Standard Programme Drilling
Topics covered
Standard Programme Drilling
Topics covered
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The tool specialists for the trade.
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Obligation through tradition:
quality as a philosophy
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First class production processes for
the worldwide market
To produce solid carbide drills in a fast, The production flow is transparent and
flexible way and at the right price, a state- clearly arranged, with the latest systems
of-the-art production facility with high and machines for every stage of the tool
precision machines is essential. And these production. Some of the machines have
machines need to produce around the been designed and produced especially for
clock. The production facility in Altenstadt / the company’s works.
Germany was organized according to this
principle, and this can be seen throughout
the company.
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In addition to this there is an excellent com-
puter, logistics and information system. At
any time, the production status of every tool
can be precisely established and communi-
cated to the customer. The most important
principle, from station to station, is precision
and quality. Quality is produced and the pro-
duction monitored and controlled without
compromise.
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Perfection …
in the lead with customer service
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Our tool delivery – reliable, organised shipment and logistics process, as well as high quality
quick and dependable regrinding and recoating are among the core elements. We have
Along with fast, flexible production at recently started to offer a modern carbide recycling system to
the right price, MILLER offers an economi- support customers in this sector and also to offer a successful
cally interesting and customer-orientated and environmentally friendly service package.
service. Here in particular a very well
Everything is safely packed in our logistics centre. It is important for us that all tools arrive safely and punctually.
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Standard programme
drilling
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Index Page
Program overview 16
Standard programme
CENTRE-Drill M1200 24
MEGA-Drill-Hardened M1600 67
Replaceable head drill TTD Type 01, Type 02, Type 03, Type 04 161
Replaceable head holder TTS 1xD, 3xD, 5xD, 8xD, 12xD 170
Technical information
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MILLER Drilling
Drilling at the highest level
Standardised specialists be machined. Together with The best selection in steel The specialist tool for
The demands of modern cut- coatings such as the MxF coa- The MEGA-Drill-Steel demon- aluminium
ting technology are always ting, which was specially deve- strates its excellent efficiency The twin-bladed specialist tool
wide-ranging and, along with loped for drilling, a technical in steel materials in particular, for machining aluminium is
the constant endeavour to advantage has been achieved with high cutting values and the MEGA-Drill for aluminium.
rationalise and improve pro- which produces maximum tool life. The special form of For drilling depths from 3xD to
duction processes, there are efficiency and economy for cutting edge combined with the 12xD it offers optimum econo-
additional requirements and these tools. chip space form allows the chip my at a high performance level.
problem areas from the use of to roll up and fracture and pro- The spiral fluted high perfor-
new materials and machining vides excellent chip clearance mance drill with its large chip
methods which must expec- from the bore, so that drilling spaces and special radial land
ted and solved in the spirit of depths of up to 8xD are achie- meets the highest demands for
innovation. As a result of this ved – and with internal coolant quality in the bore.
demanding area – in both work even up to 12xD. When machi-
and solution – a broad-based ning stainless steels, the best Hard machining
range of standardised drilling results are achieved with drills Special drills from the MEGA-
tools has been developed, with which have a very sharp blade Drill family are also available for
which the demand is met both with no chamfering. The MEGA- machining hardened materials.
for tools which can be used uni- Drill-Inox also has a chip space For hard machining in the range
versally in different materials which has been optimised for 50-65 HRC these MEGA-Drill-
and for special drilling tools for these materials, with a rounded Hardened is designed
specific applications. geometry, which ensures the with a high flute pitch and a
This family of drills has been chips flow cleanly. special chip space geometry.
combined under the name This gives the tool high rigidity
MEGA-Drill and includes solid and makes it very stable. The
drills with special geometries drills are supplied with the MxF
for the cutting edge and in coating as standard, giving
the chip space, which are de- them a high resistance to wear.
signed to suit the materials to
Greater accuracy with 4
chamfers – maximum perfor-
mance with 4 flutes
With two reaming chamfers and
two additional chamfers, the
MEGA-Quadro-Drill is designed
for maximum alignment accu-
racy, concentricity and positio-
nal accuracy, together with the
best possible roundness and
diameter tolerance. Very good
surface results are achieved at
drilling depths of 5 to 12xD
and the MxF coating produces
optimum chip flow and long
tool life.
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The advantages of the 4 guide Efficient production of The replaceable head drill MEGA-Speed-Drill
chamfers, which support the deep holes TTD – minimised use of car- High performance drill for
drill in the bore and produce The specially developed geo- bide for maximum stability machining steel and cast iron
greater accuracy and quality in metry of chip groove and front and precision materials
the bores, are also combined radial land allows the highest The cutting edge geometry The MEGA-Speed-Drill has a
in the GIGA-Drill with a new feeds and cutting speeds for of the drill heads with the completely new cutting edge
drill technology using 4 flutes. deep hole drilling. The MEGA- replaceable head drill is de- geometry with uneven cutting
Distributing all the cutting work Deep-Drill and the MEGA-Alu- signed with three or four guide pitch and three guide chamfers.
between 2 solid boring and 2 Deep-Drill open up new oppor- chamfers. In addition high As a result vibration is avoided
gun boring flutes allows the tunities for particularly efficient cutting values can be applied and friction reduced. The highly
feed rates and tool life to be production of deep holes in for short machining times. This polished flutes guarantee opti-
doubled. In addition to drilling steels, cast iron alloys and means the replaceable head mal chip flow.
into the solid, this tool is also aluminium. The deep hole drill drill is at the same quality and These features, in conjunc-
very well suited primarily to with MxF coating can be sup- performance level as solid tion with the particularly heat
gun boring cast and interrupted plied for drilling depths up to carbide drills, at the same time resistant cutting material Mx2,
bores. 30xD in the diameter range with considerable reduced tool enable the MEGA-Speed-Drill to
3 mm to 16 mm. costs. The standard series of produce bores with more than
Straight fluted drilling tools replaceable head drills TTD twice the cutting speed and
In addition to spiral-fluted cover drilling depths 1xD, 3xD, up to 30 % higher feeds than
drilling tools, we also supply 5xD, 8xD and 12xD. Three dif- is possible with conventional
solid carbide drills with straight ferent types of drill heads are drills.
flutes. These drilling tools available: type 01 for machining
basically have 4 guide cham- steel and cast materials,
fers to support the tool and are type 02 for stainless steels
specially designed for use in and type 03 for non-ferrous
grey cast iron, aluminium and metals in the diameter range
aluminium alloys, together with 12.0 – 45.0 mm.
other non-ferrous metals.
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MILLER Drilling
Anything is possible
MEGA-Drill-180° The MEGA-Drill-180° is also on machining centres, where applications in modern cutting
Drilling from the solid with suitable for drilling and pilot main and ancillary times can be technology and covers the broad
a flat bottom of the bore and drilling on inclined surfaces significantly reduced, and also field of requirements which has
pilot drilling on inclined sur- at an angle up to 45°. The flat on transfer lines, where a whole resulted from this. As a result
faces tip also reduces radial forces machining unit can be dis- of the design of the flutes, the
The new MEGA-Drill-180° has a compared to conventional 140° pensed with. With drill reamers, chip spaces and the course of
180° point angle and a special drill tips. 2 drilling flutes more or less the chip grooves along the tool,
geometry to produce a flat bot- completely take over the rough together with the specially deve-
tom of the bore. machining operation. Depending loped coatings, cutting systems
Usually two machining pro- Maximum efficiency – on the design, directly behind for drilling tools of the highest
cesses would be necessary drilling and reaming in the drilling flutes are reaming level have been produced. From
to achieve this. In the first a single pass flutes which are responsible for this solid basis, however, una-
process the bore is made with The combination of two tools, finish machining the bore. The voidable special solutions, also
the required depth, while coun- and as a result two operations, drill reamers are also coated tailor-made and to customer
tersinking occurs in the second into one tool opens up consi- with MxF and achieve high requirement, can be offered
process. The MEGA-Drill-180° derable saving potential. With cutting values and tool life with which open up and make use of
efficiently combines these two the MEGA-Drill-Reamers this maximum quality in the bore. further potential for rationalisa-
processes into one machining idea is successfully realised tion in the production process.
cycle. and the manufacture of bores Special tools – individual and Here we can draw on the
With its 4-chamfer geometry, to a reaming quality becomes high performance
which ensures excellent guid- more efficient and faster. These The range of standardised
ance in the bore, the MEGA- tools are highly effective both drilling tools is designed for
Drill-180° achieves optimum
roundness and surface qualities
in the bore. In addition, polished
chip flutes ensure optimum chip
removal.
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years of well-founded experi- enquiry questionnaire and order using the pre-printed forms. In stepped tools, which can also
ence of specialists, who have forms (see pages 156 – 167), addition various coatings are have PCD flutes, to combination
already put numerous innovative a specific design for a drilling also available, with the special tools for drilling and circular
ideas into effect in close dia- tool can be requested, offered MxF coating the best choice for milling. Tools with appropriate
logue with the customer. The and produced very easily and the majority of applications. In coolant supply systems and
highly up-to-date production quickly. The variations will be addition to special tools, which optimum coolant outlets also
facilities for these tools within based on the best arrange- can be defined by using the offer ways of optimising the
the MILLER GmbH, Präzisions- ment for blade and chip space forms, of course MILLER also process for certain applications.
werkzeuge are an important geometry for the application in supplies drilling tools which are
prerequisite for this. question and the appropriate designed from drawings and
material. Stepped tools can aligned precisely with the appli-
Intermediate sizes, special also be simply and effectively cation. Numerous possibilities
lengths and stepped drills designed with equal ease, also are offered – from complex
Intermediate sizes in the diam-
eter of the drill, or also lengths
which are different from the
standard, can be easily adapted
to customer requirements.
This is of course always the
rule rather than the exception
at MILLER. Using pre-printed
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High productivity with maximum demands
in the whole MQL process
Vapour trap
Setting space
Auslegung Nassbearbeitung.
Basically our solid carbide drills for high performance machining are suitable Version with MQL shank.
for drilling with minimum quantity lubrication (MQL). To guarantee the ideal
feed with the MQL-fluid, the tool shank must be optimized with a conus cut.
By using this special shank form vapour traps are avoided and setting spaces
will be minimized.
1-channel system
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1-channel system
The basic difference to the 1-channel of oil flows out of the coolant exits on the
and air, the so-called aerosol, is generated system is that oil and air are transported tools with the air in the form of relatively
in an external unit and transferred as a separately through the spindle to the tool large oil droplets. Unlike the 1-channel
"finished product" via the aerosol pipe and mixed together at the tool. For this rea- system, as a consequence an aerosol is not
through the rotary feed-through and the son a so-called lance is integrated into the produced in the 2-channel system, for this
spindle to the tool. The oil droplets finely spindle; this lance connects to the rotary reason "only" the term oil-air mixture is
distributed in the air are as a rule smaller feed-through. The lance protrudes around used in this case.
than 2 μm. 3-5 mm into the mixing chamber on the The fast-action valve, which in the majo-
supply unit for the related application (e. g. rity of cases forms a unit with the rotary
To keep the delay (time from switching coolant pipe). The oil transported through feed-through, is responsible for the exact
on the MQL supply to the exit of the MQL the central bore on the lance is carried from dosing of the quantity of oil. With the acti-
medium from the tool) as low as possible, the mixing chamber into the tool by the air vation of the MQL supply by the fast-action
a ball valve is integrated in the aerosol pipe that flows through the spindle's central valve, oil droplets with a specific size are
near the rotary feed-through as a shut-off bore outside the lance. The largest portion transported through the lance to the tool
valve. The 1-channel systems can trans- of the oil is transported along the coolant at a defined interval. As on the 1-channel
port aerosol or pure compressed air to the bores to the tool's cutting points as "wall systems, either oil and air or only air can be
tool. oil". The significantly lower residual portion transferred to the tool.
2-channel system
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Standard products drilling
highly suitable
suitable in some situations
M2103 M2105 M2108 M2112 M2003 M2005 M2403 M2303 M2175 M2178 M2182 M2075
3xD 5xD 8xD 12 x D 3xD 5xD 5xD 8xD 12 x D 5xD
Unalloyed steel and low alloyed to high allo-
P yed steel, cast steels
Stainless and acid-resistant steel
M
N Non-ferrous metals
Drilling diameter in mm 2,8-25,0 2,8-25,0 3,0-20,0 3,0-20,0 2,8-25,0 3,0-20,0 2,5-14,0 2,5-14,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-16,0
Drilling depth 3xD 5xD 8xD 12 x D 3xD 5xD 5xD 8xD 12 x D 5xD
No. of flutes/guiding chamfers 2/2 2/2 2/2 2/2 2/2 2/2 2/2 2/2 2/4 2/4 2/4 2/4
Coating MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF
Page 32 39 43 46 28 36 51 50 57 60 63 54
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Standard products drilling
CENTRE-Drill
MEGA-Drill-Inox MEGA-Drill-Reamer SMART-Drill
MEGA-Drill-
Hardened
M1803 M1805 M1808 M1703 M1705 M1600 M2263 M2265 M2253 M1905 M1908 M1912 M1200
3xD 5xD 8xD 3xD 5xD 4xD 3xD 5xD 3xD 5xD 8xD 12 x D
Unalloyed steel and low alloyed to high
alloyed steel, cast steels P
Non-ferrous metals N
Heat resistant steel, titanium and
nickel alloys S
3,0-20,0 2,8-20,0 3,0-20,0 3,0-20,0 3,0-20,0 2,55-16,0 5,97-12,72 5,97-12,72 5,97-12,02 1,0-2,9 1,0-2,9 1,0-2,9 0,5-6,3 Drilling diameter in mm
3xD 5xD 8xD 3xD 5xD 4xD 3xD 5xD 3xD 5xD 8xD 12 x D Drilling depth
2/2 2/2 2/2 2/2 2/2 2/2 2/4 2/4 2/4 2/2 2/2 2/2 2/2 No. of flutes/guiding chamfers
MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF Coating
75 81 84 72 78 68 21 23 20 88 89 90 26 Page
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Standard products drilling
highly suitable
suitable in some situations
M2803 M2805 M2808 M2812 M2705 M2605 M2608 M2612 M2195 M2198
N Non-ferrous metals
Drilling diameter in mm 3,0-16,0 2,8-16,0 3,0-16,0 3,0-12,0 3,0-12,0 3,0-20,0 3,0-20,0 3,0-20,0 6,0-20,0 6,0-20,0
Drilling depth 3xD 5xD 8xD 12 x D 5xD 5xD 8xD 12 x D 5xD 8xD
No. of flutes/guiding chamfers 2/2 2/2 2/2 2/2 2/2 2/4 2/4 2/4 4/4 4/4
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Standard products drilling
M9105
M2115 M2120 M2125 M2130 M2140
M9183 M9185 M9883 M9885 M9103 M9405 M9108
M2815 M2820 M2825 M2830 M2840
M9505
15 x D 20 x D 25 x D 30 x D 40 x D 3xD 5xD 3xD 5xD 3xD 5xD 8xD
Unalloyed steel and low alloyed
M9105 to high alloyed steel, cast steels P
Non-ferrous metals N
only M2815 only M2820 only M2825 only M2830 only M2840
3,0-16,0 3,0-16,0 3,0-14,0 3,0-12,0 3,0-9,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 3,0-20,0 Drilling diameter in mm
2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/4 2/3 2/3 2/3 No. of flutes/guiding chamfers
129, 135,
156 157 158 159 160 142 145 148 151 126 132 Page
138
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Standard products drilling
highly suitable
suitable in some situations
Type 01 Type 02
1xD 3xD 5xD 8xD 12xD 1xD 3xD 5xD 8xD 12xD
Unalloyed steel and low alloyed to high allo-
P yed steel, cast steels
Stainless and acid-resistant steel
M
N Non-ferrous metals
Drilling diameter in mm 12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49 12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49
Drilling depth 1xD 3xD 5xD 8xD 12xD 1xD 3xD 5xD 8xD 12xD
No. of flutes/guiding chamfers 2/4 2/4 2/4 2/4 2/4 2/3 2/3 2/3 2/3 2/3
Coating MxF MxF MxF MxF MxF MxF MxF MxF MxF MxF
Page 162
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Replaceable head drill TTD
Type 03 Type 04
1xD 3xD 5xD 8xD 12xD 1xD 3xD 5xD 8xD 12xD
Unalloyed steel and low alloyed to high alloyed
steel, cast steels P
Non-ferrous metals N
12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49 12,0-45,0 12,0-45,0 12,0-45,0 12,0-32,49 12,0-32,49 Drilling diameter in mm
1xD 3xD 5xD 8xD 12xD 1xD 3xD 5xD 8xD 12xD Drilling depth
2/4 2/4 2/4 2/4 2/4 2/3 2/3 2/3 2/3 2/3 No. of flutes/guiding chamfers
MxA MxA MxA MxA MxA MxP MxP MxP MxP MxP Coating
164 Page
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Explanation of general symbols
Suitability symbols
General symbols
HA
Shank form HA Shank form HB Shank form HE
HB HE
Suitability symbols:
Best Limited
suited suitability
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Information related to the technical specification
Explanation of dimensions
M 9103 - 0300 A K
Shank form Coatings
A Cylindrical shank DIN 6535 HA A TiN
B Cylindrical shank DIN 6535 HB E MxF
E Cylindrical shank DIN 6535 HE H MxA
K Mx2
M MxH
R MxP
P MxM
General information regarding the catalogue: U Uncoated
Other coatings
Right of technical modifications reserved. on request
For corresponding prices and surcharges please refer to our currently valid price list.
Explanation of dimensions:
d1 = Tool diameter l1 = Overall tool length l3 = maximum drilling depth
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CENTRE-
Drill
CENTRE-Drill
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CENTRE-Drill / M1200 P M K1 K2 N S
solid carbide centre drill
Design:
Drill diameter: 0,50 – 6,30 mm
Coating: uncoated
No. of flutes: 2
No. of margins: 2
Point geometry: Special point geometry
60°
d2
Point angle: 120°/60°
Helix: 5°
120°
d1
l3
l1
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel
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MEGA-Drill-Steel / M2003 (3 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Design:
Drill diameter: 2.80 – 25.00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
Point geometry: Special point geometry
d1 m7
d2 h6
140°
Point angle: 140°
Helix: 30° l3
l4 l2
l1
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2003 (3 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2003 (3 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2003 (3 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2103 (3 x D) P M K1 K 2
Solid carbide twist drill, internal coolant supply
Suitable as pilot drill for MEGA-Deep-Drill M2115 | M2120 |
M2125 | M2130.
Design:
Drill diameter: 2,80 – 25,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
d1 m7
d2 h6
140°
Coating: MxF
No. of flutes: 2 l3
No. of margins: 2 l4 l2
l1
Point geometry: Special point geometry
Point angle: 140°
Helix: 30°
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2103 (3 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2103 (3 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2103 (3 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2005 (5 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry
Point angle: 140° l3
l4 l2
Helix: 30°
l1
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2005 (5 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2005 (5 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2105 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 2,80 – 25,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
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MEGA-Drill-Steel / M2105 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2105 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2105 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2108 (8 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d2 h6
d1 m7
140°
Point geometry: Special point geometry
Point angle: 140° l3
l4 l2
Helix: 30°
l1
Dimensions in mm.
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MEGA-Drill-Steel / M2108 (8 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2108 (8 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2112 (12 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d2 h6
d1 m7
140°
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
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MEGA-Drill-Steel
MEGA-Drill-Steel / M2112 (12 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel / M2112 (12 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
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MEGA-Drill-Steel
Steel Step-Drill
MEGA-Drill-
Step-Drill
Outstanding efficiency in steel
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MEGA-Drill-Steel Step-Drill / M2303 P K1 K2
Solid carbide step drill, external coolant supply
Design:
Drill diameter: 2,50 – 14,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA
Coating: MxF
No. of flutes: 2
No. of margins: 2
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
50
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MEGA-Drill-Steel Step-Drill / M2403
Steel Step-Drill
P K1 K2
MEGA-Drill-
Solid carbide step drill, internal coolant supply
Design:
Drill diameter: 2,50 – 14,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE
Coating: MxF
No. of flutes: 2
No. of margins: 2
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
d1dm7 dType
2 h6 dl11 m7 l2d2 h6 l3 l1 l4 l2 Best.-Bezeichnung
l3 l4 Order Bestell-Nr.
designation Order No. Best.-Bezeichnung
Order designation Bestell-Nr.
Order No.
Dimensions in mm.
51
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52
www.EngineeringBooksPdf.com
MEGA-Quadro-Drill
MEGA-Quadro-Drill
quality to be produced with regard to align-
ment accuracy, concentricity and position
accuracy.
53
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MEGA-Quadro-Drill / M2075 (5 x D) P K1 K2
Solid carbide twist drill, external coolant supply
Design:
Drill diameter: 3,00 – 16,00 mm
Bore tolerance: IT 8 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 4
d2 h6
Point geometry: Special point geometry
140°
d 1*
Point angle: 140° l3
Helix: 30° l4 l2
l1
54
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MEGA-Quadro-Drill / M2075 (5 x D) P K1 K2
Solid carbide twist drill, external coolant supply
MEGA-Quadro-Drill
d1* d2 h6 l1 l2 l3 l4 Order designation Order No.
55
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MEGA-Quadro-Drill / M2075 (5 x D) P K1 K2
Solid carbide twist drill, external coolant supply
56
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MEGA-Quadro-Drill / M2175 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 8 (achievable)
MEGA-Quadro-Drill
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 4
d2 h6
140°
Point geometry: Special point geometry
d1*
Point angle: 140° l3
Helix: 30° l4 l2
l1
57
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MEGA-Quadro-Drill / M2175 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
58
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MEGA-Quadro-Drill / M2175 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
MEGA-Quadro-Drill
d1* d2 h6 l1 l2 l3 l4 Order designation Order No.
59
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MEGA-Quadro-Drill / M2178 (8 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 8 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 4
d2 h6
140°
d1*
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
60
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MEGA-Quadro-Drill / M2178 (8 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
MEGA-Quadro-Drill
d1* d2 h6 l1 l2 l3 l4 Order designation Order No.
61
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MEGA-Quadro-Drill / M2178 (8 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
62
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MEGA-Quadro-Drill / M2182 (12 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 8 (achievable)
MEGA-Quadro-Drill
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 4
d2 h6
140°
d1*
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
63
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MEGA-Quadro-Drill / M2182 (12 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
64
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MEGA-Quadro-Drill / M2182 (12 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
MEGA-Quadro-Drill
d1* d2 h6 l1 l2 l3 l4 Order designation Order No.
65
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66
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MEGA-Drill-Hardened
Hard machining
Drill-Hardened
MEGA-
The drills are supplied with the MxF coa-
ting as standard, giving them a high resi-
stance to wear.
67
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MEGA-Drill-Hardened / M1600 (4 x D) H
Solid carbide twist drill, external coolant supply
Design:
Drill diameter: 2,55 – 16,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry, surfaces
Point angle: 140° l3
Helix: 15° l4 l2
l1
Dimensions in mm.
68
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MEGA-Drill-Hardened / M1600 (4 x D) H
Solid carbide twist drill, external coolant supply
Drill-Hardened
V
MEGA-
6,40 8 80 38 25 40 M1600-0640AE 30051409 V
6,50 8 80 38 25 40 M1600-0650AE 30051412 v
6,60 8 80 38 25 40 M1600-0660AE 30051415 V
6,70 8 80 38 25 40 M1600-0670AE 30051418 V
6,80 8 85 43 30 40 M1600-0680AE 30051421 v
6,90 8 85 43 30 40 M1600-0690AE 30051424 v
7,00 8 85 43 30 40 M1600-0700AE 30051427 v
7,10 8 85 43 30 40 M1600-0710AE 30051430 v
7,20 8 85 43 30 40 M1600-0720AE 30051433 V
7,30 8 85 43 30 40 M1600-0730AE 30051436 V
7,40 8 85 43 30 40 M1600-0740AE 30051439 V
7,50 8 85 43 30 40 M1600-0750AE 30051442 V
7,60 8 98 48 35 48 M1600-0760AE 30051445 V
7,70 8 98 48 35 48 M1600-0770AE 30051448 V
7,80 8 98 48 35 48 M1600-0780AE 30051451 v
7,90 8 98 48 35 48 M1600-0790AE 30051454 v
8,00 8 98 48 35 48 M1600-0800AE 30051457 v
8,10 10 98 48 35 48 M1600-0810AE 30051460 V
8,20 10 98 48 35 48 M1600-0820AE 30051463 V
8,30 10 98 48 35 48 M1600-0830AE 30051466 V
8,40 10 98 48 35 48 M1600-0840AE 30051469 V
8,50 10 98 48 35 48 M1600-0850AE 30051472 v
8,60 10 105 55 42 48 M1600-0860AE 30051475 v
8,70 10 105 55 42 48 M1600-0870AE 30051479 V
8,80 10 105 55 42 48 M1600-0880AE 30051483 V
8,90 10 105 55 42 48 M1600-0890AE 30051486 V
9,00 10 105 55 42 48 M1600-0900AE 30051490 v
9,10 10 105 55 42 48 M1600-0910AE 30051494 V
9,20 10 105 55 42 48 M1600-0920AE 30051498 V
9,30 10 105 55 42 48 M1600-0930AE 30051502 V
9,40 10 105 55 42 48 M1600-0940AE 30051505 V
9,50 10 105 55 42 48 M1600-0950AE 30051509 v
9,60 10 111 61 45 48 M1600-0960AE 30051513 v
9,70 10 111 61 45 48 M1600-0970AE 30051517 V
9,80 10 111 61 45 48 M1600-0980AE 30051521 v
9,90 10 111 61 45 48 M1600-0990AE 30051525 V
10,00 10 111 61 45 48 M1600-1000AE 30051528 v
10,10 12 111 61 45 48 M1600-1010AE 30051532 V
10,20 12 111 61 45 48 M1600-1020AE 30051536 V
10,30 12 111 61 45 48 M1600-1030AE 30051540 V
10,40 12 111 61 45 48 M1600-1040AE 30051543 V
10,50 12 111 61 45 48 M1600-1050AE 30051547 v
Dimensions in mm.
69
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MEGA-Drill-Hardened / M1600 (4 x D) H
Solid carbide twist drill, external coolant supply
Dimensions in mm.
70
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MEGA-Drill-Inox
MEGA-Drill-Inox
The MEGA-Drill-Inox is coated with MxF
coating and can be supplied in drilling
depths 3xD, 5xD and 8xD with or without
internal coolant.
71
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MEGA-Drill-Inox / M1703 (3 x D) P M K1 K2 N
Solid carbide twist drill, external coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry, surfaces
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
72
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MEGA-Drill-Inox / M1703 (3 x D) P M K1 K2 N
Solid carbide twist drill, external coolant supply
MEGA-Drill-Inox
6,90 8 79 38 24 36 M1703-0690AE 30059017 v M1703-0690EE 30051821 v
7,00 8 79 38 24 36 M1703-0700AE 30098248 v M1703-0700EE 30051824 v
7,10 8 79 42 29 36 M1703-0710AE 30072813 V M1703-0710EE 30051828 v
7,20 8 79 42 29 36 M1703-0720AE 30141170 V M1703-0720EE 30051831 v
7,30 8 79 42 29 36 M1703-0730AE 30141171 V M1703-0730EE 30051835 v
7,40 8 79 42 29 36 M1703-0740AE 30059022 v M1703-0740EE 30051839 v
7,50 8 79 42 29 36 M1703-0750AE 30089773 V M1703-0750EE 30051842 v
7,60 8 79 42 29 36 M1703-0760AE 30141172 V M1703-0760EE 30051846 v
7,70 8 79 42 29 36 M1703-0770AE 30059025 V M1703-0770EE 30051850 v
7,80 8 79 42 29 36 M1703-0780AE 30059026 V M1703-0780EE 30051854 v
7,90 8 79 42 29 36 M1703-0790AE 30059027 V M1703-0790EE 30051858 v
8,00 8 79 42 29 36 M1703-0800AE 30078738 v M1703-0800EE 30051862 v
8,10 10 89 49 35 40 M1703-0810AE 30141173 V M1703-0810EE 30051866 v
8,20 10 89 49 35 40 M1703-0820AE 30136765 v M1703-0820EE 30051870 v
8,30 10 89 49 35 40 M1703-0830AE 30141174 V M1703-0830EE 30051874 v
8,40 10 89 49 35 40 M1703-0840AE 30141175 v M1703-0840EE 30051878 v
8,50 10 89 49 35 40 M1703-0850AE 30059031 v M1703-0850EE 30051882 v
8,60 10 89 49 35 40 M1703-0860AE 30099758 v M1703-0860EE 30051886 v
8,70 10 89 49 35 40 M1703-0870AE 30059034 V M1703-0870EE 30051890 v
8,80 10 89 49 35 40 M1703-0880AE 30141176 V M1703-0880EE 30051894 v
8,90 10 89 49 35 40 M1703-0890AE 30137106 V M1703-0890EE 30051898 V
9,00 10 89 49 35 40 M1703-0900AE 30059036 v M1703-0900EE 30051902 v
9,10 10 89 49 35 40 M1703-0910AE 30141177 V M1703-0910EE 30051906 v
9,20 10 89 49 35 40 M1703-0920AE 30101379 V M1703-0920EE 30051910 V
9,30 10 89 49 35 40 M1703-0930AE 30059038 V M1703-0930EE 30051914 v
9,40 10 89 49 35 40 M1703-0940AE 30141178 V M1703-0940EE 30051918 V
9,50 10 89 49 35 40 M1703-0950AE 30098249 V M1703-0950EE 30051922 v
9,60 10 89 49 35 40 M1703-0960AE 30141179 V M1703-0960EE 30051926 v
9,70 10 89 49 35 40 M1703-0970AE 30141180 V M1703-0970EE 30051930 v
9,80 10 89 49 35 40 M1703-0980AE 30141181 V M1703-0980EE 30051934 v
9,90 10 89 49 35 40 M1703-0990AE 30141182 V M1703-0990EE 30051938 V
10,00 10 89 49 35 40 M1703-1000AE 30075973 v M1703-1000EE 30051942 v
10,10 12 102 56 40 45 M1703-1010AE 30141183 V M1703-1010EE 30051947 v
10,20 12 102 56 40 45 M1703-1020AE 30059042 v M1703-1020EE 30051950 v
10,30 12 102 56 40 45 M1703-1030AE 30099759 v M1703-1030EE 30051954 v
10,40 12 102 56 40 45 M1703-1040AE 30141184 V M1703-1040EE 30051957 v
10,50 12 102 56 40 45 M1703-1050AE 30073328 v M1703-1050EE 30051961 v
10,60 12 102 56 40 45 M1703-1060AE 30141185 V M1703-1060EE 30051965 V
Dimensions in mm.
73
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MEGA-Drill-Inox / M1703 (3 x D) P M K1 K2 N
Solid carbide twist drill, external coolant supply
Dimensions in mm.
74
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MEGA-Drill-Inox / M1803 (3 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry, surfaces
Point angle: 140° l3
Helix: 30° l4 l2
l1
MEGA-Drill-Inox
Dimensions Shank form HA Shank form HE
Dimensions in mm.
75
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MEGA-Drill-Inox / M1803 (3 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
76
www.EngineeringBooksPdf.com
MEGA-Drill-Inox / M1803 (3 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
MEGA-Drill-Inox
11,50 12 102 56 40 45 M1803-1150AE 30072039 v M1803-1150EE 30052711 v
11,60 12 102 56 40 45 M1803-1160AE 30141282 v M1803-1160EE 30052714 V
11,70 12 102 56 40 45 M1803-1170AE 30075802 v M1803-1170EE 30052717 V
11,80 12 102 56 40 45 M1803-1180AE 30059236 v M1803-1180EE 30052720 v
11,90 12 102 56 40 45 M1803-1190AE 30141283 v M1803-1190EE 30052723 v
12,00 12 102 56 40 45 M1803-1200AE 30080709 v M1803-1200EE 30052726 v
12,50 14 107 61 43 45 M1803-1250AE 30073336 v M1803-1250EE 30052729 v
13,00 14 107 61 43 45 M1803-1300AE 30075996 v M1803-1300EE 30052735 v
13,50 14 107 61 43 45 M1803-1350AE 30075974 v M1803-1350EE 30052738 v
14,00 14 107 61 43 45 M1803-1400AE 30080341 v M1803-1400EE 30052744 v
14,50 16 115 65 45 48 M1803-1450AE 30072340 v M1803-1450EE 30052747 v
15,00 16 115 65 45 48 M1803-1500AE 30059246 v M1803-1500EE 30052753 v
16,00 16 115 65 45 48 M1803-1600AE 30085045 v M1803-1600EE 30052762 v
16,50 18 123 73 51 48 M1803-1650AE 30141288 v M1803-1650EE 30052765 v
17,00 18 123 73 51 48 M1803-1700AE 30141290 v M1803-1700EE 30052771 v
17,50 18 123 73 51 48 M1803-1750AE 30078812 v M1803-1750EE 30052774 V
18,00 18 123 73 51 48 M1803-1800AE 30080710 v M1803-1800EE 30052780 V
18,50 20 131 79 55 50 M1803-1850AE 30141292 v M1803-1850EE 30052783 V
19,00 20 131 79 55 50 M1803-1900AE 30141294 v M1803-1900EE 30052789 V
Dimensions
19,50 in20mm. 131 79 55 50 M1803-1950AE 30141295 v M1803-1950EE 30052792 V
20,00 20 131 79 55 50 M1803-2000AE 30118133 v M1803-2000EE 30052798 V
77
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MEGA-Drill-Inox / M1705 (5 x D) P M K1 K2 N
Solid carbide twist drill, external coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry, surfaces
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
78
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MEGA-Drill-Inox / M1705 (5 x D) P M K1 K2 N
Solid carbide twist drill, external coolant supply
MEGA-Drill-Inox
6,90 8 91 53 43 36 M1705-0690AE 30059112 v M1705-0690EE 30052225 v
7,00 8 91 53 43 36 M1705-0700AE 30077784 v M1705-0700EE 30052228 v
7,10 8 91 53 43 36 M1705-0710AE 30141226 V M1705-0710EE 30052231 v
7,20 8 91 53 43 36 M1705-0720AE 30141227 V M1705-0720EE 30052234 V
7,30 8 91 53 43 36 M1705-0730AE 30141228 V M1705-0730EE 30052237 V
7,40 8 91 53 43 36 M1705-0740AE 30099783 V M1705-0740EE 30052240 v
7,50 8 91 53 43 36 M1705-0750AE 30098260 V M1705-0750EE 30052243 v
7,60 8 91 53 43 36 M1705-0760AE 30141229 V M1705-0760EE 30052246 V
7,70 8 91 53 43 36 M1705-0770AE 30141230 V M1705-0770EE 30052249 V
7,80 8 91 53 43 36 M1705-0780AE 30091590 V M1705-0780EE 30052252 v
7,90 8 91 53 43 36 M1705-0790AE 30091591 V M1705-0790EE 30052255 v
8,00 8 91 53 43 36 M1705-0800AE 30098261 v M1705-0800EE 30052258 v
8,10 10 103 61 49 40 M1705-0810AE 30141231 V M1705-0810EE 30052261 v
8,20 10 103 61 49 40 M1705-0820AE 30141232 V M1705-0820EE 30052264 v
8,30 10 103 61 49 40 M1705-0830AE 30141233 V M1705-0830EE 30052267 v
8,40 10 103 61 49 40 M1705-0840AE 30141234 V M1705-0840EE 30052270 V
8,50 10 103 61 49 40 M1705-0850AE 30079078 v M1705-0850EE 30052273 v
8,60 10 103 61 49 40 M1705-0860AE 30099785 V M1705-0860EE 30052276 v
8,70 10 103 61 49 40 M1705-0870AE 30141235 V M1705-0870EE 30052278 v
8,80 10 103 61 49 40 M1705-0880AE 30141236 V M1705-0880EE 30052281 v
8,90 10 103 61 49 40 M1705-0890AE 30141237 V M1705-0890EE 30052285 V
9,00 10 103 61 49 40 M1705-0900AE 30059127 v M1705-0900EE 30052288 v
9,10 10 103 61 49 40 M1705-0910AE 30141238 V M1705-0910EE 30052291 V
9,20 10 103 61 49 40 M1705-0920AE 30141239 V M1705-0920EE 30052294 V
9,30 10 103 61 49 40 M1705-0930AE 30099786 v M1705-0930EE 30052297 v
9,40 10 103 61 49 40 M1705-0940AE 30141240 V M1705-0940EE 30052300 v
9,50 10 103 61 49 40 M1705-0950AE 30098262 V M1705-0950EE 30052303 v
9,60 10 103 61 49 40 M1705-0960AE 30141241 V M1705-0960EE 30052306 V
9,70 10 103 61 49 40 M1705-0970AE 30141242 V M1705-0970EE 30052309 V
9,80 10 103 61 49 40 M1705-0980AE 30141243 V M1705-0980EE 30052312 v
9,90 10 103 61 49 40 M1705-0990AE 30078685 V M1705-0990EE 30052315 V
10,00 10 103 61 49 40 M1705-1000AE 30098263 v M1705-1000EE 30052318 v
10,10 12 118 71 56 45 M1705-1010AE 30141244 V M1705-1010EE 30052321 V
10,20 12 118 71 56 45 M1705-1020AE 30098264 V M1705-1020EE 30052324 v
10,30 12 118 71 56 45 M1705-1030AE 30099787 V M1705-1030EE 30052327 v
10,40 12 118 71 56 45 M1705-1040AE 30141245 V M1705-1040EE 30052330 V
10,50 12 118 71 56 45 M1705-1050AE 30098265 V M1705-1050EE 30052333 v
10,60 12 118 71 56 45 M1705-1060AE 30141246 V M1705-1060EE 30052336 V
Dimensions in mm.
79
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MEGA-Drill-Inox / M1705 (5 x D) P M K1 K2 N
Solid carbide twist drill, external coolant supply
Dimensions in mm.
80
www.EngineeringBooksPdf.com
MEGA-Drill-Inox / M1805 (5 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 2,80 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA, HE (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry, surfaces
Point angle: 140° l3
Helix: 30° l4 l2
l1
MEGA-Drill-Inox
Dimensions Shank form HA Shank form HE
Dimensions in mm.
81
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MEGA-Drill-Inox / M1805 (5 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
82
www.EngineeringBooksPdf.com
MEGA-Drill-Inox / M1805 (5 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
MEGA-Drill-Inox
11,10 12 118 71 56 45 M1805-1110AE 30074914 v M1805-1110EE 30053046 V
* 11,20 12 118 71 56 45 M1805-1120AE 30074915 v M1805-1120EE 30053050 v
11,30 12 118 71 56 45 M1805-1130AE 30073349 v M1805-1130EE 30053053 V
11,40 12 118 71 56 45 M1805-1140AE 30074916 v M1805-1140EE 30053056 V
11,50 12 118 71 56 45 M1805-1150AE 30074917 v M1805-1150EE 30053059 v
11,60 12 118 71 56 45 M1805-1160AE 30059334 v M1805-1160EE 30053062 V
11,70 12 118 71 56 45 M1805-1170AE 30073351 v M1805-1170EE 30053065 V
11,80 12 118 71 56 45 M1805-1180AE 30073352 v M1805-1180EE 30053068 v
11,90 12 118 71 56 45 M1805-1190AE 30075701 v M1805-1190EE 30053071 V
12,00 12 118 71 56 45 M1805-1200AE 30059337 v M1805-1200EE 30053074 v
12,50 14 124 77 60 45 M1805-1250AE 30075702 v M1805-1250EE 30053077 v
12,80 14 124 77 60 45 M1805-1280AE 30075703 v
13,00 14 124 77 60 45 M1805-1300AE 30059343 v M1805-1300EE 30053083 v
13,50 14 124 77 60 45 M1805-1350AE 30073353 v
13,80 14 124 77 60 45 M1805-1380AE 30074918 v
14,00 14 124 77 60 45 M1805-1400AE 30074919 v M1805-1400EE 30053092 v
14,50 16 133 83 63 48 M1805-1450AE 30074834 v M1805-1450EE 30053095 v
14,80 16 133 83 63 48 M1805-1480AE 30074920 v
15,00 16 133 83 63 48 M1805-1500AE 30074835 v M1805-1500EE 30053102 v
15,50 16 133 83 63 48 M1805-1550AE 30073372 v
15,80 16 133 83 63 48 M1805-1580AE 30074922 v M1805-1580EE 30053108 V
16,00 16 133 83 63 48 M1805-1600AE 30074923 v M1805-1600EE 30053111 v
16,50 18 143 93 71 48 M1805-1650AE 30074924 v M1805-1650EE 30053114 V
16,80 18 143 93 71 48 M1805-1680AE 30074925 v
17,00 18 143 93 71 48 M1805-1700AE 30074926 v M1805-1700EE 30053120 v
17,50 18 143 93 71 48 M1805-1750AE 30074927 v M1805-1750EE 30053123 V
17,80 18 143 93 71 48 M1805-1780AE 30074838 v
18,00 18 143 93 71 48 M1805-1800AE 30074831 v M1805-1800EE 30053129 V
18,50 20 153 101 77 50 M1805-1850AE 30074928 v M1805-1850EE 30053132 V
18,80 20 153 101 77 50 M1805-1880AE 30074929 v
19,00 20 153 101 77 50 M1805-1900AE 30075704 v M1805-1900EE 30053139 V
19,50 20 153 101 77 50 M1805-1950AE 30074940 v
19,80 20 153 101 77 50 M1805-1980AE 30074764 v
20,00 20 153 101 77 50 M1805-2000AE 30074941 v M1805-2000EE 30053147 V
Dimensions in mm.
83
www.EngineeringBooksPdf.com
MEGA-Drill-Inox / M1808 (8 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
84
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MEGA-Drill-Inox / M1808 (8 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
MEGA-Drill-Inox
6,90 8 114 76 64 36 M1808-0690AE 30229493 V
7,00 8 114 76 64 36 M1808-0700AE 30214846 v
7,10 8 114 76 64 36 M1808-0710AE 30229495 V
7,20 8 114 76 64 36 M1808-0720AE 30229496 V
7,30 8 114 76 64 36 M1808-0730AE 30229497 v
7,40 8 114 76 64 36 M1808-0740AE 30229498 V
7,50 8 114 76 64 36 M1808-0750AE 30229499 V
7,60 8 114 76 64 36 M1808-0760AE 30229500 V
7,70 8 114 76 64 36 M1808-0770AE 30229501 V
7,80 8 114 76 64 36 M1808-0780AE 30229503 v
7,90 8 114 76 64 36 M1808-0790AE 30229505 V
8,00 8 114 76 64 36 M1808-0800AE 30214845 v
8,10 10 142 95 80 40 M1808-0810AE 30229515 v
8,20 10 142 95 80 40 M1808-0820AE 30229516 V
8,30 10 142 95 80 40 M1808-0830AE 30229517 v
8,40 10 142 95 80 40 M1808-0840AE 30229518 V
8,50 10 142 95 80 40 M1808-0850AE 30204865 v
8,60 10 142 95 80 40 M1808-0860AE 30229433 V
8,70 10 142 95 80 40 M1808-0870AE 30229434 V
8,80 10 142 95 80 40 M1808-0880AE 30229440 v
8,90 10 142 95 80 40 M1808-0890AE 30072769 v
9,00 10 142 95 80 40 M1808-0900AE 30063972 v
9,10 10 142 95 80 40 M1808-0910AE 30229447 V
9,20 10 142 95 80 40 M1808-0920AE 30229449 V
9,30 10 142 95 80 40 M1808-0930AE 30229450 v
9,40 10 142 95 80 40 M1808-0940AE 30229453 V
9,50 10 142 95 80 40 M1808-0950AE 30229454 v
9,60 10 142 95 80 40 M1808-0960AE 30229457 v
9,70 10 142 95 80 40 M1808-0970AE 30229458 v
9,80 10 142 95 80 40 M1808-0980AE 30229459 v
9,90 10 142 95 80 40 M1808-0990AE 30229461 V
10,00 10 142 95 80 40 M1808-1000AE 30179572 v
10,10 12 162 114 96 45 M1808-1010AE 30229472 V
10,20 12 162 114 96 45 M1808-1020AE 30214844 v
10,30 12 162 114 96 45 M1808-1030AE 30229475 v
10,40 12 162 114 96 45 M1808-1040AE 30229477 V
10,50 12 162 114 96 45 M1808-1050AE 30178989 v
10,60 12 162 114 96 45 M1808-1060AE 30229482 v
Dimensions in mm.
85
www.EngineeringBooksPdf.com
MEGA-Drill-Inox / M1808 (8 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
86
www.EngineeringBooksPdf.com
SMART-Drill
SMART-Drill
87
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SMART-Drill / M1905 (5 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 1,00 – 2,90 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (similar DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
Point geometry: Special point geometry
140°
d1
d2
Point angle: 140° l3
Helix: 10° up to 25°
l4 l2
(Depends on diameter)
l1
Dimensions in mm.
88
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SMART-Drill / M1908 (8 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 1,00 – 2,90 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (similar DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
Point geometry: Special point geometry
140°
d1
d2
Point angle: 140° l3
Helix: 10° up to 25° l4 l2
(Depends on diameter)
l1
SMART-Drill
d1 (+0,004) d2 (-0,002/-0,005) l1 l2 l3 l4 Order designation Order No.
Dimensions in mm.
89
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SMART-Drill / M1912 (12 x D) P M K1 K2 N S
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 1,00 – 2,90 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (similar DIN 6535)
Coating: MxF
No. of flutes: 2
No. of margins: 2
Point geometry: Special point geometry
140°
d1
d2
Point angle: 140° l3
Helix: 10° up to 25° l4 l2
(Depends on diameter)
l1
Dimensions in mm.
90
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Solid carbide drill –
straight fluted
Solid carbide drills – standard pro-
gramme with straight flutes
91
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Solid carbide drill / M2605 (5 x D) K1 N
Straight fluted, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
No. of flutes: 2
No. of margins: 4
d2 h6
130°
Point geometry: Special point geometry
d1*
Point angle: 130° l3
l4 l2
l1
92
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Solid carbide drill / M2605 (5 x D) K1 N
Straight fluted, internal coolant supply
93
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Solid carbide drill / M2605 (5 x D) K1 N
Straight fluted, internal coolant supply
94
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Solid carbide drill / M2608 (8 x D) K1 N
Straight fluted, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
No. of flutes: 2
No. of margins: 4
d2 h6
130°
d1*
Point geometry: Special point geometry
l3
Point angle: 130°
l4 l2
l1
straight fluted
3,20 6 72 34 29 36 M2608-0320AU 30060721 V
3,30 6 72 34 29 36 M2608-0330AU 30060722 V
3,40 6 72 34 29 36 M2608-0340AU 30072891 V
3,50 6 72 34 29 36 M2608-0350AU 30072897 V
3,60 6 72 34 29 36 M2608-0360AU 30072893 V
3,70 6 72 34 29 36 M2608-0370AU 30072899 V
3,80 6 81 43 36 36 M2608-0380AU 30060724 V
3,90 6 81 43 36 36 M2608-0390AU 30060725 v
4,00 6 81 43 36 36 M2608-0400AU 30060726 v
4,10 6 81 43 36 36 M2608-0410AU 30072900 V
4,20 6 81 43 36 36 M2608-0420AU 30060727 V
4,30 6 81 43 36 36 M2608-0430AU 30072901 V
4,40 6 81 43 36 36 M2608-0440AU 30072961 V
4,50 6 81 43 36 36 M2608-0450AU 30060729 V
4,60 6 81 43 36 36 M2608-0460AU 30072757 v
4,70 6 81 43 36 36 M2608-0470AU 30063294 V
4,80 6 95 57 48 36 M2608-0480AU 30060733 V
4,90 6 95 57 48 36 M2608-0490AU 30073731 V
5,00 6 95 57 48 36 M2608-0500AU 30060735 v
5,10 6 95 57 48 36 M2608-0510AU 30072903 V
5,20 6 95 57 48 36 M2608-0520AU 30060736 V
5,30 6 95 57 48 36 M2608-0530AU 30060737 V
5,40 6 95 57 48 36 M2608-0540AU 30060738 v
5,50 6 95 57 48 36 M2608-0550AU 30060739 v
5,60 6 95 57 48 36 M2608-0560AU 30072906 V
5,70 6 95 57 48 36 M2608-0570AU 30060740 V
5,80 6 95 57 48 36 M2608-0580AU 30060741 v
5,90 6 95 57 48 36 M2608-0590AU 30072907 V
6,00 6 95 57 48 36 M2608-0600AU 30060744 v
95
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Solid carbide drill / M2608 (8 x D) K1 N
Straight fluted, internal coolant supply
96
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Solid carbide drill / M2608 (8 x D) K1 N
Straight fluted, internal coolant supply
97
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Solid carbide drill / M2612 (12 x D) K1 N
Straight fluted, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
No. of flutes: 2
No. of margins: 4
d2 h6
130°
d1*
Point geometry: Special point geometry
Point angle: 130° l3
l4 l2
l1
98
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Solid carbide drill / M2612 (12 x D) K1 N
Straight fluted, internal coolant supply
99
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Solid carbide drill / M2612 (12 x D) K1 N
Straight fluted, internal coolant supply
100
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MEGA-Drill-Alu
MEGA-Drill-Alu
101
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MEGA-Drill-Alu / M2705 (5 x D) N
Solid carbide twist drill, external coolant supply
Design:
Drill diameter: 3,00 – 12,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
No. of flutes: 2
d1 m7
d2 h6
140°
No. of margins: 2
Point geometry: Special point geometry l3
Point angle: 140° l4 l2
Helix: 30° l1
Dimensions in mm.
102
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MEGA-Drill-Alu / M2803 (3 x D) N
Solid carbide twist drill, internal coolant supply
Suitable as pilot drill for MEGA-Alu-Deep-Drill
M2815 | M2820 | M2825 | M2830 | M2840
Design:
Drill diameter: 3,00 – 16,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
d1 m7
d2 h6
140°
No. of flutes: 2
No. of margins: 2 l3
Point geometry: Special point geometry l4 l2
Point angle: 140° l1
Helix: 30°
MEGA-Drill-Alu
6,00 6 66 28 20 36 M2803-0600AU 30073623 V
6,50 8 79 34 24 36 M2803-0650AU 30143130 V
7,00 8 79 34 24 36 M2803-0700AU 30143139 V
7,50 8 79 41 29 36 M2803-0750AU 30143150 V
8,00 8 79 41 29 36 M2803-0800AU 30120769 V
8,50 10 89 47 35 40 M2803-0850AU 30143167 V
9,00 10 89 47 35 40 M2803-0900AU 30143176 V
10,00 10 89 47 35 40 M2803-1000AU 30120790 V
11,00 12 102 55 40 45 M2803-1100AU 30143216 V
12,00 12 102 55 40 45 M2803-1200AU 30143237 V
13,00 14 107 60 43 45 M2803-1300AU 30080700 V
14,00 14 107 60 43 50 M2803-1400AU 30143244 V
15,00 16 115 65 45 48 M2803-1500AU 30061217 V
16,00 16 115 65 45 48 M2803-1600AU 30143254 V
Dimensions in mm.
103
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MEGA-Drill-Alu / M2805 (5 x D) N
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 2,80 – 16,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
104
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MEGA-Drill-Alu / M2805 (5 x D) N
Solid carbide twist drill, internal coolant supply
MEGA-Drill-Alu
7,80 8 91 53 43 36 M2805-0780AU 30143351 v
7,90 8 91 53 43 36 M2805-0790AU 30143354 V
8,00 8 91 53 43 36 M2805-0800AU 30143355 v
8,10 10 103 61 49 40 M2805-0810AU 30143357 V
8,20 10 103 61 49 40 M2805-0820AU 30143359 V
8,30 10 103 61 49 40 M2805-0830AU 30143361 v
8,40 10 103 61 49 40 M2805-0840AU 30143363 V
8,50 10 103 61 49 40 M2805-0850AU 30143364 v
8,60 10 103 61 49 40 M2805-0860AU 30143366 V
8,70 10 103 61 49 40 M2805-0870AU 30061276 V
8,80 10 103 61 49 40 M2805-0880AU 30143370 v
8,90 10 103 61 49 40 M2805-0890AU 30143372 V
9,00 10 103 61 49 40 M2805-0900AU 30061280 v
9,10 10 103 61 49 40 M2805-0910AU 30143373 V
9,20 10 103 61 49 40 M2805-0920AU 30143376 V
* 9,30 10 103 61 49 40 M2805-0930AU 30061284 v
9,40 10 103 61 49 40 M2805-0940AU 30143378 V
9,50 10 103 61 49 40 M2805-0950AU 30097044 V
9,60 10 103 61 49 40 M2805-0960AU 30143381 v
9,70 10 103 61 49 40 M2805-0970AU 30143383 v
9,80 10 103 61 49 40 M2805-0980AU 30143384 V
9,90 10 103 61 49 40 M2805-0990AU 30143387 V
10,00 10 103 61 49 40 M2805-1000AU 30143388 v
10,10 12 118 71 56 45 M2805-1010AU 30061292 V
10,20 12 118 71 56 45 M2805-1020AU 30143391 V
Dimensions in mm.
105
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MEGA-Drill-Alu / M2805 (5 x D) N
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
106
www.EngineeringBooksPdf.com
MEGA-Drill-Alu / M2808 (8 x D) N
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 16,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
MEGA-Drill-Alu
3,60 6 72 34 29 36 M2808-0360AU 30061336 V
3,70 6 72 34 29 36 M2808-0370AU 30143474 V
3,80 6 81 43 36 36 M2808-0380AU 30143476 V
3,90 6 81 43 36 36 M2808-0390AU 30143478 V
4,00 6 81 43 36 36 M2808-0400AU 30143480 V
4,10 6 81 43 36 36 M2808-0410AU 30061337 V
4,20 6 81 43 36 36 M2808-0420AU 30061338 V
4,30 6 81 43 36 36 M2808-0430AU 30061340 V
4,40 6 81 43 36 36 M2808-0440AU 30061341 V
4,50 6 81 43 36 36 M2808-0450AU 30061342 V
4,60 6 81 43 36 36 M2808-0460AU 30143490 V
4,70 6 81 43 36 36 M2808-0470AU 30061343 V
4,80 6 95 57 48 36 M2808-0480AU 30143493 V
4,90 6 95 57 48 36 M2808-0490AU 30061344 V
5,00 6 95 57 48 36 M2808-0500AU 30096652 v
5,10 6 95 57 48 36 M2808-0510AU 30061345 V
5,20 6 95 57 48 36 M2808-0520AU 30061346 V
5,30 6 95 57 48 36 M2808-0530AU 30061347 V
5,40 6 95 57 48 36 M2808-0540AU 30143501 V
5,50 6 95 57 48 36 M2808-0550AU 30063592 V
5,60 6 95 57 48 36 M2808-0560AU 30061349 V
5,70 6 95 57 48 36 M2808-0570AU 30061350 V
5,80 6 95 57 48 36 M2808-0580AU 30061351 V
5,90 6 95 57 48 36 M2808-0590AU 30061352 V
6,00 6 95 57 48 36 M2808-0600AU 30061354 V
Dimensions in mm.
107
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MEGA-Drill-Alu / M2808 (8 x D) N
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
108
www.EngineeringBooksPdf.com
MEGA-Drill-Alu / M2808 (8 x D) N
Solid carbide twist drill, internal coolant supply
MEGA-Drill-Alu
Dimensions in mm.
109
www.EngineeringBooksPdf.com
MEGA-Drill-Alu / M2812 (12 x D) N
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 12,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: Uncoated
No. of flutes: 2
No. of margins: 2
d1 m7
d2 h6
140°
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
Dimensions in mm.
110
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MEGA-Drill-Alu / M2812 (12 x D) N
Solid carbide twist drill, internal coolant supply
MEGA-Drill-Alu
8,30 10 162 120 110 40 M2812-0830AU 30063663 V
8,40 10 162 120 110 40 M2812-0840AU 30063664 V
8,50 10 162 120 110 40 M2812-0850AU 30063665 V
8,70 10 162 120 110 40 M2812-0870AU 30143745 V
8,80 10 162 120 110 40 M2812-0880AU 30063667 V
8,90 10 162 120 110 40 M2812-0890AU 30063668 V
9,00 10 162 120 110 40 M2812-0900AU 30074972 v
9,10 10 162 120 110 40 M2812-0910AU 30063669 V
9,20 10 162 120 110 40 M2812-0920AU 30063670 V
9,30 10 162 120 110 40 M2812-0930AU 30088466 V
9,40 10 162 120 110 40 M2812-0940AU 30063671 V
9,50 10 162 120 110 40 M2812-0950AU 30063672 V
9,60 10 162 120 110 40 M2812-0960AU 30063673 V
9,70 10 162 120 110 40 M2812-0970AU 30143760 V
9,80 10 162 120 110 40 M2812-0980AU 30143762 V
9,90 10 162 120 110 40 M2812-0990AU 30063674 V
10,00 10 162 120 110 40 M2812-1000AU 30092384 V
10,10 12 204 156 142 45 M2812-1010AU 30061473 V
10,20 12 204 156 142 45 M2812-1020AU 30061474 V
10,30 12 204 156 142 45 M2812-1030AU 30143766 V
10,40 12 204 156 142 45 M2812-1040AU 30143768 V
10,50 12 204 156 142 45 M2812-1050AU 30143770 V
10,60 12 204 156 142 45 M2812-1060AU 30143771 V
10,70 12 204 156 142 45 M2812-1070AU 30143774 V
10,80 12 204 156 142 45 M2812-1080AU 30143776 V
Dimensions in mm.
111
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MEGA-Drill-Alu / M2812 (12 x D) N
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
112
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GIGA-Drill
GIGA-Drill
113
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GIGA-Drill / M2195 (5 x D) K1 K2 N
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 6,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 4
No. of margins: 4
d2 h6
140°
d1*
Point geometry: Special point geometry
Point angle: 140° l3
Helix: 30° l4 l2
l1
114
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GIGA-Drill / M2195 (5 x D) K1 K2 N
Solid carbide twist drill, internal coolant supply
GIGA-Drill
11,60 12 118 71 56 45 M2195-1160AE 30054406 V
11,70 12 118 71 56 45 M2195-1170AE 30054409 V
11,80 12 118 71 56 45 M2195-1180AE 30054412 V
11,90 12 118 71 56 45 M2195-1190AE 30054415 V
12,00 12 118 71 56 45 M2195-1200AE 30054418 v
12,50 14 124 77 60 45 M2195-1250AE 30054424 v
13,00 14 124 77 60 45 M2195-1300AE 30054430 v
13,50 14 124 77 60 45 M2195-1350AE 30054433 V
13,80 14 124 77 60 45 M2195-1380AE 30054436 v
14,00 14 124 77 60 45 M2195-1400AE 30054439 v
14,50 16 133 83 63 48 M2195-1450AE 30054445 V
15,00 16 133 83 63 48 M2195-1500AE 30054451 v
15,50 16 133 83 63 48 M2195-1550AE 30054454 V
15,80 16 133 83 63 48 M2195-1580AE 30054457 V
16,00 16 133 83 63 48 M2195-1600AE 30054460 V
16,50 18 143 93 71 48 M2195-1650AE 30054466 V
17,00 18 143 93 71 48 M2195-1700AE 30054472 V
18,00 18 143 93 71 48 M2195-1800AE 30054481 v
18,50 20 153 101 77 50 M2195-1850AE 30054487 V
18,80 20 153 101 77 50 M2195-1880AE 30054490 V
19,00 20 153 101 77 50 M2195-1900AE 30054493 V
115
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GIGA-Drill / M2195 (5 x D) K1 K2 N
Solid carbide twist drill, internal coolant supply
116
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GIGA-Drill / M2198 (8 x D) K1 K2 N
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 6,00 – 20,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: MxF
No. of flutes: 4
No. of margins: 4
d2 h6
140°
d1*
Point geometry: Special point geometry
Point angle: 140° l3
l4 l2
Helix: 30°
l1
GIGA-Drill
7,10 8 114 76 64 36 M2198-0710AE 30054543 V
7,20 8 114 76 64 36 M2198-0720AE 30054546 V
7,30 8 114 76 64 36 M2198-0730AE 30054549 V
7,40 8 114 76 64 36 M2198-0740AE 30054552 V
7,50 8 114 76 64 36 M2198-0750AE 30054555 V
7,60 8 114 76 64 36 M2198-0760AE 30054558 v
7,70 8 114 76 64 36 M2198-0770AE 30054561 V
7,80 8 114 76 64 36 M2198-0780AE 30054564 V
7,90 8 114 76 64 36 M2198-0790AE 30054567 V
8,00 8 114 76 64 36 M2198-0800AE 30054570 v
8,10 10 142 95 80 40 M2198-0810AE 30054576 V
8,20 10 142 95 80 40 M2198-0820AE 30054579 v
8,30 10 142 95 80 40 M2198-0830AE 30054582 V
8,40 10 142 95 80 40 M2198-0840AE 30054585 v
8,50 10 142 95 80 40 M2198-0850AE 30054588 v
8,60 10 142 95 80 40 M2198-0860AE 30054591 V
8,70 10 142 95 80 40 M2198-0870AE 30054594 V
8,80 10 142 95 80 40 M2198-0880AE 30054597 V
8,90 10 142 95 80 40 M2198-0890AE 30054600 V
9,00 10 142 95 80 40 M2198-0900AE 30054603 v
117
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GIGA-Drill / M2198 (8 x D) K1 K2 N
Solid carbide twist drill, internal coolant supply
118
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MEGA-Drill-Reamer
Drill-Reamer
MEGA-
119
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MEGA-Drill-Reamer / M2253 (3 x D) P K1 K2 N
äußere Kühlmittelzufuhr
Ausführung:
Bohrerdurchmesser: 5,97 – 12,02 mm
Werkzeugtoleranz: ± 0,003 Standard
Schaftform: HA (DIN 6535)
Beschichtung: MxF
Schneidenanzahl: 2
Anzahl Führungsfasen: 4
d2 h6
140°
Spitzenanschliff: Spezifischer Anschliff
d1
Spitzenwinkel: 140° l3
Seitenspanwinkel: 30° l4 l2
l1
Baumaße Schaftform HA
Bohrungsdurchmesser*
d1 (±0,003) d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr.
min. – max.
5,970 5,965 - 5,980 6 79 34 24 36 M2253-0597AE ±0.003 30179014 j
5,980 5,975 - 5,990 6 79 34 24 36 M2253-0598AE ±0.003 30211380 j
5,990 5,985 - 6,000 6 79 34 24 36 M2253-0599AE ±0.003 30184711 v
6,000 5,995 - 6,010 6 79 34 24 36 M2253-0600AE ±0.003 30099666 v
6,010 6,005 - 6,020 6 79 34 24 36 M2253-0601AE ±0.003 30158303 v
6,020 6,015 - 6,030 6 79 34 24 36 M2253-0602AE ±0.003 30219852 v
Maßangaben in mm.
*die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden.
Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen.
Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden.
120
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MEGA-Drill-Reamer / M2263 (3 x D) P K1 K2 N
innere Kühlmittelzufuhr
Ausführung:
Bohrerdurchmesser: 5,97 – 12,72 mm
Werkzeugtoleranz: ± 0,003 Standard
Schaftform: HA (DIN 6535)
Beschichtung: MxF
Schneidenanzahl: 2
Anzahl Führungsfasen: 4
d2 h6
140°
Spitzenanschliff: Spezifischer Anschliff
d1
Spitzenwinkel: 140° l3
Seitenspanwinkel: 30° l4 l2
l1
Baumaße Schaftform HA
Bohrungsdurchmesser*
d1 (±0,003) d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr.
min. – max.
5,97 5,965 - 5,980 6 79 34 24 36 M2263-0597AE ±0.003 30120040 v
5,98 5,975 - 5,990 6 79 34 24 36 M2263-0598AE ±0.003 30120041 j
5,99 5,985 - 6,000 6 79 34 24 36 M2263-0599AE ±0.003 30120042 v
6,00 5,995 - 6,010 6 79 34 24 36 M2263-0600AE ±0.003 30119701 v
6,01 6,005 - 6,020 6 79 34 24 36 M2263-0601AE ±0.003 30119702 v
6,02 6,015 - 6,030 6 79 34 24 36 M2263-0602AE ±0.003 30119703 v
Drill-Reamer
MEGA-
7,98 7,975 - 7,990 8 79 34 24 36 M2263-0798AE ±0.003 30119739 v
7,99 7,985 - 8,000 8 79 34 24 36 M2263-0799AE ±0.003 30093430 v
8,00 7,995 - 8,010 8 79 34 24 36 M2263-0800AE ±0.003 30095195 v
8,01 8,005 - 8,020 8 79 34 24 36 M2263-0801AE ±0.003 30119740 v
8,02 8,015 - 8,030 8 79 34 24 36 M2263-0802AE ±0.003 30119741 v
Maßangaben in mm.
*die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden.
Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen.
Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden.
121
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MEGA-Drill-Reamer / M2263 (3 x D) P K1 K2 N
innere Kühlmittelzufuhr
Baumaße Schaftform HA
Bohrungsdurchmesser*
d1 (±0,003) d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr.
min. – max.
9,97 9,965 - 9,980 10 89 47 35 40 M2263-0997AE ±0.003 30119778 j
9,98 9,975 - 9,990 10 89 47 35 40 M2263-0998AE ±0.003 30119779 v
9,99 9,985 - 10,000 10 89 47 35 40 M2263-0999AE ±0.003 30119780 v
10,00 9,995 - 10,010 10 89 47 35 40 M2263-1000AE ±0.003 30119781 v
10,01 10,005 - 10,020 10 89 47 35 40 M2263-1001AE ±0.003 30119782 v
10,02 10,015 - 10,030 10 89 47 35 40 M2263-1002AE ±0.003 30119783 v
*die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden.
Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen.
Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden.
Baumaße Schaftform HA
Bohrungsdurchmesser
d1 d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr.
min. – max.
4H7 4,000 - 4,012 6 66 24 17 36 M2263-0400AE H7 30115438 v
5H7 5,000 - 5,012 6 79 34 24 36 M2263-0500AE H7 30095401 v
6H7 6,000 - 6,012 6 79 34 24 36 M2263-0600AE H7 30072761 v
7H7 7,000 - 7,015 8 79 34 24 36 M2263-0700AE H7 30076509 v
8H7 8,000 - 8,015 8 79 34 24 36 M2263-0800AE H7 30072737 v
9H7 9,000 - 9,015 10 89 47 35 40 M2263-0900AE H7 30076510 v
10H7 10,000 - 10,015 10 89 47 35 40 M2263-1000AE H7 30072858 v
12H7 12,000 - 12,018 12 102 55 40 45 M2263-1200AE H7 30072857 v
14H7 14,000 - 14,018 14 107 60 43 45 M2263-1400AE H7 30060346 v
16H7 16,000 - 16,018 16 115 65 45 48 M2263-1600AE H7 30060347 v
Maßangaben in mm.
122
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MEGA-Drill-Reamer / M2265 (5 x D) P K1 K2 N
innere Kühlmittelzufuhr
Ausführung:
Bohrerdurchmesser: 5,97 – 12,72 mm
Werkzeugtoleranz: ± 0,003 Standard
Schaftform: HA (DIN 6535)
Beschichtung: MxF
Schneidenanzahl: 2
Anzahl Führungsfasen: 4
d2 h6
140°
Spitzenanschliff: Spezifischer Anschliff
d1
Spitzenwinkel: 140° l3
Seitenspanwinkel: 30° l4 l2
l1
Baumaße Schaftform HA
Bohrungsdurchmesser*
d1 (±0,003) d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr.
min. – max.
5,97 5,965-5,980 6 91 53 43 36 M2265-0597AE ±0.003 30120150 j
5,98 5,975-5,990 6 91 53 43 36 M2265-0598AE ±0.003 30120151 v
5,99 5,985-6,000 6 91 53 43 36 M2265-0599AE ±0.003 30089316 v
6,00 5,995-6,010 6 91 53 43 36 M2265-0600AE ±0.003 30120152 v
6,01 6,005-6,020 6 91 53 43 36 M2265-0601AE ±0.003 30120153 v
6,02 6,015-6,030 8 91 53 43 36 M2265-0602AE ±0.003 30157883 v
Drill-Reamer
MEGA-
7,98 7,975-7,990 8 91 53 43 36 M2265-0798AE ±0.003 30120191 v
7,99 7,985-8,000 8 91 53 43 36 M2265-0799AE ±0.003 30120192 j
8,00 7,995-8,010 8 91 53 43 36 M2265-0800AE ±0.003 30099663 v
8,01 8,005-8,020 8 91 53 43 36 M2265-0801AE ±0.003 30120194 v
8,02 8,015-8,030 8 91 53 43 36 M2265-0802AE ±0.003 30120195 v
Maßangaben in mm.
*die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden.
Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen.
Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden.
123
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MEGA-Drill-Reamer / M2265 (5 x D) P K1 K2 N
innere Kühlmittelzufuhr
Baumaße Schaftform HA
Bohrungsdurchmesser*
d1 (±0,003) d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr.
min. – max.
9,97 9,965-9,980 10 103 61 49 40 M2265-0997AE ±0.003 30082992 j
9,98 9,975-9,990 10 103 61 49 40 M2265-0998AE ±0.003 30120231 j
9,99 9,985-10,000 10 103 61 49 40 M2265-0999AE ±0.003 30089317 j
10,00 9,995-10,010 10 103 61 49 40 M2265-1000AE ±0.003 30120232 v
10,01 10,005-10,020 10 103 61 49 40 M2265-1001AE ±0.003 30120233 v
10,02 10,015-10,030 10 103 61 49 40 M2265-1002AE ±0.003 30120234 v
*die angegebenen Werkzeugtoleranzen können nur unter perfekten Einsatzbedingungen und bei Rundlauffehlern < 10 μm garantiert werden.
Werkstück, Werkstoff und Kühlschmierstoff können ebenfalls Einfluss auf Bohrungs-ø nehmen.
Weitere Sonderausführungen können auf Anfrage bei einer Mindestbestellmenge von 3 Stück gefertigt werden.
Baumaße Schaftform HA
Bohrungsdurchmesser
d1 d2 h6 l1 l2 l3 l4 Best.-Bezeichnung Bestell-Nr.
min. – max.
4H7 4,000 - 4,012 6 74 36 29 36 M2265-0400AE H7 30134903 v
5H7 5,000 - 5,012 6 91 53 43 36 M2265-0500AE H7 30157641 v
6H7 6,000 - 6,012 6 91 53 43 36 M2265-0600AE H7 30060348 v
7H7 7,000 - 7,015 8 91 53 43 36 M2265-0700AE H7 30076515 v
8H7 8,000 - 8,015 8 91 53 43 36 M2265-0800AE H7 30072738 v
9H7 9,000 - 9,015 10 103 61 4 40 M2265-0900AE H7 30076516 v
10H7 10,000 - 10,015 10 103 61 49 40 M2265-1000AE H7 30072099 v
12H7 12,000 - 12,018 12 118 71 56 45 M2265-1200AE H7 30060349 v
14H7 14,000 - 14,018 14 124 77 60 45 M2265-1200AE H7 30060350 v
16H7 16,000 - 16,018 16 133 83 63 48 M2265-1600AE H7 30060351 v
Maßangaben in mm.
124
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MEGA-Speed-Drill
High performance drill for machining
steel and cast iron materials
Advantages:
- Up to three times the productivity with
approximately the same tool costs
- Saving of half the production costs com-
pared to standard solid carbide drills
- Reliable even with extreme cutting data
- Reliable also in sub-optimal working
conditions
- One tool for wet and dry machining
- Universally applicable for steel, stainless
steel and cast iron
Speed-Drill
MEGA-
125
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MEGA-Speed-Drill / M9103 (3 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 10 (achievable)
Shank form: HA
Coating: Mx2
No. of flutes: 2
No. of margins: 3
135°
Point geometry: Special point geometry
Point angle: 135°
d 1 h7
l3
d 2 h6
Helix: 30°
l4 l2
l1
Dimensions in mm.
126
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MEGA-Speed-Drill / M9103 (3 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
127
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MEGA-Speed-Drill / M9103 (3 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
128
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MEGA-Speed-Drill / M9105 (5 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 10 (achievable)
Shank form: HA
Coating: Mx2
No. of flutes: 2
No. of margins: 3
Point geometry: Special point geometry
135°
Point angle: 135°
Helix: 30°
d 1 h7
l3
d 2 h6
l4 l2
l1
Dimensions in mm.
129
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MEGA-Speed-Drill / M9105 (5 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
130
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MEGA-Speed-Drill / M9105 (5 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
131
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MEGA-Speed-Drill / M9108 (8 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 10 (achievable)
Shank form: HA
Coating: Mx2
No. of flutes: 2
No. of margins: 3
Point geometry: Special point geometry
Point angle: 135°
Helix: 30°
135°
d 1 h7
d 2 h6 l3
l4 l2
l1
132
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MEGA-Speed-Drill / M9108 (8 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
133
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MEGA-Speed-Drill / M9108 (8 x D) P K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
134
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MEGA-Speed-Drill-Inox / M9405 (5 x D) M
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 10 (achievable)
Shank form: HA
Coating: Mx2
No. of flutes: 2
No. of margins: 3
Point geometry: Special point geometry
Point angle: 135°
135°
Helix: 30°
d 1 h7
l3
d 2 h6
l4 l2
l1
Dimensions in mm.
135
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MEGA-Speed-Drill-Inox / M9405 (5 x D) M
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
136
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MEGA-Speed-Drill-Inox / M9405 (5 x D) M
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
137
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MEGA-Speed-Drill-Iron / M9505 (5 x D) K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: IT 10 (achievable)
Shank form: HA
Coating: MxM
No. of flutes: 2
No. of margins: 3
Point geometry: Special point geometry
Point angle: 130°
130°
Helix: 30°
d 1 h7
l3
d 2 h6
l4 l2
l1
Dimensions in mm.
138
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MEGA-Speed-Drill-Iron / M9505 (5 x D) K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
139
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MEGA-Speed-Drill-Iron / M9505 (5 x D) K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
140
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MEGA-Drill-180° /
MEGA-Drill-Alu-180°
Drilling from the solid with a flat bottom
of the bore and pilot drilling on inclined
surfaces
Advantages:
– Saves one machining step
– A tool for producing a 180° bottom of the
bore
– Low radial forces when pilot drilling on
inclined surfaces
– 4-chamfer geometry for better guidance
in the bore
– Polished chip flutes for optimum chip
removal MEGA-Drill-Alu-180°
MEGA-Drill-180° /
141
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MEGA-Drill-180° / M9183 (3 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: H9
Shank form: HA 180
°
Coating: MxF
No. of flutes: 2
d2 h6
No. of margins: 4
d1 m7
Point geometry: Special point geometry l3
Point angle: 180° l4 l2
Helix: 30°
l1
Dimensions in mm.
142
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MEGA-Drill-180° / M9183 (3 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
143
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MEGA-Drill-180° / M9183 (3 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
144
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MEGA-Drill-180° / M9185 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: H9
Shank form: HA
Coating: MxF 180
°
No. of flutes: 2
No. of margins: 4
d2 h6
Point geometry: Special point geometry
Point angle: 180°
d1 m7
l3
Helix: 30°
l4 l2
l1
Dimensions in mm.
145
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MEGA-Drill-180° / M9185 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
146
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MEGA-Drill-180° / M9185 (5 x D) P M K1 K2
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
147
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MEGA-Drill-Alu-180° / M9883 (3 x D) N
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: H9
Shank form: HA
Coating: Uncoated 180
°
No. of flutes: 2
No. of margins: 4
d2 h6
Point geometry: Special point geometry
Point angle: 180°
d1 m7
Helix: 30° l3
l4 l2
l1
Dimensions in mm.
148
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MEGA-Drill-Alu-180° / M9883 (3 x D) N
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
149
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MEGA-Drill-Alu-180° / M9883 (3 x D) N
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
150
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MEGA-Drill-Alu-180° / M9885 (5 x D) N
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 20,00 mm
Bore tolerance: H9
Shank form: HA
Coating: Uncoated 180
°
No. of flutes: 2
No. of margins: 4
d2 h6
Point geometry: Special point geometry
Point angle: 180°
d1 m7
l3
Helix: 30°
l4 l2
l1
Dimensions in mm.
151
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MEGA-Drill-Alu-180° / M9885 (5 x D) N
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
152
www.EngineeringBooksPdf.com
MEGA-Drill-Alu-180° / M9885 (5 x D) N
Solid carbide twist drill, internal coolant supply
Dimensions in mm.
153
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154
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MEGA-Deep-Drill /
MEGA-Alu-Deep-Drill
Efficient production of deep holes
MEGA-Alu-Deep-Drill
MEGA-Deep-Drill /
155
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MEGA-Deep-Drill M2115 (15 x D) / P K1 K2 N
MEGA-Alu-Deep-Drill M2815 (15 x D) MEGA-Deep-Drill MEGA-Alu-Deep-Drill
M2115 M2815
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 16,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: M2115: MxF | M2815: uncoated
No. of flutes: 2
No. of margins: 4
d1 h7
d2 h6
135°
Point geometry: Special point geometry
l3
Point angle: 135° l4 l2
Helix: 30° l1
L/d-
d1 h7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No.
ratio
Dimensions in mm.
156
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MEGA-Deep-Drill M2120 (20 x D) / P K1 K2 N
MEGA-Alu-Deep-Drill M2820 (20 x D) MEGA-Deep-Drill MEGA-Alu-Deep-Drill
M2120 M2820
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 16,00 mm
Bore tolerance: IT 9 (achievable)
Shank form: HA (DIN 6535)
Coating: M2120: MxF | M2820: uncoated
No. of flutes: 2
No. of margins: 4
Point geometry: Special point geometry
Point angle: 135°
Helix: 30°
d1 h7
d2 h6
135°
l3
l4 l2
l1
L/d-
d1 h7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No.
ratio
Dimensions in mm.
157
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MEGA-Deep-Drill M2125 (25 x D) / P K1 K2 N
MEGA-Alu-Deep-Drill M2825 (25 x D) MEGA-Deep-Drill MEGA-Alu-Deep-Drill
M2125 M2825
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 14,00 mm
Shank form: HA (DIN 6535)
Bore tolerance: IT 9 (achievable)
Coating: M2125: MxF | M2825: uncoated
No. of flutes: 2
No. of margins: 4
Point geometry: Special point geometry
Point angle: 135°
Helix: 30°
d2 h6
d1 h7
135°
l3
l4 l2
l1
L/d-
d1 h7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No.
ratio
Dimensions in mm.
158
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MEGA-Deep-Drill M2130 (30 x D) / P K1 K2 N
MEGA-Alu-Deep-Drill M2830 (30 x D) MEGA-Deep-Drill MEGA-Alu-Deep-Drill
M2130 M2830
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 12,00 mm
Shank form: HA (DIN 6535)
Bore tolerance: IT 9 (achievable)
Coating: M2130: MxF | M2830: uncoated
No. of flutes: 2
No. of margins: 4
Point geometry: Special point geometry
Point angle: 135°
Helix: 30°
d1 h7
d2 h6
135°
l3
l4 l2
l1
L/d-
d1 h7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No.
ratio
Dimensions in mm.
159
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MEGA-Deep-Drill M2140 (40 x D) / P K1 K2 N
MEGA-Alu-Deep-Drill M2840 (40 x D) MEGA-Deep-Drill MEGA-Alu-Deep-Drill
M2140 M2840
Solid carbide twist drill, internal coolant supply
Design:
Drill diameter: 3,00 – 12,00 mm
Shank form: HA (DIN 6535)
Bore tolerance: IT 9 (achievable)
Stock
Coating: M2140: MxF | M2840: uncoated availa
form J bility for M
No. of flutes: 2 anuar 2
y 2014 140
!
No. of margins: 4
Point geometry: Special point geometry
Point angle: 130°
Helix: 30°
d2 h6
d1 e7
130°
l3
l4 l2
l1
L/d-
d1 e7 d2 h6 l1 l2 l3 l4 Order designation Order No. Order designation Order No.
ratio
Dimensions in mm.
160
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Replaceable head drill –
TTD
Minimised use of carbide
for maximum stability and precision
161
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Replaceable head drill (TTD)
Made of solid carbide, internal coolant supply
d1*
Drill diameter: 12,00 – 45,00 mm
Bore tolerance: IT 8
Tool tolerance*: Type 01: m7 | Type 02: h7 | Type 03: m7
Coating: Type 01: MxF | Type 02: MxF | Type 03: MxA
No. of flutes: 2
No. of margins: Type 01: 4 | Type 02: 3 | Type 03: 4
Point angle: Type 01: 140° | Type 02: 138° | Type 03: 140°
Dimensions in mm.
Machining values see technical information. v Available ex stock Germany.
Information to special designs and other coatings see technical information. V Standard tool not on stock (delivery time on request).
162
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Replaceable head drill (TTD)
Made of solid carbide, internal coolant supply
Dimensions in mm.
Machining values see technical information. v Available ex stock Germany.
Information to special designs and other coatings see technical information. V Standard tool not on stock (delivery time on request).
163
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Replaceable head drill (TTD)
Made of solid carbide, internal coolant supply
Dimensions in mm.
Machining values see technical information. v Available ex stock Germany.
Information to special designs and other coatings see technical information. V Standard tool not on stock (delivery time on request).
164
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Replaceable head drill (TTD)
Made of solid carbide, internal coolant supply
Dimensions in mm.
Machining values see technical information. v Available ex stock Germany.
Information to special designs and other coatings see technical information. V Standard tool not on stock (delivery time on request).
165
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Replaceable head drill (TTD)
Made of solid carbide, internal coolant supply
Dimensions in mm.
Machining values see technical information.
Information to special designs and other coatings see technical information.
166
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Replaceable head
drill TTD
167
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Replaceable head drill (TTD) (Type 04) P K1 K2
solid carbide drill, internal coolant supply
Design: Type 04
Drill diameter: 12,00 – 45,00 mm
Bore tolerance: IT 8
Tool tolerance*: m7
Coating: MxP
d1*
No. of flutes: 2
No. of margins: 3
Point angle: 138°
Dimensions in mm.
Machining values see technical information.
Information to special designs and other coatings see technical information.
168
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Replaceable head drill (TTD) P K1 K2
solid carbide drill, internal coolant supply
Dimensions in mm.
Machining values see technical information.
Information to special designs and other coatings see technical information.
Replaceable head
drill TTD
169
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Replaceable head holder TTS
TTS100 with front clamping system for replaceable head drill TTD (1 x D),
internal coolant supply
Design:
for drills -ø: 12,00 – 45,49 mm
Shank form: HA (standard), HB, HE (DIN 6535)
Change System: System front clamping
Head can be exchanged on the machine.
Note:
d 2 h6
d1
Replaceable head holder with deviations from standard in length
on request. l3
l4 l2
l1
Dimensions in mm.
*similar HE (DIN 6535)
Machining values see technical information. v Available ex stock Germany.
Information to special designs and other coatings see technical information. V Standard tool not on stock (delivery time on request).
170
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Replaceable head holder TTS
TTS100 with front clamping system for replaceable head drill TTD (3 x D),
internal coolant supply
Design:
for drills -ø: 12,00 – 45,49 mm
Shank form: HA (standard), HB, HE (DIN 6535)
Change System: System front clamping
Head can be exchanged on the machine.
Note:
d 2 h6
d1
Replaceable head holder with deviations from standard in length
on request.
l3
l4 l2
l1
Dimensions in mm.
*similar HE (DIN 6535)
Machining values see technical information. v Available ex stock Germany.
Information to special designs and other coatings see technical information. V Standard tool not on stock (delivery time on request).
171
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Replaceable head holder TTS
TTS100 with front clamping system for replaceable head drill TTD (5 x D)
internal coolant supply
Design:
for drills -ø: 12,00 – 45,49 mm
Shank form: HA (standard), HB, HE (DIN 6535)
Change System: System front clamping
Head can be exchanged on the machine.
Note:
d 2 h6
d1
Replaceable head holder with deviations
from standard in length on request.
l3
l4 l2
l1
Dimensions in mm.
*similar HE (DIN 6535)
Machining values see technical information. v Available ex stock Germany.
Information to special designs and other coatings see technical information. V Standard tool not on stock (delivery time on request).
172
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Replaceable head holder TTS
TTS100 with front clamping system for replaceable head drill TTD (8 x D),
internal coolant supply
Design: Note:
for drills -ø: 12,00 – 32,49 mm Replaceable head holder with deviations from standard in length
Shank form: HA (standard), on request.
HB, HE (DIN 6535)
Change System: System front clamping
Head can be exchanged on the machine.
d 2 h6
d1
l3
l4 l2
l1
Dimensions in mm.
173
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Replaceable head holder TTS
TTS100 with front clamping system for replaceable head drill TTD (12 x D),
internal coolant supply
Design: Note:
for drills -ø: 12,00 – 32,49 mm Replaceable head holder with deviations from standard in length
Shank form: HA (standard), on request.
HB, HE (DIN 6535)
Change System: System front clamping
Head can be exchanged on the machine.
l3
l4 l2
l1
Dimensions in mm.
Pay attention to handling advise for replaceable head drill TTD (12xD) on page 152.
Machining values see technical information.
Information to special designs and other coatings see technical information.
174
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Key to reference codes for standard TTS100 holders:
Drilling
Key to Tool with Torque depth:
Transfer connection Connection size: 1/3/5/ Shank diameter d2:
reference codes and cylindrical shank 12 / 18 teeth 8 and 12 xD 18 / 20 / 25 / 32 / 40
Note:
For a bore which has to be reamed afterwards, choose a drill diameter 0.3 mm smaller than
the finished size of the bore.
TTD-4F01-2500-MxF
Order No. 30191412
information
Technical
175
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Notes on handling replaceable head drill TTD
Practical notes
t 'SPNESJMMJOHEFQUITPGY%BQJMPUCPSFJTUPCFSFDPNNFOEFE t "UBESJMMJOHEFQUIPGY%BQJMPUCPSFJTOFDFTTBSZ
t %SJMMJOHBGUFSQJMPUJOHJTTUBSUFEXJUIUIFTBNFIFBEESJMMHFPNFUSZ t $PPMBOUQSFTTVSFNVTUCFBUMFBTUCBS
with reduced cutting data (approximately 1/2 vc and approxi-
mately 1/2 vf). Drilling is continued with normal cutting data t %VSJOHUIFNBDIJOJOHPGTUFFMNBUFSJBMT DIJQSFNPWBMNBZCF
without lifting. necessary.
t 5IFQJMPUCPSFTIPVMECFFOUFSFEXJUISFEVDFETQJOEMFTQFFEBOE t 6TBHFPOBMBUIFJTQPTTJCMFXJUIBQPXFSFEUPPM
without coolant supply – up to 1 mm before the bottom of the
pilot bore. t *ODSFBTJOHUIFDVUUJOHTQFFECZPWFSUIFTUBOEBSEWBMVFJT
to be recommended.
t 'PSTUFFM DBTUBOETUBJOMFTTNBUFSJBMTJUJTSFDPNNFOEFEUPVTF
the replaceable head drill TTD type 02.
t *GUIFUPPMJTTUBUJPOBSZ QPTJUJPODIJQnVUFSVOPVUIPSJ[POUBMTP
max. 0,02 mm
that chip congestion does not occur.
max. 0,04 mm
Coolant situation
t $PPMBOUQSFTTVSFBTBGVODUJPOPGUIFESJMMJOHEFQUI
1xD: 8 bar
3xD: 8 bar
5xD: 12 bar
max. 8xD: 25 bar
1xD 12xD: 40 bar
176
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Max. entry and exit angle
> 5°
< 5°
Through hole
Machining situations
Bore off-centre Bore off-centre Breakthrough to bore in Bore centred and << D Bore centred and D Bore centred and >> D
Chisel edge cutting Chisel edge not cutting opposite direction
information
Technical
177
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Notes on handling replaceable head drill TTD
Assembly
NOTE
2 Put the new head drill on the holder, 3 Turn clamping screw clockwise and
engage serration. tighten manually.
2 3
178
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Your machining task – our solution!
ner worldwide for the design and production ning task is as quick and easy Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH Präzisionswerkzeuge
Filzingen, Im Tal 12
Company
Order
On the following pages you will find various 1. Select the appropriate questionnaire/ Address
enquiry questionnaires and order forms for order form Please describe your machining task for us and the special tool you require:
Material to be machined:
Unalloyed steel Aluminium (Si content > 10 %)
special designs for spiral and straight fluted Bore: Through hole
Blind bore
Cast steel
Alloyed steel
Inox
Aluminium (Si content < 10 %)
Copper
Brass
drills in carbide or with PCD tipped which 2. Complete the form and send by fax to Machining method: wet
min.lubr.
dry Stainless/acid-resistant steel
Grey cast iron
Alloyed grey cast iron
Bronze
Titanium alloys
Nickel alloys
Coolant supply: Ext. Int.
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
Copy the relevant form, fill it out and send to 3. You will then be sent your proposal or Cutting direction: R.H.
(if not stated we will assume R.H.)
L.H.
l1 =
our head office in Altenstadt, by fax on order confirmation as quickly as possible. Coating:
(if you wish to choose yourself)
l4 = l2 =
MxF
you.
HB (DIN 6535)
HE (DIN 6535)
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface
GG TiAIN Radial land on 4 faces
ALU uncoated
INOX Round point
Spiral point
Blank (MC):
156
information
Technical
179
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Solid carbide twist drill (without step)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone./Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Material to be machined:
6OBMMPZFETUFFM "MVNJOJVN 4JDPOUFOU
Bore: Through hole Cast steel "MVNJOJVN 4JDPOUFOU
Blind bore Alloyed steel Copper
*OPY Brass
Machining method: wet dry Stainless/acid-resistant steel Bronze
min.lubr. Grey cast iron Titanium alloys
Alloyed grey cast iron Nickel alloys
Coolant supply: Ext. *OU Nodular iron Chilled cast iron
$(* Hardened steel
Malleable iron
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
l4= l 2=
Coating:
(if you wish to choose yourself)
MxF
5J"*/
uncoated
d2= d1 = 1=
h6
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface
GG 5J"*/ Radial land on 4 faces
"-6 uncoated
*/09 Round point
Spiral point
Blank (MC):
180
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Solid carbide twist drill (one step)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone/Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
l 1=
Cutting direction: R.H. -)
(if not stated we will assume R.H.) l4= l 2=
Coating: 2= l3=
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface
GG 5J"*/ Radial land on 4 faces
"-6 uncoated
*/09 Round point
Spiral point
Blank (MC):
information
Technical
181
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Solid carbide twist drill (two steps)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone./Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
Coating: 3= 2=
(if you wish to choose yourself) l 5=
MxF
5J"*/
uncoated
d2= d4= d 3= d 1= 1=
h6
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface
GG 5J"*/ Radial land on 4 faces
"-6 uncoated
*/09 Round point
Spiral point
Blank (MC):
182
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Solid carbide twist drill
(without step – with four margins)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone/Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Material to be machined:
6OBMMPZFETUFFM "MVNJOJVN 4JDPOUFOU
Bore: Through hole Cast steel "MVNJOJVN 4JDPOUFOU
Blind bore Alloyed steel Copper
*OPY Brass
Machining method: wet dry Stainless/acid-resistant steel Bronze
min.lubr. Grey cast iron Titanium alloys
Alloyed grey cast iron Nickel alloys
Coolant supply: Ext. *OU Nodular iron Chilled cast iron
$(* Hardened steel
Malleable iron
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
Coating:
(if you wish to choose yourself)
MxF
5J"*/
uncoated
d2= d1= 1=
h6
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface
GG 5J"*/ Radial land on 4 faces
"-6 uncoated
*/09 Round point
Spiral point
Blank (MC):
information
Technical
183
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Solid carbide twist drill
(one step – with four margins)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone./Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
Coating: 2= l3=
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface
GG 5J"*/ Radial land on 4 faces
"-6 uncoated
*/09 Round point
Spiral point
Blank (MC):
184
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Solid carbide twist drill
(two steps – with four margins)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone/Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
Coating: 3= 2=
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: MEGA Coating: MxF Radial land on face: Radial land on taper surface
GG 5J"*/ Radial land on 4 faces
"-6 uncoated
*/09 Round point
Spiral point
Blank (MC):
information
Technical
185
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Solid carbide drill, straight fluted (without step)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone./Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Material to be machined:
Grey cast iron
Bore: Through hole Alloyed grey cast iron
Blind bore "MVNJOJVN 4JDPOUFOU
"MVNJOJVN 4JDPOUFOU
Machining method: wet dry Copper
min.lubr. Brass
Bronze
Coolant supply: Ext. *OU
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
l4= l2=
Coating:
(if you wish to choose yourself)
MxF
5J"*/
uncoated
d2= d1= 1=
h6
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: GG Coating: MxF Radial land on face: Radial land on taper surface
"-6 5J"*/ Radial land on 4 faces
uncoated
Round point
Blank (MC):
186
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Solid carbide drill, straight fluted (one step)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone/Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
l 1=
Cutting direction: R.H. -)
(if not stated we will assume R.H.) l4= l2=
Coating: 2= l3=
(if you wish to choose yourself)
MxF
5J"*/
uncoated
d2= d 3= d 1= 1=
h6
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: GG Coating: MxF Radial land on face: Radial land on taper surface
"-6 5J"*/ Radial land on 4 faces
uncoated
Round point
Blank (MC):
information
Technical
187
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Solid carbide drill, straight fluted (two steps)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone./Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
Coating: 3= 2=
)# %*/
)& %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Groove form: GG Coating: MxF Radial land on face: Radial land on taper surface
"-6 5J"*/ Radial land on 4 faces
uncoated
Round point
Blank (MC):
188
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PCD high performance drill (without step)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone/Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Material to be machined:
"MVNJOJVN 4JDPOUFOU
Bore: Through hole "MVNJOJVN 4JDPOUFOU
Blind bore Brass
Bronze
Machining method: wet dry
min.lubr.
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
d2= d1 =
h6
1=
Tol.=
Shank form: Default value 130°
)" %*/
Date Signature
Please do not write in this box, which will be completed by our specialists.
Round point
Blank (MC):
information
Technical
189
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PCD high performance drill (single diameter)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone./Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
l1=
Cutting direction: R.H. -)
(if not stated we will assume R.H.) l4= l2=
2= l 3=
d2= d 1= d1= 1=
h6
Date Signature
Please do not write in this box, which will be completed by our specialists.
Round point
Blank (MC):
190
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PCD high performance drill (double diameter)
Please copy, complete and return (only 1 tool per enquiry questionnaire/order). MILLER GmbH, Präzisionswerkzeuge
Filzingen, Im Tal 12
Enquiry Order D-89281 Altenstadt
Phone +49 (0) 83 37 / 727-0
Company Customer number (if available) Fax +49 (0) 83 37 / 92 44
www.miller-tools.de
kontakt@miller-tools.de
Contact partner Phone/Fax E-Mail
Address
Please describe your machining task for us and the special tool you require:
Hardness (HRC, HB, etc.): Tensile strength (N/mm2): Standard: Standard No.:
3= 2=
l5=
d2= d 4= d 3= d 1= 1=
h6
Date Signature
Please do not write in this box, which will be completed by our specialists.
Round point
Blank (MC):
information
Technical
191
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Coatings
MxF and TiAlN
Today tools need to meet increasingly high much longer tool life and higher cutting data tough but with high thermal and chemical
demands and cope with current trends in than uncoated tools and also contribute to stability. The results are the best surface
metal cutting, such as HSC or hard machin- greater economy and production reliability. qualities with significantly less wear.
ing, machining with minimal lubrification or Drilling tools with MxF coating can also be
even dry. Production reliability,reduction in Noticeable increases in performance are used with excellent results in dry machining
costs, increase in productivity and environ- obtained for cutting tools with TiAlN coat- and hard machining and also for high speed
mental protection are further objectives to JOHT*UJTPOUIJTCBTJTUIBUXFTVQQMZB cutting (HSC). Even after re-sharpening and
be met in modern production systems. coating which has been specially developed recoating with MxF, there is no loss in per-
Amongst other things a central role is GPSCPSJOH*UJTOPUBCMFGPSQSPEVDJOHBTJH- formance compared to coated new tools.
played by coating. Coated tools achieve nificantly smoother surface and is extremely
t NBYJNVNUPPMMJGF
t IJHIGFFESBUFT
t MPXXFBS
t FYDFMMFOUDIJQGMPXFWFOXJUIEFFQCPSFT
t FYDFMMFOUGPSESZNBDIJOJOH
t FYDFMMFOUGPSIBSENBDIJOJOHVQUP)3$
t DBOCFSFDPBUFEXJUIPVUMPTTPGUPPMMJGF
Dimensions in mm.
192
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Drilling with MEGA-Deep-Drill / MEGA-Alu-Deep-Drill
4 4 Retract MEGA-Deep-Drill
– retract with current spindle speed (= vc) and double feedrate
(= 2 x vf ) up to 1,5–2xD before reaching work piece surface
60
50
40
Coolant pressure in bar
30
20
10
*$
ø3-5 ø5-8 ø 8 - 12 ø 12 - 16
information
Technical
193
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Machining Values
MEGA-Drill-Steel
M2003, M2005, M2103, M2105, M2108, M2112
MEGA-Drill-Steel
1)
for M2103 and M2105
194
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Machining values for
MEGA-Drill-Steel Step-Drill
M2040, M2140
MEGA-Drill-Steel Step-Drill
M2040 M2140
external coolant supply internal coolant supply
12 to 16 16 to 20 20 to 25 2,5 to 5 5 to 8 8 to 12 12 to 14
M2040 M2140
mm mm mm mm mm mm mm
H
information
Technical
195
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Machining values for
MEGA-Drill-Inox
M1703, M1705, M1803, M1805, M1808
MEGA-Drill-Inox
196
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Machining values for
MEGA-Drill-Alu
M2705, M2803, M2805, M2808, M2812
MEGA-Drill-Alu
12 to 16 16 to 20 20 to 25 3 to 5 5 to 8 8 to 12 12 to 16
M2705 M2803-M2812
mm mm mm mm mm mm mm
0,20-0,35 0,25-0,40
0,20-0,35 0,25-0,40
0,20-0,38 0,25-0,42
P
0,20-0,38 0,25-0,42
0,16-0,30 0,18-0,32
0,16-0,30 0,18-0,32
0,12-0,20 0,15-0,25
M
0,08-0,15 0,08-0,15
0,25-0,45 0,30-0,50
0,20-0,40 0,25-0,45 K1
0,20-0,40 0,25-0,45
0,30-0,40 0,35-0,50
K2
0,25-0,35 0,30-0,40
H
information
Technical
197
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Machining values for
MEGA-Drill-Hardened
M1600
MEGA-Drill-Hardened
198
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Recommended feed f [mm/rev]
for diameter ranges
12 to 16 16 to 20
mm mm
K1
K2
S
0,09-0,125 0,11-0,16
0,08-0,12 0,10-0,15
H
0,08-0,12 0,10-0,15
0,08-0,12 0,10-0,15
information
Technical
199
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Machining values for
SMART-Drill
M1905, M1908, M1912
SMART-Drill
200
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Machining values for
MEGA-Quadro-Drill
M2075, M2175, M2178, M2182
MEGA-Quadro-Drill
M2175- 3 to 5 5 to 8 8 to 12 12 to 16 16 to 20 20 to 25
M2075
M2182 mm mm mm mm mm mm
H
information
Technical
201
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Machining values for
GIGA-Drill
M2195, M2198
GIGA-Drill
3 to 5 5 to 8 8 to 12
M2195, M2198
mm mm mm
Material
≤ 600 N/mm2
Non-alloyed steel, cast steel ≤ 700 N/mm2
> 700 N/mm2
P
≤ 900 N/mm2
Alloyed steel ≤ 1000 N/mm2
> 1000 N/mm2
*OPY
M Stainless and acid-resistant steels
(Cr-Ni-alloys)
≤ 200 HB 70-90 0,30-0,60 0,35-0,80
K1 Grey cast iron, grey cast iron alloyed ≤ 250 HB 60-80 0,30-0,60 0,35-0,80
> 250 HB 60-70 0,25-0,55 0,35-0,70
Spheroidal graphite cast iron, ≤ 600 N/mm2 75-90 0,25-0,55 0,40-0,70
K2 cast iron with vermicular graphite,
> 600 N/mm2 65-80 0,20-0,45 0,30-0,65
malleable iron
"MVNJOJVN 4JDPOUFOU 90-300 0,30-0,65 0,40-0,90
N "MVNJOJVN 4JDPOUFOU 100-400 0,35-0,70 0,40-1,00
Copper, brass, bronze 70-300 0,35-0,70 0,40-1,00
Titanium alloys
S
Nickel alloys
Chilled cast iron 350-450 HB
H
Hardened steel
202
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Machining values for
MEGA-Drill-Reamer
M2253, M2263, M2265
MEGA-Drill-Reamer
12 to 16 16 to 20 20 to 25 M2263- 3 to 5 5 to 8 8 to 12 12 to 16 16 to 20 20 to 25
M2253
mm mm mm M2265 mm mm mm mm mm mm
H
information
Technical
203
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Machining values for
solid carbide drill, straight fluted
M2605, M2608, M2612
3 to 5 5 to 8 8 to 12
M2605-M2612
mm mm mm
Material
≤ 600 N/mm2
Non-alloyed steel, cast steel ≤ 700 N/mm2
> 700 N/mm2
P
≤ 900 N/mm2
Alloyed steel ≤ 1000 N/mm2
> 1000 N/mm2
*OPY
M Stainless and acid-resistant steels
(Cr-Ni-alloys)
≤ 200 HB 70-110 0,10-0,25 0,15-0,30 0,20-0,40
K1 Grey cast iron, grey cast iron alloyed ≤ 250 HB 60-95 0,10-0,20 0,12-0,25 0,15-0,35
> 250 HB 50-80 0,10-0,20 0,12-0,25 0,15-0,35
Spheroidal graphite cast iron, ≤ 600 N/mm2
K2 cast iron with vermicular graphite,
> 600 N/mm2
malleable iron
"MVNJOJVN 4JDPOUFOU 120-300 0,10-0,25 0,15-0,35 0,25-0,45
N "MVNJOJVN 4JDPOUFOU 200-400 0,10-0,25 0,15-0,35 0,25-0,45
Copper, brass, bronze 60-300 0,07-0,18 0,12-0,25 0,20-0,35
Titanium alloys
S
Nickel alloys
Chilled cast iron 350-450 HB
H
Hardened steel
1)
for M2815-M2830
204
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Machining values for
MEGA-Deep-Drill M2115, M2120, M2125, M2130, M2140
MEGA-Alu-Deep-Drill M2815, M2820, M2825, M2830, M2840
MEGA-Deep-Drill / MEGA-Alu-Deep-Drill
0,30-0,50 0,35-0,55 1851) 1851) 1701) 1701) 0,15-0,20 0,20-0,26 0,26-0,33 0,33-0,38
0,30-0,50 0,35-0,55 150 1)
150 1)
135 1)
135 1)
0,12-0,16 0,16-0,22 0,22-0,27 0,27-0,32 N
0,25-0,45 0,30-0,50 1751) 1751) 1601) 1601) 0,10-0,12 0,16-0,22 0,22-0,27 0,27-0,32
H
information
Technical
205
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Machining values for
replaceable head drill TTD
Non-alloyed steel, ≤ 600 N/mm² 90-130 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70
cast steel ≤ 700 N/mm² 80-110 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70
> 700 N/mm² 50-90 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70
P
≤ 900 N/mm² 50-80 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70 0,15-0,30 0,20-0,35 0,25-0,45 0,30-0,60 0,35-0,70
Alloyed steel ≤ 1000 N/mm² 40-70 0,12-0,25 0,13-0,27 0,21-0,43 0,27-0,55 0,33-0,68 0,12-0,25 0,13-0,27 0,21-0,43 0,27-0,55 0,33-0,68
> 1000 N/mm² 40-60 0,12-0,25 0,13-0,27 0,21-0,43 0,27-0,55 0,33-0,68 0,12-0,25 0,13-0,27 0,21-0,43 027-0,55 0,33-0,68
*OPY 50-70 0,12-0,20 0,15-0,25 0,20-0,32 0,25-040 0,30-0,48
M Stainless and acid-resist-
40-60 0,08-0,16 0,10-0,20 0,14-0,25 0,18-0,32 0,22-0,40
ant steels (Cr-Ni-alloys)
≤ 200 HB 80-130 0,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1,00 0,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1,00
Grey cast iron,
K1 ≤ 250 HB 70-110 0,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1,00 0,25-0,45 0,30-0,50 0,45-0,70 0,57-0,95 0,70-1,00
grey cast iron alloyed
> 250 HB 60-90 0,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0,75 0,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0,75
Spheroidal graphite cast ≤ 600 N/mm² 75-90 0,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0,75 0,15-0,45 0,20-0,50 0,25-0,55 0,30-0,65 0,35-0,75
K2 iron, cast iron with vermicu-
> 600 N/mm² 65-80 0,20-0,45 0,20-0,55 0,25-0,60 0,30-0,65 0,35-0,75 0,20-0,45 0,20-0,55 0,25-0,60 0,30-0,65 0,35-0,75
lar graphite, malleable iron
Aluminium
90-300
4JDPOUFOU
N Aluminium
100-400
4JDPOUFOU
Copper, brass, bronze < 300 HB 70-300
Titanium alloys
S
Nickel alloys
Chilled cast iron 350-450 HB
H
Hardened steel
206
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Head Type 03 Head Type 04
12 - 16 16 - 20 20 - 25 25 - 32 32 - 45 12 - 16 16 - 20 20 - 25 25 - 32 32 - 45
mm mm mm mm mm mm mm mm mm mm
N
0,30-0,50 0,35-0,55 0,40-0,80 0,40-1,00 0,45-1,20
H
information
Technical
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Machining values for
MEGA-Drill-180° / MEGA-Drill-Alu-180°
M9183, M9185, M9883, M9885
MEGA-Drill-180°
*ODMJOBUJPO Kv Kv
– For spot drilling multiply feed f [mm/rev] by correction factor Kv
of workpiece 3xD 5xD – Spot drilling with reduced feed until the tool is cutting at 0.25xD
surface
in the entire Ø
0° 0,5 0,4
– For inclined spot drilling: Moving back with double feed f [mm/rev]
15° 0,5 0,25
– After spot drilling with reduced feed (correction factor] drilling
30° 0,4 Not recommended
continues with feed f [mm/rev] based on the cutting data
45° 0,25 Not recommended recommendation without any correction factor.
208
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Machining values for
MEGA-Speed-Drill
M9103, M9105, M9108
MEGA-Speed-Drill
8 to 12 12 to 16 16 to 20 3 to 5 5 to 8 8 to 12 12 to 16 16 to 20
*$ .2-
mm mm mm mm mm mm mm mm
0,15 - 0,25 0,16 - 0,28 0,20 - 0,32 180 - 220 130 - 180 0,10 - 0,18 0,15 - 0,25 0,22 - 0,35 0,30 - 0,45 0,35 - 0,50
0,15 - 0,25 0,16 - 0,28 0,20 - 0,32 160 - 200 120 - 160 0,10 - 0,18 0,15 - 0,25 0,22 - 0,35 0,30 - 0,45 0,35 - 0,50
0,15 - 0,28 0,16 - 0,30 0,20 - 0,33 140 -180 100 - 140 0,10 - 0,18 0,15 - 0,25 0,22 - 0,35 0,30 - 0,45 0,35 - 0,50
P
0,15 - 0,28 0,16 - 0,30 0,20 - 0,33 130 - 170 90 - 130 0,10 - 0,18 0,15 - 0,25 0,22 - 0,35 0,30 - 0,45 0,35 - 0,50
0,11 - 0,20 0,12 - 0,24 0,14 - 0,25 120 - 160 80 - 120 0,08 - 0,16 0,14 - 0,22 0,20 - 0,32 0,26 - 0,40 0,30 - 0,45
0,11 - 0,20 0,12 - 0,24 0,14 - 0,25 80 - 120 60 - 80 0,08 - 0,14 0,12 - 0,20 0,18 - 0,28 0,24 - 0,35 0,26 - 0,40
0,06 - 0,12 0,09 - 0,16 0,12 - 0,20
M
0,05 - 0,10 0,06 - 0,12 0,06 - 0,12
0,16 - 0,32 0,20 - 0,36 0,24 -0,40 160 - 200 120 - 160 0,16 - 0,24 0,20 - 0,35 0,25 - 0,40 0,35 - 0,50 0,40 - 0,70
0,12 - 0,28 0,16 - 0,32 0,20 - 0,36 120 - 160 80 - 120 0,14 - 0,22 0,18 - 0,28 0,22 - 0,35 0,30 - 0,45 0,35 - 0,60 K1
0,12 - 0,28 0,16 - 0,32 0,20 - 0,36 80 - 120 60 - 80 0,12 - 0,20 0,16 - 0,25 0,20 - 0,30 0,28 - 0,40 0,30 - 0,45
0,16 - 0,28 0,24 - 0,32 0,28 - 0,40 140 - 180 100 - 140 0,16 - 0,24 0,20 - 0,35 0,25 - 0,40 0,35 - 0,50 0,40 - 0,70
K2
0,14 - 0,25 0,20 - 0,28 0,24 - 0,32 100 - 150 75 - 100 0,14 - 0,22 0,18 - 0,28 0,22 - 0,35 0,30 - 0,45 0,35 - 0,60
209
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Machining values for
MEGA-Speed-Drill-Inox (M9405)
MEGA-Speed-Drill-Iron (M9505)
Tensile strength Cutting speed Recommended feed f [mm/U]
[N/mm2] Examples vc [m/min] for diameter ranges
Hardness (HB)
IC MQL 3–5 mm 5–8 mm 8–12 mm 12–16 mm 16–20 mm
Material
Stainless steel ≤ 600 N/mm²
9$S/J 7" 60-70 50-60 0,09-0,14 0,12-0,18 0,15-0,24 0,20-0,28 0,23-0,30
(ferrit./mart.) ≤ 200 HB
Stainless steel ≤ 810 N/mm²
9$S/J.P5J 50-60 45-55 0,07-0,11 0,09-0,14 0,12-0,18 0,15-0,22 0,18-0,24
(martensitic) ≤ 240 HB
M M
Stainless steel ≤ 610 N/mm²
(9$S/J 60-80 50-65 0,07-0,11 0,09-0,14 0,12-0,18 0,15-0,22 0,18-0,24
(austenitic) ≤ 180 HB
Stainl. steel ≥ 880 N/mm²
9$S/J.P/ 60-80 50-60 0,08-0,12 0,10-0,16 0,13-0,20 0,17-0,24 0,20-0,28
BVTUGFSSJU %61-&9 ≥ 260 HB
≤ 200 N/mm²
GG10, GG15 170-210 120-160 0,19-0,31 0,25-0,40 0,32-0,50 0,40-0,57 0,46-0,70
≤ 180 HB
≤ 250 N/mm²
K1 Grey cast iron GG20, GG25, GTW 40 140-180 100-130 0,17-0,27 0,22-0,35 0,28-0,43 0,34-0,51 0,41-0,60 K1
≤220 HB
≥ 300 N/mm²
GG30, GG40, GTS 70 100-135 80-105 0,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,31-0,49
≥ 260 HB
≤ 400 N/mm²
GGG40, GGG50 180-240 140-180 0,19-0,31 0,25-0,40 0,32-0,50 0,40-0,57 0,46-0,63
≤ 160 HB
Spheroidal
≤ 500 N/mm²
graphite GGG60, GGG70 140-180 100-135 0,17-0,27 0,22-0,35 0,28-0,43 0,34-0,51 0,41-0,56
≤ 200 HB
cast iron
≥ 600 N/mm²
K2 GGG80, GTS 65 120-150 90-115 0,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,36-0,49 K2
≥ 250 HB
Cast iron with ≤ 400 N/mm² GGV Ti 100-135 90-120 0,19-0,31 0,25-0,40 0,32-0,50 0,40-0,57 0,46-0,63
vermicular graphite ≥ 500 N/mm² GGV Ti 90-120 80-105 0,17-0,27 0,22-0,35 0,28-0,43 0,34-0,51 0,41-0,56
≤ 800 N/mm² "%* 70-95 60-75 0,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,36-0,49
"%*DBTUJSPO
≥ 1200 N/mm² "%* 60-75 50-65 0,14-0,24 0,19-0,31 0,25-0,39 0,31-0,45 0,36-0,49
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Notes:
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Notes:
213
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the triple partnership
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Winterlingen in Altenstadt Kempten
3 good
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Three good reasons
success.
for more success
Quality and precision „Made in Germany“
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