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OPEraTiOns ManagEMEnT
At Pearson, we have a simple mission: to help people make
more of their lives through learning.
nigel slack
alistair Brandon-Jones
robert Johnston
Pearson Education Limited
Edinburgh Gate
Harlow CM20 2JE
United Kingdom
Tel: +44 (0)1279 623623
Web: www.pearson.com/uk
© Nigel Slack, Stuart Chambers, Christine Harland, Alan Harrison, Robert Johnston 1995, 1998 (print)
© Nigel Slack, Stuart Chambers, Robert Johnston 2001, 2004, 2007, 2010 (print)
© Nigel Slack, Alistair Brandon-Jones, Robert Johnston 2013, 2016 (print and electronic)
The rights of Nigel Slack, Alistair Brandon-Jones and Robert Johnston to be identified as authors of this
work have been asserted by them in accordance with the Copyright, Designs and Patents Act 1988.
The print publication is protected by copyright. Prior to any prohibited reproduction, storage in a retrieval
system, distribution or transmission in any form or by any means, electronic, mechanical, recording or
otherwise, permission should be obtained from the publisher or, where applicable, a licence permitting
restricted copying in the United Kingdom should be obtained from the Copyright Licensing Agency Ltd,
Barnard’s Inn, 86 Fetter Lane, London EC4A 1EN.
The ePublication is protected by copyright and must not be copied, reproduced, transferred, distributed,
leased, licensed or publicly performed or used in any way except as specifically permitted in writing by the
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by applicable copyright law. Any unauthorised distribution or use of this text may be a direct infringement
of the authors’ and the publisher’s rights and those responsible may be liable in law accordingly.
All trademarks used herein are the property of their respective owners. The use of any trademark in this text
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Pearson Education is not responsible for the content of third-party internet sites.
10 9 8 7 6 5 4 3 2 1
20 19 18 17 16
NOTE THAT ANY PAGE CROSS REFERENCES REFER TO THE PRINT EDITION
Brief contents
1 Operations management 4
2 Operations performance 38 Part Four
3 Operations strategy 74 DEvELOPMEnT 531
4 Product and service innovation 109 16 Operations improvement 532
5 The structure and scope of operations 140 17 Quality management 572
Supplement to Chapter 5 — Forecasting 170 Supplement to Chapter 17 — Statistical
process control 603
18 Managing risk and recovery 616
Part Two 19 Project management 646
DEsigning ThE OPEraTiOn 181
Notes on chapters 681
6 Process design 182
Useful websites 689
7 Layout and flow 216 Glossary 691
8 Process technology 246 Index 704
9 People in operations 276
Supplement to Chapter 9 — Work study 306
v
This page intentionally left blank
Contents
vii
Case study: Developing ‘Savory Rosti-crisps’ Summary answers to key questions211
at Dreddo Dan’s 136 Case study: The Action Response Applications
Problems and applications 138 Processing Unit (ARAPU) 212
Selected further reading 139 Problems and applications 214
Selected further reading 214
Chapter 5:
The structure and scope Chapter 7:
of operations 140 Layout and flow 216
Introduction 140 Introduction 216
What do we mean by the ‘structure’ What is layout and how can it influence
and ‘scope’ of operations’ supply performance?217
networks?141 What are the basic layout types used
What configuration should a supply in operations? 220
network have? 145 How does the appearance of an
How much capacity should operations operation affect its performance? 231
plan to have? 149 How should each basic layout type
Where should operations be located? 154 be designed in detail? 234
How vertically integrated should an Summary answers to key questions240
operation’s network be? 156 Case study: The event hub 241
How do operations decide what to do Problems and applications244
in-house and what to outsource? 161 Selected further reading 244
Summary answers to key questions164
Case study: Aarens Electronic 166
Problems and applications 168
Chapter 8:
Selected further reading 169 Process technology 246
Introduction 246
Supplement to Chapter 5: What is process technology? 247
Forecasting 170 What do operations managers need to
Introduction 170 know about process technology? 251
How are process technologies evaluated? 258
Forecasting – knowing the options 170
How are process technologies
In essence forecasting is simple 171
implemented?264
Approaches to forecasting 172
Summary answers to key questions271
Selected further reading178
Case study: Rochem Ltd 272
Problems and applications 274
Selected further reading 274
Part Two
Chapter 9:
Designing the Operation 181 People in operations 276
Introduction 276
Chapter 6: Why are people so important in operations
Process design 182 management?277
Introduction 182 How do operations managers contribute
What is process design? 183 to human resource strategy? 279
What should be the objectives of How can the operations function be
process design? 185 organized?281
How do volume and variety affect How do we go about designing jobs? 286
process design? 189 How are work times allocated? 300
How are processes designed in detail? 195 Summary answers to key questions301
Case study: Grace faces (three) problems 302
viii
Problems and applications 304 Supplement to Chapter 11:
Selected further reading 305 Analytical queuing models 391
Introduction 391
Supplement to Chapter 9:
Work study 306 Notation391
Variability391
Introduction 306 Incorporating Little’s law 393
Method study in job design 306 Types of queuing system 393
Work measurement in job design 309
Chapter 12:
Supply chain management 398
Part Three Introduction 398
What is supply chain management? 399
Deliver 315 How should supply chains compete? 402
How should relationships in supply chains
Chapter 10: be managed? 407
Planning and control 317 How is the supply side managed? 412
Introduction 317 How is the demand side managed? 419
What are the dynamics of supply chains? 423
What is planning and control? 318
Summary answers to key questions426
What is the difference between planning
Case study: Supplying fast fashion 428
and control? 319
Problems and applications 430
How do supply and demand affect planning
Selected further reading431
and control? 321
What are the activities of planning and control? 327
Summary answers to key questions345 Chapter 13:
Case study: subText Studios Singapore 346 Inventory management 432
Problems and applications 348 Introduction 432
Selected further reading 349 What is inventory? 434
Why should there be any inventory? 437
Chapter 11: How much to order? The volume decision 442
Capacity management 350 When to place an order? The timing decision 452
Introduction 350 How can inventory be controlled? 458
Summary answers to key questions463
What is capacity management? 351
Case study: supplies4medics.com 465
How are demand and capacity
Problems and applications 466
measured?354
Selected further reading 467
How should the operation’s base capacity
be set? 364
What are the ways of coping with Chapter 14:
mismatches between demand Planning and control systems 468
and capacity? 366 Introduction 468
How can operations understand the What are planning and control systems? 469
consequences of their capacity What is enterprise resource planning and
decisions?373 how did it develop into the most common
Summary answers to key questions382 planning and control system? 475
Case study: Blackberry Hill Farm 384 How should planning and control systems
Problems and applications 388 be implemented? 483
Selected further reading 389 Summary answers to key questions486
ix
Case study: Psycho Sports Ltd 487 Summary answers to key questions566
Problems and applications 489 Case study: Reinventing Singapore’s
Selected further reading 490 libraries 568
Problems and applications 569
Supplement to Chapter 14: Selected further reading 570
Materials requirements
planning (MRP) 491 Chapter 17:
Introduction 491 Quality management 572
Master production schedule 491 Introduction 572
The bill of materials (BOM) 492 What is quality and why is it
Inventory records 494 so important? 573
The MRP netting process 494 What steps lead towards conformance
MRP capacity checks 497 to specification? 580
Summary497 What is total quality management (TQM)? 587
Summary answers to key questions597
Chapter 15: Case study: Turnaround at the
Lean operations 498 Preston plant 599
Problems and applications 601
Introduction 498
Selected further reading 602
What is lean? 499
How does lean eliminate waste? 506 Supplement to Chapter 17:
How does lean apply throughout the
supply network? 519
Statistical process control 603
How does lean compare with other Introduction 603
approaches?521 Control charts 603
Summary answers to key questions524 Variation in process quality 604
Case study: Saint Bridget’s Hospital 525 Control charts for attributes 608
Problems and applications 527 Control chart for variables 610
Selected further reading 528 Summary of supplement 615
Selected further reading615
x
Chapter 19: Problems and applications 679
Project management 646 Selected further reading 680
Introduction 646
Notes on chapters 681
What is project management? 647
Useful websites689
How are projects planned? 653
How are projects controlled? 669 Glossary691
Summary answers to key questions674 Index704
Case study: United Photonics Malaysia Sdn Bhd 675
xi
guide to ‘operations in practice’, examples, short
cases and case studies
xii
Chapter Location Company/example Region Sector/activity Company size
5 The structure ARM and Intel Global Design and Design/ Large
and scope of manufacturing
operations Hollywood studios USA Creative Large
Surgery and shipping India/Global Healthcare/transporta- Large
tion
Counting clusters Various Various Various
HTC Taiwan Design/manufacturing Large
Samsun Korea Manufacturing Large
Aarens Electronic Netherlands Manufacturing Medium
6 Process Changi airport Singapore Air travel Large
design Fast food Global Hospitality Large
Ecover Europe Manufacturing Large
Sands Film Studio UK Creative Small
Space4 housing UK Construction Medium
Sainsbury’s UK Retail Large
Shouldice hospital Canada Healthcare Small
Action response UK Charity Small
7 Layout and Volkswagen Germany Manufacturing Large
flow Google USA Technology Large
Factory flow helps surgery UK Healthcare Medium
Apple’s shop UK Retail Large
Cadbury’s UK Manufacturing/ enter- Large
tainment
Nestlé Global Manufacturing Large
Office cubicles Various Design Various
Zodiac France / Manufacturing Medium
Global
The Event Hub UK Policing Medium
8 Process I Robot Global Various Various
technology Technology or people? Various Various Various
QB house Asia Hairdressing Medium
Marmite UK Food Large
Technology failures UK Technology Large
Who’s in the cockpit? Global Various Airlines Various
Rochem UK Food processing Medium
9 People in W L Gore Global Manufacturing Large
operations High customer contact jobs USA Air travel Large
McDonald’s Global Hospitality Large
Yahoo USA Technology Large
Music while you work Global Various Various
Grace faces (three) problems UK Legal Medium
10 Planning Joanne manages the UK Retail Medium
and control schedule
Operations control at Air Global Airline Large
France
Uber Global Technology platform Large
Can airline passengers be General Airports Various
sequenced?
The hospital triage system Global Healthcare Various
The life and times of a UK Food processing Medium
chicken sandwich (part 1)
xiii
Chapter Location Company/example Region Sector/activity Company size
11 Capacity Heathrow UK Airports Large
management Panettone Italy Food processing Large
Amazon Global Retail Large
Lowaters UK Horticulture Medium
Demand management USA Public Large
Baseball games USA Leisure Medium
Blackberry hill farm UK Leisure Small
12 Supply chain Ocado UK Retail Large
management The North Face Global Garment manufacture Large
Apple Global Technology Large
The tsunami effect Asia Various Various
Levi Strauss Global Garment manufacture Large
Seven-Eleven Japan Japan Retail Large
Supplying fast fashion Global Garment design/ Large
manufacture/ retail
13 Inventory National Health Service UK Public sector Large
management Blood and Transplant service
Energy inventory Global Power generation Large
Treasury wines Australia Wine production Large
Gritting roads Europe Public sector Large
Flame electrical South Africa Wholesale Small
Amazon Global Retail Large
Supplies4medics Europe Retail Medium
14 Planning Butchers pet care UK (Dog) food production Medium
and control SAP and its partners Global Systems developers
systems The life and times of a chick- UK Food production Medium
en salad sandwich (part 2)
What a waste USA Recycling Large
Psycho sports N/A Manufacturing Small
xiv
Chapter Location Company/example Region Sector/activity Company size
17 Quality TNT Express Global Transport Large
management Victorinox Switzerland Manufacturing Large
Four Seasons Global Hospitality Large
Magic moments UK Photography Small
Ryanair’s Europe Airline Large
Millbrook Proving Ground UK Auto testing Medium
Quick Food Products UK Food production Small
Fat finger syndrome Global Finance Various
Deliberate defectives Canada Manufacturing Large
Preston plant Canada Manufacturing Medium
18 Managing Tesco UK Retail Large
risk and Findus Europe Food production Large
recovery G4S UK Outsourcer Large
The rise of the micromort N/A Various Various
Is failure designed-in to Netherlands Airline Large
airline operations?
General motors USA Auto manufacture Large
Slagelse Industrial Services Denmark Manufacturing Medium
19 Project Disney Global Leisure Large
management Vasa’s first voyage Sweden Military N/A
Halting the growth of ma- Global Healthcare Large
laria
The Scottish Parliament UK Construction Large
Building
United Photonics Malaysia Development Large
xv
Preface
introduction - Operations may not run More specifically, this text is:
the World, but it makes the World run ● Strategic in its perspective. It is unambiguous in
Operations management is important. It is concerned treating the operations function as being central to
with creating the services and products upon which we competitiveness.
all depend. And all organizations produce some mixture ● Conceptual in the way it explains the reasons why
of services and products, whether that organization is operations managers need to take decisions.
large or small, manufacturing or service, for profit or not ● Comprehensive in its coverage of the significant ideas
for profit, public or private. Thankfully, most companies and issues which are relevant to most types of
have now come to understand the importance of opera- operation.
tions. This is because they have realized that effective ● Practical in that the issues and challenges of making
operations management gives the potential to improve operations management decisions in practice are dis-
both efficiency and customer service simultaneously. But cussed. The ‘Operations in practice’ feature, which
more than this, operations management is everywhere, starts every chapter, the short cases that appear
it is not confined to the operations function. All manag- through the chapters, and the case studies at the end
ers, whether they are called Operations or Marketing or of each chapter, all explore the approaches taken by
Human Resources or Finance, or whatever, manage pro- operations managers in practice.
cesses and serve customers (internal or external). This ● International in the examples that are used. There
makes, at least part of their activities ‘operations’. are over 110 descriptions of operations practice from
Operations management is also exciting. It is at the all over the world.
centre of so many of the changes affecting the business ● Balanced in its treatment. This means we reflect the
world – changes in customer preference, changes in sup- balance of economic activity between service and
ply networks brought about by internet-based technolo- manufacturing operations. Around seventy-five per
gies, changes in what we want to do at work, how we cent of examples are from organizations that deal
want to work, where we want to work, and so on. There primarily in services and twenty-five per cent from
has rarely been a time when operations management those that are primarily manufacturing.
was more topical or more at the heart of business and
cultural shifts.
Operations management is also challenging. Who should use this book?
Promoting the creativity that will allow organizations
to respond to so many changes is becoming the prime This book is for anyone who is interested in how services
task of operations managers. It is they who must find and products are created.
the solutions to technological and environmental chal- ● Undergraduates on business studies, technical or
lenges, the pressures to be socially responsible, the joint degrees should find it sufficiently structured to
increasing globalization of markets and the difficult- to- provide an understandable route through the subject
define areas of knowledge management. (no prior knowledge of the area is assumed).
● MBA students should find that its practical discus-
The aim of this book sions of operations management activities enhance
their own experience.
This book provides a clear, authoritative, well-structured
● Postgraduate students on other specialist Master’s
and interesting treatment of operations management as
degrees should find that it provides them with a
it applies to a variety of businesses and organizations.
well-grounded and, at times, critical approach to the
The text provides both a logical path through the activi-
subject.
ties of operations management and an understanding of
their strategic context.
xvi
Distinctive features Summary answers to key questions
Clear structure Each chapter is summarized in the form of a list of bullet
points. These extract the essential points that answer the
The structure of the book uses the ‘4Ds’ model of opera-
key questions posed at the beginning of each chapter.
tions management that distinguishes between the strate-
gic decisions that govern the direction of the operation, Case studies
the design of the processes and operations that create Every chapter includes a case study suitable for class
products and services, planning and control of the deliv- discussion. The cases are usually short enough to serve
ery of products and services, and the development, or as illustrations, but have sufficient content also to serve
improvement of operations. as the basis of case sessions.
Illustrations-based Problems and applications
Operations management is a practical subject and cannot Every chapter includes a set of problem-type exercises.
be taught satisfactorily in a purely theoretical manner. These can be used to check out your understanding of
Because of this we have used examples and short ‘opera- the concepts illustrated in the worked examples. There
tions in practice’ cases that explain some of the issues are also activities that support the learning objectives of
faced by real operations. the chapter that can be done individually or in groups.
Worked examples Selected further reading
Operations management is a subject that blends qualita- Every chapter ends with a short list of further reading
tive and quantitative perspectives; ‘worked examples’ are that takes the topics covered in the chapter further, or
used to demonstrate how both types of technique can treats some important related issues. The nature of each
be used. further reading is also explained.
Critical commentaries
Not everyone agrees about what is the best approach to
the various topics and issues with operations manage-
ment. This is why we have included ‘critical commentar-
ies’ that pose alternative views to the one being expressed
in the main flow of the text.
xvii
To the instructor . . .
xviii
To the student . . .
xix
Ten steps to getting a better grade
in operations management
I could say that the best rule for getting a better grade question cover?’ Find the relevant chapter or chapters,
is to be good. I mean really, really good! But, there are and search the Key questions at the beginning of each
plenty of us who, while fairly good, don’t get as good a chapter and the Summary at the end of each chapter to
grade as we really deserve. So, if you are studying opera- get you started.
tions management, and you want a really good grade, try
Step 8 Take account of the three tiers of accumulating
following these simple steps:
marks for your answers.
Step 1 Practise, practise, practise. Use the Key ques-
(a) First, demonstrate your knowledge and under-
tions and the Problems and applications to check your
standing. Make full use of the text to find out where
understanding.
you need to improve.
Step 2 Remember a few key models, and apply them (b) Second, show that you know how to illustrate and
wherever you can. Use the diagrams and models to apply the topic. The Case studies and ‘Operations
describe some of the examples that are contained in practice’ sections give you hundreds of different
within the chapter. examples.
(c) Third, show that you can discuss and analyse the
Step 3 Remember to use both quantitative and quali- issues critically. Use the Critical commentaries
tative analysis. You’ll get more credit for appropri- within the text to understand some of the alterna-
ately mixing your methods: use a quantitative model tive viewpoints.
to answer a quantitative question and vice versa, but
qualify this with a few well-chosen sentences. Generally, if you can do (a) you will pass; if you can
do (a) and (b) you will pass well, and if you can do all
Step 4 There’s always a strategic objective behind any three, you will pass with flying colours!
operational issue. Ask yourself, ‘Would a similar opera-
tion with a different strategy do things differently?’ Step 9 Remember what the issue is about, but also
Look at the ‘Operations in practice’ pieces in the book. understand why! Read the text until you really under-
stand why the concepts and techniques of operations
Step 5 Research widely around the topic. Use websites that management are important, and what they contribute
you trust – we’ve listed some good websites at the end of the to an organization’s success. Your new-found knowl-
book. You’ll get more credit for using references that come edge will stick in your memory, allow you to develop
from genuine academic sources. ideas, and enable you to get better grades.
Step 6 Use your own experience. Every day, you’re Step 10 Start now! Don’t wait until two weeks before
experiencing an opportunity to apply the principles of an assignment is due. GOOD LUCK!
operations management. Why is the queue at the airport
check-in desk so long? What goes on behind the ‘hole in
the wall’ of your bank’s ATM machines? Nigel Slack
xx
about the authors
nigel slack is an Emeritus Professor of Operations numerous academic papers and chapters in books. He
Management and Strategy at Warwick University, an also acts as a consultant to many international com-
Honorary Professor at Bath University and an Associate panies around the world in many sectors, especially
Fellow of Said Business School, Oxford University. financial services, transport, leisure and manufactur-
Previously he has been Professor of Service Engineering ing. His research is in the operations and manufacturing
at Cambridge University, Professor of Manufacturing flexibility and operations strategy areas.
Strategy at Brunel University, a University Lecturer in
Management Studies at Oxford University and Fellow alistair Brandon-Jones is a Professor in Operations
in Operations Management at Templeton College, and Supply Management and Associate Dean for Post-
Oxford. He worked initially as an industrial apprentice Experience Education at the University of Bath School of
in the hand-tool industry and then as a production Management, He was formerly a Reader at Manchester
engineer and production manager in light engineer- Business School, an Assistant and Associate Professor
ing. He holds a Bachelor’s degree in Engineering and at Bath School of Management and a Teaching Fellow
Master’s and Doctor’s degrees in Management, and is a Warwick Business School, where he also completed his
Chartered Engineer. He is the author of many books and PhD. His other books include Operations and Process
papers in the operations management area, including Management, Essentials of Operations Management, and
The Manufacturing Advantage, published by Mercury Quantitative Analysis in Operations Management. Alistair
Business Books, 1991, and Making Management Decisions is an active empirical researcher focusing on e-enabled
(with Steve Cooke), 1991, published by Prentice Hall, operations and supply management, healthcare opera-
Service Superiority (with Robert Johnston), published in tions, and professional services. This work, supported
1993 by EUROMA, The Blackwell Encyclopedic Dictionary by a range of grants, has been published in many lead-
of Operations Management (with Michael Lewis) pub- ing management journals. Alistair has consulting and
lished by Blackwell, Operations Strategy together with executive development experience with organizations
Michael Lewis, the fourth edition published by Pearson around the world, in various sectors including petro-
in 2014 and Perspectives in Operations Management chemicals, health, financial services, manufacturing,
(Volumes I to IV) also with Michael Lewis, published by defence, and government. In addition, he has won sev-
Routledge in 2003, Operations and Process Management, eral university, national, and international awards for
with Alistair Brandon-Jones, Robert Johnston and Alan teaching excellence.
Betts, now in its 4th Edition 2015. He has authored
xxi
acknowledgements
During the preparation of the eighth edition of this University Of Brighton, Roger Maull, Exeter University,
book (and previous editions) we have received an Bart McCarthy, Nottingham University, Harvey Maylor
immense amount of help from friends and colleagues in of Cranfield University, John Meredith Smith of EAP,
the Operations Management community. In particular Oxford, Michael Milgate of Macquarie University, Keith
everybody who has attended one of the regular ‘fac- Moreton of Staffordshire University, Chris Morgan of
ulty work-shops’ deserves thanks for the many useful Cranfield University, Adrian Morris of Sunderland
comments. The generous sharing of ideas from these University, Andy Neely of Cambridge University, Steve
sessions has influenced this and all the other OM books New of Oxford University, John Pal of Manchester
that we prepare. Our thanks go to everyone who attend- Business School, Antony Potter of Manchester Business
ed these sessions and other colleagues. It is, to some School, Gary Priddis of University of Brighton, Sofia
extent, invidious to single out individuals – but we are Salgado Pinto of the Católica Porto Business School,
going to. We thank Pär Åhlström of Stockholm School Peter Race of Henley College, Reading University, Gary
of Economics, James Aitken of University Of Surrey, Ramsden of University Of Lincoln, Steve Robinson
Yongmei Bentley of the University Of Bedfordshire, of Southampton Solent University, James Rowell of
Helen Benton of Anglia Ruskin University, Ran Bhamra, University Of Buckingham, Frank Rowbotham of
Loughborough University, Tony Birch of Birmingham University Of Birmingham, Ian Sadler of Victoria
City University, Abhijeet Ghadge of Heriot Watt University, Hamid Salimian of University of Brighton,
University, Professor Sven Åke Hörte of Lulea University Sarah Schiffling of University of Lincoln, Andi Smart,
of Technology, Eamonn Ambrose of University College, Exeter University, Amrik Sohal of Monash University,
Andrea Benn of University of Brighton, Dublin, Mattia Nigel Spinks of the University Of Reading, Rui
Bianchi of the Stockholm School of Economics John K Soucasaux Sousa of the Católica Porto Business School,
Christiansen of Copenhagen Business School, Philippa Alex Skedd of Northumbria Business School, Martin
Collins of Heriot-Watt University, Henrique Correa of Spring of Lancaster University, Dr Ebrahim Soltani
Rollins College, Florida, Paul Coughlan of Trinity College of the University of Kent, R. Stratton of Nottingham
Dublin, Simon Croom of the University of San Diego, Trent University, James Stone, Aston University, Dr.
Stephen Disney of Cardiff University, Doug Davies of Nelson Tang of the University of Leicester, David
University of Technology, Sydney, Tony Dromgoole Twigg of Sussex University, Helen Valentine of the
of the Irish Management Institute, J.A.C. de Haan of University of the West of England, Professor Roland
Tilburg University, Carsten Dittrich of the University van Dierdonck of the University of Ghent, Dirk Pieter
of Southern Denmark, David Evans of Middlesex van Donk of the University of Groningen, Arvind
University, Ian Evans of Sunderland University, Paul Upadhyay of University of Brighton, Vessela Warren of
Forrester of Keele University, Ian Graham of Edinburgh University Of Worcester, Bill Wright of Bpp Professional,
University, Ian Fouweather of Bradford University, Alan Ying Xie of Anglia Ruskin University, Maggie Zeng of
Harle of Sunderland University, Norma Harrison of Gloucestershire University and Li Zhou of University
Macquarie University, Catherine Hart of Loughborough Of Greenwich University.
Business School, Steve Hickman of University Of Exeter, Our academic colleagues at both Warwick Business
Chris Hillam of Sunderland University, Ian Holden School, Bath School of Management have also helped,
of Bristol Business School, Matthias Holweg, Oxford both by contributing ideas and by creating a lively and
University, Mickey Howard of Exeter University, Kim stimulating work environment. At Warwick, thanks
Hua Tan of the University Of Nottingham, Stavros go to, Nicola Burgess, Mehmet Chakkol, Max Finne,
Karamperidis of Heriot Watt University, Tom Kegan of Emily Jamieson, Mark Johnson, Pietro Micheli, Rhian
Bell College of Technology, Hamilton, Denis Kehoe of Silvestro, and Chris Voss. At Bath, thanks go to Brian
Liverpool University, Mike Lewis of Bath University, Squire, Chris Archer-Brown, Maria Battarra, Emma
Xiaohong Li of Sheffield Hallam University, John Brandon-Jones, Günes Erdogan, Marco Formentini,
Maguire of the University of Sunderland, Charles Emmanuel Fragniere, Andrew Graves, Jooyoung Jeon,
Marais of the University of Pretoria, Peter McCullen of Richard Kamm, Mike Lewis, Sheik Meeran, Dimitris
xxii
Paraskevopoulos, Tony Roath, Jens Roehrich, Christos Parker, Kelly Miller, Kay Holman, Neville Hankins, Lucy
Vasilakis, and Baris Yalabik. Chantler, Isobel McLean, Frances Topp and Sasmita
Our late friend and colleague, Bob Johnston con- Sinha.
tributed both expertise and wisdom to earlier editions Finally, to our families, who both supported and
of this book. We still miss his intelligence, insight and tolerated our nerdish obsession, thanks are inadequate,
support. but thanks anyway to Angela and Kathy, and Emma and
We were lucky to receive continuing profession- Noah.
al and friendly assistance from a great publishing Nigel Slack
team. Especial thanks to Kate Brewin, Caitlin Lisle, Tim Alistair Brandon-Jones
xxiii
Publisher’s acknowledgements
We are grateful to the following for permission to repro- quality and implications for future research, Journal
duce copyright material: of Marketing, Vol. 49, Fall, pp. 41-50 (Parasuraman,
A., Zeithaml, V.A. and Berry, L.B. 1985), American
Marketing Association; Figure 19.4 from Reinventing
Figures Project Management: The Diamond Approach to Successful
Figure 2.11b from Spidergram to check on police forces, Growth and Innovation, Harvard Business School Press
The Times, 10/07/2002 (Miles, A. and Bladwin, T.) (Shenhar, A.J. and Dvir, D. 2007) reprinted by permis-
reproduced with permission; Figure 3.15 adapted from sion of Harvard Business Review Press. Copyright ©
Operations Strategy, 4 ed., Pearson Education (Slack N. 2007 by the Harvard Business Publishing Corporation;
and Lewis M.A. 2015) reproduced with permission; all rights reserved.; Figure 19.6 adapted from Managing
Figure 5.6 from Operations and Process Management: Sensitive Projects: A Lateral Approach, English version by
Principles and Practice for Strategic Impact, Pearson Cutrin, T. and Etcheber, P. Routledge, NY (D’Herbemont,
Education (Slack, Nigel, Brandon-Jones, A., Johnston, O. and César B 1998) republished with permission of
R. and Betts, A. 2012) reproduced with permission; Routledge Publishing Inc. Permission conveyed through
Figure 7.6 from For Toyota, patriotism and profits may Copyright Clearance Center, Inc.; Figure 19.19 adapted
not mix, Wall Street Journal, 29/11/2011 (Dawson, C.) from Collaboration, Integrated Information, and the
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Tables
group companies; Figure 9.7 adapted from A new strat- Table S9.2 adapted from Principles of Motion Economy:
egy for job enrichment, California Management Review, Revisited, Reviewed and Restored, Proceedings of the
Vol. 17 (3) (Hackman, J.R., Oldham, G., Janson, R. Southern Management Association Annual Meeting
and Purdy, K. 1975) republished with permission of (Atlanta, GA 1983) (Barnes, F.C. 1983) p. 298; Tables
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Lean in Offices, Hospitals, Planes and Trains, Presentation Case Study on pages 346–49 adapted from Operations
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xxv
1 Operations management
2 Operations performance
3 Operations strategy
this part of the book introduces the idea of ‘operations’ and the operations
function. it also examines the fundamental activities and decisions that shape
the overall direction and strategy of the operations function. the chapters in
this part are:
● chapter 1 operations management – this introduces the common ideas
that describe the nature and role of operations and processes in all types of
organization.
● chapter 2 operations performance – this identifies how the performance of
the operations function can be judged.
● chapter 3 operations strategy – this examines how the activities of the
operations function can have an important strategic impact.
● chapter 4 product and service innovation – this looks at how innovation can
be built into the product and service design process.
● chapter 5 the structure and scope of operations – this describes the major
decisions that determine how and the extent to which an operation adds
value through its own activities.
Direct -
Steering operations
and processes
Transformed
resources
• Materials
• Information
• Customers Design - Develop -
Shaping processes, Operations Improving the
products and management operation’s
services capabilities Output Value
Input
products and added for
resources
services customers
Deliver -
Planning and
controlling ongoing
Transforming operations
resources
• Facilities
• Staff
1 Operations management
Topic covered in
Direct this chapter
Operations
management
Operations Operations
performance strategy
Direct
The
Product
structure
and service
and scope of
innovation
operations
Operations Develop
Design
management
Deliver
These details brought back the scene to Clarisse's memory. And she
thought of Vaughan, undoubtedly arrested also.
"No! You could not have known. You yourself said so just now. Why
should they account to you for their actions? It is he ... he and no other!"
And Olivier then gave her minutely every detail as the gardener had told
it to him. How one of the agents had conferred with Robespierre after the
arrest, at the Carrefour de la Chèvre, where he was enjoying a picnic.
Ah! Clarisse needed no such explanations. It was he, she knew it too
well. But how was she to persuade Olivier to the contrary? How prevent the
son from cursing his father?
"You see," she said, "he doesn't know who we are.... He is mistaken....
His agents have misled him.... There could be so many
misunderstandings...."
Clarisse, horror-stricken, put her fingers to his lips, to arrest the words.
And seeing him look at her in bewilderment, she tried to give him
plausible reasons.
"Yes; but then there are turnkeys coming and going at every moment.
And what if there are spies among the prisoners...?"
"Yes, spies—traitors? You must not betray your feelings before them."
And yet he knew that much of their indifference must be assumed. How
many thought as he did! How many had the long-awaited cry of deliverance
on their lips: "Down with the scaffold!" Only they dared not speak out! If
but one had the courage to give utterance to that cry, there would be enough
brave men found in the crowd to take it up and re-echo it, carrying the more
timid along with them. When once a move is made the multitude will
quickly follow.
She now turned this letter over in her mind, in which she had informed
him of her imprisonment, telling him her fears about her son, whose age she
particularly mentioned as nineteen years. It was a hint for Robespierre, who
would understand, and perhaps be touched to pity, and set her and Marie
Thérèse at liberty, and spare the lad who was her son and his own.
Clarisse had confided this letter to a prisoner set at liberty, whom she
earnestly entreated to see it safely delivered.
"It will be the easiest thing in the world," the man had replied; "you can
be quite at rest."
Clarisse did not suspect the irony of this reply, or that the supposed
prisoner was one of the spies to whom she had unwittingly alluded a little
while before. Ah, yes; she could be at rest, truly! The letter would reach
Robespierre. But under what conditions? He, who received so many! Alas!
It is in the wounded heart that most illusions take root! Clarisse did not
dream that anything could interfere with her scheme, and began to speculate
on the future, counting the hours, and saying to herself that in all probability
the letter could reach Robespierre the next day.
The best she could do till then, she thought, was to moderate Olivier's
zeal, by showing him that their prison-life was not so unbearable; and she
imagined it would distract him if she presented him to some of her
companions in misfortune. They had just taken away the tables, so making
the courtyard appear larger, and leaving more room for the promenade.
Olivier was now noticing more clearly the people in this little prison-world
taking air and exercise in the open space to which the green acacia-trees
gave some semblance of a garden.
"Oh! pardon, monsieur!" said the lad, who was playing a game of fives
and running after the ball.
"It's young de Maillé," said Thérèse. "Nobody knows why he has been
arrested. His doom is settled, however, for they say he threw a rotten
herring at the head of the concierge."
"So they say, but it is not true, for the concierge is a fairly honest
fellow."
And addressing a lady who was just passing, she continued, "Is it not so,
madame? Haly is not a bad fellow, is he?"
"No, but a blockhead; a lamb, however, compared to the jailers of other
prisons."
"Behold a son who betrays his mother! Your name is not Durand. You
belong to us. I had thought as much."
And as Clarisse was about to reply, she added: "Hush! I am not asking
your secrets."
She then assured the young man that his mother was right: the concierge
Haly, though rough, was rather kind than otherwise, letting visitors enter,
and even bring in provisions, sweets, and linen.
"And above all," she added, "he does us the great favour of letting us
walk about and disport ourselves here until night time."
She then pointed out to Olivier the various games in which the men and
children took part.
"As you see," she added, "they take full advantage of the permission."
Clarisse, well pleased with the tone of the conversation, tried to retain
the marquise.
"What! Have you not yet told him?" asked the marquise, who had been
a silent spectator of the meeting between the mother and her son.
"You must not forget that I only arrived yesterday," said Clarisse. "I
know nothing myself but what I have heard."
"Ah, true!" said Madame de Choiseul, who with a mother's heart now
understood Clarisse's kindly motive.
At once she pointed out to Olivier the windows of one of the buildings.
"You see," continued the marquise, "we might imagine ourselves still at
Versailles."
"And so we are in one sense, for all that remains of Versailles is now in
prison."
And she mentioned many names, singling out among the prisoners those
who belonged to the old Court: the Prince and Princess de Saint-Maurice,
the Chevalier de Pons, and the Count d'Armaille, whose nephew, young
d'Hauteville, had been a page to Louis XVI.
A group had formed round a young woman seated on the grassy knoll,
her back against the acacia, fanning herself daintily.
"Look now! Would you not think it a court of love in one of the groves
of Trianon? It is Madame de Méré receiving the homage of her admirers."
Madame de Méré rose at that moment to meet another lady who was
coming towards her, pretty, neat, and natty in her spotless toilet; and
Madame de Choiseul explained to Olivier who the newcomer was.
Olivier was now quite reassured with regard to the severity of the prison
rules to which his mother and Thérèse were subjected. He was,
nevertheless, astonished at the careless indifference which he saw around
him. If the populace had revolted him on the Place de la Révolution, this
aristocratic company in the prison dumfounded him. He could not hide his
feelings, or refrain from expressing his surprise; but he did so respectfully,
with tact, and in perfectly good taste.
"You have just come from the country, perhaps, and have not mixed in
the Parisian world for some time. What you take for indifference is in
reality mere habit. You cannot change the French people. The moment they
find a struggle useless, they gaily make the best of it. Believe me, their
seeming frivolity only masks the resignation of a Stoic. There are still
rebellious and desperate spirits to be found, but they are in a minority. The
majority are heart-sick and ready to go, that is, to die; and they do die with
a smile on their lips, French to the last!"
She explained to them that the wooden steps which the condemned had
to climb to reach the guillotine were difficult to ascend. The women
encountered serious obstacles in mounting, being without the assistance of
their hands, which were tied behind them. They stumbled and slipped, their
dresses sometimes catching in the woodwork, to the great amusement of the
rabble crowd.
"It is to avoid these accidents," she said, "and to be able to meet their
martyrdom respected by the mob, that they rehearse the role which they
may be called upon to play on the morrow, perhaps, in public."
Olivier was dumb with admiration before this contempt of the scaffold,
the general resignation to the thought of death.
But Clarisse, whose curiosity was now satisfied, tried to turn attention
from these gloomy subjects, her mother's heart telling her they would
reawaken Olivier's apprehensions. She soon found a pretext. Madame de
Narbonne passed them with her little girl, holding a basket of fruit, of which
the child partook without restraint.
"Not for me, thanks; but my niece will perhaps taste them."
"Only taste," he said, and as she still declined, "Will you allow me,
mademoiselle?" he asked, taking a bunch from the basket which the child
now carried. And he held one of the cherries up to his fiancée's lips. "Won't
you take one to please me?"
Clarisse could not help smiling. Olivier saw the smile. "And you, also,
mamma!" he said.
All conversation now ceased; men and women fell into groups, or left
each other abruptly, looking anxiously towards the iron gate, as if expecting
some one to appear. Olivier felt the universal shudder of dread, and his fears
were again awakened.
"And?"
"Ascend the scaffold two days after," said the prisoner in conclusion,
apparently resigned to his fate.
"Then it may be one of us, mamma?" asked Thérèse, bursting into tears.
"No..." she said. "It's too soon ... isn't it? ... tell her..."
And still she murmured brokenly: "You will see.... It is impossible! ..."
"I thought the Tribunal would not sit to-morrow on account of the
Festival of the Supreme Being?"
"You are right! But they will sit the day after to-morrow. You
understand, I want to be free to-morrow and to take part in the festival...."
What names would fall from his lips? There were some, worn out and
weary, looking forward to death as a release, who would have willingly put
theirs into his mouth. Others, more feeble, who were undergoing the full
horrors of suspense, stood in breathless fear, almost choked with anguish.
Oh! that horrible hope of hearing another's name called, rather than one's
own! And yet...
A few of the prisoners had refrained from joining the anxious crowd;
either from habit or indifference, without disturbing themselves, they
continued playing or conversing as before. Clarisse and Thérèse were
seated at a little distance, their eyes fixed on the dread official, while
Olivier, standing near, ready to defend them, watched the affecting scene
with strained anxiety.
"Is that cursed lantern never coming? So much the worse! I shall
commence without it."
"Oh! don't read like that! You double their sufferings. It is horrible! too
horrible!"
It was Olivier.
Other lanterns were now lighting up the courtyard and the distracted
crowd, and every eye was turned in the direction of the prisoner who had
been named.
And a man advanced, his head erect, calm and impassive, without
casting a single glance on the spectators, knowing no one perhaps. He
crossed the line of gendarmes, and disappeared behind the grating to fetch
his belongings.
The Recorder proceeded with his grim and gloomy task, drawing tears
from some, heart-rending cries from others, and interrupted by murmurs of
pity or defiance.
The young de Maillé, who was called among the first, stopped playing
with the children to go to his death. An old man, Monsieur de Mauclère, at
the sound of his name fainted away, and was carried out. Madame de
Narbonne, called also, confided her little daughter to Madame de Choiseul.
"Don't go, mamma! ... don't go! ... I don't want you to go!"
The Maleyssie family, father, mother, and two young girls, threw
themselves into each other's arms, thanking heaven they were not to be
separated in this supreme hour, and would walk hand in hand to the
scaffold. An old couple with white hair, the Maréchal and Maréchale de
Mouchy, worn with age, each walking with the aid of a stick, were called
together. At once she took his arm, and so they made their way with calm
courage through the prisoners, who bared their heads in reverence before
such sublime resignation. Another couple drew forth cries of admiration:
the Comte and Comtesse de Lavergne. The Comte, alone named, was taking
leave of his wife, who, after assuring herself she was not on the list,
implored the Recorder to include her. On his replying that he had no orders
to do so, she uttered the cry of sedition punishable by death: "Vive le Roi!"
and was inscribed forthwith on the fatal list.
Olivier now held his mother pressed against him, while Marie Thérèse
and Clarisse, nestling together, followed the terrible spectacle with joined
hands. All hearts were moved to admiration or to pity, according to the acts
of courage or faint-heartedness which were displayed. But brave deeds
predominated. A Monsieur de Gournay, called out whilst engaged in filling
his pipe on a bench, rose quietly and lit it at a turnkey's lantern, and went
towards the gate without a word. The Comte de Broglie, interrupted in a
game of chess with the Chevalier de Bar, as he rose pointed to the chess-
board, and said—
"You see, you would have lost, chevalier. But cheer up! I shall let you
have your revenge in the other world."
Then, calm and composed, taking leave of the chevalier, bowing to his
acquaintances, kissing the hands of the Marquise d'Avaux and of Madame
de Méré, he followed the gendarmes to his fate.
A discussion was taking place near to where Olivier was standing over a
name which had just been called.
"Leguay!"
Two men were speaking to each other; one was of middle age, turning
grey; the other quite young.
"Are you also Leguay?" asked the young man, who when his name was
called was surprised to see his fellow-prisoner advancing with him.
"Yes," was the reply.
"Well! Leguay?"
Only Olivier, Clarisse, and Thérèse had witnessed this sublime self-
devotion. Olivier made a movement as if to offer his hand to the young
hero, but he had already crossed over to the gendarmes.
The Recorder now scribbled something on the list, and the people
expected him to commence a new series. But he folded the paper, and after
asking for another glass of wine, said—
Olivier shook his head incredulously, and was about to reply, when the
voice of Haly announcing the hour for the visitors to leave interrupted him.
"All visitors out! It is time to close!"
Olivier did not hurry his departure, in spite of the insistence of his
mother, who was terrified at the thought that the gate might shut on him.
But the concierge saw him.
"Hallo! You there! If you want to stay, you know, you have only to say
so."
And kissing him quickly, they pushed him towards the gate.
Olivier, before leaving, had promised his mother not to try and see them
for some days, but to rest satisfied with writing, without giving his address.
Olivier opened his eyes in astonishment, asking himself if all this was
real, or if he was in an extravagant dream. On one side he saw but sorrow,
on the other only joy! On one side, tears, despair, and the scaffold; on the
other, laughter, revelry, and flowers! And the laughter and flowers were to
honour and glorify the very one who was the cause of all this misery, who
tore children relentlessly from the arms of their mothers as he sent them to
death!
At this very moment the abhorred name fell on his ears: "Robespierre!
... There's Robespierre!" he heard the crowd whispering.
He turned round and saw some of them looking curiously at a man who
was crossing the square, seemingly in great haste, with a woman leaning on
his arm. Olivier understood that it was the Incorruptible who was passing
within barely an arm's length of him! He watched him disappear in the
crowd.
They were right; it was Robespierre, who had been enjoying a walk in
the Champs-Elysées with Cornélie Duplay. Returning home to supper, at
Duplay's house in the Rue Saint-Honoré, he could not resist crossing the
square to have a foretaste of the rejoicings in honour of his fête, to
contemplate behind the curtain the scene of his approaching triumph.
Cornélie had just said to him in delight, indicating the dancing groups,—
They continued their walk, deep in their own thoughts. Cornélie was
wondering if her dress would be at home when she arrived, that beautiful
dress for the fête, confided on this special occasion to a private dressmaker.
Robespierre, always suspicious and alert, was asking himself if he had done
well to listen to her, and thus cross the Place de la Révolution at the risk of
suggesting to the Committee of Public Safety the idea, absurd in itself, that
he had wished to attract the notice of the populace.
The couple now reached the door of the Duplays, in the Rue Saint-
Honoré, and Robespierre stepped aside gallantly for Cornélie to pass in.
At the same moment Olivier, who had stopped in deep thought at the
Place de la Révolution, retraced his steps homeward, fired with a sudden
resolution for the morrow.
Two of his colleagues at the Convention had been lately received in the
courtyard by Cornélie Duplay, who was hanging out some stockings to dry;
and Robespierre had enjoyed their surprise from the window of his room,
where he was shaving himself. He was suspected of aiming at the
Dictatorship! Was he? And this was the spectacle which met the astonished
eyes of visitors who surprised him in his private life!
Robespierre and Cornélie had been received at the door by Blount, who
barked and gambolled with joy at his master's return. The Duplay family,
cooling themselves in the courtyard, were awaiting their return.
"But we are not late, mamma!" said Cornélie, who had prudently
stopped to avoid being splashed.
"Not so very," answered the good woman, "but one never knows what
may happen in such a crowd!" And looking towards Robespierre, from
whom Victoire was taking his hat and stick, she added: "You can't help
being anxious about people you love. Can you?"
But Robespierre was for the moment entirely occupied with his dog,
who barked and jumped on his master in frantic delight.
"Yes, you good old dog, here I am! ... Yes! ... Yes! ... I couldn't take you
with me, because of the crowd. It isn't fit for a good dog like you."
"Then there were many people?" asked Duplay, who smoked his pipe,
seated on a joiner's bench near little Maurice, his son, who was amusing
himself by planing a small plank.