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Swash Plate Type Axial Piston Pump

K3VLS Series
CONTENTS

Ⅰ. Applications / Product Usage 2


Ⅱ. Safety Precautions 3
Ⅲ. Handling Precautions 4
Ⅳ. Conversion Factors, Formula and Definition 8

●K3VLS Series Swash Plate Type Axial Piston Pump

Specifications, General Descriptions, and Features 10


1. Ordering Code
1-1. Pump Options 11
1-2. Regulator Options 12
2. Technical Information
2-1. Specifications 14
2-2. Functional Description of Regulator
◆Load Sensing and Pressure Cut-off 16
◆Electric Inverse Proportional Pressure Control 17
◆w/o Any Additional Control, w/cover plate for torque Limit 18
◆Pressure Cut-off 20
◆Torque Limiter 21
◆Torque Limiter with Power Shift 23
◆Electric Displacement Control (Positive Control) 25
2-3. Functional Description of Pump 27
3. Dimensions
3-1. Installation Dimensions
◆K3VLS50 28
◆K3VLS65 37
◆K3VLS85 47
◆K3VLS105 54
◆K3VLS150 63
3-2. Installation of Auxiliary Pumps 69
●K3VLS Series Inquiry Form 71

1
K3VLS Series

Ⅰ. Applications / Product Usage


The following must be taken into consideration before use.

1. The operating condition of the products 4. If the intended use of the products is
shown in this catalog varies depending included in the following, please consult
upon each application. Therefore, the with Kawasaki in advance.
product suitability must be judged by the (1) Use the product in the operating
designer of the hydraulic system and/ conditions or environments other
or the person who finalizes the technical than those described in the technical
specifications of the machine after analysis documents.
and testing. The product specification shall (2) Use the product in the nuclear sector,
be determined based on the latest catalog aviation sector, medical sector, and/or
and technical documents. The system food sector.
must be designed taking into account the (3) Use the product in applications which
possibility of machine failure to ensure may cause substantial harm to others
that all safety, warning, and application and their property, and especially in
requirements are met. applications where ensuring safety is a
requirement.
2. For the proper use of the products,
descriptions given in the SAFETY 5. The information described in this catalog
PRECAUTIONS must be observed. is subject to change without notice. For the
latest information, please contact Kawasaki.
3. The technical information in this catalog
represents typical characteristics and
performance of the products as of the
published date.

2
Ⅱ. Safety Precautions
Before using the product, you MUST read this catalog and MUST fully understand how
to use the product. To use the product safely, you MUST carefully read all Warnings and
Cautions in this catalog.

1. Cautions related to operation 3. Warnings and cautions for operation


- Use the personal protective equipment to - Always equip the product with explosion or
prevent injury when the product is in operation. ignition protection if it is used in potentially
explosive or combustible atmospheres.
- Some components are heavy. Handle the
product carefully not to hurt your hands and - Shield rotary parts, such as the motor and
lower back. pump shaft, to avoid injury.

- Do not step on, hit or drop , or apply strong - Stop operation immediately, and take proper
force to the product, as these actions may measures when the abnormality such as
cause operation failure, product damage, or oil unusual noise, oil leakage, and smoke is found.
leakage. Continuing operation under such condition may
bring about damage, a fire hazard, or injury.
- Wipe off any oil on the product or the floor
completely, as oil can create slippery conditions - Make sure that all pipes, hoses, and
that may cause drop of the product and connecting points with pipes or hoses, are
personal injury. correctly connected and tightened before
starting operation.

2. Warnings and cautions related to - Use the product under the operating
installation and removal of the product conditions and limitations described in the
catalog, drawings, and specification sheets.
- Installation, removal, piping, and wiring must
be done by a qualified technician. - Do not touch the product in operation. to
reduce the risk of skin burn.
- Make sure that the hydraulic power unit
is turned off and that the electric motor or - Use the proper hydraulic oil and maintain the
engine has completely stopped before starting filtration at the recommended level to prevent
installation or removal. You must also check premature wear and damage.
that the system pressure has dropped to zero.

- Make sure that the power source is turned off 4. Cautions related to maintenance
before installing electric components to reduce
- Never modify the product without approval
the risk of electric shock.
from Kawasaki.
- Clean the threads and the mounting surface
- Disassembly of the product may void the
to prevent damage or oil leakage. Inadequate
warranty.
cleaning may cause insufficient torque and
broken seals. - Keep the product clean and dry when storing
or transporting.
- Use the designated bolts and fasten them with
prescribed torque when installing the product. - The seals may need to be replaced if the
Use of undesignated bolts, and excessive or product has been stored for an extended period
insufficient tightening torque may induce of time.
operation failure, damage, or oil leakage.
- Making adjustments of this product will result
in the warranty being null and void.

3
K3VLS Series

Ⅲ. Handling Precautions

1. Operating Fluid and 2. Filtration and Contamination


Temperature Range Control
1) Operating fluid 1) Filtration of working oil
Values shown in this catalog are based upon using The most important means to prevent premature
mineral oil based anti-wear hydraulic fluid. To damage to the pump and associated equipment
ensure optimal performance use of mineral oil and to extend its working life, is to ensure that
based anti-wear hydraulic fluid is recommended. hydraulic fluid contamination control of the system
is working effectively.
2) Viscosity and temperature range
This begins by ensuring that at the time of
To minimize both oil and seal deterioration, a
installation that all piping, tanks etc. are rigorously
maximum operating temperature of 60℃ should
cleaned in a sanitary way. Flushing should be
be considered. Please note that the regulator
provided using an off line filtration system
may become slow to respond when operating
and after flushing the filter elements should be
at low temperatures (below 20℃) in extreme
replaced.
cold environments. At such low temperature it
is strongly suggested that a warm up cycle is A full flow return line filter of 10 micron nominal
introduced until an operating temperature of 20℃ should be utilised to prevent contaminant ingress
is achieved. from the external environment, a 5 to 10 micron
filter with the tank's breather is also recommended.
Normal operating
Allowable range
range
2) Suggested acceptable contamination
Viscosity [mm2/s(cSt)] 10 to 200 10 to 1,000 level
Fluid temperature
−20 to +95 (−4 to +203)
The relationship between contamination level and

C (°
F)]
pump life is very difficult to predict as it depends
allowable temperature range
on the type and nature of the contaminant present
in the system. Sand or Silica in particular, due to
1000
600 its abnrasive nature, does significantly reduce the
400 expected life of a pump. Based on the precondition
kinematic viscosity (cSt)

200 that there is no significant presence of Silica type


100
substances then a minimum Cleanliness level of
80 -/18/15 ISO 4406 or SAE AS 4059E Table 1 Class 9
60
(NAS 1638 Class 9).
40

20

10
−20 0 20 40 60 80 95 100
fluid temperature (℃)
Normal operating range

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Ⅲ. Handling Precautions

3. Drive Shaft Coupling


Alignment between the prime mover and the pump shaft should be within 0.05 mm TIR*. In case the pump is
directly coupled to the engine flywheel, use a flexible coupling.

*TIR = Total Indicator Reading

dial gauge (reading a) dial gauge (reading b)


δ=a/ 2 α=SIN -1(b/D)
≦0 . 025 mm ≦0 . 2 °

D
δ

α
datums datums

4. Oil Filling and Air Bleeding


1) Pump case filling
Be sure to fill the pump casing with oil through the drain port, filling only the suction line with oil is totally
in-sufficient. The pump contains bearings and high-speed sliding parts including pistons with shoes and a
spherical bush that need to be continuously lubricated. Part seizure or total premature failure will occur
very quickly if this procedure is not rIgidly followed.

2) Air bleeding
Run the pump unloaded for a period to ensure that all residual air within the system is released.

3) Long term out of usage


It is undesirable to leave the pump out of use for a long period e.g. a year or more. In such a situation it is
recommended that the pump is run for a short period on a more frequent basis even if it is just unloaded.
With regard to a pump held in storage then rotating the shaft on a frequent basis is sufficient. If the pump is
left out for more than the suggested time it will require a service inspection.

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K3VLS Series

Ⅲ. Handling Precautions

5. Drain Piping
1) Installation of drain line
It is the preferred option to mount the pump with the case drain piping initially rising above the pump
before continuing to the tank. Do not connect the drain line to the inlet line.
Must be higher than

Cautions
top of pump case.

A) Inlet and drain pipes must be immersed by


200 mm minimum from the lowest level under
operating conditions.

B) Height from the oil level to the centre of the


shaft must be within 1 meter maximum.
minimum depth

C) The oil in the pump case must be refilled when


200mm

the pump has not been operated for one month


Fluid level
or longer.

The uppermost drain port should be used and the drain piping must be larger in size than the drain port
to minimise pressure in the pump case. The pump case pressure must not exceed 0.1 MPa as shown in the
illustration below. (Peak pressure must never exceed 0.4 MPa.)

0.4MPa
(peak)
P dr
0.1sec
0.1MPa
(normal)

2) Size of drain hose or drain pipe


The internal bore size of the drain hose or drain pipe must be larger than that of the drain port. Arrange the
drain line as short as possible.

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Ⅲ. Handling Precautions

6. Mounting the Pump Above the Tank


Suction line
minimum depth

within 1m
within 1m
200mm

Fluid level

minimum depth
200mm

7. Shaft Loading and Bearing Life


Although K3VLS pumps are equipped with bearings that can accept some external thrust and radial forces,
application of such loads will affect bearing life. Depending on the load magnitude , the load position, and
the load orientation, bearing life may be significantly reduced.

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K3VLS Series

Ⅳ. Conversion Factors,
Formula and Definition

◆ Conversion Factors
Formula Note
Displacement 1 cm3 = 0.061 in3
Pressure 1 MPa = 145 psi
Flow 1 L/min = 0.264 gpm US gallon
Torque 1 Nm = 0.74 lb ft
Power 1 kW = 1.341 hp
Weight 1 kg = 2.205 lb


◆ Formula
Metric system Imperial system
Output flow Q = q x N x ηv / 1000 L/min Q = q x N x ηv / 231 gal/min
Input torque T = q x ΔP / 2π / ηm Nm T = q x ΔP / 24π / ηm lbf ft
Input power L = T x N / 9550 = Q x ΔP / 60 / ηt kW L = T x N / 5252 = Q x ΔP / 1714 / ηt hp


◆ Definition
q = Pump displacement / rev. cm3 (in3)

L = Input power kW (hp)

N = Speed min-1 (rpm)

ΔP = Pd - P s MPa (psi)

Pd = Pump delivery pressure MPa (psi)

Ps = Pump suction pressure MPa (psi)

PL = Load sensing pressure MPa (psi)

Pdr = Pump case pressure MPa (psi)

Pf = Power shift pressure MPa (psi)

Psv = Servo pressure MPa (psi)

T = Input torque Nm (lbf-ft)

Tmax = Maximum input torque Nm (lbf-ft)

ηv = Pump volumetric efficiency

ηm = Pump mechanical efficiency

ηt = Pump total efficiency

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MEMO
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

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K3VLS Series

K3VLS Series
Swash Plate Type Axial Piston Pump

■Specifications ■Features
Size : 50, 65, 85, 105, 150 • Variable axial piston pump of swash plate design
Rated Pressure : 28 MPa in open circuits
Peak Pressure : 35 MPa
• High overall efficiency

• Compact size

■General Descriptions • Light weight

The K3VLS are variable displacement axial piston • Excellent reliability


pumps of swash plate design, suitable for use in • Numerous control options
mobile applications and industrial vehicles with
• High stability
medium pressure hydraulic systems.
• Highly responsive controls
The K3VLS pumps enable flexible configuration in a
wide range of applications with their compact size
and light weight design.

The K3VLS series pumps are available in size (rated


displacement) ranging from 50 to 150 cm3/rev
with various control options, such as load sensing,
pressure cut-off, and horsepower controls.

10
1 Ordering Code
1-1 Pump Options
1 2 3 4 5 6 7 8 9 10 11 12

Model Code K3VLS 105 - 1 BB R CC S - L1 A A M1

1. K3VLS Series Pump


K3VLS Series, Variable Displacement,
Axial Piston, Open Loop Pump

2. Pump Size
50 65 85 105 150
Maximum Displacement cm3 ● ● ● ● ●

3. O-ring Material
- NBR (Orings:Nitrile rubber, Oil Seal: Fluoro rubber)
V Viton (Orings: Fluoro rubber, Oil Seal: Fluoro rubber)

4. Series Type Code


1 Standard Type

5. Through Drive and Porting


50 65 85 105 150
0 w/o Through Drive, Side Ported ● ● ● ● ●
A SAE-A Through Drive, Side Ported ● ● ● ● ―
B SAE-B Through Drive, Side Ported ● ● ● ● ●
BB SAE-BB Through Drive, Side Ported ● ● ● ● ●
C SAE-C, 2/4 bolt, Through Drive, Side Ported ― ● ● ● ●
CC SAE-CC, 2/4 bolt, Through Drive, Side Ported ― ― ― ● ●
w/ Through Drive Shaft, w/o Coupling,
N ● ● ● ● ●
Closed w/ Steel Cover, Side Ported
R w/o Through Drive, Rear Ported ● ● ● ○ ○

6. Direction of Rotation
50 65 85 105 150
R Clockwise ● ● ● ● ●
L Counterclockwise ● ● ● ● ●

7. Mounting Flange and Shaft


50 65 85 105 150
B SAE-B Mount & SAE B Spline ● ● ― ― ―
BB SAE-B Mount & SAE BB Spline ● ● ― ― ―
SAE-C Mount & SAE C Spline
C ― ● ● ● ●
(Only SAE C-4 mount for K3VLS65 & 150)
SAE-C Mount & SAE CC Spline
CC ― ― ― ● ●
(Only SAE C-4 mount for K3VLS150)
SAE-D Mount & SAE D Spline
D ― ― ― ― ●
(for K3VLS150, w/ Torque Limit Control is not available)
K2 SAE-B Mount & SAE BB Keyed Shaft (for K3VLS50 & 65) ◆ ◆ ― ― ―
K3 SAE-C Mount & SAE C Keyed Shaft (for K3VLS65 & 85) ― ◆ ◆ ― ―
K4 SAE-C Mount & SAE CC Keyed Shaft (for K3VLS105) ― ― ― ◆ ―

8. Flange / Mounting Fixing Thread (Suction-Delivery, Through Drive)


Flange Thread Suction- Delivery Mounting Thread Through Drive 50 65 85 105 150
● : Available
S Unified Metric ● ● ● ● ●
○ : Please contact Kawasaki
H Metric Metric ● ● ● ● ● ― : Not available
◆ : Only available in Europe/US

11
K3VLS Series

1. Ordering Code

1-2 Regulator Options


1 2 3 4 5 6 7 8 9 10 11 12 13

Model Code K3VLS 105 - 1 BB R CC S - L1 A A M1 - T***

9. Flow Control
Load Sense Pressure Cut-Off Control 50 65 85 105 150
L0 w/ LS, w/ Bleed-off Orifice w/ Pressure Cut-Off ● ● ● ● ●
L1 w/ LS, w/o Bleed-off Orifice w/ Pressure Cut-Off ● ● ● ● ●
P0 w/o LS w/ Pressure Cut-Off ● ● ● ● ●

Electric Inverse Proportional Pressure Control 50 65 85 105 150

PR2 PR2 : w/o LS, w/ Pressure Cut-Off – Electric Inverse Proportional ● ● ● ● ●


Pressure Control (24V, Deutsch Connector)

10. Differential Pressure Setting Range (For the details see page 14)
50 65 85 105 150
Blank In case PR2 is chosen at "9" ● ● ● ● ●
A Standard Setting Range (1.0 - 3.0MPa) ● ● ● ● ●
C High Setting Range (1.5 - 4.0MPa) ● ● ● ● ●

11. Additional Control Options


(For the additional control options "11", only one option per column is acceptable.)
50 65 85 105 150
Blank w/o Any Additional Control or in case PR2 is chosen at "9" ● ● ● ● ●

Torque Limit Control 50 65 85 105 150


00 w/o Any Additional Control, w/ cover plate for Torque Limit ◆ ◆ ◆ ◆ ◆
A w/o Power Shift Control ● ● ● ● ●
B w/ Power Shift Control Pilot Operated ● ● ● ● ●
w/ Electric Proportional Reducing Valve,
C2 Voltage:24V, Deutsch Connector ● ● ● ● ●
C3 Voltage:12V, Deutsch Connector ● ● ● ● ●

Electric Displacement Control (Positive Control) 50 65 85 105 150


w/ Fail-safe Function
E2 Voltage:24V, Deutsch Connecter ● ● ― ― ―
E3 Voltage:12V, Deutsch Connecter ● ● ― ― ―
w/o Fail-safe Function,
F2 Voltage:24V, Deutsch Connecter ● ● ― ― ―
F3 Voltage:12V, Deutsch Connecter ● ● ― ― ―

● : Available
○ : Please contact Kawasaki
― : Not available
◆ : Only available in Europe/US

12
1. Ordering Code

1-2 Regulator Options


1 2 3 4 5 6 7 8 9 10 11 12 13

Model Code K3VLS 105 - 1 BB R CC S - L1 A A M1 - T***

12. Torque Limit Setting (Available only with the attachment of Torque Limiter)
50 65 85 105 150
Blank w/o Any Torque Limit Setting ● ● ● ● ●
H1 H Spring, Corner Torque 85% ● ● ● ● ●
H2 H Spring, Corner Torque 75% ● ● ● ● ●
H3 H Spring, Corner Torque 65% ● ● ● ● ●
H4 H Spring, Corner Torque 55% ● ● ● ● ●
M1 M Spring, Corner Torque 70% ● ● ● ● ●
M2 M Spring, Corner Torque 60% ● ● ● ● ●
M3 M Spring, Corner Torque 50% ● ● ● ● ●
M4 M Spring, Corner Torque 40% ● ● ● ● ●
M5 M Spring, Corner Torque 30% ● ● ● ● ●
Code H1 to H4: for torque limit control with power shift control (Additional Control Option Code [11]: "B", "C2", and "C3")
Code M1 to M5: for torque limit control without power shift control (Additional Control Option Code [11]:"A")

13. Special Suffix


T*** Special Suffix

● : Available
○ : Please contact Kawasaki
― : Not available
◆ : Only available in Europe/US

13
K3VLS Series

2 Technical Information
2-1 Specifications

Size 50 65 85 105 150


Displacement cm 3 50 65 85 105 150
Rated MPa 28
Pressure
Peak MPa 35
Allowable case pressure MPa 0.1 continuous / 0.4 peak
Self prime *1
min–1 2,700 2,600 2,500 2,300 2,200
Speed
Maximum *2
min –1 3,250 3,000 3,000 2,640 2,400
Case volume L 0.8 1.0 1.2 1.7 2.3
Temperature range °C −20 to +95
Viscosity range cSt 10 to 1,000
Maximum contamination level ISO 4406 -/18/15
SAE A 123 123 123 123 –
SAE B 380 380 380 380 380
Allowable through SAE BB 435 435 435 435 435
drive torque
Nm SAE C – 435 435 558 435
SAE CC – – – 702 899
SAE D – – – – –
Mass kg 21 25 31 37 52
Moment of inertia kg m 2 2.89×10 −3
5.30×10 −3
6.77×10 −3
9.85×10 −3
1.82×10−2
Torsional stiffness Nm/rad 4.56×104 5.26×104 6.79×104 1.32×105 1.99×105
Coating Red synthetic resin primer
*1:Self prime speed is the maximum operating speed under the self priming condition at maximum displacement. Steady state inlet
pressure should be greater or equal to 0 MPa gauge.
*2:Maximum speed is the maximum operating speed that can run without damage to the pump under restriction of operating conditions.

■ Allowable maximum input torque

1. SAE spline shaft


SAE B SAE BB SAE C SAE CC SAE D
13T 15T 14T 17T 13T
Spline specifications
16/32 DP 16/32 DP 12/24 DP 12/24 DP 8/16 DP
Allowable maximum
200 315 630 1,060 1,490
input torque (Nm)
K3VLS65
K3VLS50 K3VLS50 K3VLS85 K3VLS105
Pump size K3VLS150
K3VLS65 K3VLS65 K3VLS105 K3VLS150
K3VLS150
(Note) Maximum pressure must be reduced to operate within the allowable maximum input torque as below when the torque limit
control is not used.
SAE B spline K3VLS50: 24 MPa K3VLS65: 18 MPa
SAE C spline K3VLS150: 25 MPa
For above options, if 28 MPa is needed, use the torque limit control.

14
2. Technical Information

2-1 Specifications

2. SAE keyed shaft


SAE BB SAE C SAE CC

Keyed Width (mm) 6.35 7.94 9.53

Allowable maximum
230 430 700
input torque (Nm)
K3VLS50 K3VLS65
Pump size K3VLS105
K3VLS65* K3VLS85
*(Note) Maximum pressure must be reduced to operate within allowable maximum input torque as
below when the torque limit control is not used.
SAE BB Key K3VLS65: 22 MPa
For above options, if 28 MPa is needed, use the torque limit control.(Power shift H1 & H2 not available)

15
K3VLS Series

2. Technical Information

2-2 Functional Description of Regulator


◆ Load Sensing and Pressure ■ Differential pressure setting
Standard setting at factory : 1.5 +0.3/-0.2 MPa
Cut-off Load sensing differential pressure range can be selected
from two setting ranges.
(Ordering Code [9]: L0 / L1)
unit: MPa

This regulator has function of flow and pressure Code Adjustment range Adjustment sensitivity

control (i.e. load sensing control and pressure cut- A 1.0 to 3.0 1.3 / turn
off control.)
C 1.5 to 4.0 2.5 / turn
To control flow a variable orifice is used. (A
variable orifice is not included in the pump and
shall be prepared separately.) Pump displacement ■ Pressure cut-off setting
is controlled to maintain the differential pressure Standard setting at factory : 28 0/-1.5 MPa
Pressure cut –off setting range is from 5 MPa to 28 MPa.
across the orifice constant. The flow is controlled
to a required flow regardless of pump delivery unit: MPa
pressure. In addition, there is a pressure cut off Adjustment range Adjustment sensitivity
function incorporated into the control. The pressure
5.0 to 28.0 8.0 / turn
cut-off function overrides the flow control function.

L0 control: with a bleed off orifice


L1 control: without a bleed off orifice

Releasing the pressure at port PL results in standby


condition, which provides zero flow at unloading PL
condition. The unloading pressure is typically
0.1 to 0.2 MPa higher than differential pressure
setting.
Spool 1
Variable
orifice
Flow

Spool 2

A a

Plugged at L1 control

Spool 1: Differential spool Dr


Spool 2: Cut-off spool
B

Discharge pressure Hydraulic circuit

Flow, Pressure control curve

16
2. Technical Information

2-2 Functional Description of Regulator


◆ Electric Inverse Proportional

Discharge pressure
Pressure Control
-Voltage:24V, Deutsch Connecter
(Ordering Code [9]: PR2)

This regulator is Electro-hydraulic pressure Input current


control type of regulator. A current is input from
Input current – Discharge pressure curve
the controller to the solenoid of the regulator,
and the pressure is controlled by the inverse
proportional solenoid valve. Since the regulator
tries maintaining the pressure which is set by the Max. pressure setting Input current control range
valve, the pump discharge is controlled according 28 MPa 120 - 500 mA
to the load of the actuator. Thus, the pump supplies 26 MPa 150 - 500 mA
only the amount of hydraulic oil required by the 24 MPa 180 - 500 mA
actuator. Even if the input current to the solenoid 22 MPa 210 - 500 mA
becomes zero at the electric failure of the machine, 20 MPa 230 - 500 mA
the pressure set will be maximum, and the pump 18 MPa 250 - 500 mA
displacement will be also maximum, so it functions 16 MPa 275 - 500 mA
as electric fail-safe. 14 MPa 300 - 500 mA
The pressure of cut-off valve can be set between 12 MPa 325 - 500 mA
28MPa and 10MPa. The control effective range of 10 MPa 350 - 500 mA
the solenoid is decided by the cut-off valve setting.
Control effective range
(e.g. in case the cut-off setting is 20MPa, the
control range is 230mA - 500mA.)
a2

■ Recommended dither condition for the input current


Dither frequency: 200 Hz
Dither amplitude: 200 mAp-p

PR2
Rated current [mA] 700
Coil resistance (at 20℃) [Ω] 26.2
Power consumption (at cold) [W] 22
Ladd Distribution A a
Connector type
DT04-2P
Water proof IP69K
Dr

B
Hydraulic circuit

17
K3VLS Series

2. Technical Information

2-2 Functional Description of Regulator


◆ w/o Any Additional Control,
w/cover plate for Torque Limit
(Ordering Code [11]: 00)

When the "00" option is selected in section 11 of PL


the model code the K3VLS pump is supplied as a
torque limit ready pump. The pump has a blanking
plate fitted instead of the torque limiter. This offers
better flexibility to configure the pump as required.

The pump as ordered will function as a load sense


or pressure compensated pump depending on your
selection of flow control in section 9 of the model
code. If the torque limit blanking cover is then
replaced with a torque limit regulator the pump
A a
has the torque limit control functionality. Note that
the torque limit regulator would need to be set.

Dr

B
Hydraulic circuit

18
2. Technical Information

2-2 Functional Description of Regulator


◆ w/o Any Additional Control,
w/cover plate for Torque Limit
(Ordering Code [11]: 00)

b
a

a B

K3VLS50 168 68

K3VLS65 180 74

K3VLS85 182 81

K3VLS105 200 81

K3VLS150 210 94

19
K3VLS Series

2. Technical Information

2-2 Functional Description of Regulator


◆ Pressure Cut-off ■ Differential pressure setting
Standard setting at factory : 1.5 +0.3/-0.2 MPa
(Ordering Code [9]: P0) Load sensing differential pressure range can be selected
from two setting ranges.

This regulator has function of pressure control. unit: MPa


As discharge pressure rises to the cut-off setting, Code Adjustment range Adjustment sensitivity
the pump displacement is reduced to prevent the
A 1.0 to 3.0 1.3 / turn
discharge pressure from exceeding and keep the
set pressure. It is imperative that a safety relief C 1.5 to 4.0 2.5 / turn
valve be installed in the system.
By connecting the Pc port to a remote pressure
■ Pressure cut-off setting
control relief valve, variable pump pressure control Standard setting at factory : 28 0/-1.5 MPa
can be achieved. Pressure cut –off setting range is from 5 MPa to 28 MPa.
The remote pressure control relief valve is to
unit: MPa
be set to 1.5 MPa below to the required system
Adjustment range Adjustment sensitivity
pressure.
5.0 to 28.0 8.0 / turn
The remote control relief valve is out of scope of
supply.

Relief valve for


remote pressure control
(Out of scope of supply)
Flow

Pc

Discharge pressure

Flow, Pressure control curve

A a

Dr

Hydraulic circuit

20
2. Technical Information

2-2 Functional Description of Regulator


◆ Torque Limiter Torque limiter

(Ordering Code [11]: A)


L0/L1 control functions as previously noted. In
PL
response to a rise in delivery pressure the swash
plate angle is decreased, restricting the input
torque. This regulator prevents excessive load
against the prime mover.
The torque limiter is comprised of two springs that
oppose the spool force generated by the system
pressure. By turning the adjustment screws, the
appropriate input torque limit can be set.

Torque limiter control setting is shown in the A a


attached table, and the torque limiter can be
adjusted by the torque value of the table. Refer to
the instruction manual for adjustment. Dr

Hydraulic circuit
Flow

Discharge pressure
Torque limiter control curve

21
K3VLS Series

2. Technical Information

2-2 Functional Description of Regulator


◆ Torque Limiter Settings
(Ordering Code [11]: A)

■ Pump control curve (sample)

Flow

Torque setting

Input torque
Flow

Input torque

Discharge pressure (MPa)

■ Torque setting without power shift function

Ordering code [12]

Pump size M1 M2 M3 M4 M5

K3VLS50 155 135 110 90 65

K3VLS65 200 175 145 115 85

K3VLS85 265 227 190 150 115

K3VLS105 330 281 235 190 140

K3VLS150 470 400 335 265 –

Unit:Nm

22
2. Technical Information

2-2 Functional Description of Regulator


◆ Torque Limiter with Power Shift
(Ordering Code [11]: B, C2, C3)
Torque limiter is available with variable torque
limit control. Torque limit setting can be varied by

Flow
the external pilot pressure supply (code“B”) or
the integrated electric proportional control valve
with the external servo pressure supply (code“C”).
Code“B”and“C”enable to shift the power control
setting as shown in the following torque limiter
control characteristic curve.

See the table (page 19) for torque setting according


to the external pilot pressure or the input current
to the integrated proportional valve. Required Discharge pressure
servo pressure to the solenoid is 3.5 to 4.5 MPa. Torque limiter control curve

a2

Pf Psv

PL PL

A a A a1

Dr Dr

B B

External pilot pressure (Pf) range: 0 to 4.0 MPa Required servo pressure (Psv): 3.5 to 4.5 MPa

Hydraulic circuit, code B Hydraulic circuit, code C

23
K3VLS Series

2. Technical Information

2-2 Functional Description of Regulator


◆ Torque Limiter and Power Shift Settings
(Ordering Code[11] : B, C2, C3)
■ Pump control curve with power shift ■ Recommended dither condition for the input current
Dither frequency: 100 Hz
(sample)
Dither amplitude: for C2 200 mAp-p
④ ③ ② ① for C3 400 mAp-p
Flow
C2 C3

Input torque

Rated current [mA] 750 1,500


② Coil resistance [Ω] 20.8 4.7
Flow

Power consumption (at 100℃) [W] 19



Ladd Distribution
④ Connector type
DT04-2P

Input torque Water proof IP6K6/IPX9K

Discharge pressure

■ Table. Torque Setting with power-shift function


Code : C2, C3
Ordering code [11] Code : B
Ordering code [12]
Current (mA) Max. Input torque (Nm)
Pf
Pump size 24V 12V
(MPa) H1 H2 H3 H4
C2 C3
① 0.00 0 220 200 170 150
② 0.75 290 570 190 170 145 125
K3VLS50
③ 2.00 490 970 165 140 120 100
④ 3.30 690 1,370 135 115 95 80
① 0.00 0 285 250 220 190
② 0.75 290 570 245 215 185 160
K3VLS65
③ 2.00 490 970 210 180 150 130
④ 3.30 690 1,370 175 145 120 100
① 0.00 0 375 330 290 245
② 0.75 290 570 325 285 245 205
K3VLS85
③ 2.00 490 970 280 240 200 165
④ 3.30 690 1,370 230 195 160 125
① 0.00 0 455 405 360 310
② 0.75 290 570 395 350 305 260
K3VLS105
③ 2.00 490 970 340 295 250 210
④ 3.30 690 1,370 280 235 200 160
① 0.00 0 655 585 510 440
② 0.75 290 570 570 500 435 370
K3VLS150
③ 2.00 490 970 475 410 355 295
④ 3.30 690 1,370 385 330 275 225
Input torque in the above table is planned value and for reference.
Displacement ratio (%) = Displacement / Max. Displacement

24
2. Technical Information

2-2 Functional Description of Regulator


◆ Electric Displacement Control (Positive Control)
- With Fail-safe Function (Ordering Code[11]: E2, E3)
- Without Fail-safe Function (Ordering Code[11]: F2, F3)

The electric displacement control enables the

Flow
pump displacement to be changed according to the
change of input current to the solenoid. The pump
displacement can be adjusted in proportion to the
input current between the input current of I1 and I2
(refer to control curve).
With fail-safe function, at loss of input current in
such case of brakage of electric wires, the pump
displacement becomes maximum automatically.
Even under this condition the load sensing and
pressure cut-off control can be operated.
The fail-safe function is designed only for usage in I1 I2 Input Current
short period for emergency. Necessary repair is to
Control curve
be made in the soonest opportunity.
For the hydraulic circuit refer to page 26. Unit: mA
Ordering code I1 I2

■ Note for pumps with fail-safe E2, F2 200 600


E3, F3 400 1,200
■ Note for start up
Due to its structure, the electric displacement control
requires larger input current than I2 at start up, then
normal proportional control can be achieved between I1 ■ Recommended dither condition for the input current
and I2. Dither frequency: 150 Hz
Dither amplitude: for E2, F2 200 mAp-p
■ Minimum operating pressure for E3, F3 400 mAp-p
With fail-safe function, in order to ensure safety and
repeatability of control the minimum operating pressure E2, F2 E3, F3
of 5 MPa is to be secured. This avoids switching the Rated current [mA] 700 1,400
pump to fail-safe mode unexpectedly.
Coil resistance (at 20℃) [Ω] 22.6 5.7
Power consumption (at 20℃) [W] 11.2 11.2
■ Input current ramp time requirement
With fail-safe function (Ordering code: E2, E3), ramp time Ladd Distribution
Connector type
of 200 msec or larger is to be secured. DT04-2P
Water proof IP67

25
K3VLS Series

2. Technical Information

2-2 Functional Description of Regulator


◆ Electric Displacement Control (Positive Control)
- With Fail-safe Function (Ordering Code[11]: E2, E3)
- Without Fail-safe Function (Ordering Code[11]: F2, F3)

Spool 1

Spool 1

PL PL

Spool 2 Spool 2
Plugged at
L1 Control
Plugged at
L1 Control
Spool 3
Spool 3

A A
a a

B Dr B Dr

Spool 1: Electric Flow Control Valve Spool 1: Electric Flow Control Valve
Spool 2: Differential Spool Spool 2: Differential Spool
Spool 3: Cut-off Spool Spool 3: Cut-off Spool

Hydraulic Circuit With Fail-safe Function Hydraulic Circuit Without Fail-safe Function

26
2. Technical Information

2-3 Functional Description of Pump


◆ Change Pump Maximum Displacement(Ordering Code:None)

Pump Maximum displacement can be changed to the below list by the replacement of the Qmax. stopper.
It can be applied to Standard type and with Horsepower control. Refer to the instruction manual for
replacement procedures.

Qmax. Stopper (for Standard type・with Horsepower control)

Pump Size Default - 5 cm³ - 10 cm³ - 15 cm³ - 20 cm³ - 25 cm³

K3VLS50 50 45 40 35 – –

K3VLS65 65 60 55 – – –

K3VLS85 85 80 75 70 – –

K3VLS105 105 100 95 90 – –

K3VLS150 150 145 140 – 130 125

Unit:cm³

27
K3VLS Series

3 Dimensions
*Dimensions in mm.
3-1 Installation Dimensions

◆ K3VLS50 with Cut-off/Load Sense Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 50 – 1 0 R BB * – L0 A
: K3VLS 50 – 1 0 R BB * – L1 A
: K3VLS 50 – 1 0 R BB * – P0 A

69

48.5

PL(Pc)
159

72
A
135

(Dr)

73
(∅91)

B A
77
86

73
(Dr)

a 72 B
35

80 80

Adjustment screw for cut-off pressure


Adjustment screw for differential pressure
108

157.5 53 35.7 ±0.2


PL(Pc)

38
Dr (Dr)

33
∅25.4-0.127


38
123

25 B
0
100


∅101.6 h7 -0.035

Dr
0
52.4 ±0.2

±0.2
35

69.8
35

Dr
2-14.3

A
See port details
See port details 15 a
26.2 ±0.2 116 73 73 116

177 172 163


0
9.7 -0.5 181
SAE“BB”30°Involute Spline Shaft 46 214
SAE J744-25-4 15T 16/32DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

28
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS50 with Torque Limit Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 50 – 1 0 R BB * – L0 A A
: K3VLS 50 – 1 0 R BB * – L1 A A
: K3VLS 50 – 1 0 R BB * – P0 A A

69

48.5

PL(Pc)
168.5

158
Dr

72
A

(Dr)

73
(∅91)

B A
77
86

73
(Dr)

a
72
Dr B
35

80 80

157.5 75.4 61 64

PL(Pc) 35.7 ±0.2

38
179.5

33
∅25.4-0.127


38
123

25 B
0


∅101.6 h7 -0.035

Dr
0
52.4 ±0.2

35

±0.2
69.8
35

Dr
2-14.3

A
See port details
See port details 15 a
26.2 ±0.2 116 73 73 116

177 172 163


0
9.7 -0.5 181
SAE“BB”30°Involute Spline Shaft 46 214
SAE J744-25-4 15T 16/32DP

29
K3VLS Series

3. Dimensions
*Dimensions in mm.
3-1 Installation Dimensions

◆ K3VLS50 Torque Limit with Power Shift Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 50 – 1 N R BB * – L0 A B
: K3VLS 50 – 1 N R BB * – L1 A B
: K3VLS 50 – 1 N R BB * – P0 A B

80 80

72 48.5
168

158

73
85.6

77

∅91

73
35
57.5

157.5
69 61
34.3 35.7 ±0.2
PL(Pc)

Pf
179.5

116.3

38
25


123

2-14.3

∅101.6 h7 -0.035

∅25.4-0.127
0
52.4 ±0.2

69.8 ±0.2
35
0
35

33

38

26.2 ±0.2 116 72 15

163 73 73 116
0
177 172 9.7-0.5 181

46 249

30
3. Dimensions
*Dimensions in mm.
3-1 Installation Dimensions

◆ K3VLS50 Electric Displacement Control , Side Port
(Clockwise Rotation)
Model Code : K3VLS 50 – 1 0 R BB * – L0 A E or – L0 A F
: K3VLS 50 – 1 0 R BB * – L1 A E or – L1 A F
: K3VLS 50 – 1 0 R BB * – P0 A E or – P0 A F

79.9 79.9

72 48.5
(153)

158

73
∅91

73
85.6

77

35
(247.5)

147.5 35.7 ±0.2


69 53
PL

PL
100


123

25
38
2-14.3

∅101.6 h7 -0.035


∅25.4 -0.127
0

±0.2
35
52.4 ±0.2

69.8
35

33
87

38

26.2±0.2 116 15
72

163 116
73 73
0
177 9.7 -0.5 181
172

46 214

31
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS50 Rear Port (Clockwise Rotation)
Model Code : K3VLS 50 – 1 R R BB * – L0 A
: K3VLS 50 – 1 R R BB * – L1 A
: K3VLS 50 – 1 R R BB * – P0 A

108 69

53 48.5

38
PL(Pc)
(Dr)
33 159

69.8 ±0.2
∅25.4-0.127

52.4 ±0.2

135
0
100

25
∅101.6 h7 -0.035

Dr ∅
∅3
0

A,B 8
35

B A
85.6

77
(Dr)

15 a a
116 See port details 35.7 ±0.2 26.2 ±0.2 See port details
0
9.7 -0.5 163 44 35

46 188 86 70


◆ K3VLS50 Torque Limit Control, Rear Port
(Clockwise Rotation)
Model Code : K3VLS 50 – 1 R R BB * – L0 A A
: K3VLS 50 – 1 R R BB * – L1 A A
: K3VLS 50 – 1 R R BB * – P0 A A

69
64 48.5

38
PL(Pc)
168.5

158

33
69.8 ±0.2
∅25.4 -0.127

52.4 ±0.2
0

25
∅101.6 h7-0.035

Dr ∅
∅3
0

A,B 8
35

B A
85.6

77

(Dr)

15 a a
116 See port details 35.7 ±0.2 26.2 ±0.2 See port details
0
9.7 -0.5 163 44 35

46 188 86 70

32
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS50 Mounting Flange and Shaft Options

SAE BB Spline Shaft SAE B Spline Shaft


Ordering Code ”7. Mounting Flange and Shaft”: BB Ordering Code ”7. Mounting Flange and Shaft”: B

38 33
33 28

-0.127
-0.127

0
0

∅22.225
∅25.4

6
∅14

0
SAE“BB”30°Involute Spline Shaft 9.7 -0.5 SAE“B”30°Involute Spline Shaft 41
SAE J744-25-4 15T 16/32 DP 46 SAE J744-22-4 13T 16/32 DP

SAE BB Keyed Shaft


Ordering Code “7. Mounting Flange and Shaft”: K2

38
+0.025
6.35 +0.005

34
∅25.4 -0.05
28.1 -0.3
0
0

M8

SAE "BB" Straight Shaft


SAE J744-25-1
46

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

33
K3VLS Series


◆ K3VLS50 Porting Details
Main SAE Flanged Ports

Des Port name Port size Flange threads Tightening torque (Nm)

UNF Threaded Version ('S' in position 8 of model code)

A Delivery port SAE J518C std pressure (code 61) 1" 3/8-16UNC-2B-18 57

B Suction port SAE J518C std pressure (code 61) 1-1/2" 1/2-13UNC-2B-22 98

Metric Version ('H' in position 8 of model code)

A Delivery port PORT ISO 6162-1: 2012 P25M M10-17 57

B Suction port PORT ISO 6162-1: 2012 P38M M12-20 98

Auxiliary Ports

Des Port name Port size Tightening torque (Nm)

SAE Version

Dr Drain port 3/4-16UNF-2B-14.3 (ISO 11926-1: 1995) 98

PL Load sensing port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pc Pressure control port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

a Gauge port 9/16-18UNF-2B-12.7 (ISO 11926-1: 1995) 59

Psv Servo pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pf Power shift pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

34
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS50 Through Drive Options
Through Drive SAE A
Ordering Code "5. Through Drive and Porting": A

108

53

38
(Dr) SAE“A”2 hole
SAE J744-82-2 ° 45°
33 45
∅25.4-0.127
0
100

8-M10 Depth 17
∅101.6 h7-0.035

Dr
+0.035
0

35

0
∅82.55


10
6

15 a 8

116 16
0
9.7 -0.5 163 36

46 234

SAE“A”30°Involute Spline
SAE J744-16-4 9T 16/32DP

Through Drive SAE B


Ordering Code "5. Through Drive and Porting": B

108

53

38 SAE“B”2 hole
(Dr) SAE J744-101-2 ° 45°
45
33
∅25.4 -0.127
0
100

6-M12 Depth 18
h7 -0.035

Dr
+0.035
0

35

0
∅101.6
∅101.6


14
6
15 a 11

116 17
0
9.7 -0.5 163 59

46 261

SAE“B”30°Involute Spline
SAE J744-22-4 13T 16/32DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

35
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS50 Through Drive Options
Through Drive SAE BB
Ordering Code "5. Through Drive and Porting": BB

108

53

38 SAE“BB”2 hole
(Dr) SAE J744-101-2 ° 45°
45
33
∅25.4-0.127
100

0
∅101.6 h7-0.035

Dr 6-M12 Depth 18
+0.035
0

35

∅101.6 0


14
6
15 a 11

116 17
0
9.7 -0.5 163 59

46 261

SAE "BB" 30°Involute Spline


SAE J744-25-4 15T 16/32DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

36
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 with Cut-off / Load Sense Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 65 – 1 0 R BB * – L0 A
: K3VLS 65 – 1 0 R BB * – L1 A
: K3VLS 65 – 1 0 R BB * – P0 A

71

50.5

PL(Pc)
Dr A
163

137

76
B A

76
73
82

a
Dr B
41.5
Adjustment screw for cut-off pressure
84 84
Adjustment screw for differential pressure 112

168.5 84 68 42.9±0.2

PL(Pc)

38 (Dr)
-0.127

Dr B
0

33
∅25.4

125

50
25

111


h7-0.035

Dr
0
52.4±0.2

35
∅101.6

Dr
35

14.3

14.3

A
77.8±0.2

See port details 0


73 73 9.7 -0.5
26.2±0.2 131
84 46
See port details
192 172
15
SAE“BB”30°Involute Spline Shaft 131
SAE J744-25-4 15T 16/32 DP
178
201
239

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

37
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 Torque Limit Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 65 – 1 0 R BB * – L0 A A
: K3VLS 65 – 1 0 R BB * – L1 A A
: K3VLS 65 – 1 0 R BB * – P0 A A

84 71

76 50.5

PL(Pc)
180

160

76
∅91
81.6

76
73

41.5

168.5
77.4 63
42.9±0.2
PL(Pc)

38
191

∅ 33
25
125

2-14.3

50

h7-0.035

∅25.4 -0.127
0

±0.2
52.4 ±0.2

35
0

77.8
∅101.6
35

26.2 ±0.2 131 146 15

178 76 131
0
192 84 9.7 -0.5 201

172 46 239

38
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 Torque Limit with Power Shift Control, Side Port
(Clockwise Rotation)
Model Code: K3VLS 65 – 1 0 R BB * – L0 A B
: K3VLS 65 – 1 0 R BB * – L1 A B
: K3VLS 65 – 1 0 R BB * – P0 A B

84 84

76 50.5
180

160

76
81.6

73

∅91

76
41.5
59.5

168.5
71 63
40.9 42.9±0.2
PL(Pc)

Pf
PL(Pc)
191

127.8


25
125

50
2-14.3

∅101.6 h7-0.035


0

∅25.4-0.127
52.4 ±0.2

77.8±0.2
35
0
35

33

38

26.2 ±0.2 131 146 15

178 76 131
0
192 172 9.7 -0.5 201

46 239

39
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 with Cut-off Load Sense Control, Side Port
(Clockwise Rotation, SAE C-4 Mount Type)
Model Code : K3VLS 65 – 1 0 R C * – L0 A
: K3VLS 65 – 1 0 R C * – L1 A
: K3VLS 65 – 1 0 R C * – P0 A

50.5

Dr A
163

137

76
∅116

B A
73

76
82

a
Dr B
41.5

76 76
SAE“C”30°Involute Spline Shaft
Adjustment screw for cut-off pressure SAE J744-32-4 14T 12/24 DP
Adjustment screw for differential pressure 112

168.5 71 76 68 42.9±0.2

PL(Pc) PL(Pc)

51
(Dr)
.5

B
14

Dr
4-

42.5

50
125
25

111

Dr
∅31.75 -0.127
∅127 -0.05
52.4±0.2

35
114.5

Dr
35

A
±0.2
77.8

See port details

26.2±0.2 131 114.5 15

See port details


192 □148 131

84 84 178
0
12.7 -0.5 201

56 239

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

40
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 Electric Displacement Control , Side Port
(Clockwise Rotation)
Model Code : K3VLS 65 – 1 0 R BB * – L0 A E or – L0 A F
: K3VLS 65 – 1 0 R BB * – L1 A E or – L1 A F
: K3VLS 65 – 1 0 R BB * – P0 A E or – P0 A F

84 84

76 50.5
160
(158)

76
∅91
81.6

73

76
41.5

(262)

168.5 71 42.9±0.2
63
PL

PL


25
111
125

50
2-14.3


∅101.6 h7 -0.035

∅25.4 -0.127
0
52.4 ±0.2

35

77.8 ±0.2
0
35

33
88

38

±0.2
26.2 131 146 15

178 76 131
0
192 172 9.7-0.5 201

46 239

41
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 Rear Port (Clockwise Rotation)
Model Code : K3VLS 65 – 1 R R BB * – L0 A
: K3VLS 65 – 1 R R BB * – L1 A
: K3VLS 65 – 1 R R BB * – P0 A

PL(Pc)

52.4±0.2

25
50


77.8±0.2
44

See port details See port details


±0.2 ±0.2
42.9 26.2

178 36 45

207 73

79 75


◆ K3VLS65 Torque Limit Control, Rear Port
(Clockwise Rotation)
Model Code : K3VLS 65 – 1 R R BB * – L0 A A
: K3VLS 65 – 1 R R BB * – L1 A A
: K3VLS 65 – 1 R R BB * – P0 A A

84 71

76 50.5

PL(Pc)
180


160

50

25

±0.2

52.4 ±0.2
35

77.8

See port details See port details

42.9 ±0.2 26.2 ±0.2


131

36 45
207

42
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 Mounting Flange and Shaft Options

SAE BB Spline Shaft SAE B Spline Shaft


Ordering Code ”7. Mounting Flange and Shaft”: BB Ordering Code ”7. Mounting Flange and Shaft”: B

38 33
33 28

-0.127
-0.127

0
0

∅22.225
∅25.4

6
∅14

0
SAE“BB”30°Involute Spline Shaft 9.7 -0.5 SAE“B”30°Involute Spline Shaft 41
SAE J744-25-4 15T 16/32 DP 46 SAE J744-22-4 13T 16/32 DP

SAE BB Keyed Shaft SAE C Keyed Shaft


Ordering Code “7. Mounting Flange and Shaft”: K2 Ordering Code “7. Mounting Flange and Shaft”: K3

38
+0.025
6.35 +0.005

51
+0.025
7.94 +0.005
∅31.75 h7 -0.025

34 44
0
∅25.4 -0.05
28.1 -0.3
0
0

35.2 -0.3
0

M8 M8

SAE "BB" Straight Shaft SAE "C" Straight Shaft


SAE J744-25-1 SAE J744-32-1
46 56

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

43
K3VLS Series


◆ K3VLS65 Porting Details
Main SAE Flanged Ports

Des Port name Port size Flange threads Tightening torque (Nm)

UNF Threaded Version ('S' in position 8 of model code)

A Delivery port SAE J518C std pressure (code 61) 1" 3/8-16UNC-2B-18 57

B Suction port SAE J518C std pressure (code 61) 2" 1/2-13UNC-2B-22 98

Metric Version ('H' in position 8 of model code)

A Delivery port PORT ISO 6162-1: 2012 P25M M10-17 57

B Suction port PORT ISO 6162-1: 2012 P51M M12-20 98

Auxiliary Ports

Des Port name Port size Tightening torque (Nm)

SAE Version

Dr Drain port 3/4-16UNF-2B-14.3 (ISO 11926-1: 1995) 98

PL Load sensing port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pc Pressure control port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

a Gauge port 9/16-18UNF-2B-12.7 (ISO 11926-1: 1995) 59

Psv Servo pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pf Power shift pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

44
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 Through Drive Options
Through Drive SAE A
Ordering Code "5. Through Drive and Porting": A
SAE "A" 2 hole
SAE J744-82-2

+0.035
0
° 6-M10 Depth 17
45

∅82.55

6
10

8

16

37

253

SAE "A" 30°Involute Spline


SAE J744-16-4 9T 16/32 DP

Through Drive SAE B


Ordering Code "5. Through Drive and Porting": B

SAE "B" 2 hole


SAE J744-101-2
+0.035

° 45°
45
0 ∅101.6

6
14

11

8-M12 Depth 18
17
64

280

SAE "B" 30°Involute Spline


SAE J744-22-4 13T 16/32 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

45
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS65 Through Drive Options
Through Drive SAE BB
Ordering Code "5. Through Drive and Porting": BB

SAE "BB" 2 hole


SAE J744-101-2

+0.035
° 45°
45

0
∅101.6

6
11

14

8-M12 Depth 18
17

64

280

SAE "BB" 30°Involute Spline


SAE J744-25-4 15T 16/32 DP

Through Drive SAE C


Ordering Code "5. Through Drive and Porting": C

SAE "C" 2/4 hole


SAE J744-127-2/4

114.5
+0.04
0

(C-4)
∅127

4-M12 Depth 22.5


(C-4)
114.5
(C-4)

14 2-M16 Depth 22.5


(C-2)
181
17
(C-2)
61.5

286

SAE "C" 30°Involute Spline


SAE J744-32-4 14T 12/24 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

46
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS85 with Cut-off / Load Sense Control, Side Port
(Clockwise Rotation)
Model Code: K3VLS 85 – 1 0 R C * – L0 A
: K3VLS 85 – 1 0 R C * – L1 A
: K3VLS 85 – 1 0 R C * – P0 A

53.5

Dr A
165.5

140

83**
∅116

B A

83**
78
87

a
Dr B
44

91 91
SAE“C”30°Involute Spline Shaft
Adjustment screw for cut-off pressure SAE J744-32-4 14T 12/24 DP

Adjustment screw for differential pressure


PL(Pc) 122

182.5 74 83 75 50.8±0.2
.5

PL(Pc)
14
4-

(Dr)
Dr

60
32

128


112

56
∅31.75 -0.127

Dr
55
∅127 -0.05

88.9±0.2
66.7±0.2

0
0

Dr
42

42.5
A
.5

See port details B


17

138 □114.5 18
2-∅

31.8±0.2
215 83 138 See port details
181 192
0
215 12.7 -0.5 224

56 271

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.
(**) With a through drive is 86 mm

47
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS85 Torque Limit Control, Side Port
(Clockwise Rotation)
Model Code: K3VLS 85 – 1 0 R C * – L0 A A
: K3VLS 85 – 1 0 R C * – L1 A A
: K3VLS 85 – 1 0 R C * – P0 A A

91 74

83 53.5

PL(Pc)
182.5

163

83
∅116
86.6

78

83
44

181
182.5
80.4 63
50.8±0.2
PL(Pc)
4-

56
14
. 5
193.5

42.5

60
128
32


∅31.75 -0.127
66.7 ±0.2

45
∅127 -0.05

±0.2
0
0

88.9
42

2-

17
.5

31.8 ±0.2 138 114.5 18

192 83 138
0
215 91 12.7 -0.5 224

215 56 271

48
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS85 Torque Limit with Power Shift Control, Side Port
(Clockwise Rotation)
Model Code: K3VLS 85 – 1 0 R C * – L0 A B
: K3VLS 85 – 1 0 R C * – L1 A B
: K3VLS 85 – 1 0 R C * – P0 A B

91 91

83 53.5
182.5

163

83
∅116
78
86.6

83
59.5

44

181
182.5
74 63
47.7 50.8±0.2
PL(Pc)

Pf
4-
14

PL(Pc)
.5
193.5

130.2

60
128
32

56
∅31.75 -0.127

45
∅127 -0.05
66.7 ±0.2

88.9 ±0.2
0
0
42

2-

42.5

17
.5

31.8±0.2 138 114.5 18

192 83 138
0
215 12.7-0.5 224
215

56 271

49
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS85 Rear Port (Clockwise Rotation)
Model Code: K3VLS 85 – 1 R R C * – L0 A
: K3VLS 85 – 1 R R C * – L1 A
: K3VLS 85 – 1 R R C * – P0 A

PL(Pc)

66.7±0.2
60
32

88.9±0.2
48

B A
See port details See port details
50.8±0.2 31.8±0.2

192 50 45

232 78

97 80


◆ K3VLS85 Torque Limit Control, Rear Port
(Clockwise Rotation)
Model Code: K3VLS 85 – 1 R R C * – L0 A A
: K3VLS 85 – 1 R R C * – L1 A A
: K3VLS 85 – 1 R R C * – P0 A A

91 74

83 53.5

PL(Pc)
182.5

163


60
32

45

88.9 ±0.2

66.7 ±0.2

See port details See port details

50.8 ±0.2 31.8 ±0.2

138
50 45
232

50
3. Dimensions

3-1 Installation Dimensions



◆ K3VLS85 Mounting Flange and Shaft Options

SAE C Spline Shaft SAE C Keyed Shaft


Ordering Code “7. Mounting Flange and Shaft”: C Ordering Code “7. Mounting Flange and Shaft”: K3

56 51

+0.025
7.94 +0.005
.5

∅31.75 h7-0.025
14

42.5 44
4-

0
∅31.75 -0.127
0

35.2 -0.3
0
.5

M8
17
2-∅

SAE "C" Straight Shaft


181 61
SAE J744-32-1 56

SAE "C" Straight Shaft


SAE J744-32-1


◆ K3VLS85 Porting Details
Main SAE Flanged Ports

Des Port name Port size Flange threads Tightening torque (Nm)

UNF Threaded Version ('S' in position 8 of model code)

A Delivery port SAE J518C high pressure (code 62) 1-1/4" 1/2-13UNC-2B-22 98

B Suction port SAE J518C std pressure (code 61) 2-1/2" 1/2-13UNC-2B-22 98

Metric Version ('H' in position 8 of model code)

A Delivery port PORT ISO 6162-2: 2012 P32M M12-23 98

B Suction port PORT ISO 6162-1: 2012 P64M M12-22 98

Auxiliary Ports

Des Port name Port size Tightening torque (Nm)

SAE Version

Dr Drain port 3/4-16UNF-2B-14.3 (ISO 11926-1: 1995) 98

PL Load sensing port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pc Pressure control port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

a Gauge port 9/16-18UNF-2B-12.7 (ISO 11926-1: 1995) 59

Psv Servo pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pf Power shift pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

51
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS85 Through Drive Options
Through Drive SAE A
Ordering Code "5. Through Drive and Porting": A

SAE "A" 2 hole


SAE J744-82-2

+0.035
0
° 6-M10 Depth 17
45

∅82.55

∅1
8

06
16

37
281

SAE "A" 30°Involute Spline


SAE J744-16-4 9T 16/32 DP

Through Drive SAE B


Ordering Code "5. Through Drive and Porting": B

SAE "B" 2 hole


SAE J744-101-2
+0.035

45°
°
45
0 ∅101.6

11

14

8-M12 Depth 18
17
64

308

SAE "B" 30°Involute Spline


SAE J744-22-4 13T 16/32 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

52
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS85 Through Drive Options
Through Drive SAE BB
Ordering Code "5. Through Drive and Porting": BB
SAE "BB" 2 hole
SAE J744-101-2

+0.035
° 45°
45

0
∅101.6

6
11

14

8-M12 Depth 18
17
64

308

SAE "BB" 30°Involute Spline


SAE J744-25-4 15T 16/32 DP

Trough Drive SAE C


Ordering Code "5. Through Drive and Porting": C

SAE "C" 2/4 hole


SAE J744-127-2/4
+0.04

114.5
0

(C-4)
∅127

4-M12 Depth 22.5


(C-4)
114.5
(C-4)

14 2-M16 Depth 22.5


(C-2)
181
17
(C-2)
61.5

314

SAE "C" 30°Involute Spline


SAE J744-32-4 14T 12/24 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

53
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 with Cut-off / Load sense Control, Side Port
(Clockwise Rotation)
Model Code: K3VLS 105 – 1 0 R CC * – L0 A
: K3VLS 105 – 1 0 R CC * – L1 A
: K3VLS 105 – 1 0 R CC * – P0 A

56.5

Dr A
183.5

149

93
∅116

B A
85

88
94

a
Dr B
46.5

98 98

Adjustment screw for cut-off pressure


Adjustment screw for differential pressure 124

187.5 77 88 72 50.8±0.2

PL(Pc) PL(Pc)
54 (Dr)
.5

Dr
14

48
4-

64


137
32

130

-0.127
∅127-0.05

45

Dr
0
66.7±0.2

±0.2
0

∅38.1

88.9

Dr
42

A
See port details 62 B
.5

□114.5
17

143 18
31.8±0.2
2-∅

88
221 143
See port details
181
197
215
228
SAE“CC”30°Involute Spline Shaft
0
SAE J744-38-4 17T 12/24 DP 12.7-0.5 274

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

54
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 Torque Limit Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 105 – 1 0 R CC * – L0 A A
: K3VLS 105 – 1 0 R CC * – L1 A A
: K3VLS 105 – 1 0 R CC * – P0 A A

94 77

88 56.5

PL(Pc)
200

172

93
∅116

88
85
90

46.5

181
187.5 80.2 65.5

PL(Pc) 50.8±0.2

54
4-
14
.5
211.1

48

64
32

137


∅38.1 -0.127
∅127 -0.05

45
66.7±0.2

±0.2
0

88.9
42
2-17.5

31.8 ±0.2 143 18


114.5

198 88 143
0
221 12.7 -0.5 228
94

215 62 274

55
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 Torque Limit with Power Shift Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 105 – 1 0 R CC * – L0 A B
: K3VLS 105 – 1 0 R CC * – L1 A B
: K3VLS 105 – 1 0 R CC * – P0 A B

98 98

88 56.5
200

172

∅116

62

46.5

181

187.5 77 65.5
47.7
PL(Pc)
Pf
PL(Pc)
4-
1
4.
211.1

148


137

32 64

∅38.1-0.127
∅127-0.05

45

88.9 ±0.2
66.7±0.2

0
42

48
85

2-17.5

54

31.8
±0.2
143 18 50.8 ±0.2
114.5
0
197 12.7 -0.5 143
88

221 215 62 274

56
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 Rear Port (Clockwise Rotation)
Model Code : K3VLS 105 – 1 R R CC * – L0 A
: K3VLS 105 – 1 R R CC * – L1 A
: K3VLS 105 – 1 R R CC * – P0 A

PL(Pc)


64

32

66.7±0.2

88.9±0.2
48

B A
See port details See port details

50.8±0.2 31.8±0.2
197
50 45

237 84

97 86


◆ K3VLS105 Torque Limit Control, Rear Port
(Clockwise Rotation)
Model Code : K3VLS 105 – 1 R R CC * – L0 A A
: K3VLS 105 – 1 R R CC * – L1 A A
: K3VLS 105 – 1 R R CC * – P0 A A

94 77
88 56.5

PL(Pc)
200

66.7 ±0.2

172
45

88.9 ±0.2


32
64

See port details See port details
±0.2
50.8 31.8 ±0.2
143
50 45
237 84
89

57
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 Mounting Flange and Shaft Options

SAE CC Spline Shaft SAE C Spline Shaft


Ordering Code "7.Mounting Flange and Shaft": CC Ordering Code "7.Mounting Flange and Shaft": C

54 48
5
1 4.

48 42.5
4-

Ø31.75 -0.127
∅38.1-00.127

0
.5
17

2-

181 62 56

SAE“CC”30°Involute Spline Shaft SAE“C”30°Involute Spline Shaft


SAE J744-38-4 17T 12/24 DP SAE J744-32-4 14T 12/24 DP

SAE CC Keyed Shaft


Ordering Code “7. Mounting Flange and Shaft”: K4

54
+0.030
9.53 +0.015

50
∅38.1-0.025
42.92 -0.3
0
0

7/16-14UNC-2B

SAE "CC" Straight Shaft


SAE J744-38-1
62

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

58
3. Dimensions

3-1 Installation Dimensions



◆ K3VLS105 Porting Details
Main SAE Flanged Ports

Des Port name Port size Flange threads Tightening torque (Nm)

UNF Threaded Version ('S' in position 8 of model code)

A Delivery port SAE J518C high pressure (code 62) 1-1/4" 1/2-13UNC-2B-22 98

B Suction port SAE J518C std pressure (code 61) 2-1/2" 1/2-13UNC-2B-22 98

Metric Version ('H' in position 8 of model code)

A Delivery port PORT ISO 6162-2: 2012 P32M M12-23 98

B Suction port PORT ISO 6162-1: 2012 P64M M12-22 98

Auxiliary Ports

Des Port name Port size Tightening torque (Nm)

SAE Version

Dr Drain port 1-1/16-12UN-2B-19 (ISO 11926-1: 1995) 167

PL Load sensing port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pc Pressure control port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

a Gauge port 9/16-18UNF-2B-12.7 (ISO 11926-1: 1995) 59

Psv Servo pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pf Power shift pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

59
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 Through Drive Options
Through Drive SAE A
Ordering Code "5. Through Drive and Porting": A

SAE "A" 2 hole


SAE J744-82-2

+0.035
0
° 6-M10 Depth 17
45

∅82.55

∅1
8

06
16

37

286

SAE "A" 30°Involute Spline


SAE J744-16-4 9T 16/32 DP

Through Drive SAE B


Ordering Code "5. Through Drive and Porting": B

SAE "B" 2 hole


SAE J744-101-2
+0.035

° 45°
45
0
∅101.6

6
14

11
8-M12 Depth 18

17
64

313
SAE "B" 30°Involute Spline
SAE J744-22-4 13T 16/32 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.
60
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 Through Drive Options
Through Drive SAE BB
Ordering Code "5. Through Drive and Porting": BB

SAE "BB" 2 hole


SAE J744-101-2

+0.035
° 45°
45

0∅101.6

11
6

14

8-M12 Depth 18
17
64

313
SAE "BB" 30°Involute Spline
SAE J744-25-4 15T 16/32 DP

Through Drive SAE C


Ordering Code "5. Through Drive and Porting": C

SAE "C" 2/4 hole


SAE J744-127-2/4
+0.04

114.5
0

(C-4)
∅127

4-M12 Depth 22.5


(C-4)
114.5
(C-4)

14 2-M16 Depth 22.5


(C-2)
17 181
(C-2)
61.5
319

SAE "C" 30°Involute Spline


SAE J744-32-4 14T 12/24 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

61
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS105 Through Drive Options
Through Drive SAE CC
Ordering Code "5. Through Drive and Porting": CC

SAE "CC" 2/4 hole


SAE J744-127-2/4

+0.04
114.5

0
(C-4)

∅127
4-M12 Depth 22.5
(C-4)

114.5
(C-4)
14 2-M16 Depth 22.5
(C-2)
17 181
(C-2)
61.5

319

SAE "CC" 30°Involute Spline


SAE J744-38-4 17T 12/24 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

62
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS150 with Cut-off/Load Sense Control, Side Port
(Clockwise Rotation)
Model Code : K3VLS 150 – 1 0 R D * – L0 A
: K3VLS 150 – 1 0 R D * – L1 A
: K3VLS 150 – 1 0 R D * – P0 A

78.5

58
PL(Pc)

158
146

97
200

98

103

97
98
46.5 80

98 147
Adjustment screw for cut-off pressure
95 104
Adjustment screw for differential pressure

211 81.7
PL(Pc)
137

67
4-

60
191.5

20
∅3

64
2


-0.127
∅152.4 -0.05

±0.2
66.7 ±0.2

45
0

0
∅44.45

88.9
42

A
B
See port details
See port details

31.8 ±0.2 166 161.6 23 50.8 ±0.2

231 200 166

255 255
0
SAE“D”30°Involute Spline Shaft 12.7 -0.5 301
SAE J744-44-4 13T 8/16 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

63
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS150 with Cut-off/Load Sense Control, Side Port
(Clockwise Rotation, SAE C-4 Mount Type)
Model Code : K3VLS 150 – 1 0 R CC * – L0 A
: K3VLS 150 – 1 0 R CC * – L1 A
: K3VLS 150 – 1 0 R CC * – P0 A

104 78.5

98 58 PL(Pc)

158
146

97
200

103

97
98

46.5 110

98

114 104

240.5 205
PL(Pc) 81.7
137
191.5
∅3

64
2


48
∅127 -0.05

±0.2
66.7±0.2

114.5

88.9
42

4-∅14.5
31.8 ±0.2 Through
205 114.5 23 50.8 ±0.2

261 152 285


0
285 12.7 -0.5 331

SAE“CC”30°Involute Spline Shaft


SAE J744-38-4 17T 12/24 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

64
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS150 Rear Port
(Clockwise Rotation, SAE C-4 Mount Type)
Model Code : K3VLS 150 – 1 R R C * – L0 A
: K3VLS 150 – 1 R R C * – L1 A
: K3VLS 150 – 1 R R C * – P0 A

108.3
98

PL(Pc)


64


32
48

±0.2

66.7±0.2
88.9

106.6
100
98
See port details 46.5 See port details
205
50.8±0.2 31.8 ±0.2
300 57 51
114


◆ K3VLS150 Rear Port
(Clockwise Rotation, SAE D Mount Type)
Model Code : K3VLS 150 – 1 R R D * – L0 A
: K3VLS 150 – 1 R R D * – L1 A
: K3VLS 150 – 1 R R D * – P0 A

108.3
98

PL(Pc)

64


32
45

±0.2

66.7±0.2
88.9

106.6
100
98

See port details 46.5 See port details


166 ±0.2 ±0.2
50.8 31.8
270 57 51

65
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS150 Mounting Flange and Shaft Options
SAE CC Spline Shaft SAE C Spline Shaft
Ordering Code "7. Mounting Flange and Shaft": CC Ordering Code "7. Mounting Flange and Shaft": C

54 48

114.5 48 42.5

∅31.75 -0.127
∅38.1 -0.127
114.5

0
0

4-∅14.5
Through 62 56

SAE "C" 30°Involute Spline Shaft


SAE "CC" 30°Involute Spline Shaft
SAE J744-32-4 14T 12/24 DP
SAE J744-38-4 17T 12/24 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.


◆ K3VLS150 Porting Details
Main SAE Flanged Ports

Des Port name Port size Flange threads Tightening torque (Nm)

UNF Threaded Version ('S' in position 8 of model code)

A Delivery port SAE J518C high pressure (code 62) 1-1/4" 1/2-13UNC-2B-22 98

B Suction port SAE J518C std pressure (code 61) 2-1/2" 1/2-13UNC-2B-22 98

Metric Version ('H' in position 8 of model code)

A Delivery port PORT ISO 6162-2:2012 P32M M12-23 98

B Suction port PORT ISO 6162-1:2012 P64M M12-23 98

Auxiliary Ports

Des Port name Port size Tightening torque (Nm)

SAE Version

Dr Drain port 1-1/16-12UN-2B-19 (ISO 11926-1: 1995) 167

PL Load sensing port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

Pc Pressure control port 7/16-20UNF-2B-11.5 (ISO 11926-1: 1995) 12

a Gauge port 9/16-18UNF-2B-12.7 (ISO 11926-1: 1995) 59

Psv Servo pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1:1995) 12

Pf Power shift pressure port 7/16-20UNF-2B-11.5 (ISO 11926-1:1995) 12

66
3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS150 Through Drive Options
Through Drive SAE B
Ordering Code "5. Through Drive and Porting": B

SAE "B" 2 hole SAE "B" 2 hole


SAE J744-101-2 SAE J744-101-2

+0.035
+0.035

0
0

° 45°
45
∅101.6

∅101.6
6
∅14

6-M12 Depth 18
11 11

11.5 11.5

46.5 46.5

347.5 317.5

SAE "B" 30°Involute Spline SAE "B" 30°Involute Spline


SAE J744-22-4 13T 16/32 DP SAE J744-22-4 13T 16/32 DP

Through Drive SAE BB


Ordering Code "5. Through Drive and Porting": BB

SAE "BB" 2 hole SAE "BB" 2 hole


SAE J744-101-2 SAE J744-101-2
+0.035

+0.035
0

° 45°
∅101.6

45
∅101.6

6
∅14

6-M12 Depth 18
11 11

11.5 11.5

46.5 46.5

347.5 317.5

SAE "BB" 30°Involute Spline SAE "BB" 30°Involute Spline


SAE J744-25-4 15T 16/32 DP SAE J744-25-4 15T 16/32 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

67
K3VLS Series

3. Dimensions

3-1 Installation Dimensions *Dimensions in mm.


◆ K3VLS150 Through Drive Options
Through Drive SAE C
Ordering Code "5. Through Drive and Porting": C

SAE "C" 2/4 holes SAE "C" 2/4 holes


SAE J744-127-2/4 SAE J744-127-2/4
4-M12 Depth 27
+0.04

+0.04
(C-4)
0

0
∅127

∅127
114.5(C-4)

114.5(C-4)
181(C-2)
2-M16 Depth 27
14 14
(C-2)
15.5 15.5

73.5 73.5

374.5 344.5

SAE "C" 30°Involute Spline SAE "C" 30°Involute Spline


SAE J744-32-4 14T 12/24 DP SAE J744-32-4 14T 12/24 DP

Through Drive SAE CC


Ordering Code "5. Through Drive and Porting": CC

SAE "CC" 2/4 holes SAE "CC" 2/4 holes


SAE J744-127-2/4 SAE J744-127-2/4
4-M12 Depth 27
+0.04

+0.04

(C-4)
0

0
∅127

∅127

114.5(C-4)
114.5(C-4)
181(C-2)

2-M16 Depth 27
14 14
(C-2)
15.5 15.5

73.5 73.5

374.5 344.5

SAE "CC" 30°Involute Spline SAE "CC" 30°Involute Spline


SAE J744-38-4 17T 12/24 DP SAE J744-38-4 17T 12/24 DP

Involute spline according to ANSI B92.1a, 30°pressure angle, flat root, side fit.

68
3. Dimensions

3-2 Installation of Auxiliary Pumps


■ Allowable mass moment for combination pump
K3VLS series can consist of multiple pumps using through
drive mounting. The second pump can be attached up to
the same size of the first pump. The table below shows
the maximum allowable mass moment to the mounting
flange of the first pump under the dynamic acceleration
of 10G. The moment can be calculated by the formula
shown below.

K3VLS50 K3VLS65 K3VLS85 K3VLS105 K3VLS150

SAE B SAE B SAE C SAE C-2 SAE C-4 SAE C-2 SAE C-4 SAE C SAE D
mount mount mount mount mount mount mount mount mount

Allowable mass
moment Tm (Nm)
(dynamic 180 210 330 280 410 280 410 500 680
acceleration
of 10G)

■ Calculation formula for mass moment

Tm = (m1 × L1 + m2 × L2 + m3 × L3 + …) × 1 / 102

m1, m2, m3 … : Weight of pump [kg]


L1, L2, L3 … : Center of gravity [mm]

See next page for values.

m1 m2

L1
L
L2

69
K3VLS Series

3. Dimensions

3-2 Installation of Auxiliary Pumps


■ Values for calculation of mass moment

65 65 150 150
Through drive
Length, weight 50 SAE B SAE C 85 105 SAE C SAE D
size ported mount mount mount mount

Total length L (mm) 214 239 239 271 274 331 301

Center of gravity L1
Without through 107 117 113 126 131 166 139
(from mounting face: mm)
drive,
side ported with torque limiter 24 28 29 34 40 57 55
Weight
(kg)
without torque limiter 21 25 26 31 37 54 52

Total length L (mm) 188 207 207 232 237 300 270

Center of gravity L1
Without through 101 111 108 120 123 161 134
(from mounting face: mm)
drive,
rear ported with torque limiter 23 27 28 33 39 56 54
Weight
(kg)
without torque limiter 20 24 25 29 35 53 51

Total length L (mm) 234 253 253 281 286 − −

Center of gravity L1
116 129 126 136 137 − −
(from mounting face: mm)
SAE A
with torque limiter 26 31 32 37 42 − −
Weight
(kg)
without torque limiter 23 28 29 33 39 − −

Total length L (mm) 261 280 280 308 313 348 318

Center of gravity L1
133 146 142 152 152 182 155
SAE B (from mounting face: mm)
SAE BB
with torque limiter 29 35 35 41 46 63 61
Weight
(kg)
without torque limiter 26 31 32 37 43 60 58

Total length L (mm) − − 278 314 319 375 345

Center of gravity L1
− − 150 157 156 198 171
SAE C (from mounting face: mm)
SAE CC
with torque limiter − − 37 42 47 69 67
Weight
(kg)
without torque limiter − − 35 38 44 66 64

70
K3VLS Inquiry Form
Please go to the page below link. An Inquiry Form which is formed by excel is available at the download section.
https://global.kawasaki.com/en/industrial_equipment/hydraulic/pumps/k3vls.html

71
K3VLS Series

MEMO
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・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・

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72
Precision Machinery Business Division
http://www.khi.co.jp/kpm/

Tokyo Head Office


1-14-5 Kaigan, Minato-ku, Tokyo 105-8315, Japan
Phone +81-3-3435-6862 Fax. +81-3-3435-2023
Kobe Head Office
Kobe Crystal Tower, 1-3 Higashikawasaki-cho 1-chome, Chuo-ku, Kobe 650-8680,
Japan
Phone +81-78-360-8607 Fax. +81-78-360-8609
Nishi-kobe Works
234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe 651-2239, Japan
Phone +81-78-991-1160 Fax. +81-78-991-3186

OVERSEAS SUBSIDIARIES
Kawasaki Precision Machinery (UK) Ltd.
Ernesettle Lane, Ernesettle, Plymouth, Devon, PL5 2SA United Kingdom
Phone +44-1752-364394 Fax. +44-1752-364816
http://www.kpm-eu.com
Kawasaki Precision Machinery (U.S.A.), Inc.
3838 Broadmoor Avenue S.E. Grand Rapids, Michigan 49512, U.S.A.
Phone +1-616-975-3100 Fax. +1-616-975-3103
http://www.kpm-usa.com
Kawasaki Precision Machinery (Suzhou) Ltd.
668 JianLin Rd, New District, Suzhou, 215151 China
Phone +86-512-6616-0365 Fax. +86-512-6616-0366
Kawasaki Precision Machinery Trading (Shanghai) Co., Ltd.
17th Floor (Room 1701), The Headquarters Building, No168, XiZang Road (M), Huangpu
District, Shanghai, 200001, China
Phone +86-21-3366-3800 Fax. +86-21-3366-3808
Kawasaki Chunhui Precision Machinery (Zhejiang) Ltd.
No.200 Yasha Road Shangyu Economic Development Zone, Shansyu, Zhejiang, 312300,
China
Phone +86-575-8215-6999 Fax. +86-575-8215-8699
Flutek, Ltd.
98 GIL 6, Gongdan-Ro, Seongsan-Ku, Changwon-Si, Kyungnam, 51567, Korea
Phone +82-55-210-5900 Fax. +82-55-286-5557
Wipro Kawasaki Precision Machinery Private Limited QR code
No. 15, Sy. No. 35 & 37, Kumbalgodu Industrial Area, Kumbalgodu Village, Kengeri Hobli, Precision Machinery
Bangalore, – 560074 ,India Business Division

Materials and specifications are subject to change without manufacturer's obligation. Cat. No. KPM2203 Feb. '22 M
Printed in Japan

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