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Out of Plane Vibration Mitigation of Wind Turbine Rotor Blades Using Nonlinear Energy Sink
Out of Plane Vibration Mitigation of Wind Turbine Rotor Blades Using Nonlinear Energy Sink
https://doi.org/10.1007/s40430-024-04789-y
TECHNICAL PAPER
Abstract
Limitations and pollution of non-renewable natural resources and ecological destruction have encouraged the use of renew-
able resources. The realization of this green shift requires the enlargement of wind turbines to generate more electricity, which
means more wind load to be tolerated by them. Therefore, the study of the mechanical integrity of wind turbines with the
objective of reducing maintenance costs is suggested as a key success factor for the global wind energy industries. Hence, in
this research, the dynamic behavior of a five-megawatt wind turbine rotor, including hub, nacelle, and blades is studied, and
bi-stable nonlinear energy sinks (NES) are employed to mitigate the out-of-plane vibrations of the blades. A 3D wind speed
model is generated by the Turbsim program, and the speed profile is then mapped on the rotor plane and the blades’ elements.
This has been followed by the calculation of the aerodynamic load based on the blade element momentum (BEM) theory.
Finally, the equations of motion of the system are numerically solved using the Runge–Kutta method. Sensitivity analysis is
performed to obtain optimum nonlinear stiffness and damping of NES; and then, the blades' amplitude with optimum NES
and optimum linear absorber are compared with each other. The results show that the bistable nonlinear energy sink could
reduce the vibration amplitude of the blades by about 58%.
Keywords Wind turbine · Highly efficient nonlinear energy sink · Vibration mitigation · Blade vibration
Vol.:(0123456789)
272 Page 2 of 15 Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272
q̃̇ j , j = 1..4 Relative velocity vector of the system vary periodically and gravitational simultaneously on the
q̃̈ j , j = 1..4 Relative acceleration vector of the super-harmonic resonance [7]. Zhou et al. [8] presented a
system new method for the analysis of composite blades by develop-
Qext,j jTh component of non-conservative ing beam theory. They compared numerical examples with
loads analytical and finite element results to verify their method.
R Blades length Wang et al. proposed an improved model and used vibration
T Kinetic energy signal analysis. They modeled the nacelle as a mass with
uj (x, t), j = 1..4 Displacement along the out-of-plane two degrees of freedom, the tower as an elastic beam, and
axis the foundation using two lateral and rotational springs. The
V Potential energy result of the field test proved that the model is accurate and
vbj Absolute velocity of the jth blade practical [9]. Avila et al. studied the dynamic behavior of a
vnac Absolute velocity of the nacelle 5 MW wind turbine under three conditions, operation, soil-
Wwl Virtual work structure interaction, and the rotor velocity [10].
xc NES stable positions Scientists around the world have shown great interest in
𝜓j (t) The angle of the jth blade from the studying the vibration control of wind turbines and their
vertical axis at the time t components under aerodynamic loads such as wind load,
Ω Blades rotating speed (rad/sec) wave load, or earthquake and have presented various con-
𝜑i (x) The first mode shape of the turbine trolling systems including active, semi-active, and passive.
blade in out-of-plane direction Sensors, controllers, and signal processing have been
used in active and semi-active control systems to manage
primary system vibrations [11]. These devices which are
listed in [12–14] are used in many scientific researches, but
1 Introduction due to their higher cost, higher complexity, and lower reli-
ability, they have received less attention from researchers,
Wind power is one of the fastest-growing renewable energy and they prefer to work with passive methods, such as tuned
technologies. The 93.6 GW of new installations in 2021 mass dampers [15, 16], tuned liquid column dampers[17,
brings global cumulative wind power capacity to 837 GW, 18], ball dampers [19] and nonlinear energy sinks [20].
representing 12% annual growth [1]. Modern wind turbines The effectiveness of linearly tuned mass dampers signifi-
with tall thin towers and long blades are designed and manu- cantly depends on the ratio of its mass to the mass of the
factured to produce more power in all windy environments, primary structure which can be expected to have effective
especially in low wind speed conditions, while also reduc- and robust control by using large ratios. However, installing
ing the electricity cost. As an example, the SG 14-222 DD a large tuned mass damper in a wind turbine is impractical
model of the SIEMENS offshore wind turbine has a rotor due to limited space in the nacelle and the tower. In order
diameter of 222 m, a blade length of 108 m, and a nominal to overcome this problem, the use of multiple small tuned
power production of 14 MW [2]. The impact of wind force mass dampers proposed by Zhou et al. [21] and Chen et al.
on this huge equipment in harsh environments causes severe [22], can be an alternative solution. Jahangiri and Sun [23],
vibrations that may lead to breakdowns and damages. In Sarkar and Fitzgerald [24], Hu et al. [25], Zhang et al. [26],
addition, uncontrolled vibrations cause fatigue of mechani- and Zhang and Hogue [27] proposed the use of a mechani-
cal parts and eventually damage the structure [3]. cal inerter together with a tuned mass damper to achieve the
The operating modes of a two-blade wind turbine struc- effects of increasing the mass properties without changing
ture were examined by Stoll et al. They indicated how the the physical mass and improving the responses of modern
turbine modes are affected by centrifugal and gyroscopic offshore wind turbines.
effects when the rotor speed increases [4]. Park et al. derived Sun [28], Dai et al. [29], and Lin et al. [30] considered
the equations of motion by multi-body technique and proved soil-structure interaction to investigate the effectiveness of
that the proposed method can be used to predict the vibration tuned mass dampers in mitigating vibration of wind turbines.
behavior of wind turbine blades [5]. Adhikari and Bhattacha- The results showed that tuned mass dampers may lose their
rya [6] presented an expression for a rapid evaluation of a efficiency to some extent.
wind turbine's fundamental frequency. Numerical solutions, It is known that modern offshore wind turbines are often
laboratory results, and field data show the validity of the installed in tough marine environments and their natural
proposed equations. The out-of-plane vibrations of an elastic frequencies inevitably vary due to differences between
wind turbine blade under wind load were studied by Inoue designed and constructed structure, operating conditions,
et al. They studied the nonlinear vibration of a wind turbine material destruction, damage, and soil-structure interac-
blade and monitored the effect of applying wind forces that tion. While tuned mass dampers are generally optimized in
Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272 Page 3 of 15 272
a narrow frequency band and are effective only in this band. an optimized bi-stable nonlinear energy sink. By deriving
Therefore, any little change in the frequency of the con- the equations of motion of the rotor alone and those for the
trolled structure may significantly reduce the effectiveness rotor along with the NES, and solving them numerically, the
of the tuned mass damper. On the other hand, wind, wave, performance of the nonlinear absorber is studied. Finally, the
and earthquake, which are the sources of the wind turbine results are compared with an optimal linear absorber effect.
excitation have a broadband frequency content. Nonlinear
energy sinks were invented to cover the weakness of the
aforementioned tuned mass dampers. They usually consist of
a small relative mass, a viscous damper and a nonlinear stiff- 2 Modeling and derivation of equations
ness element. Nonlinear stiffness basically enables a nonlin-
ear energy sink to operate efficiently over a large frequency 2.1 Wind turbine rotor
bandwidth with energy absorption from the primary system.
Previous studies show that the vibration energy of a Modern multi-megawatt wind turbines are a very complex
controlled structure can be irreversibly transferred to the mechanical–electrical systems consisting of several com-
nonlinear energy sink [31]. As a result, in order to improve ponents including structural elements such as tower, rotor
the effectiveness of control system, various types have been (containing nacelle and blades), gearbox, converters, trans-
proposed by scientists, including bi-stable [32–34], magnet- formers, many sensors, actuators, different controllers, etc.
based [35], single-sided [36, 37], two-sided vibro-impact Hence, modeling these giant machines with huge and com-
[38], and asymmetric nonlinear energy sinks [39]. plicated structures is very challenging. Providing accurate
The mentioned NES have been employed to protect struc- models requires investigation of their structural dynamics
tures under impulsive [32, 37, 40, 41], earthquake [34, 35, with high degrees of freedom, and a set of high-dimensional
39], periodic loads [20], and explosive loads [36, 38]. Based equations. Since, the aim of this research is the study of
on these experiences, researchers have recently tested the use rotor dynamics and out-of-plane vibrations of the rotor, the
of nonlinear energy sinks to reduce the vibrations of wind prepared mathematical model considers only the relevant
turbines. Zhou and Zhou [42] reduced the vibration ampli- degrees of freedom.
tude of a 3D finite element model of a typical offshore wind Figure 1 shows the rotor of a wind turbine with a horizon-
turbine by using two nonlinear energy sinks [43]. Daghighi tal axis including nacelle, hub, and three blades. The blades
et al. [44] used a nonlinear energy sink to reduce a the vibra- are connected to the nacelle as Euler–Bernoulli beams with
tions of a wind turbine single blade. Zuo et al. [42] studied length R, bending stiffness EI(x), and mass per unit length
a new NES which was a combination of second and forth m. The blades rotate at a constant speed Ω (rad/sec), so, the
polynomials. They predicted that NES can reduce the dis- angle of the jth blade 𝜓j (t) from the vertical axis at the time
placement and acceleration of offshore wind turbines close t is as follows [48]:
to tuned mass dampers, with a better robustness against the
2𝜋
detuning effect. Mattei and Côte [45] employed a nonlinear 𝜓j (t) = Ωt + (j − 1) , j = 1, 2, 3 (1)
3
energy sink with nonlinear damping and stiffness to mitigate
vibration of a toy model of offshore wind turbine. The result The connection of the rotor and tower is considered through
demonstrated that it can strongly control turbine movement a translational spring and a linear damper, and the nacelle
in its entire load range. horizontal movement along the out-of-plane axis (x) is
The above literature shows that despite the reliable per- considered with one degree of freedom. The variables
formance of the nonlinear energy sink in vibration mitiga- ũ j (r, t), j = 1, 2, 3 and u4 expresses the displacement of the
tion of various equipment in different industries, only few blades and the nacelle along the out-of-plane axis. In addi-
research has been conducted on the effect of this nonlinear tion,k4 and c4 are the stiffness and the damping coefficients
absorber in controlling the vibrations of the wind turbine in of the tower and nacelle connection, respectively.
recent years, and consequently, there is a suitable space for The rotor model has four degrees of freedom which pro-
further research in this subject. For this purpose, the cur- vides a detailed description of the behavior of each elastic
rent paper studies the performance of the bistable nonlinear blade and nacelle. By increasing the degrees of freedom
energy sink in controlling the out-of-plane displacement of up to 7 by adding one NES to each blade, this model is
rotor-blades of the wind turbine and achieves significant also employed to evaluate the performance of the absorbers
results. In this line, the rotor including hub, nacelle, etc. are too. Equation (2) shows the relative coordinate vector of the
modeled as a concentrated mass, and three elastic beams in system, i.e., q̃ (t).
the vertical plane, which is the same as the model presented
in [46, 47]. The proposed NES is similar to the highly effi-
cient NES presented by Al-Shudeifat [32] which is actually
272 Page 4 of 15 Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272
Ω
Blade
ψ
x
Nacell
2 j=1 ∫
1
ble and can be ignored. T = Mnac v2nac + mv2bj (r, t) dr (9)
2
0
Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272 Page 5 of 15 272
where Mnac is the mass of the nacelle, and m is the mass force produced by the material, the Rayleigh's dissipation
of blades per unit length. On the other hand, the potential function of the system is considered as follows:
energy of the blades is the sum of the strain energy due to l
bending, the centrifugal stiffening effect, and the potential ∑
3
2 ∫ 2 rj j
1 1
energy related to gravity: Db = c q̇ (t)2 drj
j=1
0 (15)
1∑
3
∑1
3
(10)
2
Vb = (kfp + kge,fp − kgr,fp cos 𝜓j (t))qj (t) = cj q̇ j (t)2
2 j=1 2
j=1
∫ ∫
kgr,fp = g 2
[m(𝜉) d𝜉](𝜙j �(r)) dr (13) is highly efficient NES introduced by Al-Shudeifat [32]. In
0 r
this type of absorber, two linear springs with the configuration
shown in Fig. 3 are used to create nonlinear stiffness. It is obvi-
In the equations, g is the acceleration of gravity and sym- ous from this figure that the NES are placed in a straight track
bols ′ and ″ on a function express its derivative relative to r. perpendicular to the blade centerline parallel to axis x in Fig. 1,
The nacelle potential energy is calculated by the following near the blade tip which in, the NES mass is attached to the
equation: blade through linear damping and two oblique linear spring. In
1 this arrangement, the unloaded springs make negative stiffness
Vnac = k q2 (t) (14) during the movement. The two stable NES positions where the
2 4 4
springs are neither compressed nor stretched are at x = 0 and
while k4 is the stiffness coefficient of the spring connecting x = 2xc, while xc > 0. That means that the mass is unstable
the nacelle and the wind turbine tower. at x = xc. Also, due to the symmetry of the springs, the total
The non-conservative forces acting on the rotor are the vertical force is always zero.
viscous damping force and the external wind load. The vis- It is obvious that the appropriate connecting point of the
cous damping force is due to the external damper connecting absorber is the point where the maximum amplitude of dis-
the rotor and the tower. To calculate the blades damping placement in the primary structure occurs [44]. Since, the
dimensions of blade cross section are reduced at the end of the
( )
blade, to the connection point of the nonlinear energy sink to L kL
the wind turbine blade is considered at a distance of δ = 0.8 × R k1 = 2k − 1 , k2 = 3
L0 L0
from the root of the blade. So, the absolute coordinate of the (24)
3kL 5kL
absorber is obtained: k3 = 5 , k4 = 7 , x = x − xc
4L0 8L0
unesi (r, t) = q4 (t) + 𝜙j (𝛿)qj (t)
(17) The potential energy of the nonlinear energy sinks on the
+ qj+4 (t), j = 1, 2, 3
blades (j = 5–7 on the first to third blades, respectively)
where q5 to q7 represent the relative displacement of non- due to the springs’ forces and gravity force is calculated as
linear energy sinks connected to blades 1 to 3, respectively. follows.
Equation (17) is obtained by adding the displacement of the
∑7
1
NES to the displacement of the installed point of the NES, Unesj = − k1j (qj (t) − qc )2
which is obtained by considering r = δ in Eq. (3). j=5
2
By taking the first-order derivative of the above expression 1
+ k3j (qj (t) − qc )4
with respect to time, the velocity is obtained, and the kinetic 2
energy is calculated consequently as: 1 (25)
+ k5j (qj (t) − qc )6
2
vnesj (r, t) = q̇ 4 (t) + 𝜙j (𝛿)q̇ j (t) 1
(18) + k7j (qj (t) − qc )8
+ q̇ j+4 (t), j = 1, 2, 3 2
+ mnes g𝛿 cos(𝜓j (t))
1∑
3
where δ is the distance between NES connection point and
Tnes = m v2 (19) the blade's root, and qc is equal to xc . The non-conservative
2 j=1 nesj nesj
load of the nonlinear absorber is the viscous damping force
The negative linear and nonlinear stiffness coefficients of and calculated as:
the NES system are determined by extracting the relation-
1∑
7
ship between the net horizontal force of the springs Fnl in Dnesj = c q̇ 2 (26)
the layout of Fig. 3c, when the mass moves to the right by 2 j=5 nesj j
x. Hence, for the deflection of each of the springs, the net
nonlinear force of the springs acting on the mass is calcu-
lated as follows: 2.3 Linear absorber
( 2 )
(L0 + (x − xc )2 )1∕2 − L For linear absorber, the classic linear absorber includ-
Fnl = −2k(x − xc )
(L02 + (x − xc )2 )1∕2 (20) ing mass ( mabs), linear damper, and linear stiffness is used
( ) instead of the NESs on three blades. For deriving equations
= −2k(x − xc ) 1 − (L02 + (x − xc )2 )−1∕2 of motion of the linear absorber, a procedure similar to what
was done before for NES is followed and the kinetic, poten-
L = (L02 + xc2 )1∕2 (21) tial, and non-conservative energies are calculated as follows:
when L is the length of springs when unloaded. Using the vabsj (r, t) = q̇ 4 (t) + 𝜙j (𝛿)q̇ j (t)
(27)
Taylor-expansion around x = xc for (L02 + (x − xc )2 )−1∕2 leads + q̇ j+4 (t), j = 1, 2, 3
to:
1∑
3
1 (x − xc )2 3(x − xc )4
(L02 + (x − xc )2 )−1∕2 = − + Tabs = m v2 (28)
L0 2L03 8L05 2 j=1 absj absj
(22)
5(x − xc )6
− + O((x − xc )8 )
16L07 ∑7
1
Uabsj = − kabsj qj (t)2
2 (29)
Substituting Eq. (22) into Eq. (20), we have: j=5
3 5 7
+ mabsj g𝛿 cos(𝜓j (t))
Fnl = k1 x − k2 x + k3 x − k4 x
9
(23)
+ Q(x ), L0 < L
Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272 Page 7 of 15 272
1∑
7
dr c
Dabs = c q̇ 2 (30)
2 j=5 absj j
N
The optimization of the linear absorbers will be presented in N-1
the following sections along with NES optimization.
The optimal stiffness and damping coefficients of the opti-
mal linear absorber connected attached to the blade are derived
according to Den Hartog's equations [50], and its mass is con-
i
sidered equal to the mass of the nonlinear energy sink:
( )2
𝜔abs 1 p0
= ⇒ kabs = mabs ,
p0 1+𝜇 1+𝜇
(31)
m
𝜇 = abs r R
mblade
( )1∕2
3𝜇
𝜉abs = ⇒ cabs = 2𝜉abs mabs 𝜔abs ,
8(1 + 𝜇)3
√ (32)
kabs
𝜔abs =
mabs
Fig. 4 Wind turbine blade divided into N elements
3 Aerodynamics load
∫
Q4 = PNj (r, t)dr (44) the long run.
j=1
0
Next, the rotor equations of motion in the presence of
NESs are solved separately, by the Runge–Kutta method.
The stiffness and damping coefficients of the nonlinear
absorber installed on the blades are considered according
4 Equations of motion to [44], and the NES’s mass is assumed to be equal to 2%
of the rotor mass, and its location is considered as the
After calculating the kinetic and potential energy and using farthest feasible distance from the blade root, i.e., r = 0.8R.
Euler–Lagrange's equation, the equations of motion of the Sensitivity analysis is performed on the stiff-
wind turbine rotor are obtained according to Eq. (45): ness and damping coefficients of the NES in the
r a n g e o f 1.6 × 10−4 < k < 1.6 × 108 ( N / m ) a n d
̃ q̃̈ + C̃ q̃̇ + K̃ q̃ = Q
M ̃ (45)
48 × 10−6 % < 𝜁 < 48 % and the NES optimal parameters
where M̃ , C̃ , and K̃ are the mass, the damping coefficient, are obtained. As it is shown in Figs. 10 and 11, the maxi-
and the stiffness coefficient matrices, and Q ̃ is the non- mum amount of vibration mitigation and the minimum
conservative loads matrix, whose details are provided in amplitude of displacement is 0.76 m and occur when
Appendix. stiffness and damping coefficient are 1.6 × 10−2.5 N/m and
48 × 10−0.5 %, respectively.
Therefore, according to Fig. 12, the tip element of the
5 Parameters of the system first wind turbine blade experiences 0.54 m (42%) reduc-
tion in amplitude of displacement from 1.3 to 0.76 m,
As mentioned above, in this study, the effects of the bista- when highly efficient nonlinear energy sink is utilized.
ble NESs on the dynamic behavior of the upper sections of Using Eqs. (31) and (32), and assuming ratio of
the NREL 5 MW offshore wind turbine has been studied. absorber mass to primary mass ( 𝜇 ) equals to 2%, and
knowing natural frequency of primary system p0, kabs and
𝜉abs can be calculated. Therefore, the stiffness coefficient
Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272 Page 9 of 15 272
7 Conclusions
blades is derived using blade element momentum (BEM) ing the above item, it is clear that the highly efficient
method based on the velocity diagram produced by Turb- nonlinear energy sink works better than the optimal
Sim software. The equations of motion are solved by the linear absorber in mitigating the blades’ vibration.
Runge–Kutta method and MATLAB software. Then, an (c) Sensitivity analysis confirmed that determining the
NREL five-megawatt offshore wind turbine is chosen as correct values of stiffness and damping coefficients of
a case study to reduce its vibration by applying the men- the nonlinear energy sink has a significant effect on its
tioned methodology. The following can be stated as the performance, as selecting inappropriate coefficients not
results of the research: only does not reduce the vibration amplitude, but also
increases it.
(a) The highly efficient nonlinear energy sink reduces the
maximum amplitude of the displacement of wind tur- With the purpose of improving the results, in future stud-
bine blades to a suitable extent, so that its value in the ies, the effect of bistable NES on the full model of the differ-
turbine specified in this paper decreases up to 42% in ent wind turbine geometries in various wind velocities will
comparison to its value when the blades rotate alone. be conducted as an extension of this work.
(b) The optimal linear absorber decreases the maximum
amplitude of displacement of the 5 MW NREL wind
turbine blades up to 34% of the initial values. Consider-
Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272 Page 11 of 15 272
Appendix where:
R
⎡ m1 0 0 m14 ⎤
̃ 1 = ⎢⎢ 0 ∫
m1 0 m14 ⎥ m1 = m(r)𝜑21 dr (A2)
M
m14 ⎥⎥ (A1)
⎢ 0 0 m1 0
⎣ m14 m14 m14 m4 ⎦
272 Page 12 of 15 Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272
Fig. 11 The amplitude of displacement of the blade tip element versus NES a stiffness coefficient b damping coefficient
Fig. 12 Out-of-plane displacement of the 1st blade tip element during the NES connection
R
⎡ kb.fp 0 0 0⎤
∫
m14 = m(r)𝜑1 dr (A3) ⎢ 0 kb.fp 0 0⎥
K̃ 1 = ⎢
kb.fp 0 ⎥⎥ (A5)
0 ⎢ 0 0
⎣ 0 0 0 k4 ⎦
m4 = 3m0 + Mnac (A4)
kb,fp = kfp + kge,fp + kgr,fp cos 𝜓j (A6)
m0 is a single blade mass.
Journal of the Brazilian Society of Mechanical Sciences and Engineering (2024) 46:272 Page 13 of 15 272
Fig. 13 Out-of-plane displacement of the 1st blade tip element during the linear absorber connection
Fig. 14 Out-of-plane displacement of the 1st blade tip element alone, with NES, and linear absorber
Declarations with nonlinear energy sinks (NESs) using modified SAFE dia-
gram. J Braz Soc Mech Sci Eng
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45. Mattei P-O, Côte R (2022) Optimisation of a dynamic absorber jurisdictional claims in published maps and institutional affiliations.
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46. Staino A, Basu B (2013) Dynamics and control of vibrations in exclusive rights to this article under a publishing agreement with the
wind turbines with variable rotor speed. Eng Struct author(s) or other rightsholder(s); author self-archiving of the accepted
47. Sun C, Jahangiri V (2018) Bi-directional vibration control of off- manuscript version of this article is solely governed by the terms of
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Mech Syst Signal Process