 8151910) | + aver contons 0 FAA Soeiiatins. olololo 1 ropes at ain eek 8]0}9/9) |} 2 AneaA Rtacorniness Dvectves camped 4. lebecSray pune moun sien 8{0]0/8 aie ofololo 3, Asse Sass Loto and Gulls comptog wi 9|0}0]0 4, Gheckiocpoper Fight Wana Seetow v7. [8/0 |8/0 5. Rrerat paper oer oe 3jalolo NOTES; 1 u Taler to the lst card alte Piper Parte Price List - Aerofiche for @ check Wat of current Fevision dates to Piper Inspection Reports and Manuals. [Alinspections or ope‘ations are requted at each othe inspection intervals as marked by 8 {0} Ban the ennuel and 100 hour inspections are complete inspections ofthe ail tdentieal in scope, eve both the 500 and 1000 hour inspections are extensions of he “andoverhaut or replacement of some major components Inspections mustbe accomplished by pereons authorized by the FAA. Ploer Service Bulletins ae of special importance and Piper considers compliance mandetor. Piper Service Later are product improsements and sevice hints pertaining toserviing the iplene and should be given careful attention Bvemout os teconditon, (Per Ieest Mariza Service Lever 01, oF pu: MuCauley Service Bulleun 1376) the recommend fight ine betwoon reconditioning for Sensenich fixed Ditch mata peopellers Ts 1000 hours. provides. the propelor has not received poe Samage requiring. immediate attention. Reconcitioning accomplishes the removel of faxgued Serface metal anc accumulated small nleks and cuts 100 numerous to rep Individually, Contact Sansenven factory approved repair station FR Lycoming Inervale between ol changes can be Mereased as much 8s 100% On ena Ines eauipped wath full flow cariraje type ‘ol Titers, provided the element © Feplaced each 60 how's of operation and the specified octane fuel is used Shoutd fuel ether thon the specie’ octane rating for the power plant be used feler to Lycoming "Service Latter No. 185A. for additional information and 8 Comment Every 100 sours remove ol sump, clean suction tube screen, replace oi sump and safety Replace flexible oi lines at Engine T.B.0. per latest Lycoming Service Bulletin No, 240, of every five yoars in sevice. Replace or overhaul as required or at engine overhaul No L0tw B. Continental - For engine overhaul eter tothe latest revision of Continental Service Bulletin 74-20. Inspect rubber mount for severe cracking, signs of high temperature of burning. separation of rubber rom motal surfaces, excessive "sag" or permanent deflection cesulting in internal eitmang wits spacer, engine ane cow Interference a unvaval vibration. The rubber mounts must be replaced no late shan angine 7.8.0. Fer to latest revisions of Piper Service Bulletin No, 354 and Service Leter No. 984 {ica uel selector valve. valvanas 500 hours or more toa ime inservice, within next 100 hours of operation and every 500 hour thareafter Use Dow Corning Molyeoat No FS: 3481 or FS-2462, Per Part No, 781-281 he models 22, JANET Cot J 4, 0-9, JBC, L14, AE, MET andl PACT svc were licensed under Pan-04 of Civil A Regulations and therefore do not require fight manuals However, do require an “Operations Limitations Cerificate This certificate was obtained from your local FAA. Regional Office.snow wvaivam su.0N awvaiwen? enon EVE NOLLWOTEENT