DESIGN OF POWER SCREW Flank – the surface connecting the crest
and roots of a screw thread
POWER SCREW/TRANSLATION SCREW - used to move machine parts against resisting forces. The usual source of power is a TYPES rotating shaft or a crank. Common - Power screws are classified by the applications are machine slides (such as in geometry of their thread. machine tools), vises, presses, and jacks. 1. SQUARE THREAD - Square threads are named * ADVANTAGES & DISADVANTAGES after their square geometry. They are the most efficient, having the least friction, ADVANTAGES OF POWER SCREW so they are often used for screws that 1. Large load carrying capability carry high power. But they are also the 2. Compact most difficult to machine, and are thus the 3. Simple to design most expensive. 4. Easy to manufacture; no specialized machinery is required 5. Large mechanical advantage 6. Precise and accurate linear motion 7. Smooth, quiet, and low maintenance 8. Minimal number of parts 9. Most are self-locking
DISADVANTAGES OF POWER SCREW
- are that most are not very efficient. Due to the low efficiency they cannot be used in continuous power transmission applications. They also have a high degree for friction on the threads, which can wear the threads out quickly.
TYPICAL FIELDS OF APPLICATIONS
1. Raising loads ( screw jack) 2. Loading specimens in testing machine 3. Obtaining required motions in machining and press working 4. Precise indexing motions 5. Providing motions of operating members of robots
TERMINOLOGIES 2. ACME THREAD
-Major diameter, Do - Acme threads have a 29° thread angle, -Root diameter, Minor diameter, Di which is easier to machine than square -Mean diameter, Dp threads. They are not as efficient as -Collar diameter, Dc square threads, due to the increased -Pitch, P – distance from a point on the friction induced by the thread angle. screw thread to a corresponding point on - this thread is in the form of V or the next thread measured along the axis - angular thread. Pitch angle, p -Lead, L – distance that a thread advances in one turn or the distance the nut moves along the axis in one turn --Lead angle, l – the angle made by the helix of the thread(in a straight thread at the pitch diameter with a plane perpendicular to the axis. -Pressure angle, F - the angle at a pitch point between the line of pressure (which is normal to the thread surface) and the plane tangent to the pitch surface. Thread friction angle, b – the angle included between the sides of the thread measured in an axial plane in a screw thread. Root – bottom surface joining two sides of a screw thread Crest – top surface joining two sides of a 3. BUTTRESS THREAD screw thread - Buttress threads are of a triangular which have slow motion, the coefficient of shape. These are used where the load force friction maybe taken as 0.15. on the screw is only applied in one 4. The coefficient of friction for starting direction. Combination of higher efficiency conditions maybe taken as 1 1/3 times the of square thread and the ease of cutting of value for the running conditions. the Acme thread. 5. The coefficient of collar friction maybe - also known as the breech-lock thread taken as the same as the thread friction. form, refers to two different thread profiles. One is a type of leadscrew and the other is a type of hydraulic sealing thread form. The leadscrew type is often DESIGN OF SCREWS used in machinery and the sealing type is often used in oil fields.
FORMULA
COEFFICIENT OF FRICTION FOR TRANSLATION
SCREWS 1. For high-grade materials and workmanship and for well-in and lubricated threads, the coefficient of friction maybe taken as 0.10. 2. For average quality material, workmanship and conditions of operations, the coefficient of friction maybe taken as 0.125. 3. For poor-quality material and workmanship and for newly machined surfaces which are indifferently lubricated and SAMPLE PROBLEM:
1. What is the frictional hp acting on a
collar loaded with 100 kg weight? The 3. Determine the load applied in (KN), to a collar has an outside diameter of 100mm and power screw if it has an efficiency of an internal diameter of 40mm. The collar 14.24%, lead of 0.01m and total torque of rotates at 1,000 rpm and the coefficient of 50 KN.m. Assuming coefficient of friction friction between the collar and the pivot is negligible. surface is 0.15.
2. A 4,000 lb is to be lowered by a double
threaded-power screw with 2 inch pitch. The coefficient of friction for the threads is 0.1. What torque in (in-lb) must the screw transmit if mean diameter of screw is 2.25 inch