AVS Manual

Home / Caterpillar / Special Instruction / #i01045008

Installation Of The 170-3519 Timing Calibration Harness Assembly {1900, 1905} Caterpillar

Installation Of The 170-3519 Timing Calibration Harness Assembly {1900, 1905}

On-Highway Engines:
C7 (S/N: KAL1-UP)

C9 (S/N: 9DG1-UP)

C-10 (S/N: MBJ1-UP; 3CS24143-UP)

C-12 (S/N: MBL1-UP; 2KS75239-UP; 8YF1-UP)

C-15 (S/N: MBN1-UP; 6NZ51288-UP)

C-16 (S/N: 7CZ2538-UP)

C-18 (S/N: MDP1-UP; MEP1-UP)

3126B (S/N: BKD1-UP; 1AJ1-UP; 8YL1-UP; 7AS19884-UP; 8SZ1-UP)

3126E (S/N: CRP1-UP; CKM1-UP; 9SZ1-UP)

Introduction
Do not perform any procedure in this Special Instruction until you read this information and you understand this information.

The J400/P400 connector has been removed from the engine wiring harness for the On-highway truck. The J400/P400 connector was used to connect an engine timing calibration
probe to the Electronic Control Module (ECM).

A 170-3519
Timing Calibration Harness Assembly is now available. The 170-3519
Timing Calibration Harness Assembly is made from the following components: 2 Pin Deutsch connector and wire. The 170-3519
Timing Calibration Harness Assembly must be temporarily installed in order to perform a timing calibration procedure.

Installation
1. Turn the keyswitch to the OFF position.

Show/hide table

Note: The J2/P2 ECM connector may need to be disconnected in order to remove the sealing plugs. Do not discard the sealing plugs. The sealing plugs must be reinstalled
when the timing calibration procedure is complete.

2. Remove the sealing plug from P2:22 (Timing Calibration Positive). Remove the sealing plug from P2:23 (Timing Calibration Negative).

3. Reinstall the connector after removing the sealing plugs. Tighten the connector to 6.0 N·m (55 lb in).

Show/hide table

Show/hide table

Note: Ensure that the wires are installed into the correct connector terminal. Engine performance will be adversely affected if the polarity of the wires is reversed.

4. Install the white wire of the 170-3519

Timing Calibration Harness Assembly into P2:22 (Timing Calibration Positive).

5. Install the yellow wire of the 170-3519

Timing Calibration Harness Assembly into P2:23 (Timing Calibration Negative).

6. Connect the engine timing calibration probe to 2 Pin Deutsch connector of the 170-3519
Timing Calibration Harness Assembly . Proceed with the timing calibration procedure that is found in Troubleshooting Guide, "Engine Speed/Timing Sensor - Calibrate".

7. You may remove the harness, or you may permanently install the harness for future use. If you remove the harness from the P2 ECM engine harness connector, reinstall the
sealing plugs into the unused cavities of the P2 connector. If you choose to permanently install the harness, you will need to fasten the harness to the existing engine wiring
harness with cable ties. Also, you will need to install a 3E-3364
Receptacle Assembly and two 8T-8737
Seal Plugs on the P400 timing calibration probe connector in order to prevent moisture and debris from entering the connector.
 Note: The ECM will be susceptible to moisture and contamination if the sealing plugs are not installed.

Optional Procedure for Installation

The timing calibration procedure can also be performed by connecting the 170-3519
Timing Calibration Harness Assembly to the P1 ECM vehicle harness connector.

Note: Different terminal connections are required if the 170-3519

Timing Calibration Harness Assembly is connected to the P1 ECM vehicle harness connector.

1. Install the white wire of the 170-3519

Timing Calibration Harness Assembly into P1:24 (Timing Calibration Positive).

2. Install yellow wire of the 170-3519

Timing Calibration Harness Assembly into P1:25 (Timing Calibration Negative).

Note: The timing calibration procedure can also be performed by installing a 170-3519
Timing Calibration Harness Assembly into a 135-5063
Service Tool Harness Bypass or a 167-9225
Service Tool Harness Bypass . The service tool harness bypass must be connected to the P1 ECM vehicle harness connector in order to perform the timing calibration procedure.
The 170-3519
Timing Calibration Harness Assembly can remain in the service tool harness bypass after use.

Caterpillar Information System:

3054 Truck Engine Idle RPM - Check/Adjust

3412E, C30 and C32 Marine Engines Turbocharger - Remove

3054 Truck Engine Engine Crankcase Breather - Clean

G3408 and G3412 Engines Connecting Rod

3412E and C30 Engines Front Power Take-Off (FPTO)

3612 and 3616 Engines Probe Adapter

3612 and 3616 Engines Probe Adapter

3612 and 3616 Engines Temperature Sensor

3612 and 3616 Engines Air Inlet Elbow

3408E and 3412E Engines for Caterpillar Built Machines Injection Actuation Pressure Sensor - Remove and Install

3412E, C30 and C32 Marine Engines Atmospheric Pressure Sensor - Remove and Install

3412E, C30 and C32 Marine Engines Engine Oil Temperature Sensor - Remove and Install

3412E and C30 Marine Engines Model View Illustrations

G3408 and G3412 Engines Piston and Rings - Gallery Piston

3606 and 3608 Engines Pressure Contactor

3304B and 3306B Engines for Caterpillar Built Machines Spacer Plate - Remove and Install

3054 Engine for Caterpillar Built Machines V-Belts - Remove and Install

3612 and 3616 Engines Engine Speed Sensor

3606 and 3608 Engines Temperature Contactor

G3606 and G3608 Engines Fuel Control Valve - Remove and Install

3054 Engine for Caterpillar Built Machines Camshaft Gear - Remove and Install

3606 and 3608 Engines Temperature Contactor

3500 Locomotive Engines Temperature Contactor - Coolant

3054B Industrial Engine Crankshaft - Remove - 3054 and 3054B Engines

 SIS Information

General Service Information

Schematic

Specifications

Systems Operation

Testing and Adjusting

Troubleshooting

Disassembly and Assembly

Service Magazine

Truck Engine News

Engine News

Lift Truck Technical Bulletin

Operation and Maintenance Manual

Contacts

My AVS

The names Caterpillar, John Deere, JD, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All
names, descriptions, numbers and symbols are used for reference purposes only.
CH-Part.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only.