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Sulphur Dioxide Absorption Into Sodium Sulphite Solutions in A Cable Contactor
Sulphur Dioxide Absorption Into Sodium Sulphite Solutions in A Cable Contactor
An experimental investigation of the rate of sulphur dioxide absorption into sodium sulphite solutions in
a cable contactor was made at room temperature for several gas velocities, liquid flow rates and pH
values. Correlations were derived giving the overall gas mass transfer coefficients, enhancement
factors and heights of transfer units for a cable-bundle scrubber. It was found that the enhancement
factors are very high and that the absorption rate is mainly controlled by the gas film mass transfer
resistance. Modelling of the operation according to the two-film theory of absorption with chemical
reaction allowed the calculation of theoretical values of the overall mass transfer coefficient, which were
found to be in good agreement with experimental results.
Keywords: flue gas desulphurization; SO2 absorption; sodium sulphite; cable contactor
Nomenclature
Ar Archimedes number = (2R)3g/v 2 Nso, Flux of sulphur dioxide (mol s -~ m--')
d Diameter of the liquid sheath around the P Total pressure (bar = 105 Pa)
yarn (m) Pso, Partial pressure of sulphur dioxide (bar)
D~ Diffusivity of component i (m 2 s -I ) P~o~ Equilibrium pressure of sulphur dioxide
Fa Enhancement factor (bar)
G Gas flow rate (mol s -I) R Radius of the cable (m)
h Height of the contactor (m) Re Liquid Reynolds number = 4L/2nRv
H Henry's law constant (atm kg mol -t) s Liquid sheath thickness (m)
H0 Solubility coefficient of sulphur dioxide in SO,T Total S(IV) = [SO_,] + IHSO;I + lSO~-I
water (atm kg tool -I) T Temperature (K)
Ht~; Height of a transfer unit (m) v Gas velocity ( m s -I)
I Ionic strength (mol kg -~) Yl,Y2 Inlet and outlet molar fraction of sulphur
K Equilibrium constant of reaction (22) dioxide in the gas
K~ Dissociation constant (mol kg -I) = y* Equilibrium molar fraction of sulphur
[H+I IHSO;I/IH2SOd dioxide
K2 Dissociation constant (mol kg -I) = Zi Ion valency
IH+I ISO~-I/IHSO;! [I Molality (mol kg -I)
kG Gas-phase mass transfer coefficient ?'i Activity coefficient of component i
(tool s -j m -2 bar -t ) v Kinematic viscosity (m-" s -I)
K~; Apparent overall gas mass transfer
coefficient (mol s -t m --~ bar -I) Subscripts
kL Liquid-phase mass transfer coefficient i Gas-liquid interface
(m s -I) w Water
L Liquid flow rate on the cable (m -~s -t) I Bulk solution
m Dttso~/Dso~ Im Logarithmic mean
n D.so;/Dso~- sol Absorbent solution
Introduction The most widely used methods for flue gas desulphur-
ization ~ are the limestone wet scrubbing process, spray-
The steadily increasing severity of the European regu- dry scrubbing systems operating with slaked lime, the
lations for emission of sulphur dioxide from combustion Wellman-Lord process using sodium sulphite regenerable
plants provides a growing need for purification units for by heat treatment and the dual-alkali process in which the
flue gases. sorbent is also a sodium sulphite solution.
0950-4214/92/030125-07
© 1992 Sutterworth-HeinemannLtd Gas Separation 8" Purification 1 9 9 2 Vol 6 No 3 125
SO2 absorption into Na$TO, solutions in a cable contactor: P. Lorent et al.
Two plants, a commercial plant (capacity 60 000 NmZ h-’ ) The absorbent flows out of the scrubber at pH 6.5-7. It is
and a large pilot plant (capacity 26 000 NmZ h-‘). both then regenerated in a separate reactor with lime or
equipped with a three-stage cable-bundle scrubber limestone:
(Amazonem), were recently started in Belgium for cleaning
2NaHS0, + Ca(OH), -_* Na2S03 + CaSO, . 0.5Hz0
the gaseous effluents of a garbage combustor and an oil-
tiled boile?. + 1.5HZ0 (2)
Desulphurization is achieved by the dual-alkali process
and produces a precipitate of calcium sulphite, which is
running in the dilute mode. with sodium carbonate
generally oxidized to gypsum.
softening, in the first unit and in the concentrated mode in
Some oxidation of sulphite to sulphate occurs in the
the second.
scrubber due to residual oxygen in the flue gas:
Amazone is a gas-liquid contactor. patented first in
Belgium in 19702 and later in 21 other countries including Na,SO, + 0.50, + Na2S03 (3)
the UK4, in which the liquid flows down a bundle of
The sodium bound to S(Vl) is lost as reactant and is called
synthetic cables of small diameter(Figure I ). In most cases
‘inactive’ sodium. In the concentrated active alkali mode.
the gas is blown in cross-flow to the liquid though, in some
the sulphate ions can be removed from the solution by
applications. it may flow counter-currently with it. Single
coprecipitation of calcium sulphate with calcium sulphite
and multi-staged scrubbers are made of standard modules
in the regenerator.
(width 0.6 m, depth 0.5 m and height 2 m) packed side by
The design of the Amazone scrubber requires knowledge
side and one behind another in a casing.
of equilibrium contents and absorption rates of sulphur
The dual-alkali process was selected for the Amazone
dioxide into sodium sulphite solutions.
plants because of its high efficiency and its particular
ability to prevent scaling in the scrubbers. A full
description of this process is given in the literatureTex. The Calculation of the equilibrium pressure of
scrubbing liquid is an aqueous solution of sodium sulphur dioxide over sulphite-bisulphite
sulphite in which bisulphite is formed as sulphur dioxide solutions
is absorbed: The equilibrium pressures of sulphur dioxide over the
sulphite-bisulphite solutions were obtained by Henry’s
NaSO? + SO? + H20 = 2NaHS0, (1) law:
Liquid in which
H = HOYSO, (5)
1
_[I/’
G, c‘?,
H+ 6 0.4
OH- 3 0.3
HSO; 4.5
so;- 4.5 :
HSO; 3 0.3
so:- 3 0
0.4 - 0 Sulphite
d = 2(R + s) (13)
D Sulphite-suiphate is calculated from the liquid film thickness, given by the
correlation of Lefebvre et af. Is
‘;‘ 0.3-
$ (14)
Experimental results
Experiments were made at room temperature for three
liquid flow rates on the cable, four gas velocities and
different vaiues of pH of the absorbent.
Solutions of various pH were prepared by absorbing
gaseous sulphur dioxide into sodium sulphite solutions.
0 0.2 0.4 0.6 0.8 1.0 1 2 Sodium hydroxide solutions (I mol kg-‘) were also used.
All the runs were made with a sodium concentration of
S02T (mol kg-’ water)
about 0.45 mol kg-‘, corresponding to that used in the
Amazone dual-alkali pilot plant.
Figure 2 Solubiiities of sulphur dioxide in water and solutions of
0.225 molal sodium sulphite and 0.225 molal sodium sulphite/
The overall gas mass transfer coefficients K’, are
0.225 molal sodium sulphate mixture: lines, calculated; symbols, presented in Figures 4-6 for the three liquid flow rates
experimental investigated. It can be seen that they are increasing
1.0
v(ms-‘) functions of pH and gas velocity. As the coefficients KC;
0 1.0 obtained al highest pH values{ 13.6)with sodium hydroxide
solutions are obviously the gas film mass transfer
coefficients kf,, it can be noted that the ratio KC,lk,,, giving
the contribution of the gas film resistance. increases with
pH. This ratio is very high and reaches about 95% at pH 7,
revealing that the absorption of sulphur dioxide into
sodium sulphite solutions of experimental concentration
‘; 0.7
u) 9 in the cable contactor is mainly controlled by gas-phase
z diffusion. The liquid-phase resistance has only a
2 0.6 significant influence at lower than pH 6-6.5.
The rise of liquid flow rate. at constant gas velocity, also
increasesthe overall mass transfer coefficient, as shown in
F&O-~ 7. The increase of outer liquid velocities on the
cable due to higher flow rates thus enhances turbulence in
a.41 I 1 I 1
the gas phase.
5 6 7 8 9 10 11 12 13 14 The influences of pH. gas velocity and liquid flow
Mean pH rate were well depicted by the following regression
correlation:
Figure4 Evolution of KG with PH and gas velocity
(L = 0.18 X 10-s m3 s-l) Kc, = 0.57 pH” 12+I.&(~~“~)“.‘”
(15)
in the range 5.5 < pH < 9, with a mean relative deviation
of 2%.
E 0.6-
0
(16)
”
r” ou 0 1.0
0.5 v(ms-‘) I v 1.5
This requires knowledge of both gas and liquid film mass
A 2.0 transfer coefficients kG and k,_ for physical absorption
t 0 2.5 under the same conditions.
0.4 L I , I Gas-side mass transfer coefficients were obtained by
5 6 7 8 9 10 11 12 13 14 absorption runs made with I molal sodium hydroxide
Mean pH solutions. The reaction between sufphur dioxide and
hydroxyl ions OH- is an instantaneous irreversible
Figure 6 Evolution of KG with pH and gas velocity
(L = 0.35 X 10F6 m3 sc’)
reaction. Referring to the two-film model. the liquid mass
transfer resistance is completely cancelled in this case if
the reactant concentration lies above a minimum value’!
9
cl
7
L 0.8
‘;”
_EO71. ,1
I
4
n E)
z cl”
2 a.6 - v(m se’)
QV 0 1.0
0.5 v 1.5
a 2.0
0 2.5
0.4. 1 1 , I
5 6 7 8 9 10 11 12 13
Mean pH 7 8 9 10 11 12 13 14
Mean pH
Figure 6 EvokJtion of KG with pH and gas velocity
(L = 0.52 X 10e6 m3 a-+) Figure 7 Effect of the liquid flow rate on KG (v = 2 m s-+)
1.01 1 250
200-
7;
:0.6- 2 ;
::I m s 1
Y 50
A 0.18
0 0.35
0.5- 0 0.52
I I
i.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0
0.41 1
0 0.1 0.2 0.3 0.4 0.5 0.6 Mean pH
B = :(K[SO,],[SO;-],)”