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EMERGENCY VEHICLE

COMMERCIAL VEHICLE

INDUSTRIAL VEHICLE

AC & DC Power Connections


Batteries
Battery Management
Circuit Protection
Connectors
Lighting & Solar Vents
Power Conversion
Switching & Monitoring
Terminals & Lugs
Wire Management & Tools
For decades Ancor, BEP, Blue Sea Systems, CZone, Marinco, Mastervolt and ProMariner have worked
independently to provide innovative electrical products. Now the seven companies are working
together to offer comprehensive electrical solutions for mobile applications.

Providing more than products. Providing Solutions.

Wire & Cable Battery Management Power Conversion Digital Switching


Terminals & Lugs Connectors & Insulators Battery Management Accessories
Wire Management Circuit Protection Circuit Protection & Switches czone.net
Tools & Testers Power Distribution Panels Connectors & Insulators
Lighting Meters Power Distribution
ancorproducts.com bepmarine.com Meters
bluesea.com

Shore Power Power Conversion Waterproof Battery Chargers


DC Power Connections Batteries Vented Battery Chargers
Power Conversion Battery Management Inverters
Battery Management Transformers Combis
Wiper Systems Alternators & Regulators Isolators
Horns Digital Switching Accessories
Lighting mastervolt.us promariner.com
Ventilation
marinco.com
For over 40 years Ancor has been the industry leader for quality tinned copper Marine Grade™
wire and cable. Ancor’s comprehensive product line includes everything required to complete
a wiring project. This includes Marine Grade wire and cable, terminals and connectors, wire
management products, and hand tools. Ancor designs products to the highest standards that
meet UL, ABYC, NMMA and USCG standards. Product selection, quality, and service are the pillars
of the brand, and only Ancor can be your single source for wire and accessories.

BEP offers a range of high quality electrical solutions designed for the harsh Marine and RV
environments. Every product meets exacting performance specifications and is designed to
withstand extreme conditions.

Blue Sea Systems was founded in 1992 based on a commitment to create innovative, high quality
electrical products to improve the safety, simplicity, and reliability. Since that time the range of
product has expanded to over 1,000 items and distributed to customers in over 50 countries to
Industrial, RV and Specialty Vehicles markets. Products include battery chargers, battery switches,
automatic charging relays, fuse blocks, busbars, meters, and both standard and custom power
distribution panels. The company is committed to offering quality products that are engineered
for the harsh marine environment, built to last, with a guarantee of satisfaction and industry
leading technical support.

For 10 years, the groundbreaking Digital Switching technology from CZone has revolutionized
the control and management of electrical systems on boats, RVs and Emergency Vehicles. CZone
provides complete control and monitoring of all electrical circuits through dedicated touch
screens, iPad, wireless remote, or through the screen of one of CZone’s integration partners.
CZone provides improved performance, safety, and reliability.

Since 1972, Marinco power inlets and cords have set the industry standard. They are built to
withstand the harshest marine environments. Marinco has continued to expand their product
line to offer a complete range of shore power cords from 16 to 100 amps, as well as a broad
range of cord adapters. Marinco is also a leading supplier of wipers, spotlights and horns to the
marine industry. Quality, innovation, and our passion for boating are what define Marinco.

Mastervolt has been a strong, innovation-driven company since its founding in 1991. This
capacity to innovate is what truly sets Mastervolt apart. The added value is to offer products,
technologies and systems of the highest quality coupled with superior global service. Mastervolt
stands for reliable autonomous power solutions. Mastervolt’s electric solutions are widely used
in demanding markets such as marine, mobile, off shore, industrial, autonomous solar and
infrastructure.

ProMariner™ was founded more than 35 years ago with one premise: to make boating more
enjoyable. ProMariner pioneered a complete line of fully automatic on-board marine battery
chargers, and continues to bring innovation to marine battery chargers today. ProMariner offers
performance based solutions for all boats whether it’s open water cruising, sailing, or fishing,
recreational boating. The passion and dedication to quality is what has made ProMariner the
market leader in on board marine battery chargers.
Table of Contents
INTRODUCTION
System Diagrams 6

AC & DC POWER
CONNECTIONS
Sure Eject 12
Air Brake Compressors 13
Inlets 13
Cordsets 16 p. 12 p. 14 p. 16 p. 18 p. 19
Extension Cords 18
Adapters 19
p. 13
USB Chargers 22
12V Sockets, Plugs & Accessories 23
Water-Resistant Accessory Panels 28
DeckHand Dimmers 29
p. 22 p. 23 p. 25 p. 28 p. 29

POWER CONVERSION
Battery Chargers 32
Maintainers 42
Inverters 44
DC/DC Converters 45
p. 32 p. 33 p. 34 p. 36

p. 38 p. 40 p. 44 p. 45

BATTERIES
Battery Selection 48
Lithium Ion Batteries 50
MLI-E Battery 52
Gel Batteries 55
AGM Batteries 56

p. 53 p. 54 p. 55 p. 56

BATTERY MANAGEMENT
Manual Battery Switches 60
Solenoids/ Battery Isolator 68
Remote Battery Switches 70
Disconnects 71 p. 60 p. 60 p. 61 p. 68 p. 68
ProIsoCharge Series Isolator 73
p. 70
Automatic Charging Relays 74

p. 71 p. 72 p. 73 p. 74

CIRCUIT PROTECTION
Fuses 82
Fuse Holders 84
Fuse Blocks 85 p. 82
Circuit Breaker & Accessories 98

p. 85 p. 98 p. 99 p. 103

p. 84 p. 91
CONNECTORS
Busbars 110
Terminal Blocks 116
Cable Connectors 117
Cable Clams 119 p. 110 p. 115 p. 116 p. 117 p. 117 p. 119

SWITCHING & MONITORING


Waterproof Panels 122
Custom 360 Panel System 124
Switches 128
Digital Meters 130
Shunts, Transformers & Alarms 133
p. 122 p. 124 p. 128 p. 129 p. 130
CZone Digital Switching 134

p. 133 p. 133 p. 134 p. 137 p. 138

TERMINALS & LUGS


Adhesive Lined Heat 142
Shrink Terminals
Marine Grade Terminals 144
Tinned Copper Lugs 147
Battery Terminals, Covers & Clips 148 p. 142 p. 143 p. 144 p. 146 p. 147 p. 148
Battery Terminal Insulators 149

WIRE MANAGEMENT & TOOLS


Adhesive Lined Heat 152
Shrink Tubing
Repair & Electrical Tape 153
Cable Ties & Clamps 154
Split Loom & Spiral Wrap 160
Heat & Wire Tools 161 p. 152 p. 153 p. 154 p. 159 p. 160 p. 161

LIGHTING & SOLAR VENTS


Spotlights 166
Solar Vents 168

p. 166 p. 166 p. 167 p. 168 p. 169

APPENDIX & INDEX CIRCUIT TYPE


10% VOLTAGE DROP 3% VOLTAGE DROP
CURRENT FLOW IN AMPS

Non Critical Critical 5A 10A 15A 20A 25A 30A 40A 50A 60A 70A 80A 90A 100A 120A 150A 200A

Selection Charts 170


Standard and Metric 16 14 14 12
Wire Comparison Table 0 to 20 ft. (0 to 6.1 M) 0 to 6 ft. (0 to 1.8 M) AWG AWG AWG AWG 10 8 6 6 6 4 4
16 14 12 12 10 AWG AWG AWG AWG AWG 4 AWG AWG
Available Available
30 ft. (9.1 M) 10 ft. (3.0 M) 2 1
Wire Size Wire Size AWG AWG AWG AWG AWG 8 AWG AWG AWG
AWG Metric 2|0
12 10 8 8 4 AWG
16 50 ft. (15.2 M) 15 ft. (4.6 M) AWG AWG 8
AWG 8
AWG AWG
10 6 4 2 2
1.5 AWG AWG AWG AWG AWG
14 14 8 1 0
65 ft. (19.8 M) 20 ft. (6.1 M)

Part Number Index 176


AWG 8
AWG 8
AWG AWG
2.5 6 4 2 2
12 10 6 AWG AWG AWG AWG 1 1 0 2|0 3|0
CIRCUIT LENGTH

80 ft. (24.4 M) 25 ft. (7.6 M) AWG AWG 8


AWG 8
AWG AWG
4 12 8 4 2 8 AWG AWG
10 AWG AWG 6 AWG AWG 1 1 0 0 2|0 3|0
6 100 ft. (30.5 M) 30 ft. (9.1 M) AWG 8
AWG 8
AWG AWG AWG AWG AWG
4 2 4|0
8 8 AWG AWG 1 0 0 2|0 2|0 AWG
3|0
10 130 ft. (39.6 M) 40 ft. (12.2 M) AWG 8
AWG AWG AWG AWG AWG AWG
4 2 4|0
6 AWG AWG
10 6 1 0 2|0 3|0 3|0 AWG
16 165 ft. (50.3 M) 50 ft. (15.2 M) AWG 8
AWG 4 2 AWG AWG AWG 3|0 AWG AWG 4|0
4
25 AWG AWG 1 0 2|0 AWG AWG
200 ft. (61.0 M) 60 ft. (18.3 M) 4|0
8
AWG AWG AWG AWG
2 6 3|0 4|0
35 AWG 2 AWG AWG
1 -- 70 ft. (21.3 M) 4 AWG 1 0 2|0 3|0 4|0
50 8
AWG AWG AWG AWG AWG AWG
0 -- 80 ft. (24.4 M) AWG 2 4|0
AWG AWG
2|0 -- 90 ft. (27.4 M)
70 1 2|0 3|0
AWG 0 AWG AWG
3 |0 4|0
95
-- 100 ft. (30.5 M)
4
AWG
AWG AWG Engine
4|0 2
120 -- 110 ft. (33.5 M) AWG
6
AWG 1 0 3|0 4|0
KEY -- 120 ft. (36.6 M) AWG AWG AWG AWG
2|0
AWGG CLOSEST 2 AWG
WIRE EQUIVALENT -- 130 ft. (39.6 M) AWG
SIZE IN METRIC

AWG WIRE SIZE CHART


Circles indicate actual diameter of wire (not including insulation) Start

16 14 12 10 8 6 4 2 1 0 2|0 3|0 4|0


AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG House

p. 170 p. 173
6 SYSTEM DIAGRAM bluesea.com

Police Cruiser System


1 Battery Bank, 1 Engine

FOR LIGHT BAR


ST Blade
Split Bus
DC
LOADS
Side-Entry Fuse Block
Cableclam 5032
1007

24-Hour
Circuits

Switched
Siren
Circuits

DC
SOURCES
Mini OLED
Voltmeter Lights
Alternator 1733
ST Blade
Compact
Fuse Block
5046
Radio

Short Stop
Circuit
Engine Battery Breaker
Mount 7155
Switch
5991 Water-Resistant
Accessory Panel 4363
Hand-held
Radio
Battery
Automatic
Timer
Disconnect
7615
285 Series Stereo
150A
Surface
BusBar
Mount
2301
Circuit
Breaker
7187
ST Blade 4.8A Dual
Compact USB Charger
Fuse Block 1045
5045 Cellphone

MAXI
Fuse
Block MDC
5006100

AC Current

DC Current

The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection.
bluesea.com SYSTEM DIAGRAM 7

Police Interceptor System


2 Battery Bank, 1 Engine

AC
SOURCE
FOR LIGHT BAR DC
LOADS
Sure Eject™ Side-Entry ST Blade
7851 Cableclam Split Bus
BatteryLink Charger 7608 1007 Fuse Block
5032

LED Ring Push


Button Switches

Switched
Sure Eject™ Circuits
Pigtail 7831
4190
Siren
Short Stop 24-Hour

DC
Circuit Circuits
Breaker
7155 4192

SOURCES Mini OLED


Temp Meter
1741 Lights
Alternator ST Blade
Compact
Fuse Block
MAXI 5046
Fuse Stereo
Block
5006100
285 Series
Surface
Engine Mount
Circuit Water-Resistant
Breaker Accessory Panel 4363
7187
Cellphone

Engine
150A
BusBar
2301 4.8A Dual
USB Charger
1045 Camera

Battery
Mini OLED
Mount
Ammeter
Switch
ST Blade 1732
5991
Fuse Block Hand-held
5025 Radio

Radio

Electronics

285 Series
Surface Mount
Circuit Breaker
7187 Automatic
Timer
Disconnect MDC
7615

AC Current

DC Current

The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection.
8 SYSTEM DIAGRAM bluesea.com

Ambulance System
2 Battery Bank, 1 Engine

AC
SOURCE Sure Eject™
P12 Battery
Charger 7532
M2 OLED
Temp Meter
ST Blade Split Bus
Fuse Block
DC
LOADS
7851 5032
1841 LED Ring
24-Hour Push Button
Circuits Switches

4190
Sure Eject™ P12 EV
Pigtail 7831 Display 7517

Switched 4192 Siren


Circuits

Custom AC or DC 360 Panel

DC
Circuit Breaker
Mounting Box Lights
3131

SOURCES
Short Stop
Circuit
Breaker
Safety
7155 Refrigerator
Fuse
Alternator Block
7720

Automatic
Timer Radio 1
Disconnect
7615

Engine PowerBar
MRBF 1990 ST Blade
Terminal Compact
Fuse Block Fuse Block
5194 5046 Hand-held
E Series
Battery Radio
Switch
9003E

Water-Resistant
Engine
Accessory Panel 4365
M2 OLED ML Series
SoC Automatic
4.8A Dual Cellphone
Monitor Charging
1830 Relay USB
7622 Charger
1039

MDC

Electronics

285 Series
Circuit Breaker
7178
BusBar
2104
187 Series
Circuit Breaker
7144
AC Current

DC Current

The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection.
bluesea.com SYSTEM DIAGRAM 9

Fire Apparatus System


2 Battery Bank, 1 Engine

AC DC
P12 Battery Charger 7532
on 7512 Mounting Adapter
M2 OLED ST Blade Split Bus
Sure Eject™ Temp Meter Fuse Block
SOURCE 7851 1841 5032
LOADS

24-Hour Circuits

Sure Eject™
Pigtail 7831 Switched Circuits
P12 EV
Display 7517

Siren

Backlit
Automatic Push
Timer Button
Circuit Breaker
Disconnect Switch
Mounting Box
7615 4180
3131
Short Stop
Circuit

DC
Breaker Lights
7155

SOURCES
HD Series
Battery Switch
Alternator 3000 Radio 1

Safety
Fuse SafetyHub 150
Block Fuse Block Backlit
7720 7748 Push
Button
Switch
Engine 4180
MRBF MAXI
Fuse Hand-held
Terminal
Block Radio
Fuse Block
5194 5006100

PowerBar 1991

Engine
Water-Resistant
M2 OLED ML Series Accessory Panel 4365 Cellphone
SoC Automatic
Monitor Charging
1830 Relay
7622

4.8A Dual
Floyd Bell USB
Alarm Charger
1070 1039

MDC
M LVD
Low Voltage
Disconnect ST Blade
7635 Compact
Fuse Block
Electronics
5045

Winch
MRBF Terminal
Fuse Block
5196
187 Series
Circuit Breaker
AC Current 7144
Air Brake
Compressor
DC Current 7920

The diagram above is intended for reference only. Consult an electrical professional for system design and circuit protection.
AC & DC POWER
CONNECTIONS
Sure Eject™ Air Brake Inlets Cordsets 15A Marine Grade
Compressors & Connectors Extension Cords

12 13 13 16 18

Automatic AC Designed for manual All Marinco® cordsets are 15 Amp extension cords
disconnect ejects power AC plug applications for made of the highest quality, contain a universal slide
cords upon ignition to fleet and emergency marine grade construction locking mechanism
prevent damage. vehicles. with features you won’t find to prevent cable
Automatically maintains
on other power cords. disconnection. Available
air brake system at
in 25' and 50' lengths.
ready status.
AC & DC POWER CONNECTIONS

Adapters Dual USB 12V Socket, Plugs Water-Resistant DeckHand


Chargers & Accessories Accessory Panels Dimmers


18 22 23 28 29

Shore Power Adapters give Intelligent device A wide selection of high Panels offer customizable Digitally controls
you more power hook- recognition allows quality DC electrical products 12 Volt charging and dimming of
up flexibility and resolve rapid charging of that are designed specifically monitoring options. non-regulated LED,
a variety of garage side phones, tablets, or for harsh environments. incandescent, and
power center / vehicle side other mobile devices. halogen lights.
inlet power incompatibility
problems.
12 AC & DC POWER CONNECTIONS bluesea.com

EXPANDED
Sure Eject™ OFFERING
bluesea.com/video
Automatic AC disconnect ejects power cords upon
ignition to prevent damage
• Designed for emergency vehicle use
• Motor driven design ensures years of reliable operation
• The ejection piston is self-recessing, with no cocking required
• Keyed plug design allows for easy one-handed insertion of connector
• Anti-arcing design on insertion and ejection
• Built in status LED indicates the presence of AC power and ejection alerts
• Automatically attempts additional ejections if needed
• Compatible with existing 15A and 20A connectors already in the station
• Standard mounting holes for easy retrofit
• Includes connector, yellow cover and 5 label kit
• Weather-resistant boot included
• 6 color covers available
• Pigtails offer a secondary method of disconnecting from shore
power for added reliability (sold separately)
Specifications
Operating Voltage Range 8V –16V DC
Nominal Voltage 120V AC
Continuous Rating 7850: 15A
7851: 20A

PN Description
7850 15A Sure Eject
7851 20A Sure Eject

5YEAR
7850 / 7851
7850001 15A Sure Eject No Cover
WARRANTY
7851001 20A Sure Eject No cover
7840 15A Connector
Labels Included:
7841 20A Connector
7820 Yellow Cover
7821 Red Cover
7822 Black Cover
7823 White Cover
7824 Blue Cover
7825 Grey Cover
7830 15A Sure Eject Yellow Pigtail
7831 20A Sure Eject Yellow Pigtail
7832 15A Standard Black Pigtail
7833 20A Standard Black Pigtail

7840 / 7841 7850001 7851001


Both part numbers Include connector.
Cover required, but not included. Select from 6 available colors.

Related Products

7830 / 7831 7832 / 7833


Length: 30" (76.2 cm) Length: 30" (76.2 cm)
P12 Battery EV Battery ProNauticP Series Chargemaster
Charger Charger Display Battery Charger Plus Battery Charger
page 32 page 33 page 34 page 36
marinco.com AC & DC POWER CONNECTIONS 13

Air Brake Compressors Inlets and Connectors


Automatically maintains air brake system at ready
status, because lives depend on it. Manual Inlet
• Designed for emergency vehicle use • Designed for manual AC plug applications for fleet and emergency vehicles
• Automatically turns ON at 95 PSI and OFF at 125 PSI • Standard footprint for easy retrofits
• Industrial grade compressor provides reliable, • UV resistant glass filled polyester for longevity in harsh environments
long term operation • Spring- loaded cover for water ingress protection
• Easy installation, no mounting plate required • Stainless steel screws and nickel plated blades for corrosion resistance
• Integrated vibration damping mounts • Accepts 16AWG to 12AWG wire
• Serviceable air filter and water separator filter Female Connector
• Works in conjunction with engine driven compressor • Nylon housing provides long lasting durability, resistance to corrosion and
• Integrated auto drain to protect your air system a wide range of chemicals
Specifications • Integrated strain relief for a secure cord connection
Nominal Voltage 12V DC • Stainless steel screws and nickel plated blades for corrosion resistance
Motor Type Permanent Magnet • Accepts 16AWG to 12AWG wire
Factory ON-OFF PSI Threshold ON: 95 PSI, OFF: 125 PSI
Maximum Amp Draw
Operating Temperature Range
11A
4.4°C to 65°C (40°F to 150°F)
15A
120V
Air Outlet Female 1/4" NPT
Part # Description Configuration
5278BWP 15A 120V AC Manual Inlet NEMA 5-15R
PN Description
5269CRB 15A 120V AC Female Connector NEMA 5-15P
7920 Horizontal Mount Air Brake Compressor
7921 Vertical Mount Air Brake Compressor
7910
7911
Air Filter Assembly - complete
Replacement Air Filter Elements
20A
120V
7912 Replacement Water Separator Filter
Part # Description Configuration
5378BWP 20A 120V AC Manual Inlet NEMA 5-20R
5369CRB 20A 120V AC Female Connector NEMA 5-15P

7920

Air Outlet
5278BWP 5378BWP

5269CRB 5369CRB

Unscrew to replace Unscrew to replace


Water Separator Filter Air Filter
14 AC & DC POWER CONNECTIONS marinco.com

W Meets or Exceeds

30A
125V
30 Amp 125V Inlets IP56 NEMA
L5-30P
G
30A
125V
Locking
Standards

Stainless Steel Contour Power Inlet Contour Power Inlet


Power Inlet • Stainless steel trim • Without stainless steel trim
• Cast 316 stainless steel Part # 304EL-B OEM # 304EL-B.NT white
Part # 303SSEL-B OEM # 304EL-B.OEM OEM # 199136 black
OEM # 303SSEL-B.OEM

black

Power Inlet Power Inlet Power Inlet


• Stainless steel trim • Stainless steel trim • A
 BYC shore power warning label
on cap
Part # 301EL-B white Part # 301EL-B.GRAY gray
OEM # 301EL-B.OEM white Part # 301EL-B.BLACK black Part # 301EL-B.W/L
Part # 301ELCB replacement cap
& bezel

Power Inlet Breaker Inlet Stainless Steel


• Stainless steel trim • Includes cap & bezel and Power Outlet
• Hole in rear enclosure accomodates breaker plate
• Female 30A 125V configuration
snap-in strain relief (not included) • Breaker not included
• NEMA configuration L5-30R
Part # 301EL-B.FR Part # 3050BI
Part # 303SSO
marinco.com AC & DC POWER CONNECTIONS 15

Meets or Exceeds

50A
Y X 50A
50 Amp 125/250V Inlets IP56
NEMA 125/250V
SS2-50P Locking
125/250V G
Standards
W

Stainless Steel Stainless Steel Contour Chrome


Power Inlet Power Inlet Power Inlet
• Cast 316 stainless steel • Cast 316 stainless steel • Chrome finish cover
Part # 6373EL-B • Without rear safety enclosure OEM # 6344EL-BCR.OEM
OEM # 6373EL-B.OEM Part # 6373EL
Part # 6373EL-B.W/L w/separate OEM # 6373EL.OEM
warning label

Contour Power Inlet Power Inlet Power Inlet


• Without stainless steel trim • Stainless steel trim • Stainless steel trim
Part # 6344EL-B.NT Part # 6353EL-B • Black
OEM # 6353EL-B.OEM OEM # 6353EL-B.BLACK.OEM
Part # 6353ELCB replacement cap
& bezel

Power Inlet Power Inlet


• Stainless steel trim • Stainless steel trim
• Gray • Without rear safety enclosure
Part # 6353EL-B.GRAY Part # 6353EL
16 AC & DC POWER CONNECTIONS marinco.com

EEL ShorePower Cordsets


One Hand. A simple twist. Full Power.
The EEL (Easily Engaged Lock) ShorePower Cordset has a patented,
industry first, jaw-clamp design providing one-handed operation and a
secure waterproof seal which completely
®
eliminates the need for a
locking ring. The EEL connection is built for the harshest environments
and is UL approved. This easy-to-use cordset features a built-in cord
light which serves as an alert to boaters when the cord is left plugged
in. And, best of all, it works with your current inlet. In addition to
cordsets with the EEL System, Marinco® also has a full set of Pigtail and
Y adapters all using the new EEL technology.
Patented EEL Technology:
• Designed for use with standard inlets (NEMA)
• Single-handed operation
• No sealing ring required
• Patented jaw-clamp technology provides a watertight seal every time
Features & Benefits:
• Built-in cord light for added safety – alert light indicates if you are plugged
into the dock and cord is powered
• Power indicator light on both ends informs you full power is flowing
through the cord
• Meets and exceeds rigorous UL testing standards
• 30 Amp and 50 Amp cordset models, 12', 25' and 50' lengths in white and
yellow available
• EEL product line includes connectors, pigtail, straight and “Y” adapters

NEMA
Length Color Part # L5-30R
W
30 Amp 125V Cordsets
G
12' yellow CS30-12
25' yellow CS30-25 30A 125V
Locking
50' yellow CS30-50
50' white CS30-50W
NEMA
50 Amp 125/250V Cordsets SS2-50R

25' yellow CS504-25 X Y

50' yellow CS504-50 W


G
50A
50' white CS504-50W 125/250V
Locking

Amp Volts Plug Connector


30A 125V AC L5-30P L5-30R
50A 125/250V AC SS2-50P SS2-50R

CS30-50

Blade Function Letter Codes


CS504-50W
G Ground X Phase 1 Hot
W Neutral Y Phase 2 Hot
marinco.com AC & DC POWER CONNECTIONS 17

Power Cord Plus® Cordsets 5


All Marinco® cordsets are made of the highest quality, marine grade 6
construction with features you won’t find on other power cords. 3 7
1 Watertight molded plug and connector for safety and durability
2 H
 eavy duty, super flexible marine grade cable (30 amp 10 gauge,
50 amp 6 gauge)
3 A
 ll models include a standard threaded ring for hook-up to
ordinary threaded inlets
4 Corrosion resistant, nickel plated contacts 2
5 Power
 Indicator Light: Vehicle side connector features a molded-in 1
LED light. When it glows red, you know you have power to the vehicle.
UV 600V UV
UV 600V UV
6 C
 ontour Grip with Thumbprint Locator: Both plug and connector 194°F UV UV 194°F
ends are molded to fit the contour of your hand. When the thumbprint 90°C 90°C
is in the 12 o’clock position, theLIGHTER
blades line up for easyLIGHTER
BRIGHTER BRIGHTER
connection. MORE LIGHTER BRIGHTER
MORE
RESISTANT RESISTANT
MORE RESISTANT
7 Marinco’s
 Easy Lock™ system: Quickly locks the cord set to the inletFLEXIBLE
in
FLEXIBLE FLEXIBLE
just 1/8 of a turn. The exclusive locking tabs engage slots built into all
Marinco inlets (sold separately).

Easy Lock™ system 4


Easy Lock™
tab slots

Exclusive
locking UV
UV
600V UV
UV
194°F
600V UV
UV
194°F
600V 194°F
tabs 90°C 90°C 90°C
LIGHTER MORE LIGHTER
RESISTANT MORE RESISTANT
LIGHTER MORE RESISTANT
FLEXIBLE FLEXIBLE FLEXIBLE

Length Color Pkg Part # OEM #


NEMA
L5-30R 30 Amp Power Cord Plus® Cordsets
W
12 ft yellow sleeve pack 199116 —
G
25 ft yellow sleeve pack 199117 —
30A 125V
Locking 25 ft white sleeve pack 25SPPW —
25 ft gray sleeve pack 199117G —
35 ft yellow sleeve pack 35SPP —

UV UV
50 ft yellow sleeve pack 199119 50SPP.OEM
50 ft white sleeve pack
UV 199120
UV
50SPPW.OEM
50 ft gray sleeve pack 199119G —
LIGHTER LIGHTER
BRIGHTER BRIGHTER RESISTANT
LIGHTER
MORE box *
BRIGHTER
MORE RESISTANT * R
75 ft yellow — 75SPP.OEMMORE
FLEXIBLE FLEXIBLE FLEXIBLE
NEMA
SS2-50R
50 Amp 125/250 Volt PowerCord Plus® Cordsets (4-Wire)

X Y 12 ft yellow box 6152SPP-12SC —

G
25 ft yellow box 6152SPP-25 —
W
50A 25 ft white box 6152SPPW-25 —
125/250V
Locking
25 ft gray box 6152SPPG-25 —
40 ft yellow box 6152SPP-40 —
50 ft yellow box 6152SPP —
199119 50 ft white box 6152SPPW —
50 ft gray box 6152SPPG —
75 ft yellow box 6152SPP-75 —
50 Amp Plug End Only Cordsets
55 ft white box 6152SPPW-55.P/O —
75 ft white box 6152SPPW-75.P/O —

199117G
18 AC & DC POWER CONNECTIONS marinco.com

15A Marine Grade Extension Cords


• Marine grade SJTOW cable
• Clear ends with lighted female end for visual power indication on 14/3 models
• Female end contains slide button lock for protection against cable disconnection*
• Slide button lock compatible with all other manufacturers’ products*
• ETL certified to UL standards

Cable Length Description Part #


25' Locking and Lighted 150025
50' Locking and Lighted 150050
14/3
25' Lighted 150025NL
50' Lighted 150050NL
25' Heavy-duty 151225
12/3
50' Heavy-duty 151250

*150025 and 150050 models only

Adapters
The Marinco® Shore Power Adapters give you more power hook-up flexibility and resolve a variety of garage-side power
center / vehicle-side inlet power incompatibility problems.

Types of Adapters
Straight Adapters are high- Pigtail Adapters* allow you to
quality, one-piece adapters connect from one garage-side
similar in usage to Pigtail receptacle (or other power source
Adapters. However, they do not receptacle) to one vehicle-side
have sealing collars and are not inlet or equipment of dissimilar
recommended for use in wet power configuration. These
locations. Use only in an adapters are fully molded and
enclosed, dry location, such as equipped with Marinco®’s unique
powering your vehicle from a sealing collar (where indicated)
15A power receptacle inside and covers for use in wet
your house. locations.
marinco.com AC & DC POWER CONNECTIONS 19

Straight Adapters
Not recommended for use in wet locations.
Includes power LED.
GARAGE SIDE VEHICLE SIDE
MALE PLUG FEMALE CONNECTOR
Attaches to garage-side Attaches to vehicle inlet
Part # receptacle or cordset or cordset

G
W
S20-15 20A 125V 15 or 20A 125V
Replaces the 80A. G Locking Straight Blade
W

W G

S30-15 30A 125V 15 or 20A 125V


Replaces the 81A. G Locking W Straight Blade

G W
30A
S15-30 15A 125V NEMA G 30A 125V
125V
Replaces the 83A. Straight Blade L5-30R Locking
Locking
W

W
W
30A
S20-30 G
20A 125V NEMA G 30A 125V
125V
Replaces the 84A. Locking L5-30R Locking
Locking

G
50A 125/250V
X Y
15A 125V Locking
S15-504 Straight Blade w/ Sealing Collar
W G System
W
20 AC & DC POWER CONNECTIONS marinco.com

EEL Pigtail Adapters ®

These adapters are equipped with sealing collars


and are for use in wet locations. GARAGE SIDE VEHICLE SIDE
MALE PLUG FEMALE CONNECTOR
Attaches to garage-side Attaches to vehicle inlet
receptacle or cordset or cordset
Part #
®

G
P15-30 15A 125V W
30A 125V
Straight-BladeNEMA 30A
Locking
P15-30-25 25 ft w/ Locking G 125V
w/ Sealing Collar
L5-30R
P15-30-25W 25 ft, white W Screw
Locking
System

W G

30A 125V 15A 125V


P30-15 G Locking Straight Blade
W

W
W 50A 125V
30A 125V Locking w/
P30-503 G Locking Sealing Collar
System
G

W
50A 125/250V
30A 125V X Y Locking w/
P30-504 G Locking Sealing Collar
G System
W

W 30A 125V
W 50A 125V 30A
Locking
P503-30 Locking
NEMA G 125V
w/ Sealing Collar
L5-30R
System
Locking
G

W 30A 125V
Y X
50A 125/250V NEMA 30A
Locking
P504-30 Locking G 125V
w/ Sealing Collar
L5-30R
G System
Locking
W

Y X W 50A 125V
50A 125/250V Locking w/
P504-503 Locking Sealing Collar
G
G
System
W
marinco.com AC & DC POWER CONNECTIONS 21

Pigtail Adapters
These adapters are equipped with covers and sealing collars
(where indicated), and are for use in wet locations. GARAGE SIDE VEHICLE SIDE
MALE PLUG FEMALE CONNECTOR
Attaches to garage-side Attaches to vehicle inlet
Part # LED Power-on indicator receptacle or cordset or cordset
104SPP and thumbgrip locator
G
104SPPG gray 15A 125V W
30A 125V
Straight-BladeNEMA 30A
Locking
104SPP.OEM w/ Locking G 125V
w/ Sealing Collar
L5-30R
104SPP-25.OEM 25 ft W Screw
Locking
System
104SPP-50.OEM 50 ft LED Power-on indicator
and thumbgrip locator
G
15A 125V W 50A 125V
Straight-Blade Locking w/
115A w/ Locking Sealing Collar
W Screw System
G
LED Power-on indicator
and thumbgrip locator
G
15A 125V 50A 125/250V
Straight-Blade X Y Locking w/
150SSP w/ Locking Sealing Collar
W Screw G System
W

W
W 30A 125V
20A 125V 30A
Locking
106A G
Locking
NEMA G 125V
w/ Sealing Collar
L5-30R Locking
System

LED Power-on indicator


and thumbgrip locator
W G
105SPP 30A 125V 15A 125V
105SPPG gray G Locking Straight Blade
W

LED Power-on indicator


and thumbgrip locator
W
W 50A 125V
30A 125V Locking w/
111A G Locking Sealing Collar
System
G
LED Power-on indicator
and thumbgrip locator
W
50A 125/250V
30A 125V X Y Locking w/
117A G Locking Sealing Collar
G System
W

W 30A 125V
W 50A 125V 30A
Locking
110A Locking
NEMA G 125V
w/ Sealing Collar
L5-30R
System
Locking
G
LED Power-on indicator
and thumbgrip locator

W 50A 125/250V
50A 125V X Y Locking w/
118A Locking Sealing Collar
G System
G W

W 30A 125V
Y X
50A 125/250V NEMA 30A
Locking
121A Locking G 125V
w/ Sealing Collar
L5-30R
G System
Locking
W
LED Power-on indicator
and thumbgrip locator

Y X W 50A 125V
50A 125/250V Locking w/
123A Locking Sealing Collar
G System
W G
22 AC & DC POWER CONNECTIONS bluesea.com

2.1A Dual USB Chargers 12/24V Dual USB 4.8A Chargers


Charge two mobile devices on the go Intelligent device recognition maximizes charge rate
for phones, tablets, or other mobile devices

1016 1016200 1039 1045

• Compatible with popular mobile devices • Charges at the speed required by specific devices
• Internal fusing • Internal filtering for reduced electronic interference
• Conformal coated circuit board for the harsh environment • Over temperature protection
• Protective dust cap keeps debris and moisture out • Conformal coated circuit board for the harsh marine environment
• Install in existing 12V DC socket hole • Protective dust cap keeps debris and moisture out
Specifications • 1039 Mounts in an existing contura switch aperture
Maximum Output Current 2.1A DC (total) • 1045 Mounts in a common 1-1/8" hole
Input Voltage 12V / 24V DC Specifications
Input Voltage Range 9V–32V DC Maximum Output Current 4.8A DC (total)
Output Voltage 5V DC ±5% Input Voltage 9V–32V DC
Port Configuration D +=2.0V, D-=2.8V Output Voltage 5V DC ±5%
Parasitic Current Draw 15mA
Port Configuration Intelligent Device Recognition
Thermal Overload Protection Yes
Parasitic Current Draw 1mA
Short Circuit Protection Yes
Reverse Polarity Protection Yes Thermal Overload Protection Yes
USB 2.0, Type A Short Circuit Protection Yes
Cutout Dimensions 1-1/8" (29 mm) diameter Reverse Polarity Protection Yes
Regulatory USB 2.0, Type A
RoHS, E certified Cutout Dimensions 1039 - 1.45" × 0.83" (36.83 × 21.08 mm)
1045 - 1-1/8" (29 mm) diameter

Part # Description Regulatory


1016 Socket Mount Charger - Black RoHS, E certified
1016200 Socket Mount Charger - White

Part # Description
1039 Contura Switch Mount Charger
1045 Socket Mount Charger
USB Extension
Control a stereo or other device remotely from a
phone or tablet in the cockpit
1.83"
USB 2.0 data/voltage port easily mounts at the dash with a (46.7mm)
prewired connecting cable that conveniently plugs directly into the
USB on the stereo. 1.77" .250"
(6.35mm)
• Protective dust cap with tether keeps out dust and spray (45mm)
Quick Connect
Input Terminals
Specifications Side View
Cable Length 5 ft (1.524M)
Cutout Dimensions in (mm) 1045 - 1-1/8" (29 mm) diameter 2.02"
(51.5mm)
USB 2.0, Type A
Regulatory
IP66 - protected against .250"
(6.35mm)
powerful water jets Quick Connect
Input Terminals
Side View

Related Products

Part # Description

1044 1044 12V DC USB


Water-Resistant Accessory Panels
page 28
bluesea.com AC & DC POWER CONNECTIONS 23

48V Dual USB 4A Chargers 12 Volt Socket and Plugs


Intelligent device recognition maximizes charge rate Designed to withstand the rigors of wet environments
for phones, tablets, or other mobile devices and constant vibration
• Corrosion resistant materials
• Twist lock system - plug locks securely into socket
• Internal strain relief and cord seal
• Nickel plated copper alloy used for all current carrying components
• Plug has a sealing ring to keep out spray and make it seat firmly in
the socket
• Socket features a protective dust cap that keeps debris and
moisture out
• 1012 and 1013 heavy duty 18 gauge wire
1038 1046 • 1012 cord reaches up to 6 feet
Specifications
• Ideal for golf carts and other 48V systems Voltage Nominal 12V DC
• Spring-hinged cover keeps debris and moisture out Amperage Max. Operating 15A DC (socket)
• Charges at the speed required by specific devices Amperage Max. Operating 10A DC (plug)
• Internal filtering for reduced electronic interference Cutout Dimensions 1-1/8" (29 mm)
• Over temperature protection diameter (socket)
• Conformal coated circuit board for the harsh marine environment
• 1038 Mounts in an existing contura switch aperture PN Description Dust Cap

• 1046 Mounts in a common 1-1/8" hole 1010 Plug ––


1011 Black Socket Yes
Specifications
1011200 White Socket Yes
Maximum Output Current 4A DC (total)
1012 Single Plug with Single Socket Extension Yes
Input Voltage 32V–64V DC
1013 Single Plug with Dual Socket Extensions Yes
Output Voltage 5V DC ±5%
1014 Mounting Bracket for Sockets ––
Port Configuration Intelligent Device Recognition
1015 Plug and Socket Set - Includes 1010 and 1011 Yes
Parasitic Current Draw 1mA
Thermal Overload Protection Yes
Short Circuit Protection Yes
Reverse Polarity Protection Yes
USB 2.0, Type A
Cutout Dimensions 1038 - 1.45" × 0.83" (36.83 × 21.08 mm)
1046 - 1-1/8" (29 mm) diameter
Regulatory
RoHS, E certified 1011 1011200

PN Description PN Description
1038 Contura Switch Mount Charger 1035 Spring-hinged cover for 1038 & 1039
1046 Socket Mount Charger 1036 Spring-hinged cover for 1046 & 1045

360 Panels
Integrates DC Socket and Dual USB Chargers with 1010
360 Panel System

1014
1472 1478
1012
PN Description Width in (mm) Height in (mm) Depth in (mm)
1472 2 × 1011 4.88 (123.83) 4.75 (120.65) 1.50 (38.10)
1478 1 × 1011, 1 × 1016 4.88 (123.83) 4.75 (120.65) 1.50 (38.10)

Related Products

Water-Resistant Accessory Panels 1013


page 28
24 AC & DC POWER CONNECTIONS marinco.com

12V Sockets / Plugs / Accessories

12 Volt Socket with Protective Cap SeaLink® Deluxe 12 Volt Socket


• Stainless Steel w/ Old Style Ring
• Includes stainless steel mounting plate and wire set • Watertight sealing cap
• Max rating is 20 amps • Easy to install with locking ring for rear access installation
Part # 20036 • Compatible with standard 12V plugs
• Max rating is 20 amps
OEM # 12VRCO
OEM # 12VRCO.PG w/gasket
OEM # 12VRCY sealed seams

12VRC 12VRCW 12VRC.OEM 12VRCW.OEM

SeaLink® Deluxe 12 Volt Socket SeaLink® Deluxe 12 Volt Socket


• Watertight sealing cap • Watertight sealing cap
• Easy to install, with supplied mounting plate for front panel • Easy to install with locking ring for rear access installation
installation, or locking ring for rear access installation • Compatible with standard 12V plugs
• Compatible with standard 12V plugs • No mounting plate
• Max rating is 20 amps • Max rating is 20 amps
Part # 12VRC black OEM # 12VRC.OEM black
Part # 12VRC.PG black w/gasket OEM # 12VRCW.OEM white
Part # 12VRCW white

12VDUSB 12VDUSBW-B

SeaLink® Deluxe 12 Volt Plug SeaLink® Deluxe Dual USB


• Moisture proof sealing ring Charger Socket
• LED power indicator light • 12V to 24V DC input
• Interchangeable 10A fuse • 5V, 2.1 amp total output
• Internal strain relief and cord seal • LED power indicator light for USB
• Compatible with standard 12V sockets • Water resistant cover protects against dust and water
• Max rating is 10 amps Part # 12VDUSB black (with insulated terminals)
Part # 12VPG OEM # 12VDUSB-B black
OEM # 12VPG.OEM OEM # 12VDUSBN-B black no LED
OEM # 12VDUSBW-B white
marinco.com AC & DC POWER CONNECTIONS 25

12V Sockets / Plugs / Accessories Intermittent Wiper Motor Controller


• Single speed and dual speed options
• Allows for the control of single motor systems, and synchronized control of
dual motor systems
• Intuitive automotive-style functionality—features adjustable intermittent
settings, adjustable continuous settings, and washer system operation
• IP67—Potted case for harsh environment durability
• Includes Contura Switch, SPDT (On)-Off-(On) (retail only)
• Easy to install with ¼” spade connectors
• Reverse polarity protection
• Compatible with 12V and 24V DC motors
SeaLink® Deluxe 12 Volt Socket & Plug Single Speed Part # 76090 OEM # 76190
• 12VRC and 12VPG packaged together Dual Speed Part # 76080 OEM # 76180
Part # 12VPK

76080

12VCOMBO 12VCOMBOW-B

SeaLink® Deluxe Dual USB


Charger & 12V Socket
• 12V DC input
• Dual USB has 5V, 2.1 amp total output
• LED power indicator light for USB
• Socket has 12V DC output, rated up to 20 amps
• Water resistant covers protects against dust and water
Part # 12VCOMBO black (with insulated terminals)
OEM # 12VCOMBO-B black
OEM # 12VCOMBON-B black no LED
OEM # 12VCOMBOW-B white
26 AC & DC POWER CONNECTIONS marinco.com

12V Sockets / Plugs / Accessories

12MP.OEM 300259

SeaLink® Mounting Plate SeaLink® Socket Mounting Bracket


• Easy to install or retrofit • B
 racket for under dash mounting of the SeaLink® or
• 12MP.OEM use with 12VRCY, 12VRC.OEM, 12VRCO, or 12VBR.OEM ConnectPro® sockets
• 300259 use with 12VRCW.OEM • Socket installs with rear mounting threaded nut
• Marine grade anodized aluminum
OEM # 12MP.OEM black
OEM # 300259 white • Dimensions: 2" W x 2-1/2" H
Part # 12BKT

Boot
• For use with 12V products
• Creates a weatherproof seal
Part # 300275

USB Port
• 6 ft
• USB extension cable with weatherproof cap
Part # USBA6
OEM # USBA6.OEM

Trolling Motor Adapter Terminal


• 6 gauge
Part # 12VPL.OEM

SeaLink® Deluxe 12V Extension Cord SeaLink® Deluxe 12V Dual Outlet Cord
• H eavy duty 18 gauge wire, extends to over 6 feet • H eavy duty 18 gauge wire, extends to over 1 foot
• Watertight cap • Watertight caps
• Plug features an LED indicator light, moisture proof sealing ring, • Plug features an LED indicator light, moisture proof sealing ring,
strain relief and built-in 10A fuse strain relief and built-in 10A fuse
• SeaLink® locking system • SeaLink® locking system
• Works with any standard 12V plug and socket • Works with any standard 12V plug and socket
Part # 12VXT Part # 12VAD
marinco.com AC & DC POWER CONNECTIONS 27

3-Wire 70A Charging System

70A Motor Socket 70A Motor Plug 70A Motor Plug


• 70A continuous rating • 70A continuous rating & Socket
• Universal design for 2 or 3-wire • Universal design for 2 or 3-wire • 70A continuous rating
configuration 12V, 24V, 12/24V, 24/36V, configuration 12V, 24V, 12/24V, 24/36V, • Universal design for 2 or 3-wire
36V or 48V systems 36V or 48V systems configuration 12V, 24V, 12/24V, 24/36V,
• Floating pin design for maximum • Floating pin design for maximum 36V or 48V systems
connectivity and durability connectivity and durability • Floating pin design for maximum
• Corrosion resistant, plated brass electrical • Corrosion resistant, plated brass electrical connectivity and durability
components components • Corrosion resistant, plated brass electrical
• Watertight sealing cap • Integrated strain relief components
• Accepts up to 6 AWG wire • Keyed design with thumbprint locator • Socket contains watertight sealing cap
Part # 12VBRS3 • Accepts up to 6 AWG wire • Plug contains Integrated strain relief and
OEM # 12VBRS3.OEM Part # 12VBPS3
keyed design with thumbprint locator
OEM # 12VBPS3.OEM • Accepts up to 6 AWG wire
Part # 12VCPS3

3-Wire ConnectPro® Charging System

PATENTED

ConnectPro® Socket ConnectPro® Plug 6 Gauge ConnectPro® Wire


• Universal design for 2 or 3-wire • O-ring seal for waterproof connections Socket Adapter
configuration 12V, 24V, 12/24V, 24/36V or • Weather resistant plug cover • Allows 6 AWG wire connection to
36V systems
• Corrosion resistant, plated brass electrical ConnectPro® receptacle
• Watertight sealing cap components • Corrosion resistant, plated brass electrical
• Corrosion resistant, plated brass electrical • Accepts 16 to 8 AWG wire components
components
• Ergonomic contoured grip for easy Part # 12VBRAD
• Drain holes in receptacle keep water away hook-up and ground blade alignment OEM # 12VBRAD.OEM
from electrical components
• Max rating is 40 amps
• Perma-Lock™ screw terminals will not
loosen under extreme hull vibration Part # 12VBP
OEM # 12VBP.OEM
• Standard 1-1/8" diameter mounting hole
• Easy to install, with supplied mounting
plate for front panel installation, or
locking ring for rear access installation
• Accepts 10 and 8 AWG wire
• Easily replaces other motor plugs and
sockets
• Max rating is 40 amps
ConnectPro® Socket ConnectPro® Socket, Plug &
Part # 12VBR with mounting plate & Plug 6 Gauge Adapter
OEM # 12VBR.OEM without mounting plate
• 12VBR and 12VBP packaged together • 12VBR and 12VBP and
12 VBRAD packaged together
Part # 12VCP
• Max rating is 40 amps
Part # 12VCP6
28 AC & DC POWER CONNECTIONS bluesea.com

Water-Resistant Accessory Panels


Easy to install accessory panels include a 15A circuit breaker switch and pre-wired harness.
Panels offer customizable 12V charging and monitoring options.
• Pre-wired harness included in all panels for easy installation
• Silicon breaker boots and gasket protects against water ingress
• Illuminated Carling Technologies 15A circuit breaker switch allows the ability to shut off panel preventing parasitic draw
• Polycarbonate/ABS panel face is UV-stabilized, flame retardant, and will not corrode
• 12V DC only
Regulatory
E certified
IP66 - protected against powerful water jets (see inside back cover)

Part # Description Width in (mm) Height in (mm) Depth in (mm)


4363 15A Circuit Breaker, 12V Socket, 2.1A Dual USB Charger 4.94 (125.4mm) 2.25 (57.2mm) 2.53 (64.3mm)
4364 15A Circuit Breaker, 2x Blank Apertures 4.94 (125.4mm) 2.25 (57.2mm) Based on installed components
4365 15A Circuit Breaker, 12V Socket, 2x 2.1A Dual USB Chargers 6.61 (168.0mm) 2.25 (57.2mm) 2.53 (64.3mm)
4366 15A Circuit Breaker, 12V Socket, 2.1A Dual USB Charger, Mini Voltmeter 6.61 (168.0mm) 2.25 (57.2mm) 2.75 (69.8mm)
4367 15A Circuit Breaker, 3x Blank Apertures 6.61 (168.0mm) 2.25 (57.2mm) Based on installed components
4368 12V Socket, 2x 2.1A Dual USB Chargers, Mini Voltmeter 8.29 (210.5mm) 2.25 (57.2mm) 2.75 (69.8mm)
4369 15A Circuit Breaker, 4x Blank Apertures 8.29 (210.5mm) 2.25 (57.2mm) Based on installed components

4367 4364

4365 4363

4366 4368

4369
Related Products

2.1A Dual USB 4.8A Dual USB 12V Socket Mini OLED Meters
Chargers Chargers page 23 page 132
page 22 page 22
bluesea.com AC & DC POWER CONNECTIONS 29

DeckHand™ Dimmers
Digitally controls dimming of non-regulated LED,
incandescent, and halogen lights
• Illuminated exit with adjustable time delay
• Supports multiple switch locations
• Memory for last dimmer setting
• Bulb saver prevents bulb aging while batteries are being charged
• Provides continuous voltage control from 0 to 100% of input voltage
• Offset mounting tabs allow dimmers to be mounted close together
• Retail package includes momentary (ON)-OFF-(ON) switch 8216
Specifications
Maximum Parasitic Current <2mA
Temperature Rating -40°C to 85°C
Regulatory
E marked 7508

Meets ISO 8846 and SAE J1171 external ignition protection requirements SPDT
(ON)-OFF-(ON)

Part # Amps Volts Operating Range Width in (mm) Height in (mm) Depth in (mm)
7506 6A 12V DC 9V–16V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0)
7504 6A 24V DC 18V–32V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0)
7507 12A 12V DC 9V–16V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0)
7509 12A 24V DC 18V–32V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0)
7508 25A 12V DC 9V–16V 3.23 (82.0) 3.47 (88.1) 1.30 (33.0) 3.47" 1.79"
(88.1 mm) (45.5 mm)

Mounting holes
for #8 or M4
hardware
11.0" ± .25"
(279.4 mm ± 6.4 mm)

2.86"
(68.0 mm)

3.23"
Illuminated Exit (82.0 mm)
Using the illuminated exit feature:
One minute delay: Hold the switch in up position for 2 seconds, lights will 1.30"
flash. Release switch after first flash and the lights will remain on for (33.0 mm)
1 minute.
Two to five minute delay: Hold the switch in up position for 1–4 seconds
after the first flash. Release the switch after 2 to 5 flashes. The lights will
remain on for 1 minute for each flash up to a maximum of 5 minutes.

Brightness Control
(ON)-OFF-(ON) Switch
( ) =momentary Up Position
for Bright

Down Position
for Dim
Lamp (blue)
Down Input (gray)

+V DC (red)

Up Input (white) Optional Fuse


Light Switch
Ground (black)
Ground (black)

Ground (black)

Negative Bus Bar

Example of nested DeckHand Dimmers


POWER CONVERSION
P12 Battery Chargers EV Battery ProNauticP Series ChargeMaster Plus
Charger Display Battery Chargers

32 33 34 36

A four stage, three output, dry Intuitive battery monitoring. Winner of the IBEX Innovation Award, ChargeMaster Plus is the
mount device designed for use in ProNauticP’s Generation 3 ProMar next generation battery
harsh environments. Digital Performance Charging Platform chargers that integrates
combines digital control and software- multiple functions into
based power conversion technology one single device.
with global energy management
features.
POWER CONVERSION

BatteryLink® Guest ChargePro™ TruePower Plus Inverters Mac Plus DC/DC Converters
Chargers On-Board Battery Chargers

39 40 44 44

Charge two batteries at Chargers ranging from 5 to 40 Our next generation of TruePower Optimize your vehicle’s DC power
or away from the garage. amps, with Fully automatic 5-Stage Plus Inverters are available in both system with the new MAC Plus
performance charging for 12 volt Modified Sine Wave (MS) and Pure converters. Mac Plus acts as both a
lead acid and AGM batteries. Sine Wave (PS) models. 3-stage battery charger as well as
a DC power supply.
32 POWER CONVERSION bluesea.com

P12 Battery Chargers


Four stage, three output, dry mount design, for use in
harsh environments
• Rugged, finned aluminum case
• PreFloat™ stage prevents over charging
• Power factor corrected for efficient use of AC
• Intuitive diagnostic screens
• User defined charge profiles and customizable settings
• Provides charging for up to three battery banks
• Large, bright display
• Multi-language: English, French, German, Italian, Spanish
• Charge Coordination with Blue Sea Systems Automatic Charging Relays (ACR)
controls ACR state ensuring proper float stage for each battery
• Battery Temperature Compensation - adjusts charge voltage based on
battery temperature
• AC over and under voltage shut down and automatic restart
• Over and under battery temperature protection - charger will not operate if
battery temperature rises above or falls below a set value
• DC over voltage and reverse polarity protection
• Surge and short circuit protection
Specifications 7531 7532
Total Output Current 25A 40A
Input AC Current 4.5A @ 115V AC 7.5A @ 115V AC
2.25A @ 230V AC 3.75A @ 230V AC
Recommended 60Ah Minimum 60Ah Minimum
Battery Bank Sizes* Example: 1 × Group 24 Example: 1 × Group 24
330Ah Maximum 440Ah Maximum
Example: 3 × Group 31 Example: 4 × Group 31 7532
PATENTED
Nominal Output Voltage 12V DC
Output Connections 3 positive, 1 negative
Universal AC Input Voltage
Input Frequency Range
90V–265V AC
45–65 Hz 5YEAR
WARRANTY
bluesea.com/video

Typical Float Voltage 13.5V DC


Max. Available Voltage 16.0V DC
Output Voltage Accuracy 0.05V DC
Operating Temperature −20°C (−4°F) to 70°C (158°F)
Storage Temperature −30°C (−22°F) to 80°C (176°F)
Battery Types** Flooded, Gel, AGM, TPPL
* Battery bank sizes are tested to California Energy Commission compliance (CEC).
Larger and smaller size banks could charge well, but consume slightly more
power over the charging cycle.
** Consult battery manufacturer specifications for other battery types to avoid damage.
Do not mix battery types.
Regulatory
Designed and constructed for compliance to UL-1236 Marine, CSA 22.2
No. 107.2, and ABYC A-31 standards. Ignition Protection per ISO 8846,
and SAE J1171. CE Certified. Meets FCC Part 15, Class B requirements.
Designed and tested to comply with California Energy Commission (CEC)
efficiency requirements, and ship with these settings by default.

Part # Amps Volts Width in (mm) Height in (mm) Depth in (mm)


7531 25A 12V DC 8.46 (215) 13.00 (330.6) 4.30 (109)
7532 40A 12V DC 8.46 (215) 13.00 (330.6) 4.30 (109)

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SI ACR ML Series ACR MRBF Fuse Block


page 75 page 70 page 92
bluesea.com POWER CONVERSION 33

Battery Charger EV Battery Charger Display


Mounting Adapter Intuitive battery monitoring for emergency vehicles
Easily mount any P12 ProNauticP Battery Charger without • Drop in replacement for traditional rectangular displays
drilling new holes • Automatically detects 1-3 battery banks
• For use with the P12 Battery Charger (page 32) or the ProNauticP • AC charge indication verifies that power is connected and the
Battery Charger (page 34) battery charger is charging
• Mounts directly into industry standard mounting holes • Plain language fault indication relays if there is a fault with the
from existing chargers battery charger
• Integrated nuts allow battery charger mounting fasteners to be • Dip switch selectable screen configuration allows the display to
inserted from either the front or rear show voltage bar graphs or the P12 Battery Charger summary screen
• Fasteners included with the P-12 Adapter plate: • Displays voltage bar graphs even when AC power is not present
• Qty 4: #10-32 x 0.75” pan head machine screws • Optional standby mode shuts off screen after 4 hours of inactivity
• Qty 4: #10-32 Nylock Nuts • Automatic ON based on motion with integrated knock sensor
• Bright, daylight readable, OLED display
Specifications
Display Size 55mm x 28mm
Display Type Yellow OLED
Input Voltage 6V–36V DC, reverse polarity protected
Amperage Draw
Maximum 50 mA
Minimum < 1 mA in Standby Mode
Standby Mode The 7517 has the option of a power saving
Standby Mode which turns the display off after
4 hours of being stationary. It will resume
normal function upon movement of the vehicle or
by tapping the unit several times in succession.
Accuracy: ± 1% at 36 Volts DC
Number of Inputs: 3 battery inputs with common reference.
Regulatory
Monitor face is IP66 – protected against powerful water jets when
installed according to instructions.

Part # Description
7512 Mounting Adapter

P12 Charger
Summary Screen

5YEAR WARRANTY

Part # Description Width in (mm) Height in (mm) Depth in (mm)


7517 EV Charger Display 4.7 (119.25) 3.2 (80.5) 1.2 (29.7)
34 POWER CONVERSION promariner.com

ProNauticP Series
ProMar Digital Performance Charging
All Digital Electronic Charging...
Winner of the IBEX Innovation Award, ProNauticP’s Generation 3 ProMar Digital Performance
Charging Platform combines digital control and software-based power conversion technology
with global energy management features.
ProNauticP is designed for the growing demand for more 12-volt electronics on board
today’s power, sail, cruising and sport fishing boats. Highlighting twelve digitally-controlled
performance charging profiles and a full digital display, ProNauticP offers features not seen
on competitive chargers including: Self Test Diagnostics, real time system voltage and
amperage, discreet fault indication and once-a-month storage reconditioning modes to
extend the life of your batteries.
ProNauticP is designed to provide more time on the water enjoying what you like most…
boating, sailing and fishing.
• Distributed-On-Demand™ Technology
Automatically senses and distributes up to full capacity to any one bank or combination of
all banks.
• ProMar Digital Charging Performance - 12 Selectable Profiles
Up to 12 performance & precision 4-stage charging profiles: Charge, Condition, Auto Maintain and
Recondition. Automatic dockside power mode for 12 Volt DC lighting and appliances. Factory set for
Flooded (Lead Acid) batteries. AGM, GEL selectable. 5YEAR
WARRANTY

• Power Factor Correction - Global AC Input


Auto-ranging (100-250V AC/50-60Hz) global AC input with reduced harmonic distortion allowing all models
to operate off a household power outlet connection. ProNauticP consumes less power so more AC power
is available on board.
• Conservation Energy Saver Mode
After fully charging and conditioning batteries, ProNauticP’s Energy Saver Mode will monitor and Auto
Maintain batteries only when needed, maintaining a full state of charge. This significantly reduces AC
power consumption while lowering operating costs and maximizing reserve power performance.
• Digital Self-Calculating Absorption and Battery Health Reconditioning Mode
Automatically programs conditioning time based on discharge state of batteries. Automatically
reconditions batteries after 21 days in the Auto Maintain Mode, improving reserve power performance &
extending battery life.
• Service and Fault Mode LED Indicators 1 2 3
Real time indication of wiring faults or adverse conditions that may impact the operation of a boat’s
charging system.
• Automatic Fan Speed Control
Quiet operation. Innovative front exhaust prevents restriction of air flow and cooling.
• Automatic Temperature Compensation and Built-in Safety
Remote temperature probe included - Ignition protected and current limiting. Designed and constructed
to: Marine ULc 1236, CE, CTick, FCC Class B and CEC.
• 5 Year Warranty

1 2 3

Dual Digital Displays and Battery Type and EZ View Auto Conservation and Self
Power Output Bar Service Indicators Test Modes
promariner.com POWER CONVERSION 35

ProNauticP Series Selection

ProNautic ProNautic ProNautic ProNautic ProNautic ProNautic ProNautic ProNautic ProNautic


Model 1210P 1215P 1220P 1230P 1240P 1250P 1260P 2420P 2430P
Part # 63110 63115 63120 63130 63140 63150 63160 63170 63180

Volts 12 12 12 12 12 12 12 24 24
Amps 10 Amp 15 Amp 20 Amp 30 Amp 40 Amp 50 Amp 60 Amp 20 Amp 30 Amp
Banks 2 Bank 3 Bank 3 Bank 3 Bank 3 Bank 3 Bank 3 Bank 3 Bank 3 Bank
AC Input 100-260 100-260 100-260 100-260 100-260 100-260 100-260 100-260 100-260
Voltage Autoranging Autoranging Autoranging Autoranging Autoranging Autoranging Autoranging Autoranging Autoranging
Amperage at
< 3.0 / < 1.5 < 4.0 / < 2.0 < 5.0 / < 2.5 < 6.0 / < 3.0 < 7.0 / < 3.5 < 10.0 / < 5.0 < 11.0 / < 5.5 < 7.0 / < 3.5 < 11.0 / < 5.5
100/240V AC
Cycle 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60 50/60
10.25"x8.5"x 10.25"x8.5" 10.25"x8.5" 10.25"x8.5" 10.25"x8.5" 12.25"x8.5" 12.25"x8.5" 10.25"x8.5" 12.25"x8.5"
Size (LxWxH)
3.5" x3.5" x3.5" x3.5" x3.5" x3.5" x3.5" x3.5" x3.5"
Weight 5 lbs 5 lbs 5 lbs 5 lbs 5 lbs 7 lbs 7 lbs 5 lbs 7 lbs

Digitally Controlled Charge Profiles


12 Volt Models 24 Volt Models
Preset 1 Preset 2 Preset 1 Preset 2
Conditioning Auto Maintain Conditioning Auto Maintain Conditioning Auto Maintain Conditioning Auto Maintain
Battery Type V DC V DC Range V DC V DC Range V DC V DC Range V DC V DC Range
Flooded 14.8V DC 12.8-13.6V DC 14.7V DC 12.8-13.4V DC 29.6V DC 25.6-27.2V DC 29.4V DC 25.6-26.8V DC
Sealed 14.4V DC 12.8-13.6V DC 14.6V DC* 12.8-13.4V DC* 28.8V DC 25.6-27.2V DC 29.2V DC* 25.6-26.8V DC*
AGM 14.4V DC 13.0-13.4V DC 14.6V DC 13.0-13.6V DC 28.8V DC 26.0-26.8V DC 29.2V DC 26.0-27.2V DC
GEL 14.0V DC 13.2-13.7V DC 14.4V DC 13.2-13.8V DC 28.0V DC 26.4-27.4V DC 28.8V DC 26.4-27.6V DC
LiFePO4 - Lithium 13.8V DC 13.2-13.8V DC 14.6V DC 13.2-14.6V DC 27.6V DC 26.4-27.6V DC 29.2V DC 26.4-29.2V DC
Calcium/Prgm
15.1V DC 13.2-13.6V DC PrgmV DC** PrgmV DC** 30.2V DC 26.4-27.2V DC PrgmV DC*** PrgmV DC***
Custom
Equalization 15.5V DC 15.5V DC 15.5V DC 15.5V DC 31.0V DC 31.0V DC 31.0V DC 31.0V DC
* Factory setting **Default : Conditioning = 13.6V DC, Auto Maintain = 13.2-13.6V DC ***Default: Conditioning = 27.2V DC, Auto Maintain = 26.4-27.2V DC

Remote Temperature Digital Display and


Sensor Probe (included) Control Remote (optional)
The ProNauticP comes standard with a temperature ProNauticP optional remote available for interactive
probe that is plug and play. Once the temperature remote port for digital display and control.
sensor is connected the charger will adjust its Part # 63100
charge based on the batteries temperature.
Part # 63106

Related Products

ProIsoCharge Series
page 73
36 POWER CONVERSION mastervolt.us

ChargeMaster Plus Series Battery Chargers:


All-in-one solution for faster and safer charging
ChargeMaster Plus is the next generation battery chargers that integrates multiple functions into one single
device. Replacing auxiliary chargers, battery isolators and VSR, ChargeMaster Plus reduces system complexity
and cost. Designed for versatility, it charges virtually any combination of three batteries at high speed and
works anywhere in the world.

With the new Battery’s Best Friend architecture,


ChargeMaster Plus is capable of charging a multitude of
battery chemistries, sizes and voltages. All batteries are
charged with the fast and safe 3-step+ charge method.
Other unique features are:
• Revival mode: automatically revives even fully depleted batteries
• Multi voltage: charge 12V starter battery in a 24V system, without
additional components.
• Priority Charge: redirect available power to the lowest battery,
for faster charging.
• Smart Input: charge all three batteries from one single alternator
for continuous charging on the go.

Global charging
The ChargeMaster Plus handles worldwide AC voltages and
frequencies. Resisting large voltage fluctuations and high
temperatures, it keeps working in harsh environments. For ChargeMaster Plus Series Features
marine and mobile markets, ChargeMaster Plus is CE, ABYC, • Multicharger with two outputs, one in/output, DC-DC
UL, SAE, CEC and RCM/C-Tick compliant. converter, current limiter and VSR
• Combine Lithium Ion, Gel or AGM, and large or small
12/24V battery banks on a single charger
• Charges multiple batteries while being underway
• Extended specificitions: offers 20% more output at
System simplicity 14.4V and 80% charging power at 140°F
Nowadays, equipment must be self-explaining. The • Safe Charge: quickly recognize the State of Charge
for extended battery life
ChargeMaster Plus displays the charge phase of all three
• Very wide operating range of 80-275V AC, 35-70 Hz
outputs in an understandable way. Robust and ergonomic
connections save installation time. An integrated VSR • Compact, easy to connect and quick to install
eliminates the nod for additional components and ensures that the
alternators energy is funnelled through to the batteries.

Powerful connections
In modern applications, all components work together.
CAN-based MasterBus enables the charger to communicate
with displays, shunts and power systems including
communication standards like CZone®, NMEA and CANopen.
The ChargeMaster Plus can operate as a power supply for delicate
communication equipment, or during the construction phase of a boat. ChargeMaster Plus simplifies charging systems. Charging
faster and safer than ever, this all-in-one charging solution
offers best value for money.
mastervolt.us POWER CONVERSION 37

ChargeMaster Plus
Battery Chargers
Specifications – 12V & 24V

ChargeMaster Plus ChargeMaster Plus ChargeMaster Plus ChargeMaster Plus


12/75-3 12/100-3 24/40-3 24/60-3
44310750 44311000 44320400 44320600
General Specifications
Nominal output voltage (output 1 & 2) 12V 12V 24V 24V
Nominal output voltage (output 3) 12V 12V 24V / 12V 24V / 12V
Total charge current 75A at 14.4V 100A at 14.4V 40A at 28.8V 60A at 28.8V
Output current output 3 (in case of current 5-20A at 24V 5-20A at 24V
5-40A at 12V 5-40A at 12V
limiting, otherwise full output) 10A at 12V 10A at 12V
Input current ‘Smart Input’ 40A at 12V 40A at 12V 20A at 24V 20A at 24V
Number of battery outlets 2+1 2+1 2+1 2+1
Recommended battery capacity 320-800 Ah 400-1000 Ah 160-400 Ah 200-500 Ah
120/230V (80-275V) 120/230V (80-275V) 120/230V (80-275V) 120/230V (80-275V)
Nominal input voltage
50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz
Max. AC current (230V / 120V) 6.5A / 13A 8.5A / 17A 6.8A / 13.5A 10.2A / 20.4A
screw terminals, screw terminals, screw terminals, screw terminals,
AC connection
suitable up to 6 mm2 suitable up to 6 mm2 suitable up to 6 mm2 suitable up to 6 mm2
Power supply mode yes yes yes yes
Display/read-out LED LED LED LED
15.1" x 9.8" x 5" 15.1" x 9.8" x 5" 15.1" x 9.8" x 5" 15.1" x 9.8" x 5"
Dimensions, hxwxd
384 x 250 x 127 x mm 384 x 250 x 127 x mm 384 x 250 x 127 x mm 384 x 250 x 127 x mm
Weight 13 lb / 5.9 kg 13 lb / 5.9 kg 13 lb / 5.9 kg 13 lb / 5.9 kg
Approvals CE, ABYC, UL1236, SAE J1171, CEC, RCM/C-Tick
Technical Specifications
Charge characteristic IUoUo, automatic / 3-step+ for Gel/AGM/Lithium Ion (LiFePO4)/traction/spiral
Charge characteristic can be set to your requirements

Temperature compensation -17 mV/°F temperature sensor included


Voltage compensation through MasterShunt through MasterShunt through MasterShunt through MasterShunt
DC consumption < 2 mA (MasterBus off) < 2 mA (MasterBus off) < 2 mA (MasterBus off) < 2 mA (MasterBus off)
Current Control function yes, through MasterBus yes, through MasterBus yes, through MasterBus yes, through MasterBus
Power factor control yes, > 0.98 yes, > 0.98 yes, > 0.98 yes, > 0.98
-13°F to 176°F, -13°F to 176°F, -13°F to 176°F, -13°F to 176°F,
Temperature range (ambient temp.)
derating > 104°F derating > 104°F derating > 104°F derating > 104°F
Cooling vario fan vario fan vario fan vario fan
Protection degree IP23, vertical mounting IP23, vertical mounting IP23, vertical mounting IP23, vertical mounting
Protections over-temperature, overload, short circuit, high/low battery voltage
MasterBus compatible yes yes yes yes
Charger Status Interface (alarm contact) yes, using a Multipurpose Contact Output (part # 77030500)
Options
MasterView Read-out option option option option
77010050 Remote panel for reading the charge status of your battery charger, incl. error notifications.

EasyView 5 option option option option


77010310 Waterproof system monitor with ‘daylight readable’ color display and intuitive multi-language touchscreen to show the key system information
at a glance. There is also a logbook feature for warnings and alarms, along with a buzzer and alarm notifications. The home button gives access
to favorite pages.

MasterShunt option option option option


77020110 MasterBus integrated battery monitor, with detailed information on the status of your batteries for a optimized charging process, incl. voltage,
current, remaining time and consumption capacity in percentage.

DC Distribution option option option option


77020200 Smallest distribution model available. It connects up to four DC devices to the DC groups, such as a battery charger, inverter, alternators and
solar panels With the included plug & play cable it can be easily connected to the MasterBus network.

MasterBus USB Interface option option option option


77030100 Communication port between MasterBus and the USB port of your PC; makes possible reading and configuration of your MasterBus system on
the PC when combined with MasterView System software (free to download).

Multipurpose Contact Output option option option option


77030500 MasterBus controllable potential-free contact, with alarm notification on the onboard system (low voltage or no AC), usable as CSI alarm contact.
38 POWER CONVERSION bluesea.com

10A BatteryLink® Chargers


Charge two batteries at or away from the garage with a 10A
multistage battery charger and integrated 65A Automatic
Charging Relay (ACR)
• AC charging at the garage: Use AC shore power to charge two
isolated battery banks with the 3 Stage 10 Amp battery charger
• DC charging away from the garage: Share the DC power from the
alternator with both the Start and the Auxiliary battery through
the integrated 65A ACR
• Battery Temperature Compensation prolongs battery life
• Start isolation protects sensitive electronics from voltage sags
and spikes
• Includes LED remote indicator for charge status at the helm
• Snap-on insulating cover
• One-piece stainless flange nuts ensure safe and secure connections
Specifications
Nominal Output Voltage 12V DC
7605
Total Output Current 10A

5YEAR
Output Connections 2 positive, 1 negative
Universal AC Input Voltage 90V–265V AC
WARRANTY
Input Frequency Range 50/60 Hz
Typical Float Voltage 13.5V DC
ACR Continuous Rating 65A
ACR Intermittent Rating (5 min.) 115A
ACR Combine Voltage (2 min.) 13.0V
ACR Combine Voltage (30 sec.) 13.5V
ACR Open Voltage (10 sec.) 12.35V
ACR Open Voltage (30 sec.) 12.75V
Operating Current (No AC Power, ACR Open) 10mA
Operating Current (No AC Power, ACR Closed) 60mA
Positive Cable Size (to meet current ratings) 6 AWG (16mm²)
Negative Cable Size (to meet current ratings) 10 AWG (6mm²)
Maximum Cable Size 1/0 AWG (50mm²)
Terminal Stud Size 1/4”-20 (accepts M6 ring terminal)
7605

Maximum Terminal Stud Torque 60 in-lb (6.8 Nm)


MULTISTAGE CHARGER INTEGRATED ACR

10A CHARGER
12V DC
65A ACR

Quick Connect Terminal Size 1/4” x 0.032”


WATERPROOF IP67

AC POWER
BATTERY

Warranty 5 Year
GREEN Full Charge
AMBER Charging
RED FLASH Battery Temp.
RED SOLID Rev. Polarity

Battery Types Flooded, AGM, TPPL


ACR STATUS
SOLID Combined
FLASH Start Isolation

Maximum Battery CCA 850 CCA


Recommended Battery Bank Sizes* 60Ah Min., Example: 1 × Group 24
(for optimal charging efficiency) 120Ah Max., Example: 2 × Group 24
* Battery bank sizes are tested to California Energy Commission compliance (CEC). AC INPUT
Larger and smaller size banks could charge well, but consume slightly more
power over the charging cycle.

Regulatory
Designed and constructed for compliance to UL-1236 Marine, Legend
CSA 22.2 No. 107.2, and ABYC A-31 standards. Ignition Protection per Alternator AC Charge
ISO 8846, and SAE J1171. Meets FCC Part 15, Class B requirements. Charge away At the dock
from the dock
IP67 - protected against immersion up to 1 meter for 30 minutes

Part # Description Plug Style


7605 10A BatteryLink Charger North American: NEMA 5-15P
7604 10A BatteryLink Charger European: CEE 7/7
7603 10A BatteryLink Charger International: Bare wire

Related Product

M Series
Battery Switch
page 60
bluesea.com POWER CONVERSION 39

20A BatteryLink® Chargers


Charge two batteries at or away from the garage with a 20A
multistage battery charger and integrated 170A Automatic
Charging Relay (ACR)
• AC charging at the garage: Use AC shore power to charge two
isolated battery banks with the 3 Stage 20 Amp battery charger
• DC charging away from the garage: Share the DC power from the
alternator with both the Start and the Auxiliary battery through
the integrated 170A ACR
• Battery Temperature Compensation prolongs battery life
• Start isolation protects sensitive electronics from voltage sags
and spikes
• Emergency parallel allows remote ability to jump start by combining
both batteries if start battery is low
• Includes LED remote indicator for charge status at the helm
• Snap-on insulating cover
• One-piece stainless flange nuts ensure safe and secure connections
7608
Specifications

5YEAR
Nominal Output Voltage 12V DC
Total Output Current 20A WARRANTY
Output Connections 2 positive, 1 negative
Universal AC Input Voltage 90V–265V AC
Input Frequency Range 50/60 Hz
Typical Float Voltage 13.5V DC
ACR Continuous Rating 170A
ACR Intermittent Rating (5 min.) 115A
ACR Combine Voltage (2 min.) 13.0V
ACR Combine Voltage (30 sec.) 13.5V
ACR Open Voltage (10 sec.) 12.35V
ACR Open Voltage (30 sec.) 12.75V
Negative Terminal Stud Size 1/4”-20 (accepts M6 ring terminal)
AC & DC Battery Charging
Maximum Negative Terminal Stud Torque 60 in-lb (6.8 Nm) AC Charging (In the Garage)
Positive Terminal Stud Size 3/8”-16 (accepts M10 ring terminal) The BatteryLink Charger works like a typical AC charger.
Maximum Positive Terminal Stud Torque 140 in-lb (15.8 Nm) When you plug in the AC cord, power is supplied charging
Quick Connect Terminal Size 1/4” x 0.032” the batteries. Unlike a typical two bank charger, the
Warranty 5 Year BatteryLink Charger will charge both batteries
Battery Types Flooded, AGM, TPPL simultaneously through the integrated ACR. When AC
power is present, the ACR will combine both batteries and
Specifications subject to change. See bluesea.com for current information. the AC charger will charge them as one bank.

North American Model DC Charging (On the road)


The BatteryLink Charger incorporates DC charging through
Part # Description Plug Style
an integrated 170A Automatic Charging Relay (ACR). An
7608 20A BatteryLink Charger North American: NEMA 5-15P
ACR uses a relay combined with a voltage sensing circuit.
Regulatory When a DC charge is being applied to the battery
Designed and constructed for compliance to UL-1236 Marine, CSA 22.2 No. 107.2 connected to the Start Battery stud, and causes the
and ABYC A-31 standards. Ignition protected per ISO 8846 and SAE J1171. Meets FCC voltage to rise above 13.0V, the relay closes and combines
Part 15, Class B requirements. Designed and tested to comply with California Energy
the two batteries to share the charge. When the charge
Commission (CEC) efficiency standards.
IP67 - protected against immersion up to 1 meter for 30 minutes is taken away or a load on the battery causes the voltage
to drop below 12.75V, the relay will open, isolating the
International Models two batteries. This means that even when the BatteryLink
Part # Description Plug Style Charger is disconnected from AC power you can charge
7607 20A BatteryLink Charger European: CEE 7/7 both your battery banks with an onboard DC charging
source, like an engine alternator.
7606 20A BatteryLink Charger International: Bare wire
Regulatory
E certified, Designed and constructed for compliance to EN60335-2-29.
Ignition protected per ISO 8846 and SAE J1171. Waterproof (excluding terminations)

Related Product

E Series
Battery Switch
page 62
40 POWER CONVERSION marinco.com

Guest On-Board Battery Chargers


For 12, 24, 36 and 48 volt systems (model specific)
Guest On-Board battery chargers have been redesigned from the inside
out with the customer in mind. Our newest generation On-Board battery
chargers include leading advancements in digital charging technology and
waterproof design/construction. Designed to maximize individual battery
performance, extend battery life and show battery status better than
ever before.
2713A
Every Guest charger has a dedicated output that delivers the full amount
of amps per bank. The easy to read graphics indicates the status of each
battery bank through the charging process.
ChargePro’s low profile flangeless extruded aluminum housing is sealed by
gaskets with heavy duty end caps for 100% waterproof performance to IP67.
This new construction design delivers an increase in charging and thermal
management performance. The new ChargePro Series is up to 40% lighter
while increasing durability and ease of installation over prior generations
of older technology epoxy filled plastic body chargers.
• All high frequency, digital charging technology
• Microprocessor and software control for precision, fully automatic
5-stage performance charging
• Fully automatic 5-stage performance charging 2711A
• Dedicated battery charging, sensing and control per bank
• Individual battery sensing and control
• Expanded LED charge status monitor
• Wiring and battery fault detection
• Auto-maintain energy saver mode
• Up to 40% lighter
• 100% Waterproof (IP67) and shock resistant for all fresh and saltwater applications
• All models are pre-wired for easy installation
• For all 12 volt flooded and AGM lead acid batteries
• Built-in safety: reverse polarity, over-current, over-voltage, over-temperature
and ignition protection. In-line fuses for maximum DC wire protection.
• 2 year warranty 2708A

Expanded LED Display Battery fault detection LEDs Heavy-Duty strain reliefs In-line safety fuses NEMA 5-15P Plug

INT
ERTEK Certified to:
UL STD 1236
C
CM

US CSA C22.2 No. 107.2 IP67


FCC Class B
LI S T ED
marinco.com POWER CONVERSION 41

Guest ChargePro™ Series Selection


ChargePro 5A to 20A Models

Model ChargePro 5 ChargePro 4/4 ChargePro 10 ChargePro 5/5 ChargePro 5/5/5 ChargePro 10/10
Part # 2708A 2707A 2710A 2711A 2713A 2720A
Input Volts 90-135V AC 50/60Hz 90-135V AC 50/60Hz 90-135V AC 50/60Hz 90-135V AC 50/60Hz 90-135V AC 50/60Hz 90-135V AC 50/60Hz
DC System Voltage 12 12/24 12 12/24 12/24/36 12/24
Banks 1 2 1 2 3 2
Amps 5 4/4 10 5/5 5/5/5 10/10
Amps Per Bank 5 4 10 5 5 10
AC Cord Length 6' 6' 6' 6' 6' 6'
Size (W x H X L) 7.5" x 2.4" x 7.2" 7.5" x 2.4" x 9.0" 7.5" x 2.4" x 9.0" 7.5" x 2.4" x 9.0" 7.5" x 2.4" x 12.9" 7.5" x 2.4" x 12.9"
Weight (lbs) 3.2 4.5 4.2 4.7 6.7 6.6

ChargePro 30A and 40A Models Fully Automatic Multi-Stage Performance Charging Overview
Designed for demanding
12, 24, 36 and 48 volt
battery systems requiring
10 amps per battery for
the fastest charge times.

Model ChargePro 10/10/10 ChargePro 10/10/10/10


Part # 2731A 2740A
Input Volts 90-135V AC 50/60Hz 90-135V AC 50/60Hz
DC System Voltage 12/24/36 12/24/36/48
Banks 3 4
Amps 10/10/10 10/10/10/10 ChargePro’s 5-Stage Performance Charging algorithm is fully
Amps Per Bank 10 10 automatic and designed to maximize battery performance
AC Cord Length 6' 6'
and extend battery life.
Stage 1 - Analyze Mode: AC Power is applied. ChargePro’s red Charging LED
Size (W x H X L) 9.0" x 4.1" x 8.7" 9.0" x 4.1" x 8.7" will flash indicating it is analyzing individual wiring connections for proper
Weight (lbs) 8.0 8.5 connection/polarity and that each battery is over 2.5 VDC and capable of
accepting a precharge. When completed any errors will trip a battery specific
red fault LED, or if no faults are present the red Charge LED will illuminate
solid red.
Stage 2 - Precharge Mode: For batteries under 10 volts, this mode is
designed to pulse the battery up to 10 volts before accepting full rated
constant current (Stage3). During this mode the red charging LED will be
illuminated with a solid on.
Stage 3 - Charging Mode Constant Current: During this mode the red
charging LED will be illuminated with a solid on indicating each battery is
being charge in constant current mode as controlled by temperature until
Fan Expanded LED display Heavy-Duty strain reliefs the battery voltage is raised to a precise 14.6 volts DC and the red Charging
LED will shut off.
Stage 4 - Conditioning Mode Constant Voltage: During this mode the
amber Conditioning charging LED will be solid on indicating each battery is
being is being conditioned at 14.6 volts for up to 3 hours until the battery is
fully charged. Followed by the amber LED turning off while the charger
enters into Stage 5.
Stage 5 - Storage Recondition Mode During this mode the blue AC Power
and green Auto Maintain LED will be solid on indicating each battery is being
monitored while the charger is in standby mode consuming little to no power
until the battery drops under 12.8 volts (fully charged) and the charger will
turn on and auto maintain the battery in a fully charged state. This is fully
automatic and safe for short and long term storage.
42 POWER CONVERSION marinco.com

1.5 Amp ChargePro™ Maintainer


Keep your battery charged with this highly reliable, Guest 1.5 Amp maintainer.
Extends battery life and will charge, monitor and re-charge your battery
if the voltage drops below 12.9V. The maintainer can be safely connected
to the battery for short or long periods of time. To increase versatility the
maintainer comes with alligator clips and ring terminals for the output cable.
This maintainer will charge smaller batteries and maintain batteries up
to 150Ah (group 31).
• Ideal for sport fishing boats, ski boats, jet ski’s, ATV’s, automobiles, tractors,
riding lawn mowers and more
• For Wet, Gel and AGM batteries
• Charge batteries 1.2 Ah to 40 Ah
• Maintain batteries 1.2Ah to 150 Ah
• Energy savings mode automatically shuts off the charger when the battery
is charged. The charger periodically monitors the battery and turns back on
when the battery falls below 12.9V.
• Maintainer can safely stay connected to the battery for long periods of time
• LED’s let you know when the Power is ON, battery is being charged and when charging is complete.
• Includes ring terminals and alligator clips for connection to the battery
• Weather resistant, IP65
• 3-wire AC plug, NEMA 5-15P
• 3 year warranty
• Meets UL 1236 and CSA Standards, cETLus

Concealed Mounting Expanded LED Status Center Portable Foam Resting Pad Included DC Cable Assemblies NEMA 5-15P Plug

Output Output Cable


Part # Volts Amps Banks Length Size (WxHxD) Weight AC In
2701A 12V DC 1.5 Amps 1 6' 5.0"x5.8"x2.0" 2.3 lbs 120V AC 60Hz

INT
ERTEK
Conforms to:
CM

C US
LI S T ED
marinco.com POWER CONVERSION 43

Portable Battery Chargers

6 Amp Battery Charger 3 Amp Battery Charger


Part # 2606A 2603-B
Total Amps 6 3
Outputs 1 1
Amps per out 6 3
Battery System 12V 12V
Input Voltage 100–130V AC / 60Hz 100–130V AC/60Hz
Output Voltage 12V 12V
AC 6' AC cord with standard plug 18" AC cord with standard plug
5.5" x 5.0" x 2.4" 3.10" x 3.50" x 2.34"
Dimensions
140 x 127 x 61 mm 79 x 89 x 59 mm
Weight 3.5 lbs / 1.6 kg 1.0 lbs / 0.5 kg

Hard Wired Charger Inlets


• 15A or 20A 125V straight blade inlet
• Low profile cap won’t catch fishing line
• Mounts easily to fiberglass and aluminum hulls
• Perma-Lock™ terminals and color coded wire entrance holes
make wiring a snap
• UV resistant housing/cap

150BBI 150BBIW
Universal Front Rear
Mount Mount Mount
Amp Color Part # OEM # OEM # G G

15 Black 150BBI 150BBI.OEM 150BBI-TM 15A 125V 20A 125V


15 White 150BBIW 150BBIW.OEM — Straight Blade Straight Blade
W W
20 White — 200BBIW.OEM —
44 POWER CONVERSION promariner.com

TruePower Plus Series


Heavy Duty Mobile and Industrial Grade Inverters
Our next generation of TruePower Plus Inverters are available in both Modified Sine
Wave (MS) and Pure Sine Wave (PS) models. Designed to convert 12V DC battery
power to 115V AC and will automatically pass through AC Inlet power when
present. TruePower Plus is rich with features including; Innovative dual color
digital LCD message center, dual color gauges for AC power output and battery
DC input, USB power port, GFCI convenience outlets, DC cable covers, and
separate on/off remote. Our integrated AC cable strain reliefs and front screw
connection terminal blocks allow for quick and easy installation without the
added need for ring terminals for AC power connections.
Designed with soft start noise filtered technology and x2 surge capability for
powering demanding loads. Shock resistant construction with internal conformal
coated electronics for protection in harsh environments.
The TruePower Plus PS Series has all the features of our MS series but provides
a Pure Sine 115V AC output ideal for high fidelity audio visual systems in Pure Sine Wave
addition to appliances with hysteresis and variable motor speed controls like TECHNOLOGY
washing machines and refrigeration etc.
• Intuitive dual color digital LCD message center
• Dual color gauges for AC power output and battery DC input
• Internal 30 amp AC transfer switch will automatically pass through AC inlet
power when present
• USB power port and GFCI convenience outlets
• Compact and lightweight design
• Soft start noise filtered technology with x2 surge capability
• On/Off remote with 9 foot cable and DC cable covers Included
• Integrated AC power cable strain reliefs for ease of installation
• Built-in safety with overload, over temperature, short circuit and reverse
polarity protection
• Audible alarm and shut down for low and high DC voltage, overload and over
temperature conditions.
• Shock resistant construction with internal conformal coated electronics
• 2 year warranty

Modified Sine Wave

Intuitive Dual Color Display and LCD Message Center USB 5V DC/2.1 Amp Port GFCI Integrated AC Power Strain DC Cable Covers
Protected Outlets Reliefs with Front Screws Black (-) and Red (+)

INT
ERTEK
Conforms to:
CM
UL STD. 485
C
LI S T ED
US CSA STD. C22.2 No. 107.2
FCC Class B
promariner.com POWER CONVERSION 45

TruePower Plus TruePower Plus TruePower Plus TruePower Plus TruePower Plus
Model
1000ps 2000ps 1200ms 1500ms 2000ms
Part # 07100 07200 06120 06150 06200
Wattage 1000 Watts 2000 Watts 1200 Watts 1500 Watts 2000 Watts
Surge Rating 2000 Watts 4000 Watts 2400 Watts 3000 Watts 4000 Watts
Sine Wave Pure Pure Modified Modified Modified
Efficiency
TruePower Plus
(optimum)
>90% >90% >90% >90% >90%
Remote (included)
AC Output 115V AC 60Hz 115V AC 60Hz 115V AC 60Hz 115V AC 60Hz 115V AC 60Hz • On/Off control
Internal AC • Input power source LED
30 Amps 30 Amps 30 Amps 30 Amps 30 Amps
Transfer Switch indicators
AC Crossover Time <30 ms <30 ms <30 ms <30 ms <30 ms • Check fault LED indicator
DC Input 11–15V DC 11–15V DC 11–15V DC 11–15V DC 11–15V DC • Remote mounting screws
and 9 ft. cable included
Inverter Off DC
4 mA 4 mA 4 mA 4 mA 4 mA
Amp Draw
Size 4" x 9.9" x 11.5" 4.5" x 10.6" x 11.5" 4" x 9.9" x 11.5" 4" x 9.9" x 11.5" 4.5" x 10.6" x 11.5"
Weight 7.3 lbs 9.0 lbs 7.3 lbs 7.3 lbs 9.0 lbs

mastervolt.us

Mac Plus DC/DC Converters


Optimize your vehicle’s DC power system with the new
MAC Plus converters
Mac Plus acts as both a 3-stage battery charger as well as a DC
power supply.
DC-DC Charger: Mac Plus allows charging between battery banks;
charging one bank from another. As these banks are placed farther apart
on a vehicle, voltage drops can occur. Mac Plus boosts the output to
compensate for these drops. It provides fast efficient 3-stage charging
between banks. In addition, it allows charging between different battery
chemistries. (For example, charge AGM start batteries from Li-Ion
house batteries.)
DC-DC Power Supply: Mac Plus also acts as a DC power supply. It normalizes the
voltage coming from the battery bank to provide safe, efficient power to the loads.
It also converts voltage to provide the right power to the loads. For example; the
24/12V models convert power from a 24V battery bank to 12V to safely provide
power to laptops, tablets, and other 12V appliances. The 12/24V models convert
power from a 12V battery bank to 24V so larger appliances can be run from a smaller
power source.
• Used for fast and safe charging with voltage and temperature sensing
• Suitable for Flooded, Gel, AGM and Li-ion batteries (includes LifePO4)
• Charges fully depleted batteries with engine run detection
• Voltage stabilization protects sensitive equipment, lights and loads
• Efficient high-frequency switching technology
• Parallel use
• Adjustable via DIP switches

Part # Description Maximum Current


81205100 Mac Plus 12/12-50 50 Amps
81205200 Mac Plus 24/12-50 50 Amps
81205300 Mac Plus 12/24-30 30 Amps
81205400 Mac Plus 24/24-30 30 Amps
BATTERIES
CONVERSION
MLI-E Lithium MLI Ultra Lithium MLS Lithium
Ion Battery Ion Batteries Ion Batteries
52 53 54

The MLI-E is ideal for applications Top quality Lithium Ion batteries. With the well-known Lithium Ion
where long lifespan, light weight, High capacity and specifically benefits but intended for small-
fast charging and compactness developed for extremely short scale applications, these small
are key. And with its practical charging cycles. Equipped with batteries combine a long lifespan
form factor the MLI-E is specially various functions including a with a minimal weight and size.
suitable for mobile applications. Battery Management System and
MasterBus communication.
BATTERIES

MVG Gel Series AGM Series

55 56

Ideal as service battery and for The excellent starter function


cyclic use. For medium to large makes this battery an ideal
12V and 24V systems with a replacement for traditional
high number of charging and open batteries. Also suitable for
discharging cycles. Charges light cyclic use.
very quickly.
48 BATTERIES mastervolt.us

Mastervolt Batteries:
The right choice for power storage
Mastervolt makes selecting the right battery simple. Whether you
choose a low priced battery such as the AGM or an innovative and
technologically advanced Lithium Ion (LiFePO4) battery, Mastervolt
has the right battery for every application.
Mastervolt has divided its entire battery range of 36 types into seven
series and five different battery technologies. Each series has its
specific benefits.

All Mastervolt batteries offer you these advantages:


• Maintenance-free
• Built for safety—no gassing
• Easy to install
• Designed for cyclic use (charge/discharge)
• Minimum self-discharge
• Two-year warranty

Issues to take into account:


• Determining the correct battery capacity for your new battery/batteries is
very important. For support and more information see mastervolt.us/
batteries.
• Choosing the right battery charger guarantees the maximum lifespan for
your batteries. Mastervolt’s modern 3-step+ charge technology charges
your batteries safely and quickly. For more information see mastervolt.
us/chargers.
• A battery monitor is the best way to make the most of your batteries.
Go to mastervolt.us/batterymonitor for more information.

To choose the right battery, go to the table on the opposite page.


mastervolt.us BATTERIES 49

Which battery is best for your application?


1 2 3 4 5
MLI Ultra MLS
Traditional MVG MVSV 2V Gel AGM
Lithium Ion Lithium Ion
open batteries semi-traction traction semi-traction
(LiFePO4) (LiFePO4)
Maintenance-free – ★★★★ ★★★★ ★★★★ ★★★★ ★★★★
No gas formation during charging ★ ★★★★★ ★★★★★ ★★★ ★★★ ★★★
Low self discharge while inactive – ★★★ ★★★★ ★★★★ ★★★★ ★★★★
Lifespan with complete discharge ★ ★★★★★ ★★★★★ ★★★ ★★★★ ★★
Lifespan with limited discharge ★★ ★★★★★ ★★★★★ ★★★★ ★★★★ ★★★
Resilience to excessive charge current ★★ ★★★★★ ★★★ ★★★ ★★★★ ★★
Suitable for prolonged high discharge current ★★★ ★★★★★ ★★★★ ★★★ ★★★ ★★★
Suitable for selection of battery bank with high capacity ★★ ★★★★★ ★★ ★★★ ★★★★★ ★★
Suitable for E-propulsion ★ ★★★★★ ★★ ★★★ ★★★★ ★★★★
Suitable for starting motors ★★ ★★★★ ★★ ★★★ ★★ ★★★★
Shock-resistance ★ ★★★★ ★★★★ ★★★★ ★★★★ ★★★★
Number of charge/discharge cycles ★ ★★★★★ ★★★★★ ★★★ ★★★★ ★★
Temperature-resistance ★ ★★★★★ ★★★★★ ★★★★ ★★★★ ★★
Installation angle/angle of inclination – ★★★★ ★★★★ ★★★★ ★★★★ ★★★★
Return on investment with limited use ★ ★★★ ★★★ ★★★ ★★★★ ★★★
Return on investment with intensive use ★ ★★★★★ ★★★★★ ★★★ ★★★★ ★★
Product warranty ± 1 year 2 year 2 year 2 year 7 year 2 year
Worldwide service ★ ★★★★★ ★★★★★ ★★★★★ ★★★★★ ★★★★★

★★★★★ = excellent ★★★★ = very good ★★★ = good ★★ = adequate ★ = inadequate – = poor

1 Lithium Ion batteries 3 Gel batteries 5 AGM batteries

PRO

Lithium Ion batteries have a high


energy density, offering savings of In Gel batteries, the electrolyte is
up to 70% in volume and weight absorbed by a Gel. This type of
compared to traditional lead-acid battery is entirely maintenance-free
batteries. They are perfect for cyclic and has no gas formation with
applications, making over 2000 cycles normal use. As no extra ventilation
with very deep (80%) discharges, is required, Gel batteries can be
effectively storing 5 times as much installed anywhere. They are ideal
energy over its lifespan compared as service battery and for cyclical
In AGM batteries, the electrolyte
to lead-acid. use, and can be charged very quickly.
(mixture of water and sulphuric acid)
The Mastervolt MLI range is top of is largely absorbed in glass material.
the line. It offers large capacity This type of battery is entirely
batteries designed for extreme duty maintenance-free and there is no
cycling, with all possible features gas formation with normal use.
such as integrated Battery
4 Traction batteries
Not requiring any ventilation, these
Management System (BMS) and batteries can be installed anywhere.
MasterBus/CAN communication.
Their construction gives a very fast
The MLS (small Lithium Ion) discharge at very high currents so
2 range offers the possibility of AGM batteries are ideal for systems
benefiting from the advantages of that require high currents (for
Lithium Ion technology where the instance when starting an engine).
need for capacity or heavy duty is This robust Gel battery is designed The battery poles can be unscrewed
less. These small batteries are the for regular and deep discharging and this type of battery can be
ideal choice for substantially reducing (> 1000 full cycles), and is ideal for combined with every standard
weight and volume and increasing large systems that require intensive battery terminal.
lifetime in standard applications. use and a very long lifespan.
50 BATTERIES mastervolt.us

Lithium Ion Batteries


Lithium Ion is the battery technology of today. Do you want to be the fastest or best performing? Do you want
to save energy or burn less fuel? Do you want your investment to last longest? Do you want to be ‘out there’
longest without getting anxious about your energy? Then Lithium Ion (LiFePO4) is your choice of batteries.

A few of its outstanding features


• Space and weight savings up to 70%
• Three times the lifespan of traditional batteries (2000 cycles)
• Extremely fast charging and discharging
• High efficiency: not wasting energy
• Safe operation

Safest Lithium Ion technology available


The term Lithium Ion encompasses multiple chemistries, having
slightly different compositions of materials. These differences result in
variations of energy and power density, lifespan, cost and safety. As
safety is our primary concern, Mastervolt chooses to use only the safest
available Lithium Ion chemistry, Lithium-iron phosphate (LiFePO4).

Mastervolt brings Lithium Ion technology


in two product ranges
MLI series
Large capacity series, fully equipped for extreme cycling, like
running airconditioning, pumps or electric motors for long periods
of time with short intermittent charging.
MLS series
Small capacity series, entry model for smaller applications, such as
portable/mobile equipment or backup power.

MLI Series
The MLI series is designed to be able to enjoy
all the best properties of Lithium Ion technology
in the harshest conditions (high charge/discharge
currents, flooded environment, mechanical shock
or vibrations). To do this, the MLI batteries bring two things on top
of Lithium-iron phosphate cells: a sturdy, waterproof housing and
the best Battery Management System (BMS). The BMS ensures
optimal use of each individual cell, even during fast charge and
discharge, and has integrated battery monitoring to always have
the best information on the state of your battery. Last but not
least, it has MasterBus/CAN communication to the Mastervolt
battery charger to ensure the best possible recharging and lifetime
of the battery.

MLS Series
The MLS series is the MLI’s smaller brother, for
smaller capacity applications where reducing
weight/volume and/or increasing cycle life is
Safest Lithium Ion Technology
key. It is specifically designed to be as easy as possible to install.
Available
The term Lithium Ion encompasses multiple
The MLS series comes with an integrated safety switch, this saves
chemistries, having slightly different compositions installation and commissioning time.
of materials. These differences result in variations of For higher capacity, multiple MLS batteries can easily be connected
energy and power density, lifespan, cost and safety. in parallel. While the MLS series is a little less heavy duty than
As safety is our primary concern, Mastervolt chooses
the MLI Ultra series, it gives an ideal entry to the benefits of
to use only the safest available Lithium Ion chemistry,
Lithium-iron phosphate (LiFePO4).
Lithium Ion technology. Perhaps consider replacing your existing
lead-acid battery?
mastervolt.us BATTERIES 51

Suitable for large battery banks


The MLI series is ideal for electric and hybrid applications, and can be connected
in parallel unlimited. The built-in common-rail technology offers an easy series
connection of multiple MLI Ultra batteries.

Superior performance
Mastervolt Lithium Ion
(LiFePO4) batteries have
a realistic lifespan of over
2000 cycles at a depth of discharge
(DOD) of 80%. This means five times
more energy storage than lead acid
batteries thanks to features such as
extremely high efficiency, the almost
complete absence of self discharge
and the minimal build-up of the
infamous ‘memory effect’.
Easy installation
Safe operation The MLI series includes two
The Mastervolt MLI series is integrated handles with a recess for
Weight reduction
equipped with an integrated Battery the correct and practical installation
As speed and of the cables. The battery poles are
Management System (BMS) and
performance are crucial easily accessible and completely
communication through MasterBus/
aspects, a Lithium Ion protected, so no extra isolation
CAN. Even in the harshest cycling
(LiFePO4) battery – covers are needed. The MLS
conditions this guarantees efficient
which takes up 70% less batteries make a great ‘drop-in
and safe operation of the battery.
weight than similar lead replacement’ for a system with
The MLS batteries come with an
acid batteries – offers considerable lead-acid batteries, because no
integrated automatic safety switch.
benefits. A vessel or vehicle with a system changes or additional
Safety always comes first.
capacity of 20 kWh on board, can components are required.
easily save up to 500 kg and achieve
a substantially better performance.
52 BATTERIES mastervolt.us

MLI-E Lithium Ion


Efficient power in a compact case. Ideal for automotive applications
• Quick replacement for most existing lead-acid batteries
• Utilize any 3 stage battery charger with absorb and float voltages
between 14.2 and 14.8V
• Wireless Bluetooth monitoring of voltage, amperage, and
state-of-charge via Apple and Android devices
• 5000 cycle life at 80% depth of discharge - 10 times the life of AGM
• Fast Charging - Can accept up to 90A of charge
• Integrated battery management system
• Masterbus communication for intelligent energy system integration
• Unlimited battery paralleling
• Safe and reliable Lithium Iron Phosphate (LiFePO4)
• Two year warranty

MLI-E 12/1200*
Part # 66011200
General Specifications
Nominal battery voltage 13.2V Bluetooth
Capable
Nominal battery capacity 90 Ah
Nominal battery energy capacity 1200 Wh
Max. charge current 90A (1 C)
Continuous discharge current 200A (2.2 C)
Peak discharge current 350A (3.8 C) for 30s
3500 cycles at 80 % DOD at 77°F,
Cycle life
max. C3 charge and C2 discharge
Battery monitoring integrated
CAN, Bluetooth, LED indicators,
Communication MasterBus (via EasyView 5) and
CZone (via drop cable CZone/MB)
Battery terminals automotive or M8 hexagon
mountable in multiple
Mounting position orientations, suitable for
LN5 fastening brackets
Related Products
Max. outer dimensions, lxwxh 13.9" x 6.9" x 7.5"
(incl. terminals/grip handles) 353 x 175 x 190 mm
Weight 27.6 lb / 12.5 kg
Technical Specifications
Battery chemistry Lithium Iron Phosphate
Protection degree IP62
Parallel connection yes, unlimited ProNauticP Series Chargemaster Terminals
Series connection no Battery Charger Plus Battery Charger & Covers
page 34 page 36 page 148
over voltage, under voltage, over
Protections
temperature
Safety relay n.a.
Safety relay controls n.a.

*Delivered with 2x automotive battery pole, 2x M8 bolt, hexagon tool, USB stick (with manual)
mastervolt.us BATTERIES 53

MLI Ultra Lithium Ion Series


• Top performance, heavy duty Lithium Ion batteries
• Ideal for running heavy loads for long periods and short charge times
• Saves up to 70% in space and weight
• Three times the lifespan of traditional batteries (2000 cycles)
• High cycle efficiency
• Fast charging up to half an hour
• High discharge rate up to 3C
• MasterBus communication with every Mastervolt battery charger
• Integrated Battery Management System (BMS)
• Integrated battery monitoring (Ah consumed, state of charge)
• Series connection up to 10 batteries possible
• Waterproof electronics cabinet
• LiFePO4 chemistry
• Tested and certified according to UN38.3
• Two year warranty

PRO PRO PRO

MLI Ultra 12/2500 MLI Ultra 12/5000 MLI Ultra 24/5000


Part # 66012500 66015000 66025000
General Specifications
Nominal battery voltage 13.2V 13.2V 26.4V
Nominal battery capacity 180 Ah 360 Ah 180 Ah
Nominal battery energy capacity 2500 Wh 5000 Wh 5000 Wh
Max. charge current 500A (2.8 C) 500A (1.4 C) 500A (2.8 C)
Max. continuous discharge
500A (2.8 C) 500A (1.4 C) 500A (2.8 C)
current
Peak discharge current 1800A (10 C) for 10s 1800A (5 C) for 10s 1800A (10 C) for 10s
3500 cycles at 80 % DOD at 25 ⁰C, max. 3500 cycles at 80 % DOD at 25 ⁰C, max. 3500 cycles at 80 % DOD at 25 ⁰C, max.
Cycle life
C3 charge and C2 discharge C3 charge and C2 discharge C3 charge and C2 discharge
Battery monitoring integrated integrated integrated
MasterBus communication yes yes yes
Battery terminals M8 M8 M8
Mounting position upright or either long side upright or either long side upright or either long side
Max. outer dimensions, lxwxh 13.3" x 7.8" x 14" 24.5" x 7.8" x 14" 24.5" x 7.8" x 14"
(incl. terminals/grip handles) 341 x 197 x 355 mm 622 x 197 x 355 mm 622 x 197 x 355 mm
Weight 68.3 lb / 31 kg 127.9 lb / 58 kg 127.9 lb / 58 kg
Technical Specifications
Battery chemistry Lithium Iron Phosphate
Protection degree IP65 (electronics cabinet)
Parallel connection yes, unlimited
Series connection yes, up to 10 batteries (series balancing up to 2 batteries)
Safety protections over voltage, under voltage, over temperature
Automatic charging relays required, part # 7700 (12V) and part # 7702 (24V)
Automatic charging relay controls integrated

Mastervolt Pro Products


Products identified with Mastervolt Pro are available only to customers that have
PRO
been trained and certified to provide system design, configuration and after-sale
support for these technical products. Please contact your Power Products Sales Manager.
Related Products

Automatic Charging Relays


Terminals & Covers ML-Series Automatic Automatic charging relays are required for proper install of Lithium Ion (LiFePO4) Batteries.
page 148 Charging Relays Follow installation instructions for installing Lithium Ion Batteries.
page 77
54 BATTERIES mastervolt.us

MLS Lithium Ion Series


• Entry into Lithium Ion technology
• For smaller capacity applications up to 90 Ah
• Drop-in replacement for lead-acid batteries
• Saves up to 70% in space and weight
• Three times the lifespan of traditional batteries (2000 cycles)
• High cycle efficiency
• Fast charging up to one hour
• High discharge rate up to 1C
• Integrated Battery Management System (BMS)
• Self-regulating due to its integrated automatic safety disconnect
• Suitable for unlimited parallel operation
• Waterproof electronics cabinet
• LiFePO4 chemistry
• Tested and certified according to UN38.3
• Two year warranty

PRO PRO PRO PRO PRO

MLS 12/80 MLS 12/130 MLS 12/260 MLS 12/390 MLS 24/260
Part # 65010006 65010010 65010020 65010030 65020010
General Specifications
Nominal battery voltage 12V 12V 12V 12V 24V
No-load voltage, fully charged 12.8V 12.8V 12.8V 12.8V 25.6V
Nominal battery capacity 6 Ah 10 Ah 20 Ah 30 Ah 10 Ah
Nominal battery energy capacity 77 Wh 128 Wh 256 Wh 384 Wh 256 Wh
Max. charge current 6A (1 C) 10A (1 C) 20A (1 C) 20A (0.67 C) 10A (1 C)
Max. continuous discharge
6A (1 C) 10A (1 C) 20A (1 C) 30A (1 C) 10A (1 C)
current
Max. short discharge current for 30 seconds 12A (2 C) for 30 seconds 25A (2.5 C) for 30 seconds 40A (2 C) for 30 seconds 60A (2 C) for 30 seconds 25A (2 C)
Peak discharge current for 2 seconds 24A (4 C) for 2 seconds 48A (4.8 C) for 2 seconds 85A (4 C) for 2 seconds 100A (3.3 C) for 2 seconds 48A (4 C)
Cycle life 2000 at 80% DoD 2000 at 80% DoD 2000 at 80% DoD 2000 at 80% DoD 2000 at 80 % DoD
Battery terminals M5 M5 M5 M5 M5
upright or either upright or either upright or either upright or either upright (recommended)
Mounting position
long side long side long side long side or either long side
Max. outer dimensions, lxwxh 3.5" x 2.8" x 4.3" 5.9" x 2.6" x 4" 7.1" x 3" x 6.3" 7.1" x 5" x 5.5" 7.1" x 3" x 6.3"
(incl. terminals/grip handles) 90 x 70 x 109 mm 151 x 65 x 102 mm 180 x 76 x 161 mm 181 x 126 x 140 mm 180 x 77 x 161 mm
Weight 1.8 lb / 0.8 kg 3.3 lb / 1.5 kg 6.8 lb / 3.1 kg 10.8 lb / 4.9 kg 6.8 lb / 3.1 kg
Technical Specifications
Battery chemistry Lithium Iron Phosphate
IP65
Protection degree
(electronics cabinet)
Parallel connection unlimited
Series connection
See the configuration and requirements no
manual

Starter battery not recommended


Safety protections over voltage, under voltage, over temperature
Safety disconnect yes, electronic

Related Products
Mastervolt Pro Products
Products identified with Mastervolt Pro are available only to customers
PRO
that have been trained and certified to provide system design,
configuration and after-sale support for these technical products.
Terminals & Covers
Please contact your Power Products Sales Manager to learn more.
page 148
mastervolt.us BATTERIES 55

MVG Gel Series


• Perfect service battery for medium and large 12V and 24V systems
• Extremely long lifespan
• No gas formation with normal use
• Fast recharge, high charge current possible
• For intensive cycle use with a high number of charge/discharge cycles
• Very low self discharge
• High return on investment
• Two-year warranty

MVG 12/25 MVG 12/55 MVG 12/85 MVG 12/120 MVG 12/140 MVG 12/200
Part # 64000250 64000550 64000850 64001200 64001400 64002000
Nominal battery
12V 12V 12V 12V 12V 12V
voltage
Nominal battery
25 Ah 55 Ah 85 Ah 120 Ah 140 Ah 200 Ah
capacity C20*
Max charge current 12.5A 27.5A 42.5A 60A 70A 100A
CCA to DIN 110A 230A 270A 450A 540A 630A
CCA to SAE 175A 380A 450A 760A 920A 1100A
Battery terminal A-type A-type A-type A-type A-type A-type
Max. outer 6.6" x 6.9" x 5" 10.3" x 5.4" x 9.1" 13" x 6.7" x 9.3" 20.2" x 7.4" x 8.8" 20.2" x 8.8" x 8.8" 20.4" x 10.8" x 9.4"
Dimensions** LxWxH 167 x 176 x 126 mm 261 x 136 x 230 mm 330 x 171 x 236 mm 513 x 189 x 223 mm 513 x 223 x 223 mm 518 x 274 x 238 mm
Weight 21.2 lbs / 9.6 kg 41.9 lbs / 19 kg 71.9 lbs / 32.6 kg 90.4 lbs / 41 kg 108 lbs / 49 kg 154.3 lbs / 70 kg

* C20 = battery capacity at a discharge time of 20 hours, till 10.5V per battery. **Including terminals and grip handles

Related Products

Terminals & Covers


page 148
56 BATTERIES mastervolt.us

AGM Series
• Excellent starter function
• Perfect upgrade for flooded lead acid batteries
• Same initial power surge in an AGM 12/90 Ah as in a 180 Ah flooded lead-acid battery
• Glass-fiber technology ensures low internal resistance
• Use of thicker plates extends lifespan
• Can be combined with every standard battery terminal
• Also for medium cyclical use
• Two year warranty

AGM 12/55 AGM 12/70 AGM 12/90 AGM 12/160 AGM 12/225 AGM 12/270
(group 24) (group 27) (group 31) AGM 12/130 (group 4D) (group 8D) (group Super 8D)
Part # 62000550 62000700 62000900 62001300 62001600 62002250 62002700
Nominal
12V 12V 12V 12V 12V 12V 12V
Battery Voltage
Nominal Battery
55 Ah 70 Ah 90 Ah 130 Ah 160 Ah 225 Ah 270 Ah
capacity C20*
Max charge
15.3 Ah 19.5 Ah 25.5 Ah 36 Ah 45 Ah 63 Ah 76.5 Ah
current
CCA to DIN 250A 290A 360A 590A 550A 680A 750A
CCA to SAE 400A 460A 570A 940A 870A 1080A 1200A
Battery terminal M6 M8 M8 M8 M8 M8 M8
Max. outer
10.1" x 5.2" x 7.9" 13.7" x 6.6" x 7" 13" x 6.8" x 8.7" 16.1" x 6.9" x 8.9" 19.1" x 6.7" x 9.5" 20.6" x 9.4" x 8.8" 20.6" x 10.6" x 8.9"
Dimensions**
257x132x200 mm 348x167x178 mm 330x173x220 mm 410x408x176 mm 485x170x242 mm 522x240x224 mm 522x268x226 mm
LxWxH
Weight 37.5 lbs / 17 kg 46 lbs / 21 kg 62 lbs / 28 kg 83 lbs / 37.6 kg 93 lbs / 42.3 kg 140 lbs / 63.5 kg 161 lbs / 73 kg
* C20 = battery capacity at a discharge time of 20 hours, till 10.5V per battery. **Including terminals and grip handles
mastervolt.us BATTERIES 57

AGM SlimLine Series AGM 6 Volt Series


• Ideal universal and very slim battery; Suitable for starter functions • Offers an alternative solution in placement and dimensioning
• Compressed AGM technology • Easy configuration of 12/24/48V battery terminals,
• Saves up to 15% in volume and weight with high capacity
• Miniscule footprint; 2x 200 Ah for a 200 Ah battery footprint • Double pole for easy installation
• Can be combined with every standard battery terminal. • No gas formation with normal use
• Two-year warranty • Can be combined with every standard battery terminal
• Two-year warranty

AGM-SL 12/150 AGM-SL 12/200 AGM 6/260 AGM 6/400


Part # 63001500 63001851 Part # 61002600 61004000
Nominal Nominal
12V 12V 6V 6V
Battery Voltage Battery Voltage
Nominal Battery Nominal battery
150 Ah 200 Ah 260 Ah 400 Ah
capacity C20* capacity C20*
Max charge current 43 Ah 53 Ah Max charge current 72 Ah 110 Ah
CCA to DIN 490A 580A CCA to DIN 440 Ah 520 Ah
CCA to SAE 790A 930A CCA to SAE 740 Ah 870 Ah
Battery terminal M6 M6 Battery terminal A-type + stud M10 A-type + stud M10
Max. outer Max. outer
22" x 4.3" x 11" 22" x 5" x 11" 11.6" x 7.1" x 11.7" 11.6" x 7.1" x 16.9"
Dimensions** Dimensions**
560 x 110 x 280 mm 560 x 126 x 280 mm 295 x 180 x 298 mm 295 x 180 x 428 mm
LxWxH LxWxH
Weight 89 lbs / 40.5 kg 113 lbs / 51.2 kg Weight 78.3 lbs / 35.5 kg 116.8 lbs / 53 kg
* C20 = battery capacity at a discharge time of 20 hours, till 10.5V per battery. * C20 = battery capacity at a discharge time of 20 hours, till till 10.5V per battery.
**Including terminals and grip handles **Including terminals and grip handles
BATTERY
MANAGEMENT
Battery Mount Manual Battery Master Disconnect Solenoids M LVD Low Voltage
Switches Switches Switches Disconnect
60 60 61 68 71

150A continuous rating Commonly used on small Compact lever-operated Remotely switch high Senses low battery
for smaller vehicles with boats or vehicles where the battery disconnect switch amperage loads with voltage and disconnects
limited space. batteries are located near the a low amperage on-off non-critical loads to
operator, allowing the high switch. save power for engine
amperage switching and the starting.
control of the switch to be the
same location.
BATTERY MANAGEMENT

ML Series Remote Automatic Timer ProIsoCharge Series Automatic Charging


Battery Switches (RBS) Disconnect (ATD) Relays (ACR)
70 72 73 75

Used when there is not an Adjustable time ProIsoCharge delivers digitally Automatically combines two battery
easily accessible location near or voltage based controlled alternator output banks during charging and isolates
the batteries to mount the battery disconnect distribution while protecting the batteries when discharging and
battery switch, requiring either automatically shuts health of engine start batteries, optionally when starting the engine.
a long cable run or a battery off devices to preserve isolating and charging up to 3 other
switch mounted in a difficult battery power. independent battery banks off of a
to access location. single alternator (model specific).

Battery management is central to the safe operation of a vehicle. The safe switching between
batteries, loads, and charge sources is achieved using products in this section.
60 BATTERY MANAGEMENT bluesea.com

Battery Mount Switches M Series Battery Switches


150 Amps continuous rating for smaller outboard boats 300 Amps continuous rating for outboards
and vehicles with limited space and small gasoline or diesel engines
Battery Terminal Stud Mount - 5990 • Tin-plated copper studs for maximum conductivity and corrosion resistance
• Tin-plated copper bus for maximum conductivity and • Studs accept 3/8" (M10) ring terminals
corrosion resistance • 7/8" (22 mm) stud length accepts multiple cable terminals
• 3/8" mounting hole for either positive or negative terminal • Blue Sea Systems one-piece terminal stud design never loosens over time
stud mounting • One-piece stainless flange nuts ensure safe and secure connections
• Stainless steel stud accepts 5/16" (M8) ring terminals • Isolating cover protects rear contacts
• One-piece terminal stud never loosens over time • Breakout tabs allow wire access in any direction
• One-piece stainless flange nuts ensure safe and • 6 Circuit label set included (not included with 6005 and 6005200)
secure connections
• Safe for installation in gasoline engine compartments Specifications 6004, 6005, 6006 6007 6010, 6011
6004200 6007200 6010200
Battery Post Mount - 5991
6005200 6008 6011200
• Tin-plated brass bus for increased conductivity and
6006200 6008200
corrosion resistance
Cranking Rating: 30 sec. 900A 900A 675A per circuit
• Clamp design fits standard tapered post for either positive
or negative side mounting Intermittent Rating: 5 min. 500A 500A 450A per circuit
• One-piece design cast busses ensure secure connections Continuous Rating 300A 300A 300A per circuit
• Safe for installation in gasoline engine compartments Voltage Max. Operating 48V DC 32V DC 32V DC
Regulatory
Specifications E marked, ISO 8846, UL Listed – UL 1107 electric power switches
Cranking Rating: 30 sec. 450A Meets American Boat and Yacht Council (ABYC) requirements
Intermittent Rating: 5 min. 225A Meets UL 1500 and SAE J1171 external ignition protection requirements
Continuous Rating 150A IP66 – protected against powerful water jets (see inside back cover)
Voltage Max. Operating 32V DC
Regulatory
Meets SAE J1171 external ignition protection requirements
IP54 – protected against water splashed in all directions Part# Description Color
6004 Single Circuit ON-OFF with Locking Key Red
6004200 Single Circuit ON-OFF with Locking Key Black
6005 Single Circuit ON-OFF with Key Red
Part# Description Mounting 6005200 Single Circuit ON-OFF with Key Black
5990 Battery Terminal Stud Mount 5/16" or 3/8" Threaded Stud 6006 Single Circuit ON-OFF Red
5991 Battery Post Mount Battery Post 6006200 Single Circuit ON-OFF Black

For the full list of specifications and operation diagrams see page 66
6007 Selector 4 Position Red
6007200 Selector 4 Position Black
6008 Selector 3 Position Red
6008200 Selector 3 Position Black
6010 Dual Circuit™ Red
6010200 Dual Circuit™ Black
6011 Dual Circuit Plus™ Red
6011200 Dual Circuit Plus™ Black
5990
7903 Removable key for 6004 Red
7903200 Removable key for 6004200 Black
7900 Removable key for 6005 Red

5990 Insulating boots 7900200 Removable key for 6005200 Black


7901 Removable knob Red
7901200 Removable knob Black
9159 Paralleling link bus (2 pack) -
1139 360 Panel Battery Switch Module -
For the full list of specifications and operation diagrams see page 66

5991

0.153" 0.560" 0.753" 0.900"


3.89mm 14.23mm 19.12mm 22.86mm

REAR FRONT
PANEL PANEL
2.175" 2.950" MOUNT IN MOUNT IN
55.25mm 74.93mm 2-5/16" 2-5/8"
Ø59 mm Ø67 mm
HOLE HOLE

2.175" 1.534" 1.794"


55.25mm 38.95mm 45.58mm
2.950" 3.328"
74.93mm 84.53mm
5990 Mounted to Threaded Stud 5991 Mounted to Negative Battery Post
bluesea.com BATTERY MANAGEMENT 61

Single Circuit ON-OFF Dual Circuit™ Mounting Options


Switches a single battery to a single load group Simultaneously switches two isolated battery banks
or circuits. May be used to switch the positive and
negative conductors for required applications.

6004, 6005, 6006


Rear

6004

6010

Dual Circuit Plus™ Front


Simultaneously switches two isolated battery banks
or combines battery banks to all loads. CAN NOT
be used to switch positive and negative conductors
because of the combine feature.

6005

Surface

W A R N IN G
6011 The positive and negative conductors should not
be attached to the same battery switch. The only
6006 exceptions are the Dual Circuit™ Battery Switches,
6010 and 5510E. Since these models have electrically
isolated circuits and do not include a combine
Selector 3 Position feature, they can provide disconnect to the positive
Switches isolated battery banks to all loads and negative conductors simultaneously.

bepmarine.com

Master Disconnect
• Compact lever-operated battery disconnect switch
6008 • Rated for 175A for use in 12V DC systems
• Suitable for 6–36V DC system configurations
• Includes face plate
Selector 4 Position
Switches isolated battery banks to all loads
or combines battery banks to all loads

Part # 1001001 1001002


Action Off-On Off-On
Family 175A 125A
Nominal Voltage 6–36V DC 6–36V DC
6007
Ratings 175A at 12V continuous 175A at 12V continuous
Termination Type 3/8" Brass Nut 3/8" Brass Nut
62 BATTERY MANAGEMENT bluesea.com

E Series Battery Switches


350 Amps continuous rating for inboard gasoline or diesel engines Mounting Options
• Tin-plated copper studs for maximum conductivity and corrosion resistance
• Accepts up to 4/0 AWG (120 mm²) battery cables
• Studs accept 3/8" (M10) ring terminals
• 7/8" (22 mm) stud length accepts multiple cable terminals
• Blue Sea Systems one-piece terminal stud design never loosens over time
• One-piece stainless flange nuts ensure safe and secure connections
• Fits most standard Perko and Guest battery switch hole patterns
• Tactile indicator conveys knob position by feel

Specifications 9003E 9001E 5510E


9004E 9002E 5511E
11001

Cranking Rating: 30 sec. 1,200A 1,200A 700A per circuit
Intermittent Rating: 5 min. 600A 600A 525A per circuit
Continuous Rating 350A 350A 350A per circuit
Voltage Max. Operating 48V DC 32V DC 32V DC
Regulatory
E marked, ISO 8846, UL Listed – UL 1107 electric power switches
Meets American Boat and Yacht Council (ABYC) requirements
Meets UL 1500 and SAE J1171 external ignition protection requirements
IP66 – protected against powerful water jets (see inside back cover)

Part# Description AFD* * Includes Alternator Field Disconnect


(AFD) which protects the diodes in
5510E Dual Circuit™ ––
the alternator in the event of the
5511E Dual Circuit Plus™ –– switch being switched to the OFF
9001E Selector 4 Position –– position while the engine is running.
If the AFD is not used to protect the
9002E Selector 4 Position Yes
alternator, an LED can be connected
9003E Single Circuit ON-OFF –– to the AFD terminals to indicate
9004E Single Circuit ON-OFF Yes when the battery switch is in any
position but OFF.
11001 Selector 3 Position Yes

For the full list of specifications and operation diagrams see page 66

0.77"
0.77"
19.56mm
19.56mm

REAR
REAR
3.00"
3.00" PANEL
76.20mm PANEL
MOUNT
76.20mm MOUNT IN IN
/8"/8"
3-53-5
92mm
92mm Choose the Dual Circuit Plus™
Ø HOLE
Ø HOLE
3.85"
3.85"
97.79mm
• Easily manage two battery banks
97.79mm
• When battery bank selection is not necessary
1.59" • When using sensitive electronics
3.00" 1.59"
40.39mm
3.00"
76.20mm
76.20mm
40.39mm • When paired with an Automatic Charging Relay (ACR)
3.85"
3.85" 3.097"
3.097"
97.79mm 78.67mm
97.79mm 78.67mm The Dual Circuit Plus™ is a double pole switch that supplies power
to devices connected to a specific battery bank.
House electronics are isolated from the Start bank.
This preserves the Start Battery and prevents sensitive electronics
from being subjected to voltage sags and spikes during starting.
Designed for use with an Automatic Charging Relay (ACR) to
provide simultaneous charging of two battery banks from the
Related Products engine’s alternator.

How to use the Dual Circuit Plus™ with an ACR:


1. Power is Needed - Turn the switch into the ON position.
2. No Power Needed (Storage) – Select OFF to prevent current draw.
3. Emergency Parallel (Jump Starting) – Turn the switch to the
Combine Batteries position. Once the engine is running, turn the
SI ACR
page 75 switch to the ON position.
bluesea.com BATTERY MANAGEMENT 63

Single Circuit ON-OFF Dual Circuit™


Switches a single battery to a single load group Simultaneously switches two isolated battery banks or circuits.
May be used to switch the positive and negative conductors for
required applications.

9003E

9003E, 9004E
9004E
5510E 5510E
PATENTED

Selector 3 Position W A R N IN G
Switches isolated battery banks to all loads The positive and negative conductors should not be attached to the same
battery switch. The only exceptions are the Dual Circuit™ Battery Switches,
6010 and 5510E. Since these models have electrically isolated circuits and
do not include a combine feature, they can provide disconnect to the positive
and negative conductors simultaneously.

Dual Circuit Plus™


Simultaneously switches two isolated battery banks or combines
battery banks to all loads. CAN NOT be used to switch positive and
negative conductors because of the combine feature.

11001
11001

Selector 4 Position
Switches isolated battery banks to all loads or
combines battery banks to all loads

5511E
PATENTED
5511E

One Piece Stud


9001E Blue Sea Systems Competitors
ONE PIECE STUD TWO PIECE STUD
Can never loosen over time Can loosen and create
a poor connection
Cold 7/8" Vibration 1/2"
formed (22 mm) may (12.70 mm)
terminal stud length loosen stud length
nut
9001E, 9002E

9002E

Tin-plated
electrical
copper
64 BATTERY MANAGEMENT bluesea.com

HD Series Battery Switches


Up to 600 Amps continuous rating for large diesel engines Mounting Options
• Tin-plated copper studs for maximum conductivity and corrosion resistance
• Accepts up to 4/0 AWG (120 mm²) battery cables
• Studs accept 1/2" (M12) ring terminals
• 7/8" (22 mm) stud length accepts multiple cable terminals
• Blue Sea Systems one-piece terminal stud design never loosens over time
• One-piece stainless flange nuts ensure safe and secure connections
• Fits most Perko and Guest low amperage battery switch hole patterns
Case design allows surface or rear mounting options
• Tactile indicator conveys knob position by feel
Specifications 3000, 3001 3002, 3003, 11003
Cranking Rating: 30 sec. 1,750A 1,600A
Cranking Rating: 1 min. 1,325A 1,150A
Intermittent Rating: 5 min. 900A 700A
Continuous Rating 600A 500A
Voltage Max. Operating 32V DC 32V DC
Regulatory
E marked, ISO 8846, UL Listed - UL 1107 electric power switches
Meets American Boat and Yacht Council (ABYC) requirements
Meets UL 1500 and SAE J1171 external ignition protection requirements
IP66 – protected against powerful water jets (see inside back cover)

Part# Description AFD* * Includes Alternator Field Disconnect (AFD) which


3000 Single Circuit ON-OFF –– protects the diodes in the alternator in the event
of the switch being switched to the OFF position
3001 Single Circuit ON-OFF Yes
while the engine is running. If the AFD is not
3002 Selector 4 Position –– used to protect the alternator, an LED can be
3003 Selector 4 Position Yes connected to the AFD terminals to indicate when
the battery switch is in any position but OFF.
11003 Selector 3 Position Yes

For the full list of specifications and operation diagrams see page 66

0.77"
19.56mm

REAR
3.00" PANEL
76.20mm MOUNT IN
3-5/8"
92mm
Ø HOLE
3.85"
97.79mm

1.59"
3.00" 40.39mm
76.20mm
3.85" 3.097"
97.79mm 78.67mm

0.77"
19.56mm

REAR
3.00" PANEL
6.20mm MOUNT IN
3-5/8"
92mm
Ø HOLE
3.85"
97.79mm

1.59"
40.39mm
3.097"
78.67mm
bluesea.com BATTERY MANAGEMENT 65

Single Circuit ON-OFF marinco.com


Switches a single battery to a single load group

Heavy-duty Diesel Power


Battery Switches
• For 6V, 12V, 24V or 36V systems
• Built with heavy-duty copper sweep contacts to
ensure positive circuit control
3000
• Rugged internal components protected by a tough,
impact resistant polycarbonate housing that is
impervious to the elements
• All feature Alternator Field Disconnect (AFD) allowing
selection of any position, including “off”, without
damage to alternator or electrical system
• Cable lug size: 1/2"
• 2304A and 2304A-B have 3 studs
3000, 3001
3001

Selector 4 Position
Switches isolated battery banks to all loads or
combines battery banks to all loads

3002 OEM # 2303A-B

3002, 3003
3003

Selector 3 Position
Switches isolated battery banks to all loads

OEM # 2304A-B

11003

11003
OEM # 2300A-B
66 BATTERY MANAGEMENT bluesea.com

Manual Battery Switch Specification Table


Switch Type Single Circuit ON-OFF Selector 3 Position

Switches isolated battery banks


Function Switches a single battery to a single load group
to all loads

Switch Family Battery Mount M Series E Series HD Series* M Series E Series HD Series

With Lockout

Part# 5990 6004 6005 6006 9004E 3001 6008 11001 11003
Battery Inputs 1 1 2
Switch Positions 2 2 3
Battery Combine –– –– ––

Make Before
N/A N/A N/A N/A
Break Contact

Cranking Rating
450A 900A 1,200A 1,750A 900A 1,200A 1,600A
(30 sec.)
Intermittent
225A 500A 600A 900A 500A 600A 700A
Rating (5 min.)

Continuous Rating 150A 300A 350A 600A 300A 350A 500A

Voltage Maximum
32V DC 48V DC 48V DC 32V DC 32V DC
Operating
Width in (mm) 1.55" (39.3 mm) 2.83" (72 mm) 3.85" (98 mm) 2.83" (72 mm) 3.85" (98 mm)
Height in (mm) 1.36" (34.6 mm) 2.83" (72 mm) 3.85" (98 mm) 2.83" (72 mm) 3.85" (98 mm)
Mounting Centers N/A 2.18" (55 mm) 3.00" (76 mm) 2.18" (55 mm) 3.00" (76 mm)
5990 - 3/8" (9.53mm)
Mounting #10 (M5) Screws 1/4" (M6) Screws 1/4" (M6) Screws
5991- Battery Post

Terminal Stud Size 5/16"-18 (M8) 3/8"-16 (M10) 1/2" (M12) 3/8"-16 (M10) 1/2" (M12)
Terminal Stud
5/8" (15.9 mm) 7/8" (22 mm) 7/8" (22 mm)
Length
Max. Terminal 100 in-lb 120 in-lb 140 in-lb 220 in-lb 120 in-lb 140 in-lb 220 in-lb
Stud Torque (11.30 N-m) (13.56 N-m) (15.82 N-m) (24.86 N-m) (15.82 N-m) (15.82 N-m) (24.86 N-m)

Terminal Stud
Stainless steel Tin-plated copper Tin-plated copper
Material

Cable Size to
1 AWG (50 mm²) 4/0 AWG (120 mm²) 4/0 AWG (120 mm²)
Meet Ratings ‡
Cable Clearance
N/A 1.12" (28.4 mm) 1.10" (27.9 mm) 1.12" (28.4 mm) 1.10" (27.9 mm)
for 4/0 Cables
Ignition Protected SAE J1171 UL 1500, SAE J1171 UL 1500, SAE J1171
Ingress Protected IP54 IP66 IP66

Operation
Diagrams
These diagrams
are intended
for reference of
how the switches
Switch set to ON Switch set to ON Switch set to 1
operate and
are not wiring
diagrams. Consult
an electrical
professional for
system design and
circuit protection.

Switch set to 2

* Includes Alternator Field Disconnect (AFD) protects the diodes in the alternator in the event of the switch being switched to the OFF position while the engine is running. If the AFD is
not used to protect the alternator, an LED can be connected to the AFD terminals to indicate when the battery switch is in any position but OFF.
‡ Reducing cable size will reduce current rating
bluesea.com BATTERY MANAGEMENT 67

Selector 4 Position Dual Circuit™ Dual Circuit Plus™

Switches isolated battery banks to all loads or Simultaneously switches two Simultaneously switches two isolated battery
combines battery banks to all loads isolated battery banks banks or combines battery banks to all loads

M Series E Series* HD Series* M Series E Series M Series E Series

6007 9002E 3003 6010 5510E 6011 5511E


2 2 2
4 2 3
Yes –– Yes

Yes –– Yes

900A 1,200A 1,600A 675A per circuit 700A per circuit 675A per circuit 700A per circuit

500A 600A 700A 450A per circuit 525A per circuit 450A per circuit 525A per circuit

300A 350A 500A 300A per circuit 350A per circuit 300A per circuit 350A per circuit

32V DC 32V DC 32V DC

2.83" (72 mm) 3.85" (98 mm) 2.83" (72 mm) 3.85" (98 mm) 2.83" (72 mm) 3.85" (98 mm)
2.83" (72 mm) 3.85" (98 mm) 2.83" (72 mm) 3.85" (98 mm) 2.83" (72 mm) 3.85" (98 mm)
2.18" (55 mm) 3.00" (76 mm) 2.18" (55 mm) 3.00" (76 mm) 2.18" (55 mm) 3.00" (76 mm)

#10 (M5) Screws 1/4" (M6) Screws #10 (M5) Screws 1/4" (M6) Screws #10 (M5) Screws 1/4" (M6) Screws

3/8"-16 (M10) 1/2" (M12) 3/8"-16 (M10) 3/8"-16 (M10)

7/8" (22 mm) 7/8" (22 mm) 7/8" (22 mm)

120 in-lb 140 in-lb 220 in-lb 120 in-lb 140 in-lb 120 in-lb 140 in-lb
(13.56 N-m) (15.82 N-m) (24.86 N-m) (13.56 N-m) (15.82 N-m) (13.56 N-m) (15.82 N-m)

Tin-plated copper Tin-plated copper Tin-plated copper

4/0 AWG (120 mm²) 4/0 AWG (120 mm²) 4/0 AWG (120 mm²)

1.12" (28.4 mm) 1.10" (27.9 mm) 1.12" (28.4 mm) 1.10" (27.9 mm) 1.12" (28.4 mm) 1.10" (27.9 mm)

UL 1500, SAE J1171 UL 1500, SAE J1171 UL 1500, SAE J1171


IP66 IP66 IP66

Switch set to 1 Switch set to 2 Switch set to ON Switch set to ON

Switch set to 1+2 Switch set to COMBINE BATTERIES


68 BATTERY MANAGEMENT bepmarine.com

Solenoids
• Remotely switch high amperage loads with a low amperage on-off switch
• Rated from 65A up to 100A for use in 12V DC systems
• Available with steel and PVC coated housings

Nominal
Part# Family Ratings Termination
Voltage
1002203 Remote Switching 12V DC 65A @ 12V DC 10–32 thread and 5/16–24 thread
1002201 Motor Reversing 12V DC 75A @ 12V DC 5/16–24 thread & 1/4 blade
1002205 PVC Coated 12V DC 85A @ 12V DC 10–32 thread and 5/16–24 thread 10012203, 1002204, 1002207
1002204 Remote Switching 12V DC 85A @ 12V DC 10–32 thread and 5/16–24 thread
1002202 Solid State 9–31V DC 85A @ 12V DC 5/16–18 thread & wire leads, 16 AWG, 8"
1002206 Engine Starting 12V DC 100A @ 12V DC 5/16"–24 thread
1002207 Remote Switching 12V DC 120A @ 12V DC 10–32 thread and 5/16–24 thread

10012201

10012202 10012206

10012205

mastervolt.us

Charge Mate Pro Battery Isolator


Ideal for charging a second battery
• Connects battery banks when charging and isolates when discharging
• Prevents uncontrolled charging
• Automatic 12/24V detection
• Less than <1mA no load consumption
• Limits charging for main battery priority
• Works with Wet, Gel, AGM, Li-ion
• Emergency start & parallel connections
• IP65 waterproof

Part # Description Maximum Current


83309002 Charge Mate Pro 90 Limited to 90 Amps
83304002 Charge Mate Pro 40 Limited to 40 Amps
bluesea.com BATTERY MANAGEMENT 69

L Series Solenoid Switch ML Series Solenoid Switches


250 Amp switch is remotely activated using a low 500 Amp magnetic latching (bi-stable) solenoid provides
amp switch and smaller gauge wire switching under load where manual control is not required
• Hermetically sealed contacts
• Activated by a remote
ON-OFF switch
2145 Remote Control
• Coil control circuit minimizes Contura Switch
heating and amperage draw Action:
SPDT (ON)-OFF-(ON)

Specifications
Deutsch DTM Cable End
Operating Temp. Range –55°C to +85°C provided on bulk units.
Coil Circuit Connection 20 AWG Tinned Wire Other connector plugs are
available for high volume
Voltage Nominal 12/24V DC
OEM applications
Coil Function Normally Open
Operating Current 3.6A When Changing State
0.13A @ 12V, 0.07A @ 24V Continuous
7701
Voltage Input 9V-36V DC
Mounting Screws #10 or M5
Mounting Screw Torque 15-35 in-lb (1.7-4 Nm)
Weight 0.9 lb (0.41 kg)
Contact Rating:
Continuous Rating 300A*
• Silver alloy contacts provide high reliability for switching live loads
Cranking Rating (30 sec.) 1,000A*
• LED output to remotely indicate switch state - requires optional LED
Voltage Maximum 800V DC
• 3 /8"-16 tin-plated copper studs for maximum conductivity and
*2/0 Cable in 50° C ambient
corrosion resistance
Regulatory • One-piece stainless flange nuts ensure safe and secure connections
E marked for EC applications • Label recesses for circuit identification
Ignition protected - ISO 8846 and SAE J1171 • Retail package includes 2145 Remote Control Contura Switch
UL Certified - UL 508 Industrial Control Equipment
IP67-protected against immersion up to 1 meter for 30 minutes Specifications
Voltage Maximum Operating (contacts) 32V DC
Voltage Maximum Operating (coil) 16V DC (12V DC), 32V DC (24V DC)
Operating Current when changing state <7A DC (12V DC), <4A DC (24V DC)
Wire Size and Current Ratings Remote Control Switch Current <100 mA
Cranking Intermittent Continuous Live Current Switching 300A @ 12V DC - 10,000 Cycles
Wire Size
30 sec. 5 min. (UL 1107)
Regulatory
1/0 AWG 900A 275A 250A
E marked, meets ISO 8846 and SAE J1171 external ignition
2/0 AWG (70 mm²) 1000A 400A 300A protection requirements
2× 2/0 AWG (2× 70 mm²) 1,450A 600A 450A IP66 - protected against powerful water jets (see inside back cover)

Part# Description
9012 L Series Solenoid Switch

For the full list of specifications see page 78 Wire Size and Current Ratings
Cranking Intermittent Continuous
Wire Size
30 sec. 5 min. (UL 1107)
2/0 AWG (70 mm²) 1,000A 400A 225A
4/0 AWG (120 mm²) 1,100A 400A 300A
2× 4/0 AWG (2x 120 mm²) 1,450A 700A 500A

Solenoid vs Remote Battery Switch


Nominal Related Product
Solenoid: An electronic switch with no manual control, for Part#
Voltage
Cable End Packaged
circuits where a manual battery disconnect is offered elsewhere 7701 12V DC Stripped Wire Retail
in the circuit. 7701100B 12V DC Deutsch DTM Bulk
Remote Battery Switch: A solenoid or relay with a 7703 24V DC Stripped Wire Retail
manual control switch allowing for switching if control circuit is 7703100B 24V DC Deutsch DTM Bulk
Paralleling Link Bus
compromised and for service lockout.
For the full list of specifications see page 78 page 70
For the dimension drawing see page 70
70 BATTERY MANAGEMENT bluesea.com

ML Series Remote Battery Switches


500 Amp magnetic latching switch provides high amperage switching
under load, manually or from remote locations
• Silver alloy contacts provide high reliability for switching live loads
• LED output to remotely indicate switch state - requires optional LED
• 3/8"-16 tin-plated copper studs for maximum conductivity and corrosion resistance
• One-piece stainless flange nuts ensure safe and secure connections
• Label recesses for circuit identification
• Retail package includes a Remote Control Contura Switch
Specifications 12V DC 24V DC
Terminal Stud Size 3/8"-16 (M10) 3/8"-16 (M10)
Maximum Terminal Stud Torque 140 in-lb (15.8 N•m) 140 in-lb (15.8 N•m)
Cable Size to Meet Rating 4/0 AWG (120mm²) 4/0 AWG (120mm²)
Terminal Ring Diameter Clearance 1.12" (28.4 mm) 1.12" (28.4 mm)
Control Circuit Voltage 9–16V DC 18–32V DC
Regulatory
E marked, meets ISO 8846 and SAE J1171 external ignition protection requirements 7700
IP66 - protected against powerful water jets (see inside back cover)

Wire Size and Current Ratings


Cranking Intermittent Continuous
Wire Size
30 sec. 5 min. (UL 1107)
2/0 AWG (70 mm²) 1,000A 400A 225A
4/0 AWG (120 mm²) 1,100A 400A 300A
2× 4/0 AWG (2x 120 mm²) 1,450A 700A 500A

Part# Nominal Voltage Cable End Packaged


7700 12V DC Stripped Wire Retail
7700100B 12V DC Deutsch DTM Bulk
7702 24V DC Stripped Wire Retail
7702100B 24V DC Deutsch DTM Bulk
7713 12V DC Stripped Wire Retail
7713100B 12V DC Deutsch DTM Bulk
7717 24V DC Stripped Wire Retail
7717100B 24V DC Deutsch DTM Bulk
9160 Paralleling link bus

For the full list of specifications see page 78


Remote Control Deutsch DTM 7713
Contura Switch Cable End
included in provided on
retail package bulk units.
Other connector
plugs are available
for high volume
OEM applications

3.75" 95.25mm
2.03"
3.0" 76.20mm 51.56mm

5.47"
138.94mm
Related Products 4.50"
114.30mm

1.90" 1.03"
48.26mm 26.16mm
Paralleling Link Bus ML Series ACR
9160 see table page 77
bluesea.com BATTERY MANAGEMENT 71

Mounting Options

M LVD Low Voltage Disconnect


Senses low battery voltage and disconnects
non-critical loads to save power for engine starting

Rear

• Status light in both M-LVD and Remote Control Switch provides Front
visual warning of low voltage state prior to disconnect
• Alarm output for audible warning of low voltage state prior to
disconnect (optional alarm required)
• One-piece stainless flange nuts ensure safe and secure connections
• Remote Control Switch functions:
- Adjusts disconnect voltage
- Temporarily delays circuit disconnect for 10 minutes
- Temporarily disconnects circuits until voltage rises
- Silences alarm (optional alarm required) Surface
• Remote Control Switch included in retail package
Specifications
Intermittent Rating: 5 min. 115A
Continuous Rating 65A
Nominal Voltage 12V DC M LVD System
Cable Size (to meet current ratings) 6 AWG (16mm²)
Terminal Stud Size 1/4"-20 (M6)
Disconnect Voltage 11.3V–12.1V Adjustable
Reconnect Voltage 13V DC
Regulatory Stereo
Meets ISO 8846 and SAE J1171 external ignition protection requirements

Battery

Part# Description
7635 M LVD Low Voltage Disconnect

For the full list of specifications see page 79

2.57" Common Applications


2.85" (72.3mm) (65.2mm)

2.18" REAR PANEL


2.85" (55.2mm) MOUNT IN
(72.3mm) MOUNTING Ø2 5/16"
CENTER (59mm)
HOLE

12V Outlets Refrigerator Stereo


2.18" (55.2mm) 1.21"
MOUNTING CENTER
(30.7mm) Also serves as a low voltage monitor
Front Side - with cover
1.35"
(34.3mm)
.39"
.38"
(10mm)
.13"
(9.7mm) .44" Related Products
(11.1mm)
FRONT PANEL (3.2mm)
STUD
MOUNT IN
HEIGHT
Ø2 5/8" (67mm)
HOLE WITH
MAX PANEL
THICKNESS
5/16" (8mm) 1/4"
(20mm)

1.84" .84" 1.02" Floyd Bell Turbo


(46.7mm) (21.4mm) (25.8mm)
Series Alarm bluesea.com/video
Back - no cover Side - no cover page 133
72 BATTERY MANAGEMENT bluesea.com

ATD Automatic Timer Disconnect


Select from 4 methods to manage your batteries: Timer Disconnect,
Low Voltage Disconnect, Automatic Charging Relay, or Solenoid
Timer Disconnect
• 12V signal triggers relay to connect battery power to devices
• When signal is removed the timer is activated and will disconnect devices
after a preset time
• Timer ranges from 15 minutes to 4 hours
• Optional charge sense can be used instead of 12V signal to reduce wiring
• Test mode disconnects devices after 5 seconds to confirm relay and timer
are operational
Low Voltage Disconnect
• Senses low battery voltage and automatically disconnects devices to save power
• Adjustable voltage setting at 11.0V, 11.5V, or 12.0V
• Low voltage setting can be used in conjunction with timer disconnect.
Low voltage will disconnect devices prior to preset time to preserve battery power.
Automatic Charging Relay
• Automatically combines two battery banks for charging off a single charging
source (i.e. alternator)
• Isolates batteries when charging source is not present or discharging
• Single side sensing design only monitors the voltage of the start battery
• Ideal for auxiliary batteries that are AGM or larger than the start battery
Solenoid
• 12V signal will connect or disconnect relay without any time delay.
Specifications
Nominal Voltage 12V DC
Input Voltage Range 9.5–16V
Continuous Rating 120A
Intermittent Rating: 5 min. 210A
(Combine) Amperage Operating Current 175mA
(Open) Amperage Operating Current 4mA
Cable Size to Meet Current Ratings 1 AWG (50mm²) cover off
Maximum Cable Size 1/0 AWG (50mm²)
Terminal Stud Size 3/8"-16 (M10) 4 MOUNTING HOLES FOR 1.86" 3.50"
Terminal Stud Torque 140 in-lb (15.82Nm) 2.56"
65.09mm
#8 OR M4 SCREWS 47.12mm 88.96mm

Time Range 15 Minutes – 4 Hours


Regulatory
E marked, Meets ISO 8846 and SAE J1171 external ignition
3/8"-16
protection requirements M10
STUD

IP67-protected against immersion up to 1 meter for 30 minutes (see inside back cover) 0.97"
24.61mm 0.90"
2.55" 64.77mm 1.98"
3.31" 84.14mm 22.86mm 0.81" 50.29mm
20.45mm
3.89" 98.71mm

Part# Description
7615 Automatic Timer Disconnect

For the full list of specifications see page 79

Related Products

MRBF Terminal
Fuse Blocks
page 92
bluesea.com BATTERY MANAGEMENT 73

ProIsoCharge Series
Intelligent Alternator Power Distribution System
Significantly Smarter...
ProIsoCharge delivers digitally controlled alternator output distribution while
protecting the health of engine start batteries, isolating and charging up to
3 other independent battery banks off of a single alternator (model specific).
For dual engine applications, ProIsoCharge offers an exclusive 2 alternator
input model with up to 4 battery banks. Save space and time by eliminating
traditional diode based isolators and ancillary voltage sensitive relays or
solenoids, isolating and charging multiple battery banks simultaneously.
Eliminate typical alternator voltage loss of up to .6V DC that is commonly
associated with traditional diode based isolators. Intelligent zero volt loss
isolation insures fully charged batteries and faster charge times. Installed
with the ProNauticP Series, a boat owner can enjoy the full benefit of shore
power and on the water charging. Designed to provide more time on the water
enjoying what you like most...boating.
• ProMar Digital Performance Zero Volt Loss Isolation and Charging
All digital design delivers active battery status and automatic engine battery health
priority while digitally distributing the full output of your engine’s alternators.
• Intelligent Isolation and Charging Software Control
ProIsoCharge’s intelligent software control provides priority charging to a battery
bank that is under load (i.e house bank or power inverter bank) by taking fully
charged batteries off line and priority charging discharged battery banks, while
insuring the health of the engine batteries.
• Real Time LED Status Indicators
Highly visible LEDs to indicate alternator power is present and battery bank charging
status. Fault LEDs include: high and low alternator output, over-voltage protection
and high voltage conditions that may be present on any one of the battery banks
connected (that are also connected to other charging sources gen set combi etc).
• Ignition Controlled
Distributed On Demand™ battery bank management will only activate with ignition
power on.
• Advance Regulator Ready
Advance regulator remote sense connection provided for precision alternator
algorithm control for alternators equipped with an advanced regulator.
• Easy Installation
Modular design for easy install. Includes all terminal stud insulator boots and
protective snap on safety cover.
• Built-in Safety
Ignition protected
• Five Year Warranty

IP66

ProIsoCharge120 ProIsoCharge180 ProIsoCharge120 ProIsoCharge250 ProIsoCharge180 ProIsoCharge250 ProIsoCharge130


Model 1•2 1•2 1•3 1•2 1•3 1•3 2•4
Part# 23121 23122 23124 23123 23125 23126 23127
Volts 12V 12V 12V 12V 12V 12V 12V
Max DC Amps 120 Amp 180 Amp 120 Amp 250 Amp 180 Amp 250 Amp 130 Amp
Alternator
1 1 1 1 1 1 2
Input
Battery
2 2 3 2 3 3 4
Outputs
Size (LxWxH) 5.35"x5.875"x3.125" 6.15"x5.875"x3.125" 6.15"x5.875"x3.125" 6.95"x5.875"x3.125" 7.55"x5.875"x3.125" 8.875"x5.875"x3.125" 12.05"x5.875"x3.125"
Weight 2 lbs 3 lbs 3 lbs 4 lbs 5 lbs 6 lbs 7 lbs
74 BATTERY MANAGEMENT promariner.com

Intro to Automatic Charging Relays


Automatic Charging Relay Operation

Automatic Charging Relays


In a boat or vehicle with two battery banks, it is useful to be able
to charge both banks while underway. Charge management devices
allow two battery banks to be charged from a single source, such as an
alternator, but keep batteries isolated when not charging. If one battery
becomes depleted, there will be a charged bank available for emergency
starting.

There are two types of charge management devices used on boats:


Automatic Charging Relays (ACR) use a relay combined with a voltage
sensing circuit. When a charge is being applied to a battery and the
voltage rises over 13V DC, the relay closes and combines the two
batteries. When the charge is taken away or the load on the battery is
greater than the charging input causing the voltage to drop to 12.75V DC,
the relay opens and isolates the two batteries.

Battery Isolators are one-way electrical check valves that allow current
to flow to, but not from, the battery. Their disadvantage is that they use
diodes, which cause a voltage drop that consumes charging energy,
creates heat, and causes batteries to be undercharged. Although
alternators with external voltage sensing can correct for undercharging,
1. ACR relay is open and batteries are isolated. Voltage begins to voltage drop and heat remain a problem.
rise slowly after engine starts or battery charger is turned on. Zero Drop Isolators have more recently been developed to address the
2. When voltage rises to COMBINE voltage 13.0V in this example, voltage drop issue of the traditional isolator but often have a higher price
ACR relay closes, connecting and charging both batteries. than either of the other two options mentioned above.
3. When engine stops or battery charger is turned off, voltage
rapidly begins falling. Automatic Charging Relay vs. Battery Isolator
4. When voltage falls to ISOLATE voltage 12.75 in this example
ACR relay opens, isolating batteries while discharging. Automatic Charging Relay
A lower voltage drop replacement for battery isolators 05V Drop -
Batteries Fully Charged

Alternator
Engine

Battery 1 Battery 2

An ACR passes the current from one battery to the other

Battery Isolator
.6V Drop - Batteries Under Charged

Alternator
Engine

Battery 1 Battery 2

An isolator splits the current


bluesea.com BATTERY MANAGEMENT 75

SI ACR Automatic Charging Relay


Automatically combines batteries during charging, isolates
batteries when discharging and when starting engines
• 120A continuous rating to support high output alternators
• 12V/24V DC auto ranging voltage input
• Senses charging on two battery banks
• Side and bottom knockouts for cable connections
• Clip-on cover insulates terminal connections
• Studs accept multiple cable terminals
• One-piece stainless flange nuts ensure safe and secure connections
• Integrated LED indicates ACR status
• Quick connect terminals for ground and optional features
Optional Features
• Start Isolation allows temporary isolation of House loads from Engine circuit
during engine cranking to protect sensitive electronics from sags and spikes
• Remote LED remotely indicates ACR states - requires optional LED
Specifications
Intermittent Rating: 5 min. 210A
Continuous Rating 120A
(Combine) Amperage Operating Current 175mA
(Open) Amperage Operating Current 15mA
Nominal Voltage 12V / 24V DC
Cable Size to Meet Current Ratings 1 AWG (50mm²)
Maximum Cable Size 1/0 AWG (50mm²)
Terminal Stud Size 3/8"-16 (M10)
Relay Contact Position 12V DC 24V DC
Combine (30 sec.) 13.6V DC 27.2V DC
(2 min.) 13.0V DC 26.0V DC
Open (10 sec.) 12.35V DC 24.7V DC
(30 sec.) 12.75V DC 25.5V DC
Over Voltage Lockout 16.0V DC 30.0V DC
Under Voltage Lockout 9.5V DC 19.0V DC cover off
Under Voltage Recovery 10.0V DC 20.0V DC
Regulatory
E marked, ISO 8846, meets UL 1500 and SAE J1171
external ignition protection requirements
IP67 - protected against immersion up to 1 meter for 30 minutes (see inside back cover)

Part# Description 4 MOUNTING HOLES FOR 1.86" 3.50"


#8 OR M4 SCREWS 47.12mm 88.96mm
7610 SI ACR Automatic Charging Relay 2.56"
65.09mm

For the full list of specifications see page 79

3/8"-16
M10
STUD
0.97"
24.61mm 0.90"
2.55" 64.77mm 1.98"
3.31" 84.14mm 22.86mm 0.81" 50.29mm
20.45mm
3.89" 98.71mm

Related Products

E Series MRBF Terminal


Battery Switch Fuse Blocks bluesea.com/video
page 62 page 92
76 BATTERY MANAGEMENT bluesea.com

BatteryLink Automatic Charging Relay


®

Automatically shares single source of charge with auxiliary battery


• 120A continuous rating to support high output alternators
• 12V/24V DC auto ranging voltage input
• Senses charging on two battery banks
• Side and bottom knockouts for cable connections
• Clip-on cover insulates terminal connections
• Studs accept multiple cable terminals
• One-piece stainless flange nuts ensure safe and secure connections
• Integrated LED indicates ACR status
• Quick connect terminals for ground and optional features
Optional Features
• Optional Auxiliary Battery Priority connection shares the alternator charge with
the Auxiliary battery longer when the engine is running to allow the use of auxiliary
loads for an extended period of time
• Remote LED remotely indicates ACR states - requires optional LED
Specifications
Intermittent Rating: 5 min. 210A
Continuous Rating 120A
(Combine) Amperage Operating Current 175mA
(Open) Amperage Operating Current 15mA
Nominal Voltage 12V / 24V DC
Cable Size to Meet Ratings 1 AWG (50mm²)
Maximum Cable Size 1/0 AWG (50mm²)
Terminal Stud Size 3 /8"-16 (M10)
Maximum Battery Size 850 CCA
Relay Contact Position 12V DC 24V DC
Combine (30 sec.) 13.6V DC 27.2V DC
(2 min.) 13.0V DC 26.0V DC
Open Low (30 sec.) 12.75V DC 25.5V DC
Over Voltage Lockout 16.0V DC --
Auxiliary Priority - Optional Feature
cover off
Open Low (30 sec.) 12.25V DC 24.5V DC
Regulatory
E marked, ISO 8846, UL 1500, meets SAE J1171
Part# Description
external ignition protection requirements
7611 BatteryLink ACR
IP67 - protected against immersion up to 1 meter for 30 minutes (see inside back cover)
For the full list of specifications see page 79
For the dimension drawing see page 75

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Battery Switch
page 62

MRBF Terminal
Fuse Blocks
page 92
bluesea.com BATTERY MANAGEMENT 77

ML Series Automatic Charging Relays


500 Amp magnetic latching (bi-stable) relay automatically combines batteries during
charging and isolates batteries when discharging and when starting engine
• Magnetic Latching (ML) relay draws very low current in the ON state
• Start Isolation (SI) can be configured for temporary isolation of House loads from
Engine circuit during engine cranking to protect sensitive electronics
• Engine Isolation (EI) can be configured for isolation of two engines while both are
running to protect engine electronics and maximize alternator output
• Manual override knob provides an added level of safety allowing control with or
without power and offering LOCKED OFF capability for servicing
• Senses charging on two battery banks
• LED output to remotely indicate switch state - requires optional LED or Remote Control
Contura Switch with integrated LED (included in retail package)
• 3/8"-16 tin-plated copper studs for maximum conductivity and corrosion resistance
• One-piece stainless flange nuts ensure safe and secure connections
• Silver alloy contacts provide high reliability for live switching
• Remote Control Contura Switch 2146 included in retail package
Specifications
Live Current Switching 300A @ 12V DC-10,000 Cycles 7622
Relay Contact Position 12V DC 24V DC
Combine (30 sec.) 13.5V DC 27.0V DC
(2 min.) 13.0V DC 26.0V DC
Open (10 sec.) 12.35V DC 24.7V DC
(30 sec.) 12.75V DC 25.5V DC
Over Voltage Lockout 16.2V DC 32.4V DC
Under Voltage Lockout 9.6V DC 19.2V DC
Under Voltage Recovery 10.0V DC 20.0V DC
Regulatory
E marked, meets ISO 8846 and SAE J1171
external ignition protection requirements
Remote Control
IP66 - protected against powerful water jets (see inside back cover) Contura Switch
Action: ON-OFF-ON

Wire Size and Current Ratings


Cranking Intermittent Continuous
Wire Size
30 sec. 5 min. (UL 1107)
2/0 AWG (70 mm²) 1,000A 400A 225A
4/0 AWG (120 mm²) 1,100A 400A 300A
2× 4/0 AWG (2x 120 mm²) 1,450A 700A 500A

Part# Coil Volts Cable End Manual Control Packaged


7620 12V DC Stripped Wire No Retail
7620100B 12V DC Deutsch DTM No Bulk 7620
7622 12V DC Stripped Wire Yes Retail
7622100B 12V DC Deutsch DTM Yes Bulk
7621 24V DC Stripped Wire No Retail
7621100B 24V DC Deutsch DTM No Bulk
7623 24V DC Stripped Wire Yes Retail
7623100B 24V DC Deutsch DTM Yes Bulk
Deutsch DTM
For the full list of specifications see page 79 Cable End
For the dimension drawing see page 70 provided on
bulk units.
Other connector
Related Products
plugs are available
for high volume
OEM applications

ML Series Remote MRBF Terminal Paralleling Link Bus


Battery Switches Fuse Blocks page 70
bluesea.com/video
page 70 page 92
78 BATTERY MANAGEMENT bluesea.com

Solenoid and Remote Battery Switch Specification Table

Product Type Solenoid Switches Remote Battery Switches (RBS)

Provides high-amp switching with


Function Provides high-amp switching
manual override

Product L Series Solenoid ML Solenoid ML Solenoid ML RBS ML RBS ML RBS ML RBS

Part# 9012 7701 7703 7700 7702 7713 7717

Manual Control –– –– Yes

Nominal Voltage 12V/24V DC 12V DC 24V DC 12V DC 24V DC 12V DC 24V DC

Cranking Rating
1,000A DC 1,450A DC 1,450A DC
(30 sec.)
Intermittent Rating
400A DC 700A DC 700A DC
(5 min.)

Continuous Rating 300A DC 500A DC 500A DC

Amperage Operating
0.13A @ 12V DC
Current - continuous 0mA 0mA < 13mA
0.07A @ 24V DC
@ 25°C nominal VDC

Amperage Operating
Current - when 3.6A DC < 7.0A DC < 4.0A DC < 7.0A DC < 4.0A DC < 7.0A DC < 4.0A DC
changing state

Switching Cycles 300,000 100,000 100,000

Coil Function Normally Open Magnetic Latching Bi-Stable Magnetic Latching Bi-Stable Magnetic Latching Auto-Releasing

Remote Control 2145 2145 2155


––
Switch Included SPDT (ON)-OFF-(ON) SPDT (ON)-OFF-(ON) SPDT ON-ON
Control Circuit
Tinned Wire Tinned Wire Tinned Wire
Connection

Mounting #10 or M5 #10 or M5 #10 or M5

Terminal Stud Size 5/16" (M8) 3/8"-16 (M10) 3/8"-16 (M10)

Terminal Stud Length 5/8" (16 mm) 7/8" (22 mm) 7/8" (22 mm)

Maximum Terminal
90 in-lb (10.0 Nm) 140 in-lb (15.5 Nm) 140 in-lb (15.8 Nm)
Stud Torque
Cable Size to Meet
2/0 AWG (70mm²) 4/0 AWG (120 mm²) × 2 4/0 AWG (120 mm²) × 2
Ratings
Terminal Ring
not rated 1.12" (28.4 mm) 1.12" (28.4 mm)
Diameter Clearance

Width 3.17" (80.50 mm) 3.75" (95.2 mm) 3.75" (95.2 mm)

Height 2.63" (66.80 mm) 5.47" (138.9 mm) 5.47" (138.9 mm)

Depth 2.86" (72.64 mm) 2.03" (51.6 mm) 2.03" (51.6 mm)

ISO 8846
Ignition Protected ISO 8846, SAE J1171 ISO 8846, SAE J1171
SAE J1171

IP67 - protected
Ingress Protected against immersion
IP66-protected against powerful water jets IP66-protected against powerful water jets
(see inside back cover) up to 1 meter for
30 minutes
bluesea.com BATTERY MANAGEMENT 79

Non- Critical Load Disconnect and Automatic Charging Relay Specification Table

Non-critical Load Disconnects Automatic Charging Relays (ACR)

Disconnects non- Disconnects non-


critical loads after critical loads after Allows charging of multiple batteries from a single charger source
a set voltage a set time

M LVD ATD BatteryLink ACR SI ACR ML Series ACR ML Series ACR ML Series ACR ML Series ACR

7635 7615 7611 7610 7620 7622 7621 7623

–– –– –– –– Yes –– Yes

12V DC 12V DC 12V/24V DC 12V DC 24V DC 24V DC

N/A N/A N/A 1,450A DC

115A DC 210A DC 210A DC 700A DC

65A DC 120A DC 120A DC 500A DC

4mA open 15mA open 15mA open


< 13mA
95mA connected 175mA connected 175mA combined

–– –– < 7.0A DC < 4.0A DC

–– –– 100,000

Normally Open Normally Open ML Bi-Stable

2146
SPDT (ON)-OFF-(ON) ––
SPDT ON-OFF-ON

1/4" Quick Connect 1/4" Quick Connect Tinned Wire

#10 or M5 #8 or M4 #10 or M5

1/4"-20 (M6) 3/8"-16 (M10) 3/8"-16 (M10)

7/16" (11 mm) 7/8" (22 mm) 7/8" (22 mm)

60 in-lb (6.8 Nm) 140 in-lb (15.8 Nm) 140 in-lb (15.8 Nm)

6 AWG (16 mm²) 1/0 AWG (50 mm²) 4/0 AWG (120 mm²) × 2

0.80" (20.3 mm) 1.05" (26.7 mm) 1.12" (28.4 mm)

2.85" (72.3 mm) 3.89" (98.7 mm) 3.75" (95.3 mm)

2.85" (72.3 mm) 3.50" (89.0 mm) 5.47" (138.9 mm)

2.57" (65.2 mm) 1.98" (50.3 mm) 2.03" (51.6 mm)

ISO 8846 ISO 8846 ISO 8846, UL1500


ISO 8846, SAE J1171
SAE J1171 SAE J1171 SAE J1171

IP67 - protected
IP66-protected
against immersion IP67 - protected against immersion up to
against powerful IP66-protected against powerful water jets
up to 1 meter for 1 meter for 30 minutes
water jets
30 minutes
CIRCUIT PROTECTION
Fuses Fuses Holders Fuse Blocks

82 84 85

Available in amperage ranges In-line fuse holders are compact and Fuse blocks mount to a solid surface
of .25A in the smallest glass hold a single low-amperage fuse. and may hold a single fuse or
fuse to 750A in a fuse intended multiple fuses.
to provide DC Main protection
on large battery banks.
CIRCUIT PROTECTION

Circuit Breaker Blocks Circuit Breakers Surface Mount Systems

98 99 103

Innovative block designed Circuit breakers offer the ability to Panel enclosure for ELCI Main circuit
for Push-Button CLB Circuit reset instead of replace the device breakers and other large frame devices.
Breakers with quick connect after a fault. Available circuit Meets ABYC E-11 when used with an ELCI
terminals. Easily snap circuit breakers include styles with and Main circuit breaker and mounted within
breakers into place. Common without switching, and for DC and 10 feet of the shore power inlet.
Source versions eliminate the AC systems.
need for a wiring harness.

Best practices recommend every wire, except the engine


starting circuit, have circuit protection.
82 CIRCUIT PROTECTION bluesea.com

ATM® Fuses easyID™ ATC® Fuses


Mini blade-type fuse Fast-acting easyID™ illuminated blade fuses use Light Emitting
• Color-coded for easy identification Diode (LED) technology to show when a fuse has blown
• Visible indication of blown condition • Color-coded for easy identification
• Tin-plated connector blades for • Visible indication of blown condition
corrosion resistance • Tin-plated connector blades for
corrosion resistance
Specifications
Interrupting Capacity 1,000A Specifications
Voltage Max. Operating 32V DC Interrupting Capacity 1,000A
Blow Time Delay See bluesea.com Voltage Max. Operating 32V DC
Blow Time Delay See bluesea.com
Part# Amps Retail Pack
5261 2A 2 Part# Amps Retail Pack
5262 3A 2 5291 3A 2
5263 4A 2 5292 5A 2
5270 5A 2 5293 7.5A 2
5264 7.5A 2 5294 10A 2
5271 10A 2 5295 15A 2
5272 15A 2 5296 20A 2
5273 20A 2 5297 25A 2
5265 25A 2 5298 30A 2
5274 30A 2 5299 40A 2
5286 5A, 10A, 15A, 20A, 30A 5 3x 3A, 3x 5A, 3x 7.5A,
5290 3x 10A, 6x 15A, 3x 20A, 30
3x 25A, 3x 30A, 3x 40A 5290
ATO® or ATC® Fuses
Fast-acting blade fuse
Related Products
• Color-coded for easy identification
• Visible indication of blown condition
• Tin-plated connector blades for
corrosion resistance
Specifications
Interrupting Capacity 1,000A Fuse Holders ST-Blade SafetyHub WeatherDeck
Voltage Max. Operating 32V DC page 84 Fuse Blocks Fuse Blocks Waterproof
page 86 page 95 Fuse Panels
Blow Time Delay See bluesea.com page 122

Part# Amps Retail Pack Part# Amps Retail Pack MAXI® Fuses
5235 1A 2 5235100 1A 25 Provides economical branch circuit protection
5236 2A 2 5236100 2A 25 • Color-coded for easy identification
5237 3A 2 5237100 3A 25 • Silver-plated connector blades
5238 4A 2 5239100 5A 25 for corrosion resistance
5239 5A 2 5240100 7.5A 25 • Visible indication of blown condition
5240 7.5A 2 5241100 10A 25
Specifications
5241 10A 2 5242100 15A 25
Interrupting Capacity 1,000A
5242 15A 2 5243100 20A 25
Voltage Max. Operating 32V DC
5243 20A 2 5244100 25A 25
Blow Time Delay See bluesea.com
5244 25A 2 5245100 30A 25
5245 30A 2
Part# Amps Retail Pack
5246 40A 2
5138 30A 1
5A, 10A, 15A,
5287 6 5139 40A 1
20A, 25A, 30A
5140 50A 1
5141 60A 1 Protect your system with the correct
Protect your system with the correct size wire and fuse, see page 170
5142 70A 1
size wire and fuse, see page 170
5143 80A 1

Related Products Related Products

Fuse Holders ST-Blade SafetyHub WeatherDeck MAXI Fuse Block MAXI In-Line
page 84 Fuse Blocks Fuse Blocks Waterproof page 85 Fuse Holder
page 86 page 95 Fuse Panels page 85
page 122
bluesea.com CIRCUIT PROTECTION 83

AMI® or MIDI® Fuses MRBF Fuses


Compact fuse for main or branch Space-saving ignition protected fuse for
30A to 200A circuit protection 30 to 300 Amp loads. Must use with
• Color-coded for easy identification MRBF Fuse Blocks
• Visible indication of blown condition • MRBF-Marine Rated Battery Fuse
• Tin-plated connector blades for • Color-coded for easy identification
corrosion resistance • Visible indication of blown condition
Specifications Specifications
Interrupting Capacity 5,000A @ 16V DC Interrupting Capacity 10,000A @ 14V DC
2,000A @ 32V DC 5,000A @ 32V DC
Voltage Max. Operating 32V DC 2,000A @ 58V DC
Voltage Max. Operating 58V DC
Regulatory
Fuse Hole Opening M8 (5/16")
Meets SAE J1171 external ignition protection requirements
when used with Blue Sea Systems' Fuse Blocks Trip Time Delay See bluesea.com
IP66 – protected against powerful water jets (see inside back cover) Regulatory
Meets SAE J1171 external ignition protection requirements
Part# Amps Color Retail Pack Related Products
IP66 – protected against powerful water jets (see inside back cover)
5250 30A Orange 2
ABYC E-11.10.1.1.1. Overcurrent Protection Device Location - Ungrounded
5251 40A Green 2
conductors shall be provided with overcurrent protection within a distance
5252 50A Red 2
of seven inches (175mm) of the point at which the conductor is connected
5253 60A Yellow 2
Safety Fuse Block 7720 to the source of power measured along the conductor
5254 70A Brown 2 page 94
5255 80A White 2
Part# Amps Color Retail Pack
5256 100A Blue 2
5175 30A LT Green 1
5257 125A Pink 2
5176 40A LT Blue 1
5258 150A Lt Blue 2
5177 50A Red 1
5259 175A Tan 2
5178 60A Gold 1
5260 200A Purple 2
5180 75A Brown 1
SafetyHub Fuse Blocks
5181 80A Lime 1
page 95
5182 90A Purple 1

MEGA or AMG Fuses


® ® 5183
5184
100A
125A
Yellow
Green
1
1
Economical fuse for 100A to 5185 150A Orange 1
300A circuit protection 5186 175A White 1
Specifications 5187 200A Blue 1
Interrupting Capacity 2,000A @ 32V DC 5189 250A Pink 1
Voltage Max. Operating 32V DC 5190 300A Gray 1
Trip Time Delay See bluesea.com
Regulatory
Protect your system with the correct
Meets SAE J1171 external ignition size wire and fuse, see page 170
protection requirements When used with
Blue Sea Systems' Safety Fuse Block 7721 (page 94)
IP66 – protected against powerful water jets (see inside back cover) Related Products

Part# Amps Retail Pack


5101 100A 1
5102 125A 1
5103 150A 1
5104 175A 1 MRBF Terminal MRBF Surface Mount
5105 200A 1 Fuse Blocks Fuse Blocks
page 92 page 92
5107 250A 1
5108 300A 1

Protect your system with the correct


size wire and fuse, see page 170

Related Products
Color Coding
The circuit protection color coded packaging matches fuses with
the corresponding fuse holder or fuse block for easier component
selection. Look for color rectangles on the packaging of each fuse
holder and fuse block, and match the color with the fuse packaging
to find the correct fuse type. Some fuse blocks require two different
MEGA or AMG Fuse Block Safety Fuse Block 7721 fuse types.
page 85 page 94
84 CIRCUIT PROTECTION bluesea.com

Class T Fuses ANL Fuses


High interrupt capacity for large battery banks For 35A to 750A
including Lithium-Ion and TPPL batteries circuit protection
• Silver-plated connector
blades for corrosion resistance
• Visible indication of blown condition
Specifications
Interrupting Capacity 6,000A @ 32V DC
Voltage Maximum Operating 32V DC
Trip Time Delay See bluesea.com
Regulatory
• Extremely fast 35-500A ONLY – Meets SAE J1171 external ignition
• short-circuit response protection requirements
• Recommended by most inverter manufacturers
Part# Amps Retail Pack Part# Amps Retail Pack
Specifications 5164 35A 1 5129 200A 1
Interrupting Capacity 20,000A @ 125V DC 5165 40A 1 5131 250A 1
Voltage Max. Operating 125V DC 5122 50A 1 5133 300A 1
Trip Time Delay See bluesea.com 5123 60A 1 5135 350A 1
Regulatory 5124 80A 1 5136 400A 1

UL listed to standard 248-15 5125 100A 1 5137 500A 1


5126 130A 1 Not Ignition Protected

Part# Amps Retail Pack 5127 150A 1 5161 600A 1


5112 110A 1 5128 175A 1 5163 750A 1
5113 125A 1
Related Products
5114 150A 1
5115 175A 1
5116 200A 1
5117 225A 1
5118 250A 1 ANL Fuse Blocks
5119 300A 1 page 93
5120 350A 1
5121 400A 1 ATO® or ATC® In-Line Fuse Holder
In-Line fuse holder for ATO or ATC Fuses
Protect your system with the correct • Supplied with 12 AWG pigtails
size wire and fuse, see page 170
• 30A Max. fuse amperage
• Fuse sold separately (page 82)
Related Products
Part# Description
5064 ATO or ATC In-Line Fuse Holder

ATO® or ATC® Waterproof


Class-T Fuse Blocks
page 93 In-Line Fuse Holder
Waterproof in-Line fuse holder for
ATO or ATC Fuses
• Supplied with 12 AWG pigtails
• 30A Max. fuse amperage
• Fuse sold separately (page 82)

Part# Description
5065 Waterproof In-Line Fuse Holder

Protect your system with the correct


size wire and fuse, see page 170

Related Products

Use the Blue Sea Systems Circuit Wizard to select the


correct wire size, circuit breaker, or fuse and fuse holder.
www.circuitwizard.bluesea.com
ATO or ATC Fuses easyID ATC Fuses
page 82 page 82
bluesea.com CIRCUIT PROTECTION 85

MAXI® In-Line Fuse Holder MAXI® Fuse Block


In-line fuse holder for MAXI Fuses Ignition protected fuse block allows for installation
in a gasoline engine compartment

• Supplied with 5 inch #6 lead wires and two adhesive lined


sealing shrink wrap tubes for sealed terminations
• Firewall mounting hole permits two or more holders to be
mounted together
• Protective cover with retaining strap NOTE: 5006100 replaces 5006
• Fuse sold separately (page 82)
Specifications • Snap-on terminal cover insulates all conductive parts, satisfying
Voltage Max. Operating 32V DC ABYC/USCG requirements
Amperage Max. Continuous 48A • Cover breakouts allow wires from sides or bottom
Fuse Max. Amperage 60A • Terminal screws compress fuse blades within blocks for low
Mounting Hole 1/4", M6, or #12 Screws resistance connections
• Label recess accepts large format label from bluesea.com
• Fuses sold separately (page 82)
Part# Description Related Products Specifications
5068 In-Line MAXI Fuse Holder Voltage Max. Operating 32V DC
Amperage Max. Operating 80A
Wire Size 14–4 AWG
MAXI Fuses available 30A–80A
Screw Terminal Torque 25 in-lb
MAXI Fuses Mounting #10 Screws
page 82
Regulatory
Meets ISO 8846 and SAE J1171 external ignition protection
MEGA or AMG Fuse Block
® ®
requirements when cover is securely latched and all mounting
Provides an economical system for 100 to 300 Amp fusing screws are installed.
• Insulating cover with breakouts satisfies ABYC/USCG
insulation requirements
• Stainless steel studs provide resistance to corrosion
and allow high torque
Part# Description
• UL 94-V0 base resists high heat
5006100 MAXI Fuse Block
• Fuses sold separately (page 83)
Specifications
For the full list of specifications, see page 97
Voltage Max. Operating 32V DC
Amperage Max. Operating 300A
Wire Size to Meet Rating 4/0 AWG (120mm²)
2.1" 1.5"
Fuses available 100–300 Amps 52mm 37mm

Part# Terminal Stud Size Mounting


5001 5/16"-18 (M8) #10 (M5) Screws 2.8"
71mm

Related Products Related Products

MEGA or AMG Fuses MAXI Fuses


page 83 page 82
86 CIRCUIT PROTECTION bluesea.com

ST Blade Battery Terminal Mount


Fuse Block and Kit
Easily add 4 fused circuits to the terminal of a battery.
Provides power to new accessories in your boat or vehicle.
• Fuse block mounts on the battery terminal stud
• Fuse block incorporates screw terminals for securing wires
• Fuse block accepts Blue Sea Systems small format circuit labels
• Fuse block Insulating cover meets ABYC/USCG insulation requirements
• Fuse block and kit include Nylon insulated ring terminals for each
screw terminal
• Fuse block and kit Include four write-on circuit labels
• Fuse block and kit include four 16-14 AWG and four 12-10 AWG Nylon
insulated ring terminals
• Kit includes a 4-circuit negative busbar that mounts on the negative
battery terminal
• Fuses sold separately (page 82)
5023
Specifications Fuse Block
Voltage Max. Operating 32V DC
Amperage Max. Operating 100A per block / 30A per circuit
Fuse Type ATO or ATC Fuses
Bus Material Tin-Plated Copper C11000
Mounting Thru-hole Clearance for 3/8" [M10] stud
Screw Terminal #8-32 Screws with captive star lock washer
Regulatory
Meets ISO 8846 and SAE J1171 external ignition protection requirements

Specifications BusBar (included with kit)


Continuous Rating 100A DC
Voltage Max. Operating 32V DC
Bus Material Tin-Plated Copper C11000
Mounting Thru-hole Clearance for 3/8" [M10] stud
Screw Terminal #8-32 Screws with captive star lock washer

Part# Description
5023 ST-Blade Battery Terminal Mount Fuse Block
5024 ST-Blade Battery Terminal Mount Fuse Block Kit

For the full list of specifications, see page 97

.79"
(20mm)
Ø .75"
(19.1mm)

Ø .40" 1.73"
(10.1mm) (43.8mm)
Clearance for
Ø3/8" (M10)
Terminal Stud

1.16" 2.23" 5024


(29.5mm) (56.7mm)
3.59"
(91.3mm)

.10"
(2.5mm) 1.28"
(32.5mm) .84"
(21.3mm)

.24" 4x #8-32 .37"


(6.1mm) Screw Terminals (9.4mm)

Related Products

ATO or ATC Fuses easyID ATC Fuses 2340 BusBars


page 82 page 82 page 110 bluesea.com/video
bluesea.com CIRCUIT PROTECTION 87

ST Blade Fuse Blocks


ATO/ATC fuse block consolidates branch circuits and eliminates in-line fuses
• Independent source fuse block
• Can be used for 24-hour circuits and switched circuit in same block
• Screw terminals for securing wires accept ring terminals
• Clear insulating cover with label recesses and storage for one fuse, satisfies
ABYC/USCG insulation requirements
• Easy to open, push button latch for easy access to fuses
• Tin-plated copper buses and fuse clips
• Fuse Block with cover includes 20 write-on circuit labels and two
Terminal Block Jumpers PN 9217
• Small format standard and custom labels available
• Fuses sold separately (page 82)
Specifications
Voltage Max. Operating 32V DC
Amperage Max. Operating 30A per circuit
Amperage Max. Operating 40A per jumped circuit group
Fuse Type ATO or ATC Fuses
Screw Terminal #8-32 Screws with captive
star lock washer
Mounting #8 Screw (M4)
5035
Part# Circuits Cover
5035 6 Yes For the full list of specifications, see page 97
5037 6 -

Application Diagram
Two 24-Hour Circuits and Four Switched Circuits

Bilge Pump
Terminal 24-Hour
Block Clock
Jumper Circuits

Fish Finder Switched


Switch Circuits
GPS

Stereo

Radio

Two Terminal Block Jumpers included.


Optional Two pack available PN 9217

5037

1.37" 1.518"
34.93mm 38.57mm

5.17"
131.32mm Fuse Sizing Best Practices - 80% Rule
It is a common misconception that a fuse should be rated for the
4.22"
107.11mm same amperage as the circuit. Fuses include a metal component
designed to heat up when current runs through them. The
more current the hotter the metal gets. When too much current
runs through the fuse, the metal heats up enough to separate,
breaking the circuit. This means that rating a fuse at the same
amperage as the circuit will produce the maximum heat in the
2.13" fuse without actually breaking the circuit. For this reason the
54.23mm
National Electrical Code recommends limiting the amount of
current in a circuit to 80% of the fuse rating in that circuit. In
Related Products other words a 40A fuse would be appropriate for a circuit with a
maximum of 32A continuous. This is why you will see many fuse
blocks with maximum continuous amperage ratings around 80%
of the largest available fuse.

ATO or ATC Fuses easyID ATC Fuses Terminal Block Jumpers


page 82 page 82 page 116
88 CIRCUIT PROTECTION bluesea.com

ST Blade Split Bus Fuse Block


Two isolated 6-circuit fuse blocks with a negative bus.
For use when a mix of switched and 24-hour circuits are
desired in the same block
• Common and/or independent source fuse block
• Provides two isolated groups of six ATO/ATC circuits
• For use with either two isolated batteries or with a single battery
providing a mix of 24-hour and switched circuits
• Clear insulating cover satisfies ABYC/USCG insulation requirements
and provides storage for two spare fuses
• Accepts ring terminals
• Easy to open, push button latch provides easy access to fuses
• Tin-plated copper buses and fuse clips
• Includes 20 write-on circuit labels
• Fuses sold separately (page 82)
Specifications
Voltage Max. Operating 32V DC
Amperage Max. Operating 30A per circuit
100A total (not to exceed 80A per load group)
Fuse Type ATO or ATC Fuses
Screw Terminal #8-32 Screws with captive star lock washer
Mounting #8 Screw (M4)
Recommended Wire Size Positive Feed: 4-6 AWG (25-16 mm²)
Branck Circuits: 10-16 AWG (6-15 mm²)
Recommended Torque #10 Stud: 24 in-lb (2.71 N-m)
#8 Screw: 18 in-lb (2.03 N-m)

bluesea.com/video
Part# Circuits Cover Negative Bus Positive Bus
5032 12 Yes #10-32 stud #10-32 stud
Application Diagram
Six 24-Hour Circuits and Six Switched Circuits
For the full list of specifications, see page 97

From From
Device Device
Negative Negative

Fire Detector Bilge Pump

Fume Detector Clock 24-Hour


Bilge Alarm Alarm Circuits

Baitwell Fish Finder


Switched
Light GPS Circuits
Electronics Stereo

Switch

1.51"
38.4mm

7.35"
186.6mm
6.33"
160.8mm

Related Products

2.50" ATO or ATC Fuses easyID ATC Fuses


63.5mm page 82 page 82
3.32"
84.2mm
bluesea.com CIRCUIT PROTECTION 89

ST Blade Compact Fuse Blocks


Provides surface mount circuit protection for ATO/ATC Fuses
in a compact footprint. The single side design allows wire entry
from one side to maximize space.
• Compact common source fuse block
• Accepts ATO and ATC fast acting blade fuses
• Single side entry wiring
• Ignition Protected - for use in a gasoline engine compartment
• Insulating cover meets ABYC/USCG insulation requirements
• Tin-plated copper buses and fuse clips
• Accepts ring or snap fork type terminals
• Small format standard and custom labels available
• Fuses sold separately (page 82)
Specifications 5045
Voltage Max. Operating 32V DC
Amperage Max. Operating 30A per circuit
Amperage Max. Operating 100A per block
Fuse Type ATO or ATC Fuses
Screw Terminal #8-32 Screws with captive
star lock washer
Mounting #8 Screw (M4)
Regulatory
Meets ISO 8846 and SAE J1171 external ignition protection requirements

Part# Circuits Cover


5045 4 Yes For the full list of specifications, see page 97
5046 8 Yes

3.64"
(92.5mm)

1.73"
(43.8mm)

#8 Mounting
Screw Holes 2.56"
(65.1mm)
Mounting Screw Centers
(cover removed in this view) 5046
10-32
Threaded Stud

1.28"
(32.5mm)

.34"
(8.6mm)
8-32
Terminal
.38"
(9.5mm) Application Diagram
Terminal Height
Bus Height Screws
Eight 24-Hour Circuits

Fire Detector
5.75"
(146mm)
Fume Detector

Bilge Alarm
1.73"
(43.8mm) Clock

Alarm
4.68" #8 Mounting Bilge Pump
(118.7mm) Screw Holes
Mounting Screw Centers
(cover removed in this view) Dash
10-32
Threaded Stud
Baitwell
Fuse
1.28"
(32.5mm)

.34" 8-32 .37"


(8.6mm) Terminal (9.4mm)
Bus Height Screws Terminal Height

Related Products

ATO or ATC Fuses easyID ATC Fuses


page 82 page 82
90 CIRCUIT PROTECTION bluesea.com

ST Blade Fuse Blocks


Fuse block consolidates branch circuits and in-line fuses
• Common source fuse block
• Accepts ATO and ATC fast acting blade fuses
• Screw terminals for securing wires accept ring terminals
• One-piece stainless flange nuts ensure safe and secure connections
• Clear insulating cover with label recesses and storage for two fuses,
satisfies ABYC/USCG insulation requirements
• Easy to open, push button latch for easy access to fuses
• Tin-plated copper buses and fuse clips
5028 with cover
• Fuse blocks with covers include 20 write-on circuit labels small format standard 5033 without cover
and custom labels available
• Fuses sold separately (page 82)
Specifications
Voltage Max. Operating 32V DC
Amperage Max. Operating 30A per circuit
Amperage Max. Operating 100A per block
Positive Bus #10-32 stud
Fuse Type ATO or ATC Fuses
Screw Terminal #8-32 Screws with captive star lock washer
Mounting #8 Screw (M4)
Negative [A] Width [B] Mounting [C] Height [D] Mounting
Part# Circuits Cover
Bus in (mm) Centers in (mm) in (mm) Centers in (mm)
5025 6 Yes #10-32 stud 3.32 (84.20) 2.50 (63.50) 4.89 (124.31) 3.88 (95.58)
5028 6 Yes –– 3.32 (84.20) 2.50 (63.50) 3.65 (92.76) 2.64 (67.03)
5030 6 –– #10-32 stud 3.32 (84.20) 2.50 (63.50) 4.89 (124.31) 3.88 (95.58) 5025 with cover
5033 6 –– –– 3.32 (84.20) 2.50 (63.50) 3.65 (92.76) 2.64 (67.03) 5030 without cover
5026 12 Yes #10-32 stud 3.32 (84.20) 2.50 (63.50) 6.47 (164.39) 5.46 (138.66)
5029 12 Yes –– 3.32 (84.20) 2.50 (63.50) 5.23 (132.84) 4.22 (107.11)
5031 12 –– #10-32 stud 3.32 (84.20) 2.50 (63.50) 6.47 (164.39) 5.46 (138.66)
5034 12 –– –– 3.32 (84.20) 2.50 (63.50) 5.23 (132.84) 4.22 (107.11)

For the full list of specifications, see page 97

1.518"
[B] 38.57mm

5029 with cover


[C] [D] Application Diagram 5034 without cover
Twelve Switched Circuits

From From
Device Device
Negative Negative

[A] Baitwell Fish Finder

Horn GPS

Light 1 Stereo Switched


Circuits
Light 2 Radio

Light 3 Dash

Electronics GPS

Switch

Related Products

5026 with cover


5031 without cover

ATO or ATC Fuses easyID ATC Fuses WeatherDeck


page 82 page 82 Switch Only
page 122
bluesea.com CIRCUIT PROTECTION 91

Emergency Vehicle Label Set


For emergency vehicles
• 180 Reinforced, weatherproof labels
• Used on ST Blade Fuse Blocks

Part# Color Quantity


7870 Black 180 Labels

0.625"
0.375" 15.88mm
9.53mm

Related Products

ST Blade
Fuse Blocks
page 86

ON/OFF CORNER HAND-HELD LIGHT 2 RAPID FLASH STEP


12V SOCKET CORNER STROBE HAZARD LOAD SHED REAR STROBE
12V SOCKET 1 CRUISE HEADLT FLASH LOCK REAR CUT SUCTION ON/OFF
12V SOCKET 2 DECK HEAT LOW POWER REAR FLASH SURE EJECT
A/H DIM HEAT/AC ON/OFF LOWER REAR FLOOD TAIL
AIR COMP DIRECTNL ARROW HEAT/AC SELECT LVD REAR ILS TAKE DOWN
AIR HORN DOME HI-IDL MAN REAR OSC TAP II
AIREL DOME HI/LOW HI-LOW MAP LIGHT REAR SCENE TCL
ALARM DOME LIGHT HLVD MDC REAR STROBE TEMP METER
ALLEY LIGHTS DOOR HORN MESSAGE BOARD RED THERMAL CAMERA
ALPR EMERG HORN SIREN MODEM RELAY TIMER
AMBER EXHAUST VENT IGN RELAY MONITOR RESET TONE
AMP METER FAN HI/LOW INFARED MONITOR 1 RIGHT TOW
AREA FAST INTER MONITOR 2 RIGHT ALLEY TRAFFIC
AUX FLASH JOG OSC RIGHT ARROW TRUNK
AUX 1 FLASH LIGHT JOG LEFT PA RIGHT DOME UPPER
AUX 2 FLOOD JOG RIGHT PATIENT DOME RIGHT FLOOD USB
AUX 3 FOG LED PERIMETER RIGHT SCENE USB 1
BACK UP FRONT LED 1 PERIMETER 1 RISER USB 2
BLUE FRONT CUT LED 2 PERIMETER 2 RMBLR USB 3
BOX FRONT FLASH LED 3 PRIM ROT VIDEO
BRAKE FRONT FLOOD LED 4 PRIORITY SCENE VIDEO CAMERA
CAB FRONT ILS LEFT PURSUIT SCENE LIGHT VOLT METER
CABINET LIGHTS FRONT LT BAR LEFT ALLEY Q SIR SEARCH LIGHT WAIL
CAMERA 1 FRONT OSC LEFT ARROW RADAR SEC WARN
CAMERA 2 FRONT ROT LEFT DOME RADIO SIDE WARNING
CENTER FRONT STROBE LEFT FLOOD RADIO 1 SLOW SPEED WHT LT CUT
CLEAR GREEN LEFT SCENE RADIO 2 SM WIG WAG
COMPUTER GRILL LIGHT RADIO 3 SPOT WORK
COOL GUN LOCK LIGHT 1 RADIO CHARGER START STOP YELP
92 CIRCUIT PROTECTION bluesea.com

MRBF Surface Mount Fuse Blocks MRBF Terminal Fuse Blocks


• MRBF-Marine Rated Battery Fuse Satisfies ABYC 7" circuit protection rule by mounting
• Surface mount fuse blocks accommodate three MRBF fuses for on a 3/8" battery post, battery switch, or bus bar
consolidated high amperage circuit protection • MRBF-Marine Rated Battery Fuse
• The independent source fuse block is ideal for 3 output • Appropriate for DC Main, inverter, windlass,
battery chargers and bow thruster circuit protection
• The common source fuse block provides 3 loads from • Weatherproof – suitable for small open-cockpit
a single source boats and other harsh environments
• Clip-on cover insulates terminal connections • Insulating cap prevents accidental shorts
• Versatile wiring options allow all wires to come out a single side • Ignition protected when used with MRBF fuses
• Label recesses for easy circuit identification • Fuses sold separately (page 83)
• One-piece stainless flange nuts ensure safe and secure connections
Specifications
• Ignition protected when used with MRBF fuses
Voltage Max. Operating 58V DC
• Fuses sold separately (page 83)
Amperage Max. Operating 300A
Specifications Terminal Fuses Available 30–300 Amps
Voltage Max. Operating 58V DC Regulatory
Amperage Max. Operating 240A per circuit Meets SAE J1171 external ignition protection requirements
Terminal Fuses Available 30–300 Amps
Regulatory
Meets SAE J1171 external ignition protection requirements
Part# Description Terminal Stud Size Mounting Fuses
5191 MRBF Fuse Block M8 (5/16"-18) 3/8" 1
2151 MRBF Fuse Block M8 (5/16"-18) 3/8" 2
Part# Description Terminal Stud Size Mounting Fuses
5194 Independent Source M8 (5/16"-18) Surface Mount M5 (#10) 3 For the full list of specifications, see page 97
5196 Common Source M8 (5/16"-18) Surface Mount M5 (#10) 3

For the full list of specifications, see page 97

5191 2151

Related Products

MRBF Fuses
page 83

5194

5196

Related Products

MRBF Fuses
page 83
bluesea.com CIRCUIT PROTECTION 93

Class T Fuse Blocks ANL® Fuse Blocks


Allows the use of Class T fuses for fast acting circuit Accepts a wide range of ANL fuse amperages
protection of inverters and other electronics for versatile fusing

5005

5502
NOTE:
5502 replaces 5002

5503
NOTE:
5007100 5503 replaces 5003

• Swing out design allows replacement of the fuse without


removing fasteners
• Accepts 5 /16" (M8) ring terminals
• Insulating cover satisfies ABYC/USCG insulation requirements
• Cover breakouts allow wire access in any direction
• Insert molded studs ensure secure fuse mounting
• Stainless steel studs provide resistance to corrosion and high torque
• One-piece stainless flange nuts ensure safe and secure connections
• UL 94-V0 base resists high heat
5502100
• Fuse sold separately (page 84)
• Four stud design provides ample access around connecting stud to Specifications 5503 5005
install large cable lugs without obstruction from the fuse Voltage Max. Operating 32V DC 32V DC
• Insulating cover satisfies ABYC/USCG insulation requirements Terminal Stud Size 5 /16"-18 (M8) 5 /16"-18 (M8)
• Cover breakouts allow wire access in any direction Cable Size Up to 4/0 AWG Up to 2/0 AWG
• Stud design ensures secure fuse mounting even with high heat Fuse Mounting Blocks Tin-Plated Copper Tin-Plated Copper
• Stainless steel studs provide resistance to corrosion and high torque ANL Fuses Available 35–750 Amps 35–300 Amps
• One-piece stainless flange nuts ensure safe and secure connections
• UL 94-V0 base resists high heat Part# Terminal Stud Size Amps Max. Operating Mounting
• Fuse sold separately (page 84) 5005 5/16"-18 (M8) 300A #10 (M5) Screws
Specifications 5503 5/16"-18 (M8) 750A 1/4" (M6) Screws

Voltage Max. Operating 160V DC


Cable Size Up to 4 ⁄ 0 AWG (120 mm²) For the full list of specifications, see page 97
Fuse Mounting Blocks Tin-Plated Copper
5007100 and 5502100 Regulatory
Meets ISO 8846 and SAE J1171 external ignition
protection requirements when cover is secure

Part# Amps Ignition Protected Terminal Stud Size Mounting


5502 225A–400A -- 3/8"-16 (M10) 1/4" (M6) Screws
5007100 110A–200A Yes 1/4"-20 (M6) 1/4" (M6) Screws
5502100 225A–400A Yes 5/16"-18 (M8) 1/4" (M6) Screws

For the full list of specifications, see page 97

Related Products Related Products

Class T Fuses ANL Fuses


page 84 page 84
94 CIRCUIT PROTECTION bluesea.com

AMI®/MIDI® Safety Fuse Block MEGA®/AMG® Safety Fuse Block


Ignition protected for use on gasoline powered Ignition protected for use on gasoline powered
boats with 30A to 200A circuits boats with 30A to 300A circuits

Cover
accommodates
a spare fuse

bluesea.com/video bluesea.com/video

• Sealed cover protects fuses from a harsh environment • Sealed cover protects fuses from a harsh environment
and satisfies ABYC/USCG insulation requirements and satisfies ABYC/USCG insulation requirements
• Cover breakouts allow wire access in three directions • Cover breakouts allow wire access in three directions
• One-piece stainless flange nuts ensure safe and secure connections • One-piece stainless flange nuts ensure safe and secure connections
• Accepts square format standard or custom label • Accepts square format standard or custom label
• Fuses sold separately (page 83) • Fuses sold separately (page 83)
Specifications Specifications
Voltage Max. Operating 32V DC Voltage Max. Operating 32V DC
Wire Size to Meet Rating 2/0 AWG (70 mm²) Wire Size to Meet Rating 2/0 AWG (70 mm²)
Mounting holes Accept 1 ⁄ 4 " (M6) Screws Mounting holes Accept 1 ⁄ 4 " (M6) Screws
Terminal Stud Size M8 Terminal Stud Size M8
Terminal Screw Size M5 Stainless Steel Regulatory
Regulatory E marked
E marked Meets ISO 8846 and SAE J1171 external ignition
Meets ISO 8846 and SAE J1171 external ignition protection requirements when cover is secure
protection requirements when cover is secure IP66 – protected against powerful water jets (see inside back cover)
IP66 – protected against powerful water jets (see inside back cover)
Part# Fuse Type Amps Max. Operating
Part# Fuse Type Amps Max. Operating 7721 MEGA or AMG 300A
7720 AMI or MIDI 200A

Related Products For the full list of specifications, see page 97

4.92" 125mm

.80" 1.51"
AMI or MIDI Fuses 20.3mm 38.4mm
page 83

4.0" 101.6mm
4.2" 107.4mm

7720 and 7721 DIMENSIONS

ABYC guidelines and Ignition Protection 5.12" 130mm

Blue Sea Systems fuse blocks marked ignition protected


are designed and tested for ignition protection, enabling them to be
installed in a compartment where gasoline or other explosive fumes
may be present.

Blue Sea Systems' fuse blocks that meet the U.S. Coast Guard ignition 7720 and 7721 COVER FRONT
protection requirements include the MAXI, ST Blade Battery Terminal
Mount, ST Blade Compact, Terminal MRBF, Class T, Safety,
and SafetyHub Fuse Blocks. Related Products

The U.S. Coast Guard states:


An electrical component that is “ignition protected” is capable of operating
in an explosive environment without igniting that environment. “Ignition
protection” of electrical devices is accomplished by the use of seals, flame
arrestors and potting (sealing), or a combination of such means.
MEGA or AMG Fuses
page 83
bluesea.com CIRCUIT PROTECTION 95

SafetyHub 100 Fuse Block SafetyHub 150 Fuse Block


The SafetyHub 100 combines an ignition protected fuse The SafetyHub 150 is an ignition protected fuse block
block and integrated connecting plugs. It is safe for use on with screw termination. It is safe for use on gasoline
gasoline powered boats, reduces wiring connections, and powered boats, reduces wiring connections, and
consolidates up to seven fused circuits. consolidates up to ten fused circuits.

bluesea.com/video

• Accepts three MIDI or AMI Fuses for high-amp circuits • Accepts four AMI or MIDI Fuses for high-amp circuits
including panel feeds, windlasses, and stereo amplifiers including panel feeds, windlasses, and stereo amplifiers
• Accepts four ATO or ATC Fuses for circuits including bilge • Accepts six ATO or ATC Fuses for circuits including bilge pumps,
pumps, electronics and lights electronics and lights
• Sealed cover protects fuses from a harsh environment and • Sealed cover protects fuses from a harsh environment and satisfies
satisfies ABYC/USCG insulation requirements ABYC/USCG insulation requirements
• Integrated connector plug eliminates loose wires and provides • Negative bus provides common location for negative connection
a secure, waterproof connection • Circuit identification label with write-on capability
• Fuses sold separately (page 82) • Fuse puller to remove ATO or ATC Fuses
Specifications • Cover provides storage space for spare fuses and mounting screws
Amperage Max. Operating (combined) 280A • One-piece stainless flange nuts ensure safe and secure connections
Voltage Nominal Operating 12V DC • Fuses sold separately (page 82)
Minimum Cable Size to Meet Ratings 4/0 AWG (120 mm²) Specifications
Recommended Ring Terminal M8 (5/16") Amperage Max. Operating (combined) 280A
MIDI or AMI Fuse Block Voltage Max. Operating 32V DC
Amperage Max. Operating (per block) 240A† Minimum Cable Size to Meet Ratings 4/0 AWG (120 mm²)
Amperage Max. Operating (per circuit) 170A† Recommended Ring Terminal M8 (5/16")
Fuse Amperages Available 30–200A Stud Size M8
Minimum Cable Size to Meet Ratings 2/0 AWG (70 mm) MIDI or AMI Fuse Block
ATO or ATC Fuse Block Amperage Max. Operating (per block) 280A†
Amperage Max. Operating (per block) 50A† Amperage Max. Operating (per circuit) 170A†
Amperage Max. Operating (per circuit) 20A† Fuse Amperages Available 30A–200A
Fuse Amperages Available 1A–20A Minimum Cable Size to Meet Ratings 2/0 AWG (70 mm²)
Regulatory Screw Size M5
E marked ATO or ATC Fuse Block
Meets ISO 8846 and SAE J1171 external ignition Amperage Max. Operating (per block) 50A†
protection requirements when cover is secure Amperage Max. Operating (per circuit) 25A†
IP66 – protected against powerful water jets (see inside back cover) Fuse Amperages Available 1A–30A
† Ratings are dependent on input cable sized for appropriate amperages Screw Size #8-32
Regulatory
Part# Description E marked
7725 SafetyHub 100 Meets ISO 8846 and SAE J1171 external ignition
protection requirements when cover is secure
IP66 – protected against powerful water jets (see inside back cover)
Related Products
† Ratings are dependent on input cable sized for appropriate amperages

Part# Description
7748 SafetyHub 150

ATO or ATC Fuses easyID ATC Fuses AMI or MIDI Fuses


For the full list of specifications, see page 97
page 82 page 82 page 83
96 CIRCUIT PROTECTION bluesea.com

Fuse Specification Table


Product ATM ATO or ATC easyID MAXI

Page Number page 82 page 82 page 82 page 82

Interrupting Capacity DC 1,000A DC 1,000A DC 1,000A DC 1,000A DC

Maximum Voltage DC 32V DC 32V DC 32V DC 32V DC

Maximum Voltage AC –– –– –– ––

Amperage Range 2–30A 1-30A 3-40A 30-80A

Quantity Per Package 2 2 or 25 2 1

Product MRBF AMI or MIDI MEGA or AMG Class T ANL

Page Number page 83 page 83 page 83 page 84 page 84


10,000A @ 14V DC
5,000A @ 16V DC
Interrupting Capacity 5,000A @ 32V DC 2,000A @ 32V DC 20,000A @ 125V DC 6,000A @ 32V DC
2,000A @ 32V DC
2,000A @ 58V DC
Maximum Voltage 58V DC 32V DC 32V DC 125V DC 32V DC

Amperage Range 30–300A 30–200A 100–300A 110–400A 35–750A

Quantity Per Package 1 2 1 1 1

ISO 8846 and SAE J1171 ISO 8846 and SAE J1171
SAE J1171
when used with Blue Sea when used with Blue Sea 35–500A Meets ISO 8846
Regulatory IP66 – protected against ––
Systems' SafetyHubs and Systems' Safety Fuse Block and SAE J1171.
powerful water jets.
Safety Fuse Block PN 7720. PN 7721.

In-Line Fuse Holder Specification Table


Waterproof
Product ATO or ATC MAXI
ATO or ATC

Page Number page 84 page 84 page 85

For use with ATO or ATC ATO or ATC MAXI

Wire Size 12 AWG Pigtails 12 AWG Pigtails #6 Red Lead Wire

Maximum Amperage 30A per circuit 30A per circuit 60A per circuit

Regulatory –– –– ––
bluesea.com CIRCUIT PROTECTION 97

Fuse Block Specification Table


Product MAXI ST Blade

Page number page 85 page 86 page 87 page 88 page 89 page 90

For use with MAXI ATO or ATC ATO or ATC ATO or ATC ATO or ATC ATO or ATC

Maximum Voltage 32V DC 32V DC 32V DC 32V DC 32V DC 32V DC


Maximum Amperage
80A 30A 30A 30A 30A 30A
per circuit
Maximum Amperage 40A per jumped 100A (not to exceed
80A 100A 100A 100A
per block circuit group 80A per load group)
Available Fuses 30–80A 1–30A 1–30A 1–30A 1–30A 30–300A

IP66-protected against IP66-protected against IP66-protected against


Ingress Protected –– –– ––
powerful water jets. powerful water jets. powerful water jets.

ISO 8846, ISO 8846, ISO 8846,


Ignition Protected SAE J1171 when SAE J1171 when cover is –– –– SAE J1171 when cover ––
cover is secure. secure. is secure.

Product MRBF Terminal MRBF Surface MRBF Surface MEGA or AMG Class T Class T Class T

Page number page 92 page 92 page 92 page 94 page 93 page 93 page 93

For use with Terminal (MRBF) Terminal (MRBF) Terminal (MRBF) MEGA or AMG Class T Class T Class T

Maximum Voltage 58V DC 58V DC 32V DC 160V DC 160V DC 160V DC


Maximum Amperage
300A 240A 240A 300A 320A 160A 320A
per circuit
Maximum Amperage
300A –– 300A 300A 320A 160A 320A
per block
Available Fuses 30–300A 100–300A 225–400A 110–200A 225–400A

IP66 when used


with Blue Sea ––
Ingress Protected –– –– –– ––
Systems' Terminal
(MRBF) Fuses.

ISO 8846, ISO 8846,


SAE J1171 when used
Ignition Protected –– –– SAE J1171 when SAE J1171 when
with Blue Sea Systems' MRBF fuses.
cover is secure. cover is secure.

Product ANL ANL Safety AMI or MIDI Safety MEGA or AMG SafetyHub 100 SafetyHub 150

Page number page 93 page 93 page 94 page 94 page 95 page 95

For use with ANL ANL AMI or MIDI MEGA or AMG AMI or MIDI and ATO or ATC

Maximum Voltage 32V DC 32V DC 32V DC 32V DC 12V DC 32V DC


Maximum Amperage AMI or MIDI: 250A AMI or MIDI: 170A
300A 750A 200A 300A
per circuit ATO or ATC: 30A ATO or ATC: 25A
Maximum Amperage AMI or MIDI: 280A
300A 750A 200A 300A ATO or ATC: 50A
per block ATO or ATC: 50A
Maximum Total
35–300A –– –– –– 280A
Amperage (combined)
AMI or MIDI: 30–200A AMI or MIDI: 30–200A
Available Fuses –– 35–750A 30–200A 100–300A
ATO or ATC: 1–30A ATO or ATC: 1–30A
Ingress Protected –– –– IP66-protected against powerful water jets. IP66-protected against powerful water jets.

Ignition Protected –– –– ISO 8846, SAE J1171 when cover is secure. ISO 8846, SAE J1171 when cover is secure.
98 CIRCUIT PROTECTION bluesea.com

ST CLB Circuit Breaker Blocks


Compact surface mount solution providing secure screw termination
where Push Button Reset-Only CLB Circuit Breakers are desired
• Clear insulating cover with square format label recesses, satisfies ABYC/USCG
insulation requirements
• Quick connect clips allow circuit breakers to snap easily into place
• Tin-plated copper busses and screw terminals
• Breakouts allow wire access in two directions
• Accepts ring terminals
• Optional push button waterproof boots or dress nuts can be installed over cover
• Accepts square labels
• Optional jumper 5049, for use with 5050 and 5051
• Circuit breakers sold separately (page 99)
Specifications
Voltage Max. Operating 32V DC
Amperage Max. Operating 32A (per circuit)
Amperage Max. Operating 100A (per block - common source)
Amperage Max. Operating 40A (per jumped circuit group - independent source)
5050
Temp. Operating Range -10°C to 60°C
Breaker Type Push Button Reset-Only Circuit Breaker with
Quick Connect Terminals
Screw Terminal #8-32 Screws with Captive Star Lock Washer
Ring Terminals Screw Terminals #8 (M4), Negative Bus #10 (M5)
Mounting #8 Screw (M4) or #8 Nut

[A] Mounting [B] Mounting [C] Height


Part# Positions Negative Bus Source
Centers in (mm) Centers in (mm) in (mm)
5050 6 –– Independent 5.63 (142.9) 1.40 (35.6) 6.69 (169.9)
5051 12 –– Independent 10.13 (257.2) 1.71 (43.4) 11.19 (284.2)
5052 6 #10-32 stud Common 5.63 (142.9) 1.40 (35.6) 6.69 (169.9)
5054 12 #10-32 stud Common 10.13 (257.2) 1.71 (43.4) 11.19 (284.2)
5049 ST CLB Block Jumper, 5 per pack

Three switched circuits and Six switched circuits or


three 24-hr circuits six 24-hr circuits

Busbar To Load Positive


Bilge Pump
Clock 24-Hour 5052
Alarm Circuits
From To Load
Load Positive
Fish Finder
Switched Negative
GPS Circuits
Switch
Stereo

Fuse Fuse
Add an [B]
Two ST-CLB Terminal optional
Block Jumpers allow switch for
three switched circuits non-24-hour
Fuse
circuits.

[A] [C]

Related Products
2.79
(70.8mm)

ST CLB Circuit Breaker CLB Circuit Push Button Reset-Only


Block Jumper 5049 Breaker Boots CLB Circuit Breakers bluesea.com/video
(see table) page 99 page 99
bluesea.com CIRCUIT PROTECTION 99

Push Button Reset-Only CLB


Circuit Breakers
Provides economical circuit protection for 3 to 40 Amp
loads when switching is provided elsewhere or not required

Screw Quick
Terminals Connect
Terminals

• Quick connect or screw terminal style


• Compact design enables high density circuit protection configurations
• Push-to-reset operation
• Trip Free design cannot be held ON during fault current condition
• Optional push button waterproof boot
Specifications
Interrupting Capacity 3,000A @ 14.7V DC / 2,500A @ 28V DC
Voltage Max. Operating 32V DC
Temperature Min. Operating -10°C
Temperature Max. Operating 60°C
Type Thermal trip, manual reset
Terminals #8 Screw Terminals or
True North Yachts installs ST-CLB blocks aboard their boats, including the True North 38. 1/4" Male Quick Connect Terminals
Screw Terminal Torque 6 in-lb max.
Trip Time Delay See bluesea.com
Thread 3 /8"-27 UNS
CLB Circuit Breaker Waterproof Boots
Regulatory
Protects push button circuit breakers in wet environments
E marked
• Used on WeatherDeck Panels (page 122)
UL Recognized – UL 1077 – UL/cUL (USA and Canada), TUV certified
• Replaces dress nut mounting on circuit breakers
Meets UL 1500 and ISO 8846 external ignition protection requirements
Specifications
Thread Material Nickel-Plated Brass See page 174 for ABYC Interrupting Capacity Requirements.
Thread 3/8"-27
Regulatory
IP67 – protected against immersion up to 1 meter for 30 minutes
Screw Terminals QC Terminals 0.347"
Amps
Part# Part# 8.80mm

2129 7050 3A DC
2130 7052 5A DC
0.382" DIA
2131 7053 7A DC Ø9.70mm
2132 7054 10A DC Cutout
4135 4136 4137 2133 7056 15A DC Dimensions
2134 7057 20A DC
Part# Description Retail Pack 2135 7058 25A DC
4135 Clear 2 2136 7059 30A DC
4136 White 2 2137 7061 40A DC
4137 Black 2
0.335"
8.51mm
D BUSHING
0.496" 0.496"
12.60mm 12.60mm

0.049"
Related Products 1.25mm 2.307"
1.225"
2.024"
51.41mm 1.225"
58.60mm 30.12mm
30.12mm

0.185"
0.571" 0.466" 4.70mm
14.50mm 11.89mm

1.379" 35.03mm 1.379" 35.03mm


1/4" Male Quick Connect Terminals #8 Screw Terminals
WeatherDeck Circuit
Breaker Panels
page 122
100 CIRCUIT PROTECTION bluesea.com

Medium Duty Push Button Reset-Only Marine Grade Short Stop


Circuit Breakers Circuit Breakers
Provides circuit protection for Use a circuit breaker instead of a fuse
15 to 60 Amp loads when switching • Designed with corrosion resistant materials
is provided elsewhere or not required to withstand harsh environments
• Weatherproof • IP64 water resistant boot protects
• Can be used as Main or Branch against dust and splashing water
• Push-to-reset operation • Push-to-reset operation only
disconnects when tripped
• Trip Free design cannot be held
ON during fault current condition • Stainless steel nyloc nuts for
secure connections
• Captive star lock washers meet
requirements for anti-rotation and • Red insulating boot included in
eliminates handling of small, easily retail package only
dropped parts Specifications
Specifications Interrupting Capacity 2,500A @ 28V DC
Interrupting Capacity 5,000A @ 32V DC Voltage Max. Operating 28V DC
3,000A @ 120V AC Temperature Min. Operating -10°C
Voltage Max. Operating 32V DC / 120V AC Temperature Max. Operating 60°C
Temperature Min. Operating -54°C Type Thermal trip, manual reset
Temperature Max. Operating 74°C Terminals #10-32" Studs
Type Thermal trip, manual reset Screw Terminal Torque 24 in-lb max.
Terminal Stud #10-32 Stainless Steel Trip Time Delay See bluesea.com
Terminal Stud Torque 30 in-lb max. Regulatory
Trip Time Delay See bluesea.com IP64, SAE J553, Meets SAE J1171 external ignition
Mounting Thread #8 -32 protection requirements
Regulatory See page 174 for ABYC Interrupting Capacity Requirements.
SAE J1428, SAE J553, UL 1077
Meets UL 1500 external ignition protection requirements
See page 174 for ABYC Interrupting Capacity Requirements.
Part# Amps
7150 5A DC
7151 10A DC
7152 15A DC
7153 20A DC

Part# Amps 7154 25A DC

2138 15A DC
.220" DIA. 7155 30A DC
Ø5.6mm .787"
2139 20A DC 20.0mm 7156 40A DC
1.575"
2140 30A DC 40.0mm 7157 50A DC
.570" DIA.
2141 40A DC
Ø14.5mm 7160 Insulating Boot Shown with Insulating Boot
2142 50A DC
2143 60A DC Cutout Dimensions

1.189" .67"
30.2mm
1.345"
(17.1mm)
.630"
16.0mm 34.2mm
.449" Ø0.20"
11.4mm (5mm)
.570" DIA. .89"
Ø14.5mm
45° (22.6mm)
1.575" 2.00" DIA. 1.189"
40.0mm 50.8mm 30.2mm
1.56" Push-Button to Reset
White Amp .764"
Rating Stamp 19.4mm (39.5mm)
.480"
#8-32 Mounting 12.2mm #10-32 Studs
Screw Thread Back View Nylock nuts included 0.57"
Front View .421"
10.69mm .890"
(14.5mm)
22.6mm

Side View 1.28"


(32.5mm) 0.68"
(17.3mm)

2.00"
(50.7mm)
bepmarine.com CIRCUIT PROTECTION 101

Single Pole Thermal Type Breakers


• Ratings: 30–150A; 30V DC
• Interrupt Capacity: 3000A
• Operating Temperature: -25°F (-32°C) to 180°F (82°C)
• Storage Temperature: -30°F (-34°C) to 300°F (149°C)
• Applications: Auxiliary and accessory circuits – trucks, buses, and
RV applications, battery chargers and DC audio systems. Series 184
& 185 are sealed for engine compartment and bilge area applications.
• Housing: Thermoset plastic; UL rated 94VO; 311ºF (155ºC).
Stud insulators are provided on covered units with F (Surface Mount) bases;
tin plated copper studs, brass rivets and stainless steel locking nuts.
• Mounting: Panel or surface
• Terminal Stud Torque: 50 in-lb (5.6Nm) max. 184100F-01-1 185100P-01-1
• Indicator: Series 184 & 185 have a unique reset mechanism providing
visible indication of tripped condition Manual reset versions Switchable reset versions
only switch off on electrical can be manually switched
• Ingress Protection Rating: IP67 overload i.e. cannot be to isolate the circuit
• Approvals: Complies with SAEJ1625, J1171 and UL1500 (Ignition protected) manually switched
specifications.

Panel Mount Surface Mount


Stud size: 1/4" Stud size: 1/4"
Amperage Automatic Manual Switchable Amperage Automatic Manual Switchable
30A 181030P-01-1 184030P-01-1 185030P-01-1 30A 181030F-01-1 184030F-01-1 185030F-01-1
40A 181040P-01-1 184040P-01-1 185040P-01-1 40A 181040F-01-1 184040F-01-1 185040F-01-1
50A 181050P-01-1 184050P-01-1 185050P-01-1 50A 181050F-01-1 184050F-01-1 185050F-01-1
60A 181060P-01-1 184060P-01-1 185060P-01-1 60A 181060F-01-1 184060F-01-1 185060F-01-1
70A 181070P-01-1 184070P-01-1 185070P-01-1 70A 181070F-01-1 184070F-01-1 185070F-01-1
80A 181080P-01-1 184080P-01-1 185080P-01-1 80A 181080F-01-1 184080F-01-1 185080F-01-1
90A 181090P-01-1 184090P-01-1 185090P-01-1 90A 181090F-01-1 184090F-01-1 185090F-01-1
100A 181100P-01-1 184100P-01-1 185100P-01-1 100A 181100F-01-1 184100F-01-1 185100F-01-1
120A 181120P-01-1 184120P-01-1 185120P-01-1 120A 181120F-01-1 184120F-01-1 185120F-01-1
135A 181135P-01-1 184135P-01-1 185135P-01-1 135A 181135F-01-1 184135F-01-1 185135F-01-1
150A 181150P-01-1 184150P-01-1 185150P-01-1 150A 181150F-01-1 184150F-01-1 185150F-01-1

Inner cartons of 20, Master cartons of 100 Temperature and Current Rating
102 CIRCUIT PROTECTION bluesea.com

285 Series Circuit Breakers


Provides circuit protection for 25 to 150 Amp loads when
switching and circuit protection are both required
• Visible yellow reset lever shows open condition
• Trip-free design cannot be held closed after trip
• Drop in replacement for 185 Series Circuit Breakers
• 3,000A AIC for medium battery banks
Specifications
Interrupting Capacity 3,000A @ 48V DC†
Voltage Max. Operating 48V DC
Temperature Min. Operating -40°C
Temperature Max. Operating 85°C
Type Thermal
7087 7187
Class Type III – Switchable/Manual Reset – Trip Free
Terminal Stud M6 (accepts 1/4" Ring Terminal)
Terminal Stud Torque 50 in-lb (7.9 Nm) Panel Mount Surface Mount
Amps
Mounting Hole Accepts 1/4" screw (M6) Part# Part#
Regulatory 7080 7180 25A DC
E marked 7081 7181 30A DC
Meets SAE J1171 external ignition protection requirements, 7082 7182 40A DC
†AIC ratings achieved using SAE J1625 7083 7183 50A DC
IP67 – protected against immersion up to 7084 7184 60A DC

1 meter for 30 minutes (see inside back cover) 7085 7185 70A DC
7086 7186 80A DC
See page 174 for ABYC Interrupting Capacity Requirements.
7087 7187 100A DC
7088 7188 120A DC
7089 7189 150A DC

187 Series Circuit Breakers


Provides circuit protection for 25 to 200 Amp loads when switching
and circuit protection are both required
• Self-trimming case eliminates need for mounting panels
or trim bezels
• Visible yellow reset lever shows open condition
• Trip-free design cannot be held closed after trip
• Large clearance around terminal studs accepts up to 1/0 AWG lugs
• Recessed mounting holes for clean appearance
• Robust 5/16"-18 terminals provide high torque connections
• 5,000A AIC for large battery banks
Specifications
Interrupting Capacity 5,000A @ 12V DC
3,000A @ 24V DC
1,500A @ 42V DC
Voltage Max. Operating 48V DC
Temperature Min. Operating -40°C 7044 7140
Temperature Max. Operating 85°C
Type Thermal
Class Type III – Switchable/Manual Reset – Trip Free
Terminal Stud 5⁄16"-18
Terminal Stud Torque 75 in-lb max. Panel Mount Surface Mount
Amps
Part# Part#
Trip Time Delay See bluesea.com
7035 7135 25A DC
Mounting Hole Accepts #10 (M5) Screw
7036 7136 30A DC
Regulatory 7038 7138 40A DC
E marked 7039 7139 50A DC
Meets SAE J1171 external ignition protection requirements 7040 7140 60A DC

IP66 – protected against powerful water jets (see inside back cover) 7041 7141 70A DC
7042 7142 80A DC
See page 174 for ABYC Interrupting Capacity Requirements.
7043 7143 90A DC
7044 7144 100A DC
7046 7146 120A DC
7048 7148 150A DC
7049 7149 200A DC

bluesea.com/video
bluesea.com CIRCUIT PROTECTION 103

Thermal Breaker Mounting Options


Provides mounting for Cooper Bussmann® 285 Series or
185 Series Panel Mount Circuit Breakers

Part# Description Width in (mm) Height in (mm)


7198 Self-trimming molded rubber bezel 2.44 (61.90) 3.31 (84.07)
Circuit breaker adapter bezel allows circuit
7098 2.44 (61.90) 3.31 (84.07)
breaker mounting in a 2-1/8" round hole
Provides circuit breaker mounting
1477 4.88 (123.83) 4.75 (120.65)
in the 360 Panel System
7198 7098 1477

Surface Mount System Panel Enclosure


• Blank apertures for custom breaker loading
• Clear cover allows easy view of circuit breaker status
• Blank circuit positions accommodate Carling Technologies™
A Series and C Series Flat Rocker
• Stainless steel mounting hardware included
• 30 Basic DC and 30 Basic DC labels included
Specifications
Enclosure Size 6.0" x 6.0" x 4.0"
152 mm x 152 mm x 102 mm
Exterior Overall Dimensions 7.6" x 7.4" x 4.7"
192 mm x 188 mm x 120 mm
Temperature Range -40°C to 85°C
Cover Screws and Hardware 10-32 stainless steel
Mounting Hardware Ø 1/4", #12, (6 mm)
Regulatory
IP66 – Protected against powerful water jets when cover is latched
Flammability rating – Per UL 508,
Toxicity – Non-toxic, halogen free, RoHS compliant
UL Listed and NEMA 4X rated, NEMA Type 4, 4X, 6, 6P, 12, and 13
See page 174 for ABYC Interrupting Capacity Requirements.

Part# 3113 NOTE: Customers must select wire and entry or exit locations,
Description 6 blank circuit positions drill holes, and install the appropriate glands.

30 Basic DC (4205)
Labels Included 30 Basic AC (4206)
Panel Voltage ID Labels

Surface Mount System Panel Enclosure Glands


Used on the SMS Surface Mount System Panel Enclosures

SUGGESTED CLEARANCE HOLE


Part# 3124 3125 3126 FOR NONTHREADED MOUNTING
Description Small Gland PG7 Medium Gland PG16 Large Gland PG29 B
Wire Size #14 to #10 Single Wire #14 to #10 Cable, 3 Conductor #6 Cable, 4 Conductor
Cable Dia. Minimum .114 in (2.9 mm) .230 in (2.9 mm) .590 in (15.0 mm)
Cable Dia. Maximum .250 in (6.4 mm) .530 in (2.9 mm) .990 in (25.4 mm) C
A. Clearance Hole .492 (12.5) A. Clearance Hole .886 (22.5) A. Clearance Hole 1.47 (37.3)
Dimensions in (mm) B. Max. O. A. Length 1.17 (29.7) B. Max. O. A. Length 1.66 (42.2) B. Max. O. A. Length 2.23 (56.6)
C. Wrenching Flats .59 (15.0) C. Wrenching Flats 1.05 in (26.7) C. Wrenching Flats 1.66 (42.2)
SEALING NUT
104 CIRCUIT PROTECTION bluesea.com

A-Series Toggle Circuit Breakers Single Pole Circuit Breakers Double Pole Circuit Breakers
Combines switching and circuit protection into a single device Part# Color Amps Max Volts Part# Color Amps Max Volts
7197 White 2.5A 32V DC 7232 Black 10A 65V DC
7200 Black 5A 32V DC 7233 White 10A 65V DC
7201 Red 5A 32V DC 7234 Black 15A 32V DC
7202 White 5A 65V DC 7235 White 15A 65V DC
7347 Black 8A 65V DC 7348 Black 16A 65V DC
7299 White 8A 65V DC 7294 White 16A 65V DC
7204 Black 10A 65V DC 7236 Black 20A 32V DC
7205 Red 10A 65V DC 7260 White 20A 32V DC
7206 White 10A 65V DC 7237 Black 30A 32V DC
7208 Black 15A 32V DC 7238 White 30A 65V DC
7209 Red 15A 32V DC 7349 Black 32A 65V DC
7202 7200 7233 7210 White 15A 65V DC 7295 White 32A 65V DC
7212 Black 20A 65V DC 7239 Black 40A 65V DC
• The standard circuit breaker for Blue Sea Systems Traditional Metal 7213 Red 20A 32V DC 7240 White 40A 32V DC
• Power Distribution Panels 7214 White 20A 65V DC 7241 Black 50A 65V DC
• Single pole is frequently used for AC or DC Branch circuit protection 7216 Black 25A 65V DC 7242 White 50A 65V DC
• Double pole is typically used for AC Main circuit protection 7217 Red 25A 65V DC
• Trip Free – cannot be held closed after trip 7218 White 25A 65V DC
Specifications 7220 Black 30A 32V DC

Voltage Nominal Operating 120/240V AC 7221 Red 30A 65V DC

Temperature Min. Operating -40°C 7222 White 30A 65V DC


7224 Black 40A 65V DC
Temperature Max. Operating 85°C
7225 Red 40A 65V DC
Switching Cycles 10,000 @ rated amps and volts
7226 White 40A 32V DC
Type Magnetic Hydraulic – Trip free
7228 Black 50A 32V DC
Terminal Screw #10-32 Stainless Steel
7229 Red 50A 65V DC
Terminal Screw Torque 14–15 in-lb Recommended
7230 White 50A 32V DC
Trip Time Delay See bluesea.com
Mounting Screw #6-32 Stainless Steel (included)
See page 174 for ABYC Interrupting Capacity Requirements.
Mounting Screw Torque 6–8 in-lb Recommended
UL 1077 - UL/CSA (US/Canada) EN60934 - TUV (Europe)
Regulatory
DC Interrupt AC Interrupt AC Interrupt
E marked, TUV certified, CSA certified, UL 1077 recognized
1 Pole 7500A 3000A 1500A

2 Pole 7500A 3000A 1500A


OVERALL DEPTH OVERALL DEPTH 0.750" 0.130" 1.640"
2.00" 50.80mm 2.00" 50.80mm 19.05mm 3.30mm 41.66mm

1.050"
26.67mm
Circuit Breaker Mounting Options
2.000" 2.000"
50.80mm
1.560"
39.62mm
• 3131 enclosure, strain reliefs included for secure installation
50.80mm 1.050"
26.67mm of circuit breakers
• 3131 enclosure, accepts A-Series Toggle and A and C-Series
0.170" 0.170" 1.500"
2.032" Flat Rocker Circuit Breakers, LEDs, and Square Format
51.61mm
4.32mm 0.750" 4.32mm 38.10mm 0.690" Labels for custom configurations
19.05mm 17.50mm
• 8072 and 8173 panels, accept A-Series Toggle Circuit Breakers,
Large Format Labels and LEDs
0.156" DIA. 0.630" DIA.
Ø3.96mm Ø16.00mm

1.660"
42.16mm

1.050"
26.67mm
0.750" 19.05mm
TYP PER POLE

Cutout Dimensions

3131 8072 8173

Part# Description Width in (mm) Height in (mm) Depth in (mm)


3131 Enclosure 3.95 (100.36) 4.92 (124.91) 4.07 (103.40)
8072 1 Pole Mounting Panel 2.63 (66.80) 3.75 (92.25) 0.125 (3.175)
8173 2 Pole Mounting Panel 2.63 (66.80) 3.75 (92.25) 0.125 (3.175)
bluesea.com CIRCUIT PROTECTION 105

A-Series Rocker Circuit Breakers


Combines switching and circuit protection into a single device

7403 7425 7574


Flat Rocker Restricted-OFF Rocker Raised Rocker
• Standard circuit breaker used • Actuator shows white in • Standard circuit breaker
on the 360 Panel System the OFF position for AC Source Select panels

30A
(1200 Series) in the 360 Panel System

I
• Restricted OFF actuator can

I
50

50
• Flat actuator resists accidental only be switched to OFF by
switching by being flush in the insertion of small screwdriver
ON position into slot

• White actuator indicates OFF position


Single Pole Circuit Breakers
• Single pole is available in Flat Rocker and Restricted Off styles
Part# Amps Max Volts Rocker Actuator
• Single pole is frequently used for AC or DC Branch circuit protection
7399 2.5A 32V DC Flat
• Double pole is available in Flat Rocker and Raised Rocker styles
7400 5A 32V DC Flat
• Double pole is typically used for AC Main circuit protection
7425 5A 32V DC Restricted-OFF
• Raised Rocker actuator style is used for AC source selection on the
7401 8A 32V DC Flat
360 Panel System
7402 10A 32V DC Flat
• International ON and OFF symbols support vertical or horizontal mounting
7427 10A 32V DC Restricted-OFF
Specifications 7403 15A 32V DC Flat
Voltage Nominal Operating 120/240V AC 7428 15A 32V DC Restricted-OFF
Temperature Min. Operating -40°C
7404 20A 32V DC Flat
Temperature Max. Operating 85°C 7429 20A 32V DC Restricted-OFF
Switching Cycles 10,000 @ rated amps and volts 7405 25A 32V DC Flat
Type Magnetic Hydraulic – Trip free 7430 25A 32V DC Restricted-OFF
Terminal Screw #10-32 Stainless Steel 7406 30A 32V DC Flat
Terminal Screw Torque 14–15 in-lb Recommended 7407 40A 32V DC Flat
(load terminal is 30° angled) 7408 50A 32V DC Flat
Trip Time Delay See bluesea.com 7433 50A 32V DC Restricted-OFF
Mounting Screw #6-32 Stainless Steel (included)
Mounting Screw Torque 6–8 in-lb Recommended Double Pole Circuit Breakers
Regulatory Part# Amps Max Volts Rocker Actuator
7410 10A 32V DC Flat
E marked, TUV certified, CSA certified, UL 1077 recognized
7411 15A 32V DC Flat
7412 16A 32V DC Flat
7413 20A 32V DC Flat
See page 174 for ABYC Interrupting Capacity Requirements.
7574 30A 32V DC Raised
UL 1077 - UL/CSA (US/Canada) EN60934 - TUV (Europe) 7414 30A 32V DC Flat
DC Interrupt 120V AC Interrupt 240V AC Interrupt AC Interrupt 7575 32A 32V DC Raised
7415 32A 32V DC Flat
1 Pole 5000A 3000A 1500A 1500A
7416 40A 32V DC Flat
2 Pole 5000A 3000A 3000A 1500A 7577 50A 32V DC Raised
7417 50A 32V DC Flat

OVERALL DEPTH 1.660"


OVERALL DEPTH 2.40" 60.96mm 0.200" 42.16mm
2.40" 60.96mm 5.08mm
1.239" 1.245"
0.156" DIA
31.47mm 31.62mm Ø3.96mm

1.500" 0.750"
38.10mm 19.05mm
1.660" 0.750" 19.05mm
0.750" TYP PER POLE
19.05mm 42.16mm
2.217" 1.260"
56.31mm 2.310" 32.00mm
58.67mm
Cutout Dimensions
106 CIRCUIT PROTECTION bluesea.com

C-Series Toggle Circuit Breakers


Combines switching and circuit protection into a single device

7250 7267 7270 7251 7287

DC Features Single Pole Circuit Breakers 2.250" 57.15mm


• Large frame provides stud termination for 5–300 Amp loads 1.500" 38.10mm
Part# Color Amps Max Volts 0.750" 19.05mm
• Provides overcurrent protection for inverters, bow thrusters,
7350 White 5A DC 80V DC
and windlasses 0.219" 5.56mm
7351 White 10A DC 80V DC
• Offers high interrupt capacity – suitable for Main circuit protection
7352 White 15A DC 80V DC
• Trip Free – cannot be held closed after trip 2.500" 2.062" 1.438"
36.53mm
7353 White 20A DC 80V DC 63.50mm 52.37mm
AC Features 7354 White 25A DC 80V DC
• Frequently used for 120/240 Volt AC circuit protection 7355 White 30A DC 80V DC 0.750"
• Double pole can be used as AC Main circuit breaker to switch hot 7244 White 50A DC 80V DC
#6-32 19.05mm
and neutral or two hots in 120/240 Volt AC Branch applications
7246 White 60A DC 80V DC 2.475"
• Triple pole can be used as 120/240 Volt AC Main circuit breaker 62.86mm
7248 White 80A DC 65V DC 1.850"
to switch both lines (hots) and neutral 47.0mm **
7250 White 100A DC 65V DC 1/4" STUD
• Double and triple pole circuit breakers will trip all poles if any
7250I Red 100A DC 48V DC
one pole trips 0.406"
10.31mm 1.940"
49.28mm
Specifications Double Pole Circuit Breakers
Voltage Nominal Operating 120/240V AC Part# Color Amps Max Volts
0.150" 0.281"
Temperature Min. Operating -40°C 7365 White 30A AC 80V DC 3.81mm 7.14mm
Temperature Max. Operating 85°C 7251 White 50A AC 80V DC
Switching Cycles 10,000 @ rated amps and volts 7254 White 60A AC 80V DC
Type Magnetic Hydraulic – Trip free 7256 White 80A AC 80V DC
Terminal Stud 1/4"-20 Tin-Plated Brass 7258 White 100A AC 65V DC 2.250" 57.15mm
1.500" 38.10mm
Terminal Stud Torque 35 in-lb max. 7267 * White 150A DC 65V DC 0.750" 19.05mm
Trip Time Delay See bluesea.com 7268 * White 175A DC 65V DC

Mounting Screw #6-32 Stainless Steel (included) 7269 * White 200A DC 65V DC 2.062" 1.448"
52.37mm 36.78mm
Mounting Screw Torque 6–8 in-lb Recommended Triple Pole Circuit Breakers
Regulatory Part# Color Amps Max Volts 0.432" 0.750"
7250I Only – meets SAE J1171, UL 1500, 7287 White 50A AC 80V DC 10.97mm 19.05mm
and ISO 8846 external ignition protection requirements 7288 White 60A AC 80V DC Cutout Dimensions
7289 White 80A AC 80V DC
7290 White 100A AC 80V DC
7270 * White 250A DC 65V DC
See page 174 for ABYC Interrupting Capacity Requirements. 7271 * White 300A DC 65V DC
* Paralleled poles have 5/16" stud on bus
UL 1077 - UL/CSA (US/Canada) EN60934 - TUV (Europe)
DC Interrupt AC Interrupt AC Interrupt

1 Pole 10000A 5000A 5000A


C-Series Toggle Circuit
1 Pole 7250I 5000A 1500A --
Breaker Mounting Panels
Simplifies mounting C-Series
2 & 3 Pole 5000A 5000A 5000A 8088
Toggle Circuit Breakers
• Accepts Blue Sea Systems Large Format
Labels and ON indicating LEDs
• Panel plugs can be inserted to fill
blank positions
• Panel Plug Kit 8089 included – circuit breaker
mounting screws, panel plug, LED plug
and blank label

Part# Description Width in (mm) Height in (mm)


8088 3 position 5.25 (133.35) 3.75 (95.25)
8087 8 position 5.25 (133.35) 7.50 (190.50)
8089 Plug Kit –– ––
8087
bluesea.com CIRCUIT PROTECTION 107

C-Series Rocker Circuit Breakers


Combines switching and circuit protection into a single device

7540 7475 7554 7580 7568

DC Features AC Features
• White actuator indicates OFF position • Used for 120/240 Volt AC circuit protection
• Large frame provides stud termination for 5–300 Amp loads • Double pole can be used as AC Main circuit breaker to switch hot
• Flat rocker actuator is flush in the ON position, reducing the risk and neutral or two hots in 120/240 Volt AC Branch applications
of accidental switching • Triple pole can be used as 120/240 Volt AC Main circuit breaker
• Provides overcurrent protection for inverters, bow thrusters, to switch both lines (hots) and neutral
and windlasses • Double and triple pole circuit breakers will trip all poles if any
• Trip Free – cannot be held closed after trip one pole trips

Specifications
Single Pole Circuit Breakers OVERALL DEPTH
Voltage Nominal Operating 120/240V AC 2.84" (72.14)
Part# Amps Max Volts Actuator 0.750"
Temperature Min. Operating -40°C 19.05mm
1.245"
31.62mm
7540 5A DC 48V DC Flat
Temperature Max. Operating 85°C
7541 10A DC 48V DC Flat
Switching Cycles 10,000 @ rated amperage and voltage 2.250"
7542 15A DC 48V DC Flat
Type Magnetic Hydraulic – Trip free 57.15mm 1.500"
7543 20A DC 48V DC Flat 38.10mm
Terminal Stud 1/4"-20 Tin-Plated Brass
7545 30A DC 48V DC Flat
Terminal Stud Torque 35 in-lb max. 2.500"
7546 50A DC 48V DC Flat 63.50mm
Trip Time Delay See bluesea.com
7547 60A DC 48V DC Flat
Mounting Screw #6-32 Stainless Steel (included) OVERALL DEPTH
7548 80A DC 48V DC Flat 2.84" (72.14)
Mounting Screw Torque 6–8 in-lb Recommended 0.750" 1.245"
7549 100A DC 48V DC Flat 19.05mm 31.62mm
Regulatory
Single-pole circuit breakers only – E marked, Double Pole Circuit Breakers 2.550"
meet SAE J1171, UL 1500 and ISO 8846 external Part# Amps Max Volts Actuator 64.77mm

ignition protection requirements, 7560 30A AC -- Flat


CSA certified, and UL 1077 recognized 7580 30A AC -- Raised
AC Circuit breakers only – TUV certified, CSA certified, 7561 50A AC -- Flat 1.660"
0.200" 42.16mm
and UL 1077 recognized 7581 50A AC -- Raised 5.08mm 0.156" DIA.
Ø3.96mm
AC and AC/DC Circuit breakers only – E marked 7563 80A AC -- Flat
7583 80A AC -- Raised 0.750"
19.05mm 0.750" 19.05mm
7564 100A AC -- Flat
TYP PER POLE
7584 100A AC -- Raised 1.260"
32.00mm
7475 * 150A DC 48V DC Flat
Cutout Dimensions
See page 174 for ABYC Interrupting Capacity Requirements. 7476 * 200A DC 48V DC Flat

UL 1077 - UL/CSA EN60934 - TUV Triple Pole Circuit Breakers


(US/Canada) (Europe)
Part# Amps Max Volts Actuator
Volts Amps Interrupt Interrupt
7565 50A AC -- Flat
32V DC 5–100A 5,000A –– 7585 50A AC -- Raised
1 Pole 120V AC 5–100A 3,000A –– 7568 50A AC -- Flat

240V AC 5–50A 3,500A –– 7588 100A AC -- Raised


7477 * 250A DC 48V DC Flat
48V DC 150–300A 5,000A ––
7554 * 300A DC 48V DC Flat
2 and 3 48V DC 150–200A –– 5,000A
Pole * Paralleled poles have 5/16" stud on bus
120/240V AC 30–100A 5,000A ––

240V AC 30–100A –– 5,000A


CONNECTORS
BusBars PowerBars Terminal Blocks

110 115 116

BusBars distribute positive wires or Complex wiring systems require a single point to Terminal blocks allow termination of
collect negative returns. BusBars range consolidate large and small conductors. wires from a multi-conductor cable in
in capacity from 100A to 600A, with a one location. Individual wires can then
variety of terminal stud configurations. be split off to various loads.
CONNECTORS

PowerPost Connectors Feed Through Connectors CableClams

117 117 119

Insulated single stainless steel stud Eliminates chafe and provides strain Provides a waterproof pass-
terminates multiple large conductors. relief when passing high current through through for antenna cables
hulls, decks, and bulkheads. without requiring removal of
the factory installed connector.
110 CONNECTORS bluesea.com

MiniBus - 100A Common BusBars Battery Terminal Mount BusBars


Provides busing for limited space applications Easily add positive and negative busbars to the battery terminals
• One-piece serrated flange nut ensures correct and • Easily add positive and negative busbars directly to a threaded-post
secure connections battery terminal
Specifications • Tin-plated pure electrical copper for maximum conductivity
Continuous Rating 100A AC/DC • Insulating covers meet ABYC/USCG insulation requirements
Voltage Max. Operating 300V AC/48V DC • Screw terminals for securing wires
Mounting Holes Accepts #10 (M5) Screws • 2340 Includes four 16-14 AWG and four 12-10 AWG Nylon Insulated
ring terminals
Bus Material Tin-Plated Copper C11000
Regulatory Specifications
E certified Continuous Rating 100A DC
Voltage Max. Operating 32V DC
Bus Material Tin-Plated Copper C11000
Mounting Thru-hole Clearance for 3/8" (M10) stud
Screw Terminal #8-32 Screws with Captive Star Lock washer

Part# Description
2340 Positive + Negative
2341B Positive
2314 with cover 2342B Negative
2304 without cover

2340

Related Products

bluesea.com/video

2315 with cover


2305 without cover

ST Blade Battery
Terminal Mount
2306 is DC only rated. Fuse Block Kit
Mounting holes accept #8 screws page 86

DualBus - 100A Common BusBars


Combines two buses on one block
2713
• Combines negative and positive buses for DC Systems and neutral
and ground buses for AC Systems
Part# Cover Terminal Screws Terminal Studs
Specifications
2304 –– 5 × #8-32 2 × #10-32
2314 Yes 5 × #8-32 2 × #10-32
Continuous Rating 100A AC/DC
2305 –– –– 4 × #10-32
Voltage Max. Operating 300V AC/48V DC
2315 Yes –– 4 × #10-32
Bus Material Tin-Plated Copper C11000
2306 –– 6 × #8-32 –– Regulatory
2713 Cover For MiniBus 2304 and 2305 E certified

0.90" 0.90"
22.86mm 22.86mm
.41" (10.41mm) 2701 2709
2.55" (64.77mm)
2.55" (64.77mm) 3.56" (90.49mm)
3.56" (90.49mm)
4.20" (106.68mm)
4.20" (106.68mm) Part# Cover Terminal Screws Mounting Holes
0.625" 0.625"
1.25" 15.88mm 1.25" 15.88mm 2701 –– 5 per bus × #8-32 Accept #10 (M5) Screws
31.75mm 31.75mm
Minimum Minimum 2702 –– 10 per bus × #8-32 Accept #10 (M5) Screws
2709 Cover for BusBar 2701
2304, 2314 2305, 2315
0.57" 2710 Cover for BusBar 2702
14.48mm 2.75" (69.85mm)

3.75" (95.25mm) 1.83" 1.83"


46.48mm 46.48mm
0.50"
12.70mm

2.252" (57.20mm) 4.30" (109.22mm)


3.25" (82.55mm) 3.012" (76.50mm) 5.06" (128.52mm)
2306 2701 2702
bluesea.com CONNECTORS 111

150A Common BusBars


Insert-molded stainless steel studs eliminate the need for securing
nut and allow high torquing for excellent electrical contact
• For positive distribution and for the collection of negative or AC ground circuits
• One-piece serrated flange nut ensures correct and secure connections
Specifications
Continuous Rating 130A AC/150A DC
2300 with cover
Voltage Max. Operating 300V AC/48V DC 2301 without cover
Mounting Holes Accepts #10 (M5) Screws
Bus Material Tin-Plated Copper C11000
Regulatory
E certified

Part# Cover Terminal Screw Terminal Stud


2301 –– 10 × #8-32 2 × 1/4"-20
2300 Yes 10 × #8-32 2 × 1/4"-20
2302 –– 20 × #8-32 2 × 1/4"-20
2312 Yes 20 × #8-32 2 × 1/4"-20
2307 with cover
2303 –– –– 4 × 1/4"-20
2303 without cover
2307 Yes –– 4 × 1/4"-20
2715 Cover For BusBar 2301 and 2303
2716 Cover For BusBar 2302

Note: 2715 replaces 2706, 2716 replaces 2707

2715

2312 with cover


2302 without cover

2716

1.25"
31.75mm

DualBus Plus - 150A Common BusBars


5.25" (133.35mm)
5.875" (149.22mm)

Secure, clear polycarbonate 1.50"


cover snaps on easily to 38.10mm
MINIMUM 0.75"
19.50mm
meet ABYC insulation
requirements 2300, 2301
• Combines negative and
positive buses on one block
• Cover release buttons
1.25"
• One-piece stainless flange nuts 31.75mm

ensure safe and secure connections 1.35"


2722 34.29mm
Specifications 5.25" (133.35mm)
5.875" (149.22mm)
Continuous Rating 130A AC/150A DC
Voltage Max. Operating 300V AC/48V DC 1.50"
38.10mm
Minimum 0.75"
Mounting Holes Accept #10 (M5) Screws 19.50mm
Bus Material Tin-Plated Copper C11000 2303, 2307

0.624"
15.85mm

Terminal Terminal
Part# 0.25"
Screws Studs 31.75mm
5 per bus × 2 per bus ×
2722 2.58"
#10-32 1/4"-20 Stud 65.53mm 7.25" (184.15mm)
8.50" (215.90mm)
5 per bus × 2 per bus ×
2723 9.125" (231.78mm)
#10-32 5/16"-18 Stud 1.875" (47.63mm)
0.60"
15.24mm 1.50"
38.10mm
Minimum 0.75"
1.505" 19.50mm
38.23mm

4.875" (123.83mm) 2302, 2312

2722, 2723
112 CONNECTORS bluesea.com

MaxiBus - 250A Common BusBars


Now with insert-molded stainless steel studs and optional
fully enclosed insulating base and cover Part#
Terminal Terminal [A] Length [B] Mounting
Studs Screws in (mm) Centers in (mm)
• Insulating cover with breakouts for easy wire access 2105 2 × 5/16" -18 12 × #10-24 7.75 (197.00) 7.125 (181.00)
• Insulating cover meets ABYC insulation requirements 2126 6 × 5/16" -18 - 7.75 (197.00) 7.125 (181.00)
• One-piece serrated flange nuts ensure correct and secure connections 2718 Cover for 2105 and 2126 8.78 (223.10) 5.41 (137.30)
2127 4 × 5/16" -18 - 5.875 (149.00) 5.25 (133.00)
Specifications
2128 2 × 5/16" -18 6 × #10-24 5.875 (149.00) 5.25 (133.00)
Continuous Rating 250A AC/DC
2719 Cover for 2127 and 2128 6.70 (170.00) 4.10 (104.10)
Voltage Max. Operating 300V AC/48V DC
Mounting Holes Accepts #10 (M5) Screws 0.75" (19mm) 1.2" (30mm)
Typical Typical
Bus Material Tin-Plated Copper C11000
1.5" 1.5"
Regulatory 38mm 38mm

E certified [B] [B]


[A] [A]
1.16" 1.16"
1.7" 29.5mm 1.7" 29.5mm
43mm 43mm
TYP TYP

2128, 2105 2127, 2126


2128

MTG CTR
1.43"
36.2 mm

2105

[B]

TOP - NO COVER

2.53"
2127 64.3 mm

[A]
SIDE

2719 and 2718

2126 PowerBar Common BusBars


Provides compact high-amp busing with 3/8" terminal studs

2719
1.25" 1.875"
31.75mm 47.63mm
Mounting holes for: 285 Series Surface Mount Circuit Breakers and DC Shunts

1.5"
2019 38.10mm

1.63"
41.30mm
0.848"
21.54mm
2.75"
69.85mm

2718 Specifications
Continuous Rating up to 200 Amps
Mounting holes for: PowerBar 600A Common BusBar Voltage Max. Operating 48V DC
Mounting Holes Accepts #10 (M5) Screws
Bus Material Tin-Plated Copper C11000
2719 Related Products 2718 Related Products
Regulatory
E certified

Part# Terminal Studs Insulators


285 Series Circuit Breakers DC Shunts PowerBar 600A 2019 2 × 3 / 8" -16 Yes
7180–7189 page 133 Common Bus Bar 2104
2020 2 × 3 / 8" -16 ––
page 102 page 114
bepmarine.com CONNECTORS 113

Pro Installer Heavy-duty BusBars


Pro Installer Heavy-duty Bus Bars provide a robust means to connect
(bus) together the multitude of large cables found in modern electrical
installations. They offer unrivaled flexibility to meet the requirements
of any installation, saving significant cost and space.
Specifications
• 4 Stud-500A bus bar: 8 mm (5/16") stainless steel studs
• 3, 5, and 8 stud-650A bus bars: 10 mm (3/8") stainless steel studs
• Studs treated with anti-seize lubricant
• 50V DC
• Tinned CDA102 Copper conductors
• Stainless steel studs, washers, nuts for longevity in a harsh environment
• Generous stud lengths, metric threads

Pro Installer Link Bar 5/pkg


Description Part # OEM #
3 Stud Bus Bar 777-BB3S-650 777-BB3S-650-B
4 Stud Bus Bar 777-BB4S-500 777-BB4S-500-B
5 Stud Bus Bar 777-BB5S-650 777-BB5S-650-B
8 Stud Bus Bar 777-BB8S-650 777-BB8S-650-B
Pro Installer Link Bar 5/pkg 779-LB-1-B
Pro Installer Link Bar 5/pkg 779-LB-2-B
Pro Installer Link Bar 5/pkg 779-LBJ-2-B

LB-1
LBJ-2

LB-1 (marking) LB-2 (marking) LBJ-2 (marking)


OEM # 779-LB-1-B OEM # 779-LB-2-B OEM # 779-LBJ-2-B

Pro Installer Z BusBars LB-2

BEP Products have created a completely new concept for small


cable termination with the Z-Bar range. These Bus Bars
maximize power density by utilizing high and low level bars to Find out more.
Watch the video.
optimize cable runs, saving even more installation space.
Specifications
• 10 Way and 18 Way versions
• 4x 6 mm (1/4") studs with anti-seize lubricant
• 4 mm (5/32") terminals with captive lock washers LBZ-2
LB-1
• 200A maximum per bar (2x 200A)
LBJ-2

• 50V DC
• Tinned CDA102 Copper conductors
• Stainless steel studs, washers, nuts for longevity in a
harsh environment
• Metric threads
LB-2

Description Part # OEM #


10 way, Z Bus Bar 777-Z10W-200 777-Z10W-200-B LB-1

18 way, Z Bus Bar 777-Z18W-200 777-Z18W-200-B


Pro Installer Link Bar 5/pkg -- 779-LBZ-2-B

LBZ-2
Cable Entry Same Side Cable Entry Both Sides
-2
LB (Rotate Top Bar 180°)
LBZ-2 (marking)
OEM # 779-LBZ-2-B 5/pkg
114 CONNECTORS bluesea.com

PowerBar - 600A Common BusBar


High amperage BusBar with 3/8" terminal studs

PowerBar 1000 Explained


The PowerBar 1000 offers mounting and application flexibility.
Coupled with security features like serrated flange nuts and
an insulating cover, the PowerBar 1000 is an organized and
2708 secure termination point for the boat or vehicle’s
critical electrical connections.

PowerBar 1000 used as a grounding bus and high density collecting point
for both large and small gauge conductors.

2104

2107
PowerBar 1000 used as a high amperage positive distribution bus for
various types and sizes of fuses as well as high density collecting point for
Specifications both large and small gauge conductors. Typically this configuration would
Continuous Rating 545A AC/600A DC include the snap on insulating cover but pictured without to better show
fuse blocks.
Voltage Max. Operating 300V AC/48V DC
Mounting Holes 2104—Accepts 1 / 4" Screws
2107—Accepts #10 (M5) Screws
Bus Material Tin-Plated Copper C11000
Regulatory
E certified

Terminal Terminal [A] Length [B] Mounting


Part#
Studs Screws in (mm) Centers in (mm)
2104 4 × 3 / 8" -16 4 x #8-32 7.0 (177.8) 6.25 (158.74)
2107 8 × 3 / 8" -16 4 x #8-32 11.375 (288.93) 10.375 (263.53)
2708 Cover For 2104

Overall Height
1.25" (31.75mm) PowerBar 1000 used as a positive distribution bus and high density
Approx. 2.00" (50.80mm)
Typical collecting point for both large and small gauge conductors.
Pictured with snap on insulating cover.
2.00"
50.80mm

1.32"
[B] 33.53mm
[A]

Gang two or more PowerBars together

Related Products

MaxiBus Cover 2718


page 112
bluesea.com CONNECTORS 115

PowerBar 1000
bluesea.com/video
Complex wiring systems require a single point to consolidate
large and small conductors. The PowerBar 1000 offers a 1,000 Amp
busbar with various size studs and screws to connect conductors
and fuse blocks. A snap-on insulating cover is included in retail
packages and can be purchased separately when purchased in bulk.
• 1,000 Amp busbar for large complex wiring systems
• Tin plated pure electrical copper for maximum conductivity
• Stepped bus design offers two elevations for conductors which doubles
the density of the wire loom compared to traditional bus bars
• Busbar and fuse block elevations match common fuse blocks allowing for
multiple fuse block attachment, eliminating the need for connecting cables 1990
• One-piece serrated flange nuts ensure correct and secure connections
• Stainless steel 8-32 screws with captive lock washers for securing
smaller gauge wires
• Busbar may be cut to a shorter length to accommodate constricted spaces
• Bi-directional busbar end caps allow the ganging of additional busbars
• Snap on insulating cover meets ABYC and USCG requirements and
includes label recess
• Models available to accommodate either 3/8" or 5/16" terminals
Specifications
Continuous Rating 1000A
Voltage Max. Operating 150V 1991
Mounting Holes Accepts #10 (M5) Screws
Bus Material Tin-Plated Copper C11000

Part# Cover Terminal Studs Terminal Screws


1990 Yes 8 × 3 / 8" - 8 5 x #10-24, 11 x #8-32
1991 Yes 12 × 3 / 8" - 12 5 x #10-24, 11 x #8-32
1992 Yes 8 × 5 / 16" - 8 5 x #10-24, 11 x #8-32
1993 Yes 12 × 5 / 16" - 12 5 x #10-24, 11 x #8-32
2730B PowerBar 1990 and 1992 Cover –– ––
2731B PowerBar 1991 and 1993 Cover –– ––

11.82" 1992
300.3mm
9.95"
252.6mm

3.38"
85.8mm
4.57"
116.0mm

1.30"
33.1mm 2.69"
68.2mm

1990, 1992

14.32" 1993
363.8mm
12.45"
316.1mm

3.38"
85.8mm
4.57"
116.0mm

1.30"
33.1mm 2.69"
68.2mm
2730B

1991, 1993

Related Products

2731B

MRBF Terminal ANL Fuse Block AMI or MIDI Safety


Fuse Block page 93 Fuse Block
page 92 page 94
116 CONNECTORS bluesea.com

Terminal Blocks Part# Circuits


AC/DC AC/DC
Amps Volts
Terminal [A] Length
Screw in (mm)
[B] Mounting
Centers in (mm)
Fully insulated independent terminal blocks to isolate circuits
2402 2 20A 300V M3.5 (#6) 1.43 (36.20) 1.13 (28.70)
• Each screw pair is one isolated circuit
2404 4 20A 300V M3.5 (#6) 2.17 (55.00) 1.87 (47.60)
• Terminal Block Jumpers allow creation of common circuits
2406 6 20A 300V M3.5 (#6) 2.91 (74.00) 2.62 (66.60)
• Closed back design insulates power from the mounting surface
2408 8 20A 300V M3.5 (#6) 3.66 (93.00) 3.37 (85.60)
Specifications 2410 10 20A 300V M3.5 (#6) 4.41 (112.00) 4.12 (104.60)
Bus Material Nickel-Plated Brass 2502 2 30A 600V M4 (#8) 2.13 (54.00) 1.69 (42.80)
Base Material High temp UL 94 VO thermoplastics 2504 4 30A 600V M4 (#8) 3.25 (82.60) 2.81 (71.40)
Regulatory 2506 6 30A 600V M4 (#8) 4.38 (111.20) 3.94 (100.00)
RoHS and UL Recognized 2508 8 30A 600V M4 (#8) 5.50 (139.70) 5.06 (128.50)
E Certified 2510 10 30A 600V M4 (#8) 6.63 (168.30) 6.18 (157.10)
2512 12 30A 600V M4 (#8) 7.75 (196.80) 7.31 (185.60)
2602 2 65A 600V M5 (#10) 2.51 (63.80) 2.06 (52.40)
2604 4 65A 600V M5 (#10) 3.89 (98.70) 3.44 (87.30)
2606 6 65A 600V M5 (#10) 5.26 (133.60) 4.81 (122.20)
2608 8 65A 600V M5 (#10) 6.63(168.50) 6.19 (157.10)
2406
2610 10 65A 600V M5 (#10) 8.01 (203.40) 7.56 (192.00)
[A]

.37"
9.5mm
[B]
4X Ø.16"
Terminal Block Jumpers
4mm Mounting
Hole for #6
Combines independent circuits on Terminal Blocks
(M3.5) Screw and ST-Blade Fuse Blocks 5035 and 5037
.86" .31"
21.8mm 8mm Specifications
Bus Material Nickel-Plated Brass
#6 (M3) Terminations Overall Height: Continuous Amperage Equivalent to matching block
Approx. .51" (13mm)

2402–2410 Part# Description Retail Pack


9218 For use with 20A Terminal Blocks 5
For use with 30A Terminal Blocks
9217 5
and ST Blade Fuse Blocks 5035 & 5037
9216 For use with 65A Terminal Blocks 5

2506

[A] 9218 9217 9216


[B]
.56"
14.3mm Related Products
4X Ø.21"
5.3mm Mounting
Hole for #10
(M5) Screw

1.33" .50"
33.8mm 12.7mm

ST Blade Fuse Blocks


#8 (M4) Terminations Overall Height:
Approx. .71" (18mm) page 89
2502–2512

Connector & Insulators Explained


Tin-plated copper buses provide maximum conductivity and
2606 corrosion resistance.
Insert-molded stainless steel studs eliminate the need for
[A]
[B] securing nuts and allow high torquing for excellent electrical
.69"
17.5mm 4X Ø.22" contact.
5.6mm Mounting
Hole for #12
(M6) Screw
UL 94-V0 rated base materials resist high heat.
Terminal Screws incorporate stainless steel split ring lock washers
1.81" .63"
46mm 15.9mm and captive star-type lock washers keep connections tight in high
vibration environments.
One-Piece Serrated Flange Nuts ensure correct and secure
#10 (M5) Terminations Overall Height: connections which do not cause resistance.
Approx. .76" (19.3mm)
2602–2610 Insulating covers meet ABYC and USCG insulation requirements.
bluesea.com CONNECTORS 117

PowerPost Cable Connectors Dual PowerPost Cable Connectors


Insulated single stainless steel stud terminates Provides a termination point for extending the length of
multiple large conductors outboard harnesses or other conductors
• Designed for connecting high amperage conductors
• 2018 is also designed for outboard engine installation
when factory cables need to be extended
• One-piece serrated flange nuts ensure correct
and secure connections
Specifications
Continuous Rating Not rated—amperage
flows between terminals
stacked on post and
2010 2003
is determined by wire
• One-piece serrated flange nuts ensure correct and and terminals used.
secure connections
Voltage Max. Operating 48V DC
Specifications Mounting Holes Accepts #10 (M5) Screws
Continuous Rating Not rated—amperage flows between 2017
terminals stacked on post and is
determined by wire and terminals used. Part# Terminal Studs
Insulating Stud Height A Stud Height B
Cover in (mm) in (mm)
Voltage Max. Operating 48V DC
2016 2 × 5/16"-18 Yes 1.50 (38.1) 1.50 (38.1)
Mounting Holes Accepts #8 Screws (2010, 2011)
2016100 2 × 5/16"-18 –– 1.50 (38.1) 1.50 (38.1)
Accepts 1 / 4" Screws (2001, 2002, 2003)
2017 2 × 3/8"-16 Yes 1.63 (41.3) 1.63 (41.3)
Regulatory 2017100 2 × 3/8"-16 –– 1.63 (41.3) 1.63 (41.3)
E certified 1.75" 2018 1 × 5/16"-18, 1 × 3/8"-16 Yes 1.50 (38.1) 1.63 (41.3)
44.45mm
2018100 1 × 5/16"-18, 1 × 3/8"-16 –– 1.50 (38.1) 1.63 (41.3)
Part# Terminal Stud
2010 #10-32 × 5/8" 2.50" (63.50mm)
2011 1/4"-20 × 3/4" 3.30" (83.82mm)
0.75"
2001 1/4"-20 × 1-1/16" 2001–2003 1.25"
19.05mm 1.75"
1.875" [B]
2002 5/16"-18 × 7/8" 31.75mm 47.63mm [A] 44.45mm

2003 3/8"-16 × 7/8" 0.832"


21.13mm
2.75"
1.50" 69.85mm
1.063" 38.10mm
26.99mm
1.625"
41.28mm
2010, 2011
Terminal Feed Through Connectors
Eliminates chafe and provides strain relief when
PowerPost Plus Cable Connectors passing high current through hulls, decks and bulkheads
Enables connection of multiple smaller wires in spaces • Protects large cables that are subject to chafing when
where a traditional bus bar may not fit passed through holes
• The large terminals have a mounting face that
can be gasketed or bedded to provide
a water-tight installation
• One-piece serrated flange nut ensures correct
and secure connections
Specifications
Stud Material Tin-Plated Copper Alloy
Mounting Holes Accepts #10 (M5) Screws
Regulatory 2201
Rated IP66 - protected against powerful water jets
2103

• 150 Amp bus allows small wire connections at high amperage Part# Terminal Stud Amps Volts Color
cable connections 2201 5/16"-18 250A 48V Black
• One-piece serrated flange nut ensures correct and 2202 5/16"-18 250A 48V Red
secure connections
2203 3/8"-16 250A 48V Black
Specifications 2204 3/8"-16 250A 48V Red
Continuous Rating 150A DC
Voltage Max. Operating 48V DC 0.86"
21.84mm
0.869"
22.06mm
For mounting in
Mounting Holes Accepts 1 / 4" Screws 0.875" hole 0.689" 2202
17.50mm
Bus Material Tin-Plated Copper
2.0" 1.313"
Regulatory 50.80mm 33.34mm

E certified Part# Terminal Stud Terminal Screws


0.313"
2101 1/4"-20 × 1" 8 × #8-32 7.94mm
1.25"
1.285" 1.84"
2102 5/16"-18 × 3/4" 8 × #8-32 31.75mm
32.64mm 46.74mm
2103 3/8"-16 × 3/4" 8 × #8-32
118 CONNECTORS bluesea.com

Connector Comparison
Battery Terminal DualBus Plus 150A
Product MiniBus 100A Common BusBars DualBus 100A Common BusBars
Mount BusBars Common BusBars

Page # page 110 page 110 page 110 page 110 page 110 page 110 page 111
Part # 2304 2305 2306 2340 2701 2702 2722 & 2723
Continuous Rating 100A AC / 100A DC 100A AC / 100A DC 100A AC / 100A DC 100A DC 100A AC / 100A DC 100A AC / 100A DC 130A AC / 150A DC
Max. Voltage 300V AC / 48V DC 300V AC / 48V DC 300V AC / 48V DC 32V DC 300V AC / 48V DC 300V AC / 48V DC 300V AC / 48V DC
Terminal Screw 5 × #8-32 –– 6 × #8-32 4 per bus × #8-32 5 per bus × #8-32 10 per bus × #8-32 5 per bus × #8-32
2 per bus × 1/4"-20
Terminal Stud 2 × #10-32 4 × #10-32 –– –– –– ––
or 2 per bus × 5/16"-18
Insulating Cover Cover available Cover available –– Included Cover available Cover available Included

Product 150A Common BusBars MaxiBus 250A Common BusBars

Page # page 111 page 111 page 111 page 112 page 112 page 112 page 112
Part # 2300 2312 2307 2128 2105 2127 2126
Continuous Rating 130A AC / 150A DC 130A AC / 150A DC 130A AC / 150A DC 250A AC/DC 250A AC/DC 250A AC/DC 250A AC/DC
Max. Voltage 300V AC 48V DC 300V AC 48V DC 300V AC 48V DC 300V AC 48V DC 300V AC 48V DC 300V AC 48V DC 300V AC 48V DC
Terminal Screw 10 × #8-32 20 × #8-32 –– 6 × #10-24 12 × #10-24 –– ––

Terminal Stud 2 × 1/4"-20 2 × 1/4"-20 4 × 1/4"-20 2 × 5/16" -18 2 × 5/16" -18 4 × 5/16" -18 6 × 5/16" -18

Insulating Cover Cover available Cover available Cover available Cover available Cover available Cover available Cover available

PowerBar Common
Product Terminal Blocks PowerBar 1000A
BusBar

Page # page 112 page 116 page 116 page 116 page 115 page 115
Part # 2019 20A Series 30A Series 65A Series 1992 & 1993 1990 & 1991
Determined by wire
Continuous Rating 20A AC/DC 30A AC/DC 65A AC/DC 1000A 1000A
up to 200A
Max. Voltage 48V DC 300V AC/DC 600V AC/DC 600V AC/DC 150V 150V
Terminal Screw –– #6 #8 #10 5 x #10-24, 11 x #8-32 5 x #10-24, 11 x #8-32
8 x 5/16"-8 or 8 x 3/8"-8 or
Terminal Stud 2 × 3/8"-16 –– –– ––
12 x 5/16"-8 12 x 3/8"-8
Insulating Cover Included –– –– –– Included Included

Terminal Feed PowerPost Plus Dual PowerPost


Product PowerBar 600A Common BusBars PowerPost Cable Connectors
Through Connectors Cable Connectors Cable Connectors

Page # page 114 page 114 page 117 page 117 page 117 page 117 page 117
Part # 2104 2107 2201-2204 2010 & 2011 2001-2003 2101-2103 2016-2018
Determined by wire Determined by wire
Continuous Rating 545A AC/600A DC 545A AC/600A DC 250A DC 150A DC
and terminals and terminals
Max. Voltage 300V AC / 48V DC 300V AC / 48V DC 48V DC 48V DC 48V DC 48V DC 48V DC
Terminal Screw 4 × #8-32 4 × #8-32 –– –– –– 8 × #8-32 ––
2 × 5/16"-18 or
1 × 1/4"-20 or 1 × 1/4"-20 or
5/16"-18 or 1 × #10-32 or 2 × 3/8"-16 or
Terminal Stud 4 × 3/8"-16 8 × 3/8"-16 1 × 5/16"-18 or 1 × 5/16"-18 or
3/8"-16 1 × 1/4"-20 1 × 5/16"-18 and
1 × 3/8"-16 1 × 3/8"-16
1 × 3/8"-16
Insulating Cover Cover available –– –– Included Included Included Included
bluesea.com CONNECTORS 119

CableClams Side-Entry CableClams with


Provides a waterproof pass-through for antenna cables Stainless Steel Dress Cap
without requiring removal of the factory installed connector Provides a waterproof side-entry for cables without
requiring removal of the factory installed connector

COMPRESSION
RING

GASKET

CABLE

1007
COMPRESSION
STAINLESS RING
STEEL CAP 1007100
1001

Mounting hole
for #8 Screw

COMPRESSION 1.97"
RING GASKET 50.08mm
Plastic
1001100 Deck Ring
Diameter
CABLE 0.775"
19.69mm
Ø2.07" DIA
1007100 52.58mm
Stainless
Steel Cap
DECK GASKET COMPRESSION STAINLESS Diameter

RING RING STEEL CAP


SEAL • Simple one-piece design for easy side-entry installations
CABLE • Low profile, contoured edge reduces the risk of tangling lines
• 1007100 includes a 316 stainless steel dress cap which conceals
mounting hardware and matches other deck hardware
1001
• Stainless steel fasteners included
DECK GASKET
RING SEAL Specifications
• Save the expense of removing and CABLE
Ring Material UV-Stabilized Thermoplastic
replacing connectors
Gasket Material UV-Stabilized Buna-N Rubber
• Avoid poor connections from removing 1001100
factory connectors
Max. Connector Max. Cable
• Use 1001, 1001100 for GPS cables, Mounting
Part# Diameter Diameter Dress Cap
1002, 1002100 for VHF cables, 1003, 1003100 for Radar cables Holes Accept
in (mm) in (mm)
• Pre-drilled and slit rubber seals for easier installation 1007 1.00 (25.40) 0.28 (7.112) –– #8 x 7/8" screws
• 1001100, 1002100, 1003100 includes a 316 stainless steel dress cap 1007100 1.00 (25.40) 0.28 (7.112) Yes #8 x 7/8" screws
which conceals mounting hardware and matches other deck hardware
• Stainless steel fasteners included
Specifications
Ring Material UV-Stabilized Thermoplastic
Seal Material UV-Stabilized Buna-N Rubber

Ø2.76" DIA
70.10mm
Ø2.27" DIA Stainless
Ø1.95" DIA. 57.66mm Steel Cap
49.53mm Stainless Diameter Mounting hole
Stainless Steel Cap for #8 Screw
Steel Cap Diameter Mounting hole
Diameter Mounting hole for #8 Screw
for #6 Screw
Ø2.67" DIA
Ø1.70" DIA. Ø2.17" DIA 67.70mm
55.02mm Ø1.396" DIA
43.18mm Ø0.834" DIA Plastic 35.46mm
Plastic Ø0.68" DIA Plastic 21.18mm Ring
17.27mm Ring Diameter
Ring Diameter
Diameter
0.65" TYP. 0.775" TYP. 1.018" TYP.
16.51mm 19.69mm 25.86mm

1001, 1001100 1002, 1002100 1003, 1003100

Max. Connector Max. Cable


Seals Mounting
Part# Diameter Diameter Dress Cap
Included Holes Accept
in (mm) in (mm)
1001 –– 0.68 (17.0) 0.31 (8.0) –– #6 x 7/8" screws
1001100 3 0.68 (17.0) 0.31 (8.0) Yes #6 x 7/8" screws
1002 –– 0.83 (21.0) 0.44 (11.0) –– #8 x 7/8" screws
1002100 3 0.83 (21.0) 0.44 (11.0) Yes #8 x 7/8" screws bluesea.com/video

1003 –– 1.40 (35.0) 0.56 (14.0) –– #8 x 7/8" screws


1003100 1 1.40 (35.0) 0.56 (14.0) Yes #8 x 7/8" screws
SWITCHING &
MONITORING
WeatherDeck® Custom 360 Panel 15A Push LED Pilot Indicators OLED Digital
Waterproof Panels System Button Switches Meters

122 124 128 129 130

Designed for open- Designed with an open frame Contemporary and This 12V solid-state LED Measures essential
cockpit and flybridge to mount a broad selection compact switching never needs replacement electrical system
applications. of modules allowing multiple parameters with
functions to be combined in a adjustable alarms and
single panel. an auto-dimming display.
SWITCHING & MONITORING

DC Shunts & Floyd Bell CZone® CZone® Wireless Interface CZone® Combination
AC Transformers DC Alarm Output Interface (COI)

133 133 134 137 138

DC Shunts: Loud intermittent CZone displays are The CZone wireless interface Digital switching systems just
For use with beep tone audibly designed with both the allows your iPad® to interface got easier to install, with the
DC Ammeters. alerts operator manufacturer and end-user with an onboard digital new CZone Combination Output
AC Transformers: in mind. The easy-to-use switching system for full Interface (COI). This one box
For use with display screens put the monitoring and control of the replaces up to five separate
AC Ammeters control of all components electrical equipment via a modules, with industry-standard
directly at your fingertips. clear and intuitive display. Deutsch connectors and IPx5
water resistance.
122 SWITCHING & MONITORING bluesea.com

WeatherDeck® Waterproof Panels

Hunt Yachts installs the Blue Sea Systems WeatherDeck® Waterproof Panels on the Surfhunter 26 Center Console.

Designed For Extreme Weather Conditions


The WeatherDeck Panels are Blue Sea Systems most
waterproof panels. Available in switch only, fuse, and circuit
breaker models, the WeatherDeck Panels can be mounted
in four orientations for maximum versatility.

Fuse Panel Switch Only Panel


ATO or ATC Fuses, switches, bicolored LEDs No circuit protection or illuminated circuit labels
illuminate circuit labels to identify ON, OFF, or
Blown circuits

Style WeatherDeck Waterproof

Model Circuit Breaker Fuse Switch Only

Positions 4, 6, 8 2, 4, 6, 8 2, 4, 6, 8

Voltage Rating 12V or 24V DC 12V DC 12V or 24V DC

Label Format Square Square Square


ON indicating
Backlight Labels Backlit -
bicolored

Circuit Breaker Panel


Push Button Reset-Only Circuit Breakers, switches,
green LEDs illuminate circuit labels

Related Products

ATO or ATC ST-Blade ST-CLB Circuit Push Button CLB Circuit Breaker
Fuses Fuse Blocks Breaker Blocks Circuit Breakers Waterproof Boots
page 82 page 90 page 98 page 99 page 99
bluesea.com SWITCHING & MONITORING 123

WeatherDeck® Waterproof Panels


Designed for open-cockpit and flybridge applications
• Fuse Model: Bicolored LEDs illuminate circuit labels to quickly
identify OFF (Red), ON (Green), or Blown (No color) circuits
• Circuit Breaker Model: Green LEDs illuminate circuit labels
• Fuse and Circuit Breaker Models:
- Backlighting is compatible with DeckHand Dimmers (page 29)
- Independent label backlighting allows switching and dimming 4302 ATO or ATC Fuses
4303 Switch only, no backlight or fuses
• Switch Only Model: No circuit protection or illuminated circuit labels
• Integrated switch guards reduce the risk of accidental switching
• Panels can be mounted in four different orientations 4374 CLB Circuit breakers
• Panel front rated IP67 when properly mounted with watertight
mounting gasket
• UV stabilized weather-resistant faceplate snaps on and off providing
access to components and concealing mounting screws
• Square Format Label Set 4215 included
Circuit Breaker Panel Specifications
Voltage Max. Operating 24 Volts DC
Amperage Max. Operating 15A @ 12V DC (per circuit)
9A @ 24V DC (per circuit) 4304 ATO or ATC Fuses
Amperage Operating Current (backlight) 10mA/Illuminated Circuit 4305 Switch only, no backlight or fuses
Panel Cumulative Rating 45A
Switch Rating 15 Amps Maximum
Backlighting Voltage 12 or 24V DC
Backlighting Amperage Draw 10mA/Illuminated Circuit
Circuit Breaker Rating 15A 4376 CLB Circuit breakers
Fuse Panel Specifications
Voltage Max. Operating 12V DC
Amperage Max. Operating 15A @ 12V DC (per circuit)
Amperage Operating Current (backlight) 10mA/Illuminated Circuit
Panel Cumulative Rating 2 Position—30A
4 Position—60A
6 Position—90A
8 Position—100A
Switch Rating 15A Max.
Backlighting Voltage 12V DC Nominal 4306 ATO or ATC Fuses
4307 Switch only, no backlight or fuses
Fuses Available 1–30A
Switch Only Panel Specifications
Voltage Max. Operating 24 Volts DC
Amperage Max. Operating 15A @ 12V DC (per circuit)
Switch Rating 15A Max.
Regulatory
IP67 - protected against immersion up to 1 meter for
30 minutes (see inside back cover)
4378 CLB Circuit breakers

Width Height
Circuit Label Width Height Depth Mounting Mounting
Part# Pos. Fuses Volts
Breakers Backlight in (mm) in (mm) in (mm) Centers Centers
in (mm) in (mm)
4374 4 Yes –– Yes 12/24V 4.25 (107.95) 4.30 (109.22) 3.50 (88.90) 3.69 (93.73) 3.74 (95.00)
4376 6 Yes –– Yes 12/24V 4.25 (107.95) 6.00 (152.40) 3.50 (88.90) 3.69 (93.73) 5.44 (138.18)
4378 8 Yes –– Yes 12/24V 4.25 (107.95) 7.70 (195.58) 3.50 (88.90) 3.69 (93.73) 7.14 (181.36)
4308 ATO or ATC Fuses
4302 2 –– Yes Yes 12V 3.88 (98.55) 2.60 (66.04) 2.50 (63.50) 3.31 (84.07) 2.04 (51.82)
4309 Switch only, no backlight or fuses
4304 4 –– Yes Yes 12V 3.88 (98.55) 4.30 (109.22) 2.50 (63.50) 3.31 (84.07) 3.74 (95.00)
4306 6 –– Yes Yes 12V 3.88 (98.55) 6.00 (152.40) 2.50 (63.50) 3.31 (84.07) 5.44 (138.18)
4308 8 –– Yes Yes 12V 3.88 (98.55) 7.70 (195.58) 2.50 (63.50) 3.31 (84.07) 7.14 (181.36)
4303 2 –– –– –– 12/24V 3.88 (98.55) 2.60 (66.04) 2.50 (63.50) 3.31 (84.07) 2.04 (51.82)
4305 4 –– –– –– 12/24V 3.88 (98.55) 4.30 (109.22) 2.50 (63.50) 3.31 (84.07) 3.74 (95.00)
4307 6 –– –– –– 12/24V 3.88 (98.55) 6.00 (152.40) 2.50 (63.50) 3.31 (84.07) 5.44 (138.18)
4309 8 –– –– –– 12/24V 3.88 (98.55) 7.70 (195.58) 2.50 (63.50) 3.31 (84.07) 7.14 (181.36)
124 SWITCHING & MONITORING bluesea.com

Design and Order a Custom Panel in Three Easy Steps


Design and order custom panels online
A Custom 360 Panel can be created in a fraction of the time required by other custom panel shops. The 360 Panel System uses an open
frame to mount a broad selection of modules, allowing multiple functions to be combined in a single panel. This innovative design
offers a wide choice of AC and DC panel features, can accommodate future changes, and permits rapid assembly. With options ranging
from battery management to source selection, the 360 Panel System provides a wide range of design flexibility.
bluesea.com SWITCHING & MONITORING 125

Back-printed
for durability

Waterproof
1
Launch
the Panel Wizard at
adhesive panelwizard.bluesea.com.

Scratch resistant
polycarbonate
layer

2
Blue Sea Systems labels are
made using a scratch resistant
polycarbonate material and are
back-printed for durability.
Custom Labels for the
360 Panel System can be Design
ordered in any language the panel with modules,
and are available directly from circuit breakers, and
Blue Sea Systems along with labels. The list price
over 500 standard or square is updated with
format labels. each change.

3
Save
the panel design
and request a quote.
Panels ship within
ten business days
of order receipt.

3 × 3 Panel
126 SWITCHING & MONITORING bluesea.com

Custom 360 Panel System


Flexible frame and module configurations
1x1
Blue Sea Systems can build all panel sizes from a single
module to a 25 module panel with 100 circuit breakers.
2x1
Panels are assembled and ship from Bellingham, Washington
within ten days of order receipt.
3x1
Completed 2 × 2 Panel
4x1
M Series Battery Switch (page 60)
5x1

11xx22Panel
Panel

22 xx 2 Panel

33
5xx22Panel
Panel
M ACR Automatic Charging Relay
44xx22Panel
Panel

5 x 2 Panel
Cut out Cut out
Rows x Height Width
Height Width
Columns in (mm) in (mm)
in (mm) in (mm)
1x1 4.75 (120.65) 4.88 (123.83) 3.31 (84.07) 4.38 (111.13)
2x1 7.75 (196.85) 4.88 (123.83) 6.31 (160.27) 4.38 (111.13)
3x1 10.75 (273.05) 4.88 (123.83) 9.31 (236.47) 4.38 (111.13) 1 x 3 Panel
4x1 13.75 (349.25) 4.88 (123.83) 12.31 (312.67) 4.38 (111.13)
5x1 16.75 (425.45) 4.88 (123.83) 15.31 (388.87) 4.38 (111.13) 2 x 3 Panel
1x2 4.75 (120.65) 9.25 (234.95) 3.31 (84.07) 8.75 (222.25) M LVD Low Voltage Disconnect
(page 71)
2x2 7.75 (196.85) 9.25 (234.95) 6.31 (160.27) 8.75 (222.25) 3 x 3 Panel
3x2 10.75 (273.05) 9.25 (234.95) 9.31 (236.47) 8.75 (222.25)
4x2 13.75 (349.25) 9.25 (234.95) 12.31 (312.67) 8.75 (222.25) 4 x 3 Panel
5x2 16.75 (425.45) 9.25 (234.95) 15.31 (388.87) 8.75 (222.25)
1x3 4.75 (120.65) 13.63 (346.08) 3.31 (84.07) 13.13 (333.38) 5 x 3 Panel
2x3 7.75 (196.85) 13.63 (346.08) 6.31 (160.27) 13.13 (333.38)
3x3 10.75 (273.05) 13.63 (346.08) 9.31 (236.47) 13.13 (333.38)
4x3 13.75 (349.25) 13.63 (346.08) 12.31 (312.67) 13.13 (333.38)
5x3 16.75 (425.45) 13.63 (346.08) 15.31 (388.87) 13.13 (333.38)
1x4 4.75 (120.65) 18.00 (457.20) 3.31 (84.07) 17.50 (444.50) 1 x 4 Panel
2x4 7.75 (196.85) 18.00 (457.20) 6.31 (160.27) 17.50 (444.50) Battery Management (page 70)
3x4 10.75 (273.05) 18.00 (457.20) 9.31 (236.47) 17.50 (444.50) 2 x 4 Panel
4x4 13.75 (349.25) 18.00 (457.20) 12.31 (312.67) 17.50 (444.50)
5x4 16.75 (425.45) 18.00 (457.20) 15.31 (388.87) 17.50 (444.50) 3 x 4 Panel
1x5 4.75 (120.65) 22.38 (568.33) 3.31 (84.07) 21.88 (555.63)
2x5 7.75 (196.85) 22.38 (568.33) 6.31 (160.27) 21.88 (555.63) 4 x 4 Panel
3x5 10.75 (273.05) 22.38 (568.33) 9.31 (236.47) 21.88 (555.63)
4x5 13.75 (349.25) 22.38 (568.33) 12.31 (312.67) 21.88 (555.63) 5 x 4 Panel
5x5 16.75 (425.45) 22.38 (568.33) 15.31 (388.87) 21.88 (555.63)

Battery Management Blank


1 x 5 Panel

2 x 5 Panel

3 x 5 Panel

4 x 5 Panel

5 x 5 Panel

P12 Battery Charger Remote Display


bluesea.com SWITCHING & MONITORING 127

DC Flat Rocker Circuit Breakers Rotary Switch Source Selection M2 OLED Meters (page 130) 2 Inch Gauge
(page 105)

COTS Circuit Breaker Circuit Breaker Source Selection Digital Meter 2 Inch Gauge Blank

Push Button Circuit Breaker Residual Current Circuit Breaker Vessel Systems Monitor Dual USB Charger / 12V Socket
with Rocker Switch (page 22)

Push Button Circuit Breaker European RCBO Mount Analog Meter Mini OLED Meters (page 132)

Bilge Pump Medium Duty Push Button DIN Meter 120V AC Dual Outlet
Circuit Breaker

AC Flat Rocker Circuit Breaker 285 Series Circuit Breaker (page 102) Blank 120V AC Dual Outlet Blank
(page 105)
128 SWITCHING & MONITORING bluesea.com

Push Button Switches


Contemporary and compact 10A, 15A, & 20A switching
10A LED Ring Push Button Switches
• Two push button illumination options to choose from - backlit and LED ring
• 316 Stainless Steel for optimal appearance and corrosion resistance
• IP67 waterproof with O-ring panel gasket and molded rear cover
• Reverse polarity protected 4160

Specifications 4160, 4161 4180 4190 4162


4162, 4163 4181 4192
Amperage Max. Operating 10A @12V DC 15A @12V DC 20A @12V DC
Voltage Nominal 12V DC 12V DC 12V DC
Max. LED Operating Current 20mA 20mA 20mA
Switching Cycles 40,000 10,000 60,000
Part# LED Action
Temperature Range -10°C to 70°C -20°C to 55°C -30°C to 85°C
14°F to 158°F -4°F to 131°F -22°F to 185°F 4160 Blue OFF–ON
Termination 5 – 0.110" Quick 3" Bare Pigtails 6" Bare Pigtails 4161 Blue OFF–(ON)
Connect tabs -- 0.187" Quick 4162 Red OFF–ON
terminals included -- Connect tabs
4163 Red OFF–(ON)
Wire Size -- 8−16 AWG 14 AWG
Panel Thickness .04" -.31" .04" -.24" .04" -.24"
1−8mm 1−6mm 1−6mm
Mounting Hole Diameter 3/4" (19mm) 7/8" (22.35mm) 3/4" (19mm)
15A Backlit Push Button Switches
• Backlit button is blue when OFF and red when ON
Regulatory
• Five ICON labels included: Accessory, Lights, Anchor
IP67 – protected against immersion up to 1 meter for 30 minutes Light, Running Light, and Bilge Pump
(See inside back cover) • Additional 50 ICON label kit sold separately

Push Button Switch Label Kit


ICON Labels used on Backlit Push Button Switches
• Scratch resistant polycarbonate material
Blue OFF
• Back printed for durability
• Waterproof adhesive for longevity in wet environments Red ON

Part# LED Action


4180 Blue / Red OFF–ON
4181 Blue / Red OFF–(ON)
( ) = Momentary

5 ICON labels included

PN Description Quantity 20A LED Ring Push Button Switches


4230 Icon Label Kit 50 labels • Red or Blue LED ON indication ring

4190

4192

Part# LED Action


4190 Blue OFF–ON
4192 Red OFF–ON
bepmarine.com SWITCHING & MONITORING 129

LED Pilot Indicator


• This 12V solid-state LED never needs replacement
• Feature bright chrome-plated body, washer and hex nut
• Polarized quick connect terminals for ease of wiring
• Available in Amber, Red, Green, and Blue
Specifications
Voltage Nominal 12V DC
Termination 1/4" blade
Panel Thickness 3/16" – 9/32" ( 4.8mm–7.14mm) 1001101
Mounting Hole 9/16" (14.3mm) diameter

Part # 1001101 1001102 1001103 1001104


Family 12V 12V 12V 12V
1001102
Nominal Voltage 12V DC 12V DC 12V DC 12V DC
Termination Type 1/4" blades 1/4" blades 1/4" blades 1/4" blades
LED Amber Blue Green Red

1001103

1001104
130 SWITCHING & MONITORING bluesea.com

M2 OLED Digital Meters


The M2 Organic LED Digital Monitor measures essential electrical M2 Vessel Systems Monitor (VSM)
system parameters with adjustable alarms and an auto-dimming Performs comprehensive monitoring of four critical
display. The M2 Monitors include a MOSFET External Circuit Relay systems in one compact organic LED digital monitor
(ECR) which can be used to control external circuits based on any DC System Monitoring (up to two batteries)
value measured by the M2.
One input monitors the DC voltage, state-of-charge, current for one
• Auto-dimming, bright Organic LED display is easy to read
battery bank and another input monitors the voltage of an additional
• 80dB alarm on all models battery bank. Alarms include high and low voltage, high current, and
• Isolated 500mA MOSFET relay low battery.
• Includes external DC Shunt or AC Current Transformer when required AC System Monitoring
Specifications The VSM monitors a single AC voltage, current, and frequency.
Display Size 55mm x 28mm Alarms include high and low voltage, high current, and high and
Power Supply Voltage 7–70V DC* low frequency.
Range (Power Consumption) 0.3W–1.0W Tank Monitoring (Auxiliary inputs may also be used to monitor bilge pumps)
* Variable with voltage, display intensity,and sleep mode The VSM has two tank monitoring auxiliary inputs. Tank status can be
represented in both capacity (gallons or liters) or as a percentage of
Regulatory capacity. Custom tank shapes can be auto-calibrated or programmed.
Monitor face is IP66 - protected against powerful water jets Both high and low level alarms can be set for all tanks.
when installed according to instructions

M2 OLED Mounting Options

Surface mount Flat panel mount 1525 (meter not included)

Part# Description Width in (mm) Height in (mm) 1850


1525 360 Blank M2 OLED Panel 4.88 (123.83) 4.75 (120.65)

M2 OLED Surface Mount


DC AC Tank Tank
1 2
Gasket Seal Mounts in a 2-1/8"
(54mm) DIA Hole Voltage Voltage Levels Levels
Nut Current Current Hi/Lo Alarms Hi/Lo Alarms
Finger Amp Hours Frequency
Tighten Hi/Lo Alarms Hi/Lo Alarms
Only!
BULKHEAD

Connection Table
System Inputs Functions
DC Voltage Battery 1, State-of-Charge, & Current
DC 2
DC Voltage Battery 2
AC 1 AC Voltage, Current, & Frequency
1" MAX Locking ring
(25mm) MUST go Auxiliary 2 Tank 1, Tank 2
0.72" on before
(18.31mm) Panel
Thickness mounting nut
2.37"
(60.07mm)
Ultrasonic Tank Senders
Part# Description
1810 Diesel, Water, Waste Ultrasonic Tank Sender (32" tank depth)
1811 Gasoline Ultrasonic Tank Sender (24" tank depth)

Related Products

1810 1811

Tank Senders Supported:


10–180 Ω VDO
ML Series Remote DC Shunts Floyd Bell Turbo AC Current Temperature
Battery Switches page 133 Series Alarm Transformer Sensors 240–33 Ω Teleflex
page 70 page 133 page 133 page 133 1810 & 1811 (sold separately)
bluesea.com SWITCHING & MONITORING 131

Part# 1836 1837 1838 Part# 1839 1841


Description AC Ammeter AC Voltmeter AC Multimeter Description Tank Temperature
Monitors current on two Monitors voltage on Monitors voltage, current, Monitors up to 4 tanks Monitors up to 4 locations
circuits two circuits or both frequency, and power on
Functions legs of 120/240V two circuits or both legs of Functions
120/240V

Voltage Operating 7V-40V DC 7V-70V DC


Accuracy –– ± 1.0% ± 1.0%
North American, 240Ω–33Ω
Operating 7V-70V DC 7V-70V DC 7V-70V DC
European, 10Ω–180Ω
Range –– 50V–250V AC (RMS) 50V–250V AC (RMS) Senders Blue Sea Systems Ultrasonic 4 x PN 1821
(1810, 1811) (included)
Resolution –– 1V AC 1V AC
Custom Ranges to 300Ω
Current
Current
1 x PN 8256 (150A/50mA) –– 1 x PN 8256 (150A/50mA) Alarm/Relay
Transformer High and Low Level High and Low Temperature
Activation
Accuracy ± 2.0% –– ± 2.0%
Range 0A–150A (300A optional) † –– 0A–150A (300A optional) † Measures in
Custom tanks shapes Fahrenheit or Celsius
Resolution Other
1A –– 1A Auto calibration -40°C – 120°C
(100 to 150) (-40°F – 250°F)
Resolution
0.1A –– 0.1A
(0.0 to 99.9)
Frequency 3.24"
82.40mm MOUNTS IN A 2-1/8"
Range –– –– 40Hz–90Hz 2.19"
0.72"
(54mm) DIA. HOLE
55.50mm
18.40mm THIS CONNECTOR
Resolution –– –– 1 Hz AC METERS ONLY

Power
Range –– –– 0W–45kW 1.10"
28.00mm 3.24"
Resolution 82.40mm
–– –– 10W
(0W–9990W)
Resolution
–– –– 0.1kW
(10kW–45kW)
Alarm/Relay High and Low Voltage &
High Current High and Low Voltage 0.07" 2.37" 0.75
Activation Current 1.66mm 60.30mm (19.05mm)
ADDITIONAL
CLEARANCE
RECOMMENDED
† Will achieve 300A with an optional current transformer 1829, see page 133 FOR WIRING

Part# 1830 1832 1833 1834 Part# 1850


Description DC SoC Monitor DC Ammeter DC Voltmeter DC Multimeter Description Vessel Systems Monitor
Monitors state-of-charge Monitors current on two Monitors the voltage on Monitors the voltage of Functions Performs comprehensive
on one battery bank and circuits up to four battery two battery banks and monitoring of four systems
Functions voltage on three battery banks the current on one
banks circuit DC Specifications
Nominal System
12V, 24V, 36V, 48V
Voltage Voltage
Voltages 12V, 24V, 36V, 48V –– –– –– Operating 7V–70V DC
Accuracy ± 1.0% –– ± 1.0% ± 1.0% Minimum 15 mA @12V, display off
Current Draw 8 mA @ 24V, display off
Operating 7V–70V DC –– 7V–70V DC 7V–70V DC
Voltage Accuracy +/- 1%
Resolution 0.01V DC –– 0.01V DC 0.01V DC
Range –500A to 500A
Current
Current
1 x PN 8255 +/- 1.0%
Shunt 1 x PN 8255 (500A/50mV) 1 x PN 8255 (500A/50mV) –– Accuracy
(500A/50mV)
AC Specifications
Accuracy ± 1.0% ± 1.0% –– ± 1.0%
Nominal 120V @ 60Hz, North America
Range –500A to 500A –500A to 500A –– –500A to 500A System Voltage 230V @ 50Hz, Typical of Europe
Resolution Operating
1A 1A –– 1A 0-300V
(100 to 500) Voltage
Resolution Voltage Accuracy +/- 1.0%
0.1A 0.1A –– 0.1A
(99.9 to 500) Current Range 0–150A
Alarm/Relay High & Low Voltage, High High & Low Voltage, High High & Low Voltage, High
High & Low Voltage Current Accuracy +/- 2%
Activation Current & Low Battery Current & Low Battery Current & Low Battery
Frequency 40–90Hz
132 SWITCHING & MONITORING bluesea.com

Mini OLED Meters Mini Clamp Multimeter


Monitors essential electrical system parameters on a bright, Compact and feature-rich AC/DC Multimeter simplifies
waterproof, daylight readable OLED screen diagnosis of electrical problems
• Compact size enables mounting in any convenient location • Clamp allows measurement of AC and DC current in wires without
• Reverse polarity protected disturbing the circuits or contacting live terminals
• Mounts in a common 1-1/8 in hole • Compact size allows comfortable one hand operation, portability,
and access to confined areas
Specifications • Auto range simplifies operation by automatically selecting the
Cutout Dimensions 1-1/8" (29 mm) diameter range that best fits the data
Regulatory • Additional functions include: Data Hold, Overload Display, and
IP66 - protected against powerful water jets (see inside back cover) AutoPower-Off
• True RMS AC measurement is accurate for normal sine wave
Part# 1733 1732 1741
and modified sine wave inverter output
Description Voltmeter Ammeter Temp Meter Specifications
Nominal Voltage 12 / 24V DC 12 / 24V DC 12 / 24V DC AC Amperes 0.01–400 Amps
Input Voltage 8V–36V DC 8V–36V DC 8V–36V DC AC Voltage 0.001–600 Volts
Max. Operating Current 15mA 15mA 10mA DC Amperes 0.01–400 Amps
Resolution 0.01V DC 0.1A 1°F or 1°C DC Voltage 0.001–600 Volts
Accuracy +/– 1% +/– 2% +/– 1.25% Resistance/Continuity Alarm 0.1–40MΩ
Intermittent: 5 min. –– 110A –– Measurement Resolution 4300 counts
Cranking: 30 sec. –– 175A –– Regulatory
9230
DC Shunt (included) ––
(100A/50mV)
–– E marked
Temp Sensor (included) –– –– 1821 CAT III, 600 Volts
-40°F –250°F
Monitors 8V –36V DC -100A –100A DC
-40°C–120°C

1733 1732
Part# Description
8110 Mini Clamp Multimeter

Includes test leads


and carrying case

1741

1733 Only State-of-Charge


2.109" (53.56mm)
.133" Battery State-of-Charge (SoC)
Ø1.575" (3.39mm) 1732 & 1741
2.193" (55.71mm) Knowing the State-of-Charge of your battery is like knowing the
(40.00mm)
amount of fuel in your gas tank. To avoid getting stranded with a
dead battery, accurate battery bank monitoring is essential.
1733 Only
1833 DC VOLTMETER
.250" Voltmeter Method—Voltage can be used to measure of the
(6.35mm)
Quick Connect
SoC of your battery. The difference from a fully charged battery to
.428"
(10.86mm) 1.296" Input Terminals a fully discharged battery is only 1.0V in a 12V system, so the meter
.895" (32.91mm) 1732 & 1741 must have good resolution and accuracy. This method is generally
(22.74mm) Maximum Screw Connect
Mounting Thickness Input Terminals sufficient to monitor batteries which experience intermittent use,
such as starter or thruster batteries. However, a battery must
Front/Display View Side View
not have been charged or discharged for over 12 hours for this
measurement to be trustworthy. This makes the Voltmeter Method
unsuitable for monitoring house batteries which charge and
discharge often.
Related Products Amp-Hour Method—A convenient and accurate way to measure
SoC is with an Amp-Hour Monitor. This is a complex calculation of
the energy available, energy consumed, and energy returned to the
battery during charging. SoC can be expressed as amp-hours used,
amp-hours remaining until the battery is empty, or time remaining
Water-Resistant Accessory Panels until the battery is empty. The advantage of this method is that it
page 28
works well for batteries in a constant state of charge and discharge.
bluesea.com SWITCHING & MONITORING 133

DC Shunts AC Current Transformers


Use with DC Ammeters Use with AC Ammeters
For continuous operation, it is recommended that shunts not
Part# For Use With Ratio
be run at more than two-thirds (66%) the rated current under
8073 Analog Ammeter 50A AC/50mA AC
normal conditions
8257 Analog Ammeter 100A AC/50mA AC
Specifications 8256 Digital and M2 Ammeter 150A AC/50mA AC
Shunt Type Resistive 1829 M2 Ammeter 300A AC/50mA AC
Full Scale 50 mV
Amperage Max. Operating 66% of Rated Current
Amperage Int. (5 min.) 100% - Full scale rating
Amperage Int. (3 sec.) 300% - Full scale rating

Part# For Use With Ratio


9228 Analog Ammeter 50A DC/50mV DC
9230 Analog Ammeter 100A DC/50mV DC
9231 Analog Ammeter 150A DC/50mV DC
9233 Analog Ammeter 200A DC/50mV DC
8255 Digital Ammeter 500A DC/50mV DC 1829

9228 9233

8073

Floyd Bell Turbo Series


8255
DC Audible Alarm
Loud intermittent beep tone audibly alerts operator
• Rotating bezel adjusts alarm volume
Temperature Sensor • Threaded attachment ring
Use with the P12 Battery Charger, M2 OLED, • Fits 1 inch round aperture
and Mini OLED Meters
Specifications
• Installs with double-sided tape
Voltage Nominal 12V / 24V DC
Specifications Operating Voltage 5–30V DC
Wire Size 16 AWG Operating Current 5 mA @ 5V DC
Wire Length 1820 12" (31 cm) 25 mA @ 30V DC
Wire Length 1821 18" (46 cm) Operating Frequency 2900 ± 250 Hz
Terminals Male 1/4" Quick Connect
Regulatory
IP68 - Withstands water submergence and dust exposure
UL Recognized
1820 1821

Part# Description IP Rating Temperature Range


1820 Temp Sensor IP68 Submersible 40°F to 175°F (-40°C to 80°C)
1821 Temp Sensor IP65 Non-submersible 40°F to 300°F (-40°C to 150°C)

Related Products

Part# Description
1070 Floyd Bell Turbo Series Alarm

P12 Battery Charger 2719 Enclosure M2 OLED Mini OLED


page 32 page 112 Digital Meters Digital Meters
page 130 page 132
134 SWITCHING & MONITORING czone.net

Dash Lights ON

Entertainment ON Kitchen Lights 80%

Batteries 92%

Digital Control and Monitoring


CZone digital control and monitoring simplifies installation of electrical systems through the replacement of complicated, cumbersome
traditional wiring. CZone is perfect for Marine and Mobile applications and replaces switch and fuse panels with networked digital
interfaces providing ultimate control of onboard electrical systems.

With one touch, CZone's intelligent management simplifies operation by combining multiple circuits through Mode selection and offers
effortless Monitoring oversight of key systems and components while retaining advanced Control of specific circuits and functions.
CZone can take care of all the little things, leaving more time for the user to focus on what they value. Whether you are preparing the
boat for the evening's entertaining, hitting the open road away from stable power, or focusing on getting the job done, let CZone do
the thinking.
czone.net SWITCHING & MONITORING 135

Marine, Recreational, Specialty or Emergency Vehicle


CZone delivers purpose built functionality for the Marine, Recreational Vehicle, and
Specialty or Emergency Vehicle Markets.

Recreational Vehicle
CZone offers the industry leading solution for complete recreational vehicle switching for your smart vehicle. Larger
recreational vehicles host complex onboard electrical systems to provide the user with functionality from broad integration
for control and monitoring of multiple vehicle systems, to automation of key functions such as power management and
storage, and to provide the user with a simple clean and friendly interface.

Specialty & Emergency Vehicle


Vehicle digital control and monitoring automation offers operating efficiency and cost savings. Speed up deployment
times with mode selection. Ensure uptime through complete power integration management. Maintain simple,
straightforward operation for personnel with easier training and operating instructions, or improve maintenance
and configuration standardization easily across a fleet.
136 SWITCHING & MONITORING czone.net

CZone® Configuration Made Easy


Historically, generating a configuration for and programming a system is a chore that requires a significant amount of
training. The configuration tool of the CZone system offers simple, straightforward programming that is easy to
learn and to use.
The CZone Configuration Tool Software allows the manufacturer to set up programming parameters on a standard PC,
upload a saved configuration into the CZone network and simultaneously program every interface on-board.
Changes and customizations can also be made from the display interface and downloaded back to the PC overriding
the master configuration. The master template file is now ready to go and can be used on multiple vessels or vehicles
during manufacturing.

USB CAN Adapter


Connects PC to the CZone® network for configuration and system set up
Part # 80-911-0044-00
czone.net SWITCHING & MONITORING 137

CZone® Wireless Interface


The Wireless Interface (WI) is a digital control and monitoring
interface module designed to connect your tablet to the CZone
network over Wifi. Handling up to 3 devices the WI can offer
connectivity of its own internal Access Point or can interface with
other Wifi network systems on your vessel.

Use the built in Ethernet port for a better connection to


an existing network.

80-911-0090-00 Wireless Interface

80-911-0095-00 WI MasterBus connector


(required for MasterBus connection)

Features: Hardware:
• User-friendly homepage to monitor and control • The Wireless Interface acts as the hub between
onboard circuits MasterBus/CZone networks and local WiFi devices
• Integrated control and monitoring of power products NOTE: WI MasterBus connector required for MasterBus connection
including battery chargers and inverters • Ethernet connection to connect to other LANs
• Monitor AC/DC power and batteries • USB connection for configuration updates
• Monitor tank levels • Tested to FCC, CE, EMC
• Receive visible alarms • Power cable and aerial included
• Connect a maximum of three devices simultaneously
• Ability to personalize homepage to display favorite
circuits, modes & monitoring MasterBus powering no
• Customize your layout Dimensions, hxwxd 4.1" x 7.5" x 2.4" / 105 x 190 x 60 mm
• Connects to CZone or MasterBus networks for control
Weight 1.5 lb / 0.685 kg
and monitoring of systems
Protection degree IP54
Delivered with power cable, WiFi antenna,
USB extension cable, user’s manual

iPad® is a trademark of Apple Inc.

Wireless Interface Configuration


Tool Software
• User friendly configuration tool for PC
• Allows full customization of CZone app home page
• Import multiple images for vehicle layout
• Easy drag and drop of circuits and alarms onto vehicle image
• Configure network settings on wireless server
• Create user profiles for logging into the CZone app
138 SWITCHING & MONITORING czone.net

CZone® Combination Output


Interface (COI)
The Combination Output Interface (COI) combines
multiple input and output devices into one module,
offering a compact and intelligent replacement for
traditional DC fuse boxes and circuit breaker panels
with digital control and monitoring technology.

Digital control and monitoring systems just became


more cost effective and easier to install with the CZone
Combination Output Interface (COI). This one box replaces
up to five separate units, with convenient Deutsch connectors
and IPx5 water resistance, providing a complete CZone
system for smaller applications. The COI’s high continuous
power output (150 amps), plus space, installation time and
cost savings also make it the perfect building block for
larger systems.
Quick access and overview Features
• High density 30 channel module minimizes installation,
Partnered with either a dedicated CZone display, or with interconnections and footprint, while delivering best
a multi-functional display from one of our integration value per circuit
partners (B&G, Furuno, Garmin, Lowrance, Simrad), the • Full mechanical fuse protection plus bypass on all
Combination Output Interface heralds a new era in providing circuits as required by ABYC/CE
simple, intuitive control over the increasingly complex • Industry standard Deutsch connectors provide fast,
systems found on today’s applications. plug-n-play installation
• Optional cable cover offers improved aesthetics and
greater mounting flexibility
• Proven, rugged CZone design includes IPX5 Water
Ingress Protection and NMEA 2000 certification
Combination Output Interface (COI)
• High power Bilge Pump channels allow manual control
Communication protocol NMEA 2000
plus “pump running” feedback from a single channel –
Channels 30 without additional wiring
Output channels (high) 4 x 25A • USB port provides easy system update from USB
flash drive
Output channels (low) 12 x 10A (dimmable)
Analogue inputs 8 (positive or negative switching, 0–32V)
Additional monitoring 2 voltage sensors (on main positive stud
and NMEA 2000 power)
Circuit current monitoring all 16 output channels
Part # Description
Circuit protection Configurable electronic fuse + mechanical COI with Connectors
fuse and bypass 80-911-0119-00 (includes 80-911-0131-00—COI Deutsch
Digital switch inputs 6 digital input switches with backlight via Connector Kit)
digital breakout 80-911-0120-00 COI No Connectors
Max. continuous current 150A at 40°C (derating > 40°C)
NMEA 2000 power 250 mA at 12V Options
consumption 180 mA at 12V standby
COI cable cover
Connectors Deutsch 80-911-0123-00 Optional cover for clean finish, covers
connectors and cables
Power supply M8 (5/16") stud positive,
M6 (1/4") stud negative COI Digital Switch Breakout
The COI Digital Switch Breakout (DSB)
Voltage 9–32V (with power available LED and 80-911-0134-00 interfaces CZone digital switches with
voltage monitoring)
your CZone COI module. Including 2
Bilge pump circuits 4 high current channels: integrated manual mtr DSB to COI cable
control and ‘pump running’ detection
Protection degree IPx5 (mounted at 0°C +/-90°C)
80-911-0129-00 5m COI to DSB cable (16ft)
Dimensions, hxwxd 13.3" x 9.3" x 2.4"
(incl. optional cable cover) 338 x 235 x 62 mm
COI Deutsch connector kit
Weight 1.9 kg / 4.2 lb
(delivered as standard with
Approvals CE, ABYC, NMEA 80-911-0131-00 80-911-0119-00)
Includes all necessary Deutsch plugs,
contacts, wafers & seals for COI

Deutsch HDT-48-00 crimp tool


80-911-0133-00
Crimp tool for Deutsch contacts
czone.net SWITCHING & MONITORING 139

COI Digital Switch Breakout (DSB) Part # Description

80-911-0134-00 DSB (Includes 2m COI to DSB Cable)

Digital Switch Breakout (DSB)


Connect up to 6 digital switches to the COI

Support for single or double throw switches (up to 12


programmable switch points)
Uses existing SCI switch cables with options for Rocker or
push button plugs at various lengths
Digital switches include dimmable backlighting for
The COI Digital Switch Breakout (DSB) is the interface between ‘systems on’ and fault codes

the Combination Output Interface (COI) and up to six CZone Dimensions (HxWxD):
3.9" x 6.1" x 1.7" (100 x 156 x 42 mm)
digital switches (push button or Rocker). The digital switches
include dimmable LED backlighting, systems on, fault codes IPx5 water ingress protection

and a plug and play harness simplifying installation. Includes 2 m DSB to COI cable

CZone® COI System Example

NMEA 2000 Network Digital Switch Breakout (DSB)

6 Digital Switch Inputs


HORN
NAV/ANCHOR

WIPER CONSOLE LIGHTS

BILGE PUMP
WASHER

8 Analog Inputs
DISCHARGE PUMP H HOUSE BATTERY

WIRELESS RECEIVER FUEL TANK

CONSOLE LIGHT FRESH WATER TANK

S STBD START BATTERY P PORT START BATTERY

12 Low Current Outputs


• Positive or negative switching
• 0-32V, 0-1000 Ω, 4-20 mA sensors

MAP LIGHT BAITWELL PUMP

NAV LIGHT HORN

• 10A dimmable channels


• 0.5-2.5 mm (20-14 AWG) cables
UNDERWATER LT WASHER

CONSOLE LIGHT WIPER

• 25A channels BILGE LIGHT COURTESY LT


• 2.5-6 mm (14-10 AWG) cables

ANCHOR LIGHT COURTESY LT

4 High Current Outputs


DISCHARGE PUMP BILGE PUMP 2

BATTERY FRESH WATER PUMP


BILGE PUMP 1
TERMINALS & LUGS
Adhesive Lined Adhesive Lined Heat Shrink Nylon Insulated Terminals
Heat Shrink Terminals Butt Connector Packs
142 143 144
EXPANDED
OFFERING

Includes a heat activated adhesive Reusable jar is clear for easy Marine Grade™ Nylon terminals are
built into the sleeve of the tubing for identification of the terminals and designed for harsh boating applications.
improved seal and strain relief. has a flip lid for ease of use. Nylon insulators are ideal for crimping
and will not split.
TERMINALS & LUGS

Vinyl Insulated Terminals Tinned Copper Lugs Battery Terminals,


Covers & Clips
146 147 148

Ideal for non-waterproof applications. Ancor Marine Grade lugs are made Provides proper connections to
from heavy duty annealed tinned batteries for maximum conductivity.
copper for maximum current flow
and corrosion resistance.

Electrical systems rely on Ancor terminals and lugs to securely connect a vessels' electrical
system so current-carrying loads swiftly move from the source of power to the loads.
142 TERMINALS & LUGS ancorproducts.com

Heat Shrink • UL 486A


Adhesive Lined Heat Shrink Terminals Ring Terminals
• 
Heat activated adhesive built into the sleeve of the heat shrink tubing
Qty/
• Shrinks to form a water tight seal and ultimate vibration and strain relief AWG Screw Size
Pkg
Part #
•  Tinned for corrosion resistance 3 310203
• Pure copper for maximum current flow #8 4 mm 25 310225
• Brazed seam for maximum strength 100 310299
3 310303
•  UL listed and CSA recognized #10 4.8 mm 25 310325
• Shrinks at 275°F / 135°C 100 310399
22–18 3 310403
Heat Shrink Heat Shrink 0.3–0.8
mm2
1/4" 6.4 mm 25 310425
100 310499
Butt Connectors Disconnects 3 310503
• UL 486C • .250 (6.4 mm) 5/16" 7.9 mm 25 310525
tab size 100 310599
3 310603
3/8" 9.5 mm 25 310625
100 310699
3 311203
Qty/ Qty/ #8 4 mm 25 311225
AWG Part # AWG Gender Part #
Pkg Pkg
100 311299
3 316803 3 311303
3 309003
Female 25 316825 #10 4.8 mm 25 311325
22–18 25 309025 22–18 100 316899 100 311399
0.3–0.8 mm2 100 309099 0.3–0.8
mm2 3 316903 3 311403
500 309002 16–14
Male 25 316925 1/4" 6.4 mm 25 311425
3 309103 1–2 mm2
100 316999 100 311499
16–14 25 309125 3 311503
3 317803
1–2 mm2 100 309199
Female 25 317825 5/16" 7.9 mm 25 311525
500 309102 100 311599
16–14 100 317899
3 309203 1–2 mm2 3 311603
3 317903
12–10 25 309225 3/8" 9.5 mm 25 311625
Male 25 317925
3–5 mm2 100 309299 100 311699
100 317999
500 309202 3 312203
3 320803 #8 4 mm 25 312225
3 309303
8 Female 25 320825 100 312299
25 309325
8 mm2 12–10 100 320899 3 312303
500 309302 3–5 mm2 3 320903 #10 4.8 mm 25 312325
Male 25 320925 100 312399
100 320999 3 312403
12–10
1/4" 6.4 mm 25 312425
3–5 mm2
100 312499
3 312503
Heat Shrink Heat Shrink 5/16" 7.9 mm 25 312525
Spade Terminals Snap Plugs 100
3
312599
312603
• UL 486A 3/8" 9.5 mm 25 312625
100 312699
3 321303
#10 4.8 mm
25 321325
Qty/
AWG Screw Size Part # 3 321403
Pkg 1/4" 6.4 mm
25 321425
22–18 3 313203
8 3 321503
0.3–0.8 #8 4 mm 25 313225 Qty/ 5/16" 7.9 mm
AWG Gender Part # 8 mm2 25 321525
mm2 100 313299 Pkg
3 321603
3 314203 3 318803 3/8" 9.5 mm
25 321625
#8 4 mm 25 314225 Female 25 318825
3 321703
22–18 100 318899 1/2" 12.7 mm
16–14 100 314299 25 321725
0.3–0.8
1–2 mm2 3 314303 mm2 3 318903
#10 4.8 mm 25 314325 Male 25 318925
100 314399 100 318999
3 315203 3 319803
#8 4 mm 25 315225 Female 25 319825
100 319899
12–10
3–5 mm2
100
3
315299
315303
16–14
1–2 mm2 3 319903
Why Heat Shrink
#10 4.8 mm 25 315325 Male 25 319925
Terminals?
100 319999 Heat shrink terminals create a sealed
100 315399
connection between the terminal itself and
the wire the connector is crimped to. Sealed
Related Products
connections prevent corrosion and provide
additional strain relief for the connection.
Corrosion reduces the carrying capacity
of the electrical system and reduces the
strength of the conductor. Over time, wire
Heat Tools Crimping Tools
that is not sealed can degrade and break,
page 161 page 163
leading to costly repairs.
ancorproducts.com TERMINALS & LUGS 143

(2) (2) (2) = (6)


.250 tab .188 tab .110 tab each kit

309000 220011 SPK1614 SPK2218

Adhesive Lined Heat Shrink Universal Speaker Connector Kits


Butt Connector Packs Speakers are equipped with male disconnects in two sizes
• Reusable jar is clear for easy identification of the terminals (.250 tab for positive and either .188 tab or .110 tab for
and has a flip lid for ease of use negative) depending on speaker manufacturer. Ancor’s new
• Reusable case contains six compartments for storage of universal speaker connector kits include all the connectors
terminals, fasteners or any other small item required to install two speakers regardless of manufacturer.
• Case's compact size (6.625"L x 3.125"W x 1.375"D) fits easily Heat shrink disconnects provide a sealed connection for the
in most storage areas harsh environment.
Qty/ Kits include female adhesive lined heat shrink disconnects:
AWG Pkg Pkg Part # • (2) .250 tab, (2) .188 tab, (2) .110 tab
22–18 0.3–0.8 mm2 250 jar 309001
16–14 1–2 mm2 250 jar 309101 Qty/
AWG Pkg Part #
12–10 3–5 mm2 200 jar 309201
22–18
6 SPK2218
Assorted (50) 22-18, 0.3–0.8 mm2
250 jar 309000
(150) 16-14, (50) 12-10 AWG
16–14
6 SPK1614
Assorted (25) each 75 case 220011 1–2 mm2

Heat Shrink Step-Down/Multi-Wire Connectors


Ancor’s new assortment of adhesive lined heat shrink butt connectors can be used
as a step-down from one gauge size to another or as a multi-wire connector for one
gauge size wire. These connectors offer a sealed alternative for products such as a
quick-tap or 3-way connector in areas where corrosion is a concern.
• 4:1 shrink ratio tubing to ensure a watertight seal between wires
• Flared barrel with uniform copper wall ensures an easy and proper mechanical crimp
• Crimp indicator on barrel for proper placement of installation tool
• Clear heat shrink tubing ensures crimp accuracy
• Colored stripes on the barrel indicate which crimp die to use, regardless of application

16–14 AWG Step-Down Connector Example


Tubing Pkg Barrel Barrel
AWG Color Qty Part # End 1 End 2
(1) 16–14 AWG (2) 16–14 AWG
Clear tube 3 320003 OR
24–22 (1) 22-18 AWG or
w/ white dashes (1) 24-22 AWG
0.2–0.3 mm2 (2) 24-22 AWG
25 320025
(1) 16–14 AWG (1) 12–10 AWG
Clear tube 3 320103
22–18 (1) 16-14 AWG or
w/ red dashes (1) 22-18 AWG
0.3–0.8 mm2 (2) 22-18 AWG
25 320125

Clear tube 3 320203


16–14 (1) 12-10 AWG or
w/ blue dashes (1) 16-14 AWG
1–2 mm2 (2) 16-14 AWG
25 320225

Clear tube 3 320303


12–10 (1) 8 AWG or
w/ yellow dashes (1) 12-10 AWG
3–5 mm2 (2) 12-10 AWG
25 320325

Heat Shrink Step-Down/Multi-Wire Connector Kit


Qty/
AWG Pkg Pkg Part #
Assorted (5) 24–22 AWG, (10) 22–18 AWG,
30 jar 320000
(10) 16–14 AWG, (5) 12–10 AWG
320000
144 TERMINALS & LUGS ancorproducts.com

Marine Grade™ Terminals


• A
 ncor’s Marine Grade™ terminals differ from automotive terminals by being designed
for a harsh environment
• Tinned copper gives the least electrical resistance but the most corrosion protection
• Nylon insulators are easy to crimp and will not split
• Barrels are designed to tightly grip the wire with the least effort

Nylon Ring Terminals


• Nylon insulated with insulation grip
• Double crimp, funnel entry
• UL 486C

Qty/ Qty/ Qty/


AWG Screw Size Part # AWG Screw Size Part # AWG Screw Size Part #
Pkg Pkg Pkg
6 230201 5 230221 1 230243
#6 3.6 mm #6 3.6 mm
25 210201 25 210221 #10 4.8 mm 25 210243
6 230202 5 230222 100 222243
#8 4 mm 25 210202 #8 4 mm 25 210222 1 230244
100 220202 100 220222 1/4" 6.4 mm 25 210244
6 230203 5 230223 100 222244
25 210203 25 210223 1 230245
#10 4.8 mm #10 4.8 mm 6
100 220203 100 220223 5/16" 7.9 mm 25 210245
13 mm2
22–18 500 222203 500 222223 100 222245
0.3–0.8
mm2 5 230204 4 230224 1 230246
12–10
1/4" 6.4 mm 25 210204 1/4" 6.4 mm 25 210224 3/8" 9.5 mm 25 210246
3–5 mm2
100 220204 100 220224 100 222246
5 230205 4 230225 1 230247
5/16" 7.9 mm 25 210205 5/16" 7.9 mm 25 210225 1/2" 12.7 mm 25 210247
100 220205 100 220225 100 222247
5 230206 4 230226 1 230253
3/8" 9.5 mm 25 210206 3/8" 9.5 mm 25 210226 #10 4.8 mm 25 210253
100 220206 100 220226 100 222253
6 230211 3 230227 1 230254
#6 3.6 mm
25 210211 1/2" 12.7 mm 25 210227 1/4" 6.4 mm 25 210254
6 230212 50 220227 100 222254
#8 4 mm 25 210212 2 230233 1 230255
4
100 220212 #10 4.8 mm 25 210233 5/16" 7.9 mm 25 210255
21 mm2
6 230213 100 222233 100 222255
25 210213 2 230234 1 230256
#10 4.8 mm
100 220213 1/4" 6.4 mm 25 210234 3/8" 9.5 mm 25 210256

16–14 500 222213 100 222234 100 222256


1–2 mm2 5 230214 2 230235 1 230257
8
1/4" 6.4 mm 25 210214 5/16" 7.9 mm 25 210235 1/2" 12.7 mm 25 210257
8 mm2
100 220214 100 222235 100 222257
5 230215 2 230236
5/16" 7.9 mm 25 210215 3/8" 9.5 mm 25 210236
100 220215 100 222236
5 230216 1 230237
Related Products
3/8" 9.5 mm 25 210216 1/2" 12.7 mm 25 210237
100 220216 100 222237

Crimping Tools
page 163
ancorproducts.com TERMINALS & LUGS 145

Nylon Flanged Nylon Single Crimp Nylon Double Crimp


Spades Butt Connectors Butt Connectors
• Nylon insulated • Nylon insulated seamless • Nylon insulated with
with insulation grip • UL 486C insulation grip
• Double crimp, • Funnel entry
funnel entry • UL 486C
• UL 486C

Qty/ Qty/ Qty/


AWG Screw Size Part # AWG Part # AWG Part #
Pkg Pkg Pkg
6 230301 7 230100 3 230161
#6 3.6 mm
25 210301 22–18 25 210100 22–18 25 210161
6 230302 0.3–0.8 mm2 100 220100 0.3–0.8 mm2 100 220161
22–18 #8 4 mm 25 210302 500 222100 500 222161
0.3–0.8
mm2 100 220302 7 230110 3 230162
6 230303 16–14 25 210110 16–14 25 210162
#10 4.8 mm 25 210303 1–2 mm2 100 220110 1–2 mm2 100 220162
100 220303 500 222110 500 222162
6 230311 5 230120 2 230163
#6 3.6 mm
25 210311 12–10 25 210120 12–10 25 210163
6 230312 3–5 mm2 100 220120 3–5 mm2 100 220163

16–14 #8 4 mm 25 210312 500 222120 500 222163


1–2 mm2 100 220312
6 230313
#10 4.8 mm 25 210313
100 220313 Nylon Fully Insulated Nylon Disconnects
#6 3.6 mm
5 230321 Disconnects • .250 (6.4 mm) tab size
25 210321 • .250 (6.4 mm) tab size • Nylon insulated with
5 230322 • Nylon insulated with insulation grip
12–10 #8 4 mm 25 210322 insulation grip • Double crimp,
3–5 mm2 • Double crimp, funnel entry
100 220322
funnel entry • UL 310
5 230323
#10 4.8 mm 25 210323
• UL 310
100 220323

Qty/ Qty/
AWG Gender Part # AWG Gender Part #
Pkg Pkg
4 231408 4 230808
Female 25 211408 Female 25 210808
22–18 100 221408 22–18 100 220808
0.3–0.8 0.3–0.8
Nylon 3-Way mm2 4 231409 mm2 4 230809
Connectors Male 25 211409 Male 25 210809
• Nylon insulated 100 221409 100 220809
with insulation grip 4 231418 4 230818
• Double crimp, Female 25 211418 Female 25 210818
funnel entry
16–14 100 221418 16–14 100 220818
• UL 310 1–2 mm2 1–2 mm2
4 231419 4 230819
Male 25 211419 Male 25 210819
100 221419 100 220819
3 231428 3 230828
Qty/
AWG Part #
Pkg Female 25 211428 Female 25 210828

16–14 1 230510 12–10 100 221428 12–10 100 220828


1–2 mm2 25 210510 3–5 mm2 3 231429 3–5 mm2 3 230829

12–10 1 230520 Male 25 211429 Male 25 210829


3–5 mm2 25 210520 100 221429 100 220829
146 TERMINALS & LUGS ancorproducts.com

Nylon Snap Plugs Splash Proof Nylon Multi-Stack


• Nylon insulated Snap Plugs Connectors
with insulation grip
with Inserts • .250 (6.4mm) tab size
• Double crimp, • Nylon insulated
• Includes both
funnel entry with insulation grip
female and male
• UL 310 plugs • Double crimp,
funnel entry
• UL 310

Qty/ Qty/ Qty/


AWG Gender Part # AWG Part # AWG Part #
Pkg Pkg Pkg
4 230709 22–18 4 231480 3 230612
0.3–0.8 mm2 16–14
Female 25 210709 25 211480 25 210612
1–2 mm2
22–18 100 220709 4 231490 100 220612
16–14
0.3–0.8
4 230708 1–2 mm2 25 211490
mm2
Male 25 210708
100 220708
4 230719
Female 25 210719

16–14 100 220719


1–2 mm2 4 230718
Male 25 210718
100 220718

Vinyl Step Down Vinyl Butt Splice Connects


Butt Connectors Connectors
• Vinyl insulated • Vinyl insulated
• UL 486C • UL 486C

Qty/ Qty/ Qty/


AWG Part # AWG Part # AWG Part #
Pkg Pkg Pkg
3 230164 2 230130 4 230615
16–14 to 22–18 8 18–14
25 210164 25 210130 25 210615
1–2 to 0.3–0.8 mm2 8 mm2 0.8–2 mm2
100 220164 100 222130 100 220615

12–10 to 16–14 3 230165 1 230140


3–5 to 1–2 mm2 6
25 210165 25 210140
13 mm2
8 to 12–10 3 230166 100 222140
8 to 3–5 mm2 25 210166 1 230150
4
25 210150 Double Male-Female
21 mm2
100 222150 Adapter
• .250 (6.4mm) tab size

Qty/
Related Products Pkg Part #
5 230613
25 210613

Crimping Tools
page 163
ancorproducts.com TERMINALS & LUGS 147

Tinned Copper Lugs


• Ancor Marine Grade™ lugs are manufactured from heavy-duty annealed tinned copper,
providing for maximum current flow
• 100% tin plated copper resists corrosion from salt and moisture
•  Seamless barrel design allows for maximum strength when crimped
• Closed end design seals out moisture so cables stay dry and corrosion free
• UL 486A

Qty/ Qty/ Qty/


AWG Screw Size Pkg Part # AWG Screw Size Pkg Part # AWG Screw Size Pkg Part #
2 252233 2 252253 2 252284
1/4" 6.4 mm
#10 4.8 mm 25 242233 #10 4.8 mm 25 242253 25 242284
100 244233 100 244253 2 252285
2 252234 2 252254 5/16" 7.9 mm 25 242285
1/4" 6.4 mm 25 242234 1/4" 6.4 mm 25 242254 100 244285
100 244234 100 244254 1/0 2 252286
53 mm2
2 252235 2 252255 3/8" 9.5 mm 25 242286
8 5/16" 7.9 mm 25 242235 4 5/16" 7.9 mm 25 242255 100 244286
8 mm2 21 mm2
100 244235 100 244255 2 252287
1/2" 12.7 mm
2 252236 2 252256 10 242287
3/8" 9.5 mm 25 242236 3/8" 9.5 mm 25 242256 5/16"
7.9 & 9.5 mm 1/1 252281
& 3/8"
100 244236 100 244256
2 252294
2 252237 2 252257 1/4" 6.4 mm
1/2" 12.7 mm 1/2" 12.7 mm 25 242294
10 242237 10 242257
2 252295
5/16" 5/16"
7.9 & 9.5 mm 1/1 252231 7.9 & 9.5 mm 1/1 252251
& 3/8" & 3/8" 5/16" 7.9 mm 25 242295
2 252243 2 252264 100 244295
1/4" 6.4 mm
#10 4.8 mm 25 242243 25 242264 2/0 2 252296
68 mm2
100 244243 2 252265 3/8" 9.5 mm 25 242296
2 252244 5/16" 7.9 mm 25 242265 100 244296
1/4" 6.4 mm 25 242244 100 244265 2 252297
1/2" 12.7 mm
100 244244 2 2 252266 10 242297
34 mm2
2 252245 3/8" 9.5 mm 25 242266 5/16"
7.9 & 9.5 mm 1/1 252291
& 3/8"
6 5/16" 7.9 mm 25 242245 100 244266
13 mm2 2 252715
100 244245 2 252267
1/2" 12.7 mm 5/16" 7.9 mm 10 242715
2 252246 10 242267
100 244715
3/8" 9.5 mm 25 242246 5/16"
7.9 & 9.5 mm 1/1 252261
& 3/8" 3/0 2 252716
100 244246
2 252274 85 mm2 3/8" 9.5 mm 10 242716
2 252247 1/4" 6.4 mm
1/2" 12.7 mm 25 242274 100 244716
10 242247
2 252275 2 252717
5/16" 1/2" 12.7 mm
7.9 & 9.5 mm 1/1 252241
& 3/8" 5/16" 7.9 mm 25 242275 10 242717
100 244275 2 252725
1 2 252276 5/16" 7.9 mm 10 242725
42 mm2
3/8" 9.5 mm 25 242276 100 244725
100 244276 4/0 2 252726
2 252277 107 mm2 3/8" 9.5 mm 10 242726
1/2" 12.7 mm
10 242277 100 244726
A 5/16" 2 252727
7.9 & 9.5 mm 1/1 252271 1/2" 12.7 mm
& 3/8"
10 242727

Lug Dimensions
C AWG A B C AWG A B C
Related Products
8 0.465" 0.190" 1.313" 1/0 0.725" 0.410" 1.845"

6 0.540" 0.232" 1.512" 2/0 0.825" 0.460" 2.236"–2.268"

4 0.545" 0.280" 1.606" 3/0 0.910" 0.510" 2.323"

2 0.650" 0.336" 1.622"–1.772" 4/0 1.015" 0.560" 2.563"


Crimping Tools
1 0.645" 0.360" 1.718"–1.845"
B page 163
148 TERMINALS & LUGS ancorproducts.com

Heavy-duty Butt Connectors


100% Tinned Copper • UL 486A

Qty/ Qty/
AWG Pkg Part # AWG Pkg Part #
8 8 mm2 2 252130 1 42 mm2 2 252170
6 13 mm2 2 252140 1/0 53 mm2 2 252180
4 21 mm2 2 252150 2/0 68 mm2 2 252190
2 34 mm2 2 252160

Lead Battery Terminals


Positive / Qty/
Description Negative Stud Size Pkg Part #
Negative 5/16" (8 mm) 1 260100
Wing Nut Style
Yellow Brass Nut Positive 3/8" (10 mm) 1 260200
Pos/Neg 5/16" & 3/8" (8 & 10 mm) 1/1 260325

260100 260200

Tinned Brass Battery Terminals


Positive / Qty/
Description Negative Stud Size Pkg Part #
Negative 5/16" (8 mm) 1 260010 Related Products
Wing Nut Style
Positive 3/8" (10 mm) 1 260012
Yellow Brass Nut
Pos/Neg 5/16" & 3/8" (8 & 10 mm) 1/1 260322

260010 260012
Adhesive Lined Heavy Wall
Battery Cable Tubing
page 153

Battery Terminal Boots


Qty/
Description Size Color Pkg Part #
Wing Nut Style 4 & 2 (19 & 32 mm2) Black/Red 1/1 260350
Right Angle 8–2 (8-32 mm2) Red 1 260381

260350 260381

Battery Clips
Qty/
Color Size Pkg Part #
Red/Black 10A 1/1 260505

Anti-Corrosion Rings
• Prevents acid leak corrosion
• Chemically treated to prevent terminal corrosion
• Made from non-woven felt and saturated in a battery
corrosion preventative compound.

Qty/
Color Pkg Part #
Red/Green 1/1 260405
bluesea.com TERMINALS & LUGS 149

Rotating CableCap Insulators Square CableCap Insulators


Insulates battery terminals which have integral Insulates battery terminals which have in-line dual posts
wing nut posts
• Top rotates 360 degrees to allow cable entry from any angle

4018

Part # Cable Size (AWG) Color Package


4001 4018 1/0 Red/Black Pair/Retail
4019B 1/0 Red Bulk/Not for retail
Part # Cable Size (AWG) Color Package
4020B 1/0 Black Bulk/Not for retail
4001 All Red/Black Pair/Retail
9030B All Black Bulk/Not for retail
9031B All Red Bulk/Not for retail

Stud CableCap Insulators


Standard CableCap Insulators Insulates single stud on alternators, starters, windlasses
Insulates battery terminals which have added and high amperage termination points
adapter terminals

4008
4005 4009

Part # Cable Size (AWG) Color Package


Part # Cable Size (AWG) Color Package
4008 18–10 Red Retail/3
4005 4, 2, 1 Red/Black Pair/Retail
4009 18–10 Black Retail/3
4006 1/0, 2/0 Red/Black Pair/Retail
4010 8–4 Red Retail/2
9038B 4, 2, 1 Black Bulk/Not for retail
4011 8–4 Black Retail/2
9039B 4, 2, 1 Red Bulk/Not for retail
4012 2–2/0 Red Retail/1
9040B 1/0, 2/0 Black Bulk/Not for retail
4013 2–2/0 Black Retail/1
9041B 1/0, 2/0 Red Bulk/Not for retail
4014 3/0–4/0 Red Retail/1
4015 3/0–4/0 Black Retail/1
Automotive CableCap Insulators
Insulates battery terminals which have standard
automotive posts

Dual Entry PowerPost Cable Insulators


Protects against accidental short circuits
• For use with Dual PowerPost Cable Connectors (page 117)
4016

Part # Cable Size (AWG) Color Package


4016 4, 2, 1 Red/Black Pair/Retail
4017 1/0, 2/0 Red/Black Pair/Retail
9176B 1/0, 2/0 Red Bulk/Not for retail
9177B 1/0, 2/0 Black Bulk/Not for retail
4002

PowerPost Insulator
Provides electrical insulation for single studs
and large cables
• Included with 2001, 2002, 2003, 2101, 2102, 2103, and 2019

4003

Part # Cable Size (AWG) Cable Entry Size in (mm) Color Package
Part # Cable Size (AWG) Color Package 4002 up to 2/0 0.7 (17.8) Black Retail/1
4004 6 Red Retail 4003 up to 2/0 0.7 (17.8) Red Retail/1
WIRE MANAGEMENT
& TOOLS
Adhesive Lined Heat Repair & Electrical Tape Cable Ties Cable Clamps
Shrink Tubing

152 153 154 159


EXPANDED
OFFERING

Ancor uses crosslinked polyolefin A wide range of repair tape Ancor offers a wide variety Stainless steel and Nylon cable
material for its superior strength and electrical tape in of materials, sizes and styles clamps are corrosion resistant.
and burn resistance. A heat multiple colors. including the innovative Self- They absorb shock and vibrations;
activated adhesive lining creates Cutting Cable Tie which is now reducing unwanted noise.
an impervious seal and provides available in a mounting version.
strain relief.
WIRE MANAGEMENT & TOOLS

Split Loom & Grommets Heat Tools Cut/Strip/Crimp Tools


Spiral Wrap

160 160 161 162

Allows flexible routing of cable Provides abrasion resistance Ancor offers a range of heat tools, Ancor offers a broad range of wire
harnesses and provides abrasion for wires passing through panel including the new dual setting management and termination tools
resistance for wire and cable. holes. Flexible construction heat gun, that are perfect for for all of your wiring projects.
makes installation simple. multiple projects from heat shrink
tubing to paint stripping.

Wire management is integral in making sure that wires and


connections are kept organized and protected.
152 WIRE MANAGEMENT AND TOOLS ancorproducts.com

Adhesive Lined Heat Shrink Tubing (ALT) EXPANDED


OFFERING
• Cross Linked polyolefin tubing is much stronger than PVC tubing and will
not burn like PVC
• Heat activated adhesive lining provides impervious seal to salt water,
oil, acids, and sunlight as well as providing strain relief
• Highest shrink ratio - shrinks to 1/3 original size
• Shrinks at 257°F / 125°C
• Operating temperature range of -40°F to 230°F / -40°C to 110°C
• UL 224

Wire ALT Qty/ Wire ALT Qty/


Color Length Part # Color Length Part #
Range Dia Pkg Range Dia Pkg
3" 7.6 cm 3 301103 3" 7.6 cm 3 306103

<18 AWG <1/8" 6" 15.2 cm 10 301106 6" 15.2 cm 4 306106


Black Black
<0.8 mm2 <3.2 mm 12" 30.5 cm 10 301124 12" 30.5 cm 4 306124
48" 122 cm 1 301148 48" 122 cm 1 306148
3" 7.6 cm 3 302103 Black/Red 3" 7.6 cm 1/1 306602
6" 15.2 cm 10 302106 3" 7.6 cm 3 306603
Black 8–2/0 AWG 3/4"
12" 30.5 cm 10 302124 6" 15.2 cm 4 306606
13–62 mm2 19 mm Red
20–12 AWG 3/16" 48" 122 cm 1 302148 12" 30.5 cm 4 306624
0.5–3 mm2 4.8 mm 3" 7.6 cm 3 302603 48" 122 cm 1 306648
6" 15.2 cm 10 302606 3" 7.6 cm 3 306903
Red
12" 30.5 cm 10 302624 6" 15.2 cm 4 306906
Yellow
48" 122 cm 1 302648 12" 30.5 cm 4 306924
3" 7.6 cm 3 303103 48" 122 cm 1 306948
6" 15.2 cm 10 303106 3" 7.6 cm 3 307103
Black
12" 30.5 cm 10 303124 6" 15.2 cm 3 307106
Black
48" 122 cm 1 303148 12" 30.5 cm 3 307124
16-10 AWG 1/4" Black/Red 3" 7.6 cm 1/1 303602 48" 122 cm 1 307148
1–5 mm2 6.4 mm
3" 7.6 cm 3 303603 Black/Red 3" 7.6 cm 1/1 307602
6" 15.2 cm 5 303606 3" 7.6 cm 3 307603
Red 2–4/0 AWG 1"
12" 30.5 cm 10 303624 6" 15.2 cm 3 307606
32–103 mm2 25.4 mm Red
48" 122 cm 1 303648 12" 30.5 cm 3 307624
3" 7.6 cm 3 304103 48" 122 cm 1 307648
6" 15.2 cm 5 304106 3" 7.6 cm 3 307903
Black
12" 30.5 cm 5 304124 6" 15.2 cm 4 307906
Yellow
48" 122 cm 1 304148 12" 30.5 cm 4 307924
12–8 AWG 3/8"
Black/Red 3" 7.6 cm 1/1 304602 48" 122 cm 1 307948
3–8 mm2 9.5 mm
3" 7.6 cm 3 304603
6" 15.2 cm 5 304606 Kits
Red
12" 30.5 cm 5 304624
Wire ALT Qty/
Color Length Part #
48" 122 cm 1 304648 Range Dia Pkg
3" 7.6 cm 3 305103 20–2/0 AWG 3/16"–3/4" 3" 7.6 cm 8 301503
Black
6" 15.2 cm 5 305106 .5–62 mm2 4.8–19 mm 6" 15.2 cm 8 301506
Black
12" 30.5 cm 5 305124 12–8 AWG 3/8" Assorted (yw, 3" 30.5 cm 5 304503
48" 122 cm 1 305148 3–8 mm2 9.5 mm wh, bl, gr, rd) 6" 122 cm 5 304506
8–4 AWG 1/2" 8–2/0 AWG 3/4" Assorted (yw,
Black/Red 3" 7.6 cm 1/1 305602 3" 7.6 cm 4 306503
8–19 mm2 12.7 mm 8–62 mm2 19 mm wh, bl, gr)
3" 7.6 cm 3 305603
6" 15.2 cm 5 305606
Red
12" 30.5 cm 5 305624 Adhesive Lined Tubing Specifications (3:1 ratio)
48" 122 cm 1 305648 Size Shrinks to Wire Range (AWG)

Related Products 1/8" 3.2 mm 1/32" 0.8 mm <18 < 0.8 mm2
3/16" 4.8 mm 1/16" 1.6 mm 20–12 0.5–3 mm2
1/4" 6.4 mm 5/64" 2 mm 16–10 1–5 mm2
3/8" 9.5 mm 1/8" 3.2 mm 12–8 3–8 mm2
1/2" 12.7 mm 5/32" 4 mm 8–4 8–19 mm2
3/4" 19 mm 1/4" 6.4 mm 8–2/0 13–62 mm2
Nylon Terminals Lugs Heat Tools
page 144 page 147 page 161 1" 25.4 mm 5/16" 7.9 mm 2–4/0 32–103 mm2
ancorproducts.com WIRE MANAGEMENT AND TOOLS 153

Adhesive Lined Heavy Wall Battery


Cable Tubing (BCT)
• 3:1 ratio
• Shrinks at 257°F / 125°C
• UL 224

326202 327202

BCT Qty/ BCT Qty/


BCT Dia. Length Part # BCT Dia. Length Part #
Color Pkg Color Pkg
3" 7.6 cm 3 326103 3" 7.6 cm 2 327103
6" 15.2 cm 3 326106 6" 15.2 cm 2 327106
Black Black
12" 30.5 cm 3 326124 12" 30.5 cm 2 327124
48" 122 cm 1 326148 48" 122 cm 1 327148
Black/Red 3" 7.6 cm 1/1 326202 Black/Red 3" 7.6 cm 1/1 327202

3/4" 3" 7.6 cm 3 326603 1" 3" 7.6 cm 2 327603


19 mm 6" 15.2 cm 3 326606 25 mm 6" 15.2 cm 2 327606
Red Red
12" 30.5 cm 3 326624 12" 30.5 cm 2 327624
48" 122 cm 1 326648 48" 122 cm 1 327648
3" 7.6 cm 3 326903 3" 7.6 cm 2 327903
Yellow 6" 15.2 cm 3 326906 Yellow 6" 15.2 cm 2 327906
12" 30.5 cm 3 326924 12" 30.5 cm 2 327924

Adhesive Lined Heavy Wall Tubing Specifications (3:1 ratio)


Size Shrinks to Wire Range (AWG)
3/4" 19 mm 1/4" 6 mm 8–2/0 13–62 mm2
1" 25 mm 3/8" 9 mm 2–4/0 32–103 mm2

Premium Electrical Tape


Quality electrical tape designed for general purpose
electrical applications. Repair Tape
• Made from low-lead 7-mil PVC material
Repair Tape fuses only to itself when applied under tension.
• For applications up to 600V
No sticky residue remains on wrapped surfaces.
• Temp rating up to 176°F / 80°C
• Operates and remains flexible from -60°F to 500°F / -51°C to 260°C
• UV and moisture resistant
• Stretches up to 300% its original length with 60 ppi tear strength
• A permanent air and water tight seal
Color Length Part # Pkg Qty
• Excellent UV resistance
Black 3/4"x66' 331066 1/roll
• Begins to bond immediately on contact with itself
Blue 3/4"x66' 332066 1/roll
Brown 3/4"x66' 333066 1/roll Color Length Part # Pkg Qty
Orange 3/4"x66' 334066 1/roll Black 1"x10' 341010 1/roll
Green 3/4"x66' 335066 1/roll Blue 1"x10' 342010 1/roll
Red 3/4"x66' 336066 1/roll Clear 1"x10' 343010 1/roll
White 3/4"x66' 337066 1/roll Green 1"x10' 344010 1/roll
Yellow 3/4"x66' 338066 1/roll Grey 1"x10' 345010 1/roll
Assorted Red 1"x10' 346010 1/roll
(1 ea of black,
1/2"x20' 339066 5/roll
red, white, White 1"x10' 347010 1/roll
green & yellow)
Yellow 1"x10' 348010 1/roll
154 WIRE MANAGEMENT AND TOOLS ancorproducts.com

Cable Ties
Ancor offers a wide variety of materials, styles, and sizing options. A patented, DoubleLock™ design offers TM

increased tensile strength that is 33% stronger than the industry standard cable tie. GRIP
With a unique design and high-quality construction, Ancor cable ties provide a great solution for bundling
wire, cable, hoses, cords, and countless other applications.

Standard Cable Ties


Unit Bundle Tensile
Length Color Part # TM

Qty GRIP
Dia Max Strength

25 199200 no yes 13/16" 18 lbs


natural
100 199201 no yes 13/16" 18 lbs
4"
25 199202 no yes 13/16" 18 lbs
UVB*
100 199203 no yes 13/16" 18 lbs
25 199246 yes yes 1-3/8" 45 lbs
natural
100 199247 yes yes 1-3/8" 45 lbs
6"
25 199248 yes yes 1-3/8" 45 lbs
UVB*
100 199249 yes yes 1-3/8" 45 lbs

UV
UV natural
25 199204 yes yes 2" 75 lbs
100 199205 yes yes 2" 75 lbs
8" 25 199206 yes yes 2" 75 lbs
UVB* 100 199207 yes yes 2" 75 lbs
1000 199254 yes yes 2" 75 lbs
25 199208 yes yes 3" 75 lbs
natural
100 199209 yes yes 3" 75 lbs
11"
25 199210 yes yes 3" 75 lbs
UVB*
100 199211 yes yes 3" 75 lbs
25 199212 yes yes 4" 75 lbs
natural
100 199213 yes yes 4" 75 lbs
14"
25 199214 yes yes 4" 75 lbs
UVB*
100 199215 yes yes 4" 75 lbs

* UV Resistant

Heavy-duty Cable Ties


Unit Bundle Tensile
Length Color Part # TM

Qty GRIP
Dia Max Strength

25 199259 yes yes 4" 120 lbs


15" UVB*
100 199260 yes yes 4" 120 lbs
natural 10 199216 no yes 4-9/10" 175 lbs
17"
UVB* 10 199217 no yes 4-9/10" 175 lbs
natural 10 199218 no yes 7" 175 lbs
24"
UVB* 10 199219 no yes 7" 175 lbs
natural 10 199220 no yes 10-3/10" 175 lbs
36"
UVB* 10 199221 no yes 10-3/10" 175 lbs

UV
UV 48"
natural 10 199222 no yes 14-3/10" 175 lbs
UVB* 10 199223 no yes 14-3/10" 175 lbs

* UV Resistant
ancorproducts.com WIRE MANAGEMENT AND TOOLS 155

Releasable Cable Ties

Unit Bundle Tensile


Length Color Part # TM

Qty GRIP
Dia Max Strength

natural 25 199240 no yes 1-3/4" 50 lbs


8"
UVB* 25 199241 no yes 1-3/4" 50 lbs
16" UVB* 4 199242 no yes 4" 175 lbs
28" UVB* 3 199243 no yes 8" 175 lbs

* UV Resistant

UV
UV
Mounting Cable Ties

Unit Bundle Tensile


Length Color Part # TM

Qty GRIP
Dia Max Strength

4" UVB* 25 199245 no yes 3/4" 18 lbs


25 199250 no yes 1-3/8" 30 lbs
natural
100 199251 no yes 1-3/8" 30 lbs
6"
25 199252 no yes 1-3/8" 30 lbs
UVB*
100 199253 no yes 1-3/8" 30 lbs
25 199226 no yes 2" 50 lbs
natural
100 199227 no yes 2" 50 lbs
8"
25 199228 no yes 2" 50 lbs
UVB*
100 199229 no yes 2" 50 lbs
natural 25 199230 no yes 4" 50 lbs

UV
UV 14"
UVB*
25 199257 no yes 4" 50 lbs
100 199258 no yes 4" 50 lbs

* UV Resistant

Cable Tie Kits

Unit Bundle Tensile


Length Description Part # TM

Qty GRIP
Dia Max Strength

8" assorted colors 24 199224 yes yes 2" 75 lbs


4", 6", 8" natural/UVB* 25 199261 yes yes 13/16", 2" 18, 75 lbs
4", 6", 8" natural color 500 199225 yes yes 13/16", 1-1/2", 2" 18, 45, 75 lbs

* UV Resistant

199225
199224 199261

Specialty Cable Ties

Unit Bundle Tensile


Length Description Part # TM

Qty GRIP
Dia Max Strength

8" natural I.D. tie 25 199237 no yes 2" 50 lbs


stainless steel* 10 199238 no yes 3-3/4" 100 lbs
11"
black grip strip 5 199239 no no n/a n/a

* UV Resistant
156 WIRE MANAGEMENT AND TOOLS ancorproducts.com

Self-cutting Cable Ties


Save time and frustration using the latest innovation from Ancor, a self-cutting cable tie. NO TOOLS.
Simply lock and twist to finish the job, with no need for additional tools! Integrated stainless JUST TWIST!
steel blade leaves a clean flush cut, which improves appearance and eliminates the sharp
tail while maintaining a tensile strength above industry standards.

Standard Self-cutting Cable Ties


Tensile
Length Color Unit Qty Part # Strength
50/bag 199333 35 lb
Natural
500/bag 199334 35 lb
4"
50/bag 199336 35 lb
UVB*
500/bag 199337 35 lb
50/bag 199339 35 lb
Natural
500/bag 199340 35 lb
6"
50/bag 199342 35 lb
UVB*
500/bag 199343 35 lb
20/bag 199274 50 lb
Natural 50/bag 199275 50 lb
500/bag 199267 50 lb Self Cutting Cable Ties

UV
UV 8"
20/bag 199276 50 lb IBBI
INNOVATION
UVB* 50/bag 199277 50 lb Award Winner

500/bag 199264 50 lb 2016


20/bag 199278 50 lb
Natural 50/bag 199279 50 lb
500/bag 199268 50 lb
11"
20/bag 199280 50 lb
UVB* 50/bag 199281 50 lb
500/bag 199265 50 lb
20/bag 199282 50 lb
Natural 50/bag 199283 50 lb
500/bag 199269 50 lb
14"
20/bag 199284 50 lb
UVB* 50/bag 199285 50 lb
500/bag 199266 50 lb

* UV Resistant

Cable Ties and Moisture


To prevent brittleness and cracking,
a certain amount of moisture is
incorporated into the Nylon 6/6 material
Heavy-duty Self-cutting Cable Ties that makes cable ties. Over time, this
Tensile added moisture can evaporate;
Length Color Unit Qty Part # Strength especially in dry conditions with low
20/bag 199320 120 lb relative humidity. The following steps
Natural will help cable ties maintain their
100/bag 199321 120 lb
15" pliability and tensile strength:
20/bag 199318 120 lb • Cable ties should be stored in the
UVB*
100/bag 199319 120 lb manufacturer’s original packaging
UV
UV
17"
Natural 10/bag 199323 120 lb
until ready for use.
• Partial cable tie bags should be
UVB* 10/bag 199322 120 lb
closed or sealed if at all possible.
* UV Resistant Several drops of water can be added
to the bag to provide moisture.
• Cable ties should not be stored in
an unheated warehouse or similar
location.
• Cable ties inventory should be rotated
frequently and used within one year
of purchase.
ancorproducts.com WIRE MANAGEMENT AND TOOLS 157

Mounting Self-cutting Cable Ties


Tensile
Length Color Unit Qty Part # Strength
20/bag 199309 50 lb
Natural 50/bag 199310 50 lb
500/bag 199311 50 lb
8"
20/bag 199300 50 lb

UV
UV UVB* 50/bag 199301 50 lb
500/bag 199302 50 lb
20/bag 199312 50 lb
Natural 50/bag 199313 50 lb
500/bag 199314 50 lb
11"
20/bag 199303 50 lb
UVB* 50/bag 199304 50 lb
500/bag 199305 50 lb
20/bag 199315 50 lb
Natural 50/bag 199316 50 lb
500/bag 199317 50 lb
14"
20/bag 199306 50 lb
UVB* 50/bag 199307 50 lb
500/bag 199308 50 lb

* UV Resistant

Low Profile/Hose Cable Ties


• Reduced head height and contour design conforms to the shape of the wire bundle or hose
• Round design and side tail entry creates a round shape optimal for hoses
• Trimmed tail retracts into cavity leaving a clean, low profile installation
• Tamper-proof pawl is inaccessible after installation
• 50 lb tensile strength exceeds industry standards

Tensile
Length Color Unit Qty Part # Strength
20/bag 199326 50 lb
Natural
100/bag 199327 50 lb
8"
20/bag 199324 50 lb
UVB*
100/bag 199325 50 lb
20/bag 199330 50 lb
Natural
100/bag 199331 50 lb
11"
20/bag 199328 50 lb
UVB*
100/bag 199329 50 lb

* UV Resistant

UV
UV

Wire Bundling Per ABYC Guidelines


ABYC states: “Conductors shall be supported throughout their length or shall be secured at least every
18 inches (455mm) by one of the following methods:
· By means of non-metallic clamps sized to hold the conductors firmly in place. The material shall be
resistant to oil, gasoline, and water and shall not break or crack within a temperature range of -34°C
(30°F) to 121°C (250°F)
All of Ancor’s cable ties are resistant to oil, gasoline, and water and are rated for use within the ABYC
specified range.
158 WIRE MANAGEMENT AND TOOLS ancorproducts.com

Reusable Beaded Cable Ties


Finally, a re-usable cable tie that offers the heavy-duty tensile strength you need. Easier
than a twist tie, more versatile than a cable tie, and stronger than hook and loop fasteners.
• Reusable: Beads lock and release through key-hole slots
• Heavy Duty: 70 lb and 140 lb tensile strength
• Adjustable: Bundle capacities from 1/4" to 7" diameters or string together for greater capacity
• Secure: Bundle and secure with double lock through 2 convenient keyhole slots to bind, hook,
and secure
• Flexible: Bundle and create a loop to hang

Unit Bundle Tensile


Length Color Qty Part # Dia Max Strength
15 199286 2" 70lb
Black
8" 40 199287 2" 70lb
Yellow 15 199288 2" 70lb
15 199289 3-1/4" 70lb
Black
12" 40 199290 3-1/4" 70lb
Yellow 15 199291 3-1/4" 70lb
10 199292 5" 140lb
Black
18" 25 199293 5" 140lb
Yellow 10 199294 5" 140lb
5 199295 7" 140lb
Black
24" 20 199296 7" 140lb
Yellow 5 199297 7" 140lb

Screw Mounting Bases


• 7/10" x 1/2"
Unit
Description Part #
Qty
25 199231
199262 #8 screw, natural
100 199232
25 199262
#10 screw, natural
100 199263

* UV Resistant

199235
Adhesive Lined Mounting Bases
• 1" x 1"
Unit
Description Part #
Qty
5 199233
Natural
25 199234
5 199235
UVB*
25 199236

* UV Resistant

199233
ancorproducts.com WIRE MANAGEMENT AND TOOLS 159

Stainless Steel Cushion Clamps


• P revents corrosion
• Resistant to oils, acids, salt water
• Temperatures range from -50° to 300°F /
-46°C to 149°C
Wire Bundling per
ABYC Guidelines
• Absorbs shock and vibration ABYC states: Conductors shall be supported
• Reduces unwanted noise throughout their length or shall be secured at
• 1/4" clearance mounting hole least every 18 inches (455mm) by one of the
following methods:
· By means of non-metallic clamps sized to hold
Nominal Qty/ Band Width
the conductors firmly in place. The material
I.D. Pkg Part # Thickness w/ Cushion Screw Size
shall be resistant to oil, gasoline, and water and
3/16" 5 mm 10 403182 0.04 3/8" 10 mm #8 4 mm
shall not break or crack within a temperature
1/4" 6 mm 10 403252 0.04 3/8" 10 mm #8 4 mm range of 30°F / -34°C to 250°F / 121°C
5/16" 8 mm 10 403312 0.04 3/8" 10 mm #8 4 mm · By means of metal clamps lined with an
3/8" 10 mm 10 403372 0.04 3/8" 10 mm #8 4 mm insulating material resistant to the effects of
1/2" 13 mm 10 403502 0.06 1/2" 13 mm #10 5 mm oil, gasoline, and water
9/16" 14 mm 10 403562 0.06 1/2" 13 mm #10 5 mm All of Ancor’s cable clamps are resistant to
oil, gasoline, and water and are rated for use
5/8" 16 mm 10 403622 0.06 1/2" 13 mm #10 5 mm
within the ABYC specified range. Stainless
3/4" 19 mm 10 403752 0.06 1/2" 13 mm #10 5 mm
steel cushion clamps are designed to perform
7/8" 22 mm 10 403872 0.06 1/2" 13 mm #10 5 mm within a wider temperature range and provide
1" 25 mm 10 403892 0.06 1/2" 13 mm #10 5 mm additional shock, vibration and noise protection
1-1/4" 32 mm 10 403902 0.06 1/2" 13 mm #10 5 mm compared to nylon cable clamps.
1-1/2" 38 mm 10 404152 0.06 1/2" 13 mm #10 5 mm
1-3/4" 44 mm 10 404172 0.06 1/2" 13 mm #10 5 mm
2" 51 mm 10 404202 0.06 1/2" 13 mm #10 5 mm
2-1/2" 64 mm 10 404252 0.06 1/2" 13 mm #10 5 mm
3" 76 mm 10 404302 0.06 1/2" 13 mm #10 5 mm

#8 = 0.167" / #10 = 0.203"

Nylon Cable Clamps


• Made from nylon for maximum strength
• Resistant to solvents, oils, acids and moisture
• Unique screw hole alignment feature to speed installation
• Absorbs shock and vibration; reduces unwanted noise

Nominal Qty/ Nominal Qty/


Color Part # Color Part #
I.D. Pkg I.D. Pkg
1/8" 3 mm Natural 25 401122 Natural 25 401622
5/8" 15 mm
3/16" 5 mm Natural 25 401182 UV Black 25 402622
6 401251 Natural 25 401752
3/4" 19 mm
Natural 25 401252 UV Black 25 402752
1/4" 6 mm
100 401255 Natural 25 401892
1" 25 mm
UV Black 25 402252 UV Black 25 402892
Natural 25 401312 1-1/4" 32 mm Natural 25 401912
5/16" 7 mm
UV Black 25 402312 1-1/2" 38 mm Natural 25 401932
25 401372
Natural
3/8" 9 mm 100 401375 Kit
UV Black 25 402372 Nominal Qty/
Color Part #
I.D. Pkg
7/16" 11 mm Natural 25 401432
Natural 25 401502 1/8"–
3–12 mm Natural 54 400000
1/2" 12 mm 1/2"
UV Black 25 402502
160 WIRE MANAGEMENT AND TOOLS ancorproducts.com

Split Loom & Spiral Wrap


•  ermits flexible routing of cable harnesses
P
• Provides abrasion protection for wire and cable
• Allows lead outs at any point for greatest ease of installation
• Split loom temperature range is -40°F to 275°F / -40°C to 135°C

Self-extinguishing Split Loom


Diameter Ft/Pkg Part #
10' 453382
3/8" 10 mm
100' 453386
10' 453502
1/2" 13 mm
100' 453506
10' 453752
3/4" 19 mm
100' 453756
5' 453901
1" 25 mm
100' 453906

Marine Grade™ Spiral Wrap


Bundle Range
Diameter Ft/Pkg Part # Min Max
0.188 2.0
1/4" 6 mm 10' 452251
4.8 mm 5 cm
10' 452381 0.313 3.0
3/8" 10 mm
100' 452385 8 mm 7.6 cm

10' 452501 0.375 4.0


1/2" 13 mm
100' 452505 10 mm 10.2 cm

10' 452751 0.750 5.0


3/4" 19 mm
100' 452755 19 mm 12.7 cm

5' 452900 1.000 7.0


1" 25 mm
100' 452905 25 mm 17.8 cm

Wire Bundling per


ABYC Guidelines
ABYC states: “Conductors that may be exposed
to physical damage shall be protected by loom,
Grommets conduit, tape, raceways, or other equivalent
• P rovide instant abrasion resistance to wires protection. When AC and DC conductors are
passing through panel holes run together, the AC conductors shall be
• Flexible black vinyl makes installation simple sheathed, bundled, or otherwise kept separate
from the DC conductors. Loom used to cover
Inside Qty/ conductors shall be self-extinguishing. The
Hole Size Diameter Panel Width Pkg Part # base product (or resin) shall be classified as V-2
3/8" 10 mm 1/4" 6 mm 3/32" 2 mm 5 760375 or better, in accordance with UL 94, Tests For
1/2" 13 mm 3/8" 10 mm 1/16" 2 mm 5 760500 Flammability Of Plastic Materials.”

1/4–3/4" Assortment Combo Pack 45 750000


(10 each of 1/4", 5/16", and 3/8", 5 each of 1/2", 11/16", and 3/4")
ancorproducts.com WIRE MANAGEMENT AND TOOLS 161

120V Two Setting Heat Gun


• Two settings—Low: 572°F / 300°C, 10 CFM / 17 CMH and
High: 1,000°F / 538°C, 17 CFM / 29 CMH (Cubic Meters per Hour)
• 6.5' cord, 120V AC
• Great for heat shrink tubing and connectors, stripping paint and more
• Lightweight, under two pounds
• Stands on end for hands free operation
• Includes three nozzles and carrying case
Stands on end for
Part # 703023
Carrying case included hands free operation
Three nozzles for a
variety of applications

Mini Pocket Turbo Lite


Butane Torch • Piezo electronic ignition system
• Piezo electronic ignition system • Flame temperature up to 2500°F / 1300°C
• Flame temperature up to 2500°F / 1300°C • Windproof and waterproof flame
• Windproof and waterproof flame • Pocket size allows the unit to fit easily
into any tool kit
• Pocket size allows the unit to fit easily into
any tool kit • Up to 25 minutes of run time on each filling
• Powered by disposable cigarette lighter • Refillable
or refillable butane fuel cell (included) Part # 703064
Part # 703024

Pro Torch Micro Therm Heat Gun


• Up to 90 minutes of • F eatures Piezo electronic ignition
run time on each filling system, providing flame less heat,
• Flame temperature up to 2500°F / 1300°C safe to use around chemicals or by
wire bundles when using deflector
• Adjustable flame control
• Powered by refillable cell
• Compact size with ergonomic grip
• Flame temperature up to 1300°F / 650°C
• Includes removable solder tip and
removable base for added flexibility • Ideal for work in the bilge where open
flame should not be used
• Refillable
• Refillable
Part # 703060
Part # 702027
162 WIRE MANAGEMENT AND TOOLS ancorproducts.com

Wire & Cable Cutter Heavy Duty Wire & Cable Cutter
• Steel forged blades easily cut 22 AWG to 2/0 AWG • Steel forged blades easily cut up to 350MCM
copper wire and cable (2 sizes larger than 4/0 AWG) copper wire and cable
• Contoured cushion grips for comfort and ease of use • Strong fiberglass handles with thermoplastic rubber grips
• Length: 9.25" (23.5 cm) for comfort and slip resistance
• Weight: 1.1 lb (0.5 kg) • Length: 17.5" (44.4 cm)
• Weight: 2.9 lb (1.3 kg)
Part # 703005
Part # 703006

Cut/Strip/Crimp Tool Stainless Steel Cut/Strip/Crimp Tool


• P recision ground cutters and stripping station, wide crimp range • C rimp 10 to 22 AWG insulated and non-insulated terminals and
of insulated and non-insulated terminals coaxial connectors
• “Box” crimp works with Ancor double crimp terminals, • Cut and strip 22 AWG to 8 AWG solid and 24 AWG to 10 AWG
marking is embossed and paint filled stranded wire
• Capacity: Crimps 22 AWG to 10 AWG / 0.3 to 5 mm2 insulated and • Cut and rethread 4-40, 5-40, 6-32, 8-32, 10-24, 10-32 screws
non-insulated terminals, connectors and spark plug terminals in • Stainless steel blade resists corrosion and nicking
special cavities
• Precision ground plier nose
• Strips insulation from 22 AWG to 10 AWG / 0.3 to 5 mm2 solid and
stranded wires Part # 701009

• Cuts (4) 40/2 mm, (6) 32/4 mm, (8) 32/4.8 mm, (10) 32/6.4 mm
and 10–24/6.4 mm bolts
Part # 701007

Wire Strip Crimp Tool Automatic Wire Stripper


• S trips 26 AWG to 10 AWG stranded wire • M ade of reinforced polyimide
•  Automatic jaw-load wire stripper self-adjusts to strip wire • Automatically adjusts to different wire sizes
• Crimps 22 AWG to 10 AWG insulated terminals • Strips without damage or marking of conductors,
slim jaw for easy access, steel side cutter
Part # 702033
• Strips and cuts wire from 24­AWG to 12 AWG / 0.2 to 3 mm2
•  Wire stop adjusts length of strip from 3/8" to 1/2" (9.5 to 12.7 mm)
Part # 702030

Tool Selection per ABYC Guidelines


ABYC recommends that the tool used to crimp connectors be manufactured by the same brand as the connectors themselves. The reason behind
this is that the barrel and insulation thickness varies by connector manufacturer. Therefore having a crimping tool designed for specific connectors
ensures a secure and safe crimp.
ancorproducts.com WIRE MANAGEMENT AND TOOLS 163

Battery Cable Stripper Premium Battery


• Adjustable blade height for removing
insulation on 8 AWG to 4/0 AWG cable
Cable Stripper
• Punctures the cable's insulation, breaks the
• Swivel blade for circular and longitudinal cuts insulation free and pulls the cut insulation
• Blade housing combined with an ultra-sharp from the wire in one efficient motion
blade greatly reduces friction for smoother • Strips 8 AWG through 400 MCM cable
stripping
• Heavy duty construction
Part # 703065
Part # 703075

8 to 4/0 AWG Heavy-duty 8 to 1/0 AWG Hex Lug &


Hex Lug & Terminal Crimper Terminal Crimper
• U
 ses revolving dies to create a hex style crimp for • U
 ses revolving dies to create a hex style crimp for
8 AWG to 4/0 AWG 8 AWG to 1/0 AWG
• Length:24.4" (62 cm) • For portable use
Part # 703040 • Length: 15.4" (39 cm)
Part # 703050

22 to 8 AWG Single Crimp 26 to 10 AWG Double Crimp


Ratcheting Crimper Ratcheting Crimper
• Ideal for crimping heat shrink terminals • Ideal for crimping nylon and vinyl terminals
• Can also be used with vinyl and nylon insulated terminals • Double crimp mechanism crimps stranding and insulation
and connectors portion of Ancor connectors in one motion for superior strain
• Must be fully closed before tool allows itself to open ensuring relief of vinyl and nylon terminals
a proper crimp • Must be fully closed before tool allows itself to open ensuring
• Includes lever to release jaws mid-cycle in the event of an a proper crimp
incorrectly placed terminal • Includes lever to release jaws mid-cycle in the event of an
• Ratcheting operation with ergonomic handle to prevent incorrectly placed terminal
hand fatigue • Ratcheting operation with ergonomic handle to prevent
• 4 color-coded cavities for different wire sizes hand fatigue
• Length: 10.25" (26 cm) • 4 color-coded cavities for different wire sizes
• Length: 10.25" (26 cm)
Part # 703010
Part # 703030
LIGHTING &
SOLAR VENTS
IP67 Stainless Steel IP67 Halogen Stainless Precision Wireless
Spot/Floodlight Steel Spot/Floodlight Controlled Spotlight

166 166 167

Features a 7”, 12 LED array, and IP67 stainless Wireless remote communication. Controlled by wireless remote control.
construction. Creates approximately 3 times Stainless steel construction. Provides 370 degree sweep and 120 degree
concentrated spot diameter while drawing roughly tilt. Designed for harsh environments, it is
half the power of comparable halogen spotlights. moisture, salt, and vibration resistant.
Wireless communication using mounted bridge or
hand held remote.
LIGHTING & SOLAR VENTS

Day/Night Solar Vent Mini Vent 1000

168 169

Day/Night solar vents offer 24 hour ventilation The MiniVent 1000 is the smallest and most economical
in a compact footprint. The new design can be solar vent in the Marinco® line. At just 7" in diameter and
removed from the deck and features LED lights approximately 1-3/4" high, the MiniVent 1000 is compact
and additional controls that are accessed from yet effective. This solar powered model is an exhaust
the cabin. vent only.

Proper lighting is necessary for safety and operational activities.


166 LIGHTING & SOLAR VENTS marinco.com

IP67 LED Stainless Steel Spotlight


• Wireless remote communication
• 316 stainless steel base, 304 stainless steel head
• 350° horizontal, 60° vertical two speed movement

Light Output 92,000 CD


Amp Draw 3A @12V DC
1.5A @24V DC
Power (Input voltage) 12V or 24V DC
Description Part #
# of LEDS 12 12V Spotlight with Remote (23250-R) 23050A
Dimensions 9.875"H x 4.75"W x 8.35"L 12V Spotlight Only 23051A
Weight 11.36 lbs 24V Spotlight with Remote (23350-R) 23150A
IP Rating IP67 24V Spotlight Only 23151A

Remote Options ø4.49" 8.35"


23250-R 12V 23350-R 24V 23250-HH
Remote Wireless Communication
Hand Held Bridge Remote
Specifications Bridge Remote
Power 12V DC 24V DC Battery: L1028F Alkaline 12V

9.88"
Wireless range 100 ft (30m) 100 ft (30m)
Dimensions 2.2"W x 3.65"H x 0.9"D 2.25"W x 3.95"H x 1.2"D
Housing material ASA ASA
Button material Silicone (glow in the dark) Silicone (glow in the dark) 4.72" 5.67"

IP67 Halogen Stainless Steel Spot/Floodlight


• Wireless remote communication
• 316 stainless steel base, 304 stainless steel head
• 350° horizontal, 60° vertical two speed movement

Peak beam intensity 165,000 CP spot


Amp draw Spot 8.3A, flood 7.5A @ 12V
Spot 4.15A, flood 3.75A @ 24V
Power (Input voltage) 12V & 24V
Description Part #
Bulb H4 halogen 12V Spot/Flood with Remote (22250-R) 22050A
Dimensions 9.875"H x 4.75"W x 8.35"L 12V Spot/Flood Only 22051A
Weight 6 lbs. 24V Spot/Flood with Remote (22350-R) 22150A
IP Rating IP67 24V Spot/Flood Only 22151A

Remote Options
22250-R 12V 22350-R 24V 22250-HH 12/24V
ø4.49" 8.35"
Remote Wireless Communication
Hand Held Bridge Remote
Specifications Bridge Remote
Power 12V DC 24V DC Battery: L1028F Alkaline 12V
Wireless range 100 ft (30m) 100 ft (30m)
9.88"

Dimensions 2.2"W x 3.65"H x 0.9"D 2.25"W x 3.95"H x 1.2"D


Housing material ASA ASA
Button material Silicone (glow in the dark) Silicone (glow in the dark)

4.72" 5.67"
marinco.com LIGHTING & SOLAR VENTS 167

Precision Wireless Controlled Spotlight


• Universal 12/24 volt circuit with bright 100W, H3 halogen bulb
• UV resistant, IP56 Weatherproof ABS housing and Lexan® lens
• O-ring sealed housing, designed for the harsh environment – moisture,
salt, shock and vibration tested
• Universal snap-in mounting system (can be mounted upside down)
• Super-quiet, all-weather motor with limit stops provides a full range
of coverage
• 370° sweep and 120° tilt (75° up and 45° down)
• One touch auto sweep and S.O.S. function
• Wireless dash mount remote standard;
(hard wired & handheld remotes are optional)
• 3-Year limited warranty
• Available in white, black and chrome

Bulb: 100 Watt, H3 Halogen


Power (Input voltage): 12V or 24V
Current draw (idle/in use): 0.03 amps / 7.0 amps
Spotlights
Peak Beam Intensity: 210,000 Cp Description Color Part # OEM #
12/24 Volt, 100 Watt white SPL-12W ­—
Peak Beam Distance: 917 ft (280 m)
12/24 Volt, 100 Watt black SPL-12B ­—
Lux @ 66' (20 m): 525 Lux
12/24 Volt, 100 Watt chrome SPL-12C ­—
Coverage at 66' (20 m): 132 sq ft (12 sq m)
12 Volt, 100 Watt white ­— SPL-12W.OEM
Rotation: 370° (built in limit stops)
12 Volt, 100 Watt black ­— SPL-12B.OEM
Tilt: 120° Tilt (75° up & 45° down) 12 Volt, 100 Watt chrome ­— SPL-12C.OEM
Wireless range: 200 ft (65 m) 24 Volt, 100 Watt white ­— SPL-24W.OEM
Dimensions: 7.5"W x 7.5"H x 9.25"D 24 Volt, 100 Watt black ­— SPL-24B.OEM
(19 x 19 x 23.5 cm)
24 Volt, 100 Watt chrome ­— SPL-24C.OEM
Weight: 3.30 lbs (1.5 kg)
Housing material: UV resistant PC/ASA Replacement Bulbs
Lens material: UV resistant Lexan® Description Part #
operating temp range: 5°F–113°F (-15°C–45°C) 12 Volt, H3 Halogen 202319
IP Rating: IP56 24 Volt, H3 Halogen 202320

Remote Options
SPLR-2 SPLR-1 SPLR-3
Included (optional) (optional)
Remote Specifications Wireless Communication Bridge Remote Hand Held Bridge Remote Wired Bridge Remote
Power 12 or 24 volt (hard wired) CR2450 button cell battery 12 or 24 volt (hard wired)
Current draw (idle / in use) negligible negligible negligible
Wireless range 200 ft (65m) 200 ft (65m) —
Estimated battery life ­— > 40 hours (continuous use) —
3.5"W x 2.25"H x .75"D 2.0"W x 3.78"H x 1"D 3.5"W x 2.25"H x .75"D
Dimensions
88 x 57 x 19 mm 51 x 96 x 25 mm 88 x 57 x 19 mm
Weight 2.12 oz (60g) 2.82 oz (80g) 2.12 oz (60g)
Housing material UV resistant PC/ASA UV resistant PC/ASA UV resistant PC/ASA
Button material Silicone (glow in the dark) Silicone (glow in the dark) Silicone (glow in the dark)
Operating temp range 5°F–113°F (-15°C–45°C) 5°F–113°F (-15°C–45°C) 5°F–113°F (-15°C–45°C)
IP Rating IP54 IP56 IP54
168 LIGHTING & SOLAR VENTS marinco.com

Day/Night Solar Vent


• Circulates fresh air in boat cabin eliminating mold, mildew and musty air
• Moves 1,000 cubic feet of air/hour or 24,000 cubic feet of air/day (4" model)
• Rechargeable battery allows for 24-hour continuous operation
• Whisper quiet fan operation
• No wiring required
• Built-in on/off fan switch, LED lights and intake/exhaust switch
• High capacity NiMh battery operates vent for up to 24-hours without sunlight
on a full charge
• Threads into included deck plate and can be removed from outside without tools
• Complete air and green water shut-off from below
• All Day/Night Plus models come complete with white plastic interior trim ring, insect
screen, mounting hardware and an easy-to-understand installation manual
• Replaces NICRO 3" & 4" snap-in deck plates
(fits existing holes once snap-in deck plates are removed)
3" White Part # N20803W
3" Stainless Steel Part # N20803S
4" White Part # N20804W
4" Stainless Steel Part # N20804S

Replacement NiMh Solar Vent Cap Replacement Trim Ring


Battery • Includes screw-in watertight cap Part # N20803RING for 3" vents
• High capacity battery pack Part # N20803CAP for 3" vents Part # N20804RING for 4" vents
• 4.8 volts, 2.5 amp-hours Part # N20804CAP for 4" vents
• Replacement battery
pack for current
Day/Night Vents
Part # N20890
marinco.com LIGHTING & SOLAR VENTS 169

Mini Vent 1000


The MiniVent 1000 is the smallest and most economical solar vent in the Marinco®
line. At just 7" in diameter and approximately 1-3/4" high, the MiniVent 1000 is
compact yet effective. This solar powered model is an exhaust vent only. It will keep
the boat cabin cool when you need it most, during the hot sunlight hours. Under
solar power, the Mini Vent 1000 will move 700 cubic feet of air an hour. At night,
even a light breeze will continue to ventilate the boat passively.
Built-in shut-off damper prevents water intrusion in rough seas. Fits a 3-3/4"
diameter installation hole. The vent can be retrofitted to an existing hole of up to
6" in diameter. Available in white ABS plastic or stainless steel. Optional stainless
steel cover is also available separately.
• Solar powered exhaust ventilation during daylight and passive exhaust at night
• No batteries or wiring required
• Whisper-quiet fan operation
• Durable white ABS construction
• Shut-off damper to prevent water intrusion in rough seas
• Dimensions: 7" diameter X 1-3/4" high
• All MiniVent 1000 models come complete with white plastic interior trim ring,
mounting hardware and an easy-to-understand installation manual
3" White Part # N20020
3" Stainless Steel Part # N20030
170 APPENDIX bluesea.com

Protect Your System


Scan to download
the app or go to
www.circuitwizard.bluesea.com

with the correct size wire and fuse


1. Choose the Correct Wire
a) Locate the CURRENT FLOW IN AMPS of your circuit
b) Select the CIRCUIT TYPE
- Non-critical circuits with 10% allowable voltage drop include: general lighting, winches, pumps, general appliances
- Critical circuits with 3% allowable voltage drop include: panel main feeders, computers, electronics, light-bars

c) Find the CIRCUIT LENGTH


The circuit length is the length of the negative wire added to the length of the positive wire.
Calculations are based on 105°C wire. For wire rated at 90°C or lower, or for wire that passes through an engine compartment, the first row does not apply.

d) Intersect the CURRENT FLOW IN AMPS with CIRCUIT LENGTH to identify the correct wire size
Example: A windlass rated 80A is 25 ft. from the battery. The circuit length is the total length of the positive and negative wire added
together, which in this example is 50 ft. The circuit type is ‘non-critical’, and the correct wire size is 4 AWG.
Calculations are based on 105°C wire. For more detailed calculations, download the Circuit Wizard app or go to circuitwizard.bluesea.com

WIRE SELECTION CHART


CIRCUIT TYPE CURRENT FLOW IN AMPS
10% VOLTAGE DROP 3% VOLTAGE DROP
Non Critical Critical 5A 10A 15A 20A 25A 30A 40A 50A 60A 70A 80A 90A 100A 120A 150A 200A
Standard and Metric 16 14 14 12
Wire Comparison Table 0 to 20 ft. (0 to 6.1 M) 0 to 6 ft. (0 to 1.8 M) AWG AWG AWG AWG 10 8 6 6 6 4 4
16 14 12 12 10 AWG AWG AWG AWG AWG 4 AWG AWG
Available Available
30 ft. (9.1 M) 10 ft. (3.0 M) 2 1
Wire Size Wire Size AWG AWG AWG AWG AWG 8 AWG AWG AWG
AWG Metric 2|0
12 10 8 8 4 AWG
16 50 ft. (15.2 M) 15 ft. (4.6 M) AWG AWG 8
AWG 8
AWG AWG
10 6 4 2 2
1.5 AWG AWG AWG AWG AWG
14 14 8 1 0
65 ft. (19.8 M) 20 ft. (6.1 M) AWG 8
AWG 8
AWG AWG
2.5 6 4 2 2
12 10 6 AWG AWG AWG AWG 1 1 0 2|0 3|0
CIRCUIT LENGTH

80 ft. (24.4 M) 25 ft. (7.6 M) AWG AWG 8


AWG 8
AWG AWG
4 12 8 4 2 8 AWG AWG
10 AWG AWG 6 AWG AWG 1 1 0 0 2|0 3|0
6 100 ft. (30.5 M) 30 ft. (9.1 M) AWG 8
AWG 8
AWG AWG AWG AWG AWG
4 2 4|0
8 8 AWG AWG 1 0 0 2|0 2|0 AWG
3|0
10 130 ft. (39.6 M) 40 ft. (12.2 M) AWG 8
AWG AWG AWG AWG AWG AWG
4 2 4|0
6 AWG AWG
10 6 1 0 2|0 3|0 3|0 AWG
16 165 ft. (50.3 M) 50 ft. (15.2 M) AWG 8
AWG 4 2 AWG AWG AWG 3|0 AWG AWG 4|0
4
25 AWG AWG 1 0 2|0 AWG AWG
200 ft. (61.0 M) 60 ft. (18.3 M) 4|0
8
AWG AWG AWG AWG
2 6 3|0 4|0
35 AWG 2 AWG AWG
1 -- 70 ft. (21.3 M) 4 AWG 1 0 2|0 3|0 4|0
50 8
AWG AWG AWG AWG AWG AWG
0 -- 80 ft. (24.4 M) AWG 2 4|0
AWG AWG
2|0 -- 90 ft. (27.4 M)
70 1 2|0 3|0
AWG 0 AWG AWG
3 |0 -- 100 ft. (30.5 M) 4|0
95 4 AWG AWG
4|0 AWG 2
120 -- 110 ft. (33.5 M) AWG
6
AWG 1 0 3|0 4|0
KEY -- 120 ft. (36.6 M) AWG AWG AWG AWG
2|0
AWGG CLOSEST 2 AWG
WIRE EQUIVALENT -- 130 ft. (39.6 M) AWG
SIZE IN METRIC

AWG WIRE SIZE CHART


Circles indicate actual diameter of wire (not including insulation)

16 14 12 10 8 6 4 2 1 0 2|0 3|0 4|0


AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

Although this process uses information from ABYC E-11 to recommend wire size and circuit protection, it may not cover all of the unique characteristics that may exist. If you
have specific questions about your installation please consult an electrical professional.

© Copyright 2018 Blue Sea systems Inc. All rights reserved. Unauthorized copying or reproduction is a violation of applicable laws.
bluesea.com APPENDIX 171

2. Choose the Correct Fuse and Fuse Amperage


a) Choose a fuse type by following the line of the AWG WIRE SIZE determined from the Wire Selection Chart
Appropriate fuses will have an amperage that intersects the AWG Wire Size line.

b) The appropriate fuse amperage will be found in one of the four gray bars below the fuse type
- Single Wire, Outside Engine Compartment = First column dark gray bar
- Single Wire, Inside Engine Compartment = First column light gray bar
- Bundled Wire, Outside Engine Compartment = Second column dark gray bar
- Bundled Wire, Inside Engine Compartment = Second column light gray bar
Example: For a 4 AWG single 105°C rated wire outside an engine compartment, the maximum fuse amperage is 150A.
Note:
Possible fuse amperages for a circuit can fall between a range of maximum and minimum fuse amperages. The procedure in step 1 calculate
the maximum fuse amperage which reduces nuisance blows but may offer less protection than a lower amperage fuse.
The minimum fuse amperage is calculated by multiplying the current flow in amps by 125%.
If the product instructions specify a fuse amperage, use that value if it is under the maximum amperage found in the step 1 procedure.
If the specified fuse amperage is over the maximum suggested, move down the column and choose the wire size that intersects with the specified fuse amperage.
Calculations are based on 105°C wire. For more detailed calculations, download the Circuit Wizard app or go to circuitwizard.bluesea.com

FUSE SELECTION CHART


L E GE N D
Outside
Engine
Room
Inside
Engine .25A to 30A 1A to 30A 30A to 80A 30A to 200A 30A to 300A 100A to 300A 110A to 200A 225A to 400A 35A to 400A
Room

SINGLE BUNDLED SINGLE BUNDLED SINGLE BUNDLED SINGLE BUNDLED SINGLE BUNDLED SINGLE BUNDLED SINGLE BUNDLED SINGLE BUNDLED SINGLE BUNDLED
WIRE WIRES WIRE WIRES WIRE WIRES WIRE WIRES WIRE WIRES WIRE WIRES WIRE WIRES WIRE WIRES WIRE WIRES

16
AWG 25A 20A 20A 15A 25A 20A 20A 15A
14
AWG 30A 25A 20A 30A 25A 20A 30A 30A 30A 30A 30A 30A
12
AWG 30A 25A 30A 25A 50A 40A 30A 50A 40A 30A 50A 40A 30A 35A
10
AWG 60A 50A 40A 40A 60A 50A 40A 40A 60A 50A 40A 40A 50A 40A 40A 35A
AWG WIRE SIZE

8
AWG 80A 70A 60A 50A 80A 70A 60A 50A 80A 70A 60A 50A 80A 60A 50A 40A
6
AWG 80A 70A 125A 100A 80A 70A 125A 100A 80A 70A 125A 100A 125A 100A 130A 100A 70A 60A
4
AWG 150A 125A 125A 100A 150A 125A 125A 100A 150A 125A 125A 100A 175A 150A 110A 150A 130A 100A 80A
2
AWG 200A 175A 150A 125A 200A 175A 150A 125A 200A 175A 150A 125A 200A 175A 150A 125A 200A 175A 150A 130A
1
AWG 200A 175A 150A 250A 200A 175A 150A 250A 200A 175A 150A 200A 175A 150A 250A 250A 200A 175A 150A
0
AWG 200A 175A 300A 250A 200A 175A 300A 250A 200A 175A 200A 175A 300A 250A 300A 250A 200A 175A
2|0
AWG 300A 225A 200A 300A 225A 200A 200A 350A 300A 225A 350A 300A 225A 200A
3|0
AWG 250A 225A 250A 225A 400A 350A 250A 225A 400A 350A 250A 225A
4|0
AWG 300A 250A 300A 250A 400A 400A 300A 250A 400A 400A 300A 250A

Although this process uses information from ABYC E-11 to recommend wire size and circuit protection, it may not cover all of the unique characteristics that may exist. If you have
specific questions about your installation please consult an electrical professional.

Fuse Scale 0.25" 0.480"

Comparison (6.35mm) (12.19mm) 0.750"


(19.05mm)

0.196" 1.310"
(5.00mm) 0.750" (33.27mm)
0.25" 0.430" (19.05mm)
1.25" (32.00mm)

(6.35mm) (10.92mm)
1.617" (41.07mm)
0.79" (20mm)
(15.87mm)

(16.31mm)
0.625"

0.642"

3.185" (80.91mm)

AGA® GMA® AGC®/MDL® ATM®


1.155"
2.750" (69.85mm)
2.700" (68.58mm)

(29.34mm)
AMI®/MIDI®
0.906"
(23.00mm)
1.360" (34.54mm)

0.750"
(19.10mm)
1.09" (27.8mm)
0.730" (18.6mm)

ATO®/ATC® MAXI® MEGA®/AMG® MRBF® Terminal Class-T ANL®


172 APPENDIX bluesea.com

3. Choose the Fuse Holder


a) Using the fuse type chosen from the Fuse Selection Chart, follow the column down to find fuse holders
or fuse blocks that meet your specific requirements
b) Consider environmental factors:
Ignition protection is required where flammable vapors may accumulate
Example: Engine compartment

Ingress protection protects fuses from spray, washdown, and humidity. IP66-protected against powerful water jets

c) Decide between an in-line fuse holder or a fuse block:


- In-line fuse holders are compact and hold a single low-amperage fuse
- Fuse blocks mount to a solid surface and may hold a single fuse or multiple fuses

FUSE HOLDER SELECTION CHART

110A to 200A 225A to 400A

Crimpable In-Line ATO® or ATC® MAXI® In-Line AMI® or MIDI® Terminal MRBF MEGA® or AMG® CLASS T Fuse Block CLASS T Fuse Block ANL® Fuse Blocks
Fuse Holder In-Line Fuse Holder Safety Fuse Block Fuse Blocks Fuse Block
Fuse Holders
5064 5065

5060

Waterproof In-Line ST Blade Fuse


se Blocks 5068 7720 5191 5001 5502 5005
Fuse Holders Battery 5007100
Terminal
Mount SafetyHub Fuse Blocks MEGA or AMG
® ®
MAXI® Fuse Block
5023 Safety Fuse Block

5061
Compact Fuse Block
2151
5502100 5503
5045
5046 5006100 7748 7721
5062

Heavy Duty In-Line


Fuse Holder Split Bus
5032
Common 5194
Sourced 7725
5025
5026 Additional replacement fuses
5063
5028 available from Blue Sea Systems:
5029
ST Glass Fuse Blocks Independent
Sourced
5035 5196
1A to 10A 20A 5A to 30A
SafetyHub Fuse Blocks
LEGEND
Ingress protection
5015
5018 Ignition protection

7748

7725

© Copyright 2018 Blue Sea systems Inc. All rights reserved. Unauthorized copying or reproduction is a violation of applicable laws.
bluesea.com APPENDIX 173

Battery Management Wiring Schematics


for Typical Applications
Batteries are at the heart of the electrical system found on any vehicle. Proper battery management, including switching and
charging, is essential for safe and reliable operation. The following wiring diagrams show how batteries, battery switches, and
automatic charging relays are wired together. For more detailed wiring guidelines please consult a qualified electrician or one
of the many books available on the subject.

1 Battery - 1 Engine
Switches a single battery to a Saves battery power for starting.
single load group. 1 ON-OFF Battery Switch
ON-OFF Battery Switch 1 Low Voltage Disconnect

Engine

Engine

Start

Start Battery Switch LVD


House
Stereo

2 Batteries - 1 Engine
Switches isolated battery banks to all Simultaneously switches two isolated Can isolate a failed battery.
loads or combines battery banks battery banks or combines battery 3 ON-OFF Battery Switches
to all loads. banks to all loads. 1 Automatic Charging Relay
1 Selector Battery Switch 1 Dual Circuit Plus™ Battery Switch
1 Automatic Charging Relay 1 Automatic Charging Relay
Engine

Engine Engine

ACR

ACR
ACR

Start
Start
House Start

House
House
House
House House

Note:
Uses same style batteries

The diagrams above are intended for reference only. The ACRs pictured are representative of any ACR and the battery switches are representative of any battery switch
of the same model. Consult an electrical professional for system design and circuit protection.
174 APPENDIX bluesea.com

DC Main Circuit Protection and ABYC Interrupt Rating Table

Branch Circuit Protection Total Connected Battery Cold Cranking Amperes (CCA) *
12 VOLTS AND 24 VOLTS
Ampere Interrupt Capacity

The white boxes identify two batteries, of the same size,


Purpose DC MAIN DC BRANCH
placed in parallel configuration.
Fuses and circuit breakers are used to protect wire
650 CCA or Less 1,500 AIC 750 AIC
insulation from melting and starting fires in the event G24 OR G27

of overcurrents or short circuits which cause more


651–1,100 CCA 3,000 AIC 1,500 AIC
amperage to flow in a wire than that wire is rated to carry. G24 G24 OR G27 G27 OR 4D

It is important to note that, except for those wires that


are intended to carry starting currents, every positive 8D OR 4D 4D Over 1,100 CCA 5,000 AIC 2,500 AIC

wire in the DC Main Power Distribution System must be


32 VOLTS
protected by a fuse or circuit breaker.
1,250 CCA or Less 3,000 AIC 1,500 AIC
Considerations for DC Main Circuit Protection Over 1,250 CCA 5,000 AIC 2,500 AIC

Mounting Placement − distance from power source. * Battery cold cranking performance rating at -17.8°C (0°F): The discharge load in amps that a battery at
The DC Main circuit protection system uses circuit -17.8°C (0°F) can deliver for 30 seconds, and maintain a voltage of 1.2 Volts per cell or higher,
(e.g. 7.2 Volts for a 12 Volt battery).
breakers or fuses to protect the wires of the DC Main The CCA for the battery icons in this chart is an approximation and could be slightly higher or lower. Consult
distribution system. For reference the American Boat and the battery manufacturer’s specifications for precise CCA ratings. A battery rated in MCA will have a CCA
capacity approximately 80% of MCA
Yacht Council (ABYC) publishes voluntary standards for
the type and placement of the fuse or circuit breaker to be ABYC E-11 Fuses under 10 Amp rating generally have such a high internal resistance they prevent
fault currents from reaching 1000 Amps in 12 Volt circuits.
used as a DC Main circuit protection device. Wire intended The apparent contradiction when using these fuses for bilge pumps and other circuits directly
to carry engine starting currents between the batteries, off the battery is less of an issue than it might seem. If a fuse blows, and the case appears
to be cracked or metal has been ejected, the fuse holder should be replaced.
the switch, and the starter is not required to have main
circuit protection devices installed. Maximum mounting ABYC Ampacity Rating Table at 30°C †
placement dimensions for a fuse or circuit breaker are 7" WIRE SIZE TEMPERATURE RATING OF CONDUCTOR INSULATION REFERENCE DATA
if the conductor is not housed in a sheath or enclosure Standard Metric 75°C 90°C 105°C 75°C 90°C 105°C Ohms Ohms
AWG mm² Eng Eng Eng Eng Eng Eng mm /1000ft /1000m
in addition to the wire insulation, 40" if the conductor is Rm Rm Rm Rm Rm Rm dia
housed in a sheath or enclosure in addition to the wire 0.75 9.5 7 19 15.5 19 16 6.6 5.0 13 11 13 11 0.98 7.29 23.92

insulation, and 72" if the conductor is connected directly 18 0.82 10 8 20 16 20 17 7 5 14 12 14 12 1.02 6.67 21.88
1.0 13 10 21 17 21 18 9 7 15 12 15 13 1.13 5.47 17.94
to the battery and housed in a sheath or enclosure in 16 1.3 15 11 25 21 25 21 11 8 18 14 18 15 1.29 4.17 13.70
addition to the wire insulation. 1.5 16 12 24 20 29 24 11 9 17 14 20 17 1.38 3.65 11.96
14 2.1 20 15 30 25 35 30 14 11 21 17 25 21 1.63 2.63 8.63
Selecting DC Main Circuit Protection 2.5 21 16 34 28 38 32 15 11 23 19 26 22 1.78 2.19 7.18
The principal attribute of a DC Main circuit protection device 12 3.3 25 19 40 33 45 38 18 13 28 23 32 27 2.05 1.65 5.42
4.0 34 25 46 38 51 43 24 18 32 27 35 30 2.26 1.37 4.49
is its Ampere Interrupt Capacity (AIC) rating. Specifications
10 5.3 40 30 55 45 60 51 28 21 39 32 42 36 2.59 1.04 3.41
listed in the ABYC standards determine the AIC a DC Main 6.0 53 40 57 47 65 55 37 28 40 33 45 39 2.76 0.91 2.99
circuit protection device must have. The required AIC rating 8 8.4 65 49 70 57 80 68 46 34 49 40 56 48 3.27 0.65 2.14
10.0 79 60 84 69 100 85 56 42 59 48 70 60 3.6 0.55 1.79
is determined by the total CCA of the batteries connected to 6 13.3 95 71 100 82 120 102 67 50 70 57 84 71 4.1 0.41 1.35
the circuit. See the tables at right for the required 16.0 105 79 113 93 134 114 73 55 79 65 94 80 4.5 0.34 1.12

AIC ratings. 4 21 125 94 135 111 160 136 88 66 95 78 112 95 5.2 0.26 0.85
25 141 106 150 123 175 148 99 74 105 86 122 104 5.6 0.22 0.72
Wire selection for DC applications on vehicles is usually 3 27 145 109 155 127 180 153 102 76 109 89 126 107 5.8 0.21 0.67
based on voltage drop requirements. However, there is a 2 34 170 128 180 148 210 179 119 89 126 103 147 125 6.5 0.16 0.53
35 173 130 186 153 217 185 121 91 130 107 152 129 6.7 0.16 0.51
maximum continuous current that the wire can withstand
1 42 195 146 210 172 245 208 137 102 147 121 172 146 7.3 0.13 0.42
without overheating. Higher grade wires are rated for 50 220 165 235 193 273 232 154 116 164 135 191 163 8.0 0.109 0.36
service up to 105°C (221°F)—the ABYC wire capacity 0 54 230 173 245 201 285 242 161 121 172 141 200 170 8.3 0.102 0.34
00 68 265 199 285 234 330 281 186 139 200 164 231 196 9.3 0.081 0.27
table for 105°C is most frequently quoted. The 105°C 70 274 206 292 239 341 289 192 144 204 168 238 203 9.4 0.078 0.26
table accurately reflects the capacity of single conductors 000 85 310 233 330 271 385 327 217 163 231 189 270 229 10.4 0.064 0.21

exposed to freely circulating cooling air. However, other 95 334 251 357 293 413 351 234 175 250 205 289 246 11.0 0.058 0.19
0000 107 360 270 385 316 445 378 252 189 270 221 312 265 11.7 0.051 0.17
factors, such as covering bundles of wire in outer jackets 120 387 290 414 339 478 406 271 203 290 237 335 284 12.4 0.046 0.15
to form a cable, or use of conduits or structural voids to 150 445 333 476 390 550 467 311 233 333 273 385 327 13.8 0.036 0.12

protect wires, can reduce the cooling and reduce the safe Data based on E-11 Table VI-A Data based on E-11 Table VI-B
(single conductors in free air) (Up to three conductors in a sheath, conduit or bundle)
capacity of the wire. A more conservative strategy is to
use the 105°C wire, but treat it according to the 75°C table SAE conductors are smaller than equivalent AWG by 5% to 12% with current capacity
above when selecting circuit protection unless the wire is typically less by 7%. ISO Ratings for metric wire are slightly less than these values
derived from ABYC VI-A ratings.
openly exposed for cooling.
• For bundles of 4 to 6 conductors multiply by 0.857
• For bundles of 7 to 24 conductors multiply by 0.714
See the Blue Sea Systems Circuit Wizard at • For bundles of 25 or more, conductors multiply by 0.571
circuitwizard.bluesea.com or page 170 for more Wires counted in bundles need not include:
assistance with wire and circuit protection selection.
1. Wires carrying intermittent currents no more than rating per VI-A and for less than
one minute per mm of diameter, and not repeating more often than a delay of 5X
times active duration.
2. Wires carrying load currents at less than 50% of the wire rating per table VI-B.

† Thermally limited amperage capacity


bluesea.com APPENDIX 175

AC Main Power Distribution Sources of AC power, whether shore power or onboard generators
and Circuit Protection and inverters, should always have a circuit breaker near the power
source. This circuit breaker is designated the AC main circuit
Purpose breaker. The AC main circuit breaker should always have a pole
• Provide a path for delivering power from the vehicles sources of AC for each of the hot and neutral wires in the circuit assuring that
power to the AC branch distribution system circuit protection functions are not compromised in reverse
• Provide a path for returning fault currents to ground via the green polarity situations.
safety Ground wire
• Provide a means for disconnecting AC power when the vehicle is not in
use or in emergencies
120 Volt–60 Hz
• Provide electrical separation to insure that two sources of AC power
are never connected
• Provide circuit protection for neutral and line wires in the AC
main system
• Provide ground fault protection
• Provide ELCI overload or leakage fault protection
AC Ground
In all cases the ground, sometimes called safety ground to clarify its
purpose and differentiate it from the DC ground or negative, is said to
be a “normally non-current carrying wire.” Its purpose is to provide the
lowest resistance path for AC currents that have strayed from their 120/240 Volt–60 Hz
proper containment in the normally current carrying hot and neutral
wires. The ground wire is connected to the exterior conductive parts of
AC devices that could be touched by a person during normal operation,
and it conducts errant AC currents safely to ground rather than passing
them through a human body. The ground wire is never passed through
a circuit breaker.

120 Volt–60 Hz 120/240 Volt–60 Hz 230 Volt–50 Hz

Hot Hot 1 Hot


230 Volt–50 Hz
Neutral Hot 2 Neutral
Ground Neutral Ground
Ground

Devices Qualifying as AC Main Circuit Breakers


In order to qualify as an AC main circuit breaker, these characteristics
must be present:
1. The circuit breaker must have an Amperage Interrupt Capacity (AIC)
meeting the requirements of the following tables.
2. The circuit breaker must be multiple pole, usually 2 or 3.
3. The circuit breaker must be rated for the appropriate AC system
voltage in which it will be used.
4. The circuit breaker must be available in amperages appropriate to
the design amperage of the system. In the USA, this is generally 30A
and 50A, while European systems are generally 16A and 32A.

AC Shore Power Source Main Circuit Breaker Branch Circuit Breaker


120V - 30A 3,000 3,000
120V - 50A 3,000 3,000
120/240V - 50A 5,000 3,000
240V - 50A 5,000 3,000
176 INDEX

Part # Page Part # Page Part # Page Part # Page Part # Page
06120 45 105SPPG 21 150025 18 184040F-01-1 101 1992 115
06150 45 106A 21 150025NL 18 184040P-01-1 101 199200 154
06200 45 1070 133 150050 18 184050F-01-1 101 199201 154
07100 45 11001 62 150050NL 18 184050P-01-1 101 199202 154
07200 45 11003 64 150BBI 43 184060F-01-1 101 199203 154
1001 119 110A 21 150BBI.OEM 43 184060P-01-1 101 199204 154
1001001 61 111A 21 150BBI-TM 43 184070F-01-1 101 199205 154
1001002 61 1139 60 150BBIW 43 184070P-01-1 101 199206 154
1001100 119 115A 21 150BBIW.OEM 43 184080F-01-1 101 199207 154
1001101 129 117A 21 150SSP 21 184080P-01-1 101 199208 154
1001102 129 118A 21 151225 18 184090F-01-1 101 199209 154
1001103 129 121A 21 151250 18 184090P-01-1 101 199210 154
1001104 129 123A 21 1525 130 1841 131 199211 154
10012201 68 12BKT 26 1732 132 184100F-01-1 101 199212 154
10012202 68 12MP.OEM 26 1733 132 184100P-01-1 101 199213 154
10012203 68 12VAD 26 1741 132 184120F-01-1 101 199214 154
10012205 68 12VBP 27 1810 130 184120P-01-1 101 199215 154
10012206 68 12VBP.OEM 27 181030F-01-1 101 184135F-01-1 101 199216 154
1002 119 12VBPS3 27 181030P-01-1 101 184135P-01-1 101 199217 154
1002100 119 12VBPS3.OEM 27 181040F-01-1 101 184150F-01-1 101 199218 154
1002201 68 12VBR 27 181040P-01-1 101 184150P-01-1 101 199219 154
1002202 68 12VBR.OEM 27 181050F-01-1 101 1850 130 199220 154
1002203 68 12VBRAD 27 181050P-01-1 101 185030F-01-1 101 199221 154
1002204 68 12VBRAD.OEM 27 181060F-01-1 101 185030P-01-1 101 199222 154
1002205 68 12VBRS3 27 181060P-01-1 101 185040F-01-1 101 199223 154
1002206 68 12VBRS3.OEM 27 181070F-01-1 101 185040P-01-1 101 199224 155
1002207 68 12VCOMBO 25 181070P-01-1 101 185050F-01-1 101 199225 155
1003 119 12VCOMBO-B 25 181080F-01-1 101 185050P-01-1 101 199226 155
1003100 119 12VCOMBON-B 25 181080P-01-1 101 185060F-01-1 101 199227 155
1007 119 12VCOMBOW-B 25 181090F-01-1 101 185060P-01-1 101 199228 155
1007100 119 12VCP 27 181090P-01-1 101 185070F-01-1 101 199229 155
1010 23 12VCP6 27 1811 130 185070P-01-1 101 199230 155
1011 23 12VCPS3 27 181100F-01-1 101 185080F-01-1 101 199231 158
1011200 23 12VDUSB 24 181100P-01-1 101 185080P-01-1 101 199232 158
1012 23 12VDUSB-B 24 181120F-01-1 101 185090F-01-1 101 199233 158
1013 23 12VDUSBN-B 24 181120P-01-1 101 185090P-01-1 101 199234 158
1014 23 12VDUSBW-B 24 181135F-01-1 101 185100F-01-1 101 199235 158
1015 23 12VPG 24 181135P-01-1 101 185100P-01-1 101 199236 158
1016 22 12VPG.OEM 24 181150F-01-1 101 185120F-01-1 101 199237 155
1016200 22 12VPK 25 181150P-01-1 101 185120P-01-1 101 199238 155
1035 23 12VPL.OEM 26 1820 133 185135F-01-1 101 199239 155
1036 23 12VRC 24 1821 133 185135P-01-1 101 199240 155
1038 23 12VRC.OEM 24 1829 133 185150F-01-1 101 199241 155
1039 22 12VRC.PG 24 1830 131 185150P-01-1 101 199242 155
1044 22 12VRCO 24 1832 131 1990 115 199243 155
1045 22 12VRCO.PG 24 1833 131 1991 115 199245 155
1046 23 12VRCW 24 1834 131 199116 17 199246 154
104SPP 21 12VRCW.OEM 24 1836 131 199117 17 199247 154
104SPP.OEM 21 12VRCY 24 1837 131 199117G 17 199248 154
104SPP-25.OEM 21 12VXT 26 1838 131 199119 17 199249 154
104SPP-50.OEM 21 1472 23 1839 131 199119G 17 199250 155
104SPPG 21 1477 103 184030F-01-1 101 199120 17 199251 155
105SPP 21 1478 23 184030P-01-1 101 199136 14 199252 155
INDEX 177

Part # Page Part # Page Part # Page Part # Page Part # Page
199253 155 199313 157 210163 145 210612 146 220204 144
199254 154 199314 157 210164 146 210613 146 220205 144
199257 155 199315 157 210165 146 210615 146 220206 144
199258 155 199316 157 210166 146 2107 114 220212 144
199259 154 199317 157 2102 117 210708 146 220213 144
199260 154 199318 156 210201 144 210709 146 220214 144
199261 155 199319 156 210202 144 210718 146 220215 144
199262 158 199320 156 210203 144 210719 146 220216 144
199263 158 199321 156 210204 144 210808 145 220222 144
199264 156 199322 156 210205 144 210809 145 220223 144
199265 156 199323 156 210206 144 210818 145 220224 144
199266 156 199324 157 210211 144 210819 145 220225 144
199267 156 199325 157 210212 144 210828 145 220226 144
199268 156 199326 157 210213 144 210829 145 220227 144
199269 156 199327 157 210214 144 211408 145 2203 117
199274 156 199328 157 210215 144 211409 145 220302 145
199275 156 199329 157 210216 144 211418 145 220303 145
199276 156 199330 157 210221 144 211419 145 220312 145
199277 156 199331 157 210222 144 211428 145 220313 145
199278 156 199333 156 210223 144 211429 145 220322 145
199279 156 199334 156 210224 144 211480 146 220323 145
199280 156 199336 156 210225 144 211490 146 2204 117
199281 156 199337 156 210226 144 2126 112 22050A 166
199282 156 199339 156 210227 144 2127 112 22051A 166
199283 156 199340 156 210233 144 2128 112 220612 146
199284 156 199342 156 210234 144 2129 99 220615 146
199285 156 199343 156 210235 144 2130 99 220708 146
199286 158 2001 117 210236 144 2131 99 220709 146
199287 158 2002 117 210237 144 2132 99 220718 146
199288 158 2003 117 210243 144 2133 99 220719 146
199289 158 20036 24 210244 144 2134 99 220808 145
199290 158 200BBIW.OEM 43 210245 144 2135 99 220809 145
199291 158 2010 117 210246 144 2136 99 220818 145
199292 158 2011 117 210247 144 2137 99 220819 145
199293 158 2016 117 210253 144 2138 100 220828 145
199294 158 2016100 117 210254 144 2139 100 220829 145
199295 158 2017 117 210255 144 2140 100 221408 145
199296 158 2017100 117 210256 144 2141 100 221409 145
199297 158 2018 117 210257 144 2142 100 221418 145
1993 115 2018100 117 2103 117 2143 100 221419 145
199300 157 2019 112 210301 145 2151 92 221428 145
199301 157 2020 112 210302 145 220011 143 221429 145
199302 157 202319 167 210303 145 2201 117 22150A 166
199303 157 202320 167 210311 145 220100 145 22151A 166
199304 157 2101 117 210312 145 220110 145 222100 145
199305 157 210100 145 210313 145 220120 145 222110 145
199306 157 210110 145 210321 145 220161 145 222120 145
199307 157 210120 145 210322 145 220162 145 222130 146
199308 157 210130 146 210323 145 220163 145 222140 146
199309 157 210140 146 2104 114 220164 146 222150 146
199310 157 210150 146 2105 112 2202 117 222161 145
199311 157 210161 145 210510 145 220202 144 222162 145
199312 157 210162 145 210520 145 220203 144 222163 145
178 INDEX

Part # Page Part # Page Part # Page Part # Page Part # Page
222203 144 230225 144 23122 73 242285 147 252235 147
222213 144 230226 144 23123 73 242286 147 252236 147
222223 144 230227 144 23124 73 242287 147 252237 147
222233 144 230233 144 23125 73 242294 147 252241 147
222234 144 230234 144 23126 73 242295 147 252243 147
222235 144 230235 144 23127 73 242296 147 252244 147
222236 144 230236 144 2314 110 242297 147 252245 147
222237 144 230237 144 231408 145 242715 147 252246 147
222243 144 230243 144 231409 145 242716 147 252247 147
222244 144 230244 144 231418 145 242717 147 252251 147
222245 144 230245 144 231419 145 242725 147 252253 147
222246 144 230246 144 231428 145 242726 147 252254 147
222247 144 230247 144 231429 145 242727 147 252255 147
222253 144 230253 144 231480 146 244233 147 252256 147
222254 144 230254 144 231490 146 244234 147 252257 147
222255 144 230255 144 2315 110 244235 147 252261 147
222256 144 230256 144 23150A 166 244236 147 252264 147
222257 144 230257 144 23151A 166 244243 147 252265 147
22250-HH 166 2303 111 23250-HH 166 244244 147 252266 147
22250-R 166 230301 145 23250-R 166 244245 147 252267 147
22350-R 166 230302 145 23350-R 166 244246 147 252271 147
2300 111 230303 145 2340 110 244253 147 252274 147
2300A-B 65 230311 145 2341B 110 244254 147 252275 147
2301 111 230312 145 2342B 110 244255 147 252276 147
230100 145 230313 145 2402 116 244256 147 252277 147
230110 145 230321 145 2404 116 244265 147 252281 147
230120 145 230322 145 2406 116 244266 147 252284 147
230130 146 230323 145 2408 116 244275 147 252285 147
230140 146 2303A-B 65 2410 116 244276 147 252286 147
230150 146 2304 110 242233 147 244285 147 252287 147
230161 145 2304A-B 65 242234 147 244286 147 252291 147
230162 145 2305 110 242235 147 244295 147 252294 147
230163 145 23050A 166 242236 147 244296 147 252295 147
230164 146 230510 145 242237 147 244715 147 252296 147
230165 146 23051A 166 242243 147 244716 147 252297 147
230166 146 230520 145 242244 147 244725 147 252715 147
2302 111 2306 110 242245 147 244726 147 252716 147
230201 144 230612 146 242246 147 2502 116 252717 147
230202 144 230613 146 242247 147 2504 116 252725 147
230203 144 230615 146 242253 147 2506 116 252726 147
230204 144 2307 111 242254 147 2508 116 252727 147
230205 144 230708 146 242255 147 2510 116 25SPPW 17
230206 144 230709 146 242256 147 2512 116 260010 148
230211 144 230718 146 242257 147 252130 148 260010 148
230212 144 230719 146 242264 147 252140 148 260012 148
230213 144 230808 145 242265 147 252150 148 260100 148
230214 144 230809 145 242266 147 252160 148 260100 148
230215 144 230818 145 242267 147 252170 148 2602 116
230216 144 230819 145 242274 147 252180 148 260200 148
230221 144 230828 145 242275 147 252190 148 260322 148
230222 144 230829 145 242276 147 252231 147 260325 148
230223 144 2312 111 242277 147 252233 147 260350 148
230224 144 23121 73 242284 147 252234 147 260381 148
INDEX 179

Part # Page Part # Page Part # Page Part # Page Part # Page
2603-B 43 302106 152 306903 152 311299 142 316999 142
2604 116 302124 152 306906 152 3113 103 317803 142
260405 148 302148 152 306924 152 311303 142 317825 142
260505 148 302603 152 306948 152 311325 142 317899 142
2606 116 302606 152 307103 152 311399 142 317903 142
2606A 43 302624 152 307106 152 311403 142 317925 142
2608 116 302648 152 307124 152 311425 142 317999 142
2610 116 303103 152 307148 152 311499 142 318803 142
2701 110 303106 152 307602 152 311503 142 318825 142
2701A 42 303124 152 307603 152 311525 142 318899 142
2702 110 303148 152 307606 152 311599 142 318903 142
2707A 41 303602 152 307624 152 311603 142 318925 142
2708 114 303603 152 307648 152 311625 142 318999 142
2708A 40 303606 152 307903 152 311699 142 319803 142
2708A 41 303624 152 307906 152 312203 142 319825 142
2709 110 303648 152 307924 152 312225 142 319899 142
2710 110 303SSEL-B 14 307948 152 312299 142 319903 142
2710A 41 303SSEL-B.OEM 14 309000 143 312303 142 319925 142
2711A 40 303SSO 14 309001 143 312325 142 319999 142
2711A 41 304103 152 309002 142 312399 142 320000 143
2713 110 304106 152 309003 142 3124 103 320003 143
2713A 40 304124 152 309025 142 312403 142 320025 143
2715 111 304148 152 309099 142 312425 142 320103 143
2716 111 304503 152 309101 143 312499 142 320125 143
2718 112 304506 152 309102 142 3125 103 320203 143
2719 112 304602 152 309103 142 312503 142 320225 143
2720A 41 304603 152 309125 142 312525 142 320303 143
2722 111 304606 152 309199 142 312599 142 320325 143
2723 111 304624 152 309201 143 3126 103 320803 142
2730B 115 304648 152 309202 142 312603 142 320825 142
2731A 41 304EL-B 14 309203 142 312625 142 320899 142
2731B 115 304EL-B.NT 14 309225 142 312699 142 320903 142
2740A 41 304EL-B.OEM 14 309299 142 3131 104 320925 142
3000 64 3050BI 14 309302 142 313203 142 320999 142
3001 64 305103 152 309303 142 313225 142 321303 142
3002 64 305106 152 309325 142 313299 142 321325 142
300259 26 305124 152 310203 142 314203 142 321403 142
300275 26 305148 152 310225 142 314225 142 321425 142
3003 64 305602 152 310299 142 314299 142 321503 142
301103 152 305603 152 310303 142 314303 142 321525 142
301106 152 305606 152 310325 142 314325 142 321603 142
301124 152 305624 152 310399 142 314399 142 321625 142
301148 152 305648 152 310403 142 315203 142 321703 142
301503 152 306103 152 310425 142 315225 142 321725 142
301506 152 306106 152 310499 142 315299 142 326103 153
301EL-B 14 306124 152 310503 142 315303 142 326106 153
301EL-B.BLACK 14 306148 152 310525 142 315325 142 326124 153
301EL-B.FR 14 306503 152 310599 142 315399 142 326148 153
301EL-B.GRAY 14 306602 152 310603 142 316803 142 326202 153
301EL-B.OEM 14 306603 152 310625 142 316825 142 326603 153
301EL-B.W/L 14 306606 152 310699 142 316899 142 326606 153
301ELCB 14 306624 152 311203 142 316903 142 326624 153
302103 152 306648 152 311225 142 316925 142 326648 153
180 INDEX

Part # Page Part # Page Part # Page Part # Page Part # Page
326903 153 401375 159 4305 123 5037 87 5175 83
326906 153 4014 149 4306 123 5045 89 5176 83
326924 153 401432 159 4307 123 5046 89 5177 83
327103 153 4015 149 4308 123 5049 98 5178 83
327106 153 401502 159 4309 123 5050 98 5180 83
327124 153 4016 149 4363 28 5051 98 5181 83
327148 153 401622 159 4364 28 5052 98 5182 83
327202 153 4017 149 4365 28 5054 98 5183 83
327603 153 401752 159 4366 28 5064 84 5184 83
327606 153 4018 149 4367 28 5065 84 5185 83
327624 153 401892 159 4368 28 5068 85 5186 83
327648 153 401912 159 4369 28 50SPP.OEM 17 5187 83
327903 153 401932 159 4374 123 50SPPW.OEM 17 5189 83
327906 153 4019B 149 4376 123 5101 83 5190 83
327924 153 4020B 149 4378 123 5102 83 5191 92
331066 153 402252 159 44310750 37 5103 83 5194 92
332066 153 402312 159 44311000 37 5104 83 5194 92
333066 153 402372 159 44320400 37 5105 83 5196 92
334066 153 402502 159 44320600 37 5107 83 5235 82
335066 153 402622 159 452251 160 5108 83 5235100 82
336066 153 402752 159 452381 160 5112 84 5236 82
337066 153 402892 159 452385 160 5113 84 5236100 82
338066 153 403182 159 452501 160 5114 84 5237 82
339066 153 403252 159 452505 160 5115 84 5237100 82
341010 153 403312 159 452751 160 5116 84 5238 82
342010 153 403372 159 452755 160 5117 84 5239 82
343010 153 403502 159 452900 160 5118 84 5239100 82
344010 153 403562 159 452905 160 5119 84 5240 82
345010 153 403622 159 453382 160 5120 84 5240100 82
346010 153 403752 159 453386 160 5121 84 5241 82
347010 153 403872 159 453502 160 5122 84 5241100 82
348010 153 403892 159 453506 160 5123 84 5242 82
35SPP 17 403902 159 453752 160 5124 84 5242100 82
400000 159 404152 159 453756 160 5125 84 5243 82
4001 149 404172 159 453901 160 5126 84 5243100 82
4002 149 404202 159 453906 160 5127 84 5244 82
4003 149 404252 159 5001 85 5128 84 5244100 82
4004 149 404302 159 5005 93 5129 84 5245 82
4005 149 4135 99 5006100 85 5131 84 5245100 82
4006 149 4136 99 5007100 93 5133 84 5246 82
4008 149 4137 99 5007100 93 5135 84 5250 83
4009 149 4160 128 5023 86 5136 84 5251 83
4010 149 4161 128 5024 86 5137 84 5252 83
4011 149 4162 128 5025 90 5138 82 5253 83
401122 159 4163 128 5026 90 5139 82 5254 83
401182 159 4180 128 5028 90 5140 82 5255 83
4012 149 4181 128 5029 90 5141 82 5256 83
401251 159 4190 128 5030 90 5142 82 5257 83
401252 159 4192 128 5031 90 5143 82 5258 83
401255 159 4230 128 5032 88 5161 84 5259 83
4013 149 4302 123 5033 90 5163 84 5260 83
401312 159 4303 123 5034 90 5164 84 5261 82
401372 159 4304 123 5035 87 5165 84 5262 82
INDEX 181

Part # Page Part # Page Part # Page Part # Page Part # Page
5263 82 6152SPPG-25 17 703040 163 7153 100 7244 106
5264 82 6152SPPW 17 703050 163 7154 100 7246 106
5265 82 6152SPPW-25 17 703060 161 7155 100 7248 106
5269CRB 13 6152SPPW-55.P/O 17 703064 161 7156 100 7250 106
5270 82 6152SPPW-75.P/O 17 703065 163 7157 100 7250I 106
5271 82 62000550 56 703075 163 7160 100 7251 106
5272 82 62000700 56 7035 102 7180 102 7254 106
5273 82 62000900 56 7036 102 7181 102 7256 106
5274 82 62001300 56 7038 102 7182 102 7258 106
5278BWP 13 62001600 56 7039 102 7183 102 7260 104
5286 82 62002250 56 7040 102 7184 102 7267 106
5287 82 62002700 56 7041 102 7185 102 7268 106
5290 82 63001500 57 7042 102 7186 102 7269 106
5291 82 63001851 57 7043 102 7187 102 7270 106
5292 82 6344EL-B.NT 15 7044 102 7188 102 7271 106
5293 82 6344EL-BCR.OEM 15 7046 102 7189 102 7287 106
5294 82 6353EL 15 7048 102 7197 104 7288 106
5295 82 6353EL-B 15 7049 102 7198 103 7289 106
5296 82 6353EL-B.BLACK.OEM 15 7050 99 7200 104 7290 106
5297 82 6353EL-B.GRAY 15 7052 99 7201 104 7294 104
5298 82 6353EL-B.OEM 15 7053 99 7202 104 7295 104
5299 82 6353ELCB 15 7054 99 7204 104 7299 104
5369CRB 13 6373EL 15 7056 99 7205 104 7347 104
5378BWP 13 6373EL.OEM 15 7057 99 7206 104 7348 104
5502 93 6373EL-B 15 7058 99 7208 104 7349 104
5502100 93 6373EL-B.OEM 15 7059 99 7209 104 7350 106
5503 93 6373EL-B.W/L 15 7061 99 7210 104 7351 106
5510E 62 64000250 55 7080 102 7212 104 7352 106
5511E 62 64000550 55 7081 102 7213 104 7353 106
5990 60 64000850 55 7082 102 7214 104 7354 106
5991 60 64001200 55 7083 102 7216 104 7355 106
6004 60 64001400 55 7084 102 7217 104 7365 106
6004200 60 64002000 55 7085 102 7218 104 7399 105
6005 60 65010006 54 7086 102 7220 104 7400 105
6005200 60 65010010 54 7087 102 7221 104 7401 105
6006 60 65010020 54 7088 102 7222 104 7402 105
6006200 60 65010030 54 7089 102 7224 104 7403 105
6007 60 65020010 54 7098 103 7225 104 7404 105
6007200 60 66011200 52 7135 102 7226 104 7405 105
6008 60 66012500 53 7136 102 7228 104 7406 105
6008200 60 66015000 53 7138 102 7229 104 7407 105
6010 60 66025000 53 7139 102 7230 104 7408 105
6010200 60 701007 162 7140 102 7232 104 7410 105
6011 60 701009 162 7141 102 7233 104 7411 105
6011200 60 702027 161 7142 102 7234 104 7412 105
61002600 57 702030 162 7143 102 7235 104 7413 105
61004000 57 702033 162 7144 102 7236 104 7414 105
6152SPP 17 703005 162 7146 102 7237 104 7415 105
6152SPP-12SC 17 703006 162 7148 102 7238 104 7416 105
6152SPP-25 17 703010 163 7149 102 7239 104 7417 105
6152SPP-40 17 703023 161 7150 100 7240 104 7425 105
6152SPP-75 17 703024 161 7151 100 7241 104 7427 105
6152SPPG 17 703030 163 7152 100 7242 104 7428 105
182 INDEX

Part # Page Part # Page Part # Page Part # Page Part # Page
7429 105 7610 79 7820 12 83304002 68 S20-15 19
7430 105 7611 76 7821 12 83309002 68 S20-30 19
7433 105 7611 79 7822 12 9001E 62 S30-15 19
7475 107 7615 72 7823 12 9002E 62 SPK1614 143
7476 107 76180 25 7824 12 9003E 62 SPK2218 143
7477 107 76190 25 7825 12 9004E 62 SPL-12B 167
750000 160 7620 77 7830 12 9012 69 SPL-12B.OEM 167
7504 29 7620100B 77 7831 12 9030B 149 SPL-12C 167
7506 29 7621 77 7832 12 9031B 149 SPL-12C.OEM 167
7507 29 7621100B 77 7833 12 9038B 149 SPL-12W 167
7508 29 7622 77 7840 12 9039B 149 SPL-12W.OEM 167
7509 29 7622100B 77 7841 12 9040B 149 SPL-24B.OEM 167
7512 33 7623 77 7850 12 9041B 149 SPL-24C.OEM 167
7517 33 7623100B 77 7850001 12 9159 60 SPL-24W.OEM 167
7531 32 7635 71 7851 12 9160 70 SPLR-1 167
7532 32 7700 70 7851001 12 9176B 149 SPLR-2 167
7540 107 7700100B 70 7870 91 9177B 149 SPLR-3 167
7541 107 7701 69 7900 60 9216 116 USBA6 26
7542 107 77010050 37 7900200 60 9217 116 USBA6.OEM 26
7543 107 77010310 37 7901 60 9218 116
7545 107 7701100B 69 7901200 60 9228 133
7546 107 7702 70 7903 60 9230 133
7547 107 77020110 37 7903200 60 9231 133
7548 107 77020200 37 7910 13 9233 133
7549 107 7702100B 70 7911 13 CS30-12 16
7554 107 7703 69 7912 13 CS30-25 16
7560 107 77030100 37 7920 13 CS30-50 16
7561 107 77030500 37 7921 13 CS30-50W 16
7563 107 7703100B 69 8072 104 CS504-25 16
7564 107 7713 70 8073 133 CS504-50 16
7565 107 7713100B 70 8087 106 CS504-50W 16
7568 107 7717 70 8088 106 N20020 169
7574 105 7717100B 70 8089 106 N20030 169
7575 105 7720 94 80-911-0044-00 136 N20803CAP 168
7577 105 7721 94 80-911-0090-00 137 N20803RING 168
7580 107 7725 95 80-911-0095-00 137 N20803S 168
7581 107 7748 95 80-911-0119-00 138 N20803W 168
7583 107 777-BB3S-650 113 80-911-0120-00 138 N20804CAP 168
7584 107 777-BB3S-650-B 113 80-911-0123-00 138 N20804RING 168
7585 107 777-BB4S-500 113 80-911-0129-00 138 N20804S 168
7588 107 777-BB4S-500-B 113 80-911-0131-00 138 N20804W 168
75SPP.OEM 17 777-BB5S-650 113 80-911-0133-00 138 N20890 168
7603 38 777-BB5S-650-B 113 80-911-0134-00 138 P15-30 20
760375 160 777-BB8S-650 113 80-911-0134-00 139 P15-30-25 20
7604 38 777-BB8S-650-B 113 8110 132 P15-30-25W 20
7605 38 777-Z10W-200 113 81205100 45 P30-15 20
760500 160 777-Z10W-200-B 113 81205200 45 P30-503 20
7606 39 777-Z18W-200 113 81205300 45 P30-504 20
7607 39 777-Z18W-200-B 113 81205400 45 P503-30 20
7608 39 779-LB-1-B 113 8173 104 P504-30 20
76080 25 779-LB-2-B 113 8255 133 P504-503 20
76090 25 779-LBJ-2-B 113 8256 133 S15-30 19
7610 75 779-LBZ-2-B 113 8257 133 S15-504 19
Ingress Protection (IP)
Ratings Guide
Example:
An IP65 rating can be determined using the
adjacent table and example:
• The first number of the rating example,
6, in the gray column means the enclosure
is dust tight
• The second number of the rating example,
5, in the blue column means the enclosure is
protected against jets of water

The IP rating system was established by the


International Electrotechnical Commission (IEC),
an organization for international standards and
conformity assessment. The IEC collaborates
closely with the International Organization for
Standardization (ISO). A complete description
of the IP ratings and associated tests is found
in IEC Publication 529. Although these ratings
were initially developed as a way to classify
enclosures, they now provide a convenient,
practical way to compare levels of sealing.
Many electrical products have an Ingress
Protection (IP) rating which identifies the
environmental factors needing consideration
prior to the product’s installation.

This is important when deciding when to mount


products in a dry and clean environment versus
a wet and/or dusty environment. The IP rating
indicates the degree of protection provided.
The numbers following IP represent levels of
sealing and can range from no protection to
full protection against dust and water.
The table provides a description of the
protection at each level.
Ancor ProMariner ©2023 Navico Group
BEP 15 Dartmouth Drive Suite 101 All rights reserved
Blue Sea Systems Auburn, NH 03032
CZone p. 603.433.4440 Unauthorized copying or
Marinco f. 603.443.4442 reproduction is a violation of
Mastervolt support@pmariner.com applicable laws.
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Menomonee Falls, WI 53051
p. 800.307.6702 A division of
f. 800.799.3779
technical@marinco.com
orderentry@marinco.com MBL_CAT_003_0223

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