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Field Dischage Equipment For Excitation
Field Dischage Equipment For Excitation
Abstract- The ANSI/IEEE C37.18 1979 “Standard Enclosed The real field suppression using tripping the field breaker and
Field Discharge circuit Breakers for Rotating Electrical discharging the field over the field suppression resistance is
Machinery” [1] has passed through several reaffirmations and only needed in order to limit the damages in case of electrical
still valid until 2008. This standard provides excellent faults on the generator. Further, the field suppression must be
information and is widely used as basis for the specification,
initiated in case of certain faults occurring within the
design and testing of field discharge equipment. However, the
content of this standard still reflecting the technological state of excitation system up to generator slip rings. The basic
the art for equipments designed and manufactured during the functions of the equipment are to eliminate the source voltage
time that this standard was being approved for the first time that drives the fault current and the fast discharge of the field
(1976). energy.
The main fault cases in which a fast field discharge and
This paper contains an overview of the actual technological
aspects of field discharge equipment in terms of available interruption of the feeding source is desired are:
technology, design criteria and practical executions. The • Stator faults (e.g.: short circuit, earth fault)
information of this paper could be partially used for future
actualization of the IEC37.18. • Rotor faults (e.g.: earth fault, sliprings short circuit)
Index Terms – Field discharge, Field discharge circuit breakers, • Severe Excitation system faults (e.g. flash-over and
Field breaker, Field suppression, De-excitation, Field discharge internal short circuit fault in power circuits, loss of
resistance, Field suppression resistors thyristor bridge control)
It is uncontested that fast field discharge has a positive impact
I. INTRODUCTION
on the amount of damage. However, the relationship between
discharge time, the amount of damage and whether the repair
The field discharge equipment is relevant protection costs will finally be lower with a fast field discharge are
equipment of the synchronous machine and excitation questionable. Specially when machine faults, i.e. and earth
system. In case of a severe electrical fault at the vicinities of fault in slot portion of stator winding, the machine has to be
the synchronous machine or excitation system, the field dismantled independently of damage. Further, the fast decay
discharge equipment has the function to assure a quick of field current does not mean that the total magnetic flux is
machine rotor flux reduction in order to limit the damages reduced with the same speed with the field current. Only the
caused by the very high energy released during the fault. The flux on direct axis can be influenced whereas the discharge of
field discharge equipment is also intended to disconnect the the flux in quadrature axis depends on the reactances and
DC voltage source from the field in case of severe excitation resistances on this axis.
system faults.
This means that some kind of field suppression equipment is
It is important to remark that during the normal shutdown necessary, but the ratio between the equipment costs and the
procedure of the synchronous machine, there is absolutely no effectiveness of the field suppression function shall be
need to trip the field breaker and discharge the field over the considered during the selection and design of the excitation
field discharge resistance. Almost all modern excitation system.
systems have the possibility to quickly reduce the field
Many field suppression technologies have been developed in
current using the thyristor converter bridge. This function, the last 100 years. However the core idea of the field
normally named “inverter operation”, can be even used in suppression remains the same for all existing technologies.
case of mechanical faults. The “today’s” practice is to trip the The basic idea is to interrupt the DC source that feeds the
field breaker and use the discharge resistor only in case of field and connect a resistor in parallel with the field winding
electrical faults. By adopting this philosophy, the number of in order to reach a fast decay of the field current.
operations of the field discharge equipment is drastically
reduced and its life time is significantly increased. The II. CLASSICAL FIELD DISCHARGE CIRCUIT
benefit of the inverter operation is mainly remarkable in
hydro power stations that need to start and stop the units Figure 1 shows the classical field discharge circuit using the
several times a day. field breaker at the DC side of the power converter. There are
1
©2008 IEEE.
two or more normally open power contacts equipped with Fig. 3: Breaker arcing voltage and field voltages during
arching chambers. The field suppression resistance is placed arcing current interruption process.
in series with a normally closed “make-before-breake” type
contact. This contact is also named as “field discharge
contact”.
2000
When the breaker is tripped the field discharge contact closes Main field breaker contacts current
2 to 5 ms before opening of the main contacts. As soon as the 1800 Field discharge contact current
trough the ionized air creating an arc. The arc impedance is 1400
inserted between source and field terminals producing a
current decay (negative di/dt) as shown in figure 2. Due to the 1200
Current[A]
large inductance of the field winding this current decay leads 1000
to the inversion of the field voltage polarity as illustrated in
800
the example of figure 3.
600
Field Discharge
Power breaker contact 400
converter Crowbar
200
Field
winding 0
1500 1520 1540 1560 1580 1600 1620 1640 1660 1680 1700
Time [ms]
Discharge
resistor
Fig. 4: Current transfer from voltage source to field
Fig. 1: Classical field discharge circuit with field breaker at suppression branch
DC side of power rectifier with mechanical field discharge During the arcing time one part of the field current is
contact. transformed in plasma and the other starts to flow through the
field suppression contact. After the first zero crossing of the
2000 breaker current, the arc get extinguished and the field
Field current
1800 discharge contact takes over the total remaining current that
1600
circulates through the field winding converting the magnetic
1400
di/dt caused by arc impedance
energy of the field in heat.
1200 The field discharge circuit also incorporates the DC-over
Field current[A]
1000
voltage protection devices named “crowbar” as shown in
figure 1. The crowbar has the function to protect the rotor
800
circuit against excessive over voltages across the field coil. It
600 contains an over voltage detector that fires two anti-parallel
400 thyristors connecting the field discharge resistor in parallel to
200 the field wingding in order to limit the value of positive and
negative over voltages that can be induced either by the
0
1500 1520 1540 1560 1580 1600 1620
Time [ms]
1640 1660 1680 1700 source excitation system or by imposed AC currents coming
stator the synchronous machine (e.g. after pole slip).
Fig 2: Field current decay caused by the insertion of arc The ANSI/IEEE C37.18 1979 [1] contains extensive and
resistance between voltage source and field terminals. complete information referring to definitions, design
requirements and testing of the classical field discharge
2000
Field voltage
circuits as per figure 1.
Arcing voltage
1500
III. MARKET AND TECHNOLOGY CHANGES
1000
At the second half of the 80’s the majority of the excitation
500 system manufacturers started to develop alternatives to
replace the classical field discharge circuit. These new
Voltage[V]
0
developments were driven by the following main two
-500 reasons.
-1000 • Many switching equipment manufactures stopped to
arcing time
produce field breakers and concentrate the efforts on
-1500
large scale manufacturing products like moulded case
-2000
1500 1520 1540 1560 1580 1600 1620 1640 1660 1680 1700
circuit breaker for low and medium voltage, targeting on
Time [ms]
larger productivity and profit.
2
• High power semiconductors reached very high current levels of DC current with extremely inductive loads like the
and voltage levels and also shown that are more reliable field of a synchronous machine. However, the combination of
than electromechanical components representing a new static field discharge units with specific types conventional
alternative to control and switch high currents. breakers turned in to a widely applied solution for field
discharge equipment. The following standard breaker types
IV FIELD DISCHARGE THYRISTORS can be used for field discharge purposes when combined with
Many excitation system manufacturers replaced the field a static field discharge unit.
discharge contact by a static switch using one or more
• High arcing power Single Pole DC breakers used for
thyristors in parallel. This innovation has brought the
traction applications
following main functional benefits:
• Standard low and medium voltage AC circuit breakers
• Faster response.
with DC interruption capacity.
• Neither needs periodic contact position adjustment nor The use of theses breakers have the all the known advantages
calibration of contact superposition time. of using large production standard components like
• Higher reliability commercial availability, lower costs, availability of spares,
quantity of representatives etc.
In order to reach a very high reliability, almost all excitation
system equipment manufacturers developed field discharge Figure 6 shows the basic scheme of a field discharge
units with redundant thyristors and thyristor firing units a equipment using conventional 3-pole breaker. This design
well. Some manufactures extended the crowbar functionality uses two contacts in the positive pole and one in the negative.
incorporating the field discharge thyristors and the respective Some standard conventional breakers can be obtained with 4
control circuits to the crowbar. Fig 5 shows an example of a poles. The in this case it is possible to put all four contacts in
field discharge unit using 4 inches press-pack thyristors and series obtaining larger arcing voltages.
the corresponding thyristor control modules. It is important to remark that the series connection of contacts
provides higher values of arcing voltage and higher arc
impedances the leads to shorter arcing times.
Discharge
Power thyristor
converter Crowbar
Field Field
breaker winding
Discharge
resistor
3
smaller then the field discharge circuit, there is no current
commutation to the field discharge circuit and the field
discharge is occurs with the natural short circuit time constant
Td’ of the synchronous machine. This undesired behavior is
illustrated in figures 9.1, 9.2 and 9.3 and may occur if the
power converter control equipment is not able to detect the
fault condition and keeping sending the triggering pulses the
power converter thyristors.
5
VII. FIELD DISCHARGE RESISTANCE
⎛ ⎞
⎜ ⎟
1 (1)
TFD0 = T' do ⋅⎜ ⎟
⎜ Rd ⎟
⎜1+ ⎟
⎝ Rf ⎠
Where:
Examples of a SiC- and ZnO- resistance characteristics are Today, ZnO-Resistances are mostly used in low power
shown in figures 11 and 12. excitation systems.
6
VIII. DESIGN CRITERIA
From the voltage characteristic shown in figure 12 it is • Longer field discharge time (proportional to T’do)
possible to realize that the paralleling of ZnO-resistances is
very difficult because small differences in the voltage • Voltage source increases proportionally to the
characteristic of parallel resistances cause to very significant overvoltage (up to 140% of nominal)
current unbalance.
• Ceiling current also increases proportionally to the
Since the voltage characteristic of the SiC-resistance is not so source.
“sharp” as the ZnO, the paralleling of multiples SiC resistor
assemblies is less critical and the practical discrepancies Over the past years some of such incidents have been
between characteristics of parallel resistances cause reported and in some cases, also involving large damages on
acceptable current unbalancing levels. field discharge equipment and excitation system.
There are also human safety concerns when using ZnO- In this extreme condition, the level of stresses for the field
resistances. In case that the energy absorption limit is discharge equipment is very high. The stresses are given by,
exceeded, the ZnO-resistances explode. Due to this physical extreme high voltages and currents, longer arcing times and
characteristic, it is necessary to used explosion save very high level of energy to be absorbed by the field
enclosures. discharge resistances.
When reaching the maximum energy absorption limit the One of the possibilities to reduce the arcing time is the
SiC-resistance cracks and start to melt representing a safer interruption (hardwired) of the power supply for the
component since there is no risk of explosion. triggering pulses of the non-controlled power converter. By
doing that, even if the converter control electronics is not
Another critical aspect of the ZnO is the extreme high responding, it is possible to suppress the pulses and get the
resistance at lower voltage levels. During the arcing time, only the last two triggered thyristors conducting. The
when the current commutation process is on going, the field imposed AC voltage coming from the source forces the
current tends to flow through the circuit of lowest impedance. crowbar to conduct in a similar way as shown in figure 8. By
If the arcing impedance is smaller than the field discharge adopting this method it is possible to limit the arcing time and
resistance at given voltage, the current remains flowing ensure the field discharge using the abnormal high source
through the arc extending the arcing time. It manes that ZnO- voltage as a benefit.
resistances should be preferably used on the selected field
breaker has a quite high arcing voltage, otherwise the arcing At the time that [1] was published, there were only very
time can be extremely long. limited and restricted means to simulate and accurately
predict the rotor quantities during disturbances.
7
Today, the design of field discharge circuits can not be only X. REFERENCES
be based in formulas as per [1], but need to consider also the
following additional aspects and means: [1]. ANSI / IEEE C37.18.1979 Standard Enclosed Field
discharge Circuit Breakers for Rotating Electric
• Accurate modeling and simulation of the synchronous Machinery
machine [2], [3], [4],[5]
[2]. Dr. I. M. Canay, “Physical significance of sub-transient
• Consider all possible extreme operational conditions like quantities in dynamic behaviour of synchronous
three phase short circuit at machine terminal and non- machines”. IEE Proceedings Vol 135, Pt. B. No. 6
controlled ceiling condition with the synchronous November 1988.
machine I no-load.
[3]. Dr. I.M. Canay, “Determination of model parameters of
• Type of source and dependencies from operation synchronous machines”. IEE Proceedings Vol 130. Pt. B
conditions. No. 2 March 1983
• Behavior of power converter and corresponding control [4]. I.M. Canay, “Modeling of Alternating Current Machines
circuits having Multiple rotor Circuits”, IEEE Transactions on
Energy Conversion, Vol 8, No. 2 June 1993
• Accurate computational methods for estimation of
required energy levels in all relevant components of field [5]. IEEE Std. 1110.1991 “IEEE Guide for Synchronous
discharge equipment. Genrator Modeling and Practices in stability Analysis”
• Voltage limitations given not only given by rotor [6]. Hansjörg Herzog and José Taborda, ABB Industrie AG
insulation levels but also considering blocking voltages Switzerland, “Important Design Features of Modern
(VRRM) of semiconductors of the excitation system. Static Excitation Systems”, Three Gorges Project
Technology, International Seminar Yichang 1995.
IX. CONCLUSION XI. BIOGRAPHY
This article provides a brief overview of actual technology José Taborda was born in Brazil 1961.
used in field discharge circuits. It also makes a summary of He received the degree on electrical
new aspects that are not being considered in the existing engineering from the University of São
standards. Paulo in 1985. Since 1985 he has been
working for ABB where he occupied
The author hopes that this article serves as an impulse for the several positions starting from
actualization of C37.18 in order to improve and up-date this development, commissioning, design,
excellent standard bringing it up to the current state of the art product management, technical sales support and electrical
in terms of modern field discharge equipment. studies. His speciality is control systems and power
electronics applied to electrical machines. José Taborda is
IEEE member and currently working as senior system
consultant of Excitation System Group in ABB Switzerland
Ltd.