50 100 50

SPECIAL NOTES FOR ELASTOMERIC

INSTALLATION INSTRUCTIONS :
1-8 Ø TOR LUG
300 260 3 50 1. CARE SHALL BE TAKEN IN PACKING ,TRANSPOTATION,STORAGE AND HANDLING TO AVOID ANY MECHANICAL
KERB 6 THK. WELD 6 DAMAGE, CONTAMINATION WITH OIL,GREASE AND DIRT,UNDUE EXPOSURE TO SUNLIGHT AND WEATHER.
25
4 2. THE BEARINGS SHALL BE PLACED IN A RECESS
WEARING COAT M.S. FLATS
12 X 25 3. THE POSITION OF THE BEARINGS SHALL BE ACCURATELY MARKED ON THE PEDESTALS AND AREA WHERA THE
2 PL 198X100X6 THK. BEARINGS SHALL BE SEATED ACCURATELY LEVELLED.
10Ø G.I. BOLTS 210
SL OPE
1:9.4 A 6 THK. WELD 4. THE CONCRETE SURFACE SHALL BE FREE FROM ANY LOOSE MATERIAL AND CLEANED OF ANY GREASE,OIL PAINT
33
ETC.THE SURFACE SHALL BE SAND BLASTED,CLEAN OF ALL LAITANCE AND LEVELLED TRUE.
32 35
6 12(TYP.) 1-8 Ø TOR LUG 100 5. BEARINGS MUST BE PLACD BETWEEN TRUE HORIZONTAL SURFACES (MAXIMUM TOLERANCE 0.2 PER CENT
SLOPE 1:40 100 26 23 6 PERPENDICULAR TO LOAD) AND AT TRUE PLAN POSITION OF THEIR CONTROL LINES MARKED ON RECELVING
(TYP.) 6
2-8 Ø TOR LUG 100 SURFACES(MAXIMUM TOLERANCE + 3mm).CONCRETE SURFACES SHALL BE FREE LOCAL IRREGULARITIES(MAXIMUM
6 20 TOLERANCE+ 1mm IN HEIGHT).
198
FILLET WELD 1 PL 210X210X6 THK.
FILLET WELD 6.THE FROMS AROUND THE BEARINGS SHALL BE SOFT ENOUGH FOR EASY REMOVAL . FROMS SHALL ALSO FIT THE
1-8 Ø TOR LUG 1-8 Ø TOR LUG BEARINGS SNUGLY AND PREVENT ANY LEAKAGE OF MORTAR GROUT . ANY MORTAR CONTAMINATING THE BEARING
DURING CONCRETING SHALL BE COMPLETELY REMOVED BEFORE SETTING.
6 7. THE TEMPORARY FORMS SHALL BE REMOVED AFTER THE SUPERSTRUCTURE CONCRETE HAS SET. THE SIDES OF
CUT OUT FOR MS PIPE 6 THK. WELD THE BEARINGS SHALL BE CLEANED OF ANY DEPOSIT OF CEMENT SLURRY/CONCRETE.
100Ø 3 PL 210X100X6 THK. 8. SURFACE OF REACTION BLOCK, USED FOR BEARING INSTALLATION SHOULD BE FAIR FACED.
600
2
6 VIEW: B-B MAINTENANCE :
SECTION 1-1 100Ø M.S.
DRAIN PIPE 30° 1. THE BEARINGS SHALL BE SUBJECTED TO PLANNED MAINTENANCE CARE.
SCALE- 1:15 1-8 Ø TOR LUG
2.THE EXPOSED BEARING SURFACE SHALL BE MAINTANED CLEAN AND FREE FROM CONTAMINATION WITH GREASE OR
OIL,ETC.
3. ANNUAL ROUTINE MAINTENANCE INSPECTION OR SPECIAL MAINTENANCE INSPECTION OF ALL BEARINGS SHALL BE
3 PL 210X100X6 THK.
MADE TO CHECK FOR ANY SURFACE CRACKING OR SIGNS OF DAMAGE, DETERIORATION OR DISTRESS.
210
4. DAMAGED BEARINGS SHALL BE REPLACED IMMEDIATELY. TO AVOID DIFFERENCES IN STIFFNESS, ALL ADJACENT
B B BEARINGS ON THE SAME LINE OF SUPPORT SHALL ALSO BE REPLACED AND UNIFORM SEATING OF THE MAIN GIRDERS
OVER ALL THE NEW BEARINGS SHALL BE ENSURED.
300 236 DETAIL OF DRAINAGE BOX
SCALE 1:5 NOTES OF DRAINAGE SPOUT
1. ALL STEEL WORK SHALL BE AS PER IS - 2062.
D SEISMIC REACTION BLOCK 2. DRAINAGE SPOUT & COLLECTION PIT ASSEMBLY SHALL BE FABRICATED FROM MILD STEEL & AFTER FABRICATION,
185/135 185/135 THE COMPLETE ASSEMBLY EXCEPT GRATING SHALL BE GIVEN A HOT DIPPED GALVANISED COATING.
SLOPE

4. THE REINFORCEMENT OF TOP SLAB OF BOX SHALL BE SUITABLY MODIFIED TO ACCOMMODATE THE DRAINAGE
1:12.5

145/95 145/95 6
6 SPOUT.
125/75 125/75
5. THE DRAINAGE SPOUT SHALL BE GALVANIZED AFTER WELDING THE PLATES & FLATS.
300 4
32 32 6 THIK GALVANIZED PLATE 6
30
198 4 (CONFORMING TO I.S 226) 4 NOTES :
30 30 30 4
DRAIN PIPE 100Ø 25 THK. MS PLATE 1. ALL DIMENSIONS ARE IN mm. UNLESS OTHERWISE NOTED.
32 50 2. BEARING TYPE B1,B1a B2 & B3 SHOULD BE PLACED ON PIER AND ABUTMENT AS PER THEIR POSITIONS MARKED IN
30 G.I. GULLY GRATING DRAWINGS.
1 1 5 THK.STEEL PLATE
SLOPE 545 3. SPECIFICATIONS INCLUDING PERMISSIBLE TOLERANCES FOR THE ELASTOMERIC BEARINGS SHALL BE IN
425 FOR B2/300 FOR B3
545 FOR B2/420 FOR B3
1:9.4 ACCORDANCE WITH IRC:83(PART ll)1987 STANDARD SPECIFICATIONS AND CODE OF PRACTICE FOR ROAD BRIDGES
262 425 SECTION lX PART ll-ELASTOMERIC BEARINGS.
M S FLATS 20 THK. MS PLATE
30 12 X 25 @ 29mm C/C 4. RAW MATERIAL CHLOROPRENE (CR) SHALL ONLY BE USED IN MANUFCATURE OF BEARINGS.
32
5. GRADES OF RAW ELASTOMER OF PROVEN USE IN ELASTOMERIC BEARINGS, WITH LOW CRYSTALLISATION RATES
12 AND ADEQUATE SHELF LIFE (E.G.NEOPRENE WRT. BAYPRENE 110 OR EQUIVALENT) SHALL BE USED. NO RECLAIMED
10Ø BOLT 6NOS.
12 RUBBER OR VULCANISED WASTES SHALL BE USED. THE RAW ELASTOMER CONTENT OF THE COMPOUND SHALL NOT BE
1:12.5
SLOPE

6 LOWER THAN 60 PER CENT. THE ASH CONTANT SHALL NOT EXCEED 5 PER CENT.(AS PER TESTS CONDUCTED IN
300 ACCORDANCE WITH ASTM D-297).EPDM AND OTHER SIMILAR CANDIDATE ELASTOMERS FOR BRIDGS BEARING USE
KERB LINE
"X" SHALL NOT BE PERMITTED.
48 6. FABRICATION, TESTING AND ACCEPTANCE OF BEARINGS SHALL BE IN ACCORDANCE WITH IRC:83(PART ll) 1987.
98 7. BEARINGS SHALL BE HANDLED CAREFULLY. THESE SHALL BE PROCTED FROM BRIGHT SUN LIGHT AND EXTREME
50
105 COLD. THESE SHALL BE STORED NEATLY UNDER COVER TILL INSTALLATION.
30 8. BEARINGS & EXPANSION JOINTS SHALL BE PROCURED ONLY FROM PREQUALIFIED MANUFACTURERS.
30
PLAN CL OF DRAIN PIPE
SECTION D-D
DETAIL OF DRAINAGE D (FOR B2)
SPOUT AND COLLECTION PIT 350 FOR B2/250 FOR B3 SCALE 1:10
SCALE- 1:15
DETAIL OF ELASTOMERIC BEARING CL OF BEARING
WITH FIXTURES SEISMIC REACTION BLOCK
570
(TYPE B2 & TYPE B3) 4
6
26 6 SCALE 1:10

GIRDER/BEARING
26 6 13 4

CL OF END CROSS
2 2 570
C C

DIRECTION OF TRAFFIC
10 5
10Ø G.I BOLT 3
25 THK. MS PLATE 141 FOR POT BEARING
11.5Ø HOLES FOR 3
167 FOR PTFE BEARING
22 10Ø G.I BOLTS 12 ∅ M.S. ROD WELDED
300 570
WITH ANCHOR 5 THK.STEEL PLATE
120 SLEEVE 10 R.C.C. PEDESTAL
6 SEISMIC REACTION 420
TOP PLATE 20 THK. MS PLATE
BLOCK 10
WELD 8 THK. CONSTRUCTION JOINT
WELD 6
WASHER "X" R.C.C.
PLAN AT 2-2 PEDESTAL
3 40
10 10
SCALE- 1:2 39
26 6 89 ELEVATION SHOWING BEARING
HEXAGON BOLT BEARING TYPE - B1a,B1 OVER R.C. PEDESTAL
DETAIL - A (M-20) 25 PEDESTAL 40 40
SECTION D-D SCALE 1:15
SCALE- 1:2 ANCHOR SLEEVE DETAIL OF "X"
(INSIDE
(FOR B3) PLAN C-C
THREADED) SCALE 1:5 SCALE 1:10 SCALE 1:15
TITLE : MISC DRAWING 2 DRAWN BY: R.V. DATE : DEC., 2022 SCALE
DEVELOPMENT OF RURAL EXECUTIVE ENGINEER,
DISTRICT: EAST CHAMPARAN
SUPERSTAR DESIGNER PVT. LTD.
AS SHOWN
ROADS/BRIDGES IN THE STATE OF RURAL WORKS DEPARTMENT, CONSTRUCTION OF RCC BRIDGE AT LAUKHAN NEAR MDR ROAD DESIGNED BY: S.R. CONSULTANT & ENGINEERS
WORKS DIVISION TO BALKULAIYA ROA VIA RAJWATIA AT CH.0+700 IN EAST
BIHAR CHAMPARAN DIST. CHECKED BY: PATNA REV. - 0