2013 Honeywell Users Group Asia Pacific

Ajay Varghese
Versatility with Fire & Gas Solutions

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Safety challenges abound in the industry

Gas Plant EXPLOSION

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1000+ Fire & Gas safety incidents – just 9 months of 2012!
 The need

Detect at an early stage of abnormality the presence of flammable/toxic gases leakage and fire that
can lead to explosion & health hazards
Initiate early signal, both audible & visible as required, to warn of the detected hazards

and ensure executive actions… Fire protection/suppression, Emergency Shutdown (ESD) System
are deployed consistently through Controller Integrity and availability

Reliable, real time, single window interface for

control and safety
• Alert process operators & Fire response to take timely
actions to mitigate Fire, Gas leaks and damage
• Alert response personnel for evacutions during Fires
and Gas leaks.

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Need all round 24 x 7 situational awareness
 Honeywell Fire & Gas Solutions
Approx. $4B F&G product revenue 12,500 Employees
Safety PLC & Fire Alarm & Sensors and Gas & Flame Safety
Experion Suppression Actuating Detection Products
System Systems Devices Systems

UL
EN
AS
NZ
F&G Safety PLC

• Safety Manager – SIL3 PLC for fire & gas • XLS range - Addressable fire alarm panels
• Experion supervisory system • Gas, Flame, Fire and smoke detection
• FAAST & Pinnacle - HSSD system • DVM – Integrated CCTV system
• PA/VA/MNS and voice systems. • Personal protective equipment
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Globally delivering Fire & Gas safety across industries
 One Honeywell Integrated Fire & Gas Solution
Plant Surveillance through CCTV • FTAs support straight forward connection of supported F&G devices.
Integration of FGS and Life Safety System
Access control/ Mustering/ Security • Standard function blocks include specific F&G field device set points.
Video •
Wall F&G Operator DCS/ESD Operator
MVIP test program for all supported
Station F&G field devices. Station
Experion Experion
Industrial F&G Mimic
Security Panel
Safety Manager – Common Platform for F&G and ESD
Seamless Data Ex-change through SafeNet (SIL 3)

Fault-Tolerant Ethernet

Serial Interface
SafeNet

Honeywell Battery
Digital Video Backup
Server XLS-NET Addressable
F&G Logic
Integration Solver
with Experion System
ESD provides
Fire Alarm Panel DCS
Safety Manager (SIL 3) Safety
single window view :
Manager
• System & Field Diagnostics
• Alarm Visualization
Leveraging OneWireless infrastructure • Event Status, Historian
• CCTV Integration

Addressable Fire detectors,

IP Cameras Modules, Manual Call Points Fire & Gas detectors, Manual Call Points Sounders, Beacons F&G Mimic
Panel
Life Safety System – Manned Buildings FGS- Process Unit Areas, E-House, FAS,etc

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What do our users say?
Fire Operators
We can view detector level
information – be it combustible
gas leakage or a fire in a
building. It’s a Regulatory
compliant, fully integrated &
automated system to provide
us information we need to pro-
actively mitigate or suppress
fire with minimal losses.
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Plant Operators Security Operators
From the CCR, we are able to These systems give us the
take proactive decisions to
holistic view of the plant
ensure safe production and
operations and help us
minimize losses quickly when
ensure protection of our
safety incidents happen. We
company’s assets. We know
can monitor through CCTV
where each employee is and
systems exactly where & what
can quickly get to them in
is happening when a Fire or
case of any incident, fire or
Gas leak happens.
gas leak.
Safety Manager, DCS and F&G I/O’s example

•Status of Fire & Gas application and devices can be viewed online
•Ease of maintenance due to direct access to predefined data
•Maintenance and calibration for field-equipment can be done online without
the need of shutting down the controller or process
•Maximum availability due to redundant concept

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Universal remote IO units in safety manager
• 32 channel HART universal I/O module
• AI, AO, DI and DO signals on any channel
• Universal two wire termination
• Standard line monitoring, SIL 3 certified
• Extreme temperature range : -40 to +70 deg C
• Ethernet – up to 100km / 6 switch levels
• Universal Safety I/O field solutions:
• Intrinsic Safe solutions (MTL, P&F)
• Exd housing for ATEX zone 1, Class 1 Div 1
• Ideally suited for DI
AI
• Tank farm F&G interface DO
AO
• Oil wells and manifolds, Pipeline applications
ATEX zone 2
• Modbus Master in Safety Manager
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XLS 2000 – Intelligent Fire Alarm Panel
• Addressable and reliable protection
• 159 Sensors &159 Modules Per loop, up to 10 loops
• BACNET/MODBUS Gateways.
• Full range of sensors & devices.
• Sensor condition monitoring/reporting
• High reliability through Closed loop technology

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 Flexible Networking & Notification options
Digital Voice Notifier Fire Notifier Fire Digital Voice
Command Alarm Panel Alarm Panel Command
Inputs ( Manual
Emergency
Pushbuttons

Output ( Strobe
Lights etc)
High Speed
Networking Noti-
Fire-Net (over
Fibre / Copper)
DAL (Digital Audio
Loop)

DAA-50 Series Amplifiers

(up to 32)
LED signs (adjacent
to Emergency
Speakers
exits)
WIP Phones
Mass delivery
messages

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Reliable Peer to Peer Communication
 Honeywell Gas Detectors – Flammable,Toxic, O2

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Sensing Technology
New!!
SearchPoint Optima Plus Infrared Gas Sensors
from Honeywell Analytics
• Fully approved by TÜV for SIL Level 2
• HART® - Digital Data over 4-20 mA
• Perform device diagnostics and proactive maintenance
from a central location

• Finally, a HART® interface that speaks 2008 Performance

approval to
the language of gas detection EN61779

1999 Searchpoint 2012

• Easy to understand messaging on your HART® host Optima Plus HART®
device TÜV SIL2
Performance approval to
• Eliminate time wasted referring to manuals to “decode” EN60079-29-1 & FM 6310,
generic HART® messages 1995
6320
Software approval to
Searchpoint EN50271:2010
• Autosensing current sink or source – Optima
Autosensing Sink/Source

simplifies the offering

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Universal Gas Transmitter Interface
New!!
XNX Transmitter Platform from Honeywell Analytics
• Fully approved by TÜV to SIL Level 2
• HART® - Digital Data over 4-20 mA
• Perform device diagnostics and proactive maintenance from
a central location

• Finally, a HART® interface that speaks the

language of gas detection
• Easy to understand messaging on your HART® host device

• Optional Foundation Fieldbus, MODBUS

or Alarm Relay Outputs.
• Interfaces with complete range of
Honeywell Analytics Sensing Technology

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Flame Detectors
New!!
FSX Range of Flame Detectors by HA Fire Sentry

• Types of detector available

– Triple IR + Vis
– UVIR + Vis
– UV2IR + Vis
• Detectors alarm to…
– dirty, sooty fires
– O2 enriched or O2 deficient fires
• Not dependent on the 4.3µ CO2 spike
• Wide Band IR detectors are not blocked
by dew, moisture or guard bands .
• IECEx Certified for Hazardous Areas
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Sensing technology – Multi - Criteria Detector

• Multi-Sensor technology Detector with

Smoke, Heat, Carbon Monoxide (Co) and New!!
Flame elements.
• Sure alarm combining four elements of a fire.
• Carbon monoxide sensor operates
independently.
• High immunity to unwanted alarms.
• Twin LED indicators providing 360° visibility
• Totally supervised & addressable.

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HSSD Sensing technology – VIEW
New!!
• Higher sensitivity than normal optical detectors
• Applications for very early detection
• Addressable detector, common base and on the
same detection loop
• PINNACLE detectors are ideal for:
• Computer rooms
• Control rooms, rack rooms
• Telecommunication facilities
• Any location where very
early detection is critical

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Digital Video Manager application
• Video is an accurate and safe way to quickly asses a situation in the field
• A leak in hazardous product Tank /sphere can be disastrous for nearby areas
• Light conditions may not always be favourable to notice or track the leak
• Identifying the actual level in the product tank / sphere could be challenge using
conventional instrumentation
• Verifying that a Hazardous Product Tank/sphere is actually empty before
proceeding with Maintenance works on that

Ageing Hazardous area product Spheres

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Digital Video Manager: Incident response
A PTZ Thermal Camera will Live video automatically
Critical alarm received from
automatically turn to the shown to the operator
gas-leak detector
alarm location

Automatic recording is started and

includes the events before the alarm
(pre-recording)

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Integration with Process Control is critical
 You can view the
recording using a popup
display directly from the
Alarm/Event Summary.

The Station can also be

configured to
automatically switch to
display live video for the
camera.

Experion alarms and events can activate recordings from the time say a Gas Leak
detector is activated.
In addition, a pre-record slice of video ( say, a duration of 2-5 mins) can also be saved
to help establish what preceded the incident as well as its consequences.

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 Case I Integrated F&G Solution for a Large Refinery Project
• Honeywell Safety Manager for process
areas

• Honeywell Life Safety addressable fire

alarm panel supporting IS and Non-IS
loops, redundant communication with Safety
Manager

• Honeywell Analytics Gas Detectors

• Experion PKS Work Stations (60,000

SCADA Points)

• 94 + Exproof Cameras

• Honeywell Digital Video manager

integration with Experion

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 Case II – Integrated Fire & Gas System- Revamp Project
CHALLENGES
• Remote Site over a large area
• Obsolescence of existing equipment (detectors and system)
• Revamp is coinciding with update to ESD and DCS (need for 20
years + operability)
• Space constraints because parallel systems till cut-over
• Consideration required to operator training and support of new
solution, need for consistency across the site, no ‘1 off’ solutions
• Local and national codes must be met for system certification

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Case II – Fire and Gas System for a Revamp Project
Honeywell Solution:
• Safety Manager platform common across site but integrated through SafeNet P2P
• HW Analytics large detector portfolio for ‘one stop shop’ project execution
• Fully integrated to Experion with embedded functionality for alarm management,
event collection etc
• Operator stations can view all nodes on FTE minimizing control room footprint
• FGS detector interfaces are part of standard solution and tested off-line removing
any interfacing issues during commissioning
• Operators can be trained following the Experion training program applicable for
ESD,DCS and FGS platforms training personnel on a single platform
• Integrated solution approved by TUV, FM, UL, etc.
• HW staged the full integration FAT reducing commissioning and cut-over time at
site (only minimal system SAT required the rest of the time can be spent on field
support)

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Case III – Integrated security System at NCIG Coal Terminal

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 Coal Export Terminal – Integrated Graphic

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Case IV - Wireless application: Refinery
• Customer Needs
– Mesh network to support emergency rescue operations
– Fire rescue team equipped with mobile handheld
devices with real-time video feeds from across plant
• Solution
– Honeywell OneWireless™ network (50+ AP)s
– Wireless video monitoring
– Site survey and startup assistance
• Benefits
– Fire rescue teams have real time information
– No dependency on other teams for rescue operations
– Use same network for other wireless applications

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 Case V - Wireless application: Gas Plant
• Customer Needs
– Mesh network to support perimeter deployment of Fire & Gas devices
• Solution
– OneWireless™ XYR6000 universal transmitters
– Infra-red Open Path Detn Gas Detectors
– Wireless Device manager

• Benefits
Plant turnarounds
Fence-line monitoring
Personal protection
Industrial hygiene

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 Searchline Excel - Open Path Hydrocarbon
Gas Detector

• Infra-red Open Path Detection

• Certified Exd -40ºC to +65ºC
• Response time < 3 seconds
• Path lengths from 5 to 200m (15 to 650ft)
• Measuring range 0 - 5 LEL.m
• Analog and digital outputs
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Integrated Solutions - Reduce Operations Risks
• Innovative sensor and network technologies
– Wired and Wireless options
– Higher safety integrity levels, sensitivity & wide bands
• Experion - Single window interface
– For process, fire & safety operations and maintenance
– Abnormal Situation Management (ASM) principles
– Improve Operator Efficiency - Alarms, Diagnostics, Events/history
• Automated mitigation actions
– Deluge & Preaction Systems FM Class 1011 &1012
– Integrated suppression systems
• Integrated CCTV systems
– Visual information for better guidance, response

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Integrated Solutions – maximize value, reduce cost

One stop Shop for Process and Non-process F&G

– World class products, pre-tested, seamlessly integrated
– FEED to After market services – spares, maintenance
contracts, upgrades

Improve productivity
– Products, applications to reduce false alarms, be-proactive
– Remote engineering, operations/ maintenance tools

Solution meeting regulatory standards

– International Safety system standards
– Fire panel Listing to Australian/NZ Fire Standards.
– IECEx Hazardous Area Certification

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 Abstract

A range of applications in varied industries demand a flexible approach -

from low-cost compliance options through to high end solutions
designed to maximize equipment uptime – without compromise on
safety. Honeywell has technologies and manufactures products that
meet local regulations & safety standards that cater to most needs in
Safety and Fire & Gas F&G systems.

New Gas detectors, Aspirated Smoke detection devices or Laser based

detectors are just some of the reliable devices that have come together
to improve safety in the process areas and associated buildings. This
paper will consider the methods of implementing a fire and gas detection
and protection system - standalone or integrated in the overall plant
automation concept focusing on examples of how the power of
integration through Experion PKS, Digital Video Manager, Safety
Manager, the Security system and the Notifier Fire Alarm Panel helps
organizations improve productivity, improving responsiveness to any
situation, reduce incidents or mitigate risks quicker.

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