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NPTEL ~ Chemical Engineering ~ Chemical Engineering Design - I
Lecture 4: SOLVED PROBLEM
Example 1: A tall vertical column 2.5 m in outer diameter and 42 m in height is to be
installed, The available specifications are: Operating temperature and pressure ~ 160°C
and 4 ky/em*(g).
Skint height 30m, Tasulation thickness — 120 mm:
‘Tray spacing - 0.6 m, Permissible material stress of shell ~ 780
kein
‘Top space disengagement ~ 1.2 m,
Welded joint efficiency ~ 0.80
Weir height — 60 mn,
Density of shell mtl, ~7600 kg/m’
Bottom space separation ~ 1.8 m
7 Density of insulation ~ $00 kg/m’
“Tray loading with liquid ~ 110 kg/m?
(Over head vapor pressure line ~ 2280 mim
‘Tray support ring — 45 mm x 45mm x 11 =P
mm angles ‘Weight of ladder — 30 kg/m,
Comosion allowance ~ 1.5 mm ‘Weight of 280 mm outer diameter pipe ~
60 kim
Wind force acting over vent — 110 kg/
Design pressure — 4 1.2=4.8 kgiem?
Solution:
Design pressure = 4.2 = 4.8 Kglem?
‘Thickness of shell -
PD 4825x103
= a + = 9.5mm + 2mm = 1mm
2fJ+P 2x780x08+4.8
Assuming standard plate thickness -10 mm,
assuming elliptical head with major to minor axis ratio = 2:1
Weight of elliptical he
0 3 i
5D DP
T2303
= (2.52 ~2.50 )*7600 = 1504 kg
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