Walkie-111-112-113-114 (5)

WALKIE 111-112-113-114
TRACTOR & MAST

PARTS CATALOG
Serial Numbers
5865 & 5866
5926 Thro 5975
5995 Thro 6000
6400 Thro 8621
PDPM-0126
Dated: Dec 1, 1991
WALKIE PARTS MANUAL
TABLE OF CONTENTS
S/N 6400 to 8621
December 1, 1991
DESCRIPTION
POWER
Truck Final Assembly- 850-135-240/ (M) ............................................................ 6400 to 8621 101

Final Assembly - 114AT - 850-135-349 (D) ........................................................... 3000 to 8621 103
Tractor Cover Assembly- 850-135-262/ (H) ........................................................ 3000 to 8621 105
Caster Installation - 112AT, 113AT, 114AT - 850-135-153/ (G) ........................... 3000 to 7702 107
Caster Installation - 112AT, 113AT, 114AT - 850-135-153/ (J) ............................ 7703 and Up 107.1
Swivel Caster Assembly - 671-024 ....................................................................... 3000 and Up 109
Swivel Caster Assembly - 671-025 ....................................................................... 3000 to 7702 109.1
Swivel Caster Assembly - 671-026 ....................................................................... 7703 and Up 109.2
Finish Instructions - 850-135-142/ (A) (Sh. 1) ...................................................... 3000. to 8621 111
Finish Instructions - 850-135-142/ (A) (Sh. 2) ...................................................... 3000 to 8621 113
Coupler Installation - 850-135-352/ (C) ................................................................ 6400 and Up 119
BRAKE & STEERING
Handle Assembly- 113AT, 114AT - 850-136-408/ (J) ......................................... 6400 to 8621 201
Handle Assembly - 111-All, 112AT - 850-135-559/ (A) ........................................ 6400 to 8621 203
Brake Assembly - 400-059 .................................................................................... 3000 to 8621 205
Handle Installation - 850-135-242/ (G) ................................................................. 3000 to 8408 207
Handle Installation - 850-135-242/ (H) ................................................................. 8409 to 8621 207.1
Handle Assembly- 850-135-629/ ......................................................................... 6287 to 8621 209
DRIVE UNIT
Drive Unit Installation - 111-All, 112AT - 850-135-215, 850-135-577 / (F) ............ 6400 to 8621 301
Drive Unit Installation - 113AT, 114AT- 850-135-215, 850-135-217 / (D) ............ 6400 to 8621 303
Transmission Assembly- 850-135-575/ (B) ......................................................... 6400 to 8621 305
Traction Motor - 12V - 570-446/200 ..................................................................... 3000 to 8621 307
Traction Motor - 12V - 570-446/500 ..................................................................... 3000 to 8621 307.1
Traction Motor - 24V - 570-447 /200 ..................................................................... 3000 to 8621 309
Traction Motor - 24V - 570-447/500 ..................................................................... 3000 to 8621 309.1
Traction Motor - 24V, Mod. 111 - 570-449/200 .................................................... 3000 to 8621 311
Traction Motor - 24V, Mod. 111 - 570-449/500 .................................................... 3000 to 8621 311.1
ELECTRICAL
Standard Electrical Symbols ................................................................................ 401

Wiring Diagram - 111 F - 850-136-100 (A) Sh.1 .................................................... 3000 to 8621 403
Wiring Diagram - 111 F - 850-136-100 (A) Sh.2 .................................................... 3000 to 8621 405
Wiring Diagram -112AT-FRE-850-136-401/001 (D) Sh.1 .................................. 6400 to 8621 407
Wiring Diagram - 112AT-FRE - 850-136-401 /001 (D) Sh.2 .................................. 6400 to 8621 409
Wiring Diagram - 113AT-FRC - 850-136-401/002 (D) Sh.1 ................................. 6400 to 8621 411
Wiring Diagram -113AT-FRC- 850-136-401/002 (D) Sh.2 ................................. 6400 to 8621 413
Wiring Diagram -114AT-TOW-850-136-401/003 (D) Sh.1 ................................ 6400 to 8621 415
Wiring Diagram -114AT-TOW -850-136-401/003 (D) Sh.2 ................................ 6400 to 8621 417
Wiring Diagram - 111 AT-F - 850-136-401 /004 (D) Sh.1 ....................................... 6400 to 8621 419
Wiring Diagram - 111 AT-F - 850-136-401 /004 (D) Sh.2 ....................................... 6400 to 8621 421
Elec. Schematic - 111 F - 850-136-163 (A) ............................................................ 3000 to 8621 423
WALKIE PARTS MANUAL
TABLE OF CONTENTS
S/N 6400 to 8621
December 1, 1991
DESCRIPTION
ELECTRICAL (CONT'D.)
Elec. Schematic - 112AT-FRE - 850-136-402/001 (E) ......................................... 6400 to 8621 425

Elec. Schematic -113AT-FRC - 850-136-402/002 (E) ......................................... 6400 to 8621 427
Elec. Schematic -114AT-TOW- 850-136-402/003 (E) ........................................ 6400 to 8621 429
Elec. Schematic - 111 AT-F - 850-136-402/004 (E) .............................................. 6400 to 8621 431
System Electrical -111F - 850-135-159/ (D) ........................................................ 3000 to 8621 433
System Electrical -112AT-FRE - 850-136-400/001 (C) ....................................... 6400 to 8621 435
System Electrical -113AT-FRC- 850-136-400/002 (C) ....................................... 6400 to 8621 437
System Electrical - 114AT-TOW - 850-136-400/003 (C) ...................................... 6400 to 8621 439
System Electrical - 111 AT-F - 850-136-400 /004 (C) ............................................ 6400 to 8621 441
Interconnecting Diagram - 850-136-404 (8) ......................................................... 6400 to 8621 443
Walkie Controller Diagram - 850-136-421 (B), 422 (A), 423 (A) ........................... 6400 and Up 445
Resistor Controller Assembly (111) - 850-135-565/ (C) ...................................... 6400 to 8621 447
Transistor (AT) Controller Assembly (111, 112) - 850-135-568/ (A) ................... 6400 to 7149 449
Transistor (AT) Controller Assembly (111, 112) - 850-135-568/ (E) ................... 7150 to 8621 449.1
Transistor (AT) Controller Assembly (113, 114) - 850-136-405/ (C) ................... 6400 to 7149 451
Transistor (AT) Controller Assembly (113, 114) - 850-136-405/ (G) ................... 7150 to 8621 451.1
Contactor Panel Assembly (111 RES.) - 850-136-186 (A) ................................... 3000 to 8621 453
Contactor Panel Assembly (All AT) - 850-136-406/ (G) ....................................... 6400 to 8621 455
Rail Assembly- 850-135-496/ (C) ........................................................................ 6400 to 8621 457
Foot Switch Installation - 850-136-267/ (B) ......................................................... 6400 and Up 459
Hour Meter/Discharge Indicator Installation -All AT - 850-136-249/ ................. 6400 to 8621 461
Discharge Indicator Installation - 111 F - 850-136-148/ (D) ................................. 3000 to 8621 463
Hour Meter Installation - 111 F - 850-136-149 (8) ................................................. 3000 to 8621 465
Contactor Assembly (M1 & M2) -1-105-031 ........................................................ 3000 to 8621 467
Contactor Assembly (M3) - 1-105-016 ................................................................. 3000 to 8621 469
Contactor Assembly (M1 & M2) -111F -1-105-044 ............................................ 3000 to 8621 471
Contactor Assembly (M3 & M4) - 111F - 1-105-033 ............................................ 3000 to 8621 473
HYDRAULIC 500
Standard Hydraulic Symbols................................................................................ 501

Hydraulic System - 850-137-001/ (D) .................................................................. 3000 to 8621 503
Pump and Motor Assembly - 560-206/100 .......................................................... 3000 to 8621 505
Pump and Motor Assembly-560-206/200 .......................................................... 3000 to 8621 505.1
Pump and Motor Assembly - 560-207 /100 .......................................................... 3000 to 8621 507
Pump and Motor Assembly - 560-207/200 .......................................................... 3000 to 8621 507.1
D.A. Cylinder - 540-028 ......................................................................................... 3000 to 8621 509
ELEVATING 600
Platform & Rest Assembly- 850-135-321 / (C) ..................................................... 3000 and Up 601
Entry Roller Installation - 850-135-490 (A) ............................................................ 3000 and Up 603
Entry Roller Installation - 850-135-279 (C) ........................................................... 3000 and Up 605
Load Wheel Assembly- 850-135-180/ (B) ........................................................... 3000 and Up 607
Fork & Tractor Sub-Assembly- 850-135-214/ (G), 850-135-084/ (L) ................. 3000 to 8621 609
Fork & Tractor Sub-Assembly- 850-135-214/ (G), 850-135-106/ (K) ................ 3000 to 8621 611
Fork & Tractor Sub-Assembly- 850-135-214/ (G), 850-135-107/ (K) ................ 3000 to 8621 61~
Introduction to Your Parts Catalog
Introduction The Raymond Corporation manufactures a variety of lift trucks

in both standard and customized configurations. The Parts
Catalog is organized .into major divisions which cover all
areas of the truck. These may include:
• Power Unit (if applicable) • Hydraulic (if applicable)

• Brake and Steering • Elevating/Attachments
• Drive Unit • Contactors
• Electrical • Special Options (if applicable)
Using the The catalog contains three elements necessary for effective
Catalog use, which are:
1. Quality Assurance Sheet gives specific components in a
truck and is located at the beginning of the parts catalog.
2. Table of Contents guides the reader to the correct pages.
3. Customized Prints provide special documentation for
customized trucks and are located at the end of the parts
catalog.
Parts Catalog • In some cases, large assemblies or installations are broken

Overview down over several pages.
Example: The DRIVE UNIT assembly is shown on one

page -- the DRIVE MOTOR for this drive unit
on another page -- the DRIVE WHEEL for this
unit on another page.
• Drawings of hydraulic hoses and piping do not necessarily

conform to exact installation as they appear on the truck.
These illustrations are for part number references only.
• An indented part number indicates the part is a component

of the preceding non-indented part and con be ordered
separately; however, the component will be included when
the non-indented part is ordered.
Example: 570-000 Motor Assembly

570-000/01 Armature
570-000/02 Field Winding
570-000/01 and 570~000/02 are parts of Motor 570-000.
• When ordering parts for motors, always include serial

number, model number end/or type of motor from data
plate on motor, or Quality Assurance Sheet. Always specify
truck's serial and model numbers when ordering.
1.
Parts Catalog • Lift cylinders, pistons, housings, chains, along with main
Overview frame, telescopic frames, fork carriages (and associated
(Cont'd.) parts) vary in size depending on elevated height and width
of each attachment. ALWAYS SPECIFY TRUCK'S SERIAL
NUMBER AND MODEL NUMBER. Height and baseleg
width should be specified if known. Some pages indicate
which parts will require truck serial number when ordering.
If in doubt, check the Quality Assurance Sheet and include
truck serial number on orders. This will insure foster service.
• Some pages in the catalog include parts used on more than

one variation of the truck or attachment. Check these
variations against the Quality Assurance Sheet when
ordering parts to insure having ordered the corred part
variation for your truck.
• In some cases, parts listed have an asterisk (*) next to the

part number. An explanation of the * follows the parts lists.
• Each sedion of the catalog is assigned a block of one

hundred numbers.
Example: • Brake and steering section assigned

numbers 200 through 29..9.
• Drive unit sedion assigned ·numbers 300
through 399, etc.
~CAUTION Eledrical wiring diagrams and schematics shown in the

parts catalog are for reference purposes only and should
not be used to order parts. Part numbers for these
components are found on the appropriate pages of the
Electrical sedion.
• If more than one type of a specific item is listed, check your

Quality Assurance Sheet, or the number on the part itself,
for the corred part number.
2.
WALKIE POWER
03,04 Page 101
Revised 12/1 /91
MODEL 111 MODEL 112
MODEL 113 MODEL 114

S/N 6400 to 8621
TRUCK - FINAL ASSEMBLY
Figure 850-135-240/ (M)
THE RAYMOND CORPORATION
TRUCK - FINAL ASSEMBLY Page 102

Figure 850-135-240/ (M) WALKIE
05
Item No. Qty. Part Number Description
3 1 (REF) 850-135-242/ Handle Installation

4 1 (REF) 850-135-214/ Fork & Tractor Sub-Assembly
5 1 (REF) 850-135-496 / Rail Assembly
7 1 (REF) 850-136-267 / Foot Switch Installation
8 2 (REF) 850-135-279 Entry Roller Installation
9 1 (REF) 850-137-001/ Hydraulic System
10 2 (REF) 850-135-490 Entry Roller Installation
ITEM ITEM ITEM ITEM ITEM W/O

P/N 3 4 5 7 9 ITEMS MODEL/DESCRIPTION
001 001 001 001 5,6,7,10 111, 22 & 27 wide
002 001 001 001 002 6,7,10 112, 22 & 27 wide
003 002 001 001 002 5,6,10 113, 22 & 27 wide
004 002 002 4,5,6,8,9,10 114
005 001 002 001 5,6,7,10 111, 24 wide
006 001 002 001 002 6,7,10 112, 24 wide
007 002 002 001 002 5,6,10 113, 24 wide
008 001 001 001 002 6,7,8 112, L.J. 23 & 28
009 001 002 001 002 6,7,8 112, L.J. 25
010 002 001 001 002 5,6,8 113, L.J. 23 qc 28
011 002 002 001 002 5,6,8 113, L.J. 25
012 001 001 002 5,6,7,10 111, 24V, 22 & 27
013 001 002 002 5,6,7,10 111, 24V, 24
014 001 001 002 002 7,10 112, 22 & 27 WIDE cs
015 001 002 002 002 7,10 112, 24 WIDE cs
016 001 001 002 002 7,8 112, L.J. 23 & 28 cs
017 001 002 002 002 7,8 112, L.J. 25 cs

WALKIE POWER
07
Page 103
Revised 12/1 /91
S/N 3000 to 8621

FINAL ASSEMBLY
Figure 850-135-349 (D)
FINAL ASSEMBLY Page 104

Figure 850-135-349 (D) WALKIE
08
1 850-135-342 Final Weldment

2 2 850-135-341 Wheel Shaft & Plate Weld.
3 2 850-135-573/ Load Wheel Assembly
3a 2 441-127 Bearing
3b 632-061/ Ploy Load Wheel (See Chart)
5 2 771-033 Flat Washer
6 2 810-131 Ext. Snap Ring
7 2 840-033 Grease Fitting
8 8 710-134 Hex Hd. Cap Screw 3/8-16 x 1-1/4
9 8 772-123 Lockwasher3/8
10 1 850-135-316 Front Rest Weldment
11 4 710-134 Hex Mach. Screw 3/8-14 x 1-1 /4
12 4 750~020 Hex Nut 3/8-16
13 4 772-123 Lockwasher3/8
P/N Tire Color
001 Red/Orange
002 Neutral
003 Black
WALKIE POWER
09 Page 105
Revised 12/1 /91
TRACTOR ASSEMBLY
S/N 3000 to 8621

TRACTOR COVER ASSEMBLY
Figure 850-135-262/ (H)
TRACTOR COVER ASSEMBLY Page 106

Figure 850-135-262/ (H) WALKIE
010
1 1 850-135-257 / Tractor Cover

2 4 701-242 Pan Hd. Slotted Mach. Screw 5/16-18 x 3/4
4 850-135-463 L.H. Motor Cover
5 1 850-135-464 R.H. Motor Cover
6 4 710-136 Hex Hd. Cap Screw 3/8-16 x 3/8 Wizlock
8 1 850-135-472 Heat Shield Assembly: includes
9 1 850-135-280 Heat Shield
10 1 850-135-281 Heat Shield Insulator
11 AR 990-408 Fiberfrax Adhesive
12 2 701-183 Rd. Hd. Mach. Screw 1/4-28 x 1/2
13 2 772-116 Lockwasher 1/4
15 4 771-019 Flat Washer 5/16
P/N ITEM 1 W/O ITEMS
001 001
002 002
003 001 8, 12, 13
004 003 8, 12, 13
NOTE: Steel Motor Covers are replaced by plastic covers.

Plastic Motor Covers are interchangeable as a set, but cannot be mixed with steel covers.
WALKIE POWER
011 Page 107
Revised 12/1 /91
TRACTOR FRAME
II
2 (REF) 671-025 Caster Assembly

2 8 714-147 Soc. Hd. Cap Screw 3 /8-16 x 1-1 /2
3 8 771-023 Flat Washer 3 /8
4 8 772-123 Lockwasher 3/8
5 2 (REF) 671-024 Caster Assembly
7 4 850-135-247 /002 Caster Shim 1/8
8 2 850-135-247 /001 Caster Shim 1/4
P/N DESCRIPTION W/O ITEM

001 Normal Application 5
002 Heavy Application 1
S/N 3000 to 7702

CASTER INSTALLATION
Figure 850-135-153/ (G)
WALKIE POWER
E1 Page 107.1
Revised 12/1/91
II II
II II
II II
II II
II II
II II
+
Item No. .Qty, Part Number Description
2 (REF) 671-026 Caster Assembly

2 8 710-139 Hex. Hd. Cap Screw 3 /8-16 x 1-1 /2
3 8 771-023 Flat Washer 3/8
5 2 (REF) 671-024 Caster Assembly
7 2 850-135-247/002 Caster Shim 1/8
9 8 714-147 Soc. Hd. Cap Screw 3 /8-16 x 1-1 /2
P/N DESCRIPTION W/O ITEM

001 Normal Application 5,7,9
002 Heavy Application 1
)/N 7703 and Up

CASTER INSTALLATION
Figure 850-135-153/ (J)
WALKIE POWER
E3
Page 109
Revised 12/1191
HEAVY DUTY
S/N 3000 and Up
SWIVEL CASTER ASSEMBLy

Figure 671-024
SWIVEL CASTER ASSEMBLY Page 110

Figure 671-024 WALKIE
E4
1 671-024/13 Swivel Yoke Weldment

2 671-024/14 4" Fork Weldment Assembly
3 1 671-024/22 Top Plate
4 1 671-024/20 Hinge Pin
5 1 671-024/19 Axle W/Zerk Long
6 1 671-024/18 Bearing Retainer
7 2 671-024/21 Thread Guard
8 2 671-024/17 Wheel Spacer
9 1 671-024/16 Spanner
10 1 671-024/15 King Pin Nut
11 2 671-024/01 Oilte Bearing
12 671-024/02 Cotter Pin
13 671-024/03 Cup - Bearing
14 1 671-024/04 Cone - Bearing
15 1 671-024/05 Washer Seal
16 1 671-024/06 Zerk Fitting
17 2 671-024/07 Hex Jam Nut
18 671-024/08 Nylon Insert Hex Jam Nut
19 1 671-024/24 Bearing
20 2 671-024/09 Washer
21 2 671-024110 Soc. Hd. Cap Screw 5/16-24x1/2
22 671-024/11 Nylon Insert Hex Jam Nut
23 1 671-024/12 4 x 2 Poly Wheel Assembly: includes
24 1 671-024/25 4 x 2 Poly Wheel
25 1 671-024/03 Bearing Cup
26 1 671-024/04 Bearing Cone
27 1 671-024/05 Washer Seal
28 3 671-024/23 Spring (Yellow)
WALKIE POWER
Page 109.1
ES Added 12/1 /91
3 /N 3000 to 7702
SWIVEL CASTER ASSEMBLY

Figure 671-025
SWIVEL CASTER ASSEMBLY Page 110.1

E6
1 1 671-023/01 SwiVel Rig

2 2 671-023/16 Pivot Leg
3 2 671-023/13 Pivot Bearing
4 671-023/11 Axle
5 671-023/10 Lock Nut 1/2 x 20
6 2 671-023 Spacer
7 1 671-023/15 Rod End
8 1 850-019 Spring Adjusting Nut
9 25/Caster 830-413/001 Spring Discs
10 1 671-023/03 Hollow Axle
11 1 671-023/04 Lock Nut 3/4x16
12 13 671-023/08 Spacer 3/4 x 1-7/8
14 1 671-023/02 Wheel W /0 Bearing
15 2 447-520 Bearing Cup
16 2 447-020 Bearing Cone
17 2 671-023/07 Seal Washer
18 2 671-023/12 Pivot Stud
WALKIE POWER
E7
Page 109.2
Added 12/1/91
I
/ ---
'
\
1 1 671-026/25 Yoke Assembly

2 2 671-026/19 Hex Bolt C/W Nut
3 671-026/26 Pin
4 671-026/27 Pin
5 2 671-026/15 Spring
6 2 671-026/11 Arm
7 1 671-026/10 Spacer
8 1 671-026/20 Wheel
9 2 671-026/18 Spacer
10 4 671-026/28 Retaining Ring
11 1 671-026/14 Hex Bolt C/W Nut
12 2 671-026/12 OiliteWasher
13 2 671-026/13 Oilite Bushing
14 671-026/29 Wheel Axle
15 4 671-026/08 Oilite Bushing
S/N 7703 and Up
SWIVEL CASTER ASSEMBLY

Figure 671-026
WALKIE POWER
F1,F2
Page 111
Revised 12/1/91
8 D o: ·
D o: ·
STANDARD MODEL I I I TOP VIEW
BILINGUAL
'A'
~ SEE VIEW 'B' ON SHEET 2
VIEW 'A'-'A'
0
PAINT BLACK
(BUMPER OtLYl
MODEL I I I SIDE VIEW
Model 111
Sh. 1 of 4
S/N 3000 to 8621
FINISH INSTRUCTIONS
Figure 850-135-142/ (A)
FINISH INSTRUCTIONS Page 112

Figure 850-135-142/ (A) WALKIE
F3
1 1 411-502 Warning Decal

2 2 411-511/015 Raymond Decal
3 411-534 Emergency Disconnect Decal
4 411-552 Warning Decal
5 412-135 Plate Spec Low Lift - U.S.
6 1 411-583 Warning Decal - Bil.
7 1 411-633 Caution Decal - Bil.
8 1 411-637 /001 Emergency Disconnect Decal - Bil.
9 1 412-134 Plate Spec Low Lift - Canadian
10 850-135-546 Seat-Platform - R.H.
11 850-135-548 Seat-Platform - L.H.
12 1 413-035 Leg Guard Pad
13 1 413-054/001 Platform Pad
14 1 850-135-282 Back Pad
15 1 411-597 Danger Decal
16 1 411-625 Tow Tractor Warning Decal
17 1 412-137 Spec Plate - Tow - U.S.
18 1 413-054 /002 Platform Pad
19 1 411-584 Tow Tractor Warning Decal - Bil.
20 1 412-136 Spec Plate - Tow- Canadian
21 See Chart 411-640 No Riding Decal - Bil.
22 See Chart 411-587 /001 No Riding Decal - Black 9"
23 1 411-582 Made in Canada Decal
24 870-772 Key Fob
Qty. Qty.
P/N Item 21 Item 22 W/O Items Model Reference
001 1 6-20,21,23 111 Standard
002 6-9,12-23 112 Standard
003 2 6-11,16-21,23 113 Standard
004 2 1,5-11,13,19-21,23 114 Standard
101 1 1,3-5,10-20,22 111 Bilingual
102 1,3-5,12-22 112 Bilingual
103 2 1,3-5,10,ll,16-20,22 113 Bilingual
104 2 1,3-6,9-ll,13,15-17,22 114 Bilingual

WALKIE POWER
F5,F6 Page 113
Revised 12/1 /91
3
8
7
D o:
0
0
0
0
D o: 0
11
BILINGUAL STANDARD
MODEL I 12 TOP VIEW
GRAB RAIL DELETED FOR CLARITY
2
'A'
I 'B'
2
'A'
VIEW 'B'-'B'
'B'
VIEW 'A'-'A'
0 .J
~ 0
0
PAINT BLACK
(BUMPER ONLY)
Model 112
Sh. 2 of 4
S/N 3000 to 8621
FINISH INSTRUCTIONS
Figure 850-135-142/ (A)
WALKIE POWER
F7, Fa Page 115
Revised 12/1/91
3
8 2
D o: ·
0
-ft,
0 D o:
BILINGUAL
0
2 '
STANDARD
0
I AI
~
'B'
MODEL I 13 TOP VIEW
I A' 14
< 0
VIEW 'B'
0
15
VIEW 'A'-'A'
PAINT BLACK 0
(BUMPER ONLY)
MODEL I 13 SIDE VIEW
Model 113
Sh. 3 of 4
S/N 3000 to 8621
FINISH INSTRUCTIONS
Figure 850-135-142/ (A)
WALKIE POWER
Page 117
F9, F10 Revised 12/1/91
3
8
0 0
0 0
MODEL I 14 TOP VIEW
BILINGUAL STANDARD
A'
/\
I 'B'
/
'A'
< 0
12
VIEW 'B'
0
VIEW 'A'-'A'
PAINT BLACK
(BUMPER 0111..Yl
MODEL I 14 SIDE VIEW
Model 114
Sh. 4 of 4
S/N 3000 to 8621
FINISH INSTRUCTIONS
Figure 850-135-142/ (A)
WALKIE POWER
Page 119
F11,F12
Added 12/1/91
I
I
/001
/002
S/N 6400 and Up

NSTALLATION
COUPLE8R5~-135-352/
Figure (C)
COUPLER INSTALLATION Page 120

Figure 850-135-352/ (C) WALKIE
F13
850-135-353 Coupler Assembly

2 24 683-007 Chain #2
3 2 860-502 SHook
4 4 710-421P Hex Hd. Cap Screw 3/4-16 x 2
5 4 750-054P Hex Nut 3/4-16
6 4 771-128P Flat Washer 3 / 4
7 1 850-135-356 Coupling - Eye & Pin Weld.
P/N W/O ITEMS
001 7
002 1, 2' 3
Cs WALKIE BRAKE & STEERING
Page 201
Revised 12/1 /91
GUARD (Ref·)
'~ODEL 113AT
v10DEL 114AT
~/N 6400 to 8621
SSEMBLY
HANDLE A -408/ (J)
Figure 850-136
HANDLE ASSEMBLY Page 202

Figure 850-136-408/ (J) WALKIE
cs
Item No. ~ Part Number Description
1 1 1-150-324 Microswitch
2 1 850-135-588 Brake Actuator Plate
3 1 850-135-587 Brake Rod Assembly
4 861-014/006 Clevis Pin
5 1 771-016 Flat Washer 1I4
6 2 810-909 Cotter Pin 3/32 x 1/2
7 1 850-135-539 Handle Machining
8 6 710-008 Hex Hd. Cap Screw 1/4-20 x 5/8
10 1 850-135-292 Channel Cover
12 2 710-012 Hex Hd. Cap Screw 1/4-20 x 7/8
15 1 850-135-170 Lever Weldment
16 1 1-150-065 Lock Switch
18 2 710-010 Hex Hd. Cap Screw 1/4-20x3/4
19 1 850-136-206 Arm Wiring Harness
20 870-825 Brake Cable Assembly
21 4 714-091 Soc. Hd. Mach. Screw 5/16-18x1-1/4
22 1 850-135-171 Lever Link Weld.
23 1 861-014/007 Clevis Pin
24 1 870-830 Parking Lever
25 1 (REF) 850-136-405 / Controller Assembly
27 1 771-024 Flat Washer 7/16
28 2 771-012 Flat Washer #10
MODEL ITEM
P/N REFERENCE 25
002 113 Standard 002
003 114 Standard 003
005 113 Cold Storage 005
006 114 Cold Storage 006

WALKIE BRAKE & STEERING
C7
Page 203
Revised 12/1/91
LOCK SWITCH (Ref.)
~'ft
\.10DEL 111
N10DEL 112
S/N 6400 to 8621
HANDLE ASSEMBLY
Figure 850-135-559/ (A)

Figure 850-135-559 / (A) WALKIE
ca
Item No. .Q!Y, Part Number Description
1 1 850-135-562 Handle Machining

3 2 714-065 Soc. Hd. Cap Screw 1/4-20 x 1
4 2 710-010 Hex Hd. Cap Screw 1/4-20x3/4
5 1 850-135-560 Brake Cam
6 1 850-135-568/ - Transistor (AT) Controller Assembly
7 1 850-135-565I Resistor Controller Assembly
8 2 850-135-537 Hand Grip
9 1 850-136-308 Arm Wiring Harness
10 2 850-135-117 Cap
11 4 772-119 Lockwasher5/16
12 4 710-069 Hex Hd. Cap Screw 5/16-18 x 3/4
13 2 714-063 Fl. Soc. Hd. Cap Screw 1/4-20x1
14 2 771-021 Flat Washer 1/4
ITEM ITEM ITEM W/O MODEL

P/N 1 6 7 ITEM REFERENCE
001 002 --- 001 6 111 Resistor 12V
002 002 --- 002 6 111 Resistor, c.s. 12V
003 002 001 --- 7 111 Transistor AT
004 002 002 --- 7 111 Transistor AT, -c.s.

005 001 001 --- 7 112 Transistor AT
006 001 002 --- 7 112 Transistor AT, c.s.

C9 Page 205
Revised 12/1 /91
1 400-059/01 Backing Plate

2 1 400-059/02 Camw/Shaft
3 1 400-059/03 Lever
4 1 400-059/04 Clip
5 2 400-059/05 Shoe
6 2 400-059/06 Return Spring
S/N 3000 to 8621

BRAKE ASSEMBLY
Figure 400-059
C11 Page 207
Revised 12/1 /91
BRAKE ASSEMBLY
//
;~
~CJJt?,
- (@
15 °
.I ,9
I
I
16
/
/
c::>·
' /',·
.
f 001 f 002
MODEL 111 & 112
MODEL 113 & 114
S/N 3000 to 8408

HANDLE INSTALLATION
Figure 850-135-242/ (G)
HANDLE INSTALLATION Page 208

Figure 850-135-242/ (G) WALKIE
C12
726-020 Soc. Hd. Set Screw 1/4-20 x 5/8

2 See Chart 772-123 Lockwasher3/8
3 2 710-129 Hex Hd. Cap Screw 3/8-16 x 7/8
5 2 710-143 Hex Hd. Cap Screw 3/8-16 x 2
6 1 771-019 Flat Washer 5/16
8 1 810-904 Cotter Pin 1/16 x 3/4
9 1 850-135-167 Anchor Bar Weldment
10 1 861-014/008 Clevis Pin 5/16 x 13/16
11 1 600-234 Cable Clamp
12 2 750-020 Hex Nut 3/8-16
13 1 811-120 Spring Pin 1/8 x 1-1 /2
14 850-135-564 Steering Shaft
15 1 830-330 Return Spring
16 1 850-135-566 Bumper Block
17 360-049 Bumper
18 714-092 Soc. Hd. Cap Screw 5/16-18 x 3/4
19 812-431 Dowel Pin 3/8 x 1-1/2
20 2 710-134 Hex Hd. Cap Screw 3/8-16 x 1-1/4
P/N W/O ITEMS Qty. Item #2
001 1, 3, 5-10, 12 2
002 11, 13, 15-20 4

01 Page 2071
Added 12/1 /g1
HANDLE WELDMENT
@~
~6? ~ 16
I /"')·
I<""~
>
' ()"
"~' !
:
'
I
f OOl f 002
·MODEL 111 & 112 MODEL 113 & 114
S/N 8409 and Up

HANDLE INSTA
Figure 850-135-242/
LLATION
(H)
HANDLE INSTALLATION Page 208.1

Figure 850-135-242/ (H) WALKIE
D2
1 1 726-020 Soc. Hd. Set Screw 1/4-20 x 5/8

2 See Chart 772-123 Lockwasher3/8
3 2 710-129 Hex Hd. Cap Screw 3 /8-16 x 7/8
5 2 710-143 Hex Hd. Cap Screw 3 /8-16 x 2
6 771-019 Flat Washer 5 /16
8 1 810-904 Cotter Pin 1/16 x 3/4
9 1 850-135-167 Anchor Bar Weldment
10 1 861-014/008 Clevis Pin 5/16 x 13/16
11 1 600-234 Cable Clamp
12 2 750-020 Hex Nut 3/8-16
13 1 811-120 Spring Pin 1/8 x 1-1 /2
14 1 850-135-564 Steering Shaft
15 1 830-332 Return Spring
16 850-135-566 Bumper Block
17 1 360-049 Bumper
18 1 714-092 Soc. Hd. Cap Screw 5/16-18 x 3/4
19 1 812-431 Dowel Pin 3/8 x 1-1/2
20 2 710-134 Hex Hd. Cap Screw 3 /8-16 x 1-1 / 4
P/N W/O ITEMS Qty. Item #2
001 1, 3, 5-10, 12 2
002 11, 13, 15-20 4

D3,D4 Page 209
Added 12/1/91
_ SHOWN THIS VIEW ONLY
L-~--------\-------------4340.59
.59
REF 111
REF I 12
MODEL 111
MODEL 112
S/N 6287 to 8621
HANDLE ASSEMBLY
Figure 850-135-629/
Figure 850-135-629 / WALKIE
D5
Item No. Oty. Part Number Description
1 850-135-625 I Handle Weldment

2 2 772-116 Lockwasher 1/4
3 2 714-065 Socket Cap 1/4-20 x 1
4 2 710-010 Hex Hd. Cap Screw 1/4-20 x 3/4
5 1 850-135-628 Brake Cam
6 1 (REF) 850-135-568I AT Transistor Controller Assembly
7 1 (REF) 850-135-565 I Resistor Controller Assembly
8 2 850-135-537 Hand Grip
9 1 850-136-308 W.E. Arm Wiring Harness
10 2 850-135-117 Cap
11
12 4 714-091 Soc. Hd. Mach. Screw5/16-18x 1-1/4
13 2 714-063 Fl. Hd. Sock. CS 1/4-20 x 1
14 2 771-021 Flat Washer
15 850-135-130 Guard
ITEM ITEM ITEM W/O MODEL

P/N r 6 7 ITEM REFERENCE
001 002 --- 001 6 111 Resistor 12V
002 002 --- 002 6 111 Resistor, c.s. 12V
003 002 001 --- 7 111 Transistor AT
004 002 002 --- 7 111 Transistor AT, c.s.

005 001 001 --- 7 112 Transistor AT
006 001 002 --- 7 112 Transistor AT, c.s.

WALKIE DRIVE UNIT
C3,C4 . Page 301
Revised 12/1 /91
~. I
I 9
...........
~-J?' '- ',,

'~ /--'-~
I' l .....
...........
...........
...........
f'
.........
~- I
I
TRACTOR (REF)
MODEL 111 - ALL

MODEL 112AT
S/N 6400 to 8621
DRIV~ UNIT INSTALLATION
F Figure 850-135-215
igure 850-135-577I (F)
DRIVE UNIT INSTALLATION Page 302
Figure 850-135-215 WALKIE
Figure 850-135-577 / (F)
C5,C6 Item No. Qty. Part Number Description
44 1 1-150-324 Microswitch
850-135-344 Brake Cam Lever 45 2 710-125 Cap Screw 3/8-16 x 5/8
2 850-135-503 Brake Pin 46 2 772-123 Lockwasher 3/8
3 771-139P Flat Washer 13/16 47 7-448-001 /047 Cam Follower
4 1 7-460-001 /002 Bushing 48 1 850-111 Woodruff Key #607
5 1 724-392 Set Screw 1/4-20 x 1/2 49 1 750-411 Hex Nut 5/16-24 LH
6 1 860-730/009 Brake Ball Joint 51 5 710-067 Hex Hd. Cap Screw 5/16-18 x 5/8
7 4 750-412 Hex Nut 5/16-24 52 1 774-025 Int. Tooth Lockwasher 1/2
8 7 772-119 Lockwasher 5/16 53 1 861-013 Yoke Pin 5/16x1-1/16
9 1 114-006-838 Brake Drum 54 8 710-242 Hex Hd. Cap Screw 1/2-13UNC x 1-1/4
10 1 812-001-286 Brake Drum Spacer 55 8 771-125 Lockwasher 1/2
11 1 (REF) 400-059 Brake Shoe 56 400-137 Pinion Gear (Mod. 111)
12 850-135-576/ Drive Unit Sub Assembly (See Chart): Includes 57 400-138 Pinion Gear (Mod. 112)
13 1 850-135-222/ Motor Sub-Assembly (See Chart): Includes 60 771-042P Washer 13/16x1.25 x .062
14 1 (REF) 570-446 Motor 12V Walkies
MOTOR SUB-ASSEMBLY DRIVE WHEEL ASSEMBLY
15 1 (REF) 570-447 Motor 24V Riders
16 7-850-100/015 Woodruff Key P/N W/O ITEM DESCRIPTION P/N TIRE MAT'L. W/O ITEM
17 760-147 Locknut 3/4-16 ESNA
18 1 7-810-002/037 Snap Ring 001 15,20 12 v Walkie 001 Soft Poly 27
19 1 7-441-201 /002 Bearing
002 15,20 12 v Rider 002 Med. Poly 27
20 1 (REF) 570-449 Motor 24V Walkie
21 850-135-430 Top Cover 003 14,20 24 v Rider 003 Hard Poly 27
22 1 530-687 Oil Seal
23 2 570-446/07 Rubber Washer
004 14,15 24 v Walkie 004 Rubber 61
24 4 570-446/08 Rolling Thread Screw 3-1 /8 x 1/4

25 REF 850-135-575/ Transmission Assembly
26 850-135-572/ Drive Wheel Assembly: includes Use the chart below to complete part numbers for items 12 and 13.
27 1 632-091/ Poly Tire
630-229 Rubber Tire ITEM ITEM
31 1 850-135-500 Wheel Hub Mach. 12 13
28 6 850-135-466 Hub Bolt P/N P/N DESCRIPTION
29 13 772-115 Lockwasher 1/2
001 001 12V. Walkie Rubber
30 6 850-135-469 Conical Washer 1/2
58 6 771-025 Flat Washer 1/2 PLTD. 002 003 24V. Rider Rubber
59 7 710-246 Hex Hd. Cap Screw 1/2-13x1-1/2 GR5
32 760-147 003 004 24V. Walkie Rubber
Nut 3/4-16
33 861-014/008 Clevis Pin 5/16 x 13/16
34 2 810-904 Cotter Pin 3/32 x 3/4
35 850-135-517 Spring Hanger
36 830-045 Spring
37 1 850-135-265 End Yoke
38 1 850-135-269 Threaded Rod
39 850-135-518 Switch Mount
40 850-135-524 Spring Rod
41 1 830-214 Spring
42 2 850-135-585 Spring Flange
WALKIE DRIVE UNIT
Page 303
Revised 12/1/91
C7,C8
~.
i'
'
I
I
....................
....................
..............................
.......... .......... ..........
.......... .......... ..........
.......... .......... ..........
.......... .......... .......... I I
r,~
' , '-'- I
' ::-::- '- (4)._ )I
.............................. ...__,,~
'........._........._ I /
"' Iv /
..............................
..............................
.......... ....................
..............................
.......... ....................
..............................
:~
..............................
.................... -::-.... g I 'jl

, . . . . . ......::~'~1-
, "''
UE ..........
~ I
~///~~~~-~
/
TRACTOR (REF)
MODEL 113AT
MODEL 114AT
S/N 6400 to 8621
DRIVE
F UNIT INSTALLATION
F igure 850-135-215
igure 850-135-217 I (D)
DRIVE UNIT INSTALLJ\TION Page 304
Figure 850-135-217 / (D)
C9, C10
Use the chart below to complete part numbers for items 14 and 15.
1 1 (REF) 400-059 Brake Shoe
2 5 710-067 Hex Hd. Cap Screw 5/16-18 x 5/8
3 5 772-119 Lockwasher 5/16 ITEM ITEM
4 1 812-001-286 Brake Drum Spacer 14 15 W/O
5 1 114-006-838 Brake Drum P/N P/N DESCRIPTION ITEMS
6 850-111 Woodruff Key #607
7 001 001 12V. Walkie 26
760-147 Hex Nut 3/4-16
8 1 850-135-028 Brake Plate 26
002 003 24V. Rider
9 2 710-125 Hex Hd. Cap Screw 3/8-16 x 5/8
10 2 772-123 Lockwasher3/8 003 004 24V. Walkie 26
11 850-135-178 Brake Rod Weldment
12 2 750-434 Hex Nut 1/2-13
13 830-044 Tension Spring
14 1 850-135-576/ Drive Unit Sub-Assembly (See Chart): Includes
MOTOR SUB-ASSEMBLY
15 1 850-135-222 / Motor Sub-Assembly (See Chart): Includes
16 1 (REF) 570-446 Motor 12V Walkies P/N W/O ITEM DESCRIPTION
17 1 (REF) 570-447 Motor 24V Riders
18 7-850-100/015 Woodruff Key
001 15,20 12 v Walkie
19 760-147 Locknut 3/4-16 ESNA 002 15,20 12 v Rider
20 7-810-002/037 Snap Ring
21 1 7-441-201/002 Bearing 003 14,20 24 v Rider
22 1 (REF) 570-449 Motor 24V Walkie
23
004 14,15 24 v Walkie
850-135-430 Top Cover
24 530-687 Oil Seal
25 2 570-446/07 Rubber Washer
26 4 570-446/08 Rolling Thread Screw 31 /8 x 1/4
27 REF 850-135-575/ Transmission Assembly
28 1 850-135-572/ Drive Wheel Assembly: includes
28 1 632-091/ Poly Wheel
29 630-229 Rubber Wheel
33 1 850-135-500 Wheel Hub Machining
30 7 710-246 Hex Head Cap Screw 1/2-13x1 1/2 GR5
31 13 772-115 Lockwasher 1/2
32 6 850-135-469 Conical Washer 1/2
38 6 771-025 Flat Washer 1/2 PLTD
37 6 850-135-466 Hub Bolt
34 8 710-242 Hex Hd. Cap Screw 1/2-13UNC x 1 1/4
35 8 771-125 Lockwasher 1/2
36 400-138 Pinion Gear (Mod. 113, 114)
WALKIE DRIVE UNIT
Page 305
C11, C12
Revised 12/1 /91
....
/J
'- / I
....,,. I
S/N 6400 to 8621

TRANSMISSION ASSEMBLY
Figure 850-135-575/ (B)
TRANSMISSION ASSEMBLY Page 306

Figure 850-135-575/ (B) WALKIE
C13, C14
850-135-575/017 Item No. Qty. Part Number Description
950-153 Helical Gear and Pinion: Includes 850-135-5 75 /020

1a 400-139 Helical Pinion
950-152 Helical Gear and Pinion: Includes
1b 400-140 Helical Gear
1a 400-137 Helical Pinion
2 950-151 Spiral Gear and Pinion Set: Includes
1b 400-138 Helical Gear
2a 400-141 Spiral Pinion
2 950-151 Spiral Gear and Pinion Set: Includes
2b 400-142 Spiral Gear
2a 400-141 Spiral Pinion
3 2 7-460-002/003 Sleeve Bearing
2b 1 400-142 Spiral Gear
4 850-135-574 Main Case Machining
5 850-135-429 Cover Plate
4 1 850-135-574 Main Case Machining
7 782-416 Hex Plug 1/8 NPTF
5 1 850-135-429 Cover Plate
8 810-499 Snap Ring
7 1 782-416 Hex Plug 1/8 NPTF
9 1 400-027 Drive Wheel Shaft
Steering Bearing Assembly: Includes 8 1 810-499 Snap Ring
10 1 850-135-431
9 400-027 Drive Wheel Shaft
10a 444-219 Outer Bearing Race
10 1 850-135-431 Steering Bearing Assembly: Includes
10b 1 444-220 Inner Bearing Race
10a 1 444-219 Outer Bearing Race
10c 26 850-023 3/4 Dia. Ball Bearing
10b 444-220 Inner Bearing Race
10d 26 850-021 11 /16 Dia. Ball Bearing
10c 26 850-023 3/4 DIA Ball Bearing
11 2 782-424 Pipe Plug 1/2 NPTF
10d 26 850-021 11 /16 DIA Ball Bearing
12 2 447-043 Bearing
11 2 782-424 Pipe Plug 1/2 NPTF
13 447-105 Bearing
12 2 447-043 Bearing
14 1 447-104 Bearing
13 1 447-105 Bearing
16 AR 850-409 /002 Shim
14 1 447-104 Bearing
17 AR 850-409 /003 Shim
16 AR 850-409 /002 Shim
18 AR 850-509/008 Shim
17 AR 850-409 /003 Shim
19 AR 850-409/015 Shim
18 AR 850-509 /008 Shim
20 AR 850-413 /002 Shim
19 AR 850-409/015 Shim
21 AR 850-413 /003 Shim
20 AR 850-413 /002 Shim
22 AR 850-413/008 Shim
21 AR 850-413 /003 Shim
23 AR 850-413/015 Shim
Locknut .781-32 22 AR 850-413 /008 Shim
24 761-865
23 AR 850-413/015 Shim
25 772-033 Lockwasher 7/8
24 761-865 Locknut .781-32
26 1 760-176 Slotted Lock Nut 1 3/8-18
25 772-033 Lockwasher 7/8
30 6 772-119 Lockwasher 5/16
26 760-176 Slotted Lock Nut 1 3/8-18
31 1 530-688 Oil Seal
30 6 772-119 Lockwasher 5/16
32 1 782-405 Vent Plug
31 530-688 Oil Seal
33 6 710-069 Hex Hd. Cap Screw 5/16-18 x 3/4
32 1 782-405 Vent Plug
34 810-741 Spiral Pin 3/16 x 5/8
33 6 710-069 Hex Hd. Cap Screw 5/16-18 x 3/4
35 761-867 /001 Lock nut
34 810-741 Spiral Pin 3/16 x 5/8
35 761-867 /001 Lock Nut
WALKIE DRIVE UNIT
01 Page 307
Revised 12/1/91
@·
®
0
9
~
~
~· ©
®1-------· ~ f :
-----©
____--©
©~-----
---0
©---
@ -~
12 Volt
(~-----i
S/N 3000 to 8621
TRACTION MOTOR
Figure 570-446/200
TRACTION MOTOR Page 308

Figure 570-446/200 WALKIE
D2
1 *570-446/01 Drive End Head Adapter .

2 1 570-446/02 Armature and Fan Assembly: includes
3 570-240/112 Fan
4 1 442-227 C.E. Sealed Ball Bearing
5 1 570-446/03 Field Coil Package
6 1 570-446/04 Comm. End Head Assembly: includes
7 1 570-446/05 Brush Set
8 1 570-240/116 Brush Plate Assembly
9 570-249/213 Brush Spring Set
10 1 570-447/01 Drive End Head Assembly: includes
Ball Bearing
Snap Ring
Seal
11 1 570-205/10 Pole Shoe Screw Package
12 1 570-446/06 Terminal Package (Hardware included)
13 1 830-406 C.E. Bearing Spring Washer
14 2 *570-446/07 Rubber Washer
15 4 *570-446/08 3-1 /8" Long Tread Rolling 1/ 4 Screw
* Not illustrated.
WALKIE DRIVE UNIT
Page 307.1
D3
Added 12/1/91
570-446/511 Adapter Ring Kit

2 1 570-446/512 Armature Fan
3 570-446/513 Armature and Fan Assembly
4 1 570-446/514 Field Coil Kit
5 1 570-446/515 Brush Set
6 1 570-446/516 Brush Spring
7 1 570-446/517 Brush Plate & Box Assembly
8 1 570-446/518 Bearing
9 1 570-446/519 Wavey Washer
10 1 570-446/520 Commutator End Head
11 1 570-446/521 Terminal & Lead Assembly Set
12 3 570-446/552 Countersunk Adapter Screws
12 Volt
S/N 3000 to 8621
TRACTION MOTOR
Figure 570-446/500
05 WALKIE DRIVE UNIT
Page 309
Revised 12/1 /91
@·
®
0
6'
~
~• ©
r:-
®------·er. I: Q
~~~-·------.~
__--©
©~------- --0
©
@)------·=
24 Volt
~~---~---\
~@_/
S/N 3000 to 8621
TRACTION MOTOR
Figure 570-447/200

Figure 570-447 /200 WALKIE
D6
ltemNo. ~ Part Number Description
1 1 *570-446/01 Drive End Head Adapter

2 570-447/04 Armature and Fan Assembly: includes
3 570-240/112 Fan
5 1 570-447/02 Field Coil Package
6 570-447/03 Comm. End Head Assembly: includes
7 1 570-241 /114 Brush Set
9 570-249/213 Brush Spring Set
10 1 570-447/01 Drive End Head Assembly: includes
Ball Bearing
Snap Ring
Seal
11 570-205/10 Pole Shoe Screw Package
12 1 570-446/06 Terminal Package (Hardware included)
13 1 830-406 C.E. Bearing Spring Washer
15 4 *570-446/08 3-1 /8" Long Tread Rolling 1/4 Screw
* Not illustrated.
WALKIE DRIVE UNIT
D7 Page 309.1
Added 12/1 /91
1 570-446/511 Adapter Ring Kit

2 1 570-446/512 Armature Fan
3 1 570-447 /511 Armature and Fan Assembly
5 1 570-447/513 Brush Set
6 1 570-446/516 Brush Spring
7 570-446/517 Brush Plate & Box Assembly
8 1 570-446/518 Bearing
9 1 570-446/519 Wavey Washer
10 1 570-446/520 Commutator End Head
24 Volt
S/N 3000 to 8621
TRACTION MOTOR
Figure 570-447/500
09 WALKIE DRIVE UNIT
Page 311
@-·---@) Revised 12/1 /91
0
s
8
~-·- - 0
@1------
fU 0
---
iJ
~m ____ ©
____-@
©r----___ --0
©
@).--------· e
..,4 Volt
,IODEL 111
S/N 3000 to 8621
TRACTION MOTOR
Figure 570-449/200

D10
1 *570-446/01 Drive End Head Adapter

2 570-449/01 Armature and Fan Assembly: includes
3 1 570-240/112 Fan
5 570-449/02 Field Coil Package
6 1 570-446/04 Comm. End Head Assembly: includes
7 1 570-446/05 Brush Set
9 1 570-249/213 Brush Spring Set
10 570-447/01 Drive End Head Assembly: includes
Ball Bearing
Snap Ring
Seal
11 570-205/10 Pole Shoe Screw Package
12 570-446/06 Terminal Package (Hardware included)
13 *570-449/03 Stat-0-Seal Washer Package
14 830-406 C.E. Bearing Spring Washer
16 4 *570-446/08 3-1 /8" Long Tread Rolling 1/4 Screw
* Not illustrated.
WALKIE DRIVE UNIT
D11 Page 311.1
Added 12/1 /91
1 1 570-446/511 Adapter Ring Kit

2 1 570-446/512 Armature Fan
3 1 570-449/511 Armature and Fan Assembly
5 570-449/513 Brush Set
6 570-446/516 Brush Spring
7 1 570-449/514 Brush Plate & Box Assembly
8 1 570-446/518 Bearing
9 570-446/519 Wavey Washer
10 570-446/520 Commutator End Head
24 Volt
MODEL 111
S/N 3000 to 8621
TRACTION MOTOR
.Figure 570-449/500
STANDARD ELECTRICAL SYMBOLS Page 401
+;II t-= Battery
+ Suppnuor
SWcon
--f~ Capacitor
Power Line
Controlled
*-
Rectifier Rectifier
*
Control Line
(SCR)
~ o:]
Zener
*
Diode Hom
Diode
.r.v- FUN
@ Thenniater
¢ Licht
...1\/\1\r Resistor
6 Tramiator 0
TP
Cl
TP
Standoff
Terminal
'
?>J
(pluc) (jack)
Connector
i
i
Twisted
Pair r{1:z-:
&.. - - - -4
Terminal
Strip
~1 ~
Wirinc
?
Variable Shielded
Reaiator Pair Ham-
-c::J-
Wire Coded
Sleeve -e-- Solenoid
Coil
u..A.JJ
rrm
Tran1Cormer
THE RAY MONO CORPORATION
Page 402 ELECTRICAL SYMBOLS
I
,.. I I I I
'9 Bourme
Sincl• p ole
Dilcbarp
-0~ Sincl• Throw
Switch
mdieuor
-
T_
C:Oaactor
Coabcta
<:oaactor
Coil
_z Thermae'-'
Sincl• Pole
Drive Double Throw
MoMir Swikh
Pump
Moklr
,....,-
TTl
- -
A11xiliU7'
1J~
~ ..
Mow
C:Oat:actor TiP9
Normally
Opea
Normally
C10Md
a I Q.N.O. Swikh
0 ON.C.
0
~ I
ON.C Swit:ch
N.O
Normally Opea
(1hown act:ivat:ed)
ELECTRICAL SYMBOLS 402.1
7. HOW TO READ THE RAYMOND CORPORATION ELECTRICAL WIRING DIAGRAMS

Each end of every wire in a Raymond truck is identified with the component
and terminal to which that wire should be connected. Small wires have a
coded sleeve as shown in Figure 1 to identify where it connects. Large
cables have the identification stamped on the outer covering. This system
tells the assembler or serviceman exactly where each wire should be
connected.
51
KEY•
/SWITCH CODED SLEEVES
,---.;~
WIRING HARNESS
Figure 1
Figure 2 shows how the parts in Figure 1 would appear on a Raymond wiring
diagram. In addition to the coded sleeve or stamping identifying where
each wire connects, the wiring diagram also shows the destination of the
wire's other end.
SI
KEY-
SWl TCH WIRING HARNESS
"
CODED SLEEVES
THESE DESIGNATIONS
INDICATE COMPONENT
AND TERMINAL TO
WHICH OTHER END OF
WIRES CONNECT.
Figure 2
WALKIE ELECTRICAL
E9, E10 Page 433
Revised 12/1 /91
11
AUXILIARY FOR HOUR METER AND DISCHARGE INDICATOR
0 0
0
MODEL 111F
S/N 3000 to 8621
SYSTEM ELECTRICAL
Figure 850-135-159/ (D)
SYSTEM ELECTRICAL Page 434

Figure 850-135-159 / (D) WALKIE
E11
1 117-000-45 7 Hose Clamp

2 10 611-028 Ty-Rap Self Locking 11.5 lg.
3 2 701-119 Zinc Plated Machine Screw #10-32 x 1/2
4 6 710-007 Hex Hd. Cap Screw 1/4-28 x 1/2 GR-5 PLTD.
5 2 710-066 Hex Hd. Cap Screw 5/16-24x1/2 GR-5 PLTD.
6 3 710-070 Hex Hd. Cap Screw 5/16-24 x 3/4 GR-5 PLTD.
7 2 771-012 Flat Washer #10 CAD. PLTD.
8 6 771-016 Flat Washer 1/4
9 5 771-019 Flat Washer 5/16 Steel CAD. PLTD.
10 2 772-012 Lockwasher # 1o
11 6 772-116 Lockwasher 1/4 Steel Med. Pl.
12 5 772-119 Lockwasher 5/16 Steel Med. Pl.
13 1 812-000-605 Hose Clamp
14 1 (REF) 850-136-1 00 Wiring Diagram - 111 F
15 1 (REF) 850-136-163 Electrical Schematic - 111 F
16 1 023-019-070/385 Cable Assembly
17 1 023-019-120 /386 Cable Assembly
18 1 023-019-420/392 Cable Assembly
19 1 023-021-090 /393 Cable Assembly
20 1 023-067-260 /387 Cable Assembly
21 1 (REF) 1-105-033 Contactor
22 1 1-150-323 Switch - Lift Brake
23 1 590-428 Resistor - Control - 12V
24 590-618 Horn-12V
25 850-135-026 Limit Switch Plate Weld.
26 1 850-136-012/001 Cable Assembly
27 1 850-136-012/002 Cable Assembly
28 1 850-136-012/003 Cable Assembly
29 1 850-136-012/005 Cable Assembly
30 1 (REF) 850-136-186 Contactor Panel Assembly - 12V
31 850-136-197 Main Wiring Harness - 12V
32 774-025 Int. Tooth Lockwasher 1/2
33 590-436 Resistor Control - 12V Walkie - C.S.
P/N REFERENCE W/O ITEMS
001 Standard 33
002 Cold Storage 23

WALKIE ELECTRICAL
F1, F2
Page 435
Revised 12/1 /91
(2)(2)(2) AUXILIARY FOR HOUR METER AND DISCHARGE INDICATOR
SEE VIEW A
VIEW A
(ALTERNATE CONTACTOR
ARRANGEMENT)
MODEL 112AT-FRE
S/N 6400 to 8621
SYSTEM ELECTRICAL
Figure 850-136-400/001 (C)

Figure 850-136-400/001 (C) WALKIE
F3
1 774-025 Int. Tooth Lockwasher 1/2

2 10 611-028 Self Locking Ty-Rap (11.5")
3 2 701-119 Zinc Plated Mach. Screw #10-32 x 1/2
4 4 710-007 Hex Hd. Cap Screw 1/4-28 x 1/2
5 2 710-066 Hex Hd. Cap Screw 5/16-24 x 1/2
6 3 710-070 Hex Hd. Cap Screw 5/16-24 x 3/4
7 2 771-012 Flat Washer #10 - Cad. Plated
8 4 771-016 Flat Washer 1/4
9 5 771-019 Steel Flat Washer 5/16 - Cad Plated
10 2 772-012 Lockwasher # 1O
11 4 772-116 Stee1Lockwasher1/4
13 2 812-000-605 Hose Clamp
14 REF 850-136-401/001 Wiring Diagram
15 REF 850-136-402/001 Electrical Schematic
16 REF 850-136-403 Functional Block Diagram - Trans.
17 1 (REF) 850-136-406/001 Contactor Panel Assembly
18 REF 850-136-404 Interconnecting Diagram
19 023-019-420 /392 Cable Assembly
20 1 023-021-090 /393 Cable Assembly
21 1 023-021-280 / 419 Cable Assembly
22 1-105-016 Contactor (S/N 6400 to _ )
1 850-136-434 Contactor (S /N __ to 8621)
23 1 1-150-323 Lift/Brake Switch
24 590-619 Horn-24V
26 850-136-424/001 Cable Assembly
27 850-136-424 /002 Cable Assembly
28 1 850-136-424 /003 Cable Assembly
29 1 850-136-424/004 Cable Assembly
30 850-136-204 Main Wiring Harness - 24VTE
31 1 850-136-153 Wire Snubber Assembly
32 850-136-425/001 Suppressor Assembly
33 850-136-425 /002 Suppressor Assembly
WALKIE ELECTRICAL
F5,F6 Page 437
Revised 12/1 /91
(2)(2)(2)
SEE VIEW A
VIEW A
ARRANGEMENT)
MODEL 113AT-FRC
S/N 6400 to 8621
SYSTEM ELECTRICAL
Figure 850-136-400 /002 (C)

Figure 850-136-400 /002 (C) WALKIE
F7
774-025 Int. Tooth Lockwasher 1/2

3 2 701-119 Zinc Plated Mach. Screw # 10-32 x 1/2
4 4 710-007 Hex Hd. Cap Screw 1/4-28x1 /2
5 2 710-066 Hex Hd. Cap Screw 5/16-24 x 1/2
6 3 710-070 Hex Hd. Cap Screw 5/16-24 x 3/4
7 2 771-012 Flat Washer #10 - Cad. Plated
8 4 771-016 Flat Washer 1/4
10 2 772-012 Lockwasher #1 o
11 4 772-116 Steel Lockwasher 1/4
13 2 812-000-605 Hose Clamp
14 REF 850-136-401/002 Wiring Diagram
17 1 (REF) 850-136-406 /003 Contactor Panel Assembly
19 1 023-019-420 /392 Cable Assembly
20 1 023-021-090 /393 Cable Assembly
22 1-105-016 Contactor (S /N 6400 to )
1 850-136-434 Contactor (S/N __ to 8621)
23 1 1-150-323 Lift/Brake Switch
24 1 590-619 Horn-24V
21 023-021-280/419 Cable Assembly
26 850-136-424/001 Cable Assembly
27 1 850-136-424 /002 Cable Assembly
28 1 850-136-424 /003 Cable Assembly
29 850-136-424 /004 Cable Assembly
30 1 850-136-203 Main Wiring Harness - 24VTC
31 850-136-153 Wire Snubber Assembly
WALKIE ELECTRICAL
F9, F10
Page 439
Revised 12/1 /91
(2)(2)(2)
SEE VIEW A
VIEW A
ARRANGEMENT)
MODEL 114AT-TOW
S/N 6400 to 8621
SYSTEM ELECTRICAL
Figure 850-136-400 /003 (C)
Figure 850-136-400 /003 (C) WALKIE
F11
1 850-136-202 Main Wiring Harness - 24VTE

3 4 710-007 Hex Hd. Cap Screw 1/4-28 x 1/2
4 3 710-070 Hex Hd. Cap Screw 5/16-24 x 3/4
5 4 771-016 Flat Washer 1/4
6 3 771-019 Steel Flat Washer 5/16 - Cad. Plated
7 4 772-116 Steellockwasher1/4
8 3 772-119 Steel Lockwasher 5/16
9 2 812-000-605 Hose Clamp
10 REF 850-136-401 /003 Wiring Diagram
13 1 (REF) 850-136-406 /002 Contactor Panel Assembly
15 1 590-619 Horn-24V
16 850-136-424/001 Cable Assembly
17 1 850-136-424/002 Cable Assembly
18 1 850-136-424 /003 Cable Assembly
19 1 850-136-424/004 Cable Assembly
20 1 850-136-425/001 Suppressor Assembly
WALKIE ELECTRICAL
G1, G2
Page 441
Revised 12/1 /91
(2) (2)(2)
SEE VIEW A
VIEW A
ARRANGEMENT)
MODEL 111AT-F
S/N 6400 to 8621
SYSTEM ELECTRICAL
Figure 850-136-400 /004 (C)

Figure 850-136-400 /004 (C) WALKIE
G3
1 1 774-025 Int. Tooth Lockwasher 1/2

4 4 710-007 Hex Hd. Cap Screw 1/4-28x1/2
5 2 710-066 Hex Hd. Cap Screw 5/16-24 x 1/2
6 3 710-070 Hex Hd. Cap Screw 5/16-24 x 3/4
7 2 771-012 Flat Washer #1 O - Cad. Plated
8 4 771-016 Flat Washer 1/4
10 2 772-012 Lockwasher # 1O
12 5 772-119 Steellockwasher5/16
13 2 812-000-605 Hose Clamp
14 REF 850-136-401 /004 Wiring Diagram
17 1 (REF) 850-136-406/004 Contactor Panel Assembly
19 1 023-019-420 /392 Cable Assembly
20 023-021-090 /393 Cable Assembly
21 023-021-280/419 Cable Assembly
22 1 1-105-016 Contactor (S/N 6400 to __)
850-136-434 Contactor (S/N __ to 8621)
23 1-150-323 Lift/Brake Switch
24 590-619 Horn-24V
26 850-136-424/001 Cable Assembly
27 850-136-424 /002 Cable Assembly
28 850-136-424 /003 Cable Assembly
29 1 850-136-424 /004 Cable Assembly
30 1 850-136-432 Main Wiring Harness - 24VTE
31 850-136-153 Wire Snubber Assembly
WALKIE ELECTRICAL
G7,G8 Page 443
Revised 12/1 /91
SEE WIRINe D1'181A!

850-13&-303 HAND RAIL ON
SJ9
MODEL 11 2 ONLY
S20
Sii
S26
NOT USED !»I P10DEL 11 4
FOOT SWITCH
(FIELD WEAKEN) S24
M'JllEL 113. 114 ON..y LIFT CUT OUT
SWITCH
RAIL HARNESS
MODEL IJ3,J14 ONLY 850-136-304
850-136-265 MODEL 11 2 ONLY
P4
HAIN HARNESS
850-136-432
(!»I HODEL 111 )
PANEL HARNESS
150-13&-431
150-138-204
(!»I HODEL 11 2)
850-136-203
0
CCIII HODEL. 111 ) (!»I HODEL 113)
150-13&-428 850-13e-202
(!»I HODEL. 112) (!»I HODEL 114)
150-13&-414
(!»I HODEL 113 & 114) REVERSE
CIJNTACTOR
LIFT PlH' AND
MOTOR ASSY
FIELD P4
HU..TI RN:TI!»I WEAKEN
HODU..E
150-13&-411
RESISTOR
BRAKE SWITCH
ON MODEL 112
ONLY
PANEL ASSEMIL Y DIODE ASSEMBLY

150-13e-408/ 154-010-242
(ON MODEL - E SWITCH
MODEL 113, I U ClllLY
111.112 ONLY) 52
KEY SWITCH 0
RELAY SJ
(ON MODEL MODEL 112 ONLY
IJJ, 112 ONLY)
CONTROLLER ASSY
850-135-568/
ON MODEL POTENTIOMETER
112 ONLY VR
HANDLE ASSY HARNESS ARM
850-135-559/ 850-136-308
ON MODEL 112 ONLY
850-136-206
ON MODEL 113.114
S/N 6400 to 8621

INTERCONNECTING DIAGRAM
Figure 850-136-404 (B)
WALKIE ELECTRICAL
G9
Page 445
Revised 12/1 /91
- [[___ -·1
KEY SWITCH
SI
PS
P6
Nl1T! I
850-136-308 REF 8S0-136-418 REF
model 111/112
Figure 850-136-421
PS
P6
Nl1T! I
8S0-136-206 REF 8S0-136-419 REF
model 1 13
Figure 850-136-422
~
S2
SllITCll
PS
_[21 I
P6
Nl1T! I
-6j
8S0-136-206 REF 8S0-136-420 REF
mode 1 11 4
Figure 850-136-423
S/N 6400 and Up

WALKIE CONTROLLER DIAGRAM
Figures 850-136-421 (B),
850-136-422 (A), 850-136-423 (A)
WALKIE ELECTRICAL
A5 A6 Page 447
Revised 12/1 /91
MODEL 111F
S/N 6400 to 8621
NTROLLER ASSEMBLy
RESISTOR co850-135-565/ (C)
Figure
RESISTOR CONTROLLER ASSEMBLY Page 448
A7 AS
850-135-538 Steering Cover

2 850-135-116 Actuator Item No. Oty. Part Number Description
3 4 774-007 Lockwasher #6
4 2 710-001 Hex Hd. Cap Screw #10-32 x 7/8 (Plated) 46 3 850-136-018 Switch Bracket Assembly: includes
5 2 750-008 Hex Nut #10-32 47 850-136-302 Switch Bracket
6 2 772-012 Lockwasher # 1o 48 1-150-322 Push Button Control Switch
7 1 850-135-120 Shaft
8 2 810-310 Snap Ring
9 2 850-135-465 Handle Knob Machining
10 3 724-239 Soc. Hd. Set Screw #8-32 x 1/4
P/N W/O ITEMS MODEL REFERENCE
11 830-328 Torsion Spring
12 811-140 Spring Pin 001 4, 5, 6, 34 111 Standard, 12V
13 1-085-129 Return Lever
14 724-221 Soc. Hd. Set Screw #8-32 x 1/8 002 --- 111 Cold Storage, 12V
15 1 1-085-113 Controller Cam
16 2 850-135-118 Flanged Sleeve Bearing
17 1 850-135-542 Flat Washer
18 2 701-025 Rd. Hd. Mach. Sc. #4-40 x 2
19 6 771-101 Flat Washer #4
20 16 772-105 Spring Washer #4
21 10 750-036 Nut #4-40
22 850-135-113 Bracket
23 4 590-096 Control Switch
24 2 850-135-110 Insulator
25 850-135-119 Bracket
26 1 1-085-111 Safety Button
27 8 706-063 Pan Hd. Mach. Screw #6-32 x 1/2
28 1-085-108 Horn Button
29 850-135-124 Switch Cover
30 1-085-109 Lower Button
31 1-085-110 Lift Button
33 1-150-065 Lock Switch
34 850-136-002/002 Heater Assembly
35 850-136-211 Controller Harness
36 850-135-393 Bracket
37 2 810-880/079 Spring Pin
38 2 830-204 Compression Spring
40 6 1-074-186/005 Hex Spacer
41 2 706-008 Pan Hd. Mach. Screw #4-40 x 1
42 1 850-135-131 Bracket
43 1-150-321 Reverse Panic Switch
44 2 811-132 Spring Pin
WALKIE ELECTRICAL Page 449
A9,A10 Revised 12/1 /91
MODEL 111AT
MODEL 112AT
S /N 6400 to 7149 ) CONTR OLLER AS S EMBLY
TRANSISTOR (AT850-135-568/ (A)
Figure
TRANSISTOR (AT) CONTROLLER ASSEMBLY Page 450

Figure 850-135-568/ (A) WALKIE
A11, A12
850-135-538 Steering Cover

2 1-120-097 Variable Resistor
3 1-085-114 Potentiometer Gear Item No. .Q!Y: Part Number Description
4 2 724-221 Soc. Hd. Set Screw #8-32 x 1/8
5 774-007 43 3 850-136-018 Switch Bracket Assembly: includes
3 Lockwasher #6
6 850-136-418 Controller Harness 44 850-136-302 Switch Bracket
7 1 850-135-120 Shaft 45 1-150-322 Push Button Control Switch
8 2 810-310 Snap Ring 46 2 706-007 Pan Hd. Mach. Screw #4-40 x 3/4
9 2 850-135-465 Handle Knob Machining 47 2 760-001 Locknut #4-40
10 2 724-239 Soc. Hd. Set Screw #8-32 x 1/4 48 4" 611-032 Shrinkable Tubing
12 811-140 Spring Pin
13 1-085-112 Return Lever
14 2 772-012 Lockwasher # 1o
16 850-135-542 Flat Washer 001 14,32,36,41 111, 112 standard
17 4 771-101 Flat Washer #4
18
19
14 772-105 Spring Washer #4 002 --- 111, 112 Cold Storage
10 750-036 Nut #4-40
20 850-135-121 Bracket
23 1-085-108 Horn Button
28 1 850-135-393 Bracket
29 2 810-880/079 Spring Pin
31 1-150-065 Lock Switch
32 2 710-001 Hex Hd. Cap Screw #10-32 x 7/8 (Plated)
33 2 706-008 Hex Nut #10-32
34 850-135-131 Bracket
36 2 750-008 Hex Nut #10-32
37 2 811-132 Spring Pin
38 1 850-135-116 Actuator
39 6 1-074-186/005 Hex Spacer
42 2 464-051 Oilite Bearing
WALKIE ELECTRICAL
Page 449.1
B1 B2
Added 12/1 /91
I@
MODEL 111AT
MODEL 112AT
S/N 7150 to 8621
CONTROLLER ASSEMBLy
TRANSISTOR (AT)850-135-568/ (E)
Figure
TRANSISTOR (AT) CONTROLLER ASSEMBLY Page 450.1
Figure 850-135-568/ (E) WALKIE
83 B4
1 850-135-538 Steering Cover

2 1 1-120-098 Variable Resistor
3 1-085-125 Potentiometer Gear Item No. Qty. Part Number Description
4 2 724-221 Soc. Hd. Set Screw #8-32 x 1/8
5 3 774-007 43 3 850-136-018 Switch Bracket Assembly: includes
Lockwasher #6
6 850-136-418 Controller Harness 44 850-136-302 Switch Bracket
7 850-135-120 Shaft 45 1 1-150-322 Push Button Control Switch
8 2 810-310 Snap Ring 48 4" 611-032 Shrinkable Tubing
9 2 850-135-465 Handle Knob Machining
10 2 724-239 Soc. Hd. Set Screw #8-32 x 1/4
12 1 811-140 Spring Pin
13 1 1-085-129 Return Lever
14 2 772-012 Lockwasher # 1O 001 14,32,36,41 111, 112 Standard
16 850-135-542 Flat Washer 002 --- 111, 112 Cold Storage
17 4 771-101 Flat Washer #4
18 14 772-105 Spring Washer #4
19 10 750-036 Nut #4-40
20 1 850-135-602 Pot. Bracket
23 1 1-085-108 Horn Button
24 1 850-135-124 Switch Cover
26 1 1-085-110 Lift Button
28 1 850-135-393 Bracket
29 2 810-880/079 Spring Pin
31 1 1-150-065 Lock Switch
33 2 706-008 Hex Nut #10-32
34 850-135-131 Bracket
36 2 750-008 Hex Nut #10-32
37 2 811-132 Spring Pin
38 1 850-135-116 Actuator
39 6 1-074-186/005 Hex Spacer
41 1 850-136-002/001 Heater Assembly
42 2 464-051 Oilite Bearing
WALKIE ELECTRICAL
85 86 Page 451
Revised 12/1/ 91
©
/
MODEL 113AT
MODEL 114AT
S/N 6400 to 7149
CONTROLLER ASSEMBLy
TRANSISTOR (AT)850-135-405/ (C)
Figure
TRANSISTOR (AT) CONTROLLER ASSEMBLY Page 452
B7 B8
2 714-063 Fl. Soc. Hd. Sc. 1/4-20 x 1
2 2 850-135-117 Cap 48 1 1-120-097 Variable Resistor
3 1 850-135-130 Guard 49 1-085-114 Potentiometer Gear
6 2 850-135-537 Hand Grip 50 2 724-221 Soc. Hd. Set Screw #8-32 x 1/8
7 850-135-120 Shaft 51 3 774-007 Lockwasher #6
8 2 810-310 Snap Ring 52 2 464-051 Oilite Bearing
9 2 850-135-465 Handle Knob Machining 53 4" 611-032 Shrinkable Tubing
10 4 724-239 Soc. Hd. Set Screw #8-32 x 1/ 4 54 850-136-002/003 Heater Assembly (113, 114)
11 830-328 Torsion Spring 55 ** 850-136-018 Switch Bracket Assembly: includes
12 811-140 Spring Pin 56 850-136-302 Switch Bracket
13 1-085-112 Return Lever 57 1-150-322 Push Button Control Switch
14 724-221 Soc. Hd. Set Screw #8-32 x 1/8
16 850-135-542 Flat Washer
17 ** 771-101 Flat Washer #4 **See Table below to determine correct quantities for your particular vehicle.
18 ** 772-105 Spring Washer #4
19 ** 750-036 Nut #4-40
20 1 850-135-121 Bracket ITEM ITEM ITEM ITEM ITEMS
21 1 1-085-111 Safety Button P/N MODEL 17 18 19 55 39 & 40 W/O ITEMS
23 1-085-108 Horn Button 001 112 STD. 4 14 10 3 6 31,41,42,
24 850-135-124 Switch Cover 44-47,54
002 113 STD. 2 12 8 3 6 31,33,35,41,
27
43-47,54
28 850-135-393 Bracket 003 114 STD. 2 8 4 1 2 24-26,33,35,
29 2 810-880/079 Spring Pin 42-47,54
31 850-135-128 Switch Cover 004 112 c.s. 4 14 10 3 6 31,41,42,54
32 2 771-021 Flat Washer 1/4
33 2 706-008 Hex Nut #10-32
34 850-135-131 Bracket
005 113 c.s. 2 12 8 3 6 31,33,35,41,
35
43,44
1-150-321 Reverse Panic Switch
36 850-135-270 Steering Cover 006 114 c.s. 2 8 4 1 2 24-26,33,35,
37 2 811-132 Spring Pin 42-44
38 850-135-116 Actuator
39 ** 1-074-186/005 Hex Spacer
40 ** 830-148 Compression Spring
41 850-136-420 Controller Harness (114)
43 1 850-136-418 Controller Harness (112)
44 1 850-136-002/001 Heater Assembly (111, 112)
45 2 772-012 Lockwasher #10
46 2 750-008 Hex Nut #10-32
WALKIE ELECTRICAL
Page 451.1
69 610 Added 12/1 /91
@)(2)
7(1,
@
I
/IY0
I /
I //
MODEL 113AT
MODEL 114AT
S/N 7150 to 8621
CONTROLLER ASSEMBLY
TRANSISTOR (AT)850-135-405/ (G)
Figure
TRANSISTOR (AT) CONTROLLER ASSEMBLY Page 452.1

B11, B12
Item No. .Q!y, Part Number Description
1 2 714-063 Fl. Soc. Hd. Sc. 1/4-20 x 1
2 2 850-135-117 Cap 48 1-120-098 Variable Resistor
3 1 850-135-130 Guard 49 1-085-125 Potentiometer Gear
6 2 850-135-537 Hand Grip 50 1 724-221 Soc. Hd. Set Screw #8-32 x 1/8
7 1 850-135-120 Shaft 51 3 774-007 Lockwasher #6
8 2 810-310 Snap Ring 52 2 464-051 Oilite Bearing
9 2 850-135-465 Handle Knob Machining 53 4" 611-032 Shrinkable Tubing
10 4 724-239 Soc. Hd. Set Screw #8-32 x 1/4 54 850-136-002/003 Heater Assembly (113, 114)
11 830-328 Torsion Spring 55 ** 850-136-018 Switch Bracket Assembly: includes
12 811-140 Spring Pin 56 850-136-302 Switch Bracket
13 1-085-129 Return Lever 57 1-150-322 Push Button Control Switch
14 724-221 Soc. Hd. Set Screw #8-32 x 1/8
16 850-135-542 Flat Washer **See Table below to determine correct quantities for your particular vehicle.
17 ** 771-101 Flat Washer #4
18 ** 772-105 Spring Washer #4
19 ** 750-036 Nut #4-40 ITEM ITEM ITEM ITEM ITEMS
~o 850-135-602 Bracket P/N MODEL 17 18 19 55 39 & 40 W/O ITEMS
22 7 706-063 Pan Hd. Mach. Screw #6-32 x 1/2 001 112 STD. 4 14 10 3 6 31,41,42,
23 1-085-108 Horn Button 44-47,54
25 1 1-085-109
002 113 STD. 2 12 8 3 6 31,33,35,41,
Lower Button
43-47,54
26 1 1-085-110 Lift Button
27 003 114 STD. 2 8 4 1 2 24-26,33,35,
28 850-135-393 Bracket 42-47,54
29 2 810-880/079 Spring Pin
30 2 830-204 Compression Spring 004 112 c.s. 4 14 10 3 6 31,41,42,54
31 1 850-135-128 Switch Cover
32 2 771-021 Flat Washer 1/4
33 2 706-008 Hex Nut #10-32
005 113 c.s. 2 12 8 3 6 31,33,35,41,
43,44
34 850-135-131 Bracket
35 1-150-321 Reverse Panic Switch 006 114 c.s. 2 8 4 1 2 24-26,33,35,
36 1 850-135-270 Steering Cover 42-44
37 2 811-132 Spring Pin
38 850-135-116 Actuator
39 ** 1-074-186/005 Hex Spacer
40 ** 830-148 Compression Spring
44 850-136-002/001 Heater Assembly (111, 112)
45 2 772-012 Lockwasher #1 o
46 2 750-008 Hex Nut #10-32
WALKIE ELECTRICAL
C1
Page 453
Revised 12/1 /91
MODEL 111F ONLY

12 VOLT
S/N 3000 to 8621
CONTACTOR PANEL ASSEMBLY
Flaure 850-136-186 (A)
CONTACTOR PANEL ASSEMBLY Page 454

Figure 850-136-186 (A} WALKIE
C2
2 702-066 Fl. Hd. Plated Screw #6-32 x 1/2

2 2 774-207 Ext. Cad. Plated Washer #6
3 1 590-503 Fuse Block
4 8 771-116 Flat Washer 1/4
5 6 772-116 Lockwasher 1/4
6 2 701-190 Cad. Plated Mach. Screw 1/4-20 x 1-1 /8
7 4 724-414 Soc. Hd. Set Screw 1/4-20 x 1-1/4
8 8 750-006 Hex Nut 1/4-20
9 4 590-136/13 Spacer Assembly
10 4 774-116 Ext.ShakeproofWasher1/4
11 4 724-399 Cup Pt. Screw 1/4-20 x 1/2
12 6 772-112 Lockwasher #10
13 2 701-147 Rd. Hd. Mach. Screw #10-32 x 5/8
14 850-136-195 Panel Wiring Harness - 12V
15 4 701-119 Zinc Plated Mach. Screw #10-32x1/2
16 6 771-112 Flat Washer #10
17 1 023-133-130 /384 Cable Assembly
18 2 1-105-033 Contactor - 12V, 100A, F/R - (M3 & M4}
19 1 1-105-044 Contactor- 12V, 100 A - (M1 & M2}
20 1 850-136-217/003 Buss Bar
21 1 850-136-217 /002 Buss Bar
22 590-573 Fuse - 250A (FU2}
23 1 590-572 Fuse -150A (FU1}
24 1 590-514 Fuse - 15A (FU3)
25 1 850-136-217/001 Buss Bar
26 1 850-136-189 Resistor Contactor Base
27 850-136-010 Battery Connector Assembly: includes
28 590-701 Battery Connector
29 023-003-390 / 404 Cable Assembly (B-}
30 1 023-001-050 /381 Cable Assembly (B +}
31 2 853-032-065 Sleeve
WALKIE ELECTRICAL
C3, C4 Page 455
Revised 12/1 /91
g-=---=@
,:::--®
I "@
CONTACTOR PANEL ASSEMBLY

Figure 850-136-406/ (G)
CONTACTOR PANEL ASSEMBLY Page 456

C5, C6
2 702-064 Fl. Hd. Plated Screw #6-32 x 7 /16

2 2 774-207 Ext. Cad. Plated Washer #6
3 1 590-503 Fuse Block
4 6 771-116 Flat Washer 1/4
50 850-136-414 Control Panel Wiring Harness (Model 113, 114)
5 5 772-116 Lockwasher 1/4
51 1 1-100-010 Relay - 24 V. (K1)
6 2 701-190 Cad. Plated Mach. Screw 1/4-20 x 1-1/8
52 2 701-087 Rd. Hd. Mach. Screw #8-32 x 3 /8
7 3 724-414 Soc. Hd. Set Screw 1/4-20x1-1/4
53 3 771-103 Flat Washer #8
8 6 750-006 Hex Nut 1/4-20
54 3 772-104 Lockwasher #8
55 154-010-242 Diode Module Assembly (DA 1)
10 3 774-116 Ext. Shakeproof Washer 1/4
56 701-097 Rd. Hd. Mach. Screw #8-32 x 7/8
11 3 724-399 Cup Pt. Screw 1/4-20 x 1/2
57 850-136-431 Control Panel Wiring Harness (Model 111)
12 8 772-112 Lockwasher #1 o
58 4 772-112 Lockwasher # 1O
13 4 701-147 Rd. Hd. Mach. Screw #10-32 x 5/8
14 850-136-426 Control Panel Wiring Harness (Model 112)
60 4 771-112 Flat Washer #10
61 850-136-409 Battery Connector Assembly: includes
16 8 771-112 Flat Washer #10
17 62 1 590-701 Battery Connector
023-032-100 /421 Cable Assembly
18 1 1-105-016 Contactor (M3) (S /N 6400 to __) 63 1 023-003-095 /383 Cable Assembly (B-)
1 850-136-434 Contactor (Field Weaken/Pump) (S/N __ to 8621) 64 1 023-001-090/381 Cable Assembly (B +)
19 1 1-105-031 Contactor (M1 & M2) (S/N 6400 to __) 65 3 850-136-153 Wire Snubber Assembly
1 850-136-433 Contactor (Forward/Reverse) (S/N __ to 8621) 66 2 850-136-153 Wire Snubber Assembly
20 1 023-050-085 / 419 Cable Assembly
21 023-105-055 / 422 Cable Assembly
22 590-573 Fuse - 250A (FU2)
23 590-572 Fuse-150A (FU1)
24 1 590-514 Fuse -15A (FU3) P/N MODEL W/O ITEMS
25 1 850-136-217/001 Buss Bar
26 850-136-407 Resistor Contactor Base 001 112 50, 57, 66
28 023-105-045 I 423 Cable Assembly
29 023-025-055 / 424 Cable Assembly 002 114 14, 23, 25, 36-42, 47, 51-57, 66
30 1-187-049 Curtis PMC Electrical Control
003 113 14, 51-57, 66
31 1 850-136-411 Multifunction Module Assembly
32 1 023-133-050 / 426 Cable Assembly 004 111 14, 18, 29, 32-35, 50, 58-60, 65
33 1 1-113-005 Shunt Resistor
34 023-019-060 / 425 Cable Assembly
35 2 701-350 Rd. Hd. Mach. Screw #10-32 x 7 /8
37 2 724-399 Cup Pt. Screw 1/4-20x1/2
38 2 772-116 Lockwasher1/4
39 2 774-116 Ext. Shakeproof Washer 1/4
40 2 724-414 Soc. Hd. Set Screw 1/4-20 x 1-1 I 4
41 4 750-006 Hex Nut 1/4-20
42 4 771-116 Flat Washer 1/4
43 4 750-414 Hex Nut 5/16-18
44 4 710-067 Hex Hd. Cap Screw 5/16-18 x 5/8
45 4 772-119 Lockwasher5/16
46 AR 990-508 Heatsink Silicone Compound
47 3 154-006-370 ldent. Decal
WALKIE ELECTRICAL Page 457
C7,C8 Revised 12/1 /9 1
AUX P48-08
HEATER
(C/S ONLY)
P42-17
P41-03
@I2J LIFT
P44-16
ls2ol LOWER
P43-05
P45-02
P47-12
P46-14
RAIL CONTROL WIRING DIAGRAM
I
FRONT PLATE WELDMENT
S/N 6400 to 8621 RAIL ASSEMBLY

Figure 850-135-496/ (C)
RAIL ASSEMBLY Page 458

C9
850-135-471 Control Rail

2 1 850-135-456 Switch Housing Mach.
3 1 850-135-451 Switch Cover
4 1 850-135-452 Switch Mounting Bracket
6 1 850-136-304 Rail Control Wiring Harness
7 1 850-136-303 Rail Control Wiring Diagram
8 4 706-063 Ph. Hd. Mach. Screw #6-32 x 1/2
9 1 1-085-108 Horn Button
10 1 1-085-109 Lower Button
11 1 1-085-110 Lift Button
12 1 1-085-119 Rabbit Button
13 4 714-138 Soc. Hd. Cap Screw 3/8-16 x 1
14 4 772-123 Lockwasher 3/8
15 2 710-007 Hex Hd. Cap Screw 1/4-28x1 /2
16 2 772-116 Lockwasher1/4
18 8 760-101 Locknut #4-40
19 8 1-074-186/005 Hex Spacer
21 4 750-020 Nut 3/8-16 UNC
22 4 850-136-018 Switch Bracket Assembly: includes
23 1 850-136-302 Switch Bracket
24 1 1-150-322 Push Button Control Switch
26 2 760-001 Locknut #4-40
27 2 710-001 Hex Hd. Cap Screw #10-32 x 7/8
28 2 750-008 Hex Nut #10-32
29 2 772-012 Lockwasher #1 o
P/N MODEL W/O ITEMS
001 112 27 thru 30
002 112 c.s.

WALKIE ELECTRICAL
C11 Page 459
Revised 12/1/91
P/N W/O ITEMS QTY. ITEM 11
001 15 3
002 12, 13 2
1 2 701-147 Mach. Screw #10-32 x 5/8

2 2 701-183 Rd. Hd. Mach. Screw1 /4-28 x 1/2
3 2 771-016 Flat Washer 1/4
4 2 772-116 Lockwasher 1/4
5 1 812-002-715 Cable Clamp
6 1 850-136-266 Foot Switch Assembly: includes
7 1-150-334 Foot Switch
i3 1 850-136-265 Foot Wiring Harness
11 See Chart 600-209 Grommet
12 3 811-402 Brass Clip
13 3 813-570/004 Nail Grip Stud
14 2 772-112 Lockwasher #1 O
15 2 611-026 Ty-wrap - Self-Locking - 15" Long
S/N 6400 and Up

FOOT SWITCH INSTALLATION
Figure 850-136-267/ (B)
WALKIE ELECTRICAL
01 Page 461
Revised 12/1 /91
/
~f:.;~
'
'
:r'fi
:_f:~L.l
1 1 870-223/001 Discharge Meter

2 1 850-136-147/002 Meter Harness
3 1 900-239 Cover Button
4 1 870-218 Hour Meter
5 1 850-136-147 /001 Meter Harness
6 2 611-029 Ty-Rap Strap
P/N W/O ITEMS DESCRIPTION
001 1, 2 Hour Meter
002 4, 5 Discharge Meter
003 3, 5, 6 Hour/Discharge Meters
S/N 6400 to 8621

HOUR METER/DISCHARGE INDICATOR INSTALLATION
Figure 850-136-249/
WALKIE ELECTRICAL
D3 Page 463
Revised 12/1 /91
MODEL 111 RES.
1 1 870-223/001 Discharge Meter - 24 volt

2 1 850-136-147 /002 Meter Harness
3 AR 900-239 Cover Button
4 1 870-240 Discharge Meter - 12 volt
5 2 1-010-015 Terminal Tab
P/N W/O ITEMS
001 4' 5
002 1
S/N 3000 to 8621

DISCHARGE INDICATOR INSTALLATION
Figure 850-136-148/ (D)
WALKIE ELECTRICAL
D5 Page 465
Revised 12/1 /91
870-218 Hour Meter

2 1 850-136-147 /001 Meter Harness
3 AR 900-239 Cover Button
MODEL 111 RES.

S/N 3000 to 8621
HOUR METER INSTALLATION

Figure 850-136-149 (B)
WALKIE ELECTRICAL
cs Page 467
Revised 12/1191
I
I
./
/
/
/
I
8 I
I
M1 &M2
S/N 3000 to 8621
CONTACTOR1~~~~~BLy
Ci.rt1 rrn '1 -
CONTACTOR ASSEMBLY Page 468

C6
H.B. Electrical
2 1-105-007/05 Return Spring

2 2 1-105-007/08 Non-Metallic Washer
3 2 1-105-009/01 Coil -24 Volt
4 AR 1-105-011/05 Metallic Washer
5 1 1-105-032/10 Contactor Service Kit: includes
Main Contact Spring
Movable Bridge Assembly
Buss Bar Assembly
Bushing
Bushing
6 AR 1-105-011/15 Insulating Clip
7 4 1-105-011 /23 Spacer
8 2 1-105-011 /24 Plate & Tie Rod Assembly
9 1 1-105-032/01 Buss Bar
10 1 1-105-032/02 Buss Bar
11 1 1-105-032/03 Mounting Plate
12 1 1-105-032/04 Buss Bar
13 2 1-105-032/05 Frame & Core Assembly
14 2 1-1 05-032 /06 Movable Core and Rod Assembly
16 2 701-117 Rd. Hd. Mach. Screw #10-32 x 7 /16
17 16 701-330 Pan Hd. Screw #8-32 x 3/8
18 8 702-084 Fl. Hd. Screw #8-32 x 1/ 4
19 4 750-001 Hex Nut #6-32
20 12 760-003 Hex Nut #10-32
21 4 760-103 Flex Lock Nut #6-32
22 10 771-104 Flat Washer #1 o
23 8 771-107 Flat Washer #6
24 16 771-109 Flat Washer #8
25 8 772-107 Lockwasher #6
26 10 772-112 Lockwasher # 1O
Prestolite - Illustration Not Available
1 1 1-105-009/01 Coil Kit (includes 0-Ring)

2 1 1-105-044/02 Contact Kit (includes spring & bushing)
3 1 1-105-031 /01 Base & Buss Bar Assembly
4 1-105-016/02 Bridge Assembly
5 1-105-044/03 Hardware Kit
WALKIE ELECTRICAL
C7
Page 469
Revised 12; 1191
•. 50
:~
~
fi
M3
S/N 3000 to 8621

ca
H.B. Electrical
1 760-103 Nut #6-32 x 5/16 x 7 /64

3 7 771-106 Flat Washer 3/8
4 2 750-001 Nut #6-32 x 5/16-7/64
5 2 772-112 Lockwasher # 1O
6 AR 1-105-011/05 Metallic Washer
7 4 702-085 Fl. Hd. Screw #8-32 x 5/16
8 1 1-105-014/01 Plate & Tie Assembly
9 1 1-105-014/02 Movable Core & Rod Assembly
10 1 1-105-007/05 Return Spring
11 8 701-330 Pan Hd. Screw #8-32 x 3 /8
12 2 1-105-011/15 Insulating Clip
13 1 1-105-009/01 Coil (24 Volt)
14 1-105-007/08 Non-Metallic Washer
Buss Bar Assembly
Main Contact Spring
Bushing
Bushing

3 1 1-105-016/01 Base & Buss Bar Assembly
4 1 1-105-016/02 Bridge Assembly
5 1-105-016/03 Hardware Kit
6 1 1-105-016/04 Insulator Package (20 pcs.)
WALKIE ELECTRICAL
C9
Page 471
Revised 12/1 /91
M1 &M2
12V, 1OOAmp F/R
MODEL 111 Resistor Only
S/N 3000 to 8621
CONTACTOR ASSEMBLY
Fioure 1-105-044
C10
1 2 1-105-044/01 Coil Kit (includes a-ring)

2 1 1-105-044/02 Contact Kit (includes):
4 Springs
8 Bushings
4 Bridges
2 Buss Bars
3 1 1-1 05-044 /03 Hardware Kit
(Includes lockwashers, screws, and
nuts for contact kit)
WALKIE ELECTRICAL
C11 Page 473
Revised 12/1 /91
M3&M4
12V, 100Am1
MODEL 11 PResistor Only
S/N 3000 to 8621
CONTACTOR ASSEMBLy
Figure 1-105-033

C12
H.B. Electrical
1 1 760-103 Flex-Loe Nut #6-32 x 5/16 x 7 /64

3 7 771-106 Flat Washer 3/8
4 2 750-001 Nut #6-32 x 5/16 x 7/64
5 2 772-112 Lockwasher #1 O
6 AR 1-105-011 /05 Metallic Washer
7 4 702-085 Fl. Hd. Screw #8-32 x 5/16
8 1 1-105-014/01 Plate & Tie Rod Assembly
9 1 1-105-014/02 Movable Core & Rod Assembly
10 1 1-105-007/05 Return Spring
11 8 701-330 Pan Hd. Screw #8-32 x 3 /8
12 2 1-105-011/15 Insulating Clip
13 1 1-105-033/01 Coil {12 Volt)
14 1 1-105-007/08 Non-Metallic Washer
Buss Bar Assembly
Main Contact Spring
Bushing
Bushing

3 1 1-105-016/01 Base & Buss Bar Assembly
4 1-105-016/02 • Bridge Assembly
5 1 1-105-016/03 Hardware Kit
6 1 1-105-016/04 Insulator Package {20 pcs.)
STANDARD HYDRAULIC SYMBOLS Page 501
Pnuun
~
Line Sincle
----
____ __ PDo• Line
Manual
On/Off
Pump,
*
,_ Variable
Valnl
DninLine Displacement:
• Comaectloa
~
Variable
Pcnrw Displacement:
[D S*-r
_i_ Liu
Coaaedioa UDlt
B.rtenible
Motor
l'la:ible Check
"-' )(
Liu
Plqpd
Couedioa
---0--
w
Val.,.
Spriac
r() Pnuun
Compemat:ed
ili
w
Liu To~
Abaft l'luid
Lnel
Below l'luid
Lnel
--,
L __ Subr•embl7 Tr
Tr
Pmh/Pull
Lner
Pedal/Tnadle
---
Double
l'ix.t
tB- Act:iDc
0
a-trictioa Orblt:rol Cylinder
+
Vain
LE
Sincle
Variable Act:inc
~ CyliDder
~
....
V•t:
uoir
0
Slade
Pump,
nr.ct
Displacement:
0( Prmaun
Swit:cb
!'md
¢
Pllo•
-
Dispbiam••,
--<>-
l'llter/ ~.
St:niner
a.nnible ..... Operaeed
Check
Motor -<S-- :::.. Valve
~ir
l'ix.t Displace- now Coat:rol,
u
0 tt:r
V•Yd Mjuat:able
- · · DOii•
B.rtenible
Tempeneun "
D p~ Mot:or Pr.aure
Compenaat:ed
.
Page 502 STANDARD HYDRAULIC SYMBOLS
a[]ZJ ...
Solmrd,
W1ncUnc ~,
&:I
I
.a
PrwDN
Brharinc
Valft
j~-,
PrwllN
~
TWDPriMm I
a.IW
TWDC_.,;m
~ .~ Valft
•/P'JJo&
m
TWDPCllliMa
'ftne
Coaneaiaa
,_
TwoP~
mJ Caaaprtiee
-
A
• , tzl
•t
~
'
l:J.«;&lialSol1• wvv...
Normally 01MD
.. ~
4~
·X
...
t
.
, .,.
~Pemlaa
t I
Vv
t
. ,.·~,.
ValftC ....b•ot
I I
xD
Inani'- POllRioaillc
11 It bJ
!:lecClial Sol u·d Vu,,..
N...Uyc:2GMCl
WALKIE HYDRAULIC
AS Page 503
Revised 12/1 /91
-+-
I
I
SNAP RING & 0-RING

SUPPLIED WITH CYLINDER
S/N 3000 to 8621
HYDRAULIC SYSTEM
Figure 850-137-001 I (D)
HYDRAULIC SYSTEM Page 504

Figure 850-137-001/ (D) WALKIE
A6
1 1 (REF) 560-206/ Hydraulic Power Unit - 12 Volt

2 1 (REF) 560-207/ Hydraulic Power Unit - 24 Volt
3 3 710-071 Hex Hd. Cap Screw 5/16-18 x 7/8
4 3 772-119 Lockwasher 5/16
5
6
7 1 792-568 Male O.R.B. Connector
8 1 792-480 Swivel Run Tee
9 2 792-514 90 Degree Swivel Elbow
10 2 790-503 45 Degree Elbow
12 030-603-013 /042 Hose Assembly
13 030-603-023/042 Hose Assembly
14 2 792-212/009 90 Degree Male Elbow
15 792-211 /006 Male Branch Tee
16 1 792-637 Adaptor - 0.R.B. X FE. Pipe
17 8 247-011/005 Polyflo Tubing
18 27 247-011/005 Polyflo Tubing
19 2 (REF) 540-028 Hydraulic Cylinder
20 2 530-120/001 Cylinder Packing
21 2 7-771-201 /025 Support Washer
P/N W/O ITEMS

001 2
002 1
WALKIE HYDRAULIC
A? AS
Page 505
Revised 12/1 /91
~
~·
~ /
/
~ /
/
/
/
\
\
\
\
\
\
\
\ /
v
S/N 3000 to 8621
PUMP AND MOTOR ASS EM BLy

Figure 560-206/100
PUMP AND MOTOR ASSEMBLY Page 506
A9
1 1 560-206/133 Motor: contains

2 1 560-206/111 Armature
3 2 570-410/18 Sealed Ball Bearing (CE & DE)
4 560-206/112 Brush Set
5 560-206/113 Field Coil Package (Pole Screws Included)
6 1 560-206/114 Comm. End Head Assembly
8 570-417 /08 Brush Spring Set
9 560-206/116 D.E. Armature Spacer
10 560-206/117 Terminal Stud Package
11 560-206/118 Thru Bolt & Insulation Package
12 560-206/119 C.E. Bearing Spring Washer
13 1 560-206/131 Pump & Parts (includes)
14 560-204/36 0-Ring
15 1 560-206/120 0-Ring
16 1 560-206/121 0-Ring
17 2 560-206/122 90 Ouro 0-Ring
18 1 560-204/08 Coupling
19 1 560-206/123 Flow Control Valve
20 560-206/124 Spring
21 560-206/125 Relief Valve Kit
22 560-206/126 Gasket
23 560-206/127 Solenoid Assembly
24 560-206/128 12 Volt Coil
25 560-206/129 Valve Stem
26 560-206/130 Reservoir Kit
27 560-206/132 Adapter Assembly
28 560-206/134 0-Ring Gasket
29 560-206/135 Vent Plug
30 560-206/136 Black Elbow
WALKIE HYDRAULIC Page 505.1
Added 12/1 /91
A11, A12
S/N 3000 to 8621 PUMP ~ND MOTOR ASSEMBLY

Figure 560-206/200
PUMP AND MOTOR ASSEMBLY Page 506.1

A13
560-206/211 Motor: contains

2 1 560-204/315 Excitation Winding
3 1 560-204/316 Armature
4 1 560-204/317 Bearing
5 1 560-204 /318 Protective Cap
6 4 560-204/319 Flat Head Screw
7 1 560-204/320 Retainer
8 1 560-204/317 Bearing
9 1 560-204/322 Spring Washer
10 1 560-204/323 Retainer
11 1 560-204/324 Parts Set
12 1 560-204/325 Protective Cap
13 1 560-204/326 Commutator End Shield
14 1 560-204/327 Retainer
15 2 560-204 /328 Fillister Head Screw
16 4 460-204/329 Flllister Head Screw
17 4 560-204/330 Spring Lockwasher
18 4 560-204/331 Fillister Head Screw
19 2 560-206/212 Brush Holder
20 2 560-204/333 Spiro! Spring
21 1 560-204 /334 Carbon Brush Set
22 560-204 /335 Pin
23 560-206/131 Pump & Parts (includes)
24 560-204/36 0-Ring
25 560-206/120 0-Ring
26 560-206/121 0-Ring
27 2 560-206/122 90 Duro 0-Ring
28 1 560-204/08 Coupling
30 560-206/124 Spring
32 1 560-206/126 Gasket
33 560-206/127 Solenoid Assembly
34 1 560-206/128 12 Volt Coil
35 1 560-206/129 Valve Stem
36 1 560-206/130 Reservoir Kit
37 560-206/132 Adapter Assembly
38 560-206/134 0-Ring Gasket
39 1 560-206/135 Vent Plug
81 82 WALKIE HYDRAULIC
S/N 3000 to 8621
PUMP ~ND MOTOR

Figure 560-20 ASSEMBLy
7/100
___
....::..,
PUMP AND MOTOR ASSEMBLY Page 508

B3
1 560-201/116 Motor: contains

2 560-206/111 Armature
3 2 570-410/18 Sealed Ball Bearing (CE & DE)
4 1 560-207 /111 Brush Set
5 1 560-207 /112 Field Coil Package (Pole Screws Included)
6 1 560-206/114 Comm. End Head Assembly
7 560-206/115 Brush Plate Assembly
8 570-417 /08 Brush Spring Set
9 1 560-206/116 D.E. Armature Spacer
10 1 560-206/117 Terminal Stud Package
11 1 560-206/118 Thru Bolt & Insulation Package
12 1 560-206/119 C.E. Bearing Spring Washer
13 560-206/131 Pump & Parts (includes)
14 560-204/36 0-Ring
15 560-206/120 0-Ring
16 1 560-206/121 0-Ring
17 2 560-206/122 90 Duro 0-Ring
18 1 560-204/08 Coupling
20 1 560-206/124 Spring
21 1 560-206/125 Relief Valve Kit
22 1 560-206/126 Gasket
23 1 560-207 /113 Solenoid Assembly
24 1 560-207 /114 24 Volt Coil
25 1 560-207 /115 Valve Stem
26 560-206/130 Reservoir Kit
27 1 560-206/132 Adapter Assembly
28 560-206/134 0-Ring Gasket
29 1 560-206/135 Vent Plug
30 1 560-206/136 Black Elbow
WALKIE HYDRAULIC Page 507.1
Added 12/1 /91
85 86
\
''
\ \
\
\
\
\
'\
S /N 3000 to 8621 PUMP AND MOTOR ASSEMBLY

Figure 560-207 /200
PUMP AND MOTOR ASSEMBLY Page 508.1

B7
1 560-207 /211 Motor: contains

2 560-207 /212 Excitation Winding
3 560-204 /31.6.. Armature
4 1 560-204 /317 Bearing
5 1 560-204/318 Protective Cap
6 4 560-204 /319 Flat Head Screw
7 1 560-204 /320 Retainer
8 1 560-204 /317 Bearing
9 560-204 /322 Spring Washer
10 560~204 /323 Retainer
11 560-204/324 Parts Set
12 560-204 /325 Protective Cap
13 560-204/326 Commutator End Shield
14 1 560-204 /327 Retainer
16 4 460-204 /329 Flllister Head Screw
17 4 560-204 /330 Spring Lockwasher
19 1 560-206/212 Brush Holder
20 2 560-204 /333 Spiral Spring
21 1 560-204 /334 Carbon Brush Set
22 1 560-204 /335 Pin
23 1 560-206/131 Pump & Parts (includes)
24 560-204/36 0-Ring
25 1 560-206/120 0-Ring
26 1 560-206/121 0-Ring
27 2 560-206/122 90 Duro 0-Ring
28 560-204/08 Coupling
29 560-206/123 Flow Control Valve
30 1 560-206/124 Spring
32 560-206/126 Gasket
33 1 560-206/127 Solenoid Assembly
34 1 560-206/128 12 Volt Coil
35 1 560-206/129 Valve Stem
36 1 560-206/130 Reservoir Kit
37 1 560-206/132 Adapter Assembly
38 560-206/134 0-Ring Gasket
39 1 560-206/135 Vent Plug
WALKIE HYDRAULIC
89 Page 509
Revised 12/1 /91
INSERT THRU SLOT
AND INTO HOLE IN
..--------BEARING ROTA TE
CLOCKWISE UNTIL LOCK
RING IS IN PLACE.
1/4 NPTF
.-----I /8 NPTF
2.359 D
S/N 3000 to 8621

D.A. CYLINDER
Fiaure 540-028
D.A. CYLINDER Page 510

B10
1 1 540-028/01 Head
2 1 540-028/02 Barrel Assembly
3 1 540-028/03 Piston Rod Assembly
4 1 540-028/04 Sleeve
5 1 540-028/05 Rod Bearing
6 540-028/06 Seal Replacement Kit: includes
1 Retaining Ring
3 0-Ring
1 Wear Ring
1 Backup Washer
1 Seal
1 Lock Ring
1 Slipper Ring
WALKIE ELEVATING
AS
Page 601
Revised 12/1/91
0
0
FORK & PLATFORM WELDMENT
S/N 3000 and Up

PLATFORM & REST ASSEMBLY
Figure 850-135-321 I (C)
PLATFORM & REST ASSEMBLY Page 602

Figure 850-135-321 I (C) WALKIE
AS
1 1 850-135-316 Front Rest Weldment

2 4 710-134 Hex Hd. Cap Screw 3/8-14x1-1/4
5 1 850-135-420 I Backrest Frame
6 2 710-132 Hex Hd. Cap Screw 3/8-16 x 1
7 See Chart 750-020 Hex Nut 3/8-16
8 See Chart 772-123 Lockwasher 3 /8
QTY. QTY.
PART ITEM ITEM ITEM W/O "H"
NO. 5 7 8 ITEM
001 --- 4 4 5, 6 38.00
002 048 6 6 1 48.00
003 060 6 6 1 60.00

A7 WALKIE ELEVATING
S/N 3000 and Up

ENTRY ROLLER IN
Figure 850-135STALLATION
-490 (A)
ENTRY ROLLER INSTALLATION Page 604

Figure 850-135-490 (A) WALKIE
A8
1 1 850-135-489 Roller Bracket Assembly: includes

2 1 850-135-484 Roller Bracket
3 6 360-045/001 Roller
4 6 850-135-275 Entry Roller Pin
5 6 771-023 Flat Washer 3/8
6 6 810-910 Cotter Pin 3/32 x 3/4
7 2 710-150 Csk. Fl. Hd. Screw 3/8-24 UNF x 1
8 2 760-019 Hex Locknut 3/8-24
A9 WALKIE ELEVATING
Page 605
Revised 12/1 /91
FORK
ASSY.----
1 850-135-278 Entry Roller Assembly: includes

2 1 850-135-271 Entry Roller Weld. Assembly
3 4 360-045/001 Roller
4 4 850-135-275 Entry Roller Pin
5 4 771-023 Flat Washer 3 /8
6 4 810-910 Cotter Pin
7 3 710-150 Fl. Sk. Hd. Screw 3/8-24 x 1
8 3 760-019 Hex Locknut 3/8-24
S/N 3000 and Up

ENTRY ROLLER INSTALLATION
Figure 850-135-279 (C)
WALKIE ELEVATING
A11 Page 607
Revised 12/1 /91
P/N DESCRIPTION TIRE COLOR

J
001 Soft Poly Red/Orange
002 Med. Poly Tan
003 Hard Poly Black
1 850-135-036 Trail Fork

2 632-069/- - - Load Wheel
3 1 850-135-634 Wheel Shaft
4 1 810-747 Spring Pin
5 2 441-127 Shield Bearing
6 2 771-156 Flat Washer - 1"
10 2 441-015 Non-Shielded Bearing
S/N 3000 and Up

LOAD WHEEL ASSEMBLY
Figure 850-135-180/ (B)
WALKIE ELEVATING
81 82 Page 609
Revised 12/1/ 91
trac t o r assembl!::I
COMPONENT SCALE ENLARGED FOR CLARITY
S/N 3000 to 8621

R SU8-ASSEM8Ly
FORK AND TRA85COT~35-214/ (G)
Figure - )
850-135-084/ (L
FORK AND TRACTOR SUB-ASSEMBLY Page 610
Figure 850-135-214/ (G) WALKIE Item 5 is opposite side - not shown.
Figure 850-135-084/ (L)
B3 B4 850-135-084/_ - -
I
I
850-135-399 I Box & Fork Weld - 24V, 27"
2 850-135-395 I Box & Fork Weld - 12V, 27" MODEL ITEM ITEM ITEM ITEM ITEM ITEM
3 850-135-441 I Box & Fork Weld - 24V, 28" P/N REF. 1 2 3 6 6B 22 W/O ITEMS
4 850-135-008 Bell Crank Sub-Assembly - R.H.: Includes
001 111-36 11 036 016 016 1, 3 I 22
4A 2 7-460-001 /006 Sleeve Bearing
4B 1 7-460-001 /005 Sleeve Bearing 002 111-42 11 042 017 017 1, 3 I 22
4C 1 850-135-475 R.H. Bell Crank Machining
003 111-48" 048 018 018 1, JI 22
4D 1 840-018 65 Degree Grease Fitting 1/8 PTF
4E 1 726-445 Set Screw 5/16-18 UNG x 1/2 004 112-36 11 036 004 004 2I 3I 22
5 850-135-007 Bell Crank Sub-Assembly - L.H.: Includes
5A 2 7-460-001 /006 Sleeve Bearing 005 112-42 11 042 005 005 2I 3I 22
5B 7-460-001 /005 Sleeve Bearing
006 112-48 11 048 006 006 2I J I 22
5C 1 850-135-476 L.H. Bell Crank Machining
5D 1 840-018 65 Degree Grease Fitting 1/8 PTF 007 112-84"* 084 007 007 1, 2 I 22
5E 726-445 Set Screw 5/16-18 UNC x 1/2
6 2 850-135-022/ Pull Rod Sub-Assembly: Includes 008 112-96 11 096 008 008 1, 2 I 22
009 113-36 11 009 009 054 1, 2 I 3
6B 1 850-135-358 / Pull Rod Machining
6C 2 7-460-001 /004 Sleeve Bearing 010 113-42 11 010 010 060 1, 2 I 3
6D 1 840-018 65 Degree Grease Fitting - 1/8 PTF
011 113-48 11 011 011 066 1, 2' 3
6E 1 840-030 Straight Grease Fitting 1/4-28
7 2 850-135-002 Front Fork Shaft 012 113-84"* 012 012 102 1, 2 I 3
8 REF 850-135-180/ Load Wheel Assembly
9 8 771-155 Flat Washer 3 / 4 013 113-96 11 013 013 114 1, 2' 3
10 2 850-135-024 Eccentric Pin
11 2 772-127 Lockwasher 5/8 014 112-60 11 060 010 010 2I JI 22
12 2 750-446 Hex Nut 5/8-18 UNF '
13 4 724-445 SetScrew5/16-18x 1/2
015 111-60 11 060 019 019 1, 3, 22
14 2 850-135-003 Rear Fork Shaft
016 112-84" 184 008 008 1, 2 I 22
16 2 850-135-467 Cylinder Clevis Mach.
17 4 710-242 Hex Hd. Cap Screw 1/2-13 UNC x 1-1 /4 017 113-60" 015 015 078 1, 2, 3
18 4 772-115 Lockwasher1/2
19 850-135-268 Switch Actuator 018 113-84 11 013 013 202 1, 2' 3
20 2 850-135-004 Rear Link Shaft
22 1 850-135-320 I Fork and Platform Weldment - 27" 019 112-103 11 103 020 020 1, 2' 22
23 2 850-135-618 Cylinder Pivot Pin
020 113-103 11 021 021 121 1, 2' 3
4 771-042 Washer
4 810-127 Snap Ring
24 2 850-135-005 Truck Link Shaft * Indicates option for 42" pallets.
25 2 724-454 Cup Point Set Screw 5 /16-18 x 5 /8
26 2 850-135-161 Bell Crank Spacer
27 2 850-135-248 Truck Link Shaft
28 2 840-033 Grease Fitting 1/4-28 STR
29 AR 850-135-299/001 Pivot Cylinder Shim 1/4
30 AR 850-135-299 /004 Pivot Cylinder Shim 1/8
WALKIE ELEVATING
Page 611
85 86 Revised 12/1 /91
trac t Or ass emb i !:I
...,
........ , '/"" iI
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I
I
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ef
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COMPONENT SCALE ENLARGED FOR CLARITY
S/N 3000 to 8621

R SU8-ASSEM8Ly
FORK A~D TRA85C~~35-214/ (G)
Figure (K)
850-135-106/
Figure 850-135-106/ (K) Item 5 is opposite side - not illustrated.
B7 B8
Item No. Qty. Part Number 850-135-106/_ - -
Description
I
850-135-397I Box & Fork Weld - 24V, 24" I
2 850-135-394I Box & Fork Weld - 12V, 24" MODEL ITEM ITEM ITEM ITEM ITEM ITEM
3 850-135-442 / Box & Fork Weld - 24V, 25" P/N REF. 1 2 3 6 6B 22 W/O ITEMS
4 1 850-135-008 Bell Crank Sub-Assembly- R.H.: Includes
4A 2 7-460-001 /006 Sleeve Bearing 001 111-36 11 036 016 016 1, 3 I 22
4B 1 7-460-001 /005 Sleeve Bearing 002 111-42 11 042 017 017 1, J I 22
4D 840-018 65 Degree Grease Fitting 1/8 PTF 003 111-48 11 048 018 018 1, J I 22
4E 726-445 Set Screw 5/16-18 UNC x 1/2
5 1 850-135-007 004 112-36 11 036 004 004 2' 3' 22
Bell Crank Sub-Assembly - L.H.: Includes
5A 2 7-460-001 /006 Sleeve Bearing 005 112-42 11 042 005 005 2' 3 ' 22
5B 1 7-460-001 /005 Sleeve Bearing
5C 1 850-135-476 L.H. Bell Crank Machining 006 112-48 11 048 006 006 2' JI 22
5D 1 840-018 65 Degree Grease Fitting 1/8 PTF
007 112-84"* 084 007 007 1, 2' 22
5E 726-445 Set Screw 5/16-18UNCx1/2
6 2 850-135-022/ Pull Rod Sub-Assembly: Includes 008 112-96" 096 008 008 1, 2' 22
6B 850-135-358 / Pull Rod Machining
009 113-36 11 009 009 054 1, 2' 3
6C 2 7-460-001 /004 Sleeve Bearing 010 113-42 11 010 010 060 1, 2' 3
6E 1 840-030 Straight Grease Fitting 1/4-28 011 113-48 11 011 011 066 1, 2 I 3
7 2 850-135-002 Front Fork Shaft
8 REF 850-135-180 I Load Wheel Assembly
012 113-84 11 * 012 012 102 1, 2' 3
9 8 771-155 Flat Washer 3 / 4
10 2
013 113-96 11 013 013 114 1, 2' 3
850-135-024 Eccentric Pin
11 2 772-127 Lockwasher5/8 014 112-60 11 060 010 010 2, 3, 22
12 2 750-446 Hex Nut 5/8-18 UNF
13 4 724-445 Set Screw 5/16-18 x 1/2 015 111-60 11 060 019 019 1, 3' 22
16 2 850-135-467 Cylinder Clevis Mach. 016 112-84 11 184 008 008 1, 2' 22
17 4 710-242 Hex Hd. Cap Screw 1/2-13 UNC x 1-1 /4
18 4 772-115 017 113-60 11 015 015 078 1, 2 I 3
Lockwasher 1/2
19 1 850-135-268 Switch Actuator 018 113-84 11 013 013 202 1, 2' 3
22 850-135-228/ Fork and Platform Weldment - 24" 019 112-103 11 103 020 020 1, 2 I 22
4 771-042 Washer 020 113-103 11 021 021 121 1, 2 I 3
4 810-127 Snap Ring
25 2 724-454 *Indicates option for 42" pallets.
Cup Point Set Screw 5/16-18 x 5/8
28 2 840-033 Grease Fitting 1/4-28 STA
WALKIE ELEVATING
89 810
Page 613
Revised 12/1 /91
tractor
S/N 3000 to 8621 COMPONENT SCALE ENLARGED FOR CLARITY

FORK AND TRACTOR SU8-ASSEMBLy
Figure 850-135-214/ {G)
850-135-107/ (K)
Figure 850-135-214/ (G) WALKIE Item 5 is opposite side - not illustrated.
Figure 850-135-107 / (K)
B11 B12 850-135-107/_ - -
I
850-135-396I
I
Box & Fork Weld - 24V, 22"
2 850-135-389/ Box & Fork Weld - 12V, 22" MODEL ITEM ITEM ITEM ITEM ITEM ITEM
3 850-135-443 I Box & Fork Weld - 24V, 23" P/N REF. 1 2 3 6 6B 22 W/O ITEMS
4 850-135-008 Bell Crank Sub-Assembly- R.H.: Includes
001 111-36 11 036 016 016 1, 3 I 22
4B 1 7-460-001 /005 Sleeve Bearing 002 111-42 11 042 017 017 1, 3 I 22
40 840-018
003 111-48" 048 018 018 1, 3 I 22
65 Degree Grease Fitting 1/8 PTF
4E 726-445 Set Screw 5/16-18 UNC x 1/2 004 2, 22
004 112-36 11 036 004 3I
5 850-135-007 Bell Crank Sub-Assembly - L.H.: Includes
5A 2 7-460-001 /006 Sleeve Bearing 005 112-42 11 042 005 005 2I 3I 22
5B 7-460-001 /005 Sleeve Bearing
006 112-48 11 048 006 006 2, 3 I 22
5C 850-135-476 L.H. Bell Crank Machining
5D 840-018 65 Degree Grease Fitting 1/8 PTF 007 112-84"* 084 007 007 1, 2 I 22
5E 726-445 Set Screw 5/16-18 UNC x 1/2
6 2 850-135-022I Pull Rod Sub-Assembly: Includes 008 112-96" 096 008 008 1, 2 I 22
009 113-36" 009 009 054 1, 2 I 3
6B 850-135-358/ Pull Rod Machining
6C 2 7-460-001 /004 Sleeve Bearing 010 113-42 11 010 010 060 1, 2 I 3
6E 840-030 011 113-48 11 011 011 066 1, 2 I 3
Straight Grease Fitting 1/4-28
7 2 850-135-002 Front Fork Shaft
012 113-84 11 * 012 012 102 1, 2 I 3
8 REF 850-135-180/ Load Wheel Assembly
9 8 771-155 Flat Washer 3 / 4 013 113-96 11 013 013 114 1, 2 I 3
10 2 850-135-024 Eccentric Pin
11 2 772-127 Lockwasher 5/8 014 112-60 11 060 010 010 2I 3t • 22
12 2 750-446 Hex Nut 5/8-18 UNF
13 4 724-445 Set Screw 5/16-18 x 1/2 015 111-60" 060 019 019 1, 3 I 22
016 112-84 11 184 008 008 1, 2 I 22
16 2 850-135-467 Cylinder Clevis Mach.
17 4 710-242 Hex Hd. Cap Screw 1/2-13 UNC x 1-1/4 078
017 113-60 11 015 015 1, 2 I 3
18 4 772-115 Lockwasher1/2
19 850-135-268 Switch Actuator 018 113-84 11 013 013 202 1, 2 I 3
22 850-135-229 / Fork and Platform Weldment - 22" 019 112-103 11 103 020 020 1, 2 I 22
4 771-042
020 113-103 11 021 021 121 1, 2 I 3
Washer
4 810-127 Snap Ring
24 2 850-135-005 Truck Link Shaft * Indicates option for 42" pallets.
25 2 724-454 Cup Point Set Screw 5/16-18 x 5/8
28 2 840-033 Grease Fitting 1/4-28 STR

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WALKIE 111-112-113-114

TRACTOR & MAST

Truck Final Assembly- 850-135-240/ (M) ............................................................ 6400 to 8621 101

BRAKE & STEERING

Standard Electrical Symbols ................................................................................ 401

Elec. Schematic - 112AT-FRE - 850-136-402/001 (E) ......................................... 6400 to 8621 425

Standard Hydraulic Symbols................................................................................ 501

Introduction The Raymond Corporation manufactures a variety of lift trucks

• Power Unit (if applicable) • Hydraulic (if applicable)

Parts Catalog • In some cases, large assemblies or installations are broken

Example: The DRIVE UNIT assembly is shown on one

• Drawings of hydraulic hoses and piping do not necessarily

• An indented part number indicates the part is a component

Example: 570-000 Motor Assembly

570-000/01 and 570~000/02 are parts of Motor 570-000.

• When ordering parts for motors, always include serial

• Some pages in the catalog include parts used on more than

• In some cases, parts listed have an asterisk (*) next to the

• Each sedion of the catalog is assigned a block of one

Example: • Brake and steering section assigned

~CAUTION Eledrical wiring diagrams and schematics shown in the

• If more than one type of a specific item is listed, check your

MODEL 111 MODEL 112

MODEL 113 MODEL 114

TRUCK - FINAL ASSEMBLY Page 102

3 1 (REF) 850-135-242/ Handle Installation

ITEM ITEM ITEM ITEM ITEM W/O

001 001 001 001 5,6,7,10 111, 22 & 27 wide

002 001 001 001 002 6,7,10 112, 22 & 27 wide

003 002 001 001 002 5,6,10 113, 22 & 27 wide

004 002 002 4,5,6,8,9,10 114

005 001 002 001 5,6,7,10 111, 24 wide

006 001 002 001 002 6,7,10 112, 24 wide

007 002 002 001 002 5,6,10 113, 24 wide

008 001 001 001 002 6,7,8 112, L.J. 23 & 28

009 001 002 001 002 6,7,8 112, L.J. 25

010 002 001 001 002 5,6,8 113, L.J. 23 qc 28

011 002 002 001 002 5,6,8 113, L.J. 25

012 001 001 002 5,6,7,10 111, 24V, 22 & 27

013 001 002 002 5,6,7,10 111, 24V, 24

014 001 001 002 002 7,10 112, 22 & 27 WIDE cs

015 001 002 002 002 7,10 112, 24 WIDE cs

016 001 001 002 002 7,8 112, L.J. 23 & 28 cs

017 001 002 002 002 7,8 112, L.J. 25 cs

S/N 3000 to 8621

FINAL ASSEMBLY Page 104

1 850-135-342 Final Weldment

P/N Tire Color

S/N 3000 to 8621

TRACTOR COVER ASSEMBLY Page 106

1 1 850-135-257 / Tractor Cover

P/N ITEM 1 W/O ITEMS

003 001 8, 12, 13

004 003 8, 12, 13

NOTE: Steel Motor Covers are replaced by plastic covers.

Item No. Qty. Part Number Description

2 (REF) 671-025 Caster Assembly

P/N DESCRIPTION W/O ITEM

002 Heavy Application 1

S/N 3000 to 7702

2 (REF) 671-026 Caster Assembly

P/N DESCRIPTION W/O ITEM

)/N 7703 and Up

SWIVEL CASTER ASSEMBLy