Professional Documents
Culture Documents
Lan System
Lan System
LAN
A
B
SECTION
LAN SYSTEM C
E
CONTENTS
CAN FUNDAMENTAL HOW TO USE THIS SECTION ......................... 22 F
Information ...............................................................22
HOW TO USE THIS MANUAL ...................... 6 Abbreviation List ......................................................22
G
HOW TO USE THIS SECTION ............................ 6 PRECAUTION .............................................. 23
Information ................................................................ 6
PRECAUTIONS ................................................. 23
PRECAUTION ............................................... 7 Precaution for Technicians Using Medical Electric....23 H
High Voltage Precautions ........................................23
PRECAUTIONS ................................................... 7 Precaution for Supplemental Restraint System
Precautions for Trouble Diagnosis ............................ 7 (SRS) "AIR BAG" and "SEAT BELT PRE-TEN- I
Precautions for Harness Repair ................................ 7 SIONER" .................................................................25
Point to Be Checked Before Starting Maintenance
SYSTEM DESCRIPTION .............................. 8
Work ........................................................................26
J
SYSTEM .............................................................. 8 Precautions for Removing Battery Terminal ............26
Precautions for Trouble Diagnosis ..........................27
CAN COMMUNICATION SYSTEM ............................. 8 Precautions for Harness Repair ..............................27
CAN COMMUNICATION SYSTEM : System De- K
scription ..................................................................... 8 PREPARATION ........................................... 28
DIAG ON CAN ............................................................. 8 PREPARATION ................................................. 28
L
DIAG ON CAN : System Description ........................ 8 Commercial Service Tools .......................................28
M&A BRANCH LINE CIRCUIT ..........................97 BRAKE BRANCH LINE CIRCUIT ................... 121 B
Diagnosis Procedure ............................................... 97 Diagnosis Procedure ............................................. 121
STRG BRANCH LINE CIRCUIT .........................98 IPDM-E BRANCH LINE CIRCUIT ................... 122
C
Diagnosis Procedure ............................................... 98 Diagnosis Procedure ............................................. 122
A-BAG BRANCH LINE CIRCUIT .......................99 DLC BRANCH LINE CIRCUIT (CAN COMMU-
Diagnosis Procedure ............................................... 99 NICATION CIRCUIT) ....................................... 123 D
Diagnosis Procedure ............................................. 123
VSP BRANCH LINE CIRCUIT ......................... 100
Diagnosis Procedure ............................................. 100 EPS BRANCH LINE CIRCUIT ........................ 124
E
Diagnosis Procedure ............................................. 124
BCM BRANCH LINE CIRCUIT ........................ 101
Diagnosis Procedure ............................................. 101 M&A BRANCH LINE CIRCUIT ....................... 125
Diagnosis Procedure ............................................. 125 F
EV/HEV BRANCH LINE CIRCUIT (EV SYS-
TEM CAN CIRCUIT) ......................................... 102 STRG BRANCH LINE CIRCUIT ..................... 126
Diagnosis Procedure ............................................. 102 Diagnosis Procedure ............................................. 126
G
INV/MC BRANCH LINE CIRCUIT .................... 103 A-BAG BRANCH LINE CIRCUIT .................... 127
Diagnosis Procedure ............................................. 103 Diagnosis Procedure ............................................. 127
H
OBC/PD MODULE BRANCH LINE CIRCUIT .. 104 AV BRANCH LINE CIRCUIT .......................... 128
Diagnosis Procedure ............................................. 104 Diagnosis Procedure ............................................. 128
DLC BRANCH LINE CIRCUIT (EV SYSTEM VSP BRANCH LINE CIRCUIT ........................ 129 I
CAN CIRCUIT) ................................................. 105 Diagnosis Procedure ............................................. 129
Diagnosis Procedure ............................................. 105
BCM BRANCH LINE CIRCUIT ....................... 130
J
HVAC BRANCH LINE CIRCUIT ...................... 106 Diagnosis Procedure ............................................. 130
Diagnosis Procedure ............................................. 106
EV/HEV BRANCH LINE CIRCUIT (EV SYS-
HV BAT BRANCH LINE CIRCUIT ................... 107 TEM CAN CIRCUIT) ........................................ 131 K
Diagnosis Procedure ............................................. 107 Diagnosis Procedure ............................................. 131
CAN COMMUNICATION CIRCUIT .................. 109 INV/MC BRANCH LINE CIRCUIT ................... 132
L
Diagnosis Procedure ............................................. 109 Diagnosis Procedure ............................................. 132
EV SYSTEM CAN CIRCUIT ............................. 111 OBC/PD MODULE BRANCH LINE CIRCUIT . 133
Diagnosis Procedure ............................................. 111 Diagnosis Procedure ............................................. 133 LAN
CAN SYSTEM (TYPE 2)
DLC BRANCH LINE CIRCUIT (EV SYSTEM
DTC/CIRCUIT DIAGNOSIS ....................... 114 CAN CIRCUIT) ................................................ 134
N
Diagnosis Procedure ............................................. 134
MAIN LINE BETWEEN IPDM-E AND DLC
CIRCUIT ........................................................... 114 HVAC BRANCH LINE CIRCUIT ..................... 135
Diagnosis Procedure ............................................. 114 Diagnosis Procedure ............................................. 135 O
MAIN LINE BETWEEN DLC AND VSP CIR- TCU BRANCH LINE CIRCUIT ........................ 136
CUIT .................................................................. 116 Diagnosis Procedure ............................................. 136
P
Diagnosis Procedure ............................................. 116 HV BAT BRANCH LINE CIRCUIT .................. 137
MAIN LINE BETWEEN INV/MC AND DLC Diagnosis Procedure ............................................. 137
CIRCUIT ........................................................... 117 CAN COMMUNICATION CIRCUIT ................. 139
Diagnosis Procedure ............................................. 117 Diagnosis Procedure ............................................. 139
EV/HEV BRANCH LINE CIRCUIT (CAN COM- EV SYSTEM CAN CIRCUIT ............................ 141
MUNICATION CIRCUIT) .................................. 119
Revision: May 2014 LAN-3 2014 LEAF
Diagnosis Procedure .............................................141 Diagnosis Procedure ............................................. 163
CAN SYSTEM (TYPE 3)
OBC/PD MODULE BRANCH LINE CIRCUIT .. 164
DTC/CIRCUIT DIAGNOSIS ........................ 144 Diagnosis Procedure ............................................. 164
MAIN LINE BETWEEN IPDM-E AND DLC DLC BRANCH LINE CIRCUIT (EV SYSTEM
CIRCUIT ........................................................... 144 CAN CIRCUIT) .................................................. 165
Diagnosis Procedure .............................................144 Diagnosis Procedure ............................................. 165
MAIN LINE BETWEEN DLC AND VSP CIR- HVAC BRANCH LINE CIRCUIT ....................... 166
CUIT ................................................................. 146 Diagnosis Procedure ............................................. 166
Diagnosis Procedure .............................................146 HV BAT BRANCH LINE CIRCUIT ................... 167
MAIN LINE BETWEEN INV/MC AND DLC Diagnosis Procedure ............................................. 167
CIRCUIT ........................................................... 147 CAN COMMUNICATION CIRCUIT .................. 169
Diagnosis Procedure .............................................147 Diagnosis Procedure ............................................. 169
EV/HEV BRANCH LINE CIRCUIT (CAN COM- EV SYSTEM CAN CIRCUIT ............................. 171
MUNICATION CIRCUIT) .................................. 149 Diagnosis Procedure ............................................. 171
Diagnosis Procedure .............................................149 CAN SYSTEM (TYPE 4)
ABS BRANCH LINE CIRCUIT ........................ 150
DTC/CIRCUIT DIAGNOSIS ....................... 174
Diagnosis Procedure .............................................150
MAIN LINE BETWEEN IPDM-E AND DLC
BRAKE BRANCH LINE CIRCUIT ................... 151
Diagnosis Procedure .............................................151
CIRCUIT ............................................................ 174
Diagnosis Procedure ............................................. 174
IPDM-E BRANCH LINE CIRCUIT ................... 152
Diagnosis Procedure .............................................152
MAIN LINE BETWEEN DLC AND VSP CIR-
CUIT .................................................................. 176
DLC BRANCH LINE CIRCUIT (CAN COMMU- Diagnosis Procedure ............................................. 176
NICATION CIRCUIT) ....................................... 153
Diagnosis Procedure .............................................153
MAIN LINE BETWEEN INV/MC AND DLC
CIRCUIT ............................................................ 177
EPS BRANCH LINE CIRCUIT ......................... 154 Diagnosis Procedure ............................................. 177
Diagnosis Procedure .............................................154
EV/HEV BRANCH LINE CIRCUIT (CAN COM-
M&A BRANCH LINE CIRCUIT ........................ 155 MUNICATION CIRCUIT) .................................. 179
Diagnosis Procedure .............................................155 Diagnosis Procedure ............................................. 179
STRG BRANCH LINE CIRCUIT ...................... 156 ABS BRANCH LINE CIRCUIT ......................... 180
Diagnosis Procedure .............................................156 Diagnosis Procedure ............................................. 180
A-BAG BRANCH LINE CIRCUIT .................... 157 BRAKE BRANCH LINE CIRCUIT .................... 181
Diagnosis Procedure .............................................157 Diagnosis Procedure ............................................. 181
AV BRANCH LINE CIRCUIT ........................... 158 IPDM-E BRANCH LINE CIRCUIT .................... 182
Diagnosis Procedure .............................................158 Diagnosis Procedure ............................................. 182
AVM BRANCH LINE CIRCUIT ........................ 159 DLC BRANCH LINE CIRCUIT (CAN COMMU-
Diagnosis Procedure .............................................159 NICATION CIRCUIT) ........................................ 183
Diagnosis Procedure ............................................. 183
VSP BRANCH LINE CIRCUIT ......................... 160
Diagnosis Procedure .............................................160 EPS BRANCH LINE CIRCUIT .......................... 184
Diagnosis Procedure ............................................. 184
BCM BRANCH LINE CIRCUIT ........................ 161
Diagnosis Procedure .............................................161 M&A BRANCH LINE CIRCUIT ......................... 185
Diagnosis Procedure ............................................. 185
EV/HEV BRANCH LINE CIRCUIT (EV SYS-
TEM CAN CIRCUIT) ........................................ 162 STRG BRANCH LINE CIRCUIT ....................... 186
Diagnosis Procedure .............................................162 Diagnosis Procedure ............................................. 186
INV/MC BRANCH LINE CIRCUIT ................... 163 A-BAG BRANCH LINE CIRCUIT ..................... 187
Revision: May 2014 LAN-4 2014 LEAF
Diagnosis Procedure ............................................. 187 OBC/PD MODULE BRANCH LINE CIRCUIT . 194
Diagnosis Procedure ............................................. 194 A
AV BRANCH LINE CIRCUIT ............................ 188
Diagnosis Procedure ............................................. 188 DLC BRANCH LINE CIRCUIT (EV SYSTEM
CAN CIRCUIT) ................................................ 195
AVM BRANCH LINE CIRCUIT ......................... 189 B
Diagnosis Procedure ............................................. 195
Diagnosis Procedure ............................................. 189
HVAC BRANCH LINE CIRCUIT ..................... 196
VSP BRANCH LINE CIRCUIT ......................... 190 Diagnosis Procedure ............................................. 196 C
Diagnosis Procedure ............................................. 190
TCU BRANCH LINE CIRCUIT ........................ 197
BCM BRANCH LINE CIRCUIT ........................ 191 Diagnosis Procedure ............................................. 197
Diagnosis Procedure ............................................. 191 D
HV BAT BRANCH LINE CIRCUIT .................. 198
EV/HEV BRANCH LINE CIRCUIT (EV SYS- Diagnosis Procedure ............................................. 198
TEM CAN CIRCUIT) ......................................... 192
E
Diagnosis Procedure ............................................. 192 CAN COMMUNICATION CIRCUIT ................. 200
Diagnosis Procedure ............................................. 200
INV/MC BRANCH LINE CIRCUIT .................... 193
Diagnosis Procedure ............................................. 193 EV SYSTEM CAN CIRCUIT ............................ 202 F
Diagnosis Procedure ............................................. 202
LAN
• “CAN FUNDAMENTAL” of LAN Section describes the basic knowledge of the CAN communication system
and the method of trouble diagnosis.
• For information peculiar to a vehicle and inspection procedure, refer to “CAN”.
PRECAUTION A
PRECAUTIONS
Precautions for Trouble Diagnosis INFOID:0000000010120346
B
CAUTION:
Follow the instructions listed below. Failure to do this may cause damage to parts:
• Never apply 7.0 V or more to the measurement terminal. C
• Use a tester with open terminal voltage of 7.0 V or less.
• Turn the power switch OFF and disconnect the 12V battery cable from the negative terminal when
checking the harness. Refer to LAN-26, "Precautions for Removing Battery Terminal". D
Precautions for Harness Repair INFOID:0000000010120347
• Solder the repaired area and wrap tape around the soldered area. E
NOTE:
A fray of twisted lines must be within 110 mm (4.33 in).
F
SKIB8766E H
SKIB8767E
L
• Replace the applicable harness as an assembly if error is detected on the shield lines of CAN communica-
tion line.
LAN
SYSTEM DESCRIPTION
SYSTEM
CAN COMMUNICATION SYSTEM
CAN COMMUNICATION SYSTEM : System Description INFOID:0000000010120348
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
DIAG ON CAN
DIAG ON CAN : System Description INFOID:0000000010120349
SYSTEM DIAGRAM
JSMIA0526GB
LAN
JSMIA0527GB
Component Description
Main line CAN communication line between splices
Branch line CAN communication line between splice and a control unit
Splice A point connecting a branch line with a main line
Termination circuit Circuit connected across the CAN communication system. (Resistor)
DTC (e.g. U1000 and U1001) of CAN communication is indicated on SELF-DIAG RESULTS on CONSULT if a
CAN communication signal is not transmitted or received between units for 2 seconds or more.
CAN COMMUNICATION SYSTEM ERROR
• CAN communication line open (CAN-H, CAN-L, or both)
• CAN communication line short (ground, between CAN communication lines, other harnesses)
• Error of CAN communication control circuit of the unit connected to CAN communication line
WHEN DTC OF CAN COMMUNICATION IS INDICATED EVEN THOUGH CAN COMMUNICATION
SYSTEM IS NORMAL
• Removal/installation of parts: Error may be detected when removing and installing CAN communication unit
and related parts while turning the ignition switch ON. (A DTC except for CAN communication may be
detected.)
• Fuse blown out (removed): CAN communication of the unit may cease.
• Voltage drop: Error may be detected if voltage drops due to discharged 12V battery when turning the ignition
switch ON (Depending on the control unit which carries out CAN communication).
• Error may be detected if the power supply circuit of the control unit, which carries out CAN communication,
malfunctions (Depending on the control unit which carries out CAN communication).
• Error may be detected if reprogramming is not completed normally.
NOTE:
CAN communication system is normal if DTC of CAN communication is indicated on SELF-DIAG RESULTS of
CONSULT under the above conditions. Erase the memory of the self-diagnosis of each control unit.
A
In CAN communication system, multiple control units mutually transmit and receive signals. Each control unit
cannot transmit and receive signals if any error occurs on CAN communication line. Under this condition, mul-
tiple control units related to the root cause malfunction or go into fail-safe mode. B
ERROR EXAMPLE
NOTE:
Each vehicle differs in symptom of each control unit under fail-safe mode and CAN communication line wiring. C
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) Open Circuit
JSMIA0442GB
I
Unit name Major symptom
ECM Engine torque limiting is affected, and shift harshness increases.
• Reverse warning buzzer does not sound. J
BCM • The front wiper moves under continuous operation mode even though the front wip-
er switch being in the intermittent position.
EPS control unit The steering effort increases. K
• The shift position indicator and OD OFF indicator turn OFF.
Combination meter • The speedometer is inoperative.
• The odo/trip meter stops.
L
ABS actuator and electric unit (control unit) Normal operation.
TCM No impact on operation.
When the ignition switch is ON, LAN
IPDM E/R • The headlamps (Lo) turn ON.
• The cooling fan continues to rotate.
JSMIA0443GB
JSMIA0444GB
J
JSMIA0445GB
CAN diagnosis on CONSULT extracts the root cause by receiving the following information.
If communication signals cannot be transmitted or received among control units communicating via CAN com-
munication line, CAN communication-related DTC is displayed on the CONSULT “Self Diagnostic Result”
screen.
NOTE:
The following table shows examples of CAN communication-related DTC. For other DTC, refer to the applica-
ble sections.
Self-diagnosis item
DTC DTC detection condition Inspection/Action
(CONSULT indication)
When ECM is not transmitting or receiving CAN
ECM communication signal of OBD (emission-relat-
ed diagnosis) for 2 seconds or more.
U1000 CAN COMM CIRCUIT
When a control unit (except for ECM) is not
Except Start the inspection. Re-
transmitting or receiving CAN communication
for ECM fer to the applicable sec-
signal for 2 seconds or more.
tion of the indicated
When ECM is not transmitting or receiving CAN communi- control unit.
U1001 CAN COMM CIRCUIT cation signal other than OBD (emission-related diagnosis)
for 2 seconds or more.
When a control unit is not transmitting or receiving CAN
U1002 SYSTEM COMM
communication signal for 2 seconds or less.
When an error is detected during the initial diagnosis for Replace the control unit
U1010 CONTROL UNIT(CAN)
CAN controller of each control unit. indicating “U1010”.
JSMIA0964GB
Without PAST
With PAST D
LAN
The CAN communication signal chart lists the signals transmitted/received among control units. It is useful for
detecting the root cause by finding a signal related to the symptom, and by checking transmission and recep-
tion unit.
JSMIA0446GB
BASIC INSPECTION A
DIAGNOSIS AND REPAIR WORKFLOW
Trouble Diagnosis Flow Chart INFOID:0000000010120357
B
L
JSMIA0528GB
SKIB8717E
LAN
N
JSMIA0529GB
JSMIA0530GB
L
JSMIA0531GB
• “CAN” of LAN Section describes information peculiar to a vehicle and inspection procedures.
• For trouble diagnosis procedure, refer to LAN-17, "Trouble Diagnosis Flow Chart" of “CAN FUNDAMEN-
TAL”.
Abbreviation List INFOID:0000000010120360
Control unit name abbreviations in CONSULT CAN diagnosis and in this section are as per the following list.
PRECAUTION A
PRECAUTIONS
Precaution for Technicians Using Medical Electric INFOID:0000000010120361
B
OPERATION PROHIBITION
WARNING: C
• Parts with strong magnet is used in this vehicle.
• Technicians using a medical electric device such as pacemaker must never perform operation on the
vehicle, as magnetic field can affect the device function by approaching to such parts.
D
NORMAL CHARGE PRECAUTION
WARNING:
• If a technician uses a medical electric device such as an implantable cardiac pacemaker or an E
implantable cardioverter defibrillator, the possible effects on the devices must be checked with the
device manufacturer before starting the charge operation.
• As radiated electromagnetic wave generated by PDM (Power Delivery Module) at normal charge
F
operation may affect medical electric devices, a technician using a medical electric device such as
implantable cardiac pacemaker or an implantable cardioverter defibrillator must not approach motor
room [PDM (Power Delivery Module)] at the hood-opened condition during normal charge operation.
G
PRECAUTION AT TELEMATICS SYSTEM OPERATION
WARNING:
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD), H
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna.
• The electromagnetic wave of TCU might affect the function of the implantable cardiac pacemaker or
the implantable cardioverter defibrillator (ICD), when using the service, etc. I
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant-
able cardioverter defibrillator (ICD), the electromagnetic wave of TCU might affect the function of the
device. The possible effects on the devices must be checked with the device manufacturer before J
TCU use.
PRECAUTION AT INTELLIGENT KEY SYSTEM OPERATION
WARNING: K
• If a technician uses implantable cardiac pacemaker or implantable cardioverter defibrillator (ICD),
avoid the device implanted part from approaching within approximately 220 mm (8.66 in) from inte-
rior/exterior antenna. L
• The electromagnetic wave of Intelligent Key might affect the function of the implantable cardiac
pacemaker or the implantable cardioverter defibrillator (ICD), at door operation, at each request
switch operation, or at engine starting.
• If a technician uses other medical electric devices than implantable cardiac pacemaker or implant- LAN
able cardioverter defibrillator (ICD), the electromagnetic wave of Intelligent Key might affect the
function of the device. The possible effects on the devices must be checked with the device manu-
facturer before Intelligent Key use. N
High Voltage Precautions INFOID:0000000010120362
DANGER: O
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are P
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
LAN
JSAIA1600GB P
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000010120363
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
The high voltage system may starts automatically. It is required to check that the timer air conditioner
and timer charge (during EVSE connection) are not set before starting maintenance work.
NOTE:
If the timer air conditioner or timer charge (during EVSE connection) is set, the high voltage system starts
automatically even when the power switch is in OFF state.
Precautions for Removing Battery Terminal INFOID:0000000010120365
• When removing the 12V battery terminal, turn OFF the power
switch and wait at least 5 minutes.
NOTE:
ECU may be active for several minutes after the power switch is
turned OFF. If the battery terminal is removed before ECU stops,
then a DTC detection error or ECU data corruption may occur.
• Always disconnect the battery terminal within 60 minutes after
turning OFF the power switch. Even when the power switch is
OFF, the 12V battery automatic charge control may automatically
start after a lapse of 60 minutes from power switch OFF.
• Disconnect 12V battery terminal according to the following steps.
SEF289H
WORK PROCEDURE
1. Check that EVSE is not connected.
NOTE:
If EVSE is connected, the air conditioning system may be automatically activated by the timer A/C func-
tion.
2. Turn the power switch OFF → ON → OFF. Get out of the vehicle. Close all doors (including back door).
3. Check that the charge status indicator lamp does not blink and wait for 5 minutes or more.
NOTE:
If the battery is removed within 5 minutes after the power switch is turned OFF, plural DTCs may be
detected.
4. Remove 12V battery terminal within 60 minutes after turning the power switch OFF → ON → OFF.
CAUTION:
• After all doors (including back door) are closed, if a door (including back door) is opened before
battery terminals are disconnected, start over from Step 1.
E
CAUTION:
Follow the instructions listed below. Failure to do this may cause damage to parts:
• Never apply 7.0 V or more to the measurement terminal.
F
• Use a tester with open terminal voltage of 7.0 V or less.
• Turn the power switch OFF and disconnect the 12 V battery cable from the negative terminal when
checking the harness. Refer to LAN-26, "Precautions for Removing Battery Terminal".
G
Precautions for Harness Repair INFOID:0000000010120367
• Solder the repaired area and wrap tape around the soldered area.
NOTE: H
A fray of twisted lines must be within 110 mm (4.33 in).
SKIB8766E
K
SKIB8767E
O
• Replace the applicable harness as an assembly if error is detected on the shield lines of CAN communica-
tion line.
P
PREPARATION
PREPARATION
Commercial Service Tools INFOID:0000000010120368
JMCIA0149ZZ
JPCIA0066ZZ
JPCIA0011ZZ
JPCIA0012ZZ
JPCIA0167ZZ
C
JPCIA0013ZZ
D
Insulation resistance tester Measuring insulation resistance, voltage,
(Multi tester) and resistance
E
JPCIA0014ZZ
LAN
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location INFOID:0000000010120369
ALMIA0637ZZ
Air bag diagnosis sensor unit AV control unit A/C auto amp.
TCU Around view monitor control unit Approaching vehicle sound for pe-
destrians (VSP) control unit
ABS actuator and electric unit (con- VCM PDM (Power Delivery Module)
trol unit) (Electric shift control module includ-
ed)
Traction motor inverter Electrically-driven intelligent brake IPDM E/R
unit
BCM EPS control unit Combination meter
Steering angle sensor Data link connector Li-ion battery
JSMIA1364GB
LAN
NOTE:
VCM includes electric shift control module.
DESCRIPTION N
• CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle
multiplex communication line with high data communication speed and excellent error detection ability. Many
electronic control units are equipped onto a vehicle, and each control unit shares information and links with
other control units during operation (not independent). In CAN communication, control units are connected O
with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with
less wiring. Each control unit transmits/receives data but selectively reads required data only.
• VCM includes a gateway function and communicates signals between the CAN communication circuit and P
EV system CAN circuit. Refer to EVC-18, "VCM".
CAN Communication Signal Generation
JSMIA0450GB
JSMIA0543GB
JSMIA0544ZZ
JSMIA0545ZZ
I
JSMIA0382ZZ
NOTE:
J
The CAN communication system has the characteristics of noise-resistant because this system produces dig-
ital signals by using the potential difference between the CAN-H line and the CAN-L line and has the twisted
pair wire structure.
Since the CAN-H line and the CAN-L line are always adjacent to K
each other, the same degree of noise occurs, respectively, when a
noise occurs. Although the noise changes the voltage, the poten-
tial difference between the CAN-H line and the CAN-L line is L
insensitive to noise. Therefore, noise-resistant signals can be
obtained.
LAN
JSMIA0383ZZ N
CAN SIGNAL COMMUNICATIONS
Each control unit of the CAN communication system transmits signals through the CAN communication con-
trol circuit included in the control unit and receives only necessary signals from each control unit to perform O
various kinds of control.
JSMIA0576GB
JSMIA0577GB
NOTE:
The above signal names and signal communications are provided for reference purposes. For CAN communi-
cations signals of this vehicle, refer to LAN-37, "CAN COMMUNICATION SYSTEM : CAN Communication
Signal Chart".
A
CAN communication control circuit is incorporated into the control unit and transmits/receives CAN communi-
cation signals.
B
JSMIA0453GB
G
Component System description
CAN controller It controls CAN communication signal transmission and reception, error detection, etc.
H
It converts digital signal into CAN communication signal, and CAN communication signal into digital
Transceiver IC
signal.
Noise filter It eliminates noise of CAN communication signal. I
Termination circuit* Generates a potential difference between CAN-H and CAN-L.
(Resistance of approx. 120 Ω)
*: These are the only control units wired with both ends of CAN communication system. J
I
ALMIA0711ZZ
N
E-SHIFT
EV/HEV
HV BAT
INV/MC
IPDM-E
BRAKE
A-BAG
Signal name
STRG
HVAC
BCM
M&A
AVM
TCU
VSP
EPS
ABS
AV
OBC/PD MODULE
E-SHIFT
EV/HEV
HV BAT
IPDM-E
INV/MC
BRAKE
A-BAG
Signal name
STRG
HVAC
BCM
M&A
AVM
TCU
VSP
EPS
ABS
AV
High beam request signal T R R R
Horn reminder signal T R
Low beam request signal T R R
Low tire pressure warning lamp signal T R
Meter display signal T R
Position light request signal T R R R
T R
Rear window defogger control signal
T R
Sleep wake up signal T R R R R R
T R R R
Stop lamp switch signal R T
T R
Theft warning horn request signal T R
TPMS malfunction warning lamp sig-
T R
nal
Turn indicator signal T R R R
Steering angle sensor signal T R R R
Brake fluid level switch signal T R
Odometer signal R T R R
Parking brake switch signal R T R
Seat belt buckle switch signal (driver
R T
side)
Sleep-ready signal R T T
Sound set request signal R T
Sound signal R T
Vehicle speed signal (Meter) R R T R R R R
Wake up signal R T
EPS warning lamp signal R T
Current time signal T R
Car crash information signal T R
Light crash judgment signal T R
Front wiper status signal T R
Front wiper stop position signal R T
High beam status signal T R
Hood switch signal R T
R T
Interlock/PNP switch signal
T R
Low beam status signal T R
P position signal R T
OBC/PD MODULE
E-SHIFT
EV/HEV
HV BAT
IPDM-E
INV/MC
BRAKE
A-BAG
Signal name
STRG
HVAC
BCM
M&A
AVM
TCU
VSP
EPS
ABS
AV
B
C
R T
Power switch ON signal
T R R
Power switch (push switch) status sig- D
R T
nal
Brake assist request signal T R
Brake power supply backup operation
T R
E
request signal
Brake power supply backup operation
T R
signal
F
Brake system warning lamp request
T R
signal
Brake system warning lamp signal R T G
Brake warning lamp request signal T R
Electrically-driven intelligent brake
T R
control signal H
Target braking force signal T R
ABS actuator and electric unit (control
R T
unit) control signal I
ABS warning lamp signal R T
Brake warning lamp signal R T
J
Decel G signal R T
Front LH wheel speed signal R T
Front RH wheel speed signal R T K
Master cylinder fluid pressure signal R T
Rear LH wheel speed signal R T
L
Rear RH wheel speed signal R T
Side G signal R T
TCS operation signal T R LAN
Torque limit request signal T R
VDC malfunction signal R T
VDC OFF indicator lamp signal R T N
VDC OFF switch signal R T
VDC operation signal T R
O
VDC warning lamp signal R T
R R R R T R
Vehicle speed signal (ABS)
T R P
Yaw rate signal R T
12-volt battery charge warning lamp
R T
request signal
A/C consumption power status display
R T
signal
A/C consumption signal R R T
OBC/PD MODULE
E-SHIFT
EV/HEV
HV BAT
IPDM-E
INV/MC
BRAKE
A-BAG
Signal name
STRG
HVAC
BCM
M&A
AVM
TCU
VSP
EPS
ABS
AV
A/C expected consumption signal T R
A/C maximum power signal T R
OBC/PD MODULE
E-SHIFT
EV/HEV
HV BAT
IPDM-E
INV/MC
BRAKE
A-BAG
Signal name
STRG
HVAC
BCM
M&A
AVM
TCU
VSP
EPS
ABS
AV
B
C
Next departure time signal R T
Next Climate Ctrl. Timer time signal R T
Others consumption signal R R T D
Plug in warning display signal R T
Power limitation cause signal R T
Power limitation indicator lamp re-
E
R T
quest signal
Power OFF permit signal R T
F
Power steering start activation request
R T
signal
R T
Charge type signal G
R R T
Climate Ctrl. Timer priority signal R T
Climate Ctrl. Timer status signal T R H
Climate Ctrl. timer signal R T
DC/DC activation signal T R
I
Pulse signal OFF signal T R
READY condition signal R T
READY to drive indicator lamp re- J
R R T
quest signal
Rear window defogger status signal T R
Refrigerant pressure signal T R K
Regenerative torque command signal T R
Remaining time to charge completion
R R T R L
(100 V) signal
Remaining time to charge completion
R R T R
(200 V) signal
Shift position warning R T LAN
Shift P range request display signal R T
Soon charge switch request signal R T
N
System cut off signal T R
Target DC/DC converter output signal T R
Target Li-ion battery remained energy O
R T R
signal
Target motor torque signal T R
Timer A/C request signal T R P
Traction motor consumption signal R T
VCM activation/deactivation com-
R T R
mand signal
VCM control signal R R T
VCM status signal R R R T R
OBC/PD MODULE
E-SHIFT
EV/HEV
HV BAT
IPDM-E
INV/MC
BRAKE
A-BAG
Signal name
STRG
HVAC
BCM
M&A
AVM
TCU
VSP
EPS
ABS
AV
Vehicle stop and parking brake opera-
R T
tion request display signal
Vibration control switching signal T R
Diagnostic trouble code signal R T T T
High voltage discharge permit signal R T T
High voltage power supply prepara-
R T
tion completion signal
Input high voltage signal R T
Motor discharge status signal R T
Motor speed signal R T
Motor torque limit signal R T
System main relay ON permit signal R T T
R T
Electric shift warning lamp signal
R T
R T
Electric shift warning massage signal
R T
R R T
Shift position signal
R R R R R T R
R T
Shift refuse buzzer signal
R T
A/C switch ON signal R T
R T
Ambient sensor signal
R T
Blower fan ON signal R T
Cooling fan speed request signal R T
Deice request signal R T
Evaporator temperature signal R T
Target evaporator temperature signal R T
Timer A/C operation time signal R T
HV harness interlock signal (PTC) R T
Remote A/C request signal R T
Remote charge request signal R T
VCM sleep signal R R T
AC input type signal R R T
OBC/PD MODULE
E-SHIFT
EV/HEV
HV BAT
IPDM-E
INV/MC
BRAKE
A-BAG
Signal name
STRG
HVAC
BCM
M&A
AVM
TCU
VSP
EPS
ABS
AV
B
C
Quick charger connecting signal R T
Insulation resistance signal R T
R R T D
Li-ion battery capacity signal
R T R
Li-ion battery cell control signal R T
Li-ion battery charge completion sig-
E
R T
nal
Li-ion battery chargeable power signal R T
F
Li-ion battery connector interlock sig-
R T
nal
Li-ion battery current signal R R T
G
Li-ion battery dischargeable power
R T
signal
LAN
WIRING DIAGRAM
CAN SYSTEM
Wiring Diagram INFOID:0000000010120374
AAMWA0723GB
LAN
AAMWA1023GB
AAMIA2119GB
LAN
AAMIA2120GB
AAMIA2121GB
LAN
AAMIA2122GB
AAMIA2123GB
LAN
AAMIA2124GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Interview Sheet INFOID:0000000010120375
NOTE:
Refer to LAN-17, "Trouble Diagnosis Procedure" for how to use interview sheet.
SKIB8898E
DTC/CIRCUIT DIAGNOSIS A
MALFUNCTION AREA CHART
CAN Communication Circuit INFOID:0000000010120376
B
MAIN LINE
C
Malfunction area Reference
Main line between IPDM E/R and data link connector LAN-55, "Diagnosis Procedure"
Main line between data link connector and approaching vehicle D
LAN-57, "Diagnosis Procedure"
sound for pedestrians (VSP) control unit
BRANCH LINE
E
Malfunction area Reference
VCM branch line circuit (CAN communication circuit) LAN-60, "Diagnosis Procedure"
F
ABS actuator and electric unit (control unit) branch line circuit LAN-61, "Diagnosis Procedure"
Electrically-driven intelligent brake unit branch line circuit LAN-62, "Diagnosis Procedure"
IPDM E/R branch line circuit LAN-63, "Diagnosis Procedure" G
Data link connector branch line circuit (CAN communication cir-
LAN-64, "Diagnosis Procedure"
cuit)
EPS control unit branch line circuit LAN-65, "Diagnosis Procedure" H
Combination meter branch line circuit LAN-66, "Diagnosis Procedure"
Steering angle sensor branch line circuit LAN-67, "Diagnosis Procedure"
I
Air bag diagnosis sensor unit branch line circuit LAN-68, "Diagnosis Procedure"
AV control unit branch line circuit LAN-69, "Diagnosis Procedure"
Around view monitor control unit branch line circuit LAN-70, "Diagnosis Procedure" J
Approaching vehicle sound for pedestrians (VSP) control unit
LAN-71, "Diagnosis Procedure"
branch line circuit
BCM branch line circuit LAN-72, "Diagnosis Procedure" K
SHORT CIRCUIT
L
Malfunction area Reference
CAN communication circuit LAN-81, "Diagnosis Procedure"
LAN
EV System CAN Circuit INFOID:0000000010120377
MAIN LINE N
SHORT CIRCUIT
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector E107
D
- Harness connector B7
- Harness connector B3
- Harness connector M21
Is the inspection result normal? E
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT) F
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector F2
- Harness connector E60
- Harness connector E105
- Harness connector M77
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect the following harness connectors.
- Traction motor inverter
- Harness connectors F2 and E60
2. Check the continuity between the traction motor inverter harness connector and the harness connector.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the VCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the ABS actuator and electric unit (control unit) for damage, bend
and loose connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of ABS actuator and electric unit (control unit).
2. Check the resistance between the ABS actuator and electric unit (control unit) harness connector termi-
nals. F
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the electrically-driven intelligent brake unit for damage, bend and
loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of electrically-driven intelligent brake unit.
2. Check the resistance between the electrically-driven intelligent brake unit harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the IPDM E/R for damage, bend and loose connection (unit side
and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of IPDM E/R.
2. Check the resistance between the IPDM E/R harness connector terminals.
F
IPDM E/R harness connector
Resistance (Ω)
Connector No. Terminal No.
E13 27 26 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
Check the resistance between the data link connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the EPS control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of EPS control unit.
2. Check the resistance between the EPS control unit harness connector terminals.
F
EPS control unit harness connector
Resistance (Ω)
Connector No. Terminal No.
M37 2 1 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the combination meter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of combination meter.
2. Check the resistance between the combination meter harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the steering angle sensor for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of steering angle sensor.
2. Check the resistance between the steering angle sensor harness connector terminals.
F
Steering angle sensor harness connector
Resistance (Ω)
Connector No. Terminal No.
M30 5 2 Approx. 54 – 66
G
LAN
WARNING:
Always observe the following items for preventing accidental activation.
• Before servicing, turn power switch OFF, disconnect 12V battery negative terminal, and wait 3 min-
utes or more. (To discharge backup capacitor.)
• Never use unspecified tester or other measuring device.
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the air bag diagnosis sensor unit for damage, bend and loose con-
nection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace the main harness.
2.CHECK AIR BAG DIAGNOSIS SENSOR UNIT
Check the air bag diagnosis sensor unit. Refer to SRC-34, "Work Flow".
Is the inspection result normal?
YES >> Replace the main harness.
NO >> Replace parts whose air bag system has a malfunction.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the AV control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of AV control unit.
2. Check the resistance between the AV control unit harness connector terminals.
- Without BOSE audio system F
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the around view monitor control unit for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of around view monitor control unit.
2. Check the resistance between the around view monitor control unit harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the approaching vehicle sound for pedestrians (VSP) control unit
for damage, bend and loose connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of approaching vehicle sound for pedestrians (VSP) control unit.
2. Check the resistance between the approaching vehicle sound for pedestrians (VSP) control unit harness
connector terminals. F
Approaching vehicle sound for pedestrians (VSP) control unit harness connector
Resistance (Ω)
Connector No. Terminal No. G
M47 4 12 Approx. 54 – 66
Is the measurement value within the specification?
H
YES >> GO TO 3.
NO >> Repair the approaching vehicle sound for pedestrians (VSP) control unit branch line.
3.CHECK POWER SUPPLY AND GROUND CIRCUIT I
Check the power supply and the ground circuit of the approaching vehicle sound for pedestrians (VSP) control
unit. Refer to VSP-47, "APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT :
Diagnosis Procedure". J
Is the inspection result normal?
YES (Present error)>>Replace the approaching vehicle sound for pedestrians (VSP) control unit. Refer to
VSP-67, "Removal and Installation". K
YES (Past error)>>Error was detected in the approaching vehicle sound for pedestrians (VSP) control unit
branch line.
NO >> Repair the power supply and the ground circuit.
L
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the BCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of BCM.
2. Check the resistance between the BCM harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the following terminals and connectors for damage, bend and loose connection (unit side and con-
nector side).
- VCM
D
- Harness connector E60
- Harness connector F2
Is the inspection result normal?
E
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT F
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
G
VCM harness connector
Resistance (Ω)
Connector No. Terminal No.
E61 24 25 Approx. 108 – 132 H
Is the measurement value within the specification?
YES >> GO TO 3.
NO >> Repair the VCM branch line (EV system CAN circuit side). I
3.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the VCM. Refer to EVC-138, "VCM : Diagnosis Procedure". J
Is the inspection result normal?
YES (Present error)>>Replace the VCM. Refer to EVC-423, "Removal and Installation".
YES (Past error)>>Error was detected in the VCM branch line (EV system CAN circuit side). K
NO >> Repair the power supply and the ground circuit.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the traction motor inverter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of traction motor inverter.
2. Check the resistance between the traction motor inverter harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the PDM (Power Delivery Module) for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of PDM (Power Delivery Module).
2. Check the resistance between the PDM (Power Delivery Module) harness connector terminals.
F
PDM (Power Delivery Module) harness connector
Resistance (Ω)
Connector No. Terminal No.
F23 27 11 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
Check the resistance between the data link connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the A/C auto amp. for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of A/C auto amp.
2. Check the resistance between the A/C auto amp. harness connector terminals.
F
A/C auto amp. harness connector
Resistance (Ω)
Connector No. Terminal No.
M55 28 29 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the TCU for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of TCU.
2. Check the resistance between the TCU harness connector terminals.
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.CHECK CONNECTOR
H
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the Li-ion battery for damage, bend and loose connection (unit I
side and connector side).
Is the inspection result normal?
YES >> GO TO 2. J
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
K
1. Disconnect the connector of Li-ion battery.
2. Check the resistance between the Li-ion battery harness connector terminals.
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
4.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the Li-ion battery controller. Refer to EVB-176, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair the power supply and the ground circuit.
5.CHECK HARNESS FOR OPEN CIRCUIT
1. Remove Li-ion battery controller. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and
Installation".
2. Check the continuity between vehicle communication harness (harness between Li-ion battery harness
connector side and Li-ion battery controller side) connector terminals. Refer to EVB-27, "Circuit Diagram".
1.CONNECTOR INSPECTION B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Disconnect all the control unit connectors on CAN communication circuit.
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (SHORT CIRCUIT) E
Check the continuity between the data link connector terminals.
VCM
Resistance (Ω)
Terminal No. N
75 76 Approx. 108 – 132
3. Check the resistance between the BCM terminals.
O
BCM
Resistance (Ω)
Terminal No.
P
39 40 Approx. 108 – 132
Is the measurement value within the specification?
YES >> GO TO 5.
NO >> Replace the VCM and/or the BCM.
5.CHECK SYMPTOM
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.PRECONDITIONING
H
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View". I
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector J
terminals.
LAN
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will N
cause electrocution.
Standard : 5 V or less P
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 2.
2.CONNECTOR INSPECTION
Revision: May 2014 LAN-83 2014 LEAF
EV SYSTEM CAN CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [CAN]
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Disconnect all the control unit connectors on EV system CAN circuit. For the removal of Li-ion battery con-
troller, refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and Installation".
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
Check the continuity between the data link connector terminals.
DTC/CIRCUIT DIAGNOSIS
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT
Diagnosis Procedure INFOID:0000000010415343
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector E107
- Harness connector B7
- Harness connector B3
- Harness connector M21
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect the following harness connectors.
- IPDM E/R
- Harness connectors E107 and B7
2. Check the continuity between the IPDM E/R harness connector and the harness connector.
LAN
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector F2
D
- Harness connector E60
- Harness connector E105
- Harness connector M77
Is the inspection result normal? E
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT) F
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the VCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
F
VCM harness connector
Resistance (Ω)
Connector No. Terminal No.
E62 75 76 Approx. 108 – 132
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the ABS actuator and electric unit (control unit) for damage, bend
and loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of ABS actuator and electric unit (control unit).
2. Check the resistance between the ABS actuator and electric unit (control unit) harness connector termi-
nals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the electrically-driven intelligent brake unit for damage, bend and
loose connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of electrically-driven intelligent brake unit.
2. Check the resistance between the electrically-driven intelligent brake unit harness connector terminals.
F
Electrically-driven intelligent brake unit harness connector
Resistance (Ω)
Connector No. Terminal No.
E34 40 39 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the IPDM E/R for damage, bend and loose connection (unit side
and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of IPDM E/R.
2. Check the resistance between the IPDM E/R harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
Check the resistance between the data link connector terminals.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the EPS control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of EPS control unit.
2. Check the resistance between the EPS control unit harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the combination meter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of combination meter.
2. Check the resistance between the combination meter harness connector terminals.
F
Combination meter harness connector
Resistance (Ω)
Connector No. Terminal No.
M34 19 18 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the steering angle sensor for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of steering angle sensor.
2. Check the resistance between the steering angle sensor harness connector terminals.
WARNING: B
Always observe the following items for preventing accidental activation.
• Before servicing, turn power switch OFF, disconnect 12V battery negative terminal, and wait 3 min-
utes or more. (To discharge backup capacitor.)
C
• Never use unspecified tester or other measuring device.
1.CHECK CONNECTOR
1. Turn the power switch OFF. D
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the air bag diagnosis sensor unit for damage, bend and loose con- E
nection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Replace the main harness.
2.CHECK AIR BAG DIAGNOSIS SENSOR UNIT
Check the air bag diagnosis sensor unit. Refer to SRC-34, "Work Flow". G
Is the inspection result normal?
YES >> Replace the main harness.
NO >> Replace parts whose air bag system has a malfunction. H
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the approaching vehicle sound for pedestrians (VSP) control unit
for damage, bend and loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of approaching vehicle sound for pedestrians (VSP) control unit.
2. Check the resistance between the approaching vehicle sound for pedestrians (VSP) control unit harness
connector terminals.
Approaching vehicle sound for pedestrians (VSP) control unit harness connector
Resistance (Ω)
Connector No. Terminal No.
M47 4 12 Approx. 54 – 66
Is the measurement value within the specification?
YES >> GO TO 3.
NO >> Repair the approaching vehicle sound for pedestrians (VSP) control unit branch line.
3.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the approaching vehicle sound for pedestrians (VSP) control
unit. Refer to VSP-47, "APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT :
Diagnosis Procedure".
Is the inspection result normal?
YES (Present error)>>Replace the approaching vehicle sound for pedestrians (VSP) control unit. Refer to
VSP-67, "Removal and Installation".
YES (Past error)>>Error was detected in the approaching vehicle sound for pedestrians (VSP) control unit
branch line.
NO >> Repair the power supply and the ground circuit.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the BCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of BCM.
2. Check the resistance between the BCM harness connector terminals.
F
BCM harness connector
Resistance (Ω)
Connector No. Terminal No.
M24 39 40 Approx. 108 – 132
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (unit side and con-
nector side).
- VCM
- Harness connector E60
- Harness connector F2
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the traction motor inverter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of traction motor inverter.
2. Check the resistance between the traction motor inverter harness connector terminals.
F
Traction motor inverter harness connector
Resistance (Ω)
Connector No. Terminal No.
F13 14 15 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the PDM (Power Delivery Module) for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of PDM (Power Delivery Module).
2. Check the resistance between the PDM (Power Delivery Module) harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
Check the resistance between the data link connector terminals.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the A/C auto amp. for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of A/C auto amp.
2. Check the resistance between the A/C auto amp. harness connector terminals.
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.CHECK CONNECTOR
H
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the Li-ion battery for damage, bend and loose connection (unit I
side and connector side).
Is the inspection result normal?
YES >> GO TO 2. J
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
K
1. Disconnect the connector of Li-ion battery.
2. Check the resistance between the Li-ion battery harness connector terminals.
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
4.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the Li-ion battery controller. Refer to EVB-176, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair the power supply and the ground circuit.
5.CHECK HARNESS FOR OPEN CIRCUIT
1. Remove Li-ion battery controller. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and
Installation".
2. Check the continuity between vehicle communication harness (harness between Li-ion battery harness
connector side and Li-ion battery controller side) connector terminals. Refer to EVB-27, "Circuit Diagram".
1.CONNECTOR INSPECTION B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Disconnect all the control unit connectors on CAN communication circuit.
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (SHORT CIRCUIT) E
Check the continuity between the data link connector terminals.
VCM
Resistance (Ω)
Terminal No. N
75 76 Approx. 108 – 132
3. Check the resistance between the BCM terminals.
O
BCM
Resistance (Ω)
Terminal No.
P
39 40 Approx. 108 – 132
Is the measurement value within the specification?
YES >> GO TO 5.
NO >> Replace the VCM and/or the BCM.
5.CHECK SYMPTOM
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.PRECONDITIONING
H
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View". I
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector J
terminals.
LAN
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will N
cause electrocution.
Standard : 5 V or less P
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 2.
2.CONNECTOR INSPECTION
Revision: May 2014 LAN-111 2014 LEAF
EV SYSTEM CAN CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [CAN SYSTEM (TYPE 1)]
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Disconnect all the control unit connectors on EV system CAN circuit. For the removal of Li-ion battery con-
troller, refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and Installation".
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
Check the continuity between the data link connector terminals.
DTC/CIRCUIT DIAGNOSIS
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT
Diagnosis Procedure INFOID:0000000010415376
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector E107
- Harness connector B7
- Harness connector B3
- Harness connector M21
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect the following harness connectors.
- IPDM E/R
- Harness connectors E107 and B7
2. Check the continuity between the IPDM E/R harness connector and the harness connector.
LAN
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector F2
D
- Harness connector E60
- Harness connector E105
- Harness connector M77
Is the inspection result normal? E
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT) F
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the VCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
F
VCM harness connector
Resistance (Ω)
Connector No. Terminal No.
E62 75 76 Approx. 108 – 132
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the ABS actuator and electric unit (control unit) for damage, bend
and loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of ABS actuator and electric unit (control unit).
2. Check the resistance between the ABS actuator and electric unit (control unit) harness connector termi-
nals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the electrically-driven intelligent brake unit for damage, bend and
loose connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of electrically-driven intelligent brake unit.
2. Check the resistance between the electrically-driven intelligent brake unit harness connector terminals.
F
Electrically-driven intelligent brake unit harness connector
Resistance (Ω)
Connector No. Terminal No.
E34 40 39 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the IPDM E/R for damage, bend and loose connection (unit side
and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of IPDM E/R.
2. Check the resistance between the IPDM E/R harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
Check the resistance between the data link connector terminals.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the EPS control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of EPS control unit.
2. Check the resistance between the EPS control unit harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the combination meter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of combination meter.
2. Check the resistance between the combination meter harness connector terminals.
F
Combination meter harness connector
Resistance (Ω)
Connector No. Terminal No.
M34 19 18 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the steering angle sensor for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of steering angle sensor.
2. Check the resistance between the steering angle sensor harness connector terminals.
WARNING: B
Always observe the following items for preventing accidental activation.
• Before servicing, turn power switch OFF, disconnect 12V battery negative terminal, and wait 3 min-
utes or more. (To discharge backup capacitor.)
C
• Never use unspecified tester or other measuring device.
1.CHECK CONNECTOR
1. Turn the power switch OFF. D
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the air bag diagnosis sensor unit for damage, bend and loose con- E
nection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Replace the main harness.
2.CHECK AIR BAG DIAGNOSIS SENSOR UNIT
Check the air bag diagnosis sensor unit. Refer to SRC-34, "Work Flow". G
Is the inspection result normal?
YES >> Replace the main harness.
NO >> Replace parts whose air bag system has a malfunction. H
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the AV control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of AV control unit.
2. Check the resistance between the AV control unit harness connector terminals.
- Without BOSE audio system
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the approaching vehicle sound for pedestrians (VSP) control unit
for damage, bend and loose connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of approaching vehicle sound for pedestrians (VSP) control unit.
2. Check the resistance between the approaching vehicle sound for pedestrians (VSP) control unit harness
connector terminals. F
Approaching vehicle sound for pedestrians (VSP) control unit harness connector
Resistance (Ω)
Connector No. Terminal No. G
M47 4 12 Approx. 54 – 66
Is the measurement value within the specification?
H
YES >> GO TO 3.
NO >> Repair the approaching vehicle sound for pedestrians (VSP) control unit branch line.
3.CHECK POWER SUPPLY AND GROUND CIRCUIT I
Check the power supply and the ground circuit of the approaching vehicle sound for pedestrians (VSP) control
unit. Refer to VSP-47, "APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT :
Diagnosis Procedure". J
Is the inspection result normal?
YES (Present error)>>Replace the approaching vehicle sound for pedestrians (VSP) control unit. Refer to
VSP-67, "Removal and Installation". K
YES (Past error)>>Error was detected in the approaching vehicle sound for pedestrians (VSP) control unit
branch line.
NO >> Repair the power supply and the ground circuit.
L
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the BCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of BCM.
2. Check the resistance between the BCM harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the following terminals and connectors for damage, bend and loose connection (unit side and con-
nector side).
- VCM
D
- Harness connector E60
- Harness connector F2
Is the inspection result normal?
E
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT F
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
G
VCM harness connector
Resistance (Ω)
Connector No. Terminal No.
E61 24 25 Approx. 108 – 132 H
Is the measurement value within the specification?
YES >> GO TO 3.
NO >> Repair the VCM branch line (EV system CAN circuit side). I
3.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the VCM. Refer to EVC-138, "VCM : Diagnosis Procedure". J
Is the inspection result normal?
YES (Present error)>>Replace the VCM. Refer to EVC-423, "Removal and Installation".
YES (Past error)>>Error was detected in the VCM branch line (EV system CAN circuit side). K
NO >> Repair the power supply and the ground circuit.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the traction motor inverter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of traction motor inverter.
2. Check the resistance between the traction motor inverter harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the PDM (Power Delivery Module) for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of PDM (Power Delivery Module).
2. Check the resistance between the PDM (Power Delivery Module) harness connector terminals.
F
PDM (Power Delivery Module) harness connector
Resistance (Ω)
Connector No. Terminal No.
F23 27 11 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
Check the resistance between the data link connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the A/C auto amp. for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of A/C auto amp.
2. Check the resistance between the A/C auto amp. harness connector terminals.
F
A/C auto amp. harness connector
Resistance (Ω)
Connector No. Terminal No.
M55 28 29 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the TCU for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of TCU.
2. Check the resistance between the TCU harness connector terminals.
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.CHECK CONNECTOR
H
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the Li-ion battery for damage, bend and loose connection (unit I
side and connector side).
Is the inspection result normal?
YES >> GO TO 2. J
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
K
1. Disconnect the connector of Li-ion battery.
2. Check the resistance between the Li-ion battery harness connector terminals.
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
4.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the Li-ion battery controller. Refer to EVB-176, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair the power supply and the ground circuit.
5.CHECK HARNESS FOR OPEN CIRCUIT
1. Remove Li-ion battery controller. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and
Installation".
2. Check the continuity between vehicle communication harness (harness between Li-ion battery harness
connector side and Li-ion battery controller side) connector terminals. Refer to EVB-27, "Circuit Diagram".
1.CONNECTOR INSPECTION B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Disconnect all the control unit connectors on CAN communication circuit.
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (SHORT CIRCUIT) E
Check the continuity between the data link connector terminals.
VCM
Resistance (Ω)
Terminal No. N
75 76 Approx. 108 – 132
3. Check the resistance between the BCM terminals.
O
BCM
Resistance (Ω)
Terminal No.
P
39 40 Approx. 108 – 132
Is the measurement value within the specification?
YES >> GO TO 5.
NO >> Replace the VCM and/or the BCM.
5.CHECK SYMPTOM
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.PRECONDITIONING
H
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View". I
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector J
terminals.
LAN
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will N
cause electrocution.
Standard : 5 V or less P
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 2.
2.CONNECTOR INSPECTION
Revision: May 2014 LAN-141 2014 LEAF
EV SYSTEM CAN CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [CAN SYSTEM (TYPE 2)]
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Disconnect all the control unit connectors on EV system CAN circuit. For the removal of Li-ion battery con-
troller, refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and Installation".
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
Check the continuity between the data link connector terminals.
DTC/CIRCUIT DIAGNOSIS
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT
Diagnosis Procedure INFOID:0000000010415403
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector E107
- Harness connector B7
- Harness connector B3
- Harness connector M21
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect the following harness connectors.
- IPDM E/R
- Harness connectors E107 and B7
2. Check the continuity between the IPDM E/R harness connector and the harness connector.
LAN
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector F2
D
- Harness connector E60
- Harness connector E105
- Harness connector M77
Is the inspection result normal? E
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT) F
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the VCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
F
VCM harness connector
Resistance (Ω)
Connector No. Terminal No.
E62 75 76 Approx. 108 – 132
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the ABS actuator and electric unit (control unit) for damage, bend
and loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of ABS actuator and electric unit (control unit).
2. Check the resistance between the ABS actuator and electric unit (control unit) harness connector termi-
nals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the electrically-driven intelligent brake unit for damage, bend and
loose connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of electrically-driven intelligent brake unit.
2. Check the resistance between the electrically-driven intelligent brake unit harness connector terminals.
F
Electrically-driven intelligent brake unit harness connector
Resistance (Ω)
Connector No. Terminal No.
E34 40 39 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the IPDM E/R for damage, bend and loose connection (unit side
and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of IPDM E/R.
2. Check the resistance between the IPDM E/R harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
Check the resistance between the data link connector terminals.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the EPS control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of EPS control unit.
2. Check the resistance between the EPS control unit harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the combination meter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of combination meter.
2. Check the resistance between the combination meter harness connector terminals.
F
Combination meter harness connector
Resistance (Ω)
Connector No. Terminal No.
M34 19 18 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the steering angle sensor for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of steering angle sensor.
2. Check the resistance between the steering angle sensor harness connector terminals.
WARNING: B
Always observe the following items for preventing accidental activation.
• Before servicing, turn power switch OFF, disconnect 12V battery negative terminal, and wait 3 min-
utes or more. (To discharge backup capacitor.)
C
• Never use unspecified tester or other measuring device.
1.CHECK CONNECTOR
1. Turn the power switch OFF. D
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the air bag diagnosis sensor unit for damage, bend and loose con- E
nection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Replace the main harness.
2.CHECK AIR BAG DIAGNOSIS SENSOR UNIT
Check the air bag diagnosis sensor unit. Refer to SRC-34, "Work Flow". G
Is the inspection result normal?
YES >> Replace the main harness.
NO >> Replace parts whose air bag system has a malfunction. H
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the AV control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of AV control unit.
2. Check the resistance between the AV control unit harness connector terminals.
- Without BOSE audio system
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the around view monitor control unit for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of around view monitor control unit.
2. Check the resistance between the around view monitor control unit harness connector terminals.
F
Around view monitor control unit harness connector
Resistance (Ω)
Connector No. Terminal No.
M32 12 10 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the approaching vehicle sound for pedestrians (VSP) control unit
for damage, bend and loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of approaching vehicle sound for pedestrians (VSP) control unit.
2. Check the resistance between the approaching vehicle sound for pedestrians (VSP) control unit harness
connector terminals.
Approaching vehicle sound for pedestrians (VSP) control unit harness connector
Resistance (Ω)
Connector No. Terminal No.
M47 4 12 Approx. 54 – 66
Is the measurement value within the specification?
YES >> GO TO 3.
NO >> Repair the approaching vehicle sound for pedestrians (VSP) control unit branch line.
3.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the approaching vehicle sound for pedestrians (VSP) control
unit. Refer to VSP-47, "APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT :
Diagnosis Procedure".
Is the inspection result normal?
YES (Present error)>>Replace the approaching vehicle sound for pedestrians (VSP) control unit. Refer to
VSP-67, "Removal and Installation".
YES (Past error)>>Error was detected in the approaching vehicle sound for pedestrians (VSP) control unit
branch line.
NO >> Repair the power supply and the ground circuit.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the BCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of BCM.
2. Check the resistance between the BCM harness connector terminals.
F
BCM harness connector
Resistance (Ω)
Connector No. Terminal No.
M24 39 40 Approx. 108 – 132
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (unit side and con-
nector side).
- VCM
- Harness connector E60
- Harness connector F2
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the traction motor inverter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of traction motor inverter.
2. Check the resistance between the traction motor inverter harness connector terminals.
F
Traction motor inverter harness connector
Resistance (Ω)
Connector No. Terminal No.
F13 14 15 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the PDM (Power Delivery Module) for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of PDM (Power Delivery Module).
2. Check the resistance between the PDM (Power Delivery Module) harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
Check the resistance between the data link connector terminals.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the A/C auto amp. for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of A/C auto amp.
2. Check the resistance between the A/C auto amp. harness connector terminals.
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.CHECK CONNECTOR
H
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the Li-ion battery for damage, bend and loose connection (unit I
side and connector side).
Is the inspection result normal?
YES >> GO TO 2. J
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
K
1. Disconnect the connector of Li-ion battery.
2. Check the resistance between the Li-ion battery harness connector terminals.
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 4.
4.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the Li-ion battery controller. Refer to EVB-176, "Diagnosis
Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair the power supply and the ground circuit.
5.CHECK HARNESS FOR OPEN CIRCUIT
1. Remove Li-ion battery controller. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and
Installation".
2. Check the continuity between vehicle communication harness (harness between Li-ion battery harness
connector side and Li-ion battery controller side) connector terminals. Refer to EVB-27, "Circuit Diagram".
1.CONNECTOR INSPECTION B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Disconnect all the control unit connectors on CAN communication circuit.
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (SHORT CIRCUIT) E
Check the continuity between the data link connector terminals.
VCM
Resistance (Ω)
Terminal No. N
75 76 Approx. 108 – 132
3. Check the resistance between the BCM terminals.
O
BCM
Resistance (Ω)
Terminal No.
P
39 40 Approx. 108 – 132
Is the measurement value within the specification?
YES >> GO TO 5.
NO >> Replace the VCM and/or the BCM.
5.CHECK SYMPTOM
DANGER: B
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and C
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform- D
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake. E
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu- F
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise G
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.PRECONDITIONING
H
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View". I
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector J
terminals.
LAN
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will N
cause electrocution.
Standard : 5 V or less P
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 2.
2.CONNECTOR INSPECTION
Revision: May 2014 LAN-171 2014 LEAF
EV SYSTEM CAN CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [CAN SYSTEM (TYPE 3)]
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Disconnect all the control unit connectors on EV system CAN circuit. For the removal of Li-ion battery con-
troller, refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and Installation".
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
Check the continuity between the data link connector terminals.
DTC/CIRCUIT DIAGNOSIS
MAIN LINE BETWEEN IPDM-E AND DLC CIRCUIT
Diagnosis Procedure INFOID:0000000010415430
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector E107
- Harness connector B7
- Harness connector B3
- Harness connector M21
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT)
1. Disconnect the following harness connectors.
- IPDM E/R
- Harness connectors E107 and B7
2. Check the continuity between the IPDM E/R harness connector and the harness connector.
LAN
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the following terminals and connectors for damage, bend and loose connection (connector side
and harness side).
- Harness connector F2
D
- Harness connector E60
- Harness connector E105
- Harness connector M77
Is the inspection result normal? E
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (OPEN CIRCUIT) F
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the VCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
F
VCM harness connector
Resistance (Ω)
Connector No. Terminal No.
E62 75 76 Approx. 108 – 132
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the ABS actuator and electric unit (control unit) for damage, bend
and loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of ABS actuator and electric unit (control unit).
2. Check the resistance between the ABS actuator and electric unit (control unit) harness connector termi-
nals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the electrically-driven intelligent brake unit for damage, bend and
loose connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of electrically-driven intelligent brake unit.
2. Check the resistance between the electrically-driven intelligent brake unit harness connector terminals.
F
Electrically-driven intelligent brake unit harness connector
Resistance (Ω)
Connector No. Terminal No.
E34 40 39 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the IPDM E/R for damage, bend and loose connection (unit side
and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of IPDM E/R.
2. Check the resistance between the IPDM E/R harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
Check the resistance between the data link connector terminals.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the EPS control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of EPS control unit.
2. Check the resistance between the EPS control unit harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the combination meter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of combination meter.
2. Check the resistance between the combination meter harness connector terminals.
F
Combination meter harness connector
Resistance (Ω)
Connector No. Terminal No.
M34 19 18 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the steering angle sensor for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of steering angle sensor.
2. Check the resistance between the steering angle sensor harness connector terminals.
WARNING: B
Always observe the following items for preventing accidental activation.
• Before servicing, turn power switch OFF, disconnect 12V battery negative terminal, and wait 3 min-
utes or more. (To discharge backup capacitor.)
C
• Never use unspecified tester or other measuring device.
1.CHECK CONNECTOR
1. Turn the power switch OFF. D
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the air bag diagnosis sensor unit for damage, bend and loose con- E
nection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2. F
NO >> Replace the main harness.
2.CHECK AIR BAG DIAGNOSIS SENSOR UNIT
Check the air bag diagnosis sensor unit. Refer to SRC-34, "Work Flow". G
Is the inspection result normal?
YES >> Replace the main harness.
NO >> Replace parts whose air bag system has a malfunction. H
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the AV control unit for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of AV control unit.
2. Check the resistance between the AV control unit harness connector terminals.
- Without BOSE audio system
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the around view monitor control unit for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of around view monitor control unit.
2. Check the resistance between the around view monitor control unit harness connector terminals.
F
Around view monitor control unit harness connector
Resistance (Ω)
Connector No. Terminal No.
M32 12 10 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the approaching vehicle sound for pedestrians (VSP) control unit
for damage, bend and loose connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of approaching vehicle sound for pedestrians (VSP) control unit.
2. Check the resistance between the approaching vehicle sound for pedestrians (VSP) control unit harness
connector terminals.
Approaching vehicle sound for pedestrians (VSP) control unit harness connector
Resistance (Ω)
Connector No. Terminal No.
M47 4 12 Approx. 54 – 66
Is the measurement value within the specification?
YES >> GO TO 3.
NO >> Repair the approaching vehicle sound for pedestrians (VSP) control unit branch line.
3.CHECK POWER SUPPLY AND GROUND CIRCUIT
Check the power supply and the ground circuit of the approaching vehicle sound for pedestrians (VSP) control
unit. Refer to VSP-47, "APPROACHING VEHICLE SOUND FOR PEDESTRIANS (VSP) CONTROL UNIT :
Diagnosis Procedure".
Is the inspection result normal?
YES (Present error)>>Replace the approaching vehicle sound for pedestrians (VSP) control unit. Refer to
VSP-67, "Removal and Installation".
YES (Past error)>>Error was detected in the approaching vehicle sound for pedestrians (VSP) control unit
branch line.
NO >> Repair the power supply and the ground circuit.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the BCM for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of BCM.
2. Check the resistance between the BCM harness connector terminals.
F
BCM harness connector
Resistance (Ω)
Connector No. Terminal No.
M24 39 40 Approx. 108 – 132
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the following terminals and connectors for damage, bend and loose connection (unit side and con-
nector side).
- VCM
- Harness connector E60
- Harness connector F2
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of VCM.
2. Check the resistance between the VCM harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the traction motor inverter for damage, bend and loose connection
(unit side and connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of traction motor inverter.
2. Check the resistance between the traction motor inverter harness connector terminals.
F
Traction motor inverter harness connector
Resistance (Ω)
Connector No. Terminal No.
F13 14 15 Approx. 54 – 66
G
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the PDM (Power Delivery Module) for damage, bend and loose
connection (unit side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of PDM (Power Delivery Module).
2. Check the resistance between the PDM (Power Delivery Module) harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the data link connector for damage, bend and loose connection
(connector side and harness side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
Check the resistance between the data link connector terminals.
LAN
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the A/C auto amp. for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of A/C auto amp.
2. Check the resistance between the A/C auto amp. harness connector terminals.
1.CHECK CONNECTOR B
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal". C
3. Check the terminals and connectors of the TCU for damage, bend and loose connection (unit side and
connector side).
Is the inspection result normal? D
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT E
1. Disconnect the connector of TCU.
2. Check the resistance between the TCU harness connector terminals.
F
TCU harness connector
Resistance (Ω)
Connector No. Terminal No.
M67 9 10 Approx. 54 – 66
G
LAN
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.CHECK CONNECTOR
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Check the terminals and connectors of the Li-ion battery for damage, bend and loose connection (unit
side and connector side).
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS FOR OPEN CIRCUIT
1. Disconnect the connector of Li-ion battery.
2. Check the resistance between the Li-ion battery harness connector terminals.
JPCIA0296ZZ D
DANGER:
Touching high voltage components without using the appropriate protective equipment will
E
cause electrocution.
Standard : 5 V or less
CAUTION: G
For voltage measurements, use a tester which can measure to 500 V or higher.
H
>> GO TO 4.
4.CHECK POWER SUPPLY AND GROUND CIRCUIT I
Check the power supply and the ground circuit of the Li-ion battery controller. Refer to EVB-176, "Diagnosis
Procedure".
Is the inspection result normal? J
YES >> GO TO 5.
NO >> Repair the power supply and the ground circuit.
5.CHECK HARNESS FOR OPEN CIRCUIT K
1. Remove Li-ion battery controller. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and
Installation".
2. Check the continuity between vehicle communication harness (harness between Li-ion battery harness L
connector side and Li-ion battery controller side) connector terminals. Refer to EVB-27, "Circuit Diagram".
2 13 Existed
Is the measurement value within the specification? O
YES (Present error)>>Replace the Li-ion battery controller. Refer to EVB-201, "LI-ION BATTERY CON-
TROLLER : Removal and Installation".
YES (Past error)>>Error was detected in the Li-ion battery controller branch line. P
NO >> Repair the vehicle communication harness.
1.CONNECTOR INSPECTION
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing
Battery Terminal".
3. Disconnect all the control unit connectors on CAN communication circuit.
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair the terminal and connector.
2.CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
Check the continuity between the data link connector terminals.
VCM
Resistance (Ω)
Terminal No.
75 76 Approx. 108 – 132
3. Check the resistance between the BCM terminals.
BCM
Resistance (Ω)
Terminal No.
39 40 Approx. 108 – 132
Is the measurement value within the specification?
YES >> GO TO 5.
NO >> Replace the VCM and/or the BCM.
5.CHECK SYMPTOM
LAN
DANGER:
Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of
electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are
handled incorrectly. Be sure to follow the correct work procedures when performing inspection and
maintenance.
WARNING:
• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-
ing inspection or maintenance of high voltage system harnesses and parts.
• The removed service plug must always be carried in a pocket of the responsible worker or placed in
the tool box during the procedure to prevent the plug from being connected by mistake.
• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses
before beginning work on the high voltage system.
• Never allow workers other than the responsible person to touch the vehicle containing high voltage
parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-
lating sheet except when using them.
CAUTION:
Never bring the vehicle into the READY status with the service plug removed unless otherwise
instructed in the Service Manual. A malfunction may occur if this is not observed.
1.PRECONDITIONING
WARNING:
Disconnect the high voltage. Refer to GI-33, "How to Disconnect High Voltage".
Check voltage in high voltage circuit. (Check that condenser are discharged.)
1. Lift up the vehicle and remove the Li-ion battery under covers. Refer to EVB-181, "Exploded View".
2. Disconnect high voltage harness connector and PTC heater harness connector from front side of Li-ion
battery. Refer to EVB-181, "Removal and Installation".
3. Measure voltage between high voltage harness connector terminals and PTC heater harness connector
terminals.
JPCIA0296ZZ
DANGER:
Touching high voltage components without using the appropriate protective equipment will
cause electrocution.
Standard : 5 V or less
CAUTION:
For voltage measurements, use a tester which can measure to 500 V or higher.
>> GO TO 2.
2.CONNECTOR INSPECTION
Revision: May 2014 LAN-202 2014 LEAF
EV SYSTEM CAN CIRCUIT
< DTC/CIRCUIT DIAGNOSIS > [CAN SYSTEM (TYPE 4)]
1. Turn the power switch OFF.
2. Disconnect the 12V battery cable from the negative terminal. Refer to LAN-26, "Precautions for Removing A
Battery Terminal".
3. Disconnect all the control unit connectors on EV system CAN circuit. For the removal of Li-ion battery con-
troller, refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and Installation".
B
4. Check terminals and connectors for damage, bend and loose connection.
Is the inspection result normal?
YES >> GO TO 3.
C
NO >> Repair the terminal and connector.
3.CHECK HARNESS CONTINUITY (SHORT CIRCUIT)
Check the continuity between the data link connector terminals. D
VCM
Resistance (Ω)
Terminal No.
24 25 Approx. 108 – 132
3. Remove the Li-ion battery controller. Refer to EVB-201, "LI-ION BATTERY CONTROLLER : Removal and
Installation".
4. Check the resistance between the Li-ion battery controller terminals.