INDUSTRIAL INDICATOR

CI-1500A/1560A
SERVICE MANUAL
Revision : 2005. 2. 4

-1-
 Table of Contents
INTRODUCTION 3

TECHNICAL SPECCIFICATION 3

OVERALL VIEW 4

INSTALLATION & CONNECTION 5

TEST MODE 7

CALIBRATION MODE 9

SET MODE 11

SCHEMATIC DIAGRAM 16

P.C.B DIAGRAM 17

BLOCK DIAGRAM 21

CONNECTION DIAGRAM 22

PART LIST 23

EXPLODED VIEW 27

ERROR MESSAGE & TROUBLE SHOOTING 28

-2-
 INTRODUCTION
The service manual is the specification for the CI-1500A/1560A. They have been designed with CAS reliability
under rigid quality control and with outstanding performance.
This manual includes basic technical about composition of hardware and program function.

TECHNICAL SPECIFICATION

■ Analog Part & A/D Conversion

Load Cell Excitation Voltage DC 5 Volt

Zero Adjustment Range 0.05mV ∼ 30mV
Input Sensitivity Over 1 µV/D
System Linearity Within 0.01％ of F.S.

A/D Internal Resolution 1 / 100,000

A/D External Resolution 10,000 (Max.)

A/D Conversion Speed 10 times/sec

■ Digital Part

Full Digital Calibration

Span Calibration
(Single pass automatic span calibration)

Input Noise Bellow ±0.3µVpp

Input Impedance Over 10㏁

Display 7 Segment LED (6 digit)

Division ×1, ×2, ×5, ×10, ×20, ×50, ×100
Display Below Zero “-“ Minus signal
Tare Subtraction Full capacity

"STABLE" ■ LAMP Weight is stable

"TARE" ■ LAMP Tare is activated
"NET" ■ LAMP ON(net weight), OFF(gross weight)
"HOLD" ■ LAMP Hold function is activated
"ZERO" ■ LAMP Current weight is “0” kg

-3-
■ General Specification

Power AC 220V 50/60 Hz

Product Size 110(W) x 130(D) x 65 (H)
Temperature Range -10℃ ~ 40℃
Product Weight Approx. 0.7 kg
Power Consumption Approx. 10W

■ Options

Option 1 RS-422/RS-485 Serial Interface

Option 2 Power AC 110V / 60Hz

OVERALL VIEW
Unit : mm

NET
ZERO TARE SET

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 INSTALLATION & CONNECTION
Load cell connection
Pin1: Excitation voltage+
Pin2: Excitation voltage-
Pin3: Sense voltage+
Pin4: Sense voltage-
Pin5: Shield

■ Connecting method
▶ Wire color can be
different depending on the
load cell’s manufacturer or
it’s model.

■ Load cell output to Resolution

10V impression to loadcell Max. load cell output Recommended resolution

2 mV 1/1,000 (Max.)

4 mV 1/2,000 (Max.)

8 mV 1/5,000 (Max.)

External input/output port connection

If you are away from indicator and you want to press key, please connect the indicator with remote key via rear
panel.
Multi Connector Relay
1 ZERO RELAY
2 1 STEP (LOW RELAY)
3 2 STEP (HIGH RELAY) RELAY OUTPUT
4 FINAL RELAY
COM RELAY OUTPUT COM
1 ZERO KEY
2 TARE/PRINT/HOLD/START KEY KEY INPUT
COM KEY INPUT COM

-5-
Serial Interface (RS-232C)
■ Connecting with PC
RXD 3ㅇ ------------------------------------- ㅇ2 Transmit Data
TXD 2ㅇ ------------------------------------- ㅇ3 Receive Data
GND 7ㅇ ------------------------------------- ㅇ7 Signal Ground
┌─ ㅇ4 Request to Send
├─ ㅇ5 Clear to Send
├─ ㅇ6 Data Set Ready
├─ ㅇ8 Carrier Detect
└─ ㅇ20 Data Terminal Ready
9 pin port (Male) 25 pin port of PC (Female)
RS-232C port of CI-1500A/1560A

RXD 3ㅇ ------------------------------------- ㅇ3 Transmit Data

TXD 2ㅇ ------------------------------------- ㅇ2 Receive Data
GND 7ㅇ ------------------------------------- ㅇ5 Signal Ground
┌─ ㅇ1 Carrier Detect
├─ ㅇ4 Data Terminal Ready
├─ ㅇ6 Data Set Ready
├─ ㅇ7 Request to Send
└─ ㅇ8 Clear to Send
9 pin port (Male) 9 pin port of PC (Female)
RS-232C port of CI-1500A/1560A

■ Connecting with Sub-display (CD-SERIES)

RXD 3ㅇ ------------------------------------- ㅇ2 Transmit Data

TXD 2ㅇ ------------------------------------- ㅇ3 Receive Data
GND 7ㅇ ------------------------------------- ㅇ7 Signal Ground
9 pin port (Male) 9 pin port of Sub-display (Male)
RS-232C port of CI-1500A/1560A

■ Connecting with Serial printer

RXD 3ㅇ ------------------------------------- ㅇTransmit Data

TXD 2ㅇ ------------------------------------- ㅇReceive Data
GND 7ㅇ ------------------------------------- ㅇSignal Ground
9 pin port (Male) Serial port of Printer (Male)
RS-232C port of CI-1500A/1560A

Serial Interface (RS-422/485)

IN(+) 1ㅇ ------------------------------------- ㅇ2 Transmit Data(+)

OUT(-) 4ㅇ ------------------------------------- ㅇ15 Receive Data(-)
IN(-) 5ㅇ ------------------------------------- ㅇ14 Transmit Data(-)
OUT(+) 6ㅇ ------------------------------------- ㅇ3 Receive Data(+)
GND 7ㅇ ---------------------------------┌─ ㅇ1 Ground
└─ ㅇ7 Ground
--- ㅇ4,5,6,8 Wire Connect
--- ㅇ16,17,18,19 Wire conn.
9 pin port (Female) 25 pin port (Female)
RS-232C port of CI-1500A/1560A

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 TEST MODE
How to enter test mode
Turn on the power while pressing the ZERO key on the front panel of the indicator.
When test is done, Press SET key

Test menu (TEST 1~6)

TEST 1 : Key test
TEST 2 : Display test
TEST 3 : Load cell test and A/D conversion test
TEST 4 : Serial interface test
TEST 5 : Printer test
TEST 6 : External input/output test

TEST 1
FUNCTION : Key test
KEY DISPLAY DESCRIPTION
- Press the key to be test and the No of key mode
SET : Move to next menu
Other keys : Perform test 1 should be identify with code of key as the follows
- If you press Set key. it will be moved to test 2.
< Key list >
KEY CODE KEY CODE
ZERO 1 External Input 1 6
TARE 2 External Input 2 7
NET/GROSS 3
PRINT 4
SET 5

TEST 2
FUNCTION : Display test
KEY DISPLAY DESCRIPTION
TEST 2 is performed. After this test completing,
8.8.8.8.8.8.8. it will be moved to test 3 automatically

TEST 3
FUNCTION : Load cell test and A/D conversion test
KEY DISPLAY DESCRIPTION
The display shows digital value of current weight.
SET : Move to next menu
ZERO : Set the current value to 0.
5500 This value means converted digital value.
▶ Note 1. Check whether the digital value is changing whenever you load or unload the weight on the platter.
If the digital value is fixed or zero is displayed, please check the connection of loadcell.

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TEST 4
FUNCTION : Serial interface test
KEY DISPLAY DESCRIPTION

------- Waiting for transmission or reception.

SET : Move to next menu

Other keys: Transmitting key 05----- Transmit: 5, Receive: none

05---13 Transmit: 5, Receive: 13

▶ Note 1. Before testing, you have to connect serial port of computer with serial port of indicator and run the
communication program such as Hyper Terminal in PC.
▶ Note 2. Send no.1 in PC keyboard and check if indicator receives no.1
Send no.1 in indicator keyboard and check if PC receives no.1
▶ Note 3. Do this test after baud rate is specified in SET mode.

※ INDICATOR TEST (When it isn’t connected with PC)

① Connect directly between No. 2(TXD) and No. 3(RXD) in indicator of serial port.
② If transmitting data is identical with receiving data by pressing key of front panel, this test will be done.

TEST 5
Only available if OPTION is installed. If or not, this test will be skipped and moved to test 6
FUNCTION : Printer test
KEY DISPLAY DESCRIPTION

SET : Move to next menu GOOd No error in printer.

Other keys: Perform test

Err 06 Check printer connector.

▶ Note 1. Perform test only when the printer connection are installed.
▶ Note 2. Previously specify the printer which will be used in the conversion mode
▶ Note 3. This test can be done under condition of 1 in F03.
▶ Note 4. “GOOd” message is displayed if the printer connection and specification is done correctly.
If or not, "Err 6" message is displayed.
▶ Note 5. The test output format of printer is as the follows.

--------------------------------------------------
CI-1500A
http://www.cas.co.kr
TEST OK
--------------------------------------------------

TEST 6 (CI-1560A)
FUNCTION : External input/output test
KEY DISPLAY DESCRIPTION
SET : Move to next menu
o3 : A state of external output.
External key in external input :
It means output no. 3 is on.
Perform test o3 In1 In1 : If you press 1 by using external key,
ZERO, TARE, N/G, PRINT :
and no.1 is entered.
Perform external output test

-8-
 CALIBRATION MODE
How to enter calibration mode
Turn on the power while pressing SET key on the front of the indicator.

Calibration menu (CAL1~CAL5)

CAL 1 : Maximum Capacity Set
CAL 2 : Minimum Division Set
CAL 3 : Setting Weight in Span Calibration
CAL 4 : Zero Calibration
CAL 5 : Span Calibration

CAL 1
FUNCTION : Maximum Capacity Set (Range : 1 ~ 99,999)
KEY DISPLAY DESCRIPTION
t1.00 Program version
SET : save and go to next menu
ZERO, ◀, ▲: set value change CAL 1 CAL 1 condition
C= 5000 5000 Kg
▶ Note 1. Maximum capacity means the maximum weight that the scale can measure.

CAL 2
FUNCTION : Minimum Division Set (Range : 0.001 ~ 100)
KEY DISPLAY DESCRIPTION
SET : save and go to next menu CAL 2 CAL 2 condition
◀, ▲: set value change d= 1 1 Kg
▶ Note 1. The minimum division means the value of one division.
▶ Note 2. External resolution is obtained by dividing the maximum capacity into the min. division.
Set the resolution to be within 1/10,000.

CAL 3
FUNCTION : Setting Weight In Span Calibration
KEY DISPLAY DESCRIPTION
SET : save and go to next menu CAL 3 CAL 3 condition
5000 Kg
ZERO, ◀, ▲: set value change L= 5000
▶ Note 1. The setting weight should be within the 10 % to 100 % of maximum weight.
▶ Note 2. If the setting weight is under the 10% of the maximum capacity, the display shows error message,
“Err 22”.
▶ Note 3. If the setting weight is over the maximum capacity, the display shows error message, “Err 23”.

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CAL 4
FUNCTION : Zero Calibration
KEY DISPLAY DESCRIPTION
CAL 4 CAL 4 condition
UnLOAd Unload the tray and press SET under zero calibration.
Under zero calibration…
333333
SET : Zero calibration
222222
111111 Zero calibration is completed.
The program moves into Span calibration automatically.
GOOd
▶ Note 1. If Zero calibration is done without any error, “GOOd” message is displayed and program moves into
CAL 5 automatically.
▶ Note 2. If the zero value is too low, error message “Err 24” is displayed.
▶ Note 3. If the zero value is too high, error message “Err 25” is displayed.
▶ Note 4. Zero calibration can be done independently. If you press ZERO key instead of SET key,
zero calibration will perform.

CAL 5
FUNCTION : Span Calibration
KEY DISPLAY DESCRIPTION
CAL 5 condition
CAL 5 Load the weight which was set in CAL 3 and press
LOAd SET key.
333333 Under span calibration...
SET : Span calibration 222222
111111
GOOd Span calibration is completed.
End Under this condition, release the load.
▶ Note 1. If Span calibration is done without any error, “GOOd” message is displayed.
The weight of setting weight is displayed on VFD screen. Check the weight.
▶ Note 2. If the span value is low, Error message ERR 24 is displayed. In that case, calibrate with lower
resolution. If the span value is high, if the span value is high, error message “Err 25” is displayed.
Please check the span value to be resolution x 4 in TEST 3.
▶ Note 3. If you press SET key, it will be moved to NORMAL MODE.

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 SET MODE

How to enter set mode

Turn on the power while pressing SET key on the front of the indicator.

Available keys
SET key : Used to save inputted value and exit to menu selection.
ZERO key : Used to set the current value to zero.
TARE(◀) key : Used to set the current value x10.
N/G(▲) key : Used to set the current value +1.
PRINT(▼) key : Used to set the current value -1.

Set menu (F01~F20)

F01 Change of display unit
F02 SET key usage
F03 Serial port usage
F04 Auto print usage
F05 Speed control of weigh display
F06 Automatic zero condition set
F07 Weight backup function set
F08 External Input 2 Usage
F09 ZERO key operation range set
F10 Device number
F11 Baud rate set
F12 Data set sent to Computer
F13 Hold type set
F14 Set Clock
F20 Relay mode (CI-1560A)

F01
Function Change of display unit
Display Description
Set value
F01 0 Kg
(0, 1)
F01 1 Ton

F02
Function SET key usage
Display Description
Set value F02 0 HOLD key
(0 ~ 2) F02 1 TOTAL PRINT key
F02 2 START key in relay mode

F03
Function Serial port usage
Display Description
Set value F03 0 Not used
(0 ~ 2) F03 1 Connection to serial printer
F03 2 Connection to P.C or remote display

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F04
Function Auto print usage
Display Description
Set value Manual print
F04 0
(0, 1) - Whenever you press the key, it will be printed.
Automatic print
F04 1
- When the weight is stable or you press the key, it will be printed.
▶ Note 1. Upon setting the automatic print, the print is carried out without pressing the print key when the
weight is in stable state.
▶ Note 2. It shall be in 1 of F03.

F05
Function Speed control of weigh display
Display Description
Set value F05 1 High speed
(1 ~ 9) F05 5 Normal speed
F05 9 Very slowly
▶ Note 1. Adjust the speed variation of the weight on the screen to be suitable for the current usage.

F06
Function Automatic zero condition set
Display Description
Set value F06 0 No compensation
(0 ~ 9) F06 2 Compensation for gradual change below two divisions for 3 sec.
F06 9 Compensation for gradual change below nine divisions for 3 sec.

F07
Function Weight backup function set
Display Description
Set value
(0, 1) F07 0 Weight backup is off
F07 1 Weight backup is on
▶ Note 1. In case occurring sudden power failure, it can be memorized the moment value by this function.
▶ Note 2. If the AC power is OFF suddenly and weight backup is ON, the scale recovers previous weight after
the power is ON.

F08
Function External Input 2 Usage
Display Description
F08 0 TARE key
Set value
(0 ~ 3) F08 1 HOLD key
F08 2 PRINT key
F08 3 START key in relay mode
▶ Note 1. This function is available to control in long distance.
At this time, you can adjust key usage fit for the purpose.

F09
Function ZERO key operation range set
Display Description
Set value
(0, 1) F09 0 Zero key is operation within 4% of maximum weight
F09 1 Zero key is operation within 10% of maximum weight
▶ Note 1. This function is to set the range of initial zero value.

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F10
Function Device number
Display Description
Set value
(0, 1) F10 0 Zero key is operation within 4% of maximum weight
F10 1 Zero key is operation within 10% of maximum weight
▶ Note 1. This device number is the data demanding signal in serial communication.
▶ Note 2. It shall be in 2 in F03.

F11
Function Baud rate set
Display Description
F11 0 600 bps
F11 1 1200 bps
Set value
(0 ~ 5) F11 2 2400 bps
F11 3 4800 bps
F11 4 9600 bps
F11 5 19200 bps
▶ Note 1. It shall be just in 2 of F03.

F12
Function Data set sent to Computer
Display Description
F12 0 No data out put
Set value
(0 ~ 3) F12 1 Transmission in state of stable or unstable
F12 2 Transmission only in stable state
F12 3 Transmission only when requiring data
▶ Note 1. In case of setting 3 of F12, weighing data will be transmitted after receiving one byte which is
specified in F10
▶ Note 2. It shall be just in 2 of F03.

F13
Function Hold type set
Display Description
Set value F13 0 Average hold
(0 ~ 2) F13 1 Peak hold
F13 2 Sampling hold
▶ Note 1. Average hold : Compute the average weight of oscillating weights.
Peak hold : Compute the maximum weight of oscillating weights.
Sampling hold : Compute the moment weight of oscillating weights.

F14
Function Set Clock
Display Description
Set value
(0, 1) F14 0 Not using clock
F14 1 using clock

※ When you select 1 of F14

Function Display Description

C1 Set Year C1 99 Year : 1999
(00 ~ 99) C1 05 Year : 2005

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 Function Display Description
C2 Set Month C2 01 January
(01 ~ 12) C2 10 October

Function Display Description

C3 Set Day C3 01 Day : 1
(01 ~ 31) C3 29 Day : 29

Function Display Description

C4 Set Hour C4 05 A.M 5
(00 ~ 23) C4 20 P.M 8

Function Display Description

C5 Set Minute C5 09 Minute : 9
(00 ~ 59) C5 45 Minute : 45

Function Display Description

C6 Set Second C6 09 Second : 9
(00 ~ 59) C6 45 Second : 45

F20 (Only CI-1560A)

Function Relay mode
Display Description
F20 0 Not used
Set value
(0 ~ 3) F20 1 Limit mode
F20 2 Checker mode
F20 3 Limit type Checker mode

■ HI, Lo, H-FALL, L-FALL

Function Display Description
Set HI, Lo, H-FALL, L-FALL value 100 100 Kg (Ton)

■ Delay
Function Display Description
Set Delay time 1 1 second
(0 ~ 9) 9 9 second

■ Limit mode
WEIGHT (LOW LIMIT) (HIGH LIMIT)
RELAY 0 kg 50 kg 100 kg
ZERO ON

(OUT RELAY 1) OFF

LOW ON

(OUT RELAY 2) OFF

HIGH ON

(OUT RELAY 3) OFF

FINAL ON

(OUT RELAY 4) OFF

▶ Note 1. When L-FALL and H-FALL are set, Low limit relay will come ON (Weight = Lo - L-FALL).
High limit relay will come ON (Weight = HI - H-FALL).

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■ Checker mode
WEIGHT (LOW LIMIT) (HIGH LIMIT)
RELAY 0 kg 50 kg 100 kg
ZERO ON

(OUT RELAY 1) OFF

LOW ON

(OUT RELAY 2) OFF

HIGH ON

(OUT RELAY 3) OFF

FINAL ON

(OUT RELAY 4) OFF

■ Limit type Checker mode

WEIGHT (LOW LIMIT) (HIGH LIMIT)
RELAY 0 kg 50 kg 100 kg
ZERO ON

(OUT RELAY 1) OFF

LOW ON

(OUT RELAY 2) OFF

HIGH ON

(OUT RELAY 3) OFF

FINAL ON

(OUT RELAY 4) OFF

■ Packer mode
FINAL
HIGH-HIGH FALL

LOW-LOW FALL
Actual
Weight
START

CI-1560A
Display

ON
TARE OFF

START

ZERO OUTPUT - 1
LOW OUTPUT - 2

HIGH OUTPUT - 3
FINISH DELAY TIME
FINAL OUTPUT - 4

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SCHEMATIC DIAGRAM

- 16 -
 P.C.B DIAGRAM
MAIN PCB

- 17 -
DISPLAY PCB

[ TOP SIDE ]

[ BOTTOM SIDE ]

- 18 -
ANALOG PCB

[ TOP SIDE ]

[ BOTTOM SIDE ]

- 19 -
POWER PCB

[ TOP SIDE ]

[ BOTTOM SIDE ]

- 20 -
BLOCK DIAGRAM

DISPLAY PART KEY PART

EXTERNAL
EEP-ROM
CONTROL I/O
CPU
COMMUNICATION
CLOCK
RS-232/485

POWER PART A/D PART

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 B T
B U
C C P
B P P T
U
C G N O
P O I T
L A U
Y A M P
A B N N
L N C I I
-
P A P C
S R A
I

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D E
W
O
P 5
CONNECTION DIAGRAM

8
4
/
C
2
L N 3
L I 2
E - -
C S S
D N R
A A
O R
L T
 PART LIST

ANALOG MODULE PCB ASS’Y

PART CODE PART NAME SPECIFICATION UNIT Q'TY REMARK
6121-PCI-6090-B PCB-ANALOG MODULE 6121-PCI-6090-B(CI) EA 1 2000.11.23
6200-IPU-9758-0 IC(CPU) GMS97C58(LG) EA 1 IC1
6205-IS0-2416-1 IC(EEP ROM) AT24C164-10SI-2.7 EA 1 IC5
6210-IS0-6060-0 IC(RESET) H6060-15(SOP) EA 1 IC6
6214-I00-7714-A IC AD-7714AN-5 EA 1 IC4
6240-I00-0077-A IC(OP AMP) OP-77FZ EA 2 IC2,3
6260-I00-0040-0 IC SOCKET 40 PIN EA 1 SOCKET OF IC1
6527-ID3-0047-0 RESISTOR-CHIP 1/10W RR1220P-472D(4.7 ㏀) EA 2 R3,4
6527-ID3-0100-0 RESISTOR-CHIP 1/10W RR1220P-103D(10K) EA 2 R1,2
6540-LA3-0010-0 RESISTOR-PRECISION FLAY 1K000B EA 1 R7
6540-LA3-0205-0 RESISTOR-PRECISION FLAY 20K500B EA 2 R5,6
6702-CAP-0685-0 CONDENSER-TANTAL CHIP 16MCS 685 MB TER EA 1 C4
6712-CHP-0104-0 CONDENSER-CHIP CL21F 104KBNC EA 13 C3,7~13
6712-CHP-0300-0 CONDENSER-CHIP CL21F 300JBNC EA 4 C1,2,5,6
7010-ZM0-0245-0 CRYSTAL 2.4576MHz EA 1 Y1
7010-ZM0-1105-A CRYSTAL 11.0592MHz(ATS-49/U)SM EA 1 Y2
7810-C00-9294-0 CONNECTOR 929400-40(MALE) EA 1 CN1~5

DISPLAY PCB ASS’Y

PART CODE PART NAME SPECIFICATION UNIT Q'TY REMARK
2090-H00-0001-0 LED HOLDER STD-110BLK(3mm) EA 7 SOCKET OF LED1~5
6110-PCI-1500-0 PCB-DISPLAY 6110-PCI-1500-0(CI-150 EA 1 2000.06.08
6280-I00-1015-0 TRANSISTOR 2SA1015(1266) EA 1 TR1
6280-I00-1959-0 TRANSISTOR 2SC1959 EA 1 TR2
6515-CJ3-0047-0 RESISTOR 1/4W CFR 4.7K (±5%) EA 3 R1~3
6710-CAP-0104-0 CONDENSER-CERAMIC 0.1uF/25V(50V) EA 1 C1
6800-F00-0220-0 EMI FILTER EFST221YTB(220PF) EA 1 EM1
7002-Z00-0120-0 PIEZO BUZZER 14A4012P(EFM-250A) EA 1 BZ
7230-D00-6940-0 LED BSR5261CB EA 3 SEQ1~3
7232-D00-0300-0 LED LAMP CLL30231(BVL-300E5G) EA 2 LED6,7
7232-DR0-3221-0 LED LAMP LTL-33221AA EA 5 LED1~5
7600-STA-1212-0 TACT S/W 12*12(SKHK)DJTA-1103E EA 5 SW1~5

- 23 -
MAIN PCB ASS’Y [CI-1500A]
PART CODE PART NAME SPECIFICATION UNIT Q'TY REMARK
1035-A00-0010-0 PCB GUIDE 11.5*11.5*1T EA 4
1050-A00-0200-0 HEAT SINK SY-200 EA 2 SOCKET OF IC11,12
1502-A00-0305-0 SCREW-MACHINE(PH) M3*5 EA 4
6100-PCI-1500-0 PCB-MAIN 6100-PCI-1500-0 EA 1 2000.07.24
6224-I00-2657-0 IC(DRIVER) KA2657(ULN2003A) EA 1 IC8
6224-I00-2981-0 IC(DRIVER) UDN 2981A (TD62783AP) EA 1 IC7
6236-I00-0238-0 IC(C MOS) CD74HC238E EA 1 IC15
6240-I00-1081-0 IC(OP AMP) HIN232CP(ICL232CP) EA 1 IC10
6241-I00-1302-0 IC(CLOCK) DS1302 EA 1 IC14
6241-I00-2940-0 IC(LINEAR) LM-2940T-5.0 EA 2 IC11,12
6505-MC3-5100-0 RESISTOR 1/4W MFR 510K (±0.25%)-C EA 1
6515-CJ0-2000-0 RESISTOR 1/4W CFR 200Ω (±5%) EA 8 R10~17
6515-CJ3-0020-0 RESISTOR 1/4W CFR 2K (±5%) EA 2 R25,26
6550-M08-0102-0 RESISTOR-NETWORK M8-1-102J EA 1 AR2
6550-M09-0102-0 RESISTOR-NETWORK M9-1-102J EA 1 AR1
6700-C16-0010-0 CONDENSER-TANTAL 10uF/16V EA 1 C32
6704-C25-0220-0 CONDENSER-ELECTRIC 220uF/25V EA 2 C37,38
6704-C50-0001-0 CONDENSER-ELECTRIC 1uF/50V EA 4 C33~36
6710-CAP-P100-0 CONDENSER-CERAMIC 10 PF/50V EA 2 C13,14
6710-CAP-P750-0 CONDENSER-CERAMIC 75PF/50V EA 4 C15~18
6714-CAP-0104-0 CONDENSER-MONOLITHIC 0.1uF/25V EA 11 C20~29,39
6800-F00-0220-0 EMI FILTER EFST221YTB(220PF) EA 6 EMI1~6
6800-F00-3580-0 EMI BEAD FILTER BFS-3580 AO∮3.5*8 EA 6 F1~6
7010-ZK0-3276-0 CRYSTAL 32.768MHz EA 1 Y3
7520-P00-0200-0 BATTERY-LIMN CR1220-PIN TYPE EA 1 BT
7614-S00-0138-0 MULTI TERMINAL USL-5HB2-2P EA 1 CN8
7808-CGD-0005-0 CONNECTOR(WAFER) LW1143-05(GOLD) EA 1 CN2
7812-C00-0009-B D-SUB CONNECTOR RD9S EA 1 CN7
7813-C00-0040-A PIN HEADER A2-40PA-2.54DS EA 1 CN1

- 24 -
MAIN PCB ASS’Y [CI-1560A]
PART CODE PART NAME SPECIFICATION UNIT Q'TY REMARK
1035-A00-0010-0 PCB GUIDE 11.5*11.5*1T EA 2
1050-A00-0200-0 HEAT SINK SY-200 EA 2
1502-A00-0305-0 SCREW-MACHINE(PH) M3*5 EA 4
6100-PCI-1500-0 PCB-MAIN 6100-PCI-1500-0 EA 1 2000.07.24
6218-DPS-0172-0 PHOTO COUPLER PC-17T2 EA 1 PT1
6218-DPS-0174-0 PHOTO COUPLER PC-17T4 EA 1 PT2
6224-I00-2657-0 IC(DRIVER) KA2657(ULN2003A) EA 2 IC8,9
6224-I00-2981-0 IC(DRIVER) UDN 2981A (TD62783AP) EA 1 IC7
6236-I00-0238-0 IC(C MOS) CD74HC238E EA 1 IC15
6240-I00-1081-0 IC(OP AMP) HIN232CP(ICL232CP) EA 1 IC10
6241-I00-1302-0 IC(CLOCK) DS1302 EA 1 IC14
6241-I00-2940-0 IC(LINEAR) LM-2940T-5.0 EA 2 IC11,12
6271-I00-7471-0 SIDAC DNR7D471 EA 4 TNR1~4
6291-IPO-4004-0 DIODE-POWER 1N4004 EA 4 D3~6
6294-ISW-4148-0 DIODE-SWITCHING 1N4148P EA 2 D1,2
6505-MC3-5100-0 RESISTOR 1/4W MFR 510K (±0.25%)-C EA 1
6515-CJ0-2000-0 RESISTOR 1/4W CFR 200Ω (±5%) EA 8 R10~17
6515-CJ3-0010-0 RESISTOR 1/4W CFR 1K (±5%) EA 2 R8,9
6515-CJ3-0020-0 RESISTOR 1/4W CFR 2K (±5%) EA 2 R25,26
6550-M05-0102-0 RESISTOR-NETWORK M5-1-102J EA 1 AR3
6550-M05-0202-0 RESISTOR-NETWORK M5-1-202J EA 1 AR4
6550-M08-0102-0 RESISTOR-NETWORK M8-1-102J EA 1 AR2
6550-M09-0102-0 RESISTOR-NETWORK M9-1-102J EA 1 AR1
6700-C16-0010-0 CONDENSER-TANTAL 10uF/16V EA 1 C32
6704-C25-0220-0 CONDENSER-ELECTRIC 220uF/25V EA 2 C37,38
6704-C50-0001-0 CONDENSER-ELECTRIC 1uF/50V EA 4 C33~36
6710-CAP-P100-0 CONDENSER-CERAMIC 10 PF/50V EA 2 C13,14
6710-CAP-P750-0 CONDENSER-CERAMIC 75PF/50V EA 4 C15~18
6714-CAP-0104-0 CONDENSER-MONOLITHIC 0.1uF/25V EA 13 C20~31,39
6800-F00-0220-0 EMI FILTER EFST221YTB(220PF) EA 8 EM1~8
6800-F00-3580-0 EMI BEAD FILTER BFS-3580 AO∮3.5*8 EA 6 F1~6
7010-ZK0-3276-0 CRYSTAL 32.768MHz EA 1 Y3
7520-P00-0200-0 BATTERY-LIMN CR1220-PIN TYPE EA 1 BT
7600-SRY-0006-A RELAY HY1-5(DC5V) EA 4 K1~4
7614-S00-0130-A MULTI TERMINAL USL-5HB2-10P EA 1 CN8
7808-CGD-0005-0 CONNECTOR(WAFER) LW1143-05(GOLD) EA 1 CN2
7812-C00-0009-B D-SUB CONNECTOR RD9S EA 1 CN7
7813-C00-0040-A PIN HEADER A2-40PA-2.54DS EA 1 CN1

POWER PCB ASS’Y

PART CODE PART NAME SPECIFICATION UNIT Q'TY REMARK
6140-PCI-1500-0 PCB-POWER 6140-PCI-1500-0 EA 1 2000.06.08
6290-IBR-0153-0 DIODE-BRIDGE RB-153 EA 2 BD1,2
6704-C25-0470-0 CONDENSER-ELECTRIC 470uF/25V EA 2 C2,4
6710-CAP-0104-0 CONDENSER-CERAMIC 0.1uF/25V(50V) EA 2 C1,3
6800-F00-3580-0 EMI BEAD FILTER BFS-3580 AO∮3.5*8 EA 2 F1,2
6830-F00-0150-0 NOISE FILTER HP1-P16(NFP-101) EA 1
7620-S05-1600-0 FUSE 1.6A/250V ø5 UL,S,VDE EA 1
7630-S00-0205-0 FUSE HOLDER GF-205B EA 1
7804-CCN-7303-0 CONNECTOR(WAFER) 5273-03 (LPH03-03) EA 1 CN3
7810-C00-9294-0 CONNECTOR 929400-40(MALE) EA 0.25 CN6,7,10,11

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BODY ASS’Y
PART CODE PART NAME SPECIFICATION UNIT Q'TY REMARK
1005-A00-0049-0 REAR COVER CI-1500 EA 1 3
1035-A00-0010-0 PCB GUIDE 11.5*11.5*1T EA 1 8
1035-A00-0079-0 SIDE SLIDE 122*22*9(CI-1500A) EA 2 4
1035-A00-0080-0 GUIDE PLATE 63*10*1.2T(CI-1500A) EA 2 5
1155-A00-0013-0 BODY AL(121*104*60)(CI-1500A) EA 1 2
1502-A00-0305-0 SCREW-MACHINE(PH) M3*5 EA 4 9
1502-MSU-0310-0 SCREW-MACHINE(PH) M3*10-SUS EA 10 10
1505-MPN-0310-0 SCREW-MACHINE(TH) M3*10-NI EA 2 11
1505-MSU-0305-0 SCREW-MACHINE(TH) M3*0.5*5-SUS EA 2 16
1540-A00-0300-0 NUT(HEX) M3*0.5 EA 2 20
1810-PW0-0033-0 SPEC PLATE PW STICKER EA 1
2005-A00-0032-0 FRONT COVER 110*65*10.7(CI-1500A) EA 1 1
2010-A00-0014-0 DISPLAY COVER 85.5*30.5*1.0T(CI-1500A) EA 1 7
2205-C16-0033-1 KEY BOARD PAD CI-1500A/1560A EA 1 6
7502-PTP-0220-0 POWER TRANS 220V/50~60Hz EA 1 17
7600-SOF-0041-0 ON/OFF S/W VLA04C1 EA 1 18
7834-W00-0670-0 SHIELD WIRE ASS'Y SCN-16-07R*150 EA 1 19

C/T BOX ASS’Y [CI-1500A]

PART CODE PART NAME SPECIFICATION UNIT Q'TY REMARK
7560-PAC-0027-A POWER CORD SP-10(CI-1500A) EA 1
7834-W00-0220-0 SHIELD WIRE ASS'Y 16N07P*530 EA 1
9007-C15-0033-0 MANUAL CI-1500A/1560A EA 1
9100-C15-0130-0 C/T BOX 270*180*150(CI-1500A) EA 1 15
9100-C15-0430-0 C/T BOX 400*290*395 EA 0.25
9202-APE-0002-0 POLY ETHYLENE BOX 270*180*150 SET 1 14
9301-A00-0003-0 POLY BAG 170*250*0.05T(MANUAL) EA 2
9400-A00-0046-0 SILICAGEL 10g EA 2

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EXPLODED VIEW

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 ERROR MESSAGE & TROUBLE SHOOTING
IN WEIGHING MODE

Err 02
▣ Reason
Load cell connection failure or error in A/D conversion part.
☞ Trouble shooting
Check the Load Cell connector to see if the polarity of signal is reversed.

Err 13
▣ Reason
Zero range deviate from the set range.
☞ Trouble shooting
Confirm that there is nothing on the weighing platform.
If nothing exists, do Calibration in CAL mode.

Over
▣ Reason
The display weight is larger than the Maximum Capacity you've set.
☞ Trouble shooting
Don't load the article whose weight is larger than the Max. Capacity on the platform scale.
This may damage Load Cell.

IN CALIBRATION MODE

Err 21
▣ Reason
Resolution is over the limit. (1/10,000)
☞ Trouble shooting
Lower the resolution in one of the below ways.
① Modify Maximum Capacity in CAL 1 of Calibration Menu.
② Modify Minimum Division in CAL 2 of Calibration Menu.

Err 22
▣ Reason
Setting weight is set under 10 % of the Maximum Capacity.
☞ Trouble shooting
Set span setting weight equal to or over 10 % of the Maximum Capacity in CAL 3 of CAL Menu.

Err 23
▣ Reason
Span setting weight is set over 100 % of the Maximum Capacity.
☞ Trouble shooting
Set span setting weight equal to or under 100 % of the Maximum Capacity in CAL 3 of CAL menu.

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Err 24
▣ Reason
Load Cell output voltage is too low at Span Calibration.
☞ Trouble shooting
This indicator will automatically increase the gain of A/D converter, and move to CAL 3.
Only that You have to is to retry SPAN calibration in CAL 4 after you perform ZERO Calibration again in CAL 3.

Err 25
▣ Reason
Load Cell output voltage is too high at Span Calibration.
☞ Trouble shooting
This indicator will automatically decrease the gain of A/D converter, and move to CAL 3.
Only that you have to is to retry SPAN calibration in CAL 4 after you perform ZERO Calibration again in CAL 3.

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