You are on page 1of 16

An American National Standard

Designation: D3299 – 10

Standard Specification for


Filament-Wound Glass-Fiber-Reinforced Thermoset Resin
Corrosion-Resistant Tanks1
This standard is issued under the fixed designation D3299; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense.

1. Scope C581 Practice for Determining Chemical Resistance of


1.1 This specification covers cylindrical tanks fabricated by Thermosetting Resins Used in Glass-Fiber-Reinforced
filament winding for above-ground vertical installation, to Structures Intended for Liquid Service
contain aggressive chemicals at atmospheric pressure as clas- C582 Specification for Contact-Molded Reinforced Ther-
sified herein, and made of a commercial-grade polyester or mosetting Plastic (RTP) Laminates for Corrosion-Resistant
vinylester resin. Included are requirements for materials, prop- Equipment
erties, design, construction, dimensions, tolerances, workman- D618 Practice for Conditioning Plastics for Testing

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---
ship, and appearance. D883 Terminology Relating to Plastics
1.2 This specification does not cover the design of vessels D1599 Test Method for Resistance to Short-Time Hydraulic
intended for pressure above atmospheric, vacuum conditions, Pressure of Plastic Pipe, Tubing, and Fittings
except as classified herein, or vessels intended for use with D2150 Specification for Woven Roving Glass Fabric for
liquids heated above their flash points. Polyester-Glass Laminates
1.3 The values stated in inch-pound units are to be regarded D2583 Test Method for Indentation Hardness of Rigid
as standard. The values given in parentheses are mathematical Plastics by Means of a Barcol Impressor
conversions to SI units that are provided for information only D2584 Test Method for Ignition Loss of Cured Reinforced
and are not considered standard. Resins
D2996 Specification for Filament-Wound “Fiberglass’’
NOTE 1—Special design consideration should be given to vessels (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
subject to superimposed mechanical forces, such as earthquakes, wind
load, or agitation, and to vessels subject to service temperature in excess
D2997 Specification for Centrifugally Cast “Fiberglass”
of 180°F (82°C), and to vessels with unsupported bottoms. (Glass-Fiber-Reinforced Thermosetting-Resin) Pipe
NOTE 2—There is no similar or equivalent ISO standard. D3892 Practice for Packaging/Packing of Plastics
D4024 Specification for Machine Made “Fiberglass’’
1.4 The following safety hazards caveat pertains only to the
(Glass-Fiber-Reinforced Thermosetting Resin) Flanges
test method portion, Section 11, of this specification: This
D5421 Specification for Contact Molded “Fiberglass”
standard does not purport to address all of the safety concerns,
(Glass-Fiber-Reinforced Thermosetting Resin) Flanges
if any, associated with its use. It is the responsibility of the user
F412 Terminology Relating to Plastic Piping Systems
of this standard to establish appropriate safety and health
2.2 ANSI Standards:
practices and determine the applicability of regulatory limita-
B 16.1 Cast Iron Pipe Flanges and Flanged Fittings, Class
tions prior to use.
25, 125, 250, and 8003
2. Referenced Documents
3. Terminology
2.1 ASTM Standards:2
3.1 General—Definitions are in accordance with Termi-
nologies D883 and F412, unless otherwise indicated.
1
This specification is under the jurisdiction of ASTM Committee D20 on 3.2 filament-wound—as applied to tanks, a process in which
Plastics and is the direct responsibility of Subcommittee D20.23 on Reinforced the principal circumferential load-bearing reinforcement is
Plastic Piping Systems and Chemical Equipment.
Current edition approved April 1, 2010. Published May 2010. Originally
applied by continuous filament winding.
approved in 1974. Last previous edition approved in 2008 as D3299 – 08. DOI:
10.1520/D3299-10.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
3
Standards volume information, refer to the standard’s Document Summary page on Available from American National Standards Institute (ANSI), 25 W. 43rd St.,
the ASTM website. 4th Floor, New York, NY 10036, http://www.ansi.org.

Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.

Copyright ASTM International


Provided by IHS under license with ASTM
1Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
3.3 contact molding—a molding process that includes 5.1.1.4 Ultraviolet absorbers may be added to the exterior
“hand lay-up,” “spray-up,” or a combination of these manu- surface for improved weather resistance, if agreed upon be-
facturing processes. tween fabricator and purchaser.
5.1.1.5 Antimony compounds or other fire-retardant agents
4. Classification may be added to halogenated resins for improved fire resis-
4.1 Tanks meeting this specification are classified according tance, if agreed upon between fabricator and purchaser.
to type as follows, and it is the responsibility of the purchaser NOTE 6—Because the addition of fire-retardant agents may interfere
to specify the requirement for Type II tanks, the operating with visual inspection of laminate quality, they should not be used in the
pressure or vacuum levels, and the safety factor required for inner surface (7.1.1) or interior layer (7.1.2) unless their functional
external pressure. Absence of a designation of type required advantages would outweigh the loss of visual inspection.
shall imply that Type I is adequate. 5.2 Reinforcement:
4.1.1 Type I—Atmospheric pressure tanks vented directly to 5.2.1 Chopped-Strand Mat—Chopped-strand mat shall be
the atmosphere, designed for pressure no greater or lower than constructed from chopped commercial-grade E-type glass
atmospheric. strands bonded together using a binder. The strands should be
4.1.2 Type II—Atmospheric pressure tanks vented directly treated with a sizing that is chemically compatible with the
into a fume conservation system, and designed to withstand the resin system used.
specified positive and negative pressure not to exceed 14 in.
NOTE 7—The selection of the particular chopped-strand mat is depen-
(355.6 mm) of water when all tie-down lugs are properly
dent upon the performance characteristics required of the finished product
secured, in accordance with the fabricator’s recommendations and upon the processing techniques to be used.
for flat-bottom tanks.
4.2 Tanks meeting this specification are classified according 5.2.2 Continuous Roving—Continuous roving shall be a
to grade as follows: commercial-grade of E-type glass fiber with a sizing that is
4.2.1 Grade 1—Tanks manufactured with a single generic chemically compatible with the resin system used.
type of thermoset resin throughout. 5.2.3 Nonwoven Biaxial or Unidirectional Fabric—These
4.2.2 Grade 2—Tanks manufactured with different generic products shall be a commercial Grade of E-type glass fiber with
types of thermoset resin in the barrier and the structural a sizing that is chemically compatible with the resin system
portion. used.
5.2.4 Woven Roving—Woven roving shall be in accordance
NOTE 3—The external corrosive environment due to spillage or corro- with Specification D2150.
sive vapors should be considered when specifying Grade 2 tanks (see
5.2.5 Surface Mat—The reinforcement used for the inner
7.1.3.3).
surface (7.1.1) shall be either a commercial-grade chemical
5. Materials and Manufacture resistant glass surface mat or an organic-fiber surface mat. In
environments that attack glass, the use of an organic-fiber
5.1 Resin—The resin used shall be a commercial-grade, surface mat is required.
corrosion-resistant thermoset that has either been evaluated in
a laminate by test in accordance with 11.3 or that has been 6. Design Requirements
determined by previous documented service to be acceptable
for the service conditions. Where service conditions have not 6.1 Filament-Wound Laminates—Design for Internal
been evaluated, a suitable resin also may be selected by Pressure—The maximum allowable stress of the total laminate
agreement between fabricator and purchaser. (that is, filament winding plus the corrosion barrier, which is
5.1.1 The resin shall contain no pigment, dyes, colorants, or made up of the inner surface (7.1.1) and interior layer (7.1.2))

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---
filler, except as follows: shall be limited by the allowable movement (strain) of the tank
5.1.1.1 A thixotropic agent that does not interfere with wall when filled with fluid.
visual inspection of laminate quality, or with the required 6.1.1 The allowable strain of the tank wall shall not exceed
corrosion resistance of the laminate, may be added for viscos- 0.0010 in./in. (mm/mm) at 70°F (21°C).
ity control. 6.1.2 Tanks shall have a longitudinal strength at least equal
to that of a helically wound tank having a maximum angle of
NOTE 4—The addition of a thixotropic agent may reduce the resistance wind of 80° (measured from the tank axis, that is, 90° is hoop
of many resin systems to certain corrosive chemical environments. It is the winding). For reference, the longitudinal tensile strength of a
responsibility of the fabricator, using a thixotropic agent in the resin
typical 80° helical winding is approximately 2200 psi (15,168
required for 7.1.1 and 7.1.2, to ascertain its compatibility with the
corrosive environment when this has been reported to him by the kPa).
purchaser. 6.1.3 Hoop Design:
6.1.3.1 Normal Service (Structural Corrosion Barrier)—
5.1.1.2 Resin pastes used to fill crevices before overlay shall When the product to be stored in the tank causes little or no
not be subject to the limitations of 5.1.1. degradation to the selected resin, the minimum required wall
5.1.1.3 Resin may contain pigment, dyes, or colorants when thickness shall be in accordance with Eq 1.
agreed upon between fabricator and purchaser. 6.1.3.2 Severe Service (Non-Structural Corrosion
NOTE 5—The addition of pigment, dyes, or colorants may interfere with Barrier)—When the product to be stored in the tank may cause
visual inspection of laminate quality. degradation of the resin over time and with the agreement of

Copyright ASTM International


Provided by IHS under license with ASTM
2Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
the purchaser, the minimum required wall thickness of the tank L = design length, in., of a vessel section, taken as the
shall be determined in accordance with Eq 2. largest of the following: (a) the distance between
0.036 * g * H * D head-tangent lines plus one-third the depth of each
tT 5 2 * ET * Z (1) formed head if there are no stiffening rings (excluding
or conical heads and sections); (b) the distance between

S tT 5
0.2489 * g * H * D
2 * ET * Z D cone-to-cylinder junctions for vessels with a cone or
conical heads if there are no stiffening rings; (c) the
greatest center-to-center distance between any two
adjacent stiffening rings; (d) the distance from the
0.036 * g * H * D center of the first stiffening ring to the formed head
tT 5 tCB 1 (2)
2 * EFW * Z tangent line plus one-third the depth of the formed
or head (excluding conical heads and sections), all
S tT 5 tCB 1
0.2489 * g * H * D
2 * EFW * Z D measured parallel to the axis of the vessel; (e) the
distance from the first stiffening ring in the cylinder to
the cone-to-cylinder junction,
where: Pa = allowable external pressure, psi (kPa), and
tT = total thickness, in. (mm), t = wall thickness, in. (mm) (nominal).
tCB = thickness of the corrosion barrier, in. (mm), 6.2.2 Torispherical Heads—For torispherical heads, com-
H = fluid head, in. (mm),
pute the allowable external pressure Pa as follows:
g = specific gravity of fluid,
D = inside diameter of tank, in. (mm). Pa 5 0.36~E/F!~t/Ro!2 (5)
ET = hoop tensile modulus of the total laminate (see
Appendix X3), psi (kPa), where:
EFW = hoop tensile modulus of the filament winding only Ro = outside crown radius of head, in. (mm).
psi (kPa), and 6.2.2.1 For torispherical heads subject to internal loading,
Z = allowable strain in accordance with 6.1.2. the knucle radius shall be externally reinforced in accordance
6.1.3.3 The minimum total thickness of the tank shall be with Fig. 1. The reinforcement thickness shall be equal to the
0.1875 in. (4.76 mm). thickness of the head as calculated above. The thickness of a
joint overlay near the knucle radius tangent line of a dished
NOTE 8—The use of an accepted analytical technique, such as lami-
head contributes to the knucle reinforcement.
nated plate theory (LPT), for design and analysis of composite vessels
may predict stresses, strains, and strength on a ply-by-ply basis, given 6.2.3 Stiffening Rings—The required moment of inertia, Is,
some basic lamina properties. of a circumferential stiffening ring for cylindrical shells under
NOTE 9—Tanks for installation outdoors shall be designed for the effect external pressure or internal vacuum shall not be less than that
of wind loading and other environmental factors in accordance with sound determined by the following formula:
design practice, including tank buckling analysis.
Is 5 PLsDo3F/24Eh (6)
NOTE 10—Tanks with significant physical loadings other than fluid
head (such as side-mounted equipment, violent agitation, unusually high
flow rates, and unsupported bottoms) shall be given special design
consideration.
6.2 Design for External Pressure:
6.2.1 Cylindrical Shells—For cylindrical shell, compute the
value 1.73 (Do/t)0.5. If the result is less than L/Do of the
cylinder, compute Pa as follows:
Pa 5 2.6~E/F!~Do/L!~t/Do!2.5 (3)
If the result is greater than L/Do of the cylinder, compute Pa
as follows:
2.6~E/F!~Do/L!~t/Do!2.5
Pa 5 (4)
~L/Do! 2 0.45 ~t/Do!0.5

where:
Do = outside diameter, in. (mm),
E = lower of hoop tensile modulus or axial tensile modu-
lus, psi (kPa),
FIG. 1 Jointed Head Detail
F = design factor = 5,
Sketch A

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

Copyright ASTM International


Provided by IHS under license with ASTM
3Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10

where: 6.3 Contact Molded Laminates—Portions of the tank, such


Do = shell outside diameter, in. (mm), as joints, heads, nozzles, and supports, may be fabricated by
Eh = hoop tensile modulus, psi (kPa), contact molding. Contact-molded laminates shall satisfy the
F = design factor = 5, minimum property requirements listed in Specification C582,
Is = moment of inertia, in.4 (mm4), of stiffener and effec- as shown in Table 1.
tive length of shell, 6.3.1 Top Head—The top head, regardless of shape, shall be
Ls = one-half of the distance from the centerline of the able to support a single 250-lbf (113.4 kg) load on a 4 by 4-in.
stiffening ring to the next line of support on one side, (100 by 100-mm) area without damage and with a maximum
plus one-half of the centerline distance to the next line deflection of 1⁄2 % of the tank diameter at the area the load is
of support on the other side of the stiffening ring, both applied.
measured parallel to the axis of the cylinder, in. A line 6.3.1.1 The minimum thickness shall be 0.1876 in. (4.76
of support is the following: (a) a stiffening ring that mm).
meets the requirements of this paragraph; (b) a
circumferential line on a head at one-third the depth NOTE 11—Support of auxiliary equipment, snow load, or operation
of the head from the head tangent line; (c) a cone-to- personnel may require additional reinforcement or the use of stiffener ribs,
sandwich construction, or other stiffening systems. Type II tanks may also
cylinder junction, and
require additional reinforcement.
P = actual external pressure, psi (kPa).
Typical half-round stiffener sizes and dimensions for differ- 6.3.2 Bottom Head—The minimum thickness for a fully
ent values of Is are shown in Fig. 2. Other stiffener profiles supported flat-bottom head for Type I tanks shall be as follows:
meeting the required moment of inertia may be used. 3⁄16 in. (4.8 mm) for 2 to 6 ft (0.6 to 1.8 m) diameter, 1⁄4 in. (6.4

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

FIG. 2 Penetrating Nozzle Installation

Copyright ASTM International


Provided by IHS under license with ASTM
4Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
TABLE 1 Minimum Contact-Molded Laminate Physical PropertiesA
NOTE 1— Based on use of woven roving in thickness 1⁄4 in. (6mm) and above.
Property Thickness, in. (mm)
⁄ to 3⁄16 (3.2 to 4.8)
18 14⁄ (6.4) ⁄
5 16 (7.9) 38 ⁄ & up (9.5 and up)
Ultimate tensile strength, min, psi (MPa) 9 000 (62.05) 12 000 (82.74) 13 000 (89.63) 15 000 (103.4)
Tensile modulus, psi (MPa) 1 000 000 (6895) 1 300 000 (8963) 1 400 000 (9653) 1 500 000 (10342)
Flexural strength, min, psi (MPa) 16 000 (110.3) 19 000 (131.0) 20 000 (137.9) 22 000 (151.7)
Flexural modulus of elasticity (tangent), min, psi 700 000 (4826) 800 000 (5516) 900 000 (6205) 1 000 000 (6894)
(MPa)
A
Laminates that do not meet the minimum values of Table 1 are considered acceptable, provided they are made to afford the same overall strength that would be
obtained with a laminate meeting the specified thickness.

mm) for over 6 to 12 ft (1.8 to 3.7 m) diameter, and 3⁄8 in. (9.5 not extend beyond the tangent line onto the tank bottom, unless
mm) for over 12 ft (3.7 m) diameter. methods of manufacture are used that maintain flat-bottom
6.3.2.1 Deflection of the flat bottom when the tank is empty, configuration, and shall extend up the vertical tank wall a
commonly known as “oil canning,” is permissible as long as minimum of 8 in. (200 mm) on tanks up to 4 ft (1.22 m) in
the requirements of 6.3.2.4 are met. diameter, and 12 in. (304 mm) on tanks over 4 ft (1.22 m) in
6.3.2.2 Bottom heads may be molded integrally with the diameter. The reinforcement shall then taper into the side wall
straight shell or may be molded separately with a straight over an additional length of 4 in. (102 mm) (see Fig. 3).
flange length for subsequent joining to shell. Methods of manufacture that incorporate stiffening bands as a
6.3.2.3 The radius of the bottom knuckle of a flat-bottom means of knuckle stabilization, are permissible alternatives by
tank shall be not less than 1 in. (25 mm) on tanks 4 ft (1.22 m) agreement between purchaser and fabricator, provided the
or smaller in diameter and 1.5 in. (38 mm) on tanks larger than fabricator can document the validity of the design.
4 ft (1.22 m) diameter. The minimum thickness of the radiused 6.3.2.4 The tank bottom shall not have variations from a
section shall be equal to the combined thickness of the shell nominally flat plane that would prevent uniform contact of the
wall and the bottom. The reinforcement of the knuckle-radius entire bottom surface with a properly prepared flat support
area shall taper so that it is tangent to the flat bottom, and shall surface when the tank is filled with liquid. The bottom laminate

FIG. 3 Flat-Bottom Tank Corner Detail

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

Copyright ASTM International


Provided by IHS under license with ASTM
5Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
surface shall be a hand-work finish, and shall have no exces- diameter of the tank straight shell, and a minimum knuckle
sive laminate projections that would prevent uniform contact radius of at least 6 % of the diameter of the head.
with a properly prepared flat support surface when the tank is 6.3.3 Open-Top Tanks—The top edge of open-top tanks
filled with liquid. shall have a horizontal reinforcing flange or other means of
NOTE 12—This requirement is not intended to exclude the use of drain reinforcement sufficiently rigid to maintain the shape of the
nozzles which are commonly used at the bottom of the side shell. They do, tank after installation, such as stiffener ribs. The flange shall be
however, require foundation cut-outs of the appropriate dimensions for the in accordance with Table 2.
nozzle type and size.
6.3.4 Joints:
6.3.2.5 The thickness of an elevated torispherical dished 6.3.4.1 The cured resin surfaces to be overlaid shall be
bottom, suitable for supporting the weight of the fluid head, roughened using 36 or coarser grit abrasive media and shall
shall be determined by the following equation, but shall not be extend beyond the lay-up area so that no reinforcement is
less than 3⁄16 in. (4.8 mm): applied to an unroughened surface. Surfaces shall be clean and
t5
0.885 PR 0.885 ~0.036gHR!
S 5 S or
0.885 ~0.2489gHR!
S S D (7)
dry before lay-up. The entire roughened area shall be coated
with paraffinated resin after the joint lay-up is made.
where: 6.3.4.2 Joints between tank-wall sections shall be over-
t = thickness, in. (mm), wound to a thickness as calculated in 6.1.3.2, or they may be
S = allowable tensile strength (not to exceed 1⁄10 of ultimate overlaid by a contact-molded laminate. When contact-molded
strength), psi (kPa) (see 11.6.1), laminate joints are used to join hoop segments of the straight
g = specific gravity of fluid, shell, or to join the bottom or top head to the shell, the
P = pressure, psi (kPa), thickness of the structural joint overlay shall be determined by
R = inside radius of dished head, in. (mm), and the following equation, but shall not be less than 3⁄16 in. (4.8
H = distance from the top of the fluid to the deepest portion mm):
of the bottom, in. (mm).
For Elliptical Bottom Head:
PD 0.036gHD
t 5 2S 5
h 2Sh or
0.2489gHD
2Sh S D (10)
PD
t 5 2S (8) where:
t = wall thickness, in. (mm),
For Cone Bottom: Sh = allowable hoop tensile strength (not to exceed 1⁄10 of
PD the ultimate hoop strength), psi (kPa),
t 5 2S·cos~a! (9)
P = pressure, psi (kPa),
H = fluid head, in. (mm),
where: g = specific gravity of fluid, and
a = 1⁄2 the included (apex) angle of the cone at the D = inside diameter of tank, in. (mm).
centerline of the head. ( Not greater than 30°) 6.3.4.3 The minimum width of the structural joint overlay

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---
NOTE 13—An alternative method for design of an elevated torispherical for bottom-supported tanks is shown in Table 3.
dished bottom is shown in Appendix X2. 6.3.4.4 The corrosion-resistant barrier component of the
6.3.2.6 The torispherical dished-bottom head shall have a joint shall be formed in the same manner as the inner surface
radius of curvature that is equal to or less than the inside and the interior layer (7.1.1 and 7.1.2) and the minimum

TABLE 2 Reinforcing Flange for Open-Top TanksA,B


Tank Diameter, ft (m) Flange Dimensions
Flange
L,C ft (m) 2 4 6 8 9 10 11 12 Width ThicknessD
Type
(0.610) (1.219) (1.629) (2.438) (2.743) (3.048) (3.353) (3.658) in. (mm) in. (mm)
2 (0.610) A A A C D E F G A 2 (51) 14⁄ (5)
4 (1.212) A A A C D E F G B 2 (51) 3 ⁄8 (10)
6 (1.829) A A A C D E F G C 2 (51) 1 ⁄2 (13)
8 (2.438) A A A C D E F G D 21⁄2 (64) 3 ⁄8 (10)
10 (3.048) A A B C D E F G E 21⁄2 (64) 1 ⁄2 (13)
12 (3.658) A A B D D E F G F 3 (76) 3 ⁄8 (10)
14 (4.267) A A B D E F F G G 3 (76) 1 ⁄2 (13)
16 (4.877) A A C E E G G H H 3 (76) 5 ⁄8 (16)
18 (5.486) A A C E F G G H J 3 (76) 3 ⁄4 (19)
20 (6.096) A A D E F G H J K 3 (76) 1 (25)
24 (7.315) A B D F G H J K
30 (9.144) A B E G H H K K
36 (10.973) A B E H J K K
40 (12.192) A B E H J K
A
This table is based on handling considerations only. Significant superimposed loads, such as from wind or seismic conditions, should be considered independently.
B
Reinforcement configurations other than a flange may be used if equal or greater stiffness is provided.
C
L = maximum distance from flange to the tank bottom or to the uppermost shell stiffener when used.
D
Flange thickness shall be at least equal to local vessel thickness.

Copyright ASTM International


Provided by IHS under license with ASTM
6Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
TABLE 3 Minimum Widths of Joint Overlay for Circumferential Joints

H 3 DA = 60 100 140 180 220 260 300 340 380 420 460 500
minimum
width of
outsideB
in. 4 4 5 6 7 8 9 10 11 12 13 14
(mm) (102) (102) (127) (152) (178) (203) (229) (254) (279) (305) (330) (356)
A
where: H = distance from the top of the liquid level to the joint, ft (m) and
D = inside diameter of the tank, ft (m).
B
Axial joint overlay widths shall be twice the width shown in table.

overlay width shall be 4 in. (100 mm). This internal overlay 6.3.5.4 Manways installed in top heads may be of the
shall not be considered a structural element in determining flanged or nonflanged design, as agreed upon between the
joint thickness. fabricator and purchaser.
6.3.4.5 The thickness of a joint near the bottom tangent line 6.3.5.5 Side-shell manways shall be installed in accordance
shall not be considered to contribute to the knuckle reinforce- with 7.3.2, 7.3.3, and Fig. 6.
ment of 6.3.2.3, but shall be additive thereto. 6.3.5.6 Typical manway dimensions are shown in Table 5.
6.3.5 Fittings: NOTE 14—Tanks over 6 ft (1.8 m) straight-shell height may need both
6.3.5.1 The more common method of fabricating nozzles is top- and side-shell opening manways for safety and maintenance consid-
by contact molding both the nozzle neck and flange to the erations.
dimensions shown in Specification D5421 and Table 4. The 6.4 Vents:
corrosion-resistant barrier of the nozzle shall be at least 6.4.1 Vents that discharge freely into the atmosphere must
equivalent to the inner surface and interior layer (7.1.1 and be provided in all Type I closed-top tanks. Minimum vent size
7.1.2) and shall be fabricated from the same resin as the tank shall be sufficient to handle the flow displacement of all
head or shell to which it is attached. combined inlet or outlet nozzles without creating any pressure
6.3.5.2 Acceptable alternative methods to be agreed upon above atmospheric, or any vacuum condition.
between fabricator and purchaser are the use of contact-molded
NOTE 15—Special vent sizing consideration should be given to the
pipe, filament-wound pipe, in accordance with Specification numerous operating situations that could otherwise cause a positive or a
D2996, or centrifugally cast pipe, in accordance with Specifi- negative pressure in a closed tank. Since overfilling a closed tank with the
cation D2997, joined to a suitable contact-molded (Specifica- vent on the top can cause the tank to be over-pressured, a suitably sized
tion D5421), or filament-wound flange (Specification D4024). overflow, properly located, or other appropriate protection, may be
The corrosion-resistant barrier of the contact-molded portions required to prevent over-pressuring the tank.
of such nozzles shall be equivalent to the inner surface and 6.4.2 Type II tanks shall be designed to withstand the
interior layer (7.1.1 and 7.1.2) and shall be fabricated from the specified positive or negative pressures not to exceed 14 in.
same resin as the tank head or shell to which they are attached. (355.6 mm) of water. Special design consideration must be
6.3.5.3 Nozzles 4 in. (100 mm) and smaller shall be given to buckling of tank wall and heads, the hold-down lug
supported by a suitable gusseting technique, using plate gussets system, and top and bottom knuckle requirements. Fluid level
or conical gussets, as shown in Fig. 4 and Fig. 5. Plate gussets, in the tank is an important consideration in the analysis.
where needed, shall be evenly spaced around the nozzle and 6.4.2.1 Flat-bottom Type II tanks must have all hold-down
are to be added after complete assembly by the nozzle on the lugs properly secured to the foundation, in accordance with the
shell. Larger nozzles, subject to superimposed mechanical tank fabricator’s recommendation for the design of the lugs
forces, require special consideration. used and for the tank installation and operation.
--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

Copyright ASTM International


Provided by IHS under license with ASTM
7Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
TABLE 4 Dimensions for Contact-Molded Flanged Nozzles (25 psi Rating)
--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

Nozzle Inside Minimum Wall Minimum Flange Minimum Hub Minimum Hub Length
Diameter (D), in. (mm) Thickness (tn), Thickness (tf), in. Thickness (th), (h), in. (mm)
in. (mm) (mm) in. (mm)
1 (25) ⁄ (5)
3 16 ⁄ (13)
12 14⁄ (6) 2 (51)
11⁄2 (38) ⁄ (5)
3 16 ⁄ (13)
12 14⁄ (6) 2 (51)
2 (51) 3⁄16 (5) 1⁄2 (13) 14⁄ (6) 2 (51)
3 (76) 3⁄16 (5) 1⁄2 (13) 1⁄4 (6) 2 (51)
4 (102) 3⁄16 (5) 1⁄2 (13) 1⁄4 (6) 2 (51)
6 (152) 3⁄16 (5) 1⁄2 (13) 1⁄4 (6) 2 (51)
8 (203) 3⁄16 (5) 9⁄16 (14) 5⁄16 (8) 21⁄2 (57)
10 (254) 3⁄16 (5) 11⁄16 (17) 3⁄8 (10) 23⁄4 (70)
12 (305) 3⁄16 (5) 3⁄4 (19) 3⁄8 (10) 3 (76)
14 (356) 1⁄4 (6) 13⁄16 (21) 7⁄16 (11) 31⁄4 (83)
16 (406) 1⁄4 (6) 7⁄8 (22) 7⁄16 (11) 31⁄2 (89)
18 (457) 1⁄4 (6) 15⁄16 (24) 1⁄2 (13) 33⁄4 (95)
20 (508) 1⁄4 (6) 1 (25) 1⁄2 (13) 4 (102)
24 (610) 1⁄4 (6) 11⁄8 (29) 9⁄16 (14) 41⁄2 (114)

FIG. 4 Plate-Type Gussets

6.5 Hold-Down Lugs—Hold-down lugs shall be a require- number and attachment of such lugs is the responsibility of the
ment on all tanks for outdoor service, on all Type II tanks, and fabricator, based on the wind, seismic, and other loads speci-
on tanks subject to seismic loads or vibrations. The design fied by the purchaser.

Copyright ASTM International


Provided by IHS under license with ASTM
8Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10

NOTE 1—This design does not require lay-up of nozzle neck to exterior of tank wall. Nozzle may be penetrating type or flush type as illustrated.
FIG. 5 Conical Type Gussets

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

NOTE 1—This installation method is used only when the nozzle is being installed with an integral conical gusset which would prevent application of
an exterior laminate.
FIG. 6 Nozzle Installation and Cutout Reinforcement Location Alternative

6.5.1 Hold-down lugs shall be placed on the tank in such a 7. Laminate Construction Requirements
way that they do not protrude below the bottom surface of the
7.1 Structural Tank—The laminate comprising the struc-
tank.
tural tank (bottom, cylindrical shell, top head) shall consist of
6.6 Lifting Lugs—Lifting lugs or other provisions for lifting
a corrosion-resistant barrier (also known as “liner”) comprised
tanks (see Appendix X1) shall be provided for tanks over 500
lb (227 kg) in weight. of an inner surface and interior layer, and a structural layer.

Copyright ASTM International


Provided by IHS under license with ASTM
9Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
TABLE 5 Typical Dimensions of Manways
NOTE 1— Bolt size equals bolt hole diameter minus 1⁄8 in. (3 mm).
NOTE 2—Gaskets shall be 1⁄8 in. thick full-face elastomeric material having a hardness of Shore A80 6 5.
Minimum Minimum Diameter of Minimum Thickness of Minimum Manway Diameter of Bolt Number of Bolt Hole Diameter, in.
Size, in. Flange and Cover, in. Flange and Cover, in. Wall Thickness, in. Circle, in. (mm)ABC Bolts (mm)
(mm) (mm) (mm) (mm)
Pressurized Manway—up to 15 psig
20 (508) 271⁄2 (699) 1 (25.4) 3⁄8 (9.5) 25 (635) 20 ⁄ (19)
34

22 (559) 30 (762) 1 (25.4) 3⁄8 (9.5) 27 (686) 20 ⁄ (19)


34

24 (610) 32 (813) 11⁄4 (31.8) 3⁄8 (9.5) 291⁄2 (749) 20 3⁄4 (19)

Manway—Atmospheric Pressure up to 0.5 psig


20 (508) 271⁄2 (699) 3⁄8 (9.5) 1⁄4 (6.4) 25 (635) 20 ⁄ (12.7)
12

22 (559) 30 (762) 3⁄8 (9.5) 1⁄4 (6.4) 27 (686) 20 ⁄ (12.7)


12

24 (610) 32 (813) 3⁄8 (9.5) 1⁄4 (6.4) 291⁄2 (748) 20 1⁄2 (12.7)

A
60.06 in. (1.5 mm) (ASME/ANSI B 16.5).
B
60.03 in. (0.76 mm) center to center of adjacent bolt holes (ASME/ANSI B 16.5).
C
60.06 in. (1.5 mm) eccentricity between bolt circle and center of nozzle.

7.1.1 Inner Surface—The inner surface exposed to the 7.1.3.2 Contact-Molded Structural Layer in Top and Bottom
chemical environment shall be a resin-rich layer 0.010 to 0.020 Heads—Subsequent reinforcement shall be comprised of 1.5
in. (0.25 to 0.5 mm) thick, reinforced with a suitable chemical- oz/ft2 (0.46 kg/m2) chopped-strand mat or equivalent weight
resistant glass fiber surface mat or with an organic fiber surface of chopped roving, or shall be comprised of chopped-strand
mat, in accordance with 5.2.5. mat or chopped roving and such additional number of alter-
NOTE 16—This resin-rich inner surface will usually contain less than
nating plies of 24 oz/yd2 (0.81 kg/m2) woven roving 18
20 % by weight of reinforcing material. oz/yd2 (0.61 kg/m2) nonwoven biaxial fabric to a thickness as
required to meet the physical properties that are used for the
7.1.2 Interior Layer—The inner surface layer exposed to design. The use of woven roving is optional. The designations
the corrosive environment shall be followed with a layer of these specific weights of glass reinforcement are for
composed of resin, reinforced only with noncontinuous glass- reference only and may be comprised of other weight combi-
fiber strands applied in a minimum of two plies of chopped-
--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

nations of reinforcement materials, when agreed to between the


strand mat equivalent to a total of 3 oz/ft2 (0.92 kg/m2). As an fabricator and purchaser. Each successive ply or pass of
alternative, a minimum of two passes of chopped roving of reinforcement shall be well-rolled prior to the application of
minimum length 0.5 in. (13 mm) to a maximum length of 2.0 additional reinforcement. Where woven roving is used,
in. (50.8 mm), shall be applied uniformly to an equivalent chopped-strand glass reinforcement shall be used as alternating
weight of 3 oz/ft2 (0.92 kg/m2). Each ply of mat or pass of and final layers. All woven roving, nonwoven fabric, and
chopped roving shall be well-rolled prior to the application of surfacing mat shall be overlapped. Laps in subsequent layers
additional reinforcement. The combined thickness of the inner shall be staggered at least 2.25 in. (60 mm) from laps in the
surface and interior layer shall not be less than 0.10 in. (2.5 preceding layer.
mm).
7.1.3.3 When the outer surface of this structural layer is to
7.1.2.1 Glass content of the inner liner and the interior layer
be subject to spillage or a corrosive environment, a resin-rich
combined shall be 27 6 5 % by weight when tested in
layer, in accordance with 7.1.1, shall be applied over the final
accordance with 11.4.
layer of reinforcement.
7.1.2.2 The degree of cure of the laminate shall be such as
to exhibit a Barcol hardness on the inner surface of at least 7.1.3.4 Tanks used for outdoor service or subject to ultra-
90 % of the resin manufacturer’s minimum specified hardness violet exposure shall incorporate provisions to minimize ultra-
for the cured resin, when tested in accordance with 11.5 and violet degradation. Suitable methods include use of ultraviolet
Note 19, Note 20, and Note 21. absorbers, incorporation of pigment of sufficient opacity in the
7.1.3 Structural Layer: outer surface resin-rich layer, or use of resins inherently
7.1.3.1 Filament-Wound Structural Layer—Subsequent re- resistant to ultraviolet degradation. Since pigmentation makes
inforcement shall be continuous-strand roving in accordance inspection difficult, it shall be added after inspection or
with 5.2.2, that is needed to satisfy the requirements of 6.1.3.2. otherwise by agreement between the purchaser and fabricator.
The thickness of the filament-wound portion of the tank shell 7.1.3.5 Where air-inhibited resin is exposed to air, full
may be varied with tank height (tapered-wall construction), surface cure of the inner surface shall be obtained by coating
provided these requirements are met at any height level. If such surface with a coat of resin containing 0.2 to 0.6 %
additional longitudinal strength is required, the use of other paraffin wax, having a melting point between 122 and 126°F
reinforcements, such as woven fabric, nonwoven unidirectional (50 and 52°C). Other techniques such as sprayed, wrapped, or
or bidirectional fabric, chopped-strand mat, or chopped overlaid films are also acceptable methods to attain surface
strands, may be interspersed in the winding to provide addi- cure.
tional strength. Glass content of this filament-wound structural 7.2 Joints:
layer shall be 50 to 80 % by weight. Only those constructions 7.2.1 The width of the first layer of joint overlay shall be 3
evaluated for design properties in 11.6 shall be used. in. (76 mm) minimum. Successive layers shall uniformly

Copyright ASTM International


Provided by IHS under license with ASTM
10
Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
increase in width in that specified in Table 3 to form a smooth 7.3.2.4 Cutout Reinforcement Thickness—The thickness, tr,
contour laminate that is centered on the joint. of the cutout reinforcement laminate for nozzles installed in
7.2.2 A highly filled resin paste shall be placed in the cylindrical shells or dished heads shall be determined as
crevices between joined pieces, leaving a smooth surface for follows:
lay-up. tr 5 PDK/2Sr (11)
7.2.3 The cured resin surfaces of parts to be joined shall be
where:
roughened using 36 or coarser abrasive grit media to expose K = 1.0 for nozzles 6 in. (152 mm) diameter and larger,
glass fibers. This roughened area shall extend beyond the K = d/(dr− d) for nozzles less than 6 in. (152 mm) diameter,
lay-up areas so that no reinforcement is applied to an unpre- P = hydrostatic pressure at the point of nozzle installation,
pared surface. The entire roughened area shall be coated with psi (kPa),
paraffinated resin after joint overlay is made. D = inside diameter of tank, in. (mm),
7.2.4 The interior overlay of a joint shall consist of a Sr = allowable tensile stress (not to exceed 1⁄10 of the
minimum of two plies of 1.5 oz/ft2 (0.46 kg/m2) chopped- ultimate strength of the cutout reinforcing laminate);
strand mat reinforcement, followed by a resin-rich layer see Table 1,
reinforced with surfacing mat. This overlay shall be the d = nominal nozzle diameter, in. (mm), and
equivalent of 7.1.1 and 7.1.2 combined, and shall be centered dr = cutout reinforcement diameter, in. (mm).
on the joint. It shall be finished in accordance with 7.1.3.5. This thickness, tr, may be applied to the outer or inner surfaces,
or be divided between them as shown in Fig. 6.
7.2.5 The outer structural overlay of a joint shall be centered
on the joint, fabricated in accordance with 6.3.4.2, and shall be NOTE 17—When tr is calculated to be 1⁄8 in. (3.2 mm) or less, it can be
finished in accordance with 7.1.3.5. disregarded, as the strength requirements will be met by t0 (see Figs. 2
and 7).
7.3 Fittings and Accessories:
7.3.2.5 When reinforcing materials are cut to facilitate
7.3.1 The surfaces of fittings, tank accessories, and the
placement around an installed nozzle, joints in successive
laminates required for their installation that are exposed to the reinforcing layers should be staggered to avoid overlapping
corrosive media, shall be constructed in accordance with 7.1.1 and (on cylindrical shell installations) shall not be placed so
and 7.1.2, except for those fitting surfaces which are made by they parallel the axis of the tank. The intent of these require-
manufacturing processes other than contact molding (see ments is to avoid orienting joints in reinforcing layers perpen-
6.3.5.2). dicular to the maximum load-bearing direction (circumferen-
7.3.1.1 The cut edges of all laminates exposed to the tial).

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---
chemical environment shall be sealed with a laminate conform- 7.3.3 Nozzle Installation Laminates—Nozzle installation
ing to 7.1.1 and 7.1.2. Where shape, thickness, or other laminate dimensions are shown in Fig. 2 and Fig. 7. Installation
restrictions preclude covering the edges with the preceding laminate placements are shown in Fig. 6. The all-interior
laminate, such cut edges and any machined flange faces shall installation laminate placement is used only when the nozzle
be at least coated with resin. In either case, the resin used shall being installed has an integral conical gusset preventing
be that used in the equipment laminate and finished in application of an exterior laminate.
accordance with 7.1.3.5. 7.3.3.1 Installation Laminate Thickness—The inside and
7.3.2 Nozzle and Manway Installation—Flanged nozzles outside installation thicknesses (ti and to) combined shall be at
may be installed with the pipe stub flush with the inside of the least as thick as the nozzle neck.
tank shell (flush type, Fig. 4) or projecting inside the tank 7.3.3.2 Inside Installation Laminate Construction—The in-
(penetrating type, Fig. 5). side installation laminate shall be constructed using only
7.3.2.1 Nozzle Projection—The installed nozzle shall main- noncontinuous glass reinforcements, except that when woven
tain a minimum clearance of 3 in. (76 mm) between the back roving is included to strengthen the laminate, it shall be
face of the flange and the exterior of the cutout opening preceded and followed by a layer of 11⁄2 –oz (0.458 kg/m2) mat
reinforcement. In addition, this clearance shall not be less than and then covered with a laminate equivalent to 7.1.1 and 7.1.2.
When the inside laminate consists only of a corrosion barrier,
the shear distance required for proper installation of the nozzle
the length of the laminate, hr shall be a minimum of 3 in. and
(see 7.3.3).
hi shall be the lesser of 3 in. (76mm) or the nominal radius of
7.3.2.2 Cutout Reinforcement Laminate— When a vessel the nozzle.
shell or head is cut in an area bearing hydrostatic pressure, P, 7.3.3.3 Installation Laminate Lengths—The length of the
the cutout shall be reinforced on a circular area concentric with outside laminate, ho, and the inside laminate, hi, shall each be
the cutout, as shown in Fig. 4 and Fig. 5. Acceptable patterns equal to the shear length, hs, given in Table 6 based on the
of reinforcement placement are shown in Fig. 2. thickness of the individual laminates.
7.3.2.3 Cutout Reinforcement Diameter—The outer diam- 7.3.3.4 In nozzle installations where the installation overlay
eter of the cutout reinforcing laminate, dr, shall not be less than is installed before the cutout reinforcement has fully cured, that
two times the nominal nozzle diameter. For nozzles less than 6 portion of the overlay which extends onto the tank shell may be
in. (152 mm) in diameter, the minimum cutout reinforcement considered to become a part of the cutout reinforcement
diameter, dr, shall be the nominal nozzle size plus 6 in. (152 laminate if the installation laminate length is extended to the
mm). required cutout reinforcement diameter, dr.

Copyright ASTM International


Provided by IHS under license with ASTM
11Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10

FIG. 7 Flush Nozzle Installation

TABLE 6 Shear Bond Length (see Figs. 2 and 7)


NOTE 1— When internal overlay serves only as a corrosion barrier, the total shear length must be placed on the exterior overlay.
Inch-Pound Units
Overlay thickness, in. ⁄
14 ⁄
5 16 ⁄
38 ⁄
7 16 1 ⁄2 9⁄16 ⁄
58 ⁄
11 16 ⁄
34 ⁄
78 1
hA (shear length), in. 3 3 3 31⁄2 4 41⁄2 5 5 1 ⁄2 6 7 8
SI Units
Overall thickness, mm 6.4 8 9.5 11 13 14 16 17.5 19 22 25.4
h (shear length), mm 76 76 76 90 100 114 127 140 152 178 203
A
h = total shear length (ho+ hi) (Fig. 4).

7.3.3.5 Monolithic Installation—The total bond thickness, 7.3.6 All nozzles and manways shall be installed in accor-
tm, shall be the greater of either the cutout reinforcement dance with Fig. 2 and Fig. 7. The interior overlay shall present
thickness, tr, or the outside bond thickness, to. the same corrosion resistance to the fluid as specified in 7.1.1
7.3.4 Gussets—If gussets (either plate or conical) are used and 7.1.2.
to stiffen the installed nozzle, gusset installation laminates are
in addition to the requirements of 7.3.3. Typical plate type and 8. Dimensions and Tolerances
conical type gussets are shown in Fig. 6 and Fig. 7. Other
gusseted nozzle installations may be used as agreed upon 8.1 Standard tank diameters, based on internal measure-
between fabricator and purchaser. ments with the tank in the vertical position, are listed in Table
7.3.5 Location of Cutouts on the Shell—For cutouts made 7. Tolerance on the inside diameter, including out-of-
within 6 in. (152 mm) of the knuckle radius area of a head or roundness, shall be 61 %.
within 6 in. (152 mm) of a shell-to-shell or shell-to-head joint, 8.2 Where employed, shell taper shall be additive to the
additional hole-cutout reinforcement is required, unless the figure used for the tank diameter, unless otherwise specified by
area of installation is at a point within the vessel that is not the manufacturer and accepted by the purchaser. The shell taper
exposed to hydrostatic pressure. shall not exceed 1⁄2 ° per side.
--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

Copyright ASTM International


Provided by IHS under license with ASTM
12
Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
TABLE 7 Standard Tank Inside Diameter 8.3 Tolerance on overall tank height shall be 1⁄2 %, but shall
in. mm not exceed 61⁄2 in. (12.7 mm).
24 (610) 8.4 Nozzle flange faces shall be perpendicular to the axis of
30 (762) the pipe within tolerances shown in Fig. 8, and shall be flat
36 (914)
42 (1067) within 61⁄32 in. (0.8 mm) through 18 in. (457 mm) nozzle size
48 (1219) and 61⁄16 in. (1.6 mm) for large nozzle sizes. Tolerances on
54 (1372) installation are shown in Fig. 8.
60 (1524)
66 (1676) 8.5 The standard orientation of flanges shall provide bolt
72 (1829) holes straddling the normal centerlines of the tank. Bolt holes
84 (2134) of flanges located on the tank top or bottom, shall straddle the
96 (2438)
108 (2743) principal centerline of the vessel or lines parallel to it as shown
120 (3048) in Fig. 8.
132 (3353)
144 (3658)
8.6 An alternative method of orientation of flanges on the
tank top or bottom, with the bolt holes straddling the radial
centerlines, shall be by agreement between the purchaser and
fabricator.

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

Nozzle Inside Diameter Permissible Angular Deviation, −0


Up to 10 in. (254mm) 1°
10 in. (254mm) and larger 1⁄ 2 °

NOTE 1—Larger tolerances may be agreed upon between purchaser and fabricator for tanks over 12 ft in diameter.
FIG. 8 Nozzle Location and Orientation Tolerances

Copyright ASTM International


Provided by IHS under license with ASTM
13
Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
8.7 The location of nozzles shall be held to the tolerance D1599 with restrained end closures that prevent the application
shown in Fig. 8. of axial tensile stress, or:
11.6.2.2 Strain-gage (hoop-elongation) tests on tanks filled
9. Workmanship, Finish, and Appearance with water.
9.1 The minimum acceptable level for workmanship and NOTE 22—Practical test methods on samples cut from filament-wound
finish of the finished laminate shall conform to the require- specimens are not available to cover all cases of testing filament-wound
ments specified in Section 9 of Specification C582. laminates. Other test methods for determination of hoop properties may be
used when the fabricator can verify the validity of the selected method.
NOTE 18—A representative laminate sample may be used for determi-
nation of an acceptable surface finish and acceptable level of visual 12. Product Marking
imperfections. 12.1 The tank shall be marked to identify the producer, date
of manufacture, capacity, all resins used, inner surface rein-
10. Requirements
forcements, specific gravity, design temperature, and the words
10.1 Degree of Cure—Degree of cure of the laminate shall “Pressure-Atmospheric,” or the operating pressure and
be found by determining the Barcol hardness as indicated in vacuum, shall be imprinted on the tank.
11.5. 12.2 Additional marking requirements may be needed for
NOTE 19—A useful technique to check the cure of a non-molded compliance with local codes. It is the responsibility of the
surface of a polyester resin is as follows: Rub a few drops of acetone on purchaser/user to specify additional labeling requirements for
the laminate surface until it evaporates. If the surface becomes softened or the vessel, such as liquid content, operating and safety instruc-
tacky, it is and indication of under cure. tions, and any other warnings necessitated by local codes.
NOTE 20—The use of organic reinforcing materials may reduce the
Barcol hardness readings without necessarily indicating undercure. 13. Packaging and Package Marking
NOTE 21—Barcol hardness values may vary when tests are conducted 13.1 All packing, packaging, and marking provisions of
at temperatures that differ from those shown in 11.2.
Practice D3892 shall apply to this specification.
--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

11. Test Methods 14. Shipping


11.1 Conditioning—Condition the specimens prior to test at 14.1 Since there are variations in the design of support
70 to 77°F (23 6 2°C) for not less than 40 h in accordance with cradles, lifting- and hold-down lugs, and methods of shipping,
Procedure A of Methods D618, for those tests when condition- the manufacturer’s special instructions shall be followed in all
ing is required, and in all cases of disagreement. cases.
11.2 Test Conditions—Conduct the test in a laboratory 14.2 Tanks shall be mounted on cradles if shipping horizon-
temperature of 70 to 77°F (23 6 2°C), unless otherwise tally, or on a suitable skid or pallet if shipping in the vertical
specified. position. The cradles or skid shall be padded and secured to the
11.3 Chemical Resistance of Resin—Determine the chemi- bed of the vehicle in such a manner that will prevent damage
cal resistance of the resin in accordance with Practice C581. to the tank with normal handling. The tank shall be secured to
11.4 Glass Content—Determine the glass content of the the cradles or skid so that there can be no movement of the tank
inner liner and interior layer combined. Obtain a test sample by in relation to the skid or cradle under normal handling.
carefully splitting these combined areas from the structural 14.3 A suitable means shall be provided at the open end of
layer. The glass content of the separated sample shall be open-top tanks to keep the loaded tank rigid.
determined in accordance with Test Method D2584. 14.4 Tanks shall be loaded to provide at least 2 in. (51 mm)
11.5 Degree of Cure—Degree of cure of the laminate shall clearance between the tank (including fittings) and the bulk-
be found by determining the Barcol hardness using Barcol heads or bed of the vehicle.
Model No. GYZJ934.1. Instrument calibration and method 14.5 When two or more tanks are shipped on the same
shall be as described in Test Method D2583. vehicle, sufficient clearance or padding shall be provided
11.6 Physical Properties: between tanks to prevent contact in transit.
11.6.1 Contact Molded Laminates—Where required, physi- 14.6 Upon arrival at the destination, the purchaser shall be
cal properties of contact-molded laminates shall be determined responsible for inspection for damage in transit. If damage has
in accordance with the test methods listed in Specification occurred, a claim should be filed with the carrier by the
C582. purchaser, and the supplier should be notified. If the damage is
11.6.2 Filament-Wound Laminates—Verify design stresses not first repaired by the fabricator prior to the tank being put
and moduli of elasticity of filament-wound tanks by manufac- into service, the purchaser accepts all future responsibility for
turer’s test data based upon: the effects of tank failure resulting from such damage.
11.6.2.1 Strain (that is, modulus) measurements of small-
diameter filament-wound cylinders made to the same laminate 15. Keywords
construction, helix angle, glass content, liner construction, and 15.1 above ground; atmospheric; filament wound; polyester;
resin as the full-size tank, in accordance with Test Method tank; vinylester

Copyright ASTM International


Provided by IHS under license with ASTM
14
Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10
APPENDIXES

(Nonmandatory Information)

X1. HANDLING AND INSTALLATION

X1.1 Handling X1.1.1.8 When storing the tank on the ground prior to
X1.1.1 The following normal precautions should be taken in installation, it should be placed on the shipping cradles and tied
handling the tank at the destination: down so that it cannot roll, due to wind or sloping ground.
X1.1.1.1 Proper rigging practices should be observed at all X1.2 Installation
times. Hoisting equipment operators should attach a guide line
X1.2.1 Vertical flat bottom tanks should be installed on a
to prevent tank from swinging out of control.
base provided continuous support and having sufficient
X1.1.1.2 The tank should not be dropped or allowed to
strength to support the weight of the tank full of liquid with
strike any other object. Damage caused by such action may
negligible deflection. Full support of the bottom should be
result in cracking the inner corrosion-resistant liner, as well as
obtained by one of the following:
the structural portion of the tank.
X1.2.1.1 If the surface of the pad and the bottom of the tank
X1.1.1.3 The tank should not be rolled or slid on rough are flat and have no projections from the plane surface, the tank
ground. Never set a tank upon a fitting or other protrusion that may be set on such a surface.
may be attached to the shell. X1.2.1.2 If the conditions of X1.2.1.1 cannot be met,
X1.1.1.4 In working around the tank, care should be exer- methods of support recommended by the manufacturer should
cised to prevent tools, scaffolding, or other objects from be used.
striking the tank or being dropped on, or inside the tank. X1.2.2 If the tank has a bottom drain, a hole should be
Soft-soled shoes should be worn by workmen entering the provided in the pad with sufficient clearance so that the drain
tank. Where ladders are used (inside and outside), all points of and its flange will not contact the base at any point.
contact with the tank should be cushioned to protect the surface X1.2.3 Erection of Vertical Tank:
from scratching or point loading. X1.2.3.1 Tanks should be handled with a crane, using the
X1.1.1.5 The use of a crane is recommended, both in lifting lifting lugs provided. Do not attempt to lift tank by attaching to
and positioning the tank. The clearance between the head other fittings. Prior to hoisting the top end, a suitable protection
shackle of the crane and the tank should be at least equal to the pad of material should be placed under the bottom pivot point
span between the lugs used for lifting. If this is not possible, a of tank so that as the tank rises, the strain is taken on the pad.
spreader bar must be used to approximate the same angle in The hoist wire should be connected to the top lifting lugs, and
lifting. the tank should be raised carefully, using guide ropes to
X1.1.1.6 Where tanks are not equipped with lifting lugs, it prevent sudden swinging.
is recommended that such tanks be lifted with canvas or rope X1.2.3.2 All hold-down lugs supplied should be utilized to
slings (over 1 in. (25 mm) in diameter) positioned near each secure the tank to its pad. Hold-down lugs should be grouted or
end of the tank. Tanks can be moved by positioning fork-lift shimmied to prevent excessive loads being transferred to the
trucks on either side of the tank with forks padded. tank shell.
X1.1.1.7 Under no conditions should chains or cables be X1.2.3.3 Valves, controllers, or other heavy items connected
allowed to contact a tank. Full protection must be provided to tank nozzle should be independently supported.
when using chains or cables. Do not attach lifting devices to X1.2.3.4 When agitators, mixers, or cooling/heating coils
any fitting other than lifting lugs. are to be installed, special design considerations must be used.

X2. DISHED BOTTOM

X2.1 An alternative method for calculating the thickness of


an elevated dished torispherical bottom head is as follows
PRc 0.036g HRc
tc 5 2S 5 2S S or
0.2489gHRc,
2S D (X2.1)

(refer to 6.3.4 and see Fig. X2.1):

--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

Copyright ASTM International


Provided by IHS under license with ASTM
15
Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT
D3299 – 10

FIG. X2.1 Thickness of Dished-Bottom Head

PRcW 0.036gHRcW
ti 5 2S 5 2S or S
0.2489g HRcW
2S D (X2.2) Rc = crown radius of dished head, in. (m),
H = fluid head, in. (mm),
W = stress intensification factor =
--`,,,``,,`````,``,`,```,`,,,-`-`,,`,,`,`,,`---

where:
tc = head thickness in area of the crown radius, in. (mm),
ti = head thickness in area of the knuckle radius, in. (mm),
1
4 ~3 1 =Rc / ri!,SD
S = allowable stress, psi (kPa),
g = specific gravity of fluid, and
P = pressure, psi (kPa), ri = knuckle radius of the dished head, in. (mm).

X3. EXPRESSION OF HOOP TENSILE MODULUS OF A LAMINATE

X3.1 The hoop tensile modulus of a laminate, composed EFW = hoop modulus of filament winding,
partially of filament winding and partially of a contact molded ECB = modulus of corrosion barrier,
corrosion barrier, is expressed by: tL = corrosion barrier thickness,
EFW * tFW ECB * tCB tFW = filament winding thickness,
ET 5 tT 1 tT (X3.1) tT = total thickness, = tCB + tFW
This expression will give a good approximation of total
where: laminate modulus for values of EFW of 3.0–6.0 3 106 psi
ET = hoop modulus of total laminate, (20.7–41.4 GPa).

ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned
in this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the risk
of infringement of such rights, are entirely their own responsibility.

This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of the
responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should
make your views known to the ASTM Committee on Standards, at the address shown below.

This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,
United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the above
address or at 610-832-9585 (phone), 610-832-9555 (fax), or service@astm.org (e-mail); or through the ASTM website
(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/
COPYRIGHT/).

Copyright ASTM International


Provided by IHS under license with ASTM
16
Licensee=Fluor Corp no FPPPV per administrator /2110503106, User=robles, Celso
No reproduction or networking permitted without license from IHS Not for Resale, 07/13/2010 06:45:41 MDT

You might also like