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ASTM Sieving Test Methods Manual
ASTM Sieving Test Methods Manual
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MANUAL ON
TEST SIEVING METHODS
Prepared by ASTM Committee E-29
as Guidelines for Establishing
Sieve Analysis Procedures
1985 EDITION
With editorial changes to conform to the latest
revisions of USA Standard Sieve Series
specifications (ASTM E-11, E-161, and E-323)
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Library of Congress Cataloging in Publication Data
NOTE
The Society is not responsible, as a body,
for the statements and opinions
advanced in this publication.
Printed in Mars. PA
December 1985
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Foreword
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Related
ASTM Publications
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Contents
Introduction 1
1. Wire Cloth Sieves 2
2. Perforated Plate Sieves 2
3. Precision Electroformed Sieves 3
4. Centerline Sieves 3
5. Samples and Sampling 4
6. General Test Sieving Procedure 10
7. Hand Sieving Method 10
8. Mechanical Sieve Shaker Method 12
9. Wet Testing 16
10. Combined Wet and Dry Testing 18
11. Weighing 18
12. Calculation 19
13. Graphic Presentation of Test Results 21
14. Care and Cleaning of Test Sieves 23
15. Miscellaneous Suggestions 26
Appendix
Table 1--U.S. standard sieve series (ASTM Designation E 11) 28
Table 2--U.S. standard perforated plate sieves
(ASTM Designation E 323) 30
Table 3--International Standard (ISO) 31
Table 4--Precision electroformed sieves
(ASTM Designation E 161) 32
Suggestions on Procedures for Making Sieve Analysis
with Precision Electroformed Sieves 34
Nomenclature 42
References 46
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STP447B-EB/Dec. 1985
Int:roduc ion
Standard test sieves are an accepted means for determining the
classification, according to particle size, of divided solid material from
its raw state through the various stages of processing, crushing, pulver-
izing, and screening to the finished product. By the use of a series of
sieves, with apertures embracing the size range of the material being
tested, complete information on the particle size distribution in the
sample can be quickly and accurately obtained.
Because of the widely different properties of the various materials to
be sieved, such as size of particles, density, moisture, hygroscopic
properties, particle shape, friability, abrasiveness, cohesiveness, etc., it
is not possible to specify a single procedure to follow in making all sieve
tests. Fortunately, standard sieve test procedures have been established
for many important materials and groups of similar materials, and,
whenever such standard procedures exist, it is important that they be
followed to the letter by all laboratories or individuals making sieve tests
of the materials the standards cover. For a list of published ASTM stan-
dards pertaining to sieve analysis and sampling procedures, see Tables 7
and 8 in the Appendix of this manual.
In spite of the considerable standardization work that has been done,
there are hundreds of granular materials for which sieve analysis data
are desired but for which standard test procedures have not been
established or published. One of the objectives of this manual is to
meet this need for supplementary procedures for specific materials by
summarizing the most accepted general procedures for making sieve
tests and also by providing guidelines for developing new standard sieve
analysis procedures when none are available.
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2 MANUAL ON TEST SIEVING METHODS
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MANUAL ON TEST SIEVING METHODS 3
4. Centerline Sieves
4.1 ASTM Specifications E-11 specify certain manufacturing toler-
ances permitting a slight plus or minus variation in the average opening for
each sieve. Where extreme accuracy is desired on very closely sized mate-
rial more closely graded sieves may be required.
At least one sieve manufacturer has available Centerline Sieves. The
openings of a test sieve can be very accurately measured on a mass basis
through the use of a computerized optical comparator.
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4 MANUAL ON TEST SIEVING METHODS
2in this manual the primary sample taken for a sieve analysis test is referred
to as the "gross sample," while the sample that has been reduced to the size
for the sieve test is referred to as the "test sample."
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MANUAL ON TEST SIEVING METHODS 5
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6 MANUAL ON TEST SIEVING METHODS
should be suitably spaced to represent the length and width of the car
and then combined into a single gross sample. ~
5.8 Sampling Btdk Shipments o[ Fine Material with a Sampling
Tube--An alternate and simpler method of sampling a carload, or other
bulk quantity of fine or granular material is by the use of a sampling tube
which, for this purpose, should be 11/2 in. (31.75 mm) by approximately
6 ft (1.829 m). Five or six insertions of the tube will produce ap-
proximately a 10-1b (907-g) sample. 4
5.9 Sampling from a Carload o] Bagged Material--One method of
sampling a carload of material shipped in bags is to select, at random,
a number of bags equal to the cube root of the total number of bags in
the car and to take suitable portions (800 to 1000 g for minus 6-mm
material) from each o[ the selected bags for a combined gross sample. 5
5.10 Reduction o/ Gross Sample to Test Size [or Sieve Analysis--
After the gross sample has been properly taken, the next step is to
reduce it to a suitable size for the sieve analysis test without impairing
in any way the particle size distribution characteristics of the original
sample. This phase of the operation should follow the applicable ASTM
published standards, or the procedures described in the succeeding sec-
tions, and should be performed with as much care as was used in the
collection of the gross sample and in making the sieve test.
5.11 Coning and Quartering--Pile the gross sample in a cone (Fig. 1),
place each shovelful at the apex of the cone, and allow it to run down
equally in all directions. This will mix the sample. Then spread the
sample in a circle and walk around the pile, gradually widening the
circle with a shovel until the material is spread to a uniform thickness.
Mark the flat pile into quarters, and reject two opposite quarters. Mix
again into a conical pile, taking alternate shovelfuls from the two
quarters saved. Continue the process of piling, flattening, and rejecting
two quarters until the sample is reduced to the required size. 6
5.12 Sample Splitters and Reducers--Gross samples, if not too large,
may be reduced to test sample size by one or more passes through a
sample splitter or Jones type riffler (Fig. 2), which will divide a sample
in half while maintaining the particle size distribution of the original
sample. By repeated passes, the sample can be split into quarters,
eighths, etc, until the size of the sample desired is obtained. For larger
gross samples, sample reducers are available which will select a rep-
resentative 16th part with a single pass (Fig. 3). By just two passes
through such a unit, a representative 1-1b sample can be obtained from
an original 256 lb. Three passes will give a 1-1b sample from two tons
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MANUAL ON TEST SIEVING METHODS 7
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MANUAL ON TEST SIEVING METHODS 9
fine material, it is best not to use too large a sample. A smaller sample
properly taken and carefully reduced will usually give more accurate
and consistent results than a larger sample which might overload one or
more of the sieves. The reverse may be true when testing coarse
materials, such as coarse aggregates where larger samples are required
to constitute a representative portion.
5.15 Determination of Test Sample Size--As a check method to
determine the correct size of a sample, the following procedure is sug-
gested. With a sample splitter, accurately split samples of varying
weights, such as 25, 50, 100, and 200 g. Then run these various
samples on the sieves selected for a period of approximately 5 rain,
preferably on a mechanical sieve shaker. A comparison of these results
will show the most suitable size sample to use. For example, if the test
with the 100-g sample shows approximately the same percentage passing
the finer sieves as the 50-g sample, whereas the 150-g sample shows a
lower percentage through the finest sieve, this would be an indication
that a 150-g sample would be too large, but a 100-g sample would be
satisfactory. Once the correct size sample is determined for a particular
test, this same size sample should be used for all such tests.
5.16 Table ot Suggested Sample Sizes--A useful table of recom-
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I0 MANUAL ON TEST SIEVING METHODS
mended sample sizes for tests with 8-in. or 200-ram sieves is Nven in
Table 4. Note that the table gives sample sizes by volume. Recom-
mended sample weights (in grams) can be determined by mutiplying
the values in Columns 3 and 4 by the bulk density (in grams per cubic
centimeter) of the material to be tested, rounded out within a tolerance
of 4- 25 percent. If the actual bulk density of the material being tested
has not been determined, the typical density factor for the most nearly
similar material listed in Table 5 may be used. The values in Table 4
are a useful guide where standard test sample sizes have not already
been established, but it is suggested that the sample sizes obtained by
the use of Table 4 be verified by the procedure outlined above before
adopting them as standard.
6. General Test Sieving Procedure
6.1 If the test sample is not dry and free flowing because of moisture,
it should be dried to a constant weight usually at a temperature of 230
• 9 F (110 ___ 5 C), except in cases where such temperature might have
some adverse effect on the material.
6.2 Weigh and record the weight of the test sample to an accuracy
(in general) of 0.1 percent.
6.3 Select the sieves to be used in the test from the ASTM standard
sieve series listed in the Appendix. Most sieve analyses are made with a
nest of sieves, and it is desirable that this nest consist of as few sieves as
possible and still give adequate information on the size distribution of
the material being tested. For example, for a minus 1-in. (25-mm)
material, every other sieve or every third sieve could be used, provided
such a selection gives the desired information and does not result in the
overloading of any of the sieves. In some cases, coarser sieves are used
in the nest to protect the finer sieves from excessive wear or overloading.
For graded materials with a narrow particle size range, such as abrasives,
filter sand, etc., every sieve in the fourth root of two ratio in the series
should be used. In other cases, such as a test for production control, it
may be that only one sieve is needed. Where high precision and close
comparability of test results are desired, matched sieves (see Section 4)
should be used.
6.4 Nest the selected sieves in sequence with the coarsest sieve at
the top and the solid pan at the bottom. Place the test sample on the
top sieve and close the nest with a cover. Proceed with the test using
either the hand sieving method (see Section 7) or the mechanical sieve
shaker method (see Section 8).
6.5 Grain-Size Analysis oJ Soils--Making sieve analysis tests of soils
is a highly specialized procedure, and it is recommended that such
tests be made using the procedures outlined in ASTM method for Dry
Preparation of Soil Samples for Grain-Size Analysis and Determination
of Soil Constants (D 421); Method for Grain-Size Analysis of Soils
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MANUAL ON TEST SIEVING METHODS 11
(D 422); Test for Amount of Material in Soils Finer Than the No. 200
Sieve (D 1140); and Method for Wet Preparation of Soil Samples for
Grain-Size Analysis and Determination of Soil Constants (D 2217).
7. Hand Sieving Method
7.1 Hand sieving is the original basic method of making sieve anal-
yses. In hand sieving, the tests are made, or at least completed, on one
sieve at a time. The best procedure is to place the test sample on a clean
dry sieve with the pan attached. While holding the uncovered sieve and
pan in both hands, sieve with a gentle rotary motion until most of the
fine material has passed through and the residue looks fairly clean.
This operation usually takes only 1 or 2 min for sieves coarser than No.
I00 and 3 or 4 min for sieves No. 100 and finer. When the residue
appears clean, place the cover on the sieve, turn it upside down, and
remove the pan. Then, with the sieve and cover held firmly in one
hand, gently tap the side of the sieve with the handle of the brush used
for cleaning sieves. Dust adhering to the sieve and particles in the
mesh will be dislodged, and the underside on the sieve may be brushed
clean. Empty the pan and thoroughly wipe it with a cloth or waste,
replace it on the sieve, restore the assembly to an upright position, and
carefully remove the cover. Replace on the sieve any coarse material
that has been caught in the cover during the tapping. Continue the
sieving without the cover, as described above, until not more than 1
percent by weight of the residue passes any sieve during 1 min. The
gentle sieving motion involves no danger of spilling the residue, which
should be kept well spread out on the sieve. Continuously rotate the
sieve during the sieving.
7.2 "'End-Point" Tests--Hold the sieve, with pan and cover attached,
in one hand at an angle of about 20 deg from the horizontal. Move the
sieve up and down in the plane of inclination at the rate of about 150
times per minute, and strike the sieve against the palm of the other hand
at the top of each stroke. Perform the sieving over a white paper to
avoid losing particles that may pass between the lid and the sieve.
Return any material collecting on the paper to the sieve. After every
25 strokes, turn the sieve about one sixth of a revolution in the same
direction. As an aid to proper sieve rotation, the sieve cover may be
marked with three straight lines, intersecting at 60 deg through the
center, with one of the lines marked with an arrowhead to indicate the
starting point. Continue the sieving operation until the additional
material which passes through in 1 min of continuous sieving fails to
change the amount on that sieve by more than 1.0 percent. In report-
ing sieve tests, calculations should be carried out to 0.1 percent.
7.3 Procedure with a Stack o/ Sieves--In hand sieving, when a
number of sieves are to be used in the test, arrange the sieves in a stack
(include a bottom pan) with the coarsest sieve at the top, and place the
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12 MANUAL ON TEST SIEVING METHODS
sample to be sieved on the top sieve. Give the whole nest of sieves a
preliminary shaking for 2 or 3 min. The most practical way to do this
is to place the stack on a table and shake the sieves with a circular
motion accompanied by a tapping action. After this preliminary shak-
ing, shake each sieve separately starting with the coarsest, to complete
the separation as described in Paragraph 7.2. Add all material passing
in each individual sieve to the next smalleI: sieve in the sequence.
7.4 Consistency Important in Hand Sieving--The operator should
try to be consistent with the hand sieving method to always reproduce
the same circular motion and tapping action. If hand sieving is to be
used for repeated tests by more than one laboratory, it is important
that a detailed hand sieving procedure be established and specified.
7.5 Hand Sieving as a R e f e r e e - - I n general, in case of doubt or
dispute on the correctness of the results of a sieve analysis, the ques-
tioned figures should be checked against results obtained by hand
sieving, using the procedures described under Paragraphs 7.1 and 7.2,
which shall be final.
8. Mechanical Sieve Shaker Method
8.1 Mechanical sieve shakers are used in practically all laboratories
where frequent tests are made. They not only eliminate much tedious
hand labor, but, when properly used, will produce more consistent
results.
8.2 There are several general types of mechanical sieve shakers. One
type is designed to simulate hand sieving by using a circular motion
combined with a tapping action. Figures 4 and 5 are examples of this
type.
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M A N U A L ON TEST SIEVING METHODS 13
8.3 A type of sieve shaker which will handle a stack of 18-in. (45.7-
cm) square sieves is shown in Fig. 6. This type produces a vigorous
agitation especially suitable for handling large samples of coarse
materials such as crushed stone, gravel, etc.
8.4 Another type uses an eleetromagnetically induced high-speed short-
stroke vibration with a control to vary the intensity of the sieving action.
This type is illustrated by Figs. 7 and 8.
8.5 A distinct method for obtaining particle distribution, operating on a
different principle than any of those previously described is shown in Fig.
9. This type uses an oscillating column of air developed within the stack of
sieves to effect classification of the test sample. The "lift" action of the air
column is adjustable. The unit uses 3-in. (76.2-mm) sieves and is limited to
testing small samples of not over 30 g by weight or 10 em3 by volume. Wire
cloth and electroformed type sieves can be used, with dry separations down
to 5 micron.
8.6 In using mechanical sieve shakers, it is necessary to determine the
length of sieving time best suited to the type of materials being tested, and,
for shakers with variable controls, it is necessary to determine and estab-
lish the exact setting of the controller for best results.
8.7 For routine plant control tests, 3 to 5 min is usually sufficient to give
the desired result, while for more difficult materials a sieving time of from
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MANUAL ON TEST SIEVING METHODS 15
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16 MANUAL ON TEST SIEVING METHODS
9. Wet Testing
9.1 If at all possible, test sieving should be done on dry material;
however, if difficulty is encountered in obtaining reproducible results on
materials difficult to screen and if the material is not soluble in water,
accurate tests can be made by the wet method.
9.2 In preparing for a wet test, first dry the sample to a constant
weight and weigh to the nearest 0.1 g. If the material readily mixes
with water, place the test sample on the finest sieve, and wash it back
and forth with a gentle stream from a hose in such a way that there is
no loss by rising dust or splashing. When the water passing through the
sieve is clear, the sieve containing the residue should be dried, in an
oven if possible, to a constant weight and at a temperature not to
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MANUAL ON TEST SIEVING METHODS 17
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18 MANUAL ON TEST SIEVING METHODS
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MANUAL ON TEST SIEVING METHODS 19
FIG. 11--Balance.
various sieves plus that in the pan does not deviate from the weight of
the original sample by more than the above tolerance, the sum of the
weights, rather than the original sample weight, can be used as 100
percent for calculation of the sieve analysis percentages. Another com-
mon practice is to assume that a deficiency of up to a maximum of
0.5 percent in the sum of the fraction weights compared to the weight
of the original sample is "dust loss" and can be added to the pan frac-
tion. If the variation is greater than the above tolerance, the figures
should be rechecked for possible errors in weighing, calculation, blinding
of the sieve apertures, or accidental spillage loss. (In wet sieving, the
material through the finest sieve is usually lost, and this check is not
possible.)
11.2 When working with small samples and using 3-in. (76-ram)
sieves, it is often desirable to determine a tare weight for each sieve
and pan to permit determination of weights without removal of the
retained fractions. With small fractions there is great danger that loss
of material during removal from the sieve will upset the accuracy of
the test (see Table 4).
12. Calculation
12.I The weights of the material retained on each sieve and the
weight of the original test sample are the basic data from which percen-
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20 M A N U A L ON TEST SIEVING METHODS
tages are calculated (see Paragraph 11.1). These weights are not usually
reported. The results are presented in the form of percentages of the
total test sample retained on, or passing through, each sieve.
12.2 The percentage retained on each sieve is calculated by divid-
ing the "total weight coarser" than that sieve by the total weight of the
test sample. The total weight coarser includes the material retained on
that particular sieve plus all material on all coarser sieves. This cumu-
lative percentage is very useful as it represents the total percentage of
the test sample coarser than the aperture of that particular sieve.
Most sieve test tabulations are set up on the basis of the percentage
of material retained on each sieve; however, it is also acceptable to set
up the specifications and report test results on the basis of the per-
W e i g h t s on or
Betwmn Skvta Total Per~tagt
[
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{ 8.6 17.1 22.7 ~ 77.3
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MANUAL O N TEST S I E V I N G M E T H O D S 21
S I E V E TESTS
MADE WITH
l
I
4 4
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14 16
20 ZO 1.0 1,0 .I~ .h I z.b z.b
~e SO g.~ g.6 ig.l 16.1 I 28,=; 29.9 .l .l
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9S SO ~g.~ "~.oI ~l.l 92.G r g.gr 6.z r l h . h ~7.I Ll.8 98.9 16.8 ~.0
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REMARKS
B y . - - 7 a" Be. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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22 M A N U A L ON TEST SIEVING METHODS
U. S. SIEVE SERIES
Cumuhfive Direct Diagram of Screen A n a l y s i s on Sample of SLATE D U S T
I IJ!-~.
_i i i / b ~
7c I I A ~-t4~ ,o
t I I~11
i i~ ;/i
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......... ~o
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9_ _ - - :_ _ - - . . . . . . . F
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2s 30
4s so ___. ~ _ , _ - 20.0 - - - -
en to
1so 14o
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=oo
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____
~:8-a~8---
i to~l~, : 100.0i
fourth root of two on an equally spaced scale (for example, the distances
between the No. 4 and No. 8, the No. 8 and No. 16 and the 3,4 in. and
3/~ in. are all the same since the larger sieve in each case has an aper-
ture twice that of the smaller). The scale for percentages is usually
linear but may occasionally be logarithmic. On the linear scale, equal
differences in percentage are depicted as the same distance.
13.3 Examples of the two principal types of graph used for sieve
analysis work are shown in Figs. 14 and 15. Figures 16 and 17 show
the use of interpolation percentages that would pass or be retained on
a screen opening other than the one used in the test to determine the
size opening that would pass or retain a given percentage.
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M A N U A L O N TEST SIEVING METHODS 23
U. S. SIEVE SERIES
Cumulative Logarithmic Diagram of Screen Analysis on Sample of SLATE DUST
Name ,JOHN DOE SLATE, CO Dal'~ . . . .
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MANUAL ON TEST SIEVING METHODS 25
U. S. SIEVE SERIES
Cumulative Direct Diagram of Screen Analysis on Sample of SLATE DUST
Name JOHN DOE SLATE CO. Date
I l t
t I +
I
4
S
4
6
~ _ _ : l t
J i !
10 12 , i
I
I
9s 30 J ~;.2 12 ~ . 6
-3
...... _ + ~..+_.__~ +
200 200
+oo J 200
L I I I
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26 MANUAL ON TEST SIEVING METHODS
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MANUAL ON TEST SIEVING METHODS 27
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STP447B-EB/Dec. 1985
28 MANUAL ON TEST SIEVING METHODS
APPENDIX
T A B L E I--U.S. standard sieve series (ASTM Desiglmtion Ella).
" For complete specifications including permissible variations from nominal apertures and
wire diameters and method of checking and calibrating, see the most recent ASTM Designa-
tion E 11 (Vol. 14.02), issued by American Society for Testing and Materials, 1916 Race St.,
Philadelphia, Pa 19103.
b These standard designations correspond to the values for test sieve apertures
recommended by the International Standards Organization, Geneva, Switzerland.
c Only approximately equivalent to the metric values in column 1.
a These sieves are not in the standard series but they have been included be-
cause they are in common usage.
e These numbers (31/2 to 400) are the approximate number of openings per
linear inch but it is preferred that the sieve be identified by the standard designa-
tion in millimeters or t*m.
! 1000 ~m = 1 mm.
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30 M A N U A L ON TEST SIEVING METHODS
T A B L E 2--U.S. standard per/orated plates sieves ( A S T M Designation E 323a).
Sieve Designation
and Aperture Size b Centers Plate Thickness
Standard/, Alternative Standard Alternative Standard Alternative
mm in.d mm in. d mm in.d gage e
1 2 3 4 5 6 7
125 5 160 6l/4 3.4 0.1345 10
106 4Ua 135 51/~ 3.4 0.1345 10
100[ 4 128 5 3.4 0.1345 10
90 3t/., 111 4a/S 2.7 0.1046 12
75 3 95 3a/4 2.7 0.1046 12
" For complete specifications, including permissible variations from normal aper-
tures, plate thicknesses and other characteristics, and for method of checking, see the
most recent ASTM Designation E 323 (Vol. 14.02) issued by American Society for Test-
ing and Materials, 1916 Race St., Philadelphia. Pa. 19103.
b The values shown in this table refer to both r o u n d and square apertures. In
general, square-aperture perforated-sieve plates are available only in 3.35 m m
and larger.
c These standard designations, progressing from a base of I m m in the ratio o f
approximately N g ' ~ t o 1, correspond to the values for test sieve apertures recom-
m e n d e d by the International Standards Organization, Geneva, Switzerland.
d Only approximately equivalent to the standard values.
e The gage values are for carbon steel. F o r other materials, the gage used
should be the nearest decimal equivalent of the U.S. standard gage for steel.
I TheseInt'lsieves
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(all rights not in the standard
Fri Mar seriesEDT
13 13:21:38 but 2009
they have been included be-
cause they
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M A N U A L O N TEST SIEVING METHODS 31
TABLE 3--International Standard (ISO)--Test Sieves-Woven Metal Wire Cloth and
Perforated Plate Nominal Size of Apertures
MILLIMETER SIZES
Table 1 Table 2
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32 MANUAL ON TEST SIEVING METHODS
MICROMETER SIZES
Table I Table 2
900 850
800
710 710 710 710
630 600
560
500 500 500 500
450 425
400
355 355 355 355
315 300
28O
250 250 250 250
224 212
200
180 180 180 180
160 150
140
125 125 125 125
112 106
100
90 90 90 90
80 75
71
63 63 63 63
56 53
50
45 45 45 45
40 38
36
32 32
28 26
25
22 22
2O
All sizes listed in R20/3 and R40/3 are included in ASTM E-11 and E-323.
Some foreign countries may use sizes listed in R/20. These are not all compatible with
E-11 or E-323.
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M A N U A L O N TEST SIEVING METHODS 33
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34 MANUAL ON TEST SIEVING METHODS
1 2 3
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MANUAL ON TEST SIEVING METHODS 35
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MANUAL ON TEST SIEVING METHODS 37
ASTM Sieve.No.
Desig- or Size
Material nation Title of Standard Range Dry Wet
Activated
Carbon . . . . . . . . D 2862 Particle Size Distribution of Gran- 200 X
ular Activated Carbon (Vol. 15.01)
Aggregates . . . . . C 117 Test for Materials Finer Than No. 200 X
200 Sieve in Mineral Aggregates
by Washing" (Vols. 4.02, 4.03)
C 125 Definitions of Terms Relating to
Concrete and Concrete Aggre-
gates (Vols. 4.02, 4.03)
C 136 Test for Sieve Analysis of Fine 3~z in.-200 X
and Coarse Aggregates ~ (Vols.
4.02, 4.03)
C 142 Test for Clay Lumps and Friable 11/4 in.-20 X
Particles in Aggregates (Vols.
4.02, 4.03)
C 144 Specification for A g g r e g a t e for 4-200 X
Masonry Mortar (Vols. 4.02, 4.05)
C 330 Specifications for Lightweight l in.-100 X X
Aggregates for Structural Con-
crete (Vol. 4.02)
C 331 Specifications for Lightweight :~/4in.-100 X X
Aggregates for Concrete Ma-
sonry Units (Vols. 4.02, 4.05)
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38 M A N U A L ON TEST SIEVING METHODS
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M A N U A L O N TEST SIEVING METHODS 39
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40 MANUAL ON TEST SIEVING METHODS
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MANUAL ON TEST SIEVING METHODS 41
ASTM
Desig-
Material nation Title of Standard
Aggregates . . . . . . . D 75 Practice for Sampling Aggregates (Vols. 4.02, 4.03,
4.O8)
Asbestos fiber . . . . D 2590 Method of Sampling Asbestos Fiber for Testing (Vols.
4.05, 7.02, 8.02)
Bituminous
materials . . . . . . . D 140 Methods of Sampling Bituminous Materials (Vols. 4.03,
4.08)
D 979 Methods of Sampling Bituminous Paving Mixtures
(Vols. 4.03, 4.08)
Calcium chloride ..D 345 Methods of Sampling and Testing Calcium Chloride for
Roads and Structural Applications (Vols. 4.02, 4.03,
4.O8)
Carbon black . . . . . D 1799 Method for Sampling Bulk Shipments of Carbon Black
(Vol. 5.02)
D 1900 Method for Sampling Bulk Shipments of Carbon Black
(Vol. 9.01)
Cement . . . . . . . . . . C 183 Methods of Sampling and Acceptance of Hydraulic Ce-
ment (Vols. 4.01, 4.03)
Ceramic clays . . . . C 322 Method of Sampling Ceramic Whiteware Clays (Vol.
15.02)
Coal . . . . . . . . . . . . . D 197 Method of Sampling and Fineness Test of Pulverized
Coal (Vol. 5.05)
D 2013 Method of Preparing Coal Samples for Analysis (Vol.
5.O5)
D 2234 Methods for Sampling of Coal (Vol. 5.05)
Coke . . . . . . . . . . . . . D 346 Method of Sampling Coke for Analysis (Vol. 5.05)
Electrical
insulating
materials . . . . . . . D 2755 Method of Sampling and Reduction to Test Weight of
Electrical Grade Magnesium Oxide (Vol. 10.02)
Lime and
limestone . . . . . . . C 50 Methods of Sampling, Inspection, Packing, and Mark-
ing of Lime and Limestone Products (Vols. 4.01, 4.03)
Metal powders . . . . B 215 Methods of Sampling Finished Lots of metal Powders
(Vol. 2.05)
Plastics . . . . . . . . . . D 1898 Recommended Practice for Sampling of Plastics (Vol.
8.02)
Soap powders . . . . D 460 Methods for Sampling and Chemical Analysis of Soap
and Soap Products (Vol. 15.04)
Statistical
probabilities . . . . E 105 Recommended Practice for Probability Sampling of
Materials (Vols. 4.03, 7.01, 14.02)
E 122 Recommended Practice for Choice of Sample Size to
Estimate the Average Quality of a Lot or Process (Vol.
14.02)
E 141 Recommended Practice for Acceptance of Evidence
Based on the Results of Probability Sampling (Vol.
14.02)
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42 MANUAL ON TEST SIEVING METHODS
Nomenclature
General Terms
Agglomerate Two or more particles held together loosely by
weak mechanical or physical forces.
Aperture Dimensions defining an opening in a screening
surface.
Bailing Agglomeration of particles into a very loose or
feathery mass usually in a liquid.
Bulk density Ratio of the mass of a material to its volume, in a
freely poured condition.
Disperse To separate an agglomerate or floe into measurable
entities or workable particles.
Effective opening The size of the largest particle that will pass a
screen aperture.
Flocculate An assembly of particles bonded together by strong
molecular or chemical forces.
Near-mesh or
near-size Particles of a size approximately equal to that of
the sieve aperture.
Open area Ratio of the total area of the apertures to the total
area of the screen, expressed as a percentage.
Particle size The dimension of a particle, usually expressed in
terms of the smallest sieve aperture through which
it will pass.
Particulate Pertaining to a material composed of distinct sep-
arate particles.
Representative
sample A sample taken from a larger quantity of material
which retains, within close limits, the particle size
distribution characteristics of the original material
from which it was taken.
Screen (a) A surface provided with apertures of uniform
size and shape; (b) a machine provided with one or
more screening surfaces.
Screening The process of separating a mixture of different
sizes by means of one or more screening surfaces.
Sieve A screen mounted on a frame, usually for labor-
atory test purposes.
Test Sieves
Certified sieve A test sieve that has been examined and certified
by an authority, accredited for the purpose, as
complying with the specifications and tolerances
of the applicable standard.
Cover (lid) A cover which fits snugly over a sieve to prevent
the escape of material being sieved.
Matched sieve A test sieve that duplicates the results of a master
sieve within specified limits.
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Nesting pan A pan with nesting skirt for use in a stack of sieves
to permit two or more separate sieve tests to be
made simultaneously, usually with a mechanical
sieve shaker.
Pan (receiver) A pan which fits snugly beneath a sieve to receive
the passing fraction.
Sieve cloth series Sieve cloth woven to a mathematically defined set
of aperture widths, wire diameters, and tolerances.
Sieve frame A rigid framework which supports the sieving
medium and limits the spread of the material being
sieved.
Sieve scale A series of sieve apertures having a systematic
mathematical progression.
Skirt The portion of the sieve frame which extends
below the sieving surface and nests into the next
finer sieve of receiving pan.
Standard sieve A sieve which conforms to a standard specification
for test sieves.
Test Sieving
Cumulative oversize
distribution graph A graph obtained by plotting the total percentages
by weight retained on each of a set of sieves of
descending aperture size against the corresponding
aperture sizes.
Cumulative undersize
distribution graph A graph obtained by plotting the total percentages
by weight passing each of a set of sieves of de-
scending aperture size against the corresponding
aperture sizes.
Dry sieving Sieving without the aid of a liquid.
End point The stopping point in a sieve test at which further
sieving fails to pass an amount sufficient to change
the result.
Gross sample A representative sample taken from a large volume
of material that is too large to use in a test sieve.
Laboratory sample See test sample.
Sieve analysis The results of a sieve test showing the percentages
of sample retained on (or passing) each sieve used
in the test.
Size analysis The results of dividing a sample into fractions of
defined limits. (See also sieve analysis.)
Size distribution
graph A graphical representation of the results of a sieve
analysis test.
Size range The limits between the smallest and the largest
particle in a sample.
Test sample A representative sample that is small enough to use
directly in a test sieve or series of sieves.
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44 MANUAL ON TEST SIEVING METHODS
Production Screening
Feed Material supplied to a screen for screening.
Oversize That portion of the feed material which has failed
to pass through the apertures of a screen.
Oversize in
undersize Particles in a screen undersize which are larger
than the nominal point of separation.
Point of
separation In a screening operation, the size of aperture which
will allow undersize particles to pass and will reject
oversize particles.
Screen efficiency The percentage of recovery of the desired portion
(usually the undersize) from the amount available
in the feed.
Undersize (fines) That portion of the feed material which has passed
through the apertures of a screen.
Undersize in
oversize Particles in a screen oversize which are smaller
than the nominal point of separation.
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M A N U A L ON TEST SIEVING METHODS 45
Warp wires The wires running the long way of the cloth as
woven,
Weft wires See shoot wires.
Perforated Plate
Bridge width Distance between the nearest edges of two adjacent
holes in a perforated plate.
Hole size In perforated plate, the diameter of the round hole;
width of the square hole at its mid-section; smallest
width of the oblong hole.
Margin Distance between the outside edges of the outside
rows of holes and the edges of a perforated plate.
Perforated plate A plate with uniform holes, in symmetrical arrange-
ment.
Pitch Distance between the centers of two adjacent holes
in a perforated plate.
Electroformed Sieves
Electroformed
mesh A sieve sheet formed by electrodeposition on photo-
sensitized, machine-ruled lines.
Micromesh Synonym for electroformed mesh.
Nominal size The specified dimension of the opening of a sieve
about which the actual size is permitted to vary.
Sieve sheet The sieving plate composed of the fine electro-
formed mesh bonded to the supporting grid.
Supporting grid A relatively thick sheet of metal having large, uni-
form, square openings to which the fine mesh is
bonded for support.
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46 MANUAL ON TEST SIEVING METHODS
References
Allen, T., Particle Size Measurement, Chapman and Hall, London, 1968.
Orr, C., Jr., Particulate Technology, Macmillan, New York, 1966.
Cadle, R. D., Particle Size, Reinhold, New York, 1965.
Irani, R. R. and Callis, C. F., Particle Size: Measurement, Interpretation and
Application, Wiley, New York, 1963.
Herdan, G., Small Particle Statistics, 2nd ed., Academic, New York, 1960.
Batel, W., Einfuhrung in die Korngrossenmesstechnik, Springer-Verlag, Berlin,
1960.
Orr, C., Jr., and Dalla Valle, J. M., Fine Particles Measurement: Size Surface and
Pore Volume, Macmillan, New York, 1959.
Rose, H. E., Measurement of Particle Size in Very Fine Powders, Chemical, New
York, 1954.
Dalla Valle, J. M., Micrometritics, The Technology of Fine Particles, 2nd ed., Pit-
man, New York, 1948.
"Particle Size Analysis," Analytical Chemistry, Society of Analytical Chemistry,
London, 1967.
"Powders in Industry," SCI Monograph 14, 1961 Society of Chemical Industry,
London.
Particle Size Measurement. A S T M STP 234, American Society for Testing and Ma-
terials, Philadelphia, 1959.
"The Physics of Particle Size Analysis," British Journal of Applied Physics, Supple-
ment No. 3, Institute of Physics, London, 1954.
"Particle Size Analysis," Supplement to Transactions, Institute of Chemical Engi-
neers, London, Vol. 25, 1947.
New Methods for Particle Size Determination in the Subsieve Range, A S T M STP
51, American Society for Testing and Materials, Philadelphia, 1941.
Specification for Wire-Cloth Sieves for Testing Purposes, ASTM Standard E-11
(Vol. 14.02), American Society for Testing and Materials, Philadelphia, 1981.
Specification for Precision Electroformed Sieves, ASTM Standard E-161 (Vol.
14.02), American Society for Testing and Materials, Philadelphia, 1977.
Specification for Perforated-Plate Sieves for Testing Purposes, ASTM Standard E-
323 (Vol. 14.02), American Society for Testing and Materials, Philadelphia,
1980.
Specification for Industrial Wire Cloth and Screens r Opening Series),
ASTM Standard E-437 (Vol. 14.02), American Society for Testing and Materi-
als, Philadelphia, 1980.
Specification for Industrial Perforated Plate and Screens (Square Opening Series),
ASTM Standard E-454 (Vol. 14.02), American Society for Testing and Materi-
als, Philadelphia, 1980.
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