You are on page 1of 4

INTEGRATIVE CASE 4

Not a Toy Problem: How Chinese Toymakers


Respond to Recalls1
Hao Chen
University of Texas at Dallas

Facing a sudden onslaught of product recalls, Chinese toymakers responded differently.

According to China Central Television, in 2008, 75% Under such pressures, how have Chinese toymak-
of the toys in the world were made in China, 70% of ers responded? While much of the Western media has
which were made in Guangdong Province. In total, focused on the behavior of Western toy companies
approximately 10,000 factories in China export toys. such as Mattel, and treated suppliers of Mattel’s toys as
Although Chinese toymakers dominate the world one monolithic bloc of “Chinese toymakers,” in real-
market, they are still vulnerable because they do not ity, tremendous diversity exists among various Chinese
“call the shots.” Instead, they depend on their part- toymakers, and so each will respond differently.
ners, especially leading Western toy companies such as We can broadly classify Chinese toymakers into
Mattel, for survival. In fact, most Chinese toymakers three categories. (1) The first type adopts a passive
are original equipment manufacturers (OEM), which strategy. They pay little attention to the formal and
do not have their own brands and mainly produce toys informal requirements at home and abroad governing
or toy parts for their buyers such as Mattel. the necessity of paying attention to product quality,
In 2007, Chinese toymakers caught everyone’s and tend to act after recalls. Thus, they are most likely
eyes with the large-scale toy recalls released by the to be eliminated by the market. (2) The second group
Consumer Product Safety Commission (CPSC), a of toymakers is defensive: they accept responsibility
US government agency, in collaboration with Mattel. but do the least required. (3) The third kind of firms
According to the CPSC database, the first toy recall adopts a proactive strategy and seeks to act before
in the United States was issued in 1974 by a US recalls. Each of these types can be illustrated by the
manufacturer. It was not until 1988 that the first recall following case studies based on three different firms in
announcement on toys made in China was issued. Guangdong Province.
As the number of Made-in-China toys has increased,
the number of recall announcements has grown over
the years (Exhibit 1). While toy recalls have been Lee Der Toy Company
made before, the scale and scope of such recalls during
2007 were unprecedented. Exhibit 2 shows the results Lee Der was founded in 1993 in Foshan, Guangdong.
of online searches using keywords “toy recall in the The company is a joint venture by Fenjiang Industrial
US + year” in Google (English) and “wan ju zhao hui Company from Chancheng District, Foshan, and Lee
(“toy recall” in Chinese) + year” in Baidu (China’s Der Industrial Company, Ltd., from Hong Kong. Both
most popular search engine). Clearly, media scrutiny, parent companies owned 50% of the stakes of Lee Der.
from both Chinese and foreign sources, dramatically For more than ten years, Lee Der had been produc-
intensified during 2007. ing toys and toy parts for Mattel’s leading toys such as

1
This case was written by Hao Chen (University of Texas at Dallas) under the supervision of Professor Mike Peng. It was based on
published sources. The views expressed are those of the author and not necessarily those of the individuals and organizations mentioned.
© Hao Chen. Reprinted with permission.
407
408 integrative case 4 Not a Toy Problem: How Chinese Toymakers Respond to Recalls

EXHIBIT 1 Number of Toy Recall Announcements in the United States (1988–2007)

90

Toy Recalls (Total)


80
Toy Recalls (Total: Made in China)
70

60

50

40

30

20

10

0
1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007

Source: www.cpsc.gov.

EXHIBIT 2 Recall Related News in Both Chinese and English Media (2002–2007)

600
Google (Thousand)
Baidu (Thousand)
500

400

300

200

100

0
2002 2003 2004 2005 2006 2007

Sources: www.google.com (English) and www.baidu.com (Chinese).

Openmirrors.com
integrative case 4 Not a Toy Problem: How Chinese Toymakers Respond to Recalls 409

Barbie and Fisher-Price toys. Before the recalls, Lee Der increasing institutional pressures. Once a firm ignores
was the second largest toy manufacturer in Foshan. the existing problems or mistakes it makes, it overlooks
On August 2, 2007, Fisher-Price, a subsidiary of the possible negative outcome from those mistakes.
Mattel, reported the recall of 967,000 pieces of plastic When institutional pressures intensify, such as announced
preschool toys made by Lee Der to CPSC. These toys recalls, it may not have time to respond strategically, nor
were reported to contain an excessive amount of lead have the resources to pool to help it through.
in the paint. Due to pressures from the public, Fisher-
Price revealed the name of Lee Der, its Chinese con- Le Qu Toys
tract manufacturer, to the press. It was the first time a
US company involved in a recall released its Chinese Le Qu Toys was a family-owned company established
supplier’s information directly to the press. in 1987 in Dongguan, Guangdong. Gam-gwan Dang,
The reason Lee Der’s toys contained an exces- owner of the company, built Le Qu from scratch. By
sive amount of lead was that Lee Der’s paint supplier, producing toys for foreign companies and develop-
Dongxing New Energy Limited (Dongxing), supplied ing its own brands, Le Qu became the third largest
Lee Der with “fake paint.” Mattel had been requesting toy manufacturer in Dongguan. Different from Lee
that its Chinese suppliers use paint from its contract Der, Le Qu had its own design team and was able to
paint suppliers or test each batch of paint purchased produce its own brands, such as Di Qu intellectual
from a non-certified supplier. Lee Der apparently toys. However, most of its profit came from its for-
violated these contractual requirements. Dongxing eign importers. Also different from Lee Der, Le Qu
was not on Mattel’s contract paint supplier list, and had been carefully following domestic requirements
the paint from Dongxing was not tested by Lee Der. for manufacturing quality. Le Qu exported toys to
In fact, the boss of Dongxing is a friend of Shu-hung the United States, Europe, and Africa, and enjoyed
Cheung, vice chairman of the board of Lee Der. a good reputation among partners and competitors
According to company records, Cheung owned one- since the beginning of its establishment.
fourth of Lee Der. He was also the primary strategic Dang was overwhelmed by the success of Le Qu.
decision maker in the company. As a successful entrepreneur, he became a billionaire.
After the recall, Lee Der found itself in a dif- But he failed to anticipate the serious consequences that
ficult position, facing criticism from both the US the recalls could bring to him and to Le Qu. In fact, he
and Chinese sides. While the US government and did not do much to prevent recalls from happening. In
consumers were understandably upset, the Chinese 2007, Le Qu also received recalls from Mattel. Le Qu
government was also upset because the irresponsible was so vulnerable that it did not survive the recall due to
behavior of Lee Der (and other toymakers) under- a lack of experience, preparation, and sufficient work-
mined the quality image of potentially all goods made ing capital. In early 2008, Le Qu filed for bankruptcy
in China. After the recall, Chinese officials temporar- and afterwards Dang sold all his Le Qu properties.
ily banned Lee Der from exporting products. In total, Like many other toymakers in China, Le Qu failed
the recall cost Lee Der US$30 million. Lee Der tried to pay attention to the rules of the game overseas.
to make some amendments after the recall. For exam- Although it had a long history of relationships with
ple, it produced new toys, which it claimed had passed companies from around the world, it did not learn
quality tests and met US standards. However, all was much from them. Only after the recall arrived did Le
in vain. Two weeks later, Cheung committed suicide Qu realize the importance of complying with foreign
in his factory warehouse due to the pressure, bringing regulations. Unfortunately, Le Qu’s late response
a tragic end to Lee Der. led to fatal consequences. Companies that adopt a
In this case, Lee Der represented a firm that chose defensive strategy such as Le Qu face the possibility of
a passive strategy to deal with institutional pressures. It losing legitimacy in the eyes of their stakeholders (such
denied its responsibility as a supplier and contract manu- as foreign importers), consumers, and governments.
facturer and violated the rules of the game. It also acted They may also become vulnerable after foreign insti-
reluctantly after recalls, which made it more passive under tutional pressures begin asserting their influence.
410 integrative case 4 Not a Toy Problem: How Chinese Toymakers Respond to Recalls

Early Light Industrial Co., Ltd. (ELI) often proactively act before recalls happen and so
avoid possible losses. As a result, these companies have
ELI is a private company owned by Francis Choi, an a higher chance of maintaining their legitimacy under
entrepreneur in Hong Kong. Choi started the com- institutional pressures.
pany in 1972. In 1983, he became one of the earliest
entrepreneurs to establish factories in mainland China.
After two decades of development, ELI became one The Road Ahead
of the largest toy manufacturers in the world, produc-
ing leading toy products such as those associated with Of course, this is not just a toy problem. The strategic
Snoopy. choices a company makes when facing institutional
ELI faced the same problem of excessive lead pressures from home and abroad are crucial. Chinese
levels in their paint that Lee Der experienced. Also regulations for manufacturing exist, but they are
in 2007, ELI received a recall from Mattel to with- not vigorously enforced until an outcry erupts from
draw 436,000 pieces of “Sarge” toy cars from the US overseas recalls. To simply gamble, as many Chinese
market. However, this did not become a disaster for toymakers have done—hoping they can “get by”
ELI. In fact, the toys involved in this recall were not without devoting serious effort to meeting quality
manufactured in ELI’s factories. Instead, they were standards—is no longer viable in today’s global mar-
made by ELI’s subcontractors. ketplace. For Chinese toy exporters that have survived
Before the recall was announced, ELI had already this crisis but more generally for concerned companies
found that problems might arise due to the unstable around the globe, the lesson is that a more proactive
quality of its paint suppliers. Different from Lee Der strategy is the best safeguard against possible negative
and Le Qu, ELI did not tolerate this problem. It made consequences down the road.
several moves to avoid future issues. First, it built new
factories to integrate each process of its toy manufac- Sources: Based on (1) H. Bapuji & P. W. Beamish, 2008, Mattel and
turing in 2005, far earlier than the 2007 recall. Then, the Toy Recalls (A) and (B), Ivey Case Study, University of Western
Ontario; (2) China Central Television (CCTV) reports; (3) CNN
it signed contracts with several subcontractors to deal
reports online; (4) M. W. Peng & H. Chen, 2008, Strategic responses
with the increasing demand in the market to support its to global institutional pressures in the Chinese toy industry, Working
expansion. Only those that had good quality and high paper, University of Texas at Dallas; (5) Southern Metropolis Daily;
productivity were considered. In addition, ELI built its (6) www.lequ.com; (7) www.cpsc.gov.
own inspection team to test any hazardous elements of
its products and control the quality of its toys.
Nevertheless, ELI could not control certain prob- Case Discussion Questions
lems, given its limited resources—for instance, its 1. What are the pros and cons of each of these strate-
subcontractors made mistakes, too. This was the main gic choices?
reason ELI received recalls in 2007. After the recalls,
2. If you were a toy company executive and you
ELI realized it needed to make itself less dependent on
were aware that the problem behind the recall was
subcontractors in the future. As for its next move, ELI
due to design flaws and not manufacturing flaws,
plans to reduce the percentage of product made by its
what would be your reaction?
subcontractors to 10% in 2008 and aims to soon use
no subcontractors. 3. If your company’s products were cited as unsafe,
Companies such as ELI, which take their responsi- what strategy would you choose to deal with the
bility seriously and continuously improve themselves, crisis?

Openmirrors.com

You might also like