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biomass and bioenergy 34 (2010) 42–47

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Thermophilic biohydrogen production from palm oil mill


effluent (POME) using suspended mixed culture

Isnazunita Ismail a,b,*, Mohd. Ali Hassan b, Nor Aini Abdul Rahman b, Chen Sau Soon a
a
Environment & Bioprocess Technology Centre, SIRIM Berhad, 40911 Shah Alam, Selangor D.E., Malaysia
b
Faculty of Biotechnology and Biomolecular Sciences, Universiti Putra Malaysia, 43400 UPM Serdang, Selangor D.E., Malaysia

article info abstract

Article history: A batch study was conducted to determine the fate of carbohydrate and oil that are present
Received 7 January 2009 in palm oil mill effluent (POME) during the biohydrogen fermentation process. Sucrose and
Received in revised form crude palm oil (CPO) were chosen as substrates and the kinetic profile indicated that
24 September 2009 mainly sucrose was metabolised by the mixed sludge. The hydrogen yield based on the
Accepted 25 September 2009 COD of sucrose added was 146 cm3 g1 which is equivalent to a hydrogen to hexose mole
Available online 28 October 2009 ratio of 2.5. The free fatty acids from hydrolysed CPO were not metabolised further which
render insignificant generation of hydrogen and volatile fatty acids from oil-based
Keywords: substrate. The average continuous biohydrogen production rate (HPR) from a unit volume
Biohydrogen of POME under thermophilic condition at 55  C was 2.64 m3 m3 d1 at a hydraulic retention
Anaerobic fermentation time (HRT) of 4 days. Hydrogen constitutes up to 52% of the total biogas and methane was
Palm oil mill effluent not detected over the 60 day continuous operation. The hydrogen yield (i.e. based on mole
Thermophilic ratio of hydrogen to hexose) was 1.72 with an average carbohydrate conversion efficiency
of 58%. These limit the potential of recovering more hydrogen energy from POME under
current operating conditions.
ª 2009 Elsevier Ltd. All rights reserved.

1. Introduction still unknown on the influences of the chemical properties of


POME in converting to hydrogen using mixed microflora.
Research in dark fermentation for hydrogen (H2) production is Many studies have focused on manipulating the operating
on the increase in recent years but many utilise typical simple conditions by pre-treating either the mixed microflora or the
sugars or starch [1,2] which are not economically feasible due non-sterile substrate with chemicals [6,7], sonication [8] or
to their high cost. The new strategy of market-driven research working at low temperatures [9] to prevent the growth of
is to focus on using cheap, organic waste-based feedstocks, hydrogen-consuming methanogens. At the same time, treat-
employing indigenous mixed cultures and improving the ing the wastewater at high temperatures will enhance
hydrogen production yield. Palm oil mill effluent (POME) is hydrogen evolution rate due to suppression of propionate
constantly associated with environmental burden due to the formation [10] and low hydrogen partial pressure in the liquid
voluminous discharge of the wastewater during milling phase. The solubility of hydrogen in water decreases with
process. POME is also considered as high strength complex increasing temperature with minimal solubility at tempera-
wastewater with total chemical oxygen demand that can reach tures from 50 to 60  C [11]. Propionate fermentation is known to
up to 94 kg m3 [3]. Many researchers have recognised the produce liquid by-products without significant gas production
potential of harnessing hydrogen from POME [4,5] but much is and hydrogen is not involved in the fermentative pathway

* Corresponding author at: Environmental & Bioprocess Technology Centre, SIRIM Berhad, 40911 Shah Alam, Selangor Darul Ehsan,
Malaysia. Tel.: þ60 3 5544 6559; fax: þ60 3 5544 6590.
E-mail address: isnazunita_ismail@sirim.my (I. Ismail).
0961-9534/$ – see front matter ª 2009 Elsevier Ltd. All rights reserved.
doi:10.1016/j.biombioe.2009.09.009
biomass and bioenergy 34 (2010) 42–47 43

[12,13]. Continuous production of biohydrogen from POME stored in phosphate buffer pH 5.5 at 4  C. The specific
requires understanding on the effective conversion of multiple hydrogen production rate per unit VSS of the sludge was pre-
components in the wastewater. Substrates studied for determined at 20 cm3 g1 h1 in 5 g dm3 glucose under batch
fermentative hydrogen production have mostly been rich in study condition of pH 5.5 and temperature 55  C.
carbohydrates and the impact on the conversion due to the
presence of oil is still unclear. Lipid hydrolysis hardly occurs in 2.3. Batch experiment
the absence of methanogens due to the syntrophic association
of long chain fatty acid oxidisers with hydrogenotrophic 2.3.1. Biohydrogen fermentation from model or synthetic
methanogens to maintain low level of hydrogen concentration. substrates
In the present work, the effect of the chemical properties of The hydrogen production experiments were conducted in
POME is investigated to determine the viability of using POME a series of 122 cm3 serum vials with final seed concentration of
as substrate for the continuous generation of biohydrogen by 4.4–5.0 g dm3. A medium containing (g dm3); 1.78 NaH-
anaerobic digested sludge under thermophilic condition. Batch PO4.2H2O, 0.024 Na2HPO4.2H2O, 1.25 NH4Cl, 0.375 CaCl2.2H2O,
study using chemically defined substrates namely sucrose and 0.556 MgCl2.H2O, and trace elements of (in mg dm3);
CPO to model the carbohydrate and fat in POME, provided some 5 FeCl2.4H2O, 0.425 CoCl2.6H2O, 0.42 ZnSO4.7H2O, 0.15 H3BO3,
preliminary results that supported the experimental set up for 1.25 MnCl2.4H2O, 0.1 NiCl2.6H2O, 0.1 CuSO4.5H2O, 1.25
the continuous study. (NH4)6Mo7O24.4H2O, 12.5 EDTA disodium salt and 0.63 resa-
zurin was prepared. POME is a complex wastewater; rich in
carbohydrate and fats. Therefore, in order to model the
2. Materials and methods generation of hydrogen from POME, sucrose (20 g dm3) and
premium grade Crude Palm Oil (CPO) (4 g dm3) were used as
2.1. POME substrate sources of carbohydrate and fats, respectively. 1 g dm3
NaHCO3 was added to buffer the reaction. The serum vials
Fresh POME was collected from the receiving tank of an oil were purged with nitrogen gas, sealed with butyl rubber
palm mill (2 540 20.2700 N, 101 20 35.3500 E) in Selangor Darul stoppers and the pH in each serum vials was adjusted to
Ehsan, Malaysia. The sampling took place in 6 batches over 5.5  0.1 using 1 N NaOH or 1 N HCl. The vials were incubated
a year from August 2007 to July 2008. The temperature of the in reciprocating shaker water bath at 150 rpm and 55  1  C.
discharged POME range from 70 to 75  C and raw POME was in During the test, biogas samples were collected routinely and
the form of acidic colloidal mixture with pH 4.52  0.21. The analysed for hydrogen, carbon dioxide and methane contents.
POME was fully characterised, as presented in Table 1, and Before each sampling event, the pressure inside the vials was
kept in cold room at 4  C prior to use. equilibrated to the ambient pressure and the volume recorded
was added to the headspace volume. Mixed liquor samples
2.2. Seed sludge were analysed for chemical oxygen demand (COD), VSS,
volatile fatty acids (VFAs) and long chain fatty acids (LCFAs).
A digested sludge originating from a mesophilic digester-
treating POME was used as inoculum. The initial pH, volatile 2.4. Continuous experiment
suspended solid (VSS) and total suspended solid (TSS)
concentration of the sludge was 6.80, 8.0 and 11.4 kg m3, 2.4.1. Reactor set up and operation
respectively. The sludge was sieved through mesh size of The sludge with VSS and TSS of 0.6 and 0.8 g dm3, respec-
600 mm to remove sand, fibres and coarse particulates and tively, was seeded into a completely stirred tank reactor

Table 1 – Composition of raw POME.


Parameter Unit [3] This studya

pH 4 (0.10) 4.50 (0.21)


COD kg m3 total 93.6 (3.6) 94.4 (2.2)
sol 40.9 (2.2) 39.6
Carbohydrate kg m3 (COD basis) total 22.5 (3.4) 21.2 (4.7)
sol 13.7 (0.4) 15.5 (0.4)
Protein kg m3 (COD basis) total 26.9 (2.0) 24.2 (4.8)
sol 10.9 (1.1) 11.6 (1.0)
O&G kg m3 (COD basis) total 23.4 (0.9) 10.1 (1.3)
TKN kg m3 total 2.1 (0.1) 0.8 (0.3)
VFAs kg m3 (COD basis) C2 0.64C3 0.04; C4 0.01 C2 0.71; C3 0.08; C4 0.06
Free LCFAs kg m3 (COD basis) N.A C16 0.37; C18 0.04; C18:1 0.19; C18:2 0.06
SS kg m3 36.4 (8.0) 27.8 (10.0)
VSS kg m3 31.4 (6.4) 23.5 (6.3)
C/N ratio 18.5 (1.3) 24.8 (4.1)
Mineral content kg m3 sol N.A Al:0.16; Ca:0.17; Fe:0.05; K:2.26; Mg:0.49; Mn:0.005; P:0.25

a Figure in parenthesis means standard deviation, n ¼ 6.


44 biomass and bioenergy 34 (2010) 42–47

Table 2 – Kinetic parameters for hydrogen production from different substrates.


Substrate H R l Hydrogen yield Specific hydrogen
(cm3) (cm3 h1) (h) (cm3 g COD1) production rate
(cm3 g VSS1 d1)

Sucrose 129.6 2.3  0.3 12.3  1.9 145.9 240.5  58.3


Sucrose and CPO 146.2 2.2 10.1 110.4 193.4

(CSTR) of 4 dm3 working volume with the following operating were centrifuged at 10,000 rpm for 10 min and filtered with
conditions; pH, temperature and agitation were controlled at 0.45 mm cellulose-acetate membrane filter prior to analyses.
5.5, 55  C  2 and 200 rpm, respectively. The substrate was Organic acids were quantified using HPLC (Shimadzu, LC10AS)
refrigerated at the controlled temperature of 4  C and the by post labelled method. The sample in the mobile phase;
POME continuously homogenised with an agitator. At start up, 3 mM perchloric acid was eluted in the column (Shim-
2.5 dm3 of seed sludge was fed into the reactor, sparged with pack,SCR-1021) and post labelled with mixed solution of
nitrogen gas and acclimatised to the operating conditions. bromo thymol blue prior to detection by UV–vis at 439 nm
Substrate of 0.5 dm3 volume was fed everyday until the wavelength. The free LCFAs were determined by re-dissolving
experimental volume reached 4 dm3. Subsequently, draw and the weighed O&G residue in 99.9% GC grade n-hexane. The
fill method was employed over a week to ensure the active analysis was carried out using gas chromatograph (Hewlett
biomass is retained sufficiently prior to continuous feeding. Packard 5890 series II) with a flame ionization detector and
Under the continuous mode, POME was fed and mixed liquor capillary column (HP-FFAP 30 m, inner diameter 0.53 mm, film
withdrawn intermittently by time-controlled peristaltic 1 mm). The oven was programmed from 160  C (hold for 2 min)
pumps. The reactor start up began with HRT of 8 day and and to 230  C (hold for 11 min) at a rate of 4  C min1. Helium
decreased stepwise to 2 day upon reaching steady state at was used as carrier gas at constant flow and both the injector
each run. The gas volumes were corrected to standard and detector temperature was set at 260  C. For alcohol
temperature and pressure (STP)(273.15 K and 101.325 kPa). analysis, 1 cm3 of sample acidified with 0.03 cm3 20% H2SO4,
was analysed using GC-FID and capillary column of the same
2.4.2. Monitoring model and type, respectively. Minerals were quantified by
The daily monitoring parameters during the continuous Inductively Coupled Plasma Mass Optical Emission Spectro-
hydrogen production experiments were pH, biogas production photometer (ICP-OES, Perkin Elmer Optima, 2000DV) after
and hydrogen content. Sampling for influent and effluent digestion with conc. HNO3. The C and N were determined
were conducted three times per week and the samples were using CHNSO Elemental Analyser (Fison 1108). The biogas
kept at 4  C prior to analysis. composition was quantified with a gas chromatograph (Shi-
madzu, GC-2014) equipped with a thermal conductivity
2.5. Analyses detector and a stainless steel packed column (Unibeads C,
2 m  ø3 mm, 60/80- mesh) with argon as carrier gas.
Every batch of the collected POME was analysed for pH, TSS,
VSS, COD, Kjedhal nitrogen (TKN), oil and grease (O&G) and 2.6. Data analyses of batch experiment
minerals according to the APHA Standard methods [14].
Carbohydrate was measured according to the phenol-sul- In this study, cumulative hydrogen production curves with
phuric method with glucose as standard for calibration. respect to time were obtained firstly from the hydrogen
Protein was analysed according to the Folin Lowry method production experiments; then the modified Gompertz equa-
using albumin as standard. For the quantification of soluble tion was applied to determine the hydrogen production
carbohydrate, protein and other soluble metabolites, samples potential (H ), hydrogen production rate (R) and lag phase (l).
  
R:e
HðtÞ ¼ Hexp  exp ðl  1Þ þ 1 (1)
H

where H(t) is cumulative hydrogen production (cm3) at time t;


l is time of lag phase (h); H is hydrogen production potential
(cm3); R is hydrogen production rate (cm3 h1); and e is exp (1)
i.e. 2.71828.

3. Results and discussion

3.1. Kinetic profile of model substrates

The kinetic parameters estimated based on Eq. (1) are listed in


Fig. 1 – Kinetic profiles of hydrogen production from Table 2. Hydrogen yield and specific hydrogen production rate
different substrates. ( ) CPO; ( ) mixture of sucrose (SHPR) were calculated from H and added substrate and from
and CPO; and ( ) sucrose. R and biomass concentration, respectively. The hydrogen
biomass and bioenergy 34 (2010) 42–47 45

free fatty acids while reducing hydrogen ions to hydrogen.


Fatty acid is oxidised sequentially via b-oxidation to produce
fatty acids with one pair less of carbon atoms for each cycle.
As the reaction was controlled at pH lower than the hydro-
genotrophic methanogens growth range of pH 6.5–7.0 [16],
further metabolism of fatty acids was not able to proceed as
illustrated in the kinetic profile. Therefore in the subsequent
POME fermentation studies, the hydrogen yield was moni-
tored solely on unit volume of hydrogen produced per gram of
carbohydrate consumed.

3.2. Continuous hydrogen production in stirred tank


reactor

The raw POME used in this study contained high concentra-


tions of organic matters with carbohydrate and protein
contributing to 23% and 26% of the total COD, respectively.
The values are comparable to those reported by other
researchers [3]. The effluent also contained essential nutri-
ents, fatty acids and minerals. Soluble minerals such as K, Mg,
P, Ca, Al and Fe were present above trace quantities and in
agreement with other reported findings [17]. These minerals
are readily available to microorganisms and Mg was deter-
mined as the most important element that affect hydrogen
production [18]. Mg, Na, Zn and Fe are trace elements that
relate to the bacterial enzyme co-factor, transport processes
Fig. 2 – Profiles of (a) LCFAs, ( ) capric; ( ) lauric; ( ) and dehydrogenases.
palmitic; ( ) stearic and ( ) oleic acids and (b) VFAs, ( ) Fig. 3 describes the performance of the CSTR in generating
acetic and ( ) butyric acids; production in the fermentation hydrogen using untreated sludge obtained from a methane
broth. digester. The average HPR of the CSTR as per unit volume of
POME was determined at 2.64 m3 m3 d1 with hydrogen
composition ranging from 48% to 51%. The POME used in this
yield based on of the COD of sucrose added was 146 cm3 g1 study had a C/N ratio of 25 with soluble P and Fe at 0.25 and
which is equivalent to a hydrogen to hexose mole ratio of 2.5 0.05 kg m3, respectively. The low ratio of C/N/P in POME has
when fed with sucrose of 20 g dm3. The Clostridium pasteur- been considered as one of the factors attributed to the low
ianum was known to generate high hydrogen yield at hydrogen yield. A medium optimisation study of C/N and C/P
a hydrogen to hexose mole ratio of 2.07 from sucrose with at the ratios of 74 and 599, respectively from a nutrient-sup-
COD of 40 g dm3 [15]. The results also indicated that i) CPO plemented POME reported a maximum yield of H2 per unit
results in low generation of hydrogen as shown in Fig. 1 and is volume of POME of 6.33 m3 m3 [19]. However, in that partic-
therefore not a significant substrate for hydrogen production ular study it was also noted that by supplementing Fe2þ at
even when digester sludge for treating POME was used as 0.26 kg m3 to the raw POME resulted in an increase of
inoculum, ii) the substrates containing a mixture of sucrose corrosive hydrogen sulphide (H2S) gas from 60 to 80 ppmv. H2S
and CPO and sucrose only, showed the same kinetic profile content in the biogas is detrimental as this will decrease the
with the hydrogen production rate at 2.3 cm3 h1. The result lifespan of hydrogen fuel cell. Substantial amount of peptone
infers that the hydrogen generated during the first 100 h was
from the fermentation of sucrose.
The free LCFAs in the fermentation broth (Fig. 2a) that was
analysed towards the end of the experimental study showed
a significant reduction of saturated fatty acids, namely pal-
mitic acid and concomitant increase in concentration of
shorter chain fatty acids such as lauric and capric acids. This
was also supported by the increase in butyric acid (0.5 kg m3)
and acetic acid (0.2 kg m3) in vials fed with sucrose and CPO
(Fig. 2b). No significant increase of VFAs was detected in the
fermentation broth containing CPO even after 300 h incuba-
tion. In the thermophilic fermentation; major fraction of oil
was hydrolysed to release free fatty acids (an average of Fig. 3 – Hydrogen evolution rate and biogas composition
3.1  0.1 kg m3) and the glycerol was further converted to from the fermentation of POME in CSTR under thermophilic
hydrogen and VFAs. Obligate hydrogen producing aceto- condition. ( ) CH4; ( ) H2; ( ) CO2 and ( ) hydrogen
genesis is an acetate producing reaction that can only oxidise production rate.
46 biomass and bioenergy 34 (2010) 42–47

Table 3 – Soluble and gaseous metabolites obtained at steady state condition.


HRT (d) Soluble metabolites (kg m3) Gaseous metabolites (%)

VFAs Alcohols Lactic H2 CO2

8 7.5  1.6 0.7  0.3 0.008 37.3  8.0 55.5  5.4


4 8.6  1.1 0.8  0.3 0.003 47.9  3.2 51.5  3.4
2 9.0 N.A N.A 51.4  2.0 48.3  1.5

is also required to maintain the C/N ratio to the optimum (sucrose or POME); butyrate and acetate were the predominant
value. It is worthwhile to mention that protein fermentation soluble metabolites. Continuous fermentation of POME by
was not considered in this study as the net hydrogen a mixed microflora generated hydrogen mainly from the
production is zero due to the combination of the generated conversion of soluble carbohydrate with hydrogen to hexose
hydrogen with nitrogen to directly produce ammonia. mole ratio of 1.72 at HRT 4d. Only 13% of the total organic
Methane was not detected throughout the 60 days opera- contents of POME was utilised in the fermentation which
tion indicating repression of methanogenic activities under renders this substrate unfavourable when compared to other
controlled pH of 5.5. However, low HPR was also observed due carbohydrate-rich waste.
to inefficiency in total carbohydrate consumption averaging
58  18%. POME contains very high particulates or VSS
Acknowledgements
(23 kg m3) which require long hydrolysis time. Hydrolysis is
known to be the rate-limiting step for carbohydrate conver-
The CPO and POME samples supplied by West Oil Mill, Sime
sion [20]. Only 12 kg m3 of the total COD (primarily from
Darby Plantation are greatly appreciated. The authors gratefully
carbohydrate fraction) of the POME was converted to the
acknowledge the financial support from Ministry of Science,
gaseous metabolites and other liquid by-products. Similar
Technology and Innovation of Malaysia through grant No:
experimental data analysis from other researchers [19]
07-01-04-EB009. Gratitude is also extended to Mr. Zairulnaim
showed 13.5 kg m3 of carbohydrates (i.e 14.4 kg m3 COD
Yeop and Mr.Firdaus Abdul Rashid of SIRIM Berhad for the
equivalent) were consumed by the thermophilic mixed
technical support in ICP-OES and CHNSO elemental analysis,
cultures to generate biohydrogen with total COD degradation
respectively.
of 36%. In another study, a carbohydrate-rich waste namely,
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