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RWO GmbH | Marine Water Technology | Bremen | Germany

Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
22.02.2021

RWO GmbH
MARINE WATER TECHNOLOGY
Gerold-Janssen-Strasse 2
28359 Bremen
Germany

Original Instructions
© Copyright 2021 RWO GmbH . All rights reserved.
Any information in this ​Instructions for Installation, Operation and Maintenance ​is copyrighted work of RWO
GmbH.
This ​Instructions for Installation, Operation and Maintenance​ is provided for the intended operational
purpose only and any distribution is subject to the source and copyright information contained herein. Any
commercial use, such as distribution, duplication, recording or disclosure, by whatever means, is only permitted
with the written approval of RWO GmbH.

RWO GmbH | Marine Water Technology | Bremen | Germany 2


Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
22.02.2021

Table of Contents
Table of Contents 3

About this Documentation 6


Application and Retention Time 6
Target Group 6
Information on Depictions 7

Liability and Warranty 8


Intended Use 8

Safety 10
General 10
Obligations of the Plant Operator 10
Qualification of Personnel 11
Safety Instructions for Outside Companies 11
Personal Protective Equipment 11
Basic Safety Measures at the Installation Site 13
Basic Safety Measures for Normal Operation 13
Basic Safety Measures during Maintenance and Repairs 13
Environmental Protection 14
Safety Hazards 14

Technical Data 16

Product Description 17
Function 17
Nameplate 17

Transportation and Storage 18


Inspection of Delivery 18
Packaging Material 18
Lifting 18
Storage 19

Assembly and Installation 20


Requirements for Installation Site 20
Installation Requirements 20
Assembly Examples 21

Commissioning 22
Mechanical Connection 22
Electrical Connection 22
Sense of Rotation 22

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Operation 24
Oily Water Separator / Splitting and Filtration Unit SFU 24
Pump Station 24

Maintenance 25
Maintenance Intervals 26
Shaft Seal 26
Replacing the Packing Gland 26
Adjusting the Packing Gland 26
Mechanical Seals 27

Sectional Drawings 28
Designation of Parts 28
AEP1-2, AEP2-2, AEP3-2 29
AEP4-2 30
AEP5-2, AEP6-2 31

Disassembly / assembly of the eccentric screw pump 32


General preliminary work for dismantling 32
Dismantling of pump types AEP1-2, AEP2-2, AEP3-2 33
Remove the Stator 33
Remove shaft seal and stub shaft 33
Remove the rotor and the rotor-side joint 33
Remove the joint shaft and the drive-side joint 33
Dismantling of pump types AEP4-2, AEP5-2, AEP6-2 34
Remove the Stator 34
Remove shaft seal and stub shaft 34
Remove the rotor and the rotor-side joint 34
Remove the joint shaft and the drive-side joint 34
Assembly of pump 35
Assemble the joint sleeve and fill with oil 35

Troubleshooting 36

Decommissioning 40
Disposal 40

Spare Parts 42
Spare Part Packages 42
Order Numbers 43
AEP1-2 - Capacity 0.1 and 0.25 m³/h 43
AEP2-2 - Capacity 0.5 and 1.0 m³/h 43
AEP3-2 - Capacity 1.5 m³/h 44
AEP4-2 - Capacity 2.5 m³/h 44

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
22.02.2021

AEP5-2 - Capacity 5.0 m³/h 44


AEP6-2 - Capacity 10.0 m³/h 45
Consumables 45
Tools 45

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
22.02.2021

About this Documentation


In this Instructions for Installation, Operation and Maintenance you can find all descriptions and instructions
required for safe and proper operation, maintenance and inspection of the system. If you have questions or
suggestions to improve this documentation, contact RWO GmbH with an email to ​info@rwo-gmbh.de​.
Please contact the spare parts service of ​RWO GmbH​ in the following cases:
● Ordering of chemicals and operation material
● Ordering of spare parts and consumables
Please contact the repairs and maintenance service of ​RWO GmbH​ in the following cases:
● Maintenance, commissioning and assembly difficulties
● Ordering of refurbished OMD measuring cells

RWO GmbH
Gerold-Janssen-Strasse 2
28359 Bremen
Germany

Telephone +49 (0) 421 53705-0

Telefax +49 (0) 421 53705-440

Repairs and maintenance service +49 (0) 421 53705-704


service@rwo-gmbh.de

Spare parts service +49 (0) 421 53705-703


spares@rwo-gmbh.de

E-Mail info@rwo-gmbh.de

Internet www.rwo.de

Application and Retention Time


This Instructions for Installation, Operation and Maintenance is part of the water treatment plant. It must be kept
for the entire lifetime of the plant within reach of the plant. Please amend any modifications received from RWO
GmbH

Target Group
There are different types of operation that must be assigned to different target groups.
Depending on the operation site, required personnel qualifications are subject to various legal regulations. The
plant operator must ensure the compliance with regulations in force. If not regulated by law, the authorized
personnel and their minimum qualification is defined as follows.
Observe the following points:
● Work on or with equipment / plant must only be performed by qualified personnel.
● The personnel must have knowledge of relevant standards, regulations, accident prevention regulations
and operation conditions.
● The personnel must be instructed and trained for the work to be carried out.
● The personnel must be able to detect and avoid potential hazards.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Person Work Qualification Stage of Life

Qualified personnel Lifting / setting down and Verifiable knowledge of Transport,


for load transport transportation of the handling suspended load and assembly,
equipment / plant load securing. dismantling,
disposal

Qualified personnel Mechanical work for: Training as industrial mechanic Assembly,


(mechanic) Commissioning, maintenance, or equivalent professional commissioning,
troubleshooting, repair and training maintenance,
decommissioning troubleshooting
and repair,
Qualified personnel Electro technical work Professional training in decommissioning,
(electrician) electrical engineering or dismantling
equivalent professional training

Qualified personnel Operation, maintenance and Person instructed by the Operation,


(operator and fitter) troubleshooting of the operator on the basis of the maintenance,
equipment / plant Operation and Maintenance troubleshooting
Instructions.

Qualified personnel Professional disposal of the Knowledge about the disposal Decommissioning,
(disposer) equipment / plant regulations in force at the dismantling,
operation site. disposal

Information on Depictions
i​ ​Note

Symbolic representation of images, schemata and tables


Images, diagrams and tables only serve to provide an understanding and reflect the RWO standard in
general, and may differ in terms of additional options and technical changes in special installations. You can
find detailed information on the acquired RWO systems in the enclosed drawings.

Element in the text Highlighted by...

Proper name “Proper name”

Button, switch, touchscreen button, ... [BUTTON 1]

Enumeration ● enumeration 1
● enumeration 2

Instruction 1. step 1
2. step 2

Position number 1 component A


2 component B

Cross reference ⇒ ​Cross reference

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Liability and Warranty


The warranty is only granted according to our general sales and delivery conditions under the following
preconditions:
● Equipment / plant is used as specified in this Instructions for Installation, Operation and Maintenance.
● Equipment / plant is used in a proper way.
● The operating log is updated daily.
● Repair work is exclusively performed by authorised qualified personnel.
● For maintenance and repair work, use only original consumables and spare parts from RWO GmbH.
● The warranty shall be rendered invalid if a seal of any kind is removed or damaged.
● No unauthorized alterations are carried out.
Warranty does not cover wear parts as:
● Rotating parts
● Pump stator
● Seals
● Membranes
● UV lamps
● Desiccator cartridges
● Coalescer
● Adsorber cartridges
● Filter
● etc.
Non-compliance with safety instructions can lead to hazards for persons and material. Non-compliance with
safety instructions will invalidate any warranty.

Intended Use
NOTICE
Property damage due to improper use!
● The product is only intended for the application defined in this documentation. Deviated application or
applications beyond this description are considered improper.
● Regulations and instructions must be observed and complied with. This includes regulations in force
of the operation site and the Instructions for Installation, Operation and Maintenance.
● The manufacturer assumes no liability for damage due to non-compliance with the Instructions for
Installation, Operation and Maintenance, regulations in force or improper use.

Only use the AEP for pumping bilge or sewage water. A written confirmation from RWO is required to use the
pump with other liquids.
● Avoid dry running, make sure the AEP is never operated without medium.
● Avoid cavitation, open the valves on the suction side before starting the AEP and do not use the valves
to adjust the flow rate.
● To avoid damage to the motor and pump, open the valves on the pressure side completely before
starting the AEP. The free exit of the cooling air through the openings provided on the electric motor
must be ensured.
The AEP is intended exclusively for installation in closed, frost-free spaces with controlled environmental
conditions, including the machine room. Areas on open decks or enclosed spaces without controlled
environmental conditions are excluded.
The AEP must not be installed in rooms subject to explosion hazards.
The technical limits of the AEP may not be fallen short of and/or exceeded, see technical data. Adherence to the
technical limits is to be strictly observed by the operator.

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All equipment and operating resources in the system are directly or indirectly required to ensure the desired
processing result.
Any type of warranty and / or certification is invalidated if the system is not operated in accordance with the
technical process design or if unapproved alterations or manipulations are performed on protective equipment
or controls.
Use of the system in a manner other than or in addition to that described in this documentation is deemed not
intended.
For any other use, contact ⇒ ​RWO GmbH

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Safety
General
The safety instructions listed in this document must be read carefully and absolutely adhered to reduce possible
health hazards and to avoid dangerous situations.
In this chapter you will find general safety instructions that draw attention to hazards in the handling of the
system as well as unavoidable residual risks. Action-related safety instructions are shown ahead of the
corresponding instructions.
The “Safety” chapter is fundamentally important and must be read carefully and absolutely adhered to. It is the
only way to ensure that all operations and work on the system can be carried out safely and correctly. Not
adhering to the safety instructions can result in danger to persons and material damages to the system.

⚠ DANGER
… indicates an imminently dangerous situation that can result in death or severe injuries if not avoided.

⚠ WARNING
… indicates a potentially dangerous situation that can result in death or serious injuries if not avoided.

⚠ CAUTION
… indicates a potentially dangerous situation that can result in minor or slight injuries if not avoided.

NOTICE
… indicates a potentially dangerous situation that can result in material damage if not avoided.

Obligations of the Plant Operator


The equipment / plant has been designed and manufactured in compliance with the current regulations,
standards and technical specifications. It corresponds to the state of the art and guarantees maximum safety in
all modes of operation.
The safety of the equipment / plant is guaranteed only if all necessary measures are complied with. The plant
operator must plan these measures in accordance with the instructions.
In particular, the operator must ensure that:
● The equipment / plant is operated only in proper condition. The safety equipment should be regularly
checked to ensure proper functioning.
● The required personal protective equipment (PPE) is available and is used when required.
● The operating instructions are always available for use with the equipment / plant, in readable form.
● The operating log is fully updated on a daily basis.
● Only qualified personnel may operate, service and repair the equipment / plant.
● The qualified personnel are informed on all matters concerning occupational safety and environmental
protection, and they know and understand the contents of the manual and the safety instructions
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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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contained therein.
● All safety instructions and warnings on the equipment / plant are affixed in a clearly visible and legible
manner, and are neither removed nor hidden.
● Modifications to the equipment / plant are made only by qualified personnel or experts authorised by
RWO GmbH and only after consultation and with the written confirmation by RWO GmbH.

Qualification of Personnel
The following qualification requirements for the operating personnel must be met:
● Qualified personnel mechanic (Assembly, commissioning, maintenance, troubleshooting and
repair, decommissioning, dismantling)
They must be qualified, experienced specialists who have special knowledge in the construction and
assembly of systems, pipelines, tanks and mechanical devices. They must also have sufficient
knowledge and experience in handling and processing the materials to be installed.
They must also be familiar with the required commissioning / decommissioning, maintenance,
troubleshooting and repair measures.
● Qualified personnel electric (Assembly, commissioning, maintenance, troubleshooting and
repair, decommissioning, dismantling)
They must be qualified by their training, knowledge and experience as well as knowledge of applicable
standards and regulations to carry out work at electrical equipment and to identify and remove possible
hazards.
They must also be familiar with the required commissioning / decommissioning, maintenance,
troubleshooting and repair measures.
● Qualified personnel operator / fitter (Operation, maintenance, troubleshooting)
They must be instructed in the tasks assigned to them by an instructor responsible for this equipment /
plant and informed about possible dangers due to improper operation.
The instruction by the trainer must be repeated at regular intervals.

Safety Instructions for Outside Companies


If outside companies are employed in reach of the work area of the equipment / plant (e.g. in neighbouring
rooms or in rooms with upstream or downstream equipment), they must receive safety instructions from the
personnel responsible for the equipment / plant before starting their work.
Prior to the start of the work of the outside company, the responsible personnel must check that no hazardous
interactions between the work of the outside company and the operation of the equipment / plant may occur.

Personal Protective Equipment


In order to minimise health hazards, personal protective equipment must be worn when operating the plant.
Observe the installed signs for the personal protective equipment.

Protective workwear
Protective work clothing must be close fitting work wear with low tensile strength,
tight sleeves and no protruding parts. Its main purpose is to prevent staff from
being caught in moving machine parts.
Do not wear rings, necklaces and other jewellery.
Change your clothes before any maintenance work or other work on the plant and
wear disposable overalls.
Dispose of disposable garments properly after work, clean other items with clean
water, allow to dry and store for further use.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Safety gloves
For the protection of the hands against contact with hazardous substances, and
contact with hot or cold surfaces.

Head protection
For protection against falling parts and hitting the head on equipment / plant
components.

Hearing protection
To protect the hearing against damages from acoustic emissions from components
of the equipment / plant aggregates or escaping compressed air.

Safety boots
For the protection against falling parts and slipping on slippery ground.

Safety goggles with side guards


To protect the eyes from contact with hazardous substances and fluid splashes.

Face protection
To prevent injuries in the face caused by foreign objects or chemicals.

Respiratory protection
For the protection of the respiratory tract against hazardous substances.
The required type of respiratory filter (particle filter, gas filter or composite filter) can
be found in the safety data sheet of the respective chemical or filter media.

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Safety harness
For protection against falling and to secure when working within containers.
When working with a risk of falling (> 1m above ground level) and when working in
containers, suitable retaining straps and/or climbing harnesses must be worn.
In addition, this work may be carried out only in the presence of a second person
(to ensure safety).

Basic Safety Measures at the Installation Site


The equipment / plant must be installed on a stable underground, and must be bolted or welded to the ship's
structure at the points provided for this purpose.
The equipment / plant may not be used for securing (even temporarily) foreign goods or machine parts.

Basic Safety Measures for Normal Operation


The equipment / plant must be operated by qualified personnel and authorised persons.
Prior to starting the equipment / plant, check and ensure that:
● Only authorized persons are present in the work area of the equipment / plant.
● Nobody can be injured by the start of the equipment / plant.
Prior to every start, check the equipment / plant for visible damage and ensure that the equipment / plant is only
operated in faultless condition.
Damages must be reported to the person responsible!
Prior to every start, material / objects that are not necessary for the production must be removed from the work
area of the equipment / plant!
Prior to every start, check and ensure that all safety devices work properly!

Basic Safety Measures during Maintenance and Repairs


The following instructions must be observed prior to and during maintenance work:
● Perform maintenance and repairs only with moderate waves or at the port!
● Ensure that inspection and maintenance intervals and procedures comply with the specifications of this
manual!
● Follow the maintenance and repair instructions for the individual aggregates and components in the
following chapters!
● Before commencing the maintenance and repair work, access to the equipment / plant should be
denied to unauthorised persons! Put up signs to indicate that the maintenance or repair work is being
carried out!
● Turn off the main switch of the power supply before you begin the maintenance and repair work!
● Depressurise the system, interrupt the feed to the equipment / plant, and secure it against being
switched on again!
● When replacing heavy parts, use only suitable and functional lifting gear!
● Before you begin maintenance and repair work, ensure that all the parts are at room temperature.
The following instructions must be observed after maintenance (prior to the start of production):
● Materials, tools and other equipment required for maintenance or repair work must be removed from the
work area of the plant.
● Check loosened screws for tightness.
● Ensure that removed components are reinstalled.
● Ensure that any spilled liquids have been removed.
● Ensure that all equipment / plant parts are functioning properly.

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Environmental Protection
Local regulations for waste prevention and proper waste recycling and disposal must be observed.
● Electronic waste and components may be disposed of only by authorised specialist companies.
● Recycle plastic components
● Scrap metallic components
The following water-polluting elements must not get into the soil or sewer system:
● lubricants and oil lubricants
● hydraulic oils
● coolants
● chemicals
● solvent cleaning agents
These substances must be stored, transported and collected in appropriate containers and chemicals must be
neutralised and disposed according to the local regulations.

Safety Hazards
⚠ DANGER
Danger of explosion!
● The equipment / plant must not be installed in rooms subject to explosion hazards.

⚠ DANGER
Danger of electric current!
● Work on the electrical system must only be carried out by qualified electricians.
● For all work on the electrical system, disconnect the equipment
● Protect against reconnection.
● Verify that no current is present.
● Ground and short-circuit.
● Cover or physically mark off (block) adjacent energised parts.

⚠ WARNING
Warning concerning rotating shaft!
Do not reach into the rotating shaft during operation.
● Prior to any work on the system, this must be disconnected by an electrician.

⚠ CAUTION
Hot surfaces warning!
System parts can become hot during system operation. When areas with these markings are touched, there
is a risk of becoming burnt.
● Allow the system to cool prior to maintenance work.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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NOTICE
Environmental damage due to improper disposal!
Improper disposal of recyclables (such as plastics, metal, electronic components...) leads to environmental
damage.
● Avoid waste.
● Separate out waste and conduct recyclables to recycling.
● Collect water-polluting materials and liquids in suitable containers
● Disposal and recycling only in compliance with all applicable legal provisions.

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Technical Data
i​ ​Note

Symbolic representation of images, schemata and tables


Images, diagrams and tables only serve to provide an understanding and reflect the RWO standard in
general, and may differ in terms of additional options and technical changes in special installations. You can
find detailed information on the acquired RWO systems in the enclosed drawings.

Eccentric Screw Pump AEP1-2 AEP1-2 AEP2-2 AEP2-2 AEP3-2 AEP4-2 AEP5-2 AEP6-2

Nominal capacity m³/h 0.1 0.25 0.5 1.0 1.5 2.5 5.0 10.0

Maximum m 6 - 7 @ Medium temperature 30°C and discharge head 3 bar / depending on


suction height installation place / piping system which individually to be verified

Maximum bar
3
pressure head

Medium °C
+2 … +45
temperature

Ambient °C
+1 … +55
temperature

Inlet DN 25 25 25 25 25 40 50 65

Outlet DN 25 25 25 25 25 40 50 65

Motor type squirrel cage induction type, fan cooling

Total power rating


e.g. 400 V / 50 Hz kW 0.37 0.37 0.55 0.75 0.75 0.75 1.5 2.2
e.g. 460 V / 60 Hz kW 0.43 0.43 0.63 0.75 0.75 0.75 1.5 2.2

Insulation class F

Protection class IP 55

Material:
Pump housing EN-GJL-250
Rotating Parts Stainless steel
Stator NBR
Stuffing box pack. Asbestos free

Weight kg

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Product Description
Function
Eccentric screw pumps are self-priming rotating single or multi-stage positive displacement pumps for liquids,
which can also contain fiber and solid components.
The rotor rotates in a stationary stator and displaces the liquid to the pump outlet. The torque is transmitted from
the geared motor to the rotor via the drive shaft. The drive shaft is sealed with a stuffing box packing to the
pump housing. The stuffing box packing must always leak slightly to carry the frictional heat away.
The valves on the suction and pressure side of the pump must be open before starting. The valves must not be
used to adjust the flow rate.

Nameplate
A Pump designation

B Serial number

C Direction of rotation

D Direction of flow

E Year of manufacture

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Transportation and Storage


Inspection of Delivery
Check the entire delivery immediately upon receipt for completeness and any transportation damage. Notify the
supplier and RWO GmbH immediately regarding any transportation damage.
The entire delivery must be checked for completeness and damages incurred during the transport immediately
after receipt. Damage claims can only be asserted in the complaint period.
In case of externally visible damages:
● Only accept delivery conditionally.
● Note extent of damages on transport documents or the delivery note.
● Transport damages must be immediately reported to the supplier (immediately initiate claim).

i​ ​Note

Make a complaint as soon as the defect is detected. Compensation can only be claimed in the complaint
period.

Packaging Material
The packaging material has been heat-treated, in accordance with the requirements of ISPM 15 and can
therefore be disposed of locally, in accordance with the normal procedures.
● Dispose packaging material sustainable.
● Observe local disposal regulation. If necessary, have a specialized company handle the disposal.

Lifting
⚠ WARNING
Risk of contusion by components during transport!
When transporting components, extremities can be contused and lead to severe injuries.
● The transport of the equipment / plant must be conducted by experienced persons who are qualified
and informed about hazards.
● Use proper means of transport.
● Secure loads.
● Use personal protective equipment.

NOTICE
Property damage due to improper transport!
● Observe information signs (if present) on the equipment.
● Equipment must be transported with appropriate lifting tools.
● Transport only when emptied.
● Transport on appropriate secured transport pallets.
● At the installation site, secure the equipment against tipping over immediately.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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● Use transportation means (crane / forklift


trucks / platform trucks) for the transportation
of the equipment according to local
conditions and relevant accident prevention
regulations.
● Pay attention to carrying capacity of
transportation means.
● Bring loading arm of forklift trucks / platform
trucks in the transportation entry horizontally
and in full length of the equipment
● Lifting speed must be slow.

Storage
The entire equipment, material and spare parts must be stored dry, frost-free and protected from sunlight
storage sites. The storage site must be lockable. Access of unauthorised persons is not permitted.
Single plant components must be stored in a way that excludes possible damages by e.g. corrosion,
contamination, mechanical damages and other impairment of material.
Threaded ends must have appropriate protection. Protective caps, plugs and other protective devices must be
installed and checked for proper fit.
Damaged components must not be stored. All damaged components must be replaced.
Observe the corresponding safety data sheets and regulations when handling chemicals.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Assembly and Installation


i​ ​Note

Installation of the AEP must be carried out by qualified personnel and in accordance with the RWO GmbH
documentation.
The company must take care that the device is set up and installed in a way that enables secure operation
and maintenance.

When using the pump as part of a bilge water separator or splitting and filtration unit, installation takes place
during installation of the plants. See Instructions for Installation, Operation and Maintenance of the OWS-COM
or SFU.

Requirements for Installation Site


Observe the following points in selecting a location:
● The AEP requires a flat floor or wall that is sufficiently large and stable for the system and to which the
system foundation can be securely welded / bolted to the vessel’s structure.
● The pump is designed for a suction height of 6 to 7 m at 30°C medium temperature and a discharge
head of 3 bar.
● Plan sufficient space for operation, maintenance and cleaning.
● The space must be well lit and ventilated.
● Comply with applicable technical and building approval provisions.
● The pipes must be made of steel (galvanised or coated). Using the specified dimensions, all pipes must
be connected, tension-free and leak-proof. See technical data.
● Pipes and electrical access lines are to be positioned in a way that prevents the risk of stumbling and
protects the lines against damage.

Installation Requirements
Only qualified, experienced and trained professionals are appropriate for assembly. The professionals must
possess sufficient knowledge and experience with respect to management and processing of the materials to be
processed as well as hydraulic, pneumatic and electrical technologies.
Open fire, flames, flying sparks and smoking are not permitted in the installation and operation area as well as
in the immediate vicinity of the system.
Legal guidelines and regulations with respect to environmental impact, waste prevention and disposal must be
observed.
The purchaser of the system is responsible for complying with all regulations and guidelines as well as proper
storage and assembly of the system.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Assembly Examples

Okay ​✔ Okay ​✔ NOT​ Okay ​ ❌

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Commissioning
i​ ​Note

Commissioning of the AEP must be carried out by qualified personnel and in accordance with the
manufacturer’s documentation.
The company must take care that the device is set up and installed in a way that enables secure operation
and maintenance.

Before starting the initial commissioning, the completion and proper execution of the assembly work must be
checked.
When using the pump as part of a bilge water separator or splitting and filtration unit, commissioning takes place
during commissioning of the plants. See Instructions for Installation, Operation and Maintenance of the
OWS-COM or SFU.

Mechanical Connection
• Check whether the system is securely attached to the structure of the ship.
• Check whether all pipelines are properly connected.

Electrical Connection
⚠ DANGER
Danger of electric current!
● Work on the electrical system must only be carried out by qualified electricians.
● For all work on the electrical system, disconnect the equipment
● Protect against reconnection.
● Verify that no current is present.
● Ground and short-circuit.
● Cover or physically mark off (block) adjacent energised parts.

● Check the on-board voltage and frequency - Use the motor nameplate to check whether the values
match. ​Attention!​ Use of multi-range motors possible.
● Check if the Motor is correctly connected
● Check whether the overload relay or motor protection switch in the control cabinet is set correctly.

Sense of Rotation
⚠ WARNING
Warning concerning rotating shaft!
Do not reach into the rotating shaft during operation.
Checking the sense of rotation requires switching the pump on and off.
● Switch the system off
● Secure the system against being switched on accidentally.
● Attach a warning sign.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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NOTICE
Pump damage through mechanical overload!
Dry running, wrong sense of rotation, excessive medium temperature or closed valves on the pump pressure
side can threaten to cause damage to the rotor, stator and motor through overload.
● Avoid dry running.
● Adhere to the pump rotation direction.
● Do not exceed the maximum medium temperature of 45°C.
● The pump should not be operated with counter-closed fittings.

1. To check the sense of rotation, switch the pump on and off again immediately. Observe the fan wheel of
the motor, the rotation direction must be RIGHT when looking at the motor. At the same time, check to
ensure that the cooling air can flow unhindered through the ventilation grille.
2. If the pump is rotating in the wrong direction, correct the sense of rotation and retest.
Oily water separator
The danger of dry running does not exist if the sense of rotation is observed. The pump is only started by the
control unit when the coalescer tank is completely filled with water.
Pump station / Splitting and Filtration Unit SFU
RWO pump stations and the SFU are equipped with a water connection through which some water can get into
the suction area of the pump when the pump is running.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Operation
Oily Water Separator / Splitting and Filtration Unit SFU
When using the pump as part of an oily water separator or Splitting and Filtration Unit SFU. See Instructions for
Installation, Operation and Maintenance of the OWS-COM or SFU.

Pump Station
When using the pump as a pump station. The customer / owner is responsible for system integration, operation
and compliance with all relevant health and safety regulations.
In general:
Dry running, wrong sense of rotation, excessive medium temperature or closed valves on the pump pressure
side can threaten to cause damage to the rotor, stator and motor through overload, and / or create safety
issues..
● Avoid dry running.
● Adhere to the rotation direction.
● Do not exceed the maximum medium temperature of 45°C.
● The pump should not be operated with counter-closed fittings.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Maintenance
NOTICE
Impact on the system function in case of false, non-original replacement parts and consumable
materials.
● Only use replacement parts and consumable materials approved by ⇒ ​RWO GmbH

i​ ​Note

To guarantee smooth operation of the system long-term it is recommended to enter into a service contract
with ⇒ ​RWO GmbH​ and have the system regularly checked by customer service.

For work on pressurised lines or those under pressure and/or pressure containers they have to be relieved
beforehand or ventilated.
The used operating and aid materials and replacement parts occurring during the operation of the system, must
be recycled or disposed of in accordance with the environmental protection regulations.

The following instructions must be observed prior to and during maintenance work:
● Perform maintenance and repairs only with moderate waves or at the port!
● Ensure that inspection and maintenance intervals and procedures comply with the specifications of this
manual!
● Follow the maintenance and repair instructions for the individual aggregates and components in the
Annex!
● Before starting the maintenance and repair work, access to the plant/unit should be denied to
unauthorised persons! Put up signs to indicate that the maintenance or repair work is being carried out!
● Turn off the main switch of the power supply before you begin the maintenance and repair work!
● Depressurise the system, interrupt the feed to the plant/unit, and secure it against being switched on
again!
● When replacing heavy parts, use only suitable and functional lifting gear!
● Before you begin maintenance and repair work, ensure that all the parts are at room temperature.
The following instructions must be observed after maintenance (prior to the start of production):
● Materials, tools and other equipment required for maintenance or service work must be removed from
the work area of the plant.
● Check loosened screws for tightness.
● Ensure that removed components are reinstalled.
● Ensure that any spilled liquids have been removed.
● Ensure that all plant / unit parts are functioning properly.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Maintenance Intervals
Description Interval

Check packing gland ⇒ ​every week (2 - 20 drops/minute is desirable)

Change joint oil ⇒ ​8000 working hours,


every 2 years,
or the pump is opened for other reasons.

Shaft Seal
NOTICE
Impact on the system function in case of false, non-original replacement parts and consumable
materials.
● Only use replacement parts and consumable materials approved by ⇒ ​RWO GmbH

The packing glands must always leak slightly to carry the frictional heat away. Larger leaks in the initial hours of
operation lessen during the running-in period.

Replacing the Packing Gland


1. ⚠ Do not reach into the rotating shaft during operation!
Switch unit off
2. If there is increased leakage, try to ⇒ ​adjust the packing gland​ first.
3. If there is still high leakage, remove the gland packing (207).
4. Clean the stuffing box and shaft in the area of the packing rings.
5. If there are clearly visible grooves, the shaft must be replaced.
6. ⚠ Do not use any sharp or pointed tools, risk of damage to the shaft and packing material!
Install packing rings in the packing chamber. The butt joints must be offset by 90 °. Each ring must be
pushed individually into the packing chamber with the cut ends first.
7. Continue with adjusting the packing gland.

Adjusting the Packing Gland


NOTICE
Damage to the packing gland due to high temperatures!
● Ensure a packing gland temperature of 20–60 °C above the fluid temperature during the adjustment
process.
● If the temperature suddenly increases, loosen the packing gland immediately and repeat the
adjustment process.

1. ⚠ Do not reach into the rotating shaft during operation!


Switch unit off
2. Gently tighten the hexagon nuts (202) on the gland (203).
3. Switch unit on.
4. ⚠ Do not reach into the rotating shaft during operation!
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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Check the leakage rate: Immediately after starting up for the first time, ensure the permissible leakage
rate of 50–200 drops/minute.
5. Switch unit off.
6. Repeat the adjustment process until the correct leakage rate of 2–20 drops/minute is reached.

Mechanical Seals
Mechanical seals have functional leaks and are maintenance free. Mechanical seals are subject to natural wear,
which strongly depends on the respective operating conditions. Therefore, general statements regarding their
service life cannot be made. In the event of major leaks due to wear: Replace the mechanical seal.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Sectional Drawings
Designation of Parts
Tag Qty. Designation Tag Qty. Designation

122 1 Lantern base 308 2 Joint sleeve

123 1 Carrier pin 401 1 Rotor

123* 1 Clamping set 402 1 Stator

125 1 Stub shaft 501 1 Gasket for housing

201 2 Stud bolt 502 1 Screw plug

202 2 Hexagon nut 503 1 Seal ring

203 1 Gland 503* 1 Sealing material

204 1 Stuffing box casing 504 1 End socket

207 ** Gland packing 505 1 Housing

301 2 Joint pin 606 4 Hexagon head bolt

302 2 Joint bush 607 4 Hexagon nut

303 4 Bush for joint pin 608 4 Serrated washer

304 2 Join sleeve 609 4 Hexagon nut

305 ** Joint oil 610 4 Washer

306 4 Joint clamp 611 4 Clamp bolt

307 1 Joint shaft


* AEP4-2, AEP5-2, AEP6-2 ** Quantity depends on pump type

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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AEP1-2, AEP2-2, AEP3-2

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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AEP4-2

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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AEP5-2, AEP6-2

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Disassembly / assembly of the eccentric screw pump


⚠ DANGER
Danger of electric current!
● Work on the electrical system must only be carried out by qualified electricians.
● For all work on the electrical system, disconnect the equipment
● Protect against reconnection.
● Verify that no current is present.
● Ground and short-circuit.
● Cover or physically mark off (block) adjacent energised parts.

Trained technicians are available for assembly and repairs on request. If necessary, contact the ⇒ ​repairs and
maintenance service​.
● When dismantling the pump, residual liquid remains in the pump due to the design.
Collect residual liquid (1) with a collecting container.
Ensure the specific amount of residual liquid.
AEP1-2, AEP2-2, AEP3-2 = 0.1 ltr
AEP4-2 = 0.15 ltr
AEP5-2 = 0.25 ltr
AEP6-2 = 0.5 ltr
If repairs are carried out by your own personnel or by our technicians, make sure that the pump is
completely drained and cleaned. This applies particularly to pumps that are sent to manufacturer for
repair. We have to refuse to accept repairs of pumps filled with liquids for the protection of our employees
and for environmental protection reasons. Otherwise we would have to charge the costs for an
environmentally friendly cleaning of the pump.
● During all work on site, your own or our service technician must be made aware of the dangers that can
arise in connection with repairs.
● The most important disassembly and assembly work are described in these instructions. The assembly
steps described in the individual sections must be followed consistently.
● Mark the precise orientation and position of all components before dismounting them.
● Dismount components concentrically without canting.

General preliminary work for dismantling


1. Switch off the plant / unit.
2. Shut off all pipelines from / to the plant / unit.
3. Empty the pump, remove the screw plug (502) and seal (503) and put aside. Drain the liquid. Replace
seal if damaged.
4. Loosen all pipes on the pump. Remove seals and put aside. Replace seals if damaged.
5. Secure the pump with suitable lifting equipment.
6. Loosen and remove the screws on the pump feets and put aside.
7. Use suitable means of transport to move the pump to a workplace.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Dismantling of pump types AEP1-2, AEP2-2, AEP3-2


Remove the Stator
1. Remove nuts (609) and washers (610) from the clamp bolts (611) and put aside.
2. Pull off the end socket (504) and put aside.
3. Remove clamp bolts (611) and put aside.
4. Pull the stator (402) off the rotor (401). If it is difficult to move, pull the stator (402) with rotating
movements. To do this, fix the stub shaft (125).

Remove shaft seal and stub shaft


1. Remove the stator
2. ⚠ Do not damage the high precision rotor!
Pull the housing (505) over the rotor (401).
3. Remove the housing gasket (501) and put aside. Replace gasket if damaged.
4. Knock the carrier pin (123) out of the stub shaft (125).
5. Pull the stub shaft (125) with all parts of the shaft seal out of the lantern base (122).
6. Loosen the hexagon nut (202), remove the stud bolt (201) and the gland (203). Pull the stuffing box
casing (204) off the stub shaft (125).
7. Remove the gland packing (207) from the stuffing box casing (204).

Remove the rotor and the rotor-side joint


1. Remove the stator
2. ⚠ Do not damage the high precision rotor!
Pull the housing (505) over the rotor (401)
3. Remove the housing gasket (501) and put aside. Replace gasket if damaged.
4. Cut the lock on the clamps (306) with a hacksaw and push out on both sides with a screwdriver.
Remove the clamp (306) from the joint sleeves (308).
5. Lift the joint sleeve (308) with a screwdriver and pull it off axially in the direction of the joint shaft (307).
6. Pull off the sleeve (304) over the collar of the joint shaft (307).
7. Push out the joint pin (301)
8. Insert the brass mandrel through a bush for the joint pin (303) and drive out the other bush (303)
halfway. To do this, set the joint shaft (307) at an angle. Then also drive out the second bushing for the
joint pin.
9. Pull the rotor (401) off the joint shaft (307).
10. Knock out the bushes for the joint pin (303) and rotor (401) with a brass mandrel.

Remove the joint shaft and the drive-side joint


1. Remove the stator
2. ⚠ Do not damage the high precision rotor!
Pull the housing (505) over the rotor (401)
3. Remove the housing gasket (501) and put aside. Replace gasket if damaged.
4. Cut the lock on the clamps (306) with a hacksaw and push out on both sides with a screwdriver.
Remove the clamp (306) from the joint sleeves (308).
5. Lift the joint sleeve (308) with a screwdriver and pull it off axially in the direction of the joint shaft (307).
6. Pull off the sleeve (304) over the collar of the joint shaft (307).
7. Push out the joint pin (301)
8. Insert the brass mandrel through a bush for the joint pin (303) and drive out the other bush (303)
halfway. To do this, set the joint shaft (307) at an angle. Then also drive out the second bushing for the
joint pin.
9. Pull the rotor (401) off the joint shaft (307).
10. Knock out the bushes for the joint pin (303) and rotor (401) with a brass mandrel.
11. Pull the joint shaft (307) off the stub shaft (125).
12. Knock out the bushings for the joint pin (303) from the stub shaft (125) with a brass mandrel.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Dismantling of pump types AEP4-2, AEP5-2, AEP6-2


Remove the Stator
1. Remove nuts (609) and washers (610) from the tie rods (611) and put aside.
2. Pull off the end socket (504) and put aside.
3. Remove tie rods (611) and put aside.
4. Pull the stator (402) off the rotor (401). If it is difficult to move, pull the stator (402) with rotating
movements. To do this, fix the stub shaft (125).

Remove shaft seal and stub shaft


1. Remove the stator
2. Remove the nuts (607) and serrated washers (608) as well as the hexagon screws (606) and put aside.
3. ⚠ Do not damage the high precision rotor!
Pull the housing (505) over the rotor (401).
4. Remove the housing gasket (501) and put aside. Replace gasket if damaged.
5. ⚠ Risk of injury! Never completely remove the clamping bolts!
Remove the baffle collar (123) from the clamping set (123). Loosen the clamping bolts of the clamping
set (123) one after the other. If necessary, turn the stub shaft (125). If the outer ring of the clamping set
does not detach itself from the inner ring, ​some​ clamping bolts can be unscrewed and screwed into the
adjacent threaded push-out bores.
6. Pull the stub shaft (125) with all parts of the shaft seal and the clamping set (123) out of the lantern
base (122). Remove the clamping set (123) from the stub shaft (125)
7. Loosen the hexagon nut (202), remove the stud bolt (201) and the gland (203). Pull the stuffing box
casing (204) off the stub shaft (125).
8. Remove the gland packing (207) from the stuffing box casing (204).

Remove the rotor and the rotor-side joint


1. Remove the stator
2. Remove the nuts (607) and serrated washers (608) as well as the hexagon screws (606) and put aside.
3. ⚠ Do not damage the high precision rotor!
Pull the casing (505) over the rotor (401)
4. Remove the housing gasket (501) and put aside. Replace gasket if damaged.
5. Cut the lock on the clamps (306) with a hacksaw and push out on both sides with a screwdriver.
Remove the clamp (306) from the joint sleeves (308).
6. Lift the joint sleeve (308) with a screwdriver and pull it off axially in the direction of the joint shaft (307).
7. Pull off the sleeve (304) over the collar of the joint shaft (307).
8. Push out the joint pin (301)
9. Insert the brass mandrel through a bush for the joint pin (303) and drive out the other bush (303)
halfway. To do this, set the joint shaft (307) at an angle. Then also drive out the second bushing for the
joint pin.
10. Pull the rotor (401) off the joint shaft (307).
11. Knock out the bushes for the joint pin (303) and rotor (401) with a brass mandrel.

Remove the joint shaft and the drive-side joint


1. Remove the stator
2. Remove the nuts (607) and serrated washers (608) as well as the hexagon screws (606) and put aside.
3. ⚠ Do not damage the high precision rotor!
Pull the casing (505) over the rotor (401)
4. Remove the housing gasket (501) and put aside. Replace gasket if damaged.
5. Cut the lock on the clamps (306) with a hacksaw and push out on both sides with a screwdriver.
Remove the clamp (306) from the joint sleeves (308).
6. Lift the joint sleeve (308) with a screwdriver and pull it off axially in the direction of the joint shaft (307).
7. Pull off the sleeve (304) over the collar of the joint shaft (307).
8. Push out the joint pin (301)
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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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9. Insert the brass mandrel through a bush for the joint pin (303) and drive out the other bush (303)
halfway. To do this, set the joint shaft (307) at an angle. Then also drive out the second bushing for the
joint pin.
10. Pull the rotor (401) off the joint shaft (307).
11. Knock out the bushes for the joint pin (303) and rotor (401) with a brass mandrel.
12. Pull the joint shaft (307) off the stub shaft (125).
13. Push out the joint bushing (302) out of the joint shaft (307)
14. Knock out the bushings for the joint pin (303) from the stub shaft (125) with a brass mandrel.

Assembly of pump
After careful cleaning and replacement of defective parts, the pump or individual parts of it are logically
assembled in the reverse order.
Stator and rotor can be coated with silicone oil, soft soap or the like for easier assembly.
⚠ Do not use mineral or synthetic oils for assembly.

Assemble the joint sleeve and fill with oil


The joints of the cardan shaft are lubricated for lifetime with RWO special joint oil type B. We recommend
checking the joint sleeve for leaks and changing the joint oil every 8000 operating hours or 2 years.
1. After sliding on the joint sleeve (304), secure it against axial displacement on the rotor (401). To do this,
drive the front end of the joint sleeve (304) into the groove on the rotor head with a punch mark.
2. Slide on the joint sleeve (308) by using a screwdriver. Lift the upper end of the sleeve with the
screwdriver and fill the interior with RWO special joint oil type B.
3. Place clamps (306) in the circumferential grooves of the joint sleeve and tighten. (Assembly tools
available from RWO).

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Troubleshooting
If malfunctions occur which are not specified in the following table or cannot be traced back to the specified
causes, please contact the repairs and maintenance service.
Possible malfunctions are identified by a number in the following table. This number identifies the respective
cause and remedy in the troubleshooting list.

Malfunction Number

Pump not Pumping 1

Pumping rate insufficient 2

Pumping rate irregular or too high 3

No pump suction 4

Pump running roughly 5

Pump jammed 6

Pump leaking 7

Power consumption of the motor too high / motor gets warm 8

Stator wears out prematurely 9

Malfunction number
Cause Remedy
1 2 3 4 5 6 7 8 9

Transport screw plugs still in place ● Remove the transport and sealing
cover.
X - - - - - - - -
● Dismount the pump and inspect it for
dry-running damage.

X - - - - - - - - Supply/suction pipe closed by fitting ● Open the fitting.

Supply/suction pipe not bled ● Fill up the pump and/or piping


properly or not filled up completely completely and bleed them.

X - - - X - - - - Formation of air pockets in the ● Install the fitting for bleeding.


supply or suction pipe ● Correct the piping layout.

Pressure line blocked ● Clean the pressure line.

Pump running in the wrong sense of ● Swap any two phases on the motor
X - - X X - - - -
rotation ⇒ ​Checking the sense of rotation

X - - X - X - - - Pump very dirty ● Dismount and clean the pump.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Malfunction number
Cause Remedy
1 2 3 4 5 6 7 8 9

Packing gland bolted too tightly ● Loosen the stuffing box gland on the
packing gland.
X - - - - - - X -
Adhesion between the rotor and ● Turn the pump by hand, use aids if
stator necessary.

Supply/suction pipe, pump or ● Clean the supply/suction pipe, pump


suction strainer blocked or or suction strainer.
encrusted ● Clean the suction strainer.

Air is sucked in ● Seal the source of malfunction.


X X - X X - - - -
Excessive amount of gas: pump is ● Check the cable gland.
cavitating ● Clean/enlarge the filter.
● Enlarge the supply/suction pipe
cross-section.

X X - X - - X - - Shaft seal leaky ● Replace the shaft seal.

Solids sediment in the liquid during ● Flush the pump.


X X - - X - X - X
a long standstill ● Dismantle and clean the pump.

Pumped liquid temperature too high ● Check the temperature of the liquid
Stator expansion too large, stator and adjust it if necessary.
burned or swollen ● Allow the pump to cool down and
X X - - X X - X -
check that rotor can move freely. If
necessary, remove pump and replace
the stator.

Foreign particles in the pump ● Check pump for foreign particles. If


X X - X - - X X - necessary, disassemble the pump
and remove foreign particles.

Suction pipe and shaft seal leaky ● Check suction pipe and shaft seal for
- X X X X - - - -
leaks.

Motor speed too low ● Compare the required motor speed


with the specifications on the pump
nameplate. Replace the motor if
necessary.
● Increase the motor speed if speed
- X - X - - - - - control is available.

Supply/suction pipe not fully opened ● Open the fitting.

Low speed for liquids with low ● Increase speed.


viscosity and high suction volume

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Malfunction number
Cause Remedy
1 2 3 4 5 6 7 8 9

Packing gland not tightened or ● Tighten the stuffing box gland on the
packing rings worn packing gland.
- X - X - - X - -
● Check packing rings and replace if
damaged/worn.

No liquid in the feed/suction pipe ● Ensure inflow of pumped liquid.


- X - X - X - - X
Suction pipe completely or partially ● Clean suction pipe and any strainers
blocked. and filters.

Pumped liquid viscosity too high ● Check the viscosity of the pumped
- X X X - - - - -
liquid.

Supply/suction pipe cross-section ● Enlarge the supply/suction pipe


too narrow cross-section.
● Remove any encrustations from the
suction pipe.
● Open the fitting completely.

Suction head excessive: ● Increase the suction pressure.


NPSH​pump​ larger than NPSH​system ⇒ Contact the ​repairs and maintenance
- X - X X - - - - service​.

Pumped liquid temperature too high: ● Increase the pump inlet pressure.
pump is cavitating ● Lower the temperature.
⇒ Contact the ​repairs and maintenance
service​.

Hydraulic parts of the pump dirty, ● Dismount the pump.


clotted or encrusted ● Clean the parts.

Viscosity or specific gravity of the ⇒ Contact the ​repairs and maintenance


- X - X - - - X - pumped liquid outside the range service​.
specified for the pump

- X - X X X - - - Pump parts worn ● Replace the worn pump parts.

Motor running on 2 phases ● Check the fuse and replace it if


necessary.
- X - X X - - X -
● Check the cable connections and
insulation.

Motor speed too high ● Compare the required motor speed


with the specifications on the pump
nameplate. Replace the motor if
- - X - X - - X -
necessary.
● Reduce the motor speed if speed
control is available.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Malfunction number
Cause Remedy
1 2 3 4 5 6 7 8 9

Speed too high with viscous liquid: ● Reduce the motor speed if speed
- - - X X - - - -
pump is cavitating control is available.

Pressure-side fitting not opened ● Open the pressure-side fitting.


- - - - X - - - -
wide enough

Coupling elements worn ● Replace the coupling elements.

Coupling or pulley not correctly ● Align coupling or pulley exactly again.


- - - - X - - X -
aligned.

- - - - X X - X - Antifriction bearing defective ● Replace the antifriction bearing.

Pump distorted ● Check the pipe connections and pump


- - - - X X X X -
attachment.

Defective antifriction bearing in ● Replace the antifriction bearing.


- - - - - X - X -
motor

Tie bolts not tightened properly ● Tighten the tie bolts.

- - - - - - X - - Mechanical seal worn ● Replace the mechanical seal.

Housing seal defective ● Replace the housing seal.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Decommissioning
⚠ DANGER
Danger of electric current!
● Work on the electrical system must only be carried out by qualified electricians.
● For all work on the electrical system, disconnect the equipment
● Protect against reconnection.
● Verify that no current is present.
● Ground and short-circuit.
● Cover or physically mark off (block) adjacent energised parts.

⚠ CAUTION
Take care with hydraulic and pneumatic equipment!
● Allow only specially trained professionals to perform work on hydraulic or pneumatic equipment.
● Always depressurise hydraulic or pneumatic equipment before performing any work on these.
● Protect against reconnection.
● Test to ensure equipment is pressure-free.

Disposal
NOTICE
Environmental damage due to improper disposal!
Improper disposal of recyclables (such as plastics, metal, electronic components...) leads to environmental
damage.
● Avoid waste.
● Separate out waste and conduct recyclables to recycling.
● Collect water-polluting materials and liquids in suitable containers
● Disposal and recycling only in compliance with all applicable legal provisions.

The unit does not contain any toxic or potentially hazardous substances in accordance with IMO Resolution
MEPC.269(68) from 15.05.2015 Table A and B, and Ordinance (EU) No. 1257/2013 of the European Parliament
and the Council from 20.11.2013 on Recycling Ships Appendix II and is free of asbestos in accordance with
SOLAS Regulation II-I/3-5 and IMO MSC.1/Circ.1379 and 1426 as well as free of refractory ceramic fibres.
Before disassembly
● Disconnect power supply and secure against restart, separate cables physically and discharge residual
energy.
● Cut off compressed air supply, physically disconnect line.
● Cut off all pipelines from and to the system / unit, physically disconnect pipelines, catch liquids exiting in
suitable containers and dispose of properly.
● Remove operating and auxiliary materials.
● Thoroughly clean containers from within, catch exiting liquids in suitable containers and dispose of
properly.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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For the disposal


Legal requirements, e.g., for waste prevention and segregation, must be complied with in all work carried out on
the system/unit.
Electronic waste and components may be disposed of only by authorised specialist companies.
Recycle plastic components.
Scrap metallic components.
Dispose of remaining components after sorting as per materials, particularly water polluting substances, such
as:
● Lubricants and oils
● Hydraulic oil
● Coolant
● Acids and alkalis
● Cleaning agents
should not be disposed of on the floor or through the drain! These substances should be collected in appropriate
tanks, transported and disposed of, the latter in accordance with the applicable regional regulations!
For disposal of systems with TR-620 certification
The recovery process for the above-mentioned system must be carried out in accordance with the rules and
regulations of the Technical Regulation TR 620 on the Safety of Maritime Traffic Installations and the Federal
Act No. 89 of the Russian Federation. Observe the regional rules and regulations.

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Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
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Spare Parts
i​ ​Note

When ordering spare parts, the serial number from the RWO nameplate and the IMO number of the ship must
be given.

Spare Part Packages


No. 1 “Shaft” consists of: No. 2 “Cardan” consists of:

Tag Qty. Designation Tag Qty. Designation

125 1 Stub shaft 307 1 Joint shaft

207 1 Gland packing set 301 2 Joint pin

123 1 Carrier pin 303 4 Bush for joint pin

301 2 Joint pin 304 2 Joint sleeve

303 4 Bush for joint pin 306 4 Joint clamp

304 2 Joint sleeve 308 2 Joint sleeve

306 4 Joint clamp

308 2 Joint sleeve

No. 3 “Rotor” consists of: No. 4 “Gland” consists of:

Tag Qty. Designation Tag Qty. Designation

401 1 Rotor 203 2 Gland

301 2 Joint pin 204 1 Stuffing box casing

303 4 Bush for joint pin 207 1 Gland packing set

304 2 Joint sleeve 201 2 Stud bolt

306 4 Joint clamp 202 2 Hexagon nut

308 2 Joint sleeve

RWO GmbH | Marine Water Technology | Bremen | Germany 42


Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
22.02.2021

No. 5 “Maintenance” consists of:

Tag Qty. Designation Tag Qty. Designation

201 2 Stud bolt 503 3 Seal

202 2 Hexagon nut 609 4 Hexagon nut

305 1 Joint oil 610 4 Washer

501 1 Gasket for housing 611 4 Clamp bolt

502 3 Screw Plug

Order Numbers
AEP1-2 - Capacity 0.1 and 0.25 m³/h
Tag Order No.

Set No. 1 “Shaft” SPSVPU338484

Set No. 2 “Cardan” SPSVPU338444

Set No. 3 “Rotor” SPSVPU338446

Set No. 4 “Gland” SPSVPU338486

Set No. 5 “Maintenance” SPSVPU338448

207 “Gland Packing Set” PUSPCS325818

402 “Stator” PUSPCS350949

AEP2-2 - Capacity 0.5 and 1.0 m³/h


Tag Order No.

Set No. 1 “Shaft” SPSVPU338485

Set No. 2 “Cardan” SPSVPU338445

Set No. 3 “Rotor” SPSVPU338447

Set No. 4 “Gland” SPSVPU338487

Set No. 5 “Maintenance” SPSVPU338449

207 “Gland Packing” PUSPCS325818

402 “Stator” PUSPCS350952

RWO GmbH | Marine Water Technology | Bremen | Germany 43


Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
22.02.2021

AEP3-2 - Capacity 1.5 m³/h


Tag Order No.

Set No. 1 “Shaft” SPSVPU338504

Set No. 2 “Cardan” SPSVPU338450

Set No. 3 “Rotor” SPSVPU338451

Set No. 4 “Gland” SPSVPU338505

Set No. 5 “Maintenance” SPILPU338452

207 “Gland Packing” PUSPCS325818

402 “Stator” PUSPCS350952

AEP4-2 - Capacity 2.5 m³/h


Tag Order No.

Set No. 1 “Shaft” SPSVPU318069

Set No. 2 “Cardan” SPSVPU318107

Set No. 3 “Rotor” SPSVPU318113

Set No. 4 “Gland” SPSVPU318118

Set No. 5 “Maintenance” SPSVPU324993

207 “Gland Packing” PUSPCS325818

402 “Stator” PUSPCS324817

AEP5-2 - Capacity 5.0 m³/h


Tag Order No.

Set No. 1 “Shaft” SPSVPU318069

Set No. 2 “Cardan” SPSVPU318107

Set No. 3 “Rotor” SPSVPU318114

Set No. 4 “Gland” SPSVPU318118

Set No. 5 “Maintenance” SPSVPU324994

207 “Gland Packing” PUSPCS325818

402 “Stator” PUSPCS324794

RWO GmbH | Marine Water Technology | Bremen | Germany 44


Instructions for Installation, Operation and Maintenance - Eccentric Screw Pump AEP
22.02.2021

AEP6-2 - Capacity 10.0 m³/h


Tag Order No.

Set No. 1 “Shaft” SPSVPU318070

Set No. 2 “Cardan” SPSVPU318109

Set No. 3 “Rotor” SPSVPU318115

Set No. 4 “Gland” SPSVPU318120

Set No. 5 “Maintenance” SPSVPU324995

207 “Gland Packing” SESFED318422

402 “Stator” PUSPCS324818

Consumables
Tag Order No.

207 “Gland Packing” AEP1-2

207 “Gland Packing” AEP2-2

207 “Gland Packing” AEP3-2 PUSPCS325818

207 “Gland Packing” AEP4-2

207 “Gland Packing” AEP5-2

207 “Gland Packing” AEP6-2 SESFED318422

Tools
Tag Order No.

Clamping pliers for joint clamp TOTOPM313843

RWO GmbH | Marine Water Technology | Bremen | Germany 45

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