Professional Documents
Culture Documents
Sharp Esx805 Esx905 Esx115 SRSSC SM
Sharp Esx805 Esx905 Esx115 SRSSC SM
WASHING MACHINE
TOP LOADING
AUTO-INVERTER
MODEL
ESX805
ESX905
ESX115
Destination
SRSSC
In the interests of user-safety (Required by safety regulations in some countries) the set
should be restored to its original condition and only parts identical to those specified should
CONTENTS
CHAPTER 1.SAFETY PRECAUTIONS………………………………………………………………………….
1
Parts marked with " " are important for maintaining the safety of the set. Be sure to replace these
parts with specified ones for maintaining the safety and performance of the set.
2. Please change the spare parts step by step according to the service manual.
3. Please fix the wiring by specified connecting cap solidly and use insulation tape. And enlace it by
insulating tape.
4. When connecting to wiring, male tab is supposed to inserted into the root of the wiring and hard to pull
out.
6. Wiring can not touch movable parts like belt, pulley and suspender and poignant-angle parts and
high-temperature parts like motor when connecting. Please connect and fix it according to original
situation.
9. Avoid situation like electric shock & leakage and spare parts fall.
10. Please check whether ground connection equipments are ok or not and voltage is arrived the rated
11. Switch on the washer to check whether the fault is solved or not after finished Safety inspection.
12. Please place the washer in the original place after maintenance.
13. Please check the tool and inform user maintenance knowledge & safety notice.
panel to ground.
2. Please keep safety and do not touch electric when diagnosing troubles as because may be it is operated
with power.
1
2 PRODUCT SPECIFICATION:
ESX805
Course: Standard, Heavy, Gentle, Quick Wash, Soak, Wash, Rinse, Spin
Delay 0-24h
Water pressure 0.03~0.60MPa
size Width :560mm X thickness: 575mm X height: 950mm
Weight 37kg
Current fuse:5A(isolation circuit),motor: with automatic
Safety specification
–recovering thermal protection and cover lock device
1. Water inlet hose 2.user manual 3. Bottom plate 4. drain
accessory
hose 5.warranty card 6.screw4.2×13
ESX905
Course: Standard, Heavy, Gentle, Quick Wash, Soak, Wash, Rinse, Spin
Delay 0-24h
Water pressure 0.03~0.60MPa
size Width :580mm X thickness: 600mm X height: 970mm
Weight 39kg
Current fuse:5A(isolation circuit),motor: with automatic
Safety specification
–recovering thermal protection and cover lock device
1. Water inlet hose 2.user manual 3. Bottom plate 4.drain
accessory
hose 5.warranty card 6.screw4.2×13
ESX115
Course: Standard, Heavy, Gentle, Quick Wash, Soak, Wash, Rinse, Spin
Delay 0-24h
Water pressure 0.03~0.60MPa
size Width :610mm X thickness: 630mm X height: 990mm
Weight 44.5kg
Current fuse:5A(isolation circuit),motor: with automatic
Safety specification
–recovering thermal protection and cover lock device
1. Water inlet hose 2.user manual 3. Bottom plate 4.drain hose
accessory
5.warranty card 6.screw4.2×13
2
3 PRODUCT DIMENSION SIZE
(ESX805)
(ESX905)
3
(ESX115)
4
4 INSTALLATIONS AND ADJUSTMENT
4.1 Installation of bottom plate
1. Tilt the washing machine backward to rest on a soft object (like fabric, carpet and so on).
2. Place the baseplate at the bottom opening of the washing machine.
3. Fix the baseplate in the base with screw and lift the machine softly.
1. Connect the drain hose, to the drain pipe at the base of the machine. Secure the drain hose to the drain pipe
with the spring retainer ring.
Attention:
Do not seal and fix the drain pipe in the sewer: under the sealing state, air can not flow into the drain pipe, which
will result in improper draining
If pipe length needs to be more, ensure the total length is less than 3m.
The drain pipe shall be placed at a place which is over 15cm higher from the bottom.
5
4.4 Installation of inlet pipe
1. The connector of the inlet pipe is composed by the connecting base and the quick coupling.
In the installation process, press the sliding sleeve of the quick coupling and pull out the connecting base with force.
3. Loosen 4 screws of Part A, flatly press Part A on the tap with force to let gasket on the tap strictly, and tighten
screws one by one.
4. Tighten Part B to protect gasket on the tap from sealing and water leakage.
5. Press and insert sliding sleeve into the connector and push upward to connection
How to remove: Turn off tag, push sleeving slid downward to pull out connector.
6. Fix the lock nut on the water inlet valve by even strength. Do not twist water inlet hose to avoid breakage.
7. Please open the tag and check as below steps if you find the connector is in the case of leakage.
a. Whether lock nut of Part B is tightened or not
b. Whether the length of loosened part A and Part B is less than 5mm, in that case, the gasket can not be sealed
appropriately.
c. Whether the flat of tap is even or not.
d. Whether 4 screws of connector are tightened evenly.
e. Whether connector is placed on the tap slanted, in that case, the gasket can not be sealed with tap.
6
Notice:
The length of the outlet of the general faucet is over 10mm and the outside diameter shall be less than 24mm.
If a proper special faucet is used, the connecting base is no longer needed.
The exterior angle of the outlet end of the faucet shall be circular and the surface shall be smooth.
If the faucet mouth is not smooth, file it down with a file.
If the outside diameter of the faucet is too large, take off the gasket of Part A.
5 MAINTENANCE POINTS
Screw
Pic 1
3. Twist off 2 screws by cross screwdrivers and open water inlet box.
Pic 2
4. Twist off screws of fixed water inlet valve and connecting rod by cross screwdrivers and take down
Water inlet valve
Connecting rod
Pic 3
7
5. Unfix 2 wirings and connector of water inlet valve and change the water inlet valve.
Connector
Wiring
Pic 4
6. Please recover it according to the reverse process
Pic 5
4. Please recover it according to the reverse process
3 feet here
Pic 6
5. Unfix wiring and air pipe and change the water inlet valve.
6. Please recover it according to the reverse process
Screws here
Pic7
3. Move the control panel to the left (or pull it out), and take it down.
Unscrew 6
screws
here
Pic 8 Pic 9
Pic 10
6. Twist off 3 screws of frame by cross screwdriver, take it out, and also get out wiring
Pic11 Pic12
7. Twist off screws of cabinet by cross screwdriver, open rear cover, move away moisture proof bag and disconnect
wiring
9
Disconnect
ed wiring
Pic13
8. Take down wiring from frame and change it.
9. Please recover it according to the reverse process. (Attention: wiring of rear part should connect ground well and
plug-in in right direction.)
4 screws
here
Pic 14 Pic 15
3. Disconnect wiring of condenser from machine (Pic 15)
4. Twist off screws of condenser frame by cross screwdriver and take away it.
2 Screws Condenser
here
Pic 16 Pic 17
5. Change the condenser.
6. Please recover it according to the reverse process.
10
Fuse protector
Pic 18 Pic 19
5.8 Change the power cord
1. Cut off power.
2. Twist off screws of the rear cover by cross screwdriver and open the rear cover.
3. Open the moisture barrier bag and disconnect the wiring of power cord.
Disconnected wiring
a.
Pic 20
4. Turn the terminal of power cord 90 degrees and move away the power cord.
Move away
terminal here
a.
Pic21
5. Change the power cord.
6. Please recover it according to the reverse process.
Pulsator screws
pulsator cover
Pic22 Pic23
11
4. Twist off pulsator screws by cross screwdriver and replace pulsator.
5. Please recover it according to the reverse process.
2 screws here
Pic24
3. Twist off screws of controller cover by cross screwdriver and mover away the controller cover from the panel
hatch.(Pic27&Pic28)
4. Twist off 3 screws inside the panel hatch by cross screwdriver and place the panel hatch in the level place.
3screws here
Pic25
5. Lift up tub; change the suspenders one by one.
Attention: Move away the suspenders from the angle first and then out tub
Suspender
Pic26
6. Pls recover it according to the reverse process.
Attention: suspender divided into front suspender and back suspender, do not misplace.
12
Rand
Pic27 Pic28
4. Pull up the inner drain pipe.
Pic29
5. Twist off screws of inner drain hose and cabinet by cross screwdriver.
Twist down
screw here
Pic30
6. Change the inner drain pipe.
7. Pls recover it according to the reverse process.
5.12 Clean the drain pipe and change the valve head
1. Cut off power, turn off water supply and discharge water inlet hose.
2. Twist off 4 screws of rear cover and move away the rear cover
3. Place washer upside down in the protection pad.
4. Take down digging rope of retractor from the drain valve.
Pic 31
5. Unscrew bonnet anticlockwise and move away bonnet and valve head.
Pic32 13
6. Clean the drain pipe or change the valve head.
7. Pls recover it according to the reverse process.
4.
Pic33
Place washer upside down in the protection pad.
Pic 34
5. Take down digging rope of retractor from the drain pipe.
6. Twist off 2 screws by cross screwdriver and change the retractor.
2 screws here
Pic35
8. Pls recover it according to the reverse process.
14
Loosen 2 screws here
Pic 36
4 screws here
Pic 37
4. Loose screws of motor byφ13 hexagonal socket nut driver and change V-belt.
2 screws
Pic 38
5. Adjust motor to optimum location(belt tightening : 14—17N)
6. Tighten screws of motor and recover it according to the reverse process.
15
Disconnected wiring
Pic39
4. Place washer upside down in the protection pad.
5. Loosen screws of motor pulley byφ6 hexagonal socket nut driver and take away motor pulley.
6. Twist off screws of motor byφ13 hexagonal socket nut driver,take away the motor chang change it.
7. Pls recover it according to the reverse process.
Motor pulley
Pic40 Pic 41
Screws here
Pic 42
3. Twist off screws of pulsator by cross screwdriver, move away pulsator and gasket.
4. Twist off hex head screw between spin tub and clutch by cross screwdriver and mover away spin tub.
16
Twist off Spin tub
hex head
screw here
Pic 43 Pic 44
5. Take out tub, and place it upside down in the protection pad.
6. Twist off 4 screws of fixing stand by cross screwdriver.
7. Twist off 10 screws of the clutch byφ13hex hexagonal socket nut driver and replace the clutch.
8. Pls recover it according to the reverse process
Pic 45
17
6 TROUBLESHOOTING
6.1 The normal non-fault problems
NORMAL NON-FAULT PROBLEMS POSSIBLE REASONS AND RELEVANT SOLUTION
Machine is detecting water level which is
Machine pauses during washing or rinsing normal operation and will recovered to wash after
a few seconds.
The machine detects water level low and
Water flowing in during washing or rinsing automatically top up water which is normal
operation.
Drain cycle is delayed which is normal
Machine pause after washing or rinsing
operation.
Spinning of the drum is intermittent during The machine program is designed with initial
the spin cycle. intermittent spinning which is normal operation.
Machine adds water into the drum during The machine is unevenly distributed and
spinning cycle. machine is redistributing the load.
Machine has a sound of running water after This is the sound of water running in the
spinning cycle. balance circle which is normal operation.
This is normal as some electrical components
The control panel feels warm
generate heat.
There has been continuous power supply
The machine does not continue after power
cut-off and machine goes into power off for
supply recovers from sudden supply cut-off
protection purpose.
Child lock option is activated. Unlock Child Lock to
Machine does not respond when buttons
resume normal operation of the control buttons.
are pressed
6.2 Troubleshooting
Some problems are not fault. Please check with customers first, let them know the solution for these abnormal
phenomenons. If the abnormal phenomenon can’t be solved, then they may be faults, should repair according to the
actual situation
Abnormal Solution For reference
phenomenon
Display Problems What to do Possible causes
No filling of water 1.Turn on the water tap 1.Water tap is not
E1 2.Clean tap filter/water inlet filter turned on
2. Inlet hose is blocked.
1.Water inflows too
much and exceeds max
Program will adjust and recovers
E2 Abnormal water level signal water level
automatically
2.The water level is
abnormal
E3 Machine does not operate Closed the lid 1. Lid is opened when
18
during delay or spin dry after delay start is selected.
washing 2.Lid is opened during
spin cycle
Machine goes out of balance 1. Adjust the machine level with the 1.Uneven floor
or vibrates excessive during adjustable feet. 2.Adjustable feet is not
E4 spinning 2.Redistribute clothes evenly adjusted
3.Clothes is not evenly
adjusted
Noted:
In “E8” machine will perform load adjustment for twice
In”E4” machine will perform twice load adjustment unsuccessfully.
1.Lower the drain hose and press 1.Drain hose is placed
Start/Pause too high
E5 Water cannot be drained 2. Check drain hose for blockage or being 2.Drain hose is
bended/squashed and press Start/Pause blocked/bent/squashe
to resume operation. d
water level sensor fault
water level self test is not on
E6 / PC controller board
the zero level
fault
1.Close the lid within 10seconds and 1.Lid is not closed
machine will recover automatically with”Child Lock”option
E7 Machine not working Noted: if the lid is not closed in 10 selected.
seconds, machine will drain water
automatically.
19
Digital multimeter Pointer multimeter
The reading accuracy of pointer multimeter is poor but the movement of pointer is intuitively clear. So it is
applicable to the test of analogous circuit with high current and high voltage, such as TV, audio. A digital multimeter is
applicable to the test of digital circuits with low current and low voltage.
Take the digital multimeter as an example:
Please choose 500v mode to test whether the household voltage is stable. Use the multimeter probe for test; do
not touch the metal part of probe by hand. The voltage can be read on the digital multimeter. The normal voltage
ranges from 210V to 230V.
Test of condenser should be without any power. When test the resistance of condenser, if the resistance
gradually become infinity from very small, the condenser with no problem; if the condenser breakdown, it won’t
become infinity when it stabilized.
Test of connection should be done without any power. Choose the buzz mode. The buzzer will make sound when
connect well. If no connection, there is no sound.
20
every wire
∞Ω broken change wire assembly
21
water level is
change retractor and drain
low and keep water leakage
valve
falling
23
7. Electric schematic diagram
24
®
SEM-CSPC